Product Catalogue

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PRODUCT CATALOGUE 2013

COMPLETE HEATING SYSTEMS FROM ESPAR

MARCH 2013

A WORLD OF COMFORT Espar


2 | PRODUCT CATALOGUE 2012

QUICK-REFERENCE GUIDE

Espar heaters have become one of the most popular money saving The most popular Hydronic D5 kits are listed below. One comes in a
products available in the heavy-duty truck market today. Typical sav- rugged-duty box for protection and long-life in external mountings.
ings using an Airtronic D2 can be as much as $6,000 per unit per year The kits come with: Heater, 7-day timer, fuel system and necessary
based on current fuel prices. Below you will find the most popular components for a typical truck installation.
selling kit numbers for our air and coolant heater models. For a
detailed listing of our complete product line including heater kits, Hydronic D5 – Boxed Unit w/ 7 Day Timer 25 2822 19 0541
accessories and controllers for heavy truck, light truck, school bus, Hydronic D5 – Unboxed w/ 7 Day Timer 25 2822 19 0521
industrial and oilfield markets please see the following pages.
All the heater products mentioned on the Quick-Reference pages are Use of an engine pre-heater reduces cold start wear on internal
EPA Verified and CARB compliant for worry-free operation anywhere in components, reduces stress on the starting/cranking system, and can
the United States. help extend DOC/DPF regen and replacement cycles by reducing cold-start
white smoke.
AIRTRONIC D2
DIESEL AIR HEATER / TRUCK BUNK HEATER COMBO KITS
The Airtronic D2 puts out 7,500 BTU of clean comfortable heat and is DIESEL AIR AND COOLANT HEATER PACKAGES
ideal for bunk heating in all makes of heavy-duty trucks. It has a high- In some markets the weather is cold enough that drivers may prefer to
er heat output than competitive models and is equipped with a stan- run the Airtronic D2 for cab heat and the Hydronic D5 for engine pre-
dard fan-mode for nights when air circulation is preferred instead of heating. In this case the driver will typically use the D2 for a comfort-
heating. able night’s sleep and turn the engine pre-heater on about an hour
The most popular Airtronic D2 kit is listed below. It comes with every- before getting up – ensuring a reliable engine start and quicker start
thing needed for installation including: Heater, Digi-Max Controller, of operation. Combo Kits are specially priced and include both the D2
fuel system, mounting hardware kit and all ducting. with Mini-Controller and D5 with 7-Day timer along with the mounting
components mentioned above.
Airtronic D2 – Truck Kit with Digi-Max Controller 20 2820 69 0263 The most popular numbers for combo kits with Hydronic D5 w/7-Day
The Digi-Max Controller is the latest generation of heater controls and Timer & Airtronic D2 w/Mini-Controller are:
is an Espar exclusive. It provides an easy to set digital display, an
onboard ambient air temperature sensor, an adjustable auto shutoff, Airtronic D2 with Mini controller and Hydronic
adjustable low voltage protection, records maintenance hours and dis- D5 with 7 day timer 20 2812 15 2056
plays trouble shooting tips for fault codes displayed.
Airtronic D2 with Mini controller and Boxed
HYDRONIC D5 Hydronic D5 with 7 day timer 20 2812 15 2057
DIESEL COOLANT HEATERT / ENGINE PRE-HEATER
The Hydronic D5 generates 17,500 BTU of heat for quickly pre-heating HEATER INSTALLATION TIPS -
your trucks engine on those cold winter mornings. It is typically timer For a time saving video showing a typical Class 8 truck installation for
operated and can be programmed to begin work up to an hour before each of these products please visit the Espar website at
you are ready to start work, pre-heating the entire cooling system and www.espar.com and see the links along the right side of the main
providing an easier start along with instant cab heat and window Downloads page.See your local dealer for special pricing on quantity
defros ting. Manual start and stop is also available. purchases of money-saving Espar heaters.
PRODUCT CATALOGUE 2012 | 3

QUICK-REFERENCE GUIDE

INTRODUCTION PAGE • EMISSIONS – Espar offers more EPA Verified / CARB Compliant
On the following pages you will find the entire offering of Espar heater choices than any other manufacturer. Look for the EPA
heaters, heater kits, control options and accessories. Below are some label when selecting a heater for specific applications.
tips on how to best choose the products you are looking for.
• AIRTRONIC HEATER KITS – Unless specified otherwise these kits
PAGE LAYOUT – The Product Catalog is a complete listing of the are usually sold as complete with installation components. The
products we sell. variables are usually limited to multiple controller and fuel pickup
In the heater section, you can trace the heater you are considering choices. These are all noted in the kit description and in the
straight across to the dots in the columns on the right side of the page. columns on the right side of the page.
These columns have a header row showing the items offered - with the
dots indicating which of them actually come in the kit being selected. • HYDRONIC HEATER KITS – Unless otherwise note these units are
In the accessory section, you trace the accessory across to the dots on typically sold ala-carte – with the heater kit, timer/controller and
the far right to see what heaters that component is used with. even installation kits purchased separately to provide maximum
installation flexibility. Always check the description and the kit
HEATER CHOICES – Our heaters come in both 12 and 24 Volt component listing in the columns on the right side of the page.
offerings and in Gasoline (B prefix) and Diesel (D prefix) models. When
selecting a heater model, be sure to begin with the right voltage and • CONTROLLERS – Espar offers a variety of controllers for a l m o s t
fuel type for your application. The “Basic” heaters shown are just that, every heater model and application combination. The most popular
a bare heater, and are usually used as replacements. If a heater price air heater controller is the Digi-Max Controller with the 7-Day (truck)
seems too low, compared to other models, be sure it’s not a basic kit. and Programmable (school bus) timers the most popular for coolant
heaters. School bus and/or industrial applications using coolant
• RECOMMENDED – There are a variety of kits and components in heaters may also choose to include the Multi-Function Switch.
the catalog that may look similar. When more than one item is
listed, look for the label. This indicates that
item is one of the more commonly sold products of those that are
listed. However, we want to make sure you get the right pieces for
the job so if you are in doubt please don’t hesitate to call your
local regional sales manager or our tech service department
(800-387-4800) for assistance.
4 | PRODUCT CATALOGUE 2012

QUICK-REFERENCE GUIDE

FUEL PICK-UP / FMP OPTIONS: SPECIALTY KITS:


Espar makes a number of fuel pickup and fuel pump mounting options Espar manufactures several specialty kits to provide the best heater
to help streamline installations. Below you will find a summary of life and maximum levels of reliability and safety for end-users.
some of those choices.
• HIGH ALTITUDE – Espar provides a number of options to get
• UNIVERSAL PICKUP – Unless designated otherwise, Espar the best performance from units operating at higher altitudes
heater kits that show to have a fuel pickup tube come with where the air is thin and heaters tend to run rich. These
our “Universal Pickup.” This offers the flexibility of a typical include: A full heater truck kit - OR - a fuel metering pump
cut-the-tank installation or the ability to remove the center adjusted for full-time high altitude operation or a plug-and-
NPT fitting for installation in a NPT port on the fuel tank (if play module for leaning out fuel delivery. The latter two can be
available). used to modify a standard heater kit for HA operation. All are
geared toward heaters in applications spending longer
• NO PICKUP - Kits marked “No Pickup” do not have a fuel pickup amounts of time operating above 4,900 ft.
tube. A variety of pickup tubes, including those for specialty use
or to be used with NPT compression fittings, are located in the
fuel section. Choosing the right fuel pickup can save time and
provide a custom installation.

• VENT PICKUP – Kits marked “Vent Pickup” come with a fuel


pickup tube made for installation using the trucks fuel system
vent port.

• EXTERNAL / INTERNAL FMP – The Espar FMP’s, or fuel metering


pumps, can pull fuel 6’ and push it approximately 20’, thus the
FMP needs to be located within 6’ of the primary fuel source.
Coolant heater kits with an External FMP typically are used when
the heater is located more than 6’ from the fuel source.

BOXED:
Kits marked “Boxed” means the heater comes installed in a rugged
metal enclosure for protection and long-life. The box is usually frame
rail mounted but can also be used in a variety of industrial or heavy
equipment applications. Espar’s large coolant heater models use a
heavy-duty box manufactured by Arctic Fox and carries a direct
replacement footprint for many legacy heaters in the field.
PRODUCT CATALOGUE 2012 | 5

CONTENTS

CHAPTER TITLE CONTENT PAGE


I Contents Table of Contents 5

HEATERS AND KIT BREAKDOWN


(Scope of Delivery)

1 AIR HEATERS AIRTRONIC D2, Truck Kits 6


AIRTRONIC D2, High altitude kits 6
AIRTRONIC D2, Spare parts 7
AIRTRONIC D4 / B4 8
AIRTRONIC D4 / B4, Spare parts 9
B1LC compact 10
AIRTRONIC B / D5 11
D8LC 12

2 COOLANT HEATERS HYDRONIC B / D5 SC 14


HYDRONIC B / D5 SC, Spare parts 15
Pick-Up Truck Kits (After Market) 16
HYDRONIC II B5E / HYDRONIC II D5E 17
HYDRONIC B / D5 S 18
COMBO KIT - AIRTRONIC D2 and HYDRONIC D5 Truck Kit 19
COMBO KIT - AIRTRONIC D2 and HYDRONIC D5 Boxed Truck Kit 19
COMBO KIT - AIRTRONIC D4 and HYDRONIC D5 Truck Kit 20
HYDRONIC 10 / M, Spare parts 22
HYDRONIC M-II, Spare parts 23
E-Guardian 24
HYDRONIC L-II / 16 / 24 / 30 / 35 25
HYDRONIC L-II Boxed Heater Kits 26

3 Accessories Parts Guide Timers and Controlers Table 28


Control Options and Timers 29-31
Testers, Adapters and Special Tools 32-33
Fuel System 34-37
Mounting Parts 38-40
Bulk Wiring 41
Fuse Holders, Fuses and Breakers 42-43
Terminals and Connectors 44-47
Power Converters 12V to 24V 48
Exhaust 50-53
Ducting 54-60
Coolant Pumps 61
Plumbing 62-65
Fuel System Guide 66
Ducting Rating Guide 67-79
6 | PRODUCT CATALOGUE 2012

Control Options / Timers


AIRTRONIC 2 DIESEL AIR - 7,500 BTU

Mounting Bracket

Fuel Pickup Pipe


Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe
Manuals
Harness

Ducting
SCOPE OF DELIVERY

Heater
DESCRIPTION PART NUMBER

AIRTRONIC D2 - Carb Approved

Basic Heater 12V with fuel pump - No installation parts 25 2069 05 0000 • •
Basic Heater 24V with fuel pump - No installation parts 25 2070 05 0000 • •
JE Universal Installation Kit 12V and 24V 25 2069 80 0000 • • • • • •
Espar Universal Installation Kit 12V and 24V 20 2820 69 0280 • • • • • • •

AIRTRONIC D2 - Carb Approved


HEATER WITH INSTALLATION KIT
Truck Kit 12V w/ Digi-Max Controller w/ Universal pick up 20 2820 69 0263 • • • • • • • • • • •
Truck Kit 12V w/ Digi-Max Controller, no fuel pick-up pipe 20 2820 69 0261 • • • • • • • • • •
Truck Kit 12V w/ Thermostat w/ Universal pick up pipe 20 2820 69 0281 • • • • • • • • • • •
Truck Kit 12V w/ Thermostat w/ 90° outlet hood w/Universal pick up pipe 20 2820 69 0284 • • • • • • • • • • •
Truck Kit 12V w/ Mini-Controller w/Universal pick up pipe 20 2820 69 0285 • • • • • • • • • • •
Truck Kit 12V w/ 7-Day Timer w/Universal pick up pipe 20 2820 69 0286 • • • • • • • • • • •
Truck Kit 12V w/ 90° outlet hood, no fuel pick up pipe 20 2820 69 0288 • • • • • • • • •
Truck Kit 12V w/ Mini-Controller w/ pick-up pipe for vent fitting 20 2820 69 0291 • • • • • • • • • • •
Truck Kit 12V w/ Thermostat, no fuel pick-up pipe 20 2820 69 0295 • • • • • • • • • •
Truck Kit 12V w/ Mini-Controller, no fuel pick-up pipe 20 2820 69 0296 • • • • • • • • • •
Truck Kit 24V w/ Thermostat w/ Universal pick up pipe 20 2820 70 0281 • • • • • • • • • • •
Truck Kit 24V w/ Mini-Controller w/ Universal pick up pipe 20 2820 70 0285 • • • • • • • • • • •

AIRTRONIC D2 CAMPER DIESEL - Carb Approved

1 Camper Heater 12V with fuel pump - (Limited in stock) 25 2326 05 0000 • •

2 HIGH ALTITUDE COMPENSATION KITS - FOR UNRESTRICTED HEATER USE OVER 5000 FEET

High altitude fuel pump 24 0222 00 00 00

3 High altitude compensator - Can not be used with heaters that have "H-Kit" on factory label
High altitude sensor - Only use with heaters that show “H-Kit” on their factory label
20 2900 70 00 07
22 1000 33 22 00

AIRTRONIC TRAINING KIT

Airtronic D2 - with carrying case and mini controller 20 2820 69 02 83

Hardware Kit INCLUDES: Fuel System INCLUDES:


Fuel Clamps Grommets Ducting Clamps End Caps Clamps
Nuts Exhaust Clamps Washers Exhaust Brackets 5mm Fuel Line
Cable Ties Mounting Screws Routing Clamps Plastic Fuel Line
3.5mm Fuel Line
Refer to the Accessories Section for ducting components and additional accessories.
For the addition of engine preheat, refer to the Combo Truck Kits Section.
PRODUCT CATALOGUE 2012 | 7

AIRTRONIC 2 Diesel DIESEL AIR - 7,500 BTU Spare parts 25 2069 05 00 00

The parts shown are for the most common 12V model heater of this type - model #-, top right corner

DESCRIPTION PART NUMBER

Blower Unit 25 2069 99 2000

Control Unit 22 5101 00 3001

Glow Pin 25 2069 01 1300

Atomizer Screen 25 2069 10 0102

Combo-Sensor (Flame / Overheat) 25 2069 01 0200

Fuel Metering Pump 22 4519 01 0000

Flexible Exhaust Tube 24mm 360 61 557

Fuse 20A Blade Type 5670055

Fuse 5A 204 00 079

Digi-Max Controller 20 2800 70 1500

Thermostat 5670097

Fuel Pump Screen 20 1312 00 00 06

1
2
3
8 | PRODUCT CATALOGUE 2012

Control Options / Timers


AIRTRONIC 4 DIESEL AIR HEATER - 13,600 BTU

Mounting Bracket

Fuel Pickup Pipe


Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe
Manuals
Harness

Ducting
SCOPE OF DELIVERY

Heater
DESCRIPTION PART NUMBER

AIRTRONIC B4 GASOLINE

Gasoline Basic Heater 12V with fuel pump 20 1812 05 00 00 • •

AIRTRONIC D4 DIESEL - Carb Approved

Basic Heater 12V with fuel pump - No installation parts 25 2113 05 00 00 • •


Basic Heater 24V with fuel pump - No installation parts 25 2114 05 00 00 • •
Universal Install Kits

JE Unversal Installation Kit 12V and 24V 25 2113 80 00 00 • • • • • • •


Espar Universal Installation Kit 12V and 24V 20 2821 13 04 80 • • • • • • • •
Espar Universal Installation Kit 12V and 24V (no fuel pick-up) 20 2821 13 04 30 • • • • • • •

AIRTRONIC D4 TRUCK KITS - Carb Approved


HEATER WITH INSTALLATION KIT
Truck Kit 12V with Digi-Max Controller 20 2821 13 04 23 • • • • • • • • • • •
Truck Kit 12V w/Thermostat 20 2821 13 04 81 • • • • • • • • • • •
Truck Kit 12V w/Mini-Controller 20 2821 13 04 85 • • • • • • • • • • •
Truck Kit 24V w/Mini-Controller 20 2821 14 04 85 • • • • • • • • • • •

AIRTRONIC B4 GASOLINE TRUCK KIT

1 12v with mini controller


AIRTRONIC 4 CARGO KITS
20 2818 12 0485 • • • • • • • • • • •

Cargo Kit 12V with Thermostat 20 2900 00 04 01 • • • x • • • • •


x = cargo bracket

2 = exhaust with plate

Hardware Kit INCLUDES: Fuel System INCLUDES:


Fuel Clamps Ducting Clamps Clamps
Nuts Washers 5mm Fuel Line
Cable Ties Routing Clamps Plastic Fuel Line
Grommets End Caps 3.5mm Fuel Line
Exhaust Clamps Exhaust Brackets
Mounting Screws
Refer to the Accessories Section for ducting components and additional accessories.
For the addition of engine preheat, refer to the Combo Truck Kits Section.
PRODUCT CATALOGUE 2012 | 9

AIRTRONIC 4 DIESEL AIR HEATER - 13,600 BTU Spare parts 25 2113 05 00 00

The parts shown are for the most common 12V model heater of this type - model #-, top right corner

DESCRIPTION PART NUMBER

Blower Unit 25 2113 99 2000

Control Unit 22 5101 00 3005

Glow Pin 25 2069 01 1300

Atomizer Screen 25 2069 10 0102

Combo-Sensor (Flame / Overheat) 25 2069 01 0200

Fuel Metering Pump 22 4519 01 0000

Flexible Exhaust Tube, 24mm 360 61 550

Fuse 20A Blade Type 5670055

Fuse 5A 204 00 079

Digi-Max Controller 20 2800 70 1500

Thermostat 5670097

Fuel Pump Screen 20 1312 00 00 06

1
2
3
10 | PRODUCT CATALOGUE 2012

Control Options / Timers


B1LC compact Gasoline Air Heater 7,500 BTU

Mounting Bracket

Fuel Pickup Pipe


Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe
Manuals
Harness

Ducting
SCOPE OF DELIVERY

Heater
DESCRIPTION PART NUMBER

B1LC COMPACT

Basic Heater 12 volt with fuel pump 20 1766 05 00 00 • •


Universal Installation Kit 12 volt 20 2819 76 01 80 • • • • • • •
B1LC Compact with Thermostat 20 2817 66 01 00 • • • • • • • • • • •

1
2
3

Hardware Kit INCLUDES: Fuel System INCLUDES:


Fuel Clamps Ducting Clamps Clamps
Nuts Washers 5mm Fuel Line
Cable Ties Routing Clamps Plastic Fuel Line
Grommets End Caps 3.5mm Fuel Line
Exhaust Clamps Exhaust Brackets
Mounting Screws
Refer to the Accessories Section for ducting components and additional accessories.
For the addition of engine preheat, refer to the Combo Truck Kits Section.
PRODUCT CATALOGUE 2012 | 11

Control Options / Timers


AIRTRONIC B5 GASOLINE AIR HEATER - 18,800 BTU
AIRTRONIC D5 DIESEL AIR HEATER - 18,800 BTU

Mounting Bracket

Fuel Pickup Pipe


Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe
Manuals
Harness

Ducting
Heater
SCOPE OF DELIVERY

DESCRIPTION PART NUMBER

AIRTRONIC B5 - GASOLINE

Basic Heater 12V with fuel pump with outlet hood 20 1859 05 00 00 • •

AIRTRONIC D5 - Carb Approved - DIESEL

Basic Heater 12V with fuel pump with outlet hood 25 2361 05 00 00 • •
Basic Heater 24V with fuel pump with outlet hood 25 2362 05 00 00 • •
UNIVERSAL INSTALL KITS

JE Universal Installation Kit 12V and 24V 25 2361 80 00 00 • • • • • •


Espar Universal Installation Kit 12V and 24V 20 2823 61 05 80 • • • • • • •
AIRTRONIC D5 TRUCK KITS - Carb Approved - DIESEL

Truck Kit 12V (no control) 20 2823 61 05 10 • • • • • • • • •


Truck Kit 12V w/Thermostat 20 2823 61 05 11 • • • • • • • • •
CARGO KITS

Cargo Kit 12V w/Thermostat Does Not Include Heater 20 2900 00 05 50 • • • • • • •


= cargo bracket
= exhaust with plate

1
2
3

Hardware Kit INCLUDES: Fuel System INCLUDES:


Fuel Clamps Ducting Clamps Clamps
Nuts Washers 5mm Fuel Line
Cable Ties Routing Clamps Plastic Fuel Line
Grommets End Caps 3.5mm Fuel Line
Exhaust Clamps Exhaust Brackets
Mounting Screws
Refer to the Accessories Section for ducting components and additional accessories.
For the addition of engine preheat, refer to the Combo Truck Kits Section.
12 | PRODUCT CATALOGUE 2012

D8LC DIESEL AIR HEATER - 27,300 BTU

NOTE: No installation kits available for this heater.

DESCRIPTION PART NUMBER

D8LC COMPACT

Basic Heater 12 volt 25 1890 00 00 00


INCLUDES: Control Unit
Fuel Pump
Rheostat Switch
External Temperature Sensor
Combustion Air Tube
Shock Mounts
Mounting Bracket (large)
Mounting Bracket (small)

Basic Heater 24 volt 25 1891 00 00 00


INCLUDES: Control Unit
Fuel Pump
Rheostat Switch
External Temperature Sensor
Combustion Air Tube
Shock Mounts
Mounting Bracket (large)
Mounting Bracket (small)

Accessories

Harness
External Harness 20 feet 20 2900 70 08 02

1 Fuel
External Harness 35 feet

Fuel line 5.0mm black rubber, suction side


20 2900 70 08 03

360 75 350
Fuel line 2.0mm white plastic, pressure side 890 31 117
Fuel line connector piece 3.5mm for 2mm fuel line 360 75 300

2 Fuel pick-up pipe 4mm


Clamp 9mm for 3.5mm hose
Clamp 11mm for 5mm hose
20 2900 20 20 58
10 2068 00 90 98
10 2068 01 10 98
Exhaust

3 Flexible stainless steel exhaust 42mm


Exhaust clamp
Exhaust end cap for 42mm
5530013
152 09 004
22 1000 40 02 00
Flexible air intake 30mm SPECIAL ORDER 10 2114 25 00 00
Controls
Thermostat 12 volt 5670097
Thermostat 24 volt 5670096
External Temperature Sensor, extension harness 25 1482 89 40 00

Refer to the Accessories Section for ducting components and additional accessories.
PRODUCT CATALOGUE 2012 | 13

NOTES:

1
2
3
14 | PRODUCT CATALOGUE 2012

Control Options / Timers


HYDRONIC B5 SC GASOLINE COOLANT HEATER - 17,100 BTU
HYDRONIC D5 SC DIESEL COOLANT HEATER - 17,100 BTU

Mounting Bracket

Fuel Pickup Pipe


Hardware Kit o
Fuel System *
Coolant Hose

Exhaust Pipe
Intake Pipe

Manuals
Harness
SCOPE OF DELIVERY

Heater

Boxed
If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required.

DESCRIPTION PART NUMBER

HYDRONIC D5 SC - DIESEL
Basic Heater 12 volt 25 2219 05 00 00 • •
Universal Installation Kit 12 volt 25 2800 90 05 10 • • • • • • •
Universal Installation Kit 12 volt w/Relay 25 2800 90 05 12 • • • • • • •
Basic Heater 12 volt with External Fuel Pump 25 2325 05 00 00 • •
Universal Installation Kit 12 volt 25 2800 90 05 11 • • • • • • •
Basic Heater 24 volt 25 2147 05 00 00 • •
Universal Installation Kit 24 volt 25 2009 80 00 00 • • • • • • •

HYDRONIC D5SC (INTERNAL FMP) TRUCK KITS - DIESEL


12 volt Kit 25 2822 19 05 20 • • • • • • • • •
12 volt Kit with 7 day timer 25 2822 19 05 21 • • • • • • • • • •
12 volt Boxed Kit 25 2822 19 05 40 • • • • • • • • • •
12 volt Boxed Kit with 7 day timer 25 2822 19 05 41 • • • • • • • • • • •
12 volt Boxed Kit with 7 day timer & vent tube pick-up pipe 25 2822 19 05 51 • • • • • • • • • • •
12 volt Boxed Kit with no pick-up pipe 25 2822 19 05 56 • • • • • • • • •

HYDRONIC D5SC (EXTERNAL FMP) TRUCK KITS - DIESEL


12 volt Kit 25 2823 25 05 20 • • • • • • • • •
12 volt Kit with 7 day timer 25 2823 25 05 21 • • • • • • • • • •
12 volt High altitude with mini timer 25 2823 25 05 23 • • • • • • • • • •
12 volt Boxed Kit 25 2823 25 05 40 • • • • • • • • • •
12 volt Boxed Kit with 7 day timer 25 2823 25 05 41 • • • • • • • • • • •

HYDRONIC D5 SC OFF-HIGHWAY KITS - DIESEL


24 volt with External Fuel Pump 25 2821 47 05 20 • • • • • • • • •

1 24 volt with External Fuel Pump and timer


Boxed 24 volt with External Fuel Pump
Boxed 24 volt with External Fuel Pump and timer
25 2821 47 05 21
25 2821 47 05 55
25 2821 47 05 57





























HYDRONIC D5 SC AUTOMOTIVE PICK-UP KITS - DIESEL

2 12 volt with 7 day timer

HYDRONIC B5 SC - GASOLINE
25 2822 19 05 22 • * • • • • • • • • •

Basic Heater 12 volt with external fuel pump 20 1820 05 00 00 • •

3 Universal Installation Kit 12 volt

HYDRONIC B5SC TRUCK KIT - GASOLINE


25 2800 90 05 11 • • • • • • •

12 volt with External Fuel Pump 20 2818 20 05 20 • • • • • • • • •

HYDRONIC B5 SC AUTOMOTIVE PICK-UP KIT - GASOLINE


12 volt with External Fuel Pump 20 2818 20 05 22 • * • • • • • • • • •

HYDRONIC 4/5 SC COOLANT PUMP SERVICE KIT 25 2800 60 00 05


• = includes blower relay connection
* = harness has blower relay

Refer to the Accessories Section for ducting components and additional accessories.
For the addition of cab heat, refer to the Combo Truck Kits Section.
PRODUCT CATALOGUE 2012 | 15

HYDRONIC 5 SC DIESEL COOLANT HEATER - 17,100 BTU Spare parts 25 2219 05 00 00

HYDRONIC 5 SC DIESEL COOLANT HEATER - 17,100 BTU W/EXTERNAL FUEL PUMP 25 2325 05 00 00

The parts shown are for the most common 12V model heater of this type - model #-, top right corner

DESCRIPTION PART NUMBER

Combustion Air Blower 20 1759 99 1500

Electronic Control Unit (HYDRONIC 4) 22 5201 03 0001

Electronic Control Unit (HYDRONIC 5) 22 5201 01 9002

Coolant Pump 25 2219 25 0000

Glow Pin with Cable 25 2106 01 1000

Fuel Metering Pump internal 22 4504 03 0000

Fuel Metering Pump external 22 4517 04 0000

Flame Sensor 25 1920 35 0000

Overheat Sensor with Cable 25 2219 01 2000

Fuse 25A Blade Type 204 00 089

Flexible Exhaust Tube, 24mm 360 61 550

Timer, 7-Day 22 1000 30 3600

Programmable Timer, 12 Volt

Fuel Pump Screen


5670433

20 1312 00 00 06
1
2
3

Spare parts shown are common for Hydronic 4 + 5 heaters.


Hydronic 5 Heaters used in ParkSmart + Max Power Systems may have a different control unit.
Please refer to serial # on heater.
16 | PRODUCT CATALOGUE 2012

Control Options / Timers


PICK-UP TRUCK KITS
HYDRONIC D5 SC DIESEL COOLANT HEATER - 17,100 BTU

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
SCOPE OF DELIVERY

Heater

Boxed
If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required.

DESCRIPTION PART NUMBER


PICK-UP TRUCK KITS (AFTER MARKET)
DODGE KITS

2003 - 2007 5.9 L with mini timer 25 2822 19 05 32 • * • • • • • • • •


2007 - 2008 6.7 L with mini timer 25 2800 10 05 35 • * • • • • • • • •
GM DURAMAX KITS

Frame dimensions not larger than 225mm high, 77mm wide


Mini Timer and external FMP Right side mount 25 2823 25 05 75 • • • • • • • • • •
FORD POWERSTROKE KITS

Frame rail dimensions not larger than 204mm high, 77mm wide
Mini timer and external FMP 25 2823 25 05 85 • • • • • • • • • •
UNIVERSAL PICK UP TRUCK INSTALLATION KIT

D5E Diesel Pick Up Truck kit 25 2825 26 05 22 • • • • • • • • • •


B5E Gasoline Pick Up Truck kit 25 2819 04 05 00 • • • • • • • • • •
SPRINTER CONVERSION KIT WITH MINI-TIMER
Converts auxiliary heater into preheater (2006 and earlier models) 24 0212 00 00 00
RELATED PARTS
Blower Control Module 12/24V 25 2800 70 40 40
Mini Timer (Green Display) 22 1000 31 60 00
EasyStart T Controller 22 1000 32 88 00
* = harness has blower relay

1
2
3

Hardware Kit INCLUDES: Fuel System INCLUDES:


Fuel Clamps Grommets Ducting Clamps End Caps Clamps
Nuts Exhaust Clamps Washers Exhaust Brackets 5mm Fuel Line
Cable Ties Mounting Screws Routing Clamps Plastic Fuel Line
3.5mm Fuel Line
For spare parts refer to Hydronic D5 listing on page 13
Refer to the Accessories Section for ducting components and additional accessories.
PRODUCT CATALOGUE 2012 | 17

Control Options / Timers


HYDRONIC II B5 E GASOLINE COOLANT HEATER - 17,100 BTU
HYDRONIC II D5 E DIESEL COOLANT HEATER - 17,100 BTU

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
Heater
SCOPE OF DELIVERY

Boxed
DESCRIPTION PART NUMBER

HYDRONIC II D5 E - DIESEL

Basic Heater 12 volt 25 2526 05 00 00 • •


JE Universal installation kit 12 volt 25 2526 80 00 00 • • • • • • • •
HYDRONIC II D5E TRUCK KIT - DIESEL

12 volt with External Water and Fuel Pump 25 2825 26 05 20 • • • • • • • • •


12 volt Automotive installation kit 25 2825 26 05 22 • • • • • • • • • •
Boxed 12 volt with External Water and Fuel Pump 25 2825 26 05 40 • • • • • • • • • •
HYDRONIC II B5E - GASOLINE
12 volt with External Water and Fuel Pump 20 1904 05 00 00 • • • • • • • • • •
12 volt Automotive Installation Kit 25 2819 04 05 00 • • • • • • • • • •
JE Universal installation kit 12 volt 25 2526 80 00 00 • • • • • • • •
• = Includes blower relay connection

1
2
3
18 | PRODUCT CATALOGUE 2012

Control Options / Timers


HYDRONIC B5 S GASOLINE COOLANT HEATER - 17,100 BTU
HYDRONIC D5 S DIESEL COOLANT HEATER - 17,100 BTU

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
SCOPE OF DELIVERY

Heater

Boxed
If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required.

DESCRIPTION PART NUMBER

HYDRONIC D5 S - DIESEL

Basic Heater 12 volt 25 2217 05 00 00 • •


Basic Heater 12 volt w/Universal install kit 25 2386 05 00 00 • • • • • • • • •
Basic Heater 24 volt 25 2218 05 00 00 • •
Universal Installation Kit 24 volt (Limited Stock) 25 2218 80 00 00 • • • • • • •
Basic Heater 24 volt 25 2146 05 00 00 • •
Universal Installation Kit 24 volt 25 2009 80 00 00 • • • • • • •
HYDRONIC D5S TRUCK KIT - DIESEL

12 volt with External Water and Fuel Pump 25 2822 17 05 20 • • • • • • • • •


12 volt with External Water and Fuel Pump with timer 25 2822 17 05 21 • • • • • • • • • •
Boxed 12 volt with water pump and fuel pump mounted inside box 25 2822 17 05 45 • • • • • • • • • •
Boxed 12 volt with water pump mounted outside box 25 2822 17 05 40 • • • • • • • • • •
HYDRONIC D5S OFF-HIGHWAY KIT - DIESEL

24 volt with External Water and Fuel Pump 25 2822 18 05 20 • • • • • • • • •

HYDRONIC B5 S - GASOLINE

Basic Heater 12 volt with external water and fuel pump 20 1819 05 00 00 • •

HYDRONIC B5 S - GASOLINE

12 volt with external water and fuel pump with universal installation kit 20 1862 05 00 00 • • • • • • • • • •

1 • = includes blower relay connection

2
3
PRODUCT CATALOGUE 2012 | 19

Control Options / Timers


AIRTRONIC 2 / HYDRONIC 5 Combo Kits DIESEL 12 volt only

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
SCOPE OF DELIVERY

Heater

Boxed
DESCRIPTION PART NUMBER

AIRTRONIC 2 / HYDRONIC 5 SC - DIESEL

Truck Kit INCLUDES: 7-Day Timer 20 2812 15 20 50 • • • • • d • • • •


Thermostat 12 volt
Truck Kit INCLUDES: 7-Day Timer 20 2812 15 20 56 • • • • • d • • • •
Mini Controller
Truck Kit with External Fuel Pump INCLUDES: 7-Day Timer 20 2812 15 20 58 • • • • • d • • • •
Mini Controller
Boxed Truck Kit INCLUDES: 7-Day Timer 20 2812 15 20 57 • • • • • d • • • • •
Mini Controller
AIRTRONIC 2 / HYDRONIC 5 S - DIESEL

Truck Kit INCLUDES: 7-Day Timer 20 2812 15 20 63 • • • • • d • • • •


Mini Controller
Boxed Truck Kit INCLUDES: 7-Day Timer 20 2812 15 20 60 • • • • • d • • • • •
Digi-Max Controller
AIRTRONIC 2 / HYDRONIC 5 E - DIESEL

Truck Kit No Timer 20 2812 15 20 61 • • • • • d • • • •


Digi-Max Controller
Boxed Truck Kit No Timer 20 2812 15 20 62 • • • • • d • • • • •
Digi-Max Controller
d = double fuel Pick-up pipe

1
2
3

Refer to the Accessories Section for ducting components and additional accessories.
For the addition of engine preheat, refer to the Combo Truck Kits Section.
20 | PRODUCT CATALOGUE 2012

Control Options / Timers


AIRTRONIC 4 / HYDRONIC 5
Combo Kits DIESEL 12 Volt only

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
Heater
SCOPE OF DELIVERY

Boxed
DESCRIPTION PART NUMBER

AIRTRONIC 4 / HYDRONIC 5 - Carb Approved

Truck Kit INCLUDES: 7-Day Timer 20 2812 15 40 50 • • • • • d • • • •


Mini Controller
Boxed Truck Kit INCLUDES: 7-Day Timer 20 2812 15 40 51 • • • • • d • • • • •
Mini Controller

1
2
3
PRODUCT CATALOGUE 2012 | 21

NOTES:

1
2
3
22 | PRODUCT CATALOGUE 2012

Control Options / Timers


HYDRONIC 10 / M DIESEL COOLANT HEATER - 32,400 BTU

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
SCOPE OF DELIVERY

Heater

Boxed
DESCRIPTION PART NUMBER

HYDRONIC 10 / M
Basic Heater 12 volt with Fuel Pump 25 2160 05 00 00 • •
Universal Installation Kit 12 volt 25 2821 60 10 80 • • • • • •
Basic Heater 24 volt with Blinkcode 25 2227 05 00 00 • •
Universal Installation Kit 12 and 24 volt 25 2822 27 10 80 • • • • • •

HYDRONIC 10 / M - BOXED KITS


Boxed 12 volt with Internal Fuel Pump (max. 6ft. of fuel line) 25 2821 60 10 55 • • • • • • • • • •
Boxed 12 volt with External Fuel Pump 25 2821 60 10 56 • • • • • • • • • •
Boxed 24 volt 25 2822 27 10 55 • • • • • • • • • •
Boxed 24 volt with External Fuel Pump 25 2822 27 10 56 • • • • • • • • • •

HYDRONIC M DIESEL COOLANT HEATER - 32,400 BTU - 24V Spare parts 25 2227 05 00 00

DESCRIPTION PART NUMBER

Combustion Air Blower 25 2161 99 1500


Flame Sensor 25 1816 01 0300
Overheat Sensor 25 1997 99 4100
Temperature Sensor 25 1816 99 0114
Sensor O-Ring 320 75 111
Control Unit 22 5302 00 1004

1 Fuse 20A Blade Type


Coolant Pump
Coolant Pump O-Ring
5670055
25 1816 25 01 00
320 75 110
Fuel Metering Pump 25 1963 45 00 00
Flexible Exhaust Tube, 30mm 360 61 580

2 Fuel Hose, 3.5mm


Fuel Hose, 5.0mm
Fuel Line, 2.0mm Clear Plastic
360 75 300
360 75 350
890 31 117
Fuel Line, 3.5mm Black Plastic 890 31 101

3 Clamp 9mm
Clamp 11mm
Cable Tie, 197mm
10 2063 00 90 98
10 2063 01 10 98
5590003
Timer, 7-Day 22 1000 30 36 00
Programmable Timer, 12 Volt 5670433
Fuel Pump Screen 20 1312 00 00 06

Hardware Kit INCLUDES: Fuel System INCLUDES:


Fuel Clamps Ducting Clamps Clamps
Nuts Washers 5mm Fuel Line
Cable Ties Routing Clamps Plastic Fuel Line
Grommets End Caps 3.5mm Fuel Line
Exhaust Clamps Exhaust Brackets
Mounting Screws
Refer to the Accessories Section for ducting components and additional accessories.
For the addition of engine preheat, refer to the Combo Truck Kits Section.
PRODUCT CATALOGUE 2012 | 23

Control Options / Timers


HYDRONIC M-II SERIES: 27,300, 32,450, 42,000 BTU - CARB APPROVED

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe
Manuals
Manuals
Harness

Ducting
SCOPE OF DELIVERY

Heater

Boxed
DESCRIPTION PART NUMBER

HYDRONIC M8 biodiesel 12 volt 25 2470 05 00 00 • • •


HYDRONIC M8 biodiesel 24 volt 25 2471 05 00 00 • • •
HYDRONIC M10 12 volt 25 2434 05 00 00 • •
HYDRONIC M10 24 volt 25 2435 05 00 00 • •
HYDRONIC M12 12 volt 25 2472 05 00 00 • •
HYDRONIC M12 24 volt 25 2473 05 00 00 • •
HYDRONIC M8 biodiesel 12 volt Boxed Kit 25 2824 70 08 10 • • • • • • • • • •
HYDRONIC M8 biodiesel 24 volt Boxed Kit 25 2824 71 08 10 • • • • • • • • • •
HYDRONIC M10 12 volt Boxed Kit 25 2824 34 10 10 • • • • • • • • • •
HYDRONIC M10 24 volt Boxed Kit 25 2824 35 10 10 • • • • • • • • • •
HYDRONIC M12 12 volt Boxed Kit 25 2824 72 12 10 • • • • • • • • • •
HYDRONIC M12 24 volt Boxed Kit 25 2824 73 12 10 • • • • • • • • • •
HYDRONIC M12 12 volt Boxed Kit w/high Capacity Pump 25 2824 72 00 12 • • • • • • • • • •
HYDRONIC M12 24 volt Boxed Kit w/high Capacity Pump 25 2824 73 00 24 • • • • • • • • • •
UNIVERSAL INSTALLATION KITS
JE Universal Installation Kit 12V / 24V 25 2435 80 00 00 * • • • • •
Espar Universal Install 12V with diagnostic connection 25 2800 90 10 12 • • • • •
Espar Universal Install 24V with diagnostic connection 25 2800 90 10 24 • • • • •
* = Harness has blower motor relay

HYDRONIC M8 12V DIESEL COOLANT HEATER - 27,300 BTU 25 2470 05 00 00


HYDRONIC M8 24V DIESEL COOLANT HEATER - 27,300 BTU 25 2471 05 00 00
HYDRONIC M10 12V DIESEL COOLANT HEATER - 32,450 BTU 25 2434 05 00 00
HYDRONIC M10 24V DIESEL COOLANT HEATER - 32,450 BTU 25 2435 05 00 00
HYDRONIC M12 12V DIESEL COOLANT HEATER - 42,000 BTU 25 2472 05 00 00 1
HYDRONIC M12 24V DIESEL COOLANT HEATER - 42,000 BTU Spare parts 25 2473 05 00 00

DESCRIPTION

Burner
PART NUMBER

25 2435 99 1100
2
Casing for Heat Exchanger 25 2435 99 0102
Water Pump 12 Volt 25 2434 99 2501
Water Pump 24 Volt
Flame Sensor
Glow Plug 12 Volt
25 2435 99 2501
25 1920 35 0000
25 2434 01 0100
3
Glow Plug 24 Volt 25 2435 01 0100
Cable Harness 25 2435 25 0200
Temperature Sensor 25 2435 40 0100
Plastic Cover 25 2435 99 0103
Seal for Combustion Chamber 25 2435 01 0010
O-Ring (19.8 x 2.3) 22 1000 70 0017
O-Ring (117.07 x 3.53) 22 1000 70 0015
Sensor Spring 25 2281 01 0009
Atomizing Screen 25 2069 10 0102
Hose Clip 152 61 004
Timer, 7-Day 22 1000 30 3600
Programmable Timer 12 Volt 5670433
Fuel Pump Screen 20 1312 00 00 06
Fuel Meter Pump 12 volt 22 4617 01 00 00
Fuel Meter Pump 24 volt 22 4618 01 00 00
24 | PRODUCT CATALOGUE 2012

Control Options / Timers


E-Guardian DIESEL / WATER

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
Heater
SCOPE OF DELIVERY

Boxed
DESCRIPTION BTU PART NUMBER

E-Guardian HYDRONIC D5 KITS - Carb Approved

Basic D5 E-Guardian 12V Kit 17,100 BTU 25 2823 25 0506 • • • • • • • •


Boxed D5 E-Guardian 12V Kit 17,100 BTU 25 2823 25 0500 • • • • • • • • • • •
Boxed D5 E-Guardian 12V High Altitude Kit 17,100 BTU 25 2823 25 0501 • • • • • • • • • • •
Boxed D5 E-Guardian 12V New York Kit 17,100 BTU 25 2823 25 0505 • • • • • • • • • • •
Boxed D5E H-II E-Guardian 12V Kit 17,100 BTU 25 2825 26 0500 • • • • • • • • • • •

E-Guardian HYDRONIC M-II KITS - Carb Approved

Boxed M-II 10 KW Heater 12 V Kit 32,450 BTU 25 2824 34 10 00 • • • • • • • • • • •


Boxed M-II 12 KW Heater 12 V Kit 42,000 BTU 25 2824 72 12 00 • • • • • • • • • • •
Basic M-II 12 KW Heater 12 V Kit 42,000 BTU 25 2824 72 12 01 • • • • • • • • •
Boxed M-II 12 KW Heater 12 V New York Kit 42,000 BTU 25 2824 72 12 05 • • • • • • • • • • •
Spare Parts:

E-Guardian Coolant Pump 25 2596 25 01 00


E-Guardian 12 Replacement Heater 25 2596 05 00 00

1
2
3

Hardware Kit INCLUDES: Fuel System INCLUDES:


Fuel Clamps Ducting Clamps Clamps
Nuts Washers 5mm Fuel Line
Cable Ties Routing Clamps 1.5mm Fuel Line
Grommets End Caps 3.5mm Fuel Line
Exhaust Clamps Exhaust Brackets
Mounting Screws
For spare parts refer to the Hydronic D5 listing on page 13, and the Hydronic M-II refer to page 21
Refer to the Accessories Section for ducting components and additional accessories.
PRODUCT CATALOGUE 2012 | 25

HYDRONIC L-II SERIES: 55,000, 82,000, 102,000, 120,000 BTU

SCOPE OF DELIVERY

DESCRIPTION PART NUMBER

HYDRONIC L 16
Basic Heater 24V 25 2486 02 0000
HYDRONIC L 24
Basic Heater 24 volt 25 2487 02 00 00
HYDRONIC L 24 Compact
Water pump Flowtronic 5000 and fuel filter pre-assembled 25 2487 05 00 00
HYDRONIC L 30
Basic Heater 24 volt 25 2488 02 00 00
HYDRONIC L 30 Compact
Water pump Flowtronic 5000 and fuel filter pre-assembled 25 2599 05 00 00
HYDRONIC L 35
Basic Heater 24 volt 25 2600 02 00 00
HYDRONIC L 35 Compact
Water pump Flowtronic 5000 and fuel filter pre-assembled 25 2489 05 00 00

ACCESORIES
HARNESS Universal Harness 20 2900 70 05 10
Compact Heater Harness 20 2900 70 05 11
FUEL Filter kit for basic kit 25 2800 20 00 05
Nipple and Nut Connectors for compact version (1 required) 20 2900 20 20 71
Fuel Line 5.0mm black rubber 360 75 350
Clamps 11mm 10 2068 01 10 98
Fuel Pick-up with Return 20 2900 20 20 59
EXHAUST Flexible Stainless Steel Exhaust Tube 70mm 5530015
Muffler Clamp 3” 5530004

PUMPS
Exhaust Elbow (70mm exhaust) D30 / D35
Coolant Pump 24volt (5,000 L/hr)
Flowtronic Coolant Pump 24 volt (6,000 L/hr)
22 1000 40 03 00
25 1818 29 00 00
25 1818 27 00 00
1
CONTROLS Push / Pull Switch 24 volt (supplied with harness) 5670008
7-Day Timer Kit 24 volt 22 1000 30 36 00
7-Day Timer Kit 24 volt with Bezel and Mounting Bracket
Bezel and Mounting Bracket for 7-day timer
12V TO 24V POWER CONVERTER KITS
20 2900 70 02 30
25 1482 70 01 00 2
Hydronic 16 with/without coolant pump 25 2800 90 12 23
Hydronic 24, 30, 35 without pump
Hydronic 16, 24, 30, 35 with/without coolant pump
25 2800 90 12 23
25 2800 90 12 24
3

When using Artic Fox Systems, be sure and specify heaters with high capacity pumps.
26 | PRODUCT CATALOGUE 2012

HYDRONIC M-II OFF HIGHWAY KITS

Control Options / Timers


HYDRONIC L-II OFF HIGHWAY KITS

Mounting Bracket

Fuel Pickup Pipe


Coolant Hose

Hardware Kit
Exhaust Pipe
Fuel System

Intake Pipe

Manuals
Harness
SCOPE OF DELIVERY

Heater

Boxed
DESCRIPTION PART NUMBER

M-II OFF HIGHWAY

HYDRONIC 12 M-II Boxed Off-Highway Assembly 12V 25 2824 72 12 20 • • • • • • • • • • •

L-II OFF HIGHWAY

HYDRONIC 16 L-II Boxed Off-Highway Assembly 12V 25 2800 10 1612 • • * • • • •


HYDRONIC 16 L-II Boxed Off-Highway Assembly 24V 25 2800 10 1600 • • * • • • •
HYDRONIC 24 L-II Boxed Off-Highway Assembly 12V 25 2800 10 2412 • • * • • • •
HYDRONIC 24 L-II Boxed Off-Highway Assembly 24V 25 2800 10 2400 • • * • • • •
HYDRONIC 30 L-II Boxed Off-Highway Assembly 12V 25 2800 10 3012 • • * • • • •
HYDRONIC 30 L-II Boxed Off-Highway Assembly 12V w/6000 L pump 25 2800 10 3612 • • * • • • •
HYDRONIC 30 L-II Boxed Off-Highway Assembly 24V 25 2800 10 3000 • • * • • • •
HYDRONIC 30 L-II Boxed Off-Highway Assembly 24V w/6000 L pump 25 2800 10 3600 • • * • • • •
HYDRONIC 35 L-II Boxed Off-Highway Assembly 12V 25 2800 10 3512 • • * • • • •
HYDRONIC 35 L-II Boxed Off-Highway Assembly 12V w/6000 L pump 25 2800 10 5612 • • * • • • •
HYDRONIC 35 L-II Boxed Off-Highway Assembly 24V 25 2800 10 3500 • • * • • • •
HYDRONIC 35 L-II Boxed Off-Highway Assembly 24V w/6000 L pump 25 2800 10 5624 • • * • • • •
* = Mounting holes on base. No mounting hardware included

• Packaged for Off-Highway and oilfield applications


• 12 and 24 volt options
• Eliminate cold starts
• Minimize diesel exhaust emissions
• Rugged, compact
• Versatile fluid pre-heating

1 • Standard with pre-heated nozzle

2
3
PRODUCT CATALOGUE 2012 | 27

ACCESSORIES PARTS GUIDE

CHAPTER TITLE CONTENT PAGE

3 PARTS GUIDE
Timers and Controlers Table 28
Control Options and Timers 29-31
Testers, Adapters and Special Tools 32-33
Fuel System 34-37
Mounting 38-40
Bulk Wiring 41
Fuse Holders, Fuses and Breakers 42-43
Terminals and Connectors 44-47
Power Converter 48
Exhaust 50-53
Ducting 54-60
Coolant Pumps 61
Plumbing 62-65
Fuel System Guide 66
Ducting Rating Guide 67
AIRTRONIC 2 68-69
AIRTRONIC 4 70-71
B1LC compact 72-73
B3LC compact 74-75
B/D5LC 76-77
D8LC 78-79

1
2
3

DRIVING THE MOBILITY OF TOMORROW


28 | PRODUCT CATALOGUE 2012

TIMERS AND CONTROLLERS

FOR AIR HEATERS FOR COOLANT HEATERS

AVAILABLE FUNCTIONS DIGI-MAX MINI-CONTROLLER PROGRAMABLE 7 DAY MULTI-FUNCTION


CONTROLLER TIMER TIMER SWITCH
Programmable Timer
· ·
Multiple Starts - Day / Week
·
Ambient Air Temp Sensor
· Cabin temp
sensor
AVAILABLE

Diagnostic Code Retrieval


· ·
Standard Fan Mode
· ·
10-Hour Automatic Shutoff
· 2 hour max.
programmed run time
Manual Start Mode
· · · · ·
Program Memory
· ·
Programmable LVD
· ·
Accepts External Inputs
· · AVAILABLE

1
2
3
PRODUCT CATALOGUE 2012 | 29

AIR HEATERS

HYDRONIC 16/24/30/35
CONTROL OPTIONS AND TIMERS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER
AIR HEATERS
Digi-Max Controller 20 2800 70 1500 • • •

Mini Controller 12 and 24 volt 22 1000 32 07 00 • • •


Mini Controller Knob 5699849 • • •

Thermostat 12 volt 5670097 • • • • •


Thermostat 24 volt 5670096 • • • • •
Thermostat Harness (4.6M or 15 feet) 20 2900 70 01 09 •
Thermostat Knob 2199981

7-Day Timer with Diagnostics 12 and 24 volt 22 1000 30 40 00 • • • • • •


7-Day Timer Kit 20 2900 70 02 35 • • • • • •
1

Rheostat Switch 12 volt 25 1895 71 00 00 • • • • • •


2
Rheostat Switch 24 volt 25 1896 71 00 00 • • • •
Thermostat Switch Harness (4.6M or 15 feet) 20 2900 70 01 11 • • • •

3
Thermostat Bunk Relay Kit 12 volt 20 2900 70 00 97 •
Thermostat only (On/Off) 29 2100 30 01 84 • • • • • • • • • •
30 | PRODUCT CATALOGUE 2012

HYDRONIC HEATERS

HYDRONIC 16/24/30/35
CONTROL OPTIONS AND TIMERS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER
COOLANT HEATERS
Programmable Timer 12 V 5670433 • • • •
24 V 5670434 • • • •

I AUTO O
RUN P

1 2 3 4 5 6 7
PM

P 1...7 h m

7-Day Timer with Diagnostics 12 and 24 volt 22 1000 30 36 00 • • • T


7-Day Timer Kit 20 2900 70 02 30 • • • T

Programmable Timer with LVD 25 2800 70 10 10 • • • • • • • • • •


Programmable Timer with LVD, Dual Input 25 2800 70 20 20 • • • • • • • • • •
Programmable Timer with LVD, Dual Outputs-Detached 25 2800 70 30 30 • • • • • • • • • •
Push button with 24” leads to be used with detached timer 25 2800 70 30 35 • • • • • • • • • •

Mini Timer (Green Display) 12 and 24 volt 22 1000 31 60 00 • • • •

1 Mini Timer (Blue Display) 12 and 24 volt 22 1000 32 18 00 • • • •

2 Push / Pull Switch 12 volt


Push / Pull Switch 24 volt
5670007
5670008




















Replacement Bulb 12 volt 207 00 005

3 Replacement Bulb 24 volt 207 00 006

Remote Starter Kit 12 volt (used with 7-Day Timer or EasyStart Timer) 20 2900 70 01 50 • • • • • • • • • •

T = Can only be used as timer. Diagnostic not compatible


PRODUCT CATALOGUE 2012 | 31

HYDRONIC HEATERS

HYDRONIC 16/24/30/35
CONTROL OPTIONS AND TIMERS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

EasyStart T Controller 22 1000 32 88 00 • • L L • L • • • •

Remote Temperature Sensor 25 1774 89 03 00 • • • • •


Extension Harness for D1LC (1830) and D3LC 25 1482 89 40 00 •

CommandCall Remote Control (works over cell phone network. Needs SIM card.) 25 2800 70 00 10 • • • • • • • • • •

CommandCall ®

7-DAY TIMER ACCESSORIES Complete Bracket Kit with Cosmetic Bezel and Bracket 25 1482 70 01 00 • • • • • • • • • • 1
Housing for 7-Day Timer
Replacement Bulbs 12 volt (5/bag)
Replacement Bulbs 24 volt (5/bag)
25 1482 89 00 15
22 1000 30 94 00
22 1000 30 89 00
• • • • • • • • • • 2
1
2
1 2 3

L = Limited Use
32 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
TESTERS / ADAPTERS / SPECIAL TOOLS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5

HYDRONIC 5E
D8LC
All adapters used with Diagnostic Unit and Edith PART NUMBER

ISO - Adapter for computerized diagnostic (includes USB to serial adapter) 22 1541 89 00 00 • • • • • • • • • • •
Additional USB to Serial Adapter (For computers without serial port) 22 1543 89 00 00 • • • • • • • • • • •

8 to 6 pin
adapter
20 2900 70 50 46

AIRTRONIC
diagnostic
connector

Diagnostic Fault Code Retriever 20 2900 70 50 60 • • • • • • • • • • •

Tester Adapter 20 2900 70 50 31 •


Tester Adapter 20 2900 70 50 28 •
Tester Adapter (Round) 20 2900 70 50 30 •
Tester Adapter (Used with Diagnostic unit) 20 2900 70 50 36 •
Tester Adapter (Square) 20 2900 70 50 44 •
Tester Adapter 8pin to 6pin 20 2900 70 50 46 • •

1 Tester Adapter
Tester Adapter
Tester Adapter
22 1000 31 86 00
22 1000 31 63 00
22 1000 31 66 00
• • •


°

Tester Adapter 22 1000 30 69 00 • •


Tester Adapter 25 2800 70 10 04 •

2 Tester Adapter (Park Smart - For 2009 Cascadia with 4 pin round connector)
Tester Adapter Hydronic 5E
25 2786 70 00 01
22 1000 33 78 00

3 Example of hook-up
20 2900 70 50 28

Note: The latest version of software (EDITH) must be downloaded from: http://www.espar.com/transfers/edith * == Not tested
° E-Guardian
+ = Condenser is mounted on the back wall of truck
PRODUCT CATALOGUE 2012 | 33

HYDRONIC 16/24/30/35
TESTERS / ADAPTERS / SPECIAL TOOLS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Terminal Removal Tool 1.6mm 206 00 205 • 1


Terminal Removal Tool 2.8mm 206 00 215 • • • • • • • • • • 2

1
2

Wire Crimper 5670003 • • • • • • • • • •

Fuel Line Cutter 5520003 • • • • • • • • • •

Brass Glow Plug Brush 5590002 • • • • • • • 1


2
AIRTRONIC D2 Demo Kit 12 volt 20 2820 69 02 83
3
34 | PRODUCT CATALOGUE 2012

HYDRONIC 10 / M / M-II
HYDRONIC 16/24/30/35
FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system.

B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Single Pick-up Pipe 2.0mm Universal (Drill or 1/2" NPT fitting) 20 2900 20 20 10 • • • • • • 1
Single Pick-up Pipe 2.0mm (66 cm or 26”) 20 2900 20 20 42 • • • • • 5
Double Pick-up Pipe 2.0mm (56 cm or 22”) 20 2900 20 20 57 • • • • • 2
Double Pick-up Pipe 2.0mm (1/2” NPT) 20 2900 20 21 07 • 3
Single Pick-up Pipe 4.0mm (56 cm or 22”) 20 2900 20 20 58 • •
20 mm Ring 20 2900 20 20 11 4
Single Pick-up Pipe 4.0mm (61 cm or 24”) + Ring Fitting 20 2900 20 20 12 • 4
Single Pick-up Pipe 4.0mm (41 cm or 16”) 5520001 • 5
Single Pick-up Pipe 4.0mm (66 cm or 26”) 20 2900 20 20 53 • •
Single Pick-up Pipe 4.0mm with Return 20 2900 20 20 59 • 6
Fuel Pick-up pipe 2mm W/FTNG 24.5 inches - Vent fitting 1/2” NPT 20 2900 20 20 04 • • • • • • 9
Fuel Pick-up pipe 4mm with 1/2” NPT 20 2900 20 20 50
Compression Fitting 1/4” NPT 20 2900 20 20 44 • • • • • • • • • 8
Compression Fitting 3/8” NPT 5520002 • • • • • • • • • 8
Compression Fitting 1/2” NPT 5520006 • • • • • • • • •
Rubber Seal Ring for Fuel Pick-up Pipe 20 2900 20 20 26 • • • • • • 7
Compression FTNG 3/4” NPT 20 2900 20 20 82 • • • • • • • • • 8
Compression FTNG 9/16” w/O-ring 5520007 • • • • • • • • •
Automotive Fuel Pick-up Assembly 22 1000 20 11 00 • • • • • • 10
1 2 6 5 4 3 9 7 10

1
2 Black Plastic Fuel Line 2.0mm ID 890 31 125 • • • • • • • • per mtr
White Plastic Fuel Line 1.5mm ID 890 31 118 • • • • • • • • per mtr

3 White Plastic Fuel Line 2.0mm ID


Black Rubber Fuel Line 3.5mm ID
Black Rubber Fuel Line 5.0mm ID
890 31 055
360 75 300
360 75 350


























per mtr
per mtr
per mtr

no
ic
graph
Fuel Line Adapter 3.5mm to 5mm 25 1888 80 01 02 •
PRODUCT CATALOGUE 2012 | 35

HYDRONIC 16/24/30/35
FUEL SYSTEM

HYDRONIC 10 / M
Refer to Fuel System Guide on page 66, to help plan your fuel system.

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Clamp 7mm (used with 360 75 300) 10 2063 00 70 78 • • • • • • • • • •


Clamp 9mm (used with 360 75 300) 10 2068 00 90 98 • • • • • • • • • •
Clamp 10mm (used with 360 75 350) 10 2068 01 00 98 • • • • • • • • • •
Clamp 11mm (used with 360 75 350) 10 2068 01 10 98 • • • • • • • • • •
Clamp 12mm (used with 360 31 070) 10 2068 01 20 98 • • • • • • • • • •
Clamp 14mm 10 2068 01 40 98 • • • • • • • • • •

Fuel Filter 330 00 052 • 1


Fuel Screen 237 00 054 • 2

Plastic Fuel Tank (10L or 2.6 gal - Blue) 22 1000 20 28 00 • • • • • • • • •


Plastic Cap 22 1000 20 22 00 • • • • • • • • •
1
2
3
Plastic Fuel Filter 25 1226 89 00 37 • • • • • • • • •
Measuring cylinders 10 ml 552 0004
Measuring cylinders 25 ml 552 0005
36 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
FUEL SYSTEM

HYDRONIC 10 / M
Refer to Fuel System Guide on page 66, to help plan your fuel system.

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Clamp 34mm for Fuel Metering Pump 152 00 200 • • • • • •


FMP Holder for Noise Reduction (small pumps) 22 1000 50 03 00 • • • • • •
FMP Holder for Noise Reduction (large pumps) 22 1000 50 07 00 • • • • •

Fuel Metering Pump Holder 25 1156 20 00 11 • •

Fuel Connector Nipple and Nut 20 2900 20 20 71 •

1
Plastic Fuel Filter (installed in front of fuel metering pump) 25 1156 20 00 09 • • • • • • • • • •

2
3
FMP Bracket 20 2900 40 01 04 • • •
PRODUCT CATALOGUE 2012 | 37

HYDRONIC 16/24/30/35
FUEL SYSTEM

HYDRONIC 10 / M
Refer to Fuel System Guide on page 66, to help plan your fuel system.

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Bango fitting 8mm 25 1352 88 00 05 •

Fuel T-piece d=4mm, D=8mm 262 31 155 •


Fuel T-piece d=6mm, D=6mm 262 31 150 • • • • • • • • • •
Fuel T-piece d=6mm, D=8mm 262 31 151 • • • • • • • • • •
Fuel T-piece d=6mm, D=10mm 262 31 152 • • • • • • • • • •
Fuel T-piece d=6mm, D=12mm 262 31 153 • • • • • • • • • •

One Way Check Valve 6mm 244 31 060 • • • • • • • • • •


One Way Check Valve 8mm 244 31 061 • • • • • • • • • •

Auxiliary fuel Pump 12V 25 1226 89 82 00 • • • • • • • • • •


1
Auxiliary fuel Pump 24V 25 1226 89 83 00 • • • • • • • • • •
Bango fitting 8mm (2 required) 25 1352 88 00 05 •
Hollow bolt 8mm (2 required)
Copper seal 8mm (4 required)
104 10 008
323 16 013

• 2
3
Pressure Reducer 22 1000 20 08 00 • • • • • •
38 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
MOUNTING PARTS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Mounting Plate with Seal 5540001 • • • •

Side Frame Mounting Tray for Boxed Heaters 20 2900 40 00 57 •


20 2900 40 00 75
°

Cargo Bracket 20 2900 40 00 34 • • • • • 1


Cargo Bracket Support 20 2900 40 00 35 • • • • • 2

1 Angle Mounting Bracket


Mounting Bracket
20 2900 40 00 23
5540016 • • • •
• 1
2

2 1 2

3 Inside Frame Mounting Bracket 20 2900 40 00 85 • 1


Saddle Bracked 25 1864 80 00 01 • 2
Mounting Bracket (model 25 2217 / 2218 / 2219 / 2257) 25 2220 80 00 01 • 3

1 2 3

°= E-Guardian
PRODUCT CATALOGUE 2012 | 39

HYDRONIC 16/24/30/35
MOUNTING PARTS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Mounting Bracket for Coolant Pump 25 1371 25 00 01 •

“L” Bracket for HYDRONIC 5 Box only 20 2900 40 01 03 •


(used with Cross Frame Mounting Bracket 20 2900 40 00 22)

Mounting Bracket 25 1816 80 00 01 •

Box Base with shock mounts


Box Lid
20 2900 40 90 01
20 2900 40 00 70


2
2
1
Box base 25 2800 40 10 02
° °
Lid 25 2800 40 10 03
° °
Hydronic 5 Box Base
Hydronic 5 Box Lid
Also requires: Silicone Seal - Exhaust
25 2800 40 05 02
25 2800 40 05 01
25 1216 88 03 01



1
1 2
Grommet Harness 20 2900 60 10 61 •
Grommet Fuel
Additional bulk head fitting required
20 1280 09 01 03 •

3
5.25” 7.875”

12.25” 17”

1.25”
9.25”
12.5”

Esp
ar
Hea
ter
Sys
tem
s
13.5”

1 2
° = E-Guardian
8.75”
40 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
MOUNTING PARTS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Metal Angle Bracket for Fuel Metering Pump 20 1348 03 00 02 • • • • • • • • • 1


20 1348 03 00 04 • • • • • • • • • 2
20 1533 88 00 07 • • • • • • • • • 3
3

“C” Clamp 10mm 152 00 139 • • • • • • • • •


“C” Clamp 25mm (for 22mm Exhaust/Air Intake) 152 10 048 • • • • • • • • •
“C” Clamp 28mm (for 24mm Exhaust) 152 09 010 • • • • • • • • •
“C” Clamp 34mm (for 30mm Exhaust) 152 09 008 • • • • • • • • •
“C” Clamp 41mm (for large Fuel Metering Pumps) 152 10 039 • • • • • • • • •
“C” Clamp 50mm 152 10 047 • •

1 Metal / Rubber Shock Mounts


8mm H, Hex Body 20 1185 00 00 01 • • • • • • • • • 1
15mm H, Round Body, M8 330 09 002 • • • • • • • • • 2
1inch H, Round Body, 5/16 x 18 NC 5540014 • 3

2 20mm H, Round Body, M8


25mm H, Round Body, M6
330 09 002
20 1609 05 00 04
• • • • • •

• • • 4
5

3
1 2 3 4 5
PRODUCT CATALOGUE 2012 | 41

HYDRONIC 16/24/30/35
BULK WIRING

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Bulk Wiring
8ga - 2 Core Red, Brown 20 2900 70 59 02 • • • • • • • • • per ft.
10ga - 1 Core Red 5670136 • • • • • • • • • per ft.
10ga - 2 Core Red, Brown 20 2900 70 59 03 • • • • • • • • • per ft.
12ga - 2 Core Red, Brown 20 2900 70 59 23 • • • • • • • • • per ft.
14ga - 2 Core Red, Brown 20 2900 70 59 05 • • • • • • • • • per ft.
16ga - 2 Core Green, Brown 20 2900 70 09 15 • • • • • • • • • per ft.
18ga - 2 Core Green, Brown 20 2900 50 59 01 • • • • • • • • • per ft.
18ga - 3 Core Red, Brown, Yellow 20 2900 70 09 17 • • • • • • • • • per ft.
18ga - 4 Core Red, Brown, Yellow, Blue 20 2900 70 09 13 • • • • • • • • • per ft.
18ga - 6 Core Red, Brown, Yellow, Blue, Grey, Black 20 2900 70 90 09 • • • • • • • • • per ft.
18ga - 7 Core Red, Brown, Yellow, Blue, Grey, Brown w/white stripe, Grey w/red stripe. 20 2900 70 09 14 • • • • • • • • • per ft.

no
ic
graph

1
2
3
42 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
FUSE HOLDERS, FUSES, BREAKERS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Holder for Ceramic Fuse with 16 AMP Fuse 204 00 099 • • • • • • • • •

Ceramic 25 AMP Fuse 204 21 009 • • • • • • • • •

Water-proof Fuse Holder Cover 2199984 • • • • • • • • •

Bussman BAF 30 AMP Fuse 5670050 • • • • • • • • • 1


Fuse T6 3 AMP for Thermostat 460 26 001 • • 2

1 2
S
BUS E
®

FUS
-30
BAF

1 Packard ATC Fuse Holder with Terminals


Base, Fuse Holder 12033769
5670051
20 2900 70 70 17


















Cover, Fuse Holder 12033731 20 2900 60 70 09 • • • • • • • • •
Terminal 12033997L 5670199 • • • • • • • • •

2 2

3 1

ATC 3 AMP Fuse 5670057 • • • • • • • • •


ATC 5 AMP Fuse 204 00 079 • •
ATC 10 AMP Fuse 5670056 • • • • • • • • •
ATC 15 AMP Fuse 5670053 • • • • • • • • •
ATC 20 AMP Fuse 5670055 • • • • • • • • •
ATC 25 AMP Fuse 204 00 089 • • • • • • • • •
ATC 30 AMP Fuse 5670054 • • • • • • • • •
PRODUCT CATALOGUE 2012 | 43

HYDRONIC 16/24/30/35
FUSE HOLDERS, FUSES & BREAKERS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Breaker 30 Amp (D7WB) 5670059 • • • • • • • • •


Breaker 25 Amp (D5WB-oldstyle) 5670046 • • • • • • • • •

Fuse Holder Base 204 31 004 • • • • • • • • • 1


Fuse Holder Cover 204 31 005 • • • • • • • • • 2

Fuse Holder Kit 5A, 15A, 25A 22 1000 31 06 00 • • • • • • • • •


INCLUDES: Fuses and Terminals

Relay 24 volt (D1L/D3L/V7S/D12W) 203 00 066 • • 1


2
3
44 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
TERMINALS AND CONNECTORS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

10ga - 12ga Female, Tabs 5670174 • • • • • • • • • 4


14ga - 18ga Female, Tabs 5670394 • • • • • • • • • 4
Terminal Fuse Holder 206 00 004 • • • • • • • • • 5
Flat Terminal 206 73 016 • • 1
Mini Terminal, AWG 16-20 206 73 052 • • • • 6
Flat Terminal 5670186 • • • • • • • • • 4
10ga - 12ga Female, No Tabs 5670171 • • • • • • • • • 4
14ga - 18ga Female, No Tabs 5670172 • • • • • • • • • 4
10ga - 12ga Male 5670176 • • • • • • • • • 1
14ga - 18ga Male 5670175 • • • • • • • • • 1
Mini Terminal, AWG 16-20 206 36 018 • • • • 3
Terminal with Tab, AWG 18 5670394 • • • • • • • • • 4
Terminal with Sensor 5670187 • • • • 4
Mini Terminal, AWG 14-18 206 00 182 • • • •
1 2 3

4 5 6

Ring Terminal (3/8”) AWG 10-12 5670178 • • • • • • • • •


Ring Terminal 5670199 • • • • • • • • •

1
Socket AWG 14 5670268 • 2
Deutch Connector AWG 18 Pin 5670266 • 3

2 Seal Plug
2
3
5670325 • 4

3 Socket 5670272 • 1
Connector, Female DTHD-04-18P 5670321 • 2
Connector, Male DTHD-06-18S 5670323 3
Deutch Connector Power Pin AWG 10 5670270 • 4

1
PRODUCT CATALOGUE 2012 | 45

HYDRONIC 16/24/30/35
TERMINALS AND CONNECTORS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Rubber Boot for Fuel Metering Pump 320 31 120 • • • • • • • • •

Plug and Socket Connector 206 00 040 • • • • • • • • •

Socket Housing, Male 2 Pin “T” 206 00 099 • • • • • • • • • 1


Socket Housing, Female 2 Pin “T” 206 31 004 • • • • • • • • • 2

1 2

Socket Housing, Female 4 Pin 206 31 100 • • • • • • • • • • 1


Socket Housing, Female 6 Pin 206 31 106 • • • • • • • • • • 2
Socket Housing, Female 8 Pin 206 31 101 • • • • • • • • • • 3
Terminal, Male AWG 16-20 206 36 018 • • • • • • • • • • 4
1
1 2 3
4

2
Socket Housing, Male 4 Pin 206 31 296 • • • • • • • • • • 1
3
Socket Housing, Male 6 Pin 206 31 297 • • • • • • • • • • 2
Socket Housing, Male 8 Pin 206 31 298 • • • • • • • • • • 3
Terminal, Female AWG 16-20 206 73 052 • • • • • • • • • • 4

1 2 3

4
46 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
TERMINALS AND CONNECTORS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Socket Housing, Female 2 Pin for Sensor 206 31 018 • •


Socket Housing, Male 2 Pin for Sensor 206 31 306 • • • •
Socket Housing, 2 Pin with Spring (FMP Connection) 206 31 290 • • • • •
Mini Terminal, Female AWG 16-20 206 00 180 • • • • •
Socket Housing M Stribel Control 206 31 319 •
Plug for 206 31 319 Stribel 206 75 042 •

Fuel Metering Pump Housing Kit 22 1000 31 87 00 • • • • • •


INCLUDES: terminals and seals.

1
Hydronic 4/5 Main harness connector Kit 22 1000 30 10 21 •

2
3
PRODUCT CATALOGUE 2012 | 47

HYDRONIC 16/24/30/35
TERMINALS AND CONNECTORS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

7 day timer 12 pin connector housing 206 31 293 • • • • • • • • • •

Mini terminal, female AwG 16-20 206 00 180 • • • • • • • • • •

Hydronic M square connector housing 206 31 319 • •


Hydronic M square connector w/pins 22 1000 31 93 00 • •

1
Mini terminal Stribel AwG 16-20 206 36 154 • •

2
3
48 | PRODUCT CATALOGUE 2012

POWER CONVERTERS 12V TO 24V

DESCRIPTION PART NUMBER

12V to 24V Power Converter Asmbly 3401 25 2800 90 12 23


12V to 24V Power Harness for 5673401 25 2800 70 16 01
Power Converter 12 - 24 288W 5673401

12V to 24V Power Converter Asmbly 3601 25 2800 90 1224


12V to 24V Power Harness for 5673601 25 2800 70 16 00
Power Converter 12 - 24 488W 5673601

1
2
3
Heat sink 20 2900 40 00 04

no
ic
graph
PRODUCT CATALOGUE 2012 | 49

NOTES:

1
2
3
50 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
EXHAUST

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Elbow (with 30mm flex exhaust) 25 1226 89 55 00 • • • • • •

Exhaust Elbow (with exhaust) 22 1000 40 03 00 •

Straight Exhaust Fitting (24-30mm) 25 1520 80 01 01 • • • • • •


Straight Exhaust Fitting (30-28mm) 25 1226 89 00 28 • •
Straight Exhaust Fitting (30-26mm) 25 1226 89 00 29 • •

1
Exhaust 90° adapter (30mm) 25 2800 30 10 00 • •

2
3
PRODUCT CATALOGUE 2012 | 51

HYDRONIC 16/24/30/35
EXHAUST

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Flexible Stainless Steel Exhaust 24mm (1.3 mtr) 360 61 557 • • • • • • each

Flexible Stainless Steel Exhaust 24mm x 1.3M with end cap 25 1774 80 02 00 • • • • • •
Flexible Stainless Steel Exhaust 30mm x 1.3M with end cap 25 1816 80 08 00 • •

Flexible Stainless Steel Exhaust 40mm (when elbow is used) 5530012 • per mtr
Flexible Stainless Steel Exhaust 42mm (direct connect) 5530013 • per mtr
Flexible Stainless Steel Exhaust 24mm (one layer)
Flexible Stainless Steel Exhaust 24mm (two layer)
Flexible Stainless Steel Exhaust 30mm (one layer)
360 61 550
360 61 299
360 61 580












• • per mtr
per mtr
per mtr 1
Flexible Stainless Steel Exhaust 30mm (two layers) 360 61 300 • • • • • • • per mtr

2
3
Flexible Stainless Steel Exhaust 70mm (direct connect) 5530015 • per mtr
52 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
EXHAUST

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Exhaust Muffler for 24mm (Slimmer-New) 22 1000 40 09 00 • • • • • •


Exhaust Muffler for 24mm (Wider-Old) 25 1864 81 01 00 • • • • • •

Exhaust Muffler 30mm 25 1226 89 58 00 • • • • •

Exhaust Muffler 30mm 25 1806 80 01 00 • •

1
2
Exhaust Insulation Sock 1” for 22mm-24mm ID Exhaust 5530001 • • • • • per ft.

3 Exhaust Insulation Sock 2” for 24mm-42mm ID Exhaust


Exhaust Insulation Sock 3” for 70mm ID Exhaust
5530002
5530003
• • • • • • •

per ft.
per ft.
PRODUCT CATALOGUE 2012 | 53

HYDRONIC 16/24/30/35
EXHAUST

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Exhaust End Cap for 24mm 25 1482 80 00 01 • • • • • •

Plastic Air Intake End Cap with Crossbar 20mm 25 1688 80 12 01 • •


Exhaust End Cap with Crossbar 24mm 20 2900 30 24 00 • • • • • •
Plastic Air Intake End Cap with Crossbar 25mm 25 1729 89 00 02 • • • •
Exhaust End Cap with Crossbar 30mm 25 1785 80 02 00 • •
Exhaust End Cap with Crossbar 46mm 22 1000 40 02 00 •

Exhaust Clamp for 70mm 5530004 •

1
Clamp for Exhaust Pipe 26mm 152 61 102 • • • • • •

2
3
Clamp for Exhaust Pipe 27mm-30mm 152 09 002 • •
Clamp for Exhaust Pipe 30mm-33mm 152 09 003 • •
Clamp for Exhaust Pipe 32mm-50mm 152 09 004 •
54 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
DUCTING Air ducting is critical to the performance of your heater - for infromation on how to layout a system

HYDRONIC 10 / M
and measure restriction values see the Rating Guide on page 67

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Flexible Hose (75mm or 3.0”) 5550007 • • • • • • per ft.


Flexible Hose (100mm or 4.0”) 5550008 • • • • • • per ft.
Flexible Air Hose (aluminum, paper, plastic) (50mm or 2.0”) 10 2114 29 00 00 • • • • • • per mtr.
Flexible Air Hose (aluminum, paper, plastic) (60mm or 2.4”) 10 2114 31 00 00 • • • • • • per mtr.
Flexible Air Hose (aluminum, paper, plastic) (75mm or 3.0”) 10 2114 34 00 00 • • • • • • per mtr.
Flexible Air Hose (aluminum, paper, plastic) (90mm or 3.5”) 10 2114 37 00 00 • • • • • • per mtr.

Plastic “Y” Connector (75mmx75mmx75mm or 3”x3”x3”) 25 1226 89 00 44 • • • • • •


Plastic “Y” Connector (100mmx100mmx100mm or 4”x4”x4”) 25 1226 89 00 45 • • • • •
Plastic “Y” Connector (60mmx50mmx50mm or 2.4”x2”x2”) 25 1688 89 00 03 •
Plastic “Y” Connector (60mmx60mmx60mm or 2.4”x2.4”x2.4”) 25 1774 89 00 05 • •
Plastic “Y” Connector (90mmx90mmx90mm or 3.5”x3.5”x3.5”) 22 1000 01 00 21 • • • • • •

1
2
3 Plastic Reducer for “Y” or Ducting Union (75-50mm or 3”-2”)
Plastic Reducer for “Y” or Ducting Union (100-75mm or 4”-3”)
Plastic Reducer for “Y” or Ducting Union (100-50mm or 4”-2”)
25 1226 89 00 46
25 1226 89 00 47
25 1226 89 00 48


















Plastic Reducer for “Y” or Ducting Union (75-60mm or 3”-2.4”) 25 1226 89 00 50 • • • • • •
PRODUCT CATALOGUE 2012 | 55

HYDRONIC 16/24/30/35
DUCTING Air ducting is critical to the performance of your heater - for infromation on how to layout a system

HYDRONIC 10 / M
and measure restriction values see the Rating Guide on page 67

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Hood Adapter (60-75mm or 2.4”-3”) 25 1688 89 00 10 • • 1


Hood Adapter (90-100mm or 3.5”-4”) black plastic 20 1607 80 00 01 • • • 2
Hood Adapter (100mm or 4”) 20 2900 50 20 02 • • • 2

1 2

Ducting Union (60-60mm) 22 1000 01 00 05 • • • • • •


Ducting Union (75-75mm) 22 1000 01 00 06 • • • • • •
Ducting Union (90-90mm) 22 1000 01 00 24 • • • • • •
Ducting Union (100-100mm) 22 1000 01 00 07 • • • • • •

Straight Air Outlet Hood (60mm) 22 1000 01 00 16 •


Straight Air Outlet Hood (75mm) 22 1000 01 00 17 •
Straight Air Outlet Hood (75mm) 22 1000 01 00 18 •
Straight Air Outlet Hood (90mm)
Straight Air Outlet Hood (60mm)
Straight Air Outlet Hood (75mm)
22 1000 01 00 19
25 1688 80 03 00
25 1688 89 02 00



1
Straight Air Outlet Hood (75mm) 25 1822 80 01 00 •
Straight Air Outlet Hood (90mm) 25 1822 89 01 00 •
Complete Rear Air Outlet Hood (90mm) 25 1729 01 09 00 •
2
3
90o Bend di=60mm, da=60mm 25 1688 89 00 01 • •
90o Bend di=75mm, da=75mm 25 1482 89 00 05 • •
56 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
DUCTING Air ducting is critical to the performance of your heater - for infromation on how to layout a system

HYDRONIC 10 / M
and measure restriction values see the Rating Guide on page 67

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

90o Air Outlet Hood 60mm Outlet 22 1000 01 00 20 •


90o Air Outlet Hood 75mm Outlet 22 1000 01 00 22 •
90o Air Outlet Hood 90mm Outlet 22 1000 01 00 23 •
90o Air Outlet Hood 60mm Outlet 25 1688 89 01 01 •
90o Air Outlet Hood 75mm Outlet 22 1000 01 00 02 •
90o Air Outlet Hood 90mm Outlet 25 1729 89 10 00 •

Air Intake Hood (60mm or 2.4”) 22 1000 40 06 00 •

1
2 Adapter Ring di=60mm, da=75mm 22 1000 01 00 08 • •
Adapter Ring di=75mm, da=90mm 25 1822 89 00 01 • • • •

3 Adapter Ring di=90mm, da=100mm 20 1607 80 00 01 • • •


PRODUCT CATALOGUE 2012 | 57

HYDRONIC 16/24/30/35
DUCTING Air ducting is critical to the performance of your heater - for infromation on how to layout a system

HYDRONIC 10 / M
and measure restriction values see the Rating Guide on page 67

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Deflector (60mm or 2.4”) 20 2800 50 02 00 • • • • •


Deflector (50mm or 2”) 20 1575 80 08 00 • • • • • •

Adjustable Grille (75-100mm or 3-4”) 22 1050 89 21 00 • • • • • • • • • •


Adjustable Grille (90-100mm or 3.5-4”) 20 1609 80 09 00 • • •

Hose Flange for Outlet Grille for Duct Size 50mm (2”) 20 1575 80 08 01 • • • • • •
Hose Flange for Outlet Grille for Duct Size 60mm (2.4”) 20 1577 89 06 01 • • • • •
Hose Flange for Outlet Grille for Duct Size 75mm (3”) 25 1226 89 00 12 • • • • • •
Hose Flange for Outlet Grille for Duct Size 90mm (3.5”) 20 1297 00 00 01 • • • • • •
Hose Flange for Outlet Grille for Duct Size 100mm (4”) 25 1226 89 00 40 • • • • • •
1
2
Black Open Screen (60mm or 2.4”) 22 1000 01 00 01 • • • • •
3
Black Open Screen (90mm or 3.5”) 20 1465 89 05 00 • • • • •
Black Open Screen (140mm or 5.25”) 25 1729 89 00 05 • • • • •
Nickel Plated Open Screen (140mm or 5.25”) 25 1226 89 05 00 • • • • •
58 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
DUCTING Air ducting is critical to the performance of your heater - for infromation on how to layout a system

HYDRONIC 10 / M
and measure restriction values see the Rating Guide on page 67

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

French Closeable Outlet with Flange (75mm or 3” Ducting) 330 31 311 • • • • • •

Air Inlet Safety Screen (60mm or 2.4”) 25 1688 80 06 00 • •


Air Inlet Safety Screen (75mm or 3”) 25 1552 05 01 00 • • •
Air Inlet Safety Screen (90mm or 3.5”) 25 1729 80 00 01 • • •
Air Inlet Safety Screen (100mm or 4”) 25 1226 89 44 00 •

Stainless Steel Hose Clamp 33-57mm (50mm or 2” Ducting) 5550001 • • • • • •


Stainless Steel Hose Clamp 46-70mm (60mm or 2.4” Ducting) 5550004 • • • •

1 Stainless Steel Hose Clamp 59-83mm (75mm or 3” Ducting)


Stainless Steel Hose Clamp 84-108mm (100mm or 4” Ducting)
5550002
5550003
• • •






2
3 Ducting Clamp 32-50mm 10 2067 03 20 50 • • • • • • • • • •
Ducting Clamp 33-57mm 5550001 • • • • • • • • • •
PRODUCT CATALOGUE 2012 | 59

HYDRONIC 16/24/30/35
DUCTING Air ducting is critical to the performance of your heater - for infromation on how to layout a system

HYDRONIC 10 / M
and measure restriction values see the Rating Guide on page 67

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Air Intake Silencer (75mm or 3”) 25 1226 89 15 00 • • • •


Air Intake Silencer (100mm or 4”) 25 1226 89 56 00 • • • •

Combustion Air Intake Flex Hose 30mm ID 10 2114 25 00 00 • per mtr


End Cap 25 1480 89 04 00 •

Plastic “T” Piece 60mmx60mmx60mm or 2.4”x2.4”x2.4” 25 1688 89 00 02 • •


Metal “T” Piece 75mmx75mmx75mm or 3”x3”x3” 25 1482 89 07 00 • • • • • •

1
2
Plastic “Y” Piece D=60mm, d=50mm 25 1688 89 00 03 • •
Metal “Y” Piece D=75mm, d=50mm 25 1482 80 08 00 • • • • • •

3
60 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
DUCTING Air ducting is critical to the performance of your heater - for infromation on how to layout a system

HYDRONIC 10 / M
and measure restriction values see the Rating Guide on page 67

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Plastic Reducer di=60mm, D=75mm 25 1688 89 00 10 • • • • •


Plastic Reducer di=75mm, D=100mm 25 1226 89 00 47 • • • • • •
Plastic Reducer di=75mm, D=50mm 25 1226 89 00 46 • • • • •
Plastic Reducer di=75mm, D=60mm 25 1226 89 00 50 • • • • • •
Plastic Reducer di=100mm, D=50mm 25 1226 89 00 48 • • • • •

Operating Cable for 330 00 174 REQUIRES air regulating valve 22 1000 01 03 00 • • • • •

1
Air Regulating Valve 60mm 330 00 174 • • •
Air Regulating Valve 90mm REQUIRES operating cable 330 00 175 • • • • •

2
3
PRODUCT CATALOGUE 2012 | 61

HYDRONIC 16/24/30/35
COOLANT PUMPS

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Coolant Pump (700 L/hr) 12 volt 25 1815 25 01 00 •


Coolant Pump (700 L/hr) 24 volt 25 1816 25 01 00 •

Coolant Pump (800 L/hr) 12 volt 25 2275 25 00 00 •


Coolant Pump (900 L/hr) 24 volt 25 2009 25 00 00 •

Flowtronic Coolant Pump (5000 L/hr) 24 volt 25 1818 29 00 00 •

1
High Capacity Pump 12 volt Albany (2280 L/hr) 20 2900 60 01 39 • •
High Capacity Pump 24 volt Albany (2280 L/hr) 20 2900 70 01 40 • •
2
3
Flowtronic Coolant Pump 24 volt (6000 L/hr) 25 1818 27 00 00 •
62 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
PLUMBING

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Brass Reducer D= 18mm, d= 15mm 20 1645 80 02 01 • • •


Brass Reducer D= 20mm, d= 18mm 20 1645 89 00 06 • • •

One Way Check Valve D= 18mm, d= 18mm 254 00 070 • • •


One Way Check Valve D= 20mm, d= 18mm 254 00 073 • • •
One Way Check Valve D= 20mm, d= 20mm 254 00 074 • • •

One Way Check Valve 20mm 254 00 072 • • •

1
2
3 Brass Water Thermostat D= 18mm, d= 18mm (70oC-75oC) 158oF-167oF
Brass Water Thermostat D= 20mm, d= 20mm (70oC-75oC) 158oF-167oF
330 00 123
330 00 124






PRODUCT CATALOGUE 2012 | 63

HYDRONIC 16/24/30/35
PLUMBING

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

5 Way Valve with Thermostat 25 2014 80 72 00 • • • •

Conversion Kit for Water Pump 22 1000 10 01 00 •

1
Clamp 16-25mm ID 10 10 2067 01 60 25 • • • • • • • • • •
Clamp 20-32mm ID 10 22 2065 02 00 32 • • • • • • • • • •
2
3
Pump Clamp 48mm 22 22 1000 50 10 00 • • 1
Rubber Ring for Large FMP 20 1449 00 10 01 • 2
2

1
64 | PRODUCT CATALOGUE 2012

HYDRONIC 16/24/30/35
PLUMBING

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

Brass Pump Fittings 3/4” NPT x 3/4” Barb 20 2900 60 10 02 • • •


Brass Pump Fitting 3/4” NPT x 1” Barb 20 2900 60 10 15 • • •

Bulk Head Fitting 3/4” - 2 pieces required 20 2900 60 10 10 • • •


1/2 - 3/4 Straight Barb Connection 5520068
Bulk Head Fitting 3/4” to 1” 20 2900 60 10 57 • •

Bulk Head Fitting 3/4” x 90o 20 2900 60 10 37 • • •

1
2
3
PRODUCT CATALOGUE 2012 | 65

HYDRONIC 16/24/30/35
PLUMBING

HYDRONIC 10 / M

HYDRONIC M-II
B1LC compact
B3LC compact

HYDRONIC 4/5
AIRTRONIC D2
AIRTRONIC D4

AIRTRONIC D5
D8LC
DESCRIPTION PART NUMBER

90o Hose Bend 20mm x 0.29 mtr 20 2900 60 10 23 •


90o Hose Bend 1.5” ID 5560001 •

180o Coolant Hose 18mm, L = 2000mm 20 1690 81 00 01 • • •


180o Coolant Hose 20mm, L = 2000mm 25 1917 80 00 01 • • •

Brass Hose Connector d= 18mm 20 1528 88 00 03 • • •


Brass Hose Connector d= 20mm 20 1534 88 00 01 • • •
Brass Hose Connector d= 22mm 20 1645 89 00 07 • • •

1
Coolant Hose 1.5” 1mt piece 20 2900 60 10 39 •
2
3
66 | PRODUCT CATALOGUE 2012

FUEL SYSTEM GUIDE


This guide is to help in selecting which size fuel line, rubber hose and clamps are required for a specific heating system.
Refer to the Fuel System section of this manual for specific part numbers.

Cross-reference this information with the corresponding heater manual for maximum height and length specifications.
2 8

LEGEND
8 1. Fuel Pipe Reducer
3
2. Clamp 9mm
2 3. Rubber Connector 3.5mm

1
5

1
4. White Plastic Fuel Line 2.0mm
5. Rubber Connector / Fuel Line 5.0mm
AIRTRONIC 2 6
6. Clamp 11mm

1
7

1
AIRTRONIC 4 5 7. Black Plastic Fuel Line 2.0mm
6
B1LC compact 5
5 8. White Plastic Fuel Line 1.5mm
6
B3LC compact FUEL 6
TANK FUEL
D/B5LC TANK 3
2

Optional - and only if


length specifications are 4
adhed to
3

2
1

6 6
D8LC 5

HYDRONIC 10
FUEL
TANK

1 3 1
1
2

2 HYDRONIC 4
1 3
4

HYDRONIC 5 2

3 FUEL
TANK

HYDRONIC 16
HYDRONIC 24
HYDRONIC 30
HYDRONIC 35
PRODUCT CATALOGUE 2012 | 67

DUCTING RATING GUIDE


General Tips on Heating Air Ducting and Component Ratings

A heater has the biggest heating air throughput when it can operate with the air blowing freely. Heating air ducting components
reduce the throughput. To enable you to check whether or not the installation you plan reduces the air throughput to an
inadmissable degree, we have calculated a heater rating for each heater and a component rating for each heating air ducting
component:
0 = no temperature increase
- = no component rating

The sum of component ratings for the heating air ducting components must not exceed the heater rating, otherwise the outlet
temperature will become too high and trigger the safety cutout switch. If the sum of the component ratings exceeds the heater
rating, it can be reduced by selecting a larger diameter for the air ducting parts.

Rule of Thumb:
Double the cross-section or two identical components running parallel = 1/4 of the rating.
Example:
50 diameter hose
A = 19.6 cm2, R rating 1.0
The component rating of smooth welded pipes is only half that of flexible pipe of
75 diameter hose
A = 44.2 cm2, R rating 0.25 equal diameter (e.g. double the pipe length).

Main-line Drawing for 1-duct and 2-duct Heating Air System 2-duct means:
The heating air line branches into
two ducts after the heater. Up to the
branch the component ratings under
“1-duct” are valid, after the branch
they fall under “2-duct”. If an
adjustable outlet is used in the
2-duct heating system, one duct 1
must be unclosable. Note: When
1-duct means:
determining the sum of the compo-
A heating duct leads to or from heater. The
component ratings under “1-duct” are valid. 1-duct 2-duct
nent ratings, do not take the closable
duct into consideration.
2
Example of Heating Air Ducting for AIRTRONIC D2
Heater Rating = 6 7
3
Item Designation Component Rating
1 Protective grille
1.7
2 Connection piece 60mm dia.
3 Flex. pipe, 60mm dia. 0.3m long 0.3
4 Flex. pipe, 60mm dia, 1.0m long 1.0
5 Reduction hood 60mm straight 0
6 1 x 90o bends of flex. pipe 1.2
7 Swivel outlet 1.4
Total Component Rating 5.6

Rating sum = 5.6 and does not exceed the heater rating of 6. The installation is permissable.

67
68 | PRODUCT CATALOGUE 2012

DUCTING RATING GUIDE FOR AIRTONIC D2


Heater Rating 6 - applies with a 60mm dia. outlet hood.
Heater Rating 12 - applies with a 75mm dia. outlet hood

The sketch shows how the most important air ducting parts that can be used. They are not intended as examples of installation.

1
2
3
PRODUCT CATALOGUE 2012 | 69

DUCTING RATING GUIDE FOR AIRTRONIC D2

DESIGNATION COMPONENT RATING

See per No.


Air Ducting
Fig. No.

(measurements in millimeters) 1-duct 2-duct


Heating air ducting with reduction hood 60 dia.
(heater rating 6)
1 Grille 1.7 0.6 16
2 connecting socket, plastic 25
3 Flexible pipe, 60 dia. per m 1 0.3 1
3a 90o pipe bend of flex. pip, 60 dia. 1.2 0.8 1
4 Protective grille 0 - 18
5 Reduction hood, 60 dia. 0 - 30
6 Spherical reduction hood, 60 dia. 4.5 - 34
7 90o pipe bend 4.1 0 35
8 T-piece - 0.6 40
9 Outlet grill 60 dia. (rotatable) 1.4 0 10
10 Y-piece - 0.3 45
Regulating valve 60x60x60 dia. with flap
11 Position “middle” - 0 41
Position “right/left” - 1
Heating air ducting with reduction hood 75 dia.
(heater rating 12)
12 Pipe bend, 75 dia. 3 0.8 35
13 Flexible pipe, 75 dia. per m 1 0.3 1
13a 90o pipe bend of flex. pipe, 75 dia. 1.2 0.5 1
14 T-piece 75x75x75 dia. - 0.8 40
15 Grille, 75 dia. - - 16
16 Connecting socket, metal, 75 dia. 0.5 0 27
17

18
Outlet grill (rotatable)
Regulating valve 75x75x75 dia. with flap
Position “middle”
0.4 0

0.4
11

41
1
Position “right/left” 1.5
19 Y-piece 75x75x75 dia. - 0.4 45
20
21
22
Intake silencer, 75 dia.
Outlet grill with
Connecting socket, plastic, 75 dia.
0.5
0.4
-
0.4
4
17
17.2
2
23 Reduction hood, 75 dia. 0 0 30

3
24 Silencer, 75 dia. 1 - 3
25 Connector, 75 dia. 0.1 - 46
26 Ring, 60x75 dia. 0 - 36
70 | PRODUCT CATALOGUE 2012

DUCTING RATING GUIDE FOR AIRTRONIC D4


Heater Rating 3 - applies with a 75mm dia. outlet hood.
Heater Rating 10 - applies with a 90mm dia. outlet hood

The sketch shows how the most important air ducting parts that can be used. They are not intended as examples of installation.

3 13
3 2 11 12
2 20

1
1 1
1a

7 9
3 13
8
1 10 2 11 12
6
4
15 16 14 28 17 3

3 2 1
22

19
26 13
3 2
29 30 24 21
24
5 18 23 16 26 3
25

1 21 27
22

16
31

2 24
32
16 26 3

21
1

3 16 22

20 11 2
3
PRODUCT CATALOGUE 2012 | 71

DUCTING RATING GUIDE FOR AIRTRONIC D4

DESIGNATION COMPONENT RATING

See per No.


Air Ducting
Fig. No.

(measurements in millimeters) 1-duct 2-duct


Heating air ducting with reduction hood 75 dia.
(heater rating 3)
Heating air ducting with reduction hood 90 dia.
(heater rating 10) 75 90 75 90
1 Flexible pipe, 75 dia. per m 1 - 0.2 0.3 1
1a 90o pipe bend of flex. pipe, 75 dia. 1 - 0.2 0.4 1
2 Connecting socket, metal, 75 dia. 1.4 1.4 - 0.5 27
3 Grille - - - - 16
4 Grille, 75 dia. - - - - 18
5 Intake silencer, 75 dia. 1 0.8 - - 4
6 Reduction hood, 75 dia. 0 - - - 30
7 Spherical reduction hood, 75 dia. 2 - - - 34
8 T-piece 75x75x75 dia. - - 0.3 - 40
Regulating valve 75x75x75 dia. with flap
9 Position “middle” 0 - - - 41
Position “right/left” 1.3 - - - -
10 Branch piece 75x75x75 dia. - - 1.8 - 45
11 Outlet grill (rotatable) 75 dia. 0.6 - 0.5 0.3 11
12 Connector, 75 dia. - - - - 17.2
13 Outlet grill 1 3.3 0.5 0.5 17
14 Connector, 75 dia. - 0.1 - - 46
15 Ring, 75x90 dia. 0 0 - - 36
16 Flexible pipe, 90 dia. per m - 1 - - 1
17 Connector socket, 90 dia. with grille - 1.4 - 0.5 27
18
19
20
Reduction hood, 90 dia.
Spherical reduction hood, 90 dia.
Round outlet, 75 dia.
-
-
-
0
5
-
-
-
-
-
-
2.1
30
34
12
1
21 Outlet grill (rotatable) 100 dia. - 1.4 - 0.5 11
22 Outlet grill (rotatable) 90 dia. - 2.4 - 0.3 11
23*
24
25
Grille, round, 90x100 dia.
Flexible pipe, 100 dia. per m
Y-piece 100x100x100 dia.
-
-
-
0
0.6
-
-
-
-
-
0.4
0.5
18
1
45
2
26 Connector, 90 dia., with exhauster pos. 13 - 3.3 - - 17.2

3
Regulating valve 90x90x90 dia.
27 Position “middle” - 0 - - 41
Position “right/left” - 1.4 - -
28 Silencer, 90 dia. - 1 - - 3
29 Silencer, 100 dia. - 1 - - 3
30 Connector, 100 dia. - 0.1 - - 46
31 Y-piece 90x90x90 dia. - - - 0.5 45
32 Reduction piece, 100 dia. - 75 dia. - - - 0.5 47

* Pos. 23 - if used as adapter 90x100 dia., cut out the mesh.


72 | PRODUCT CATALOGUE 2012

DUCTING RATING GUIDE FOR B1LC COMPACT


Heater Rating 6 - applies with a 60mm dia. outlet hood.
Heater Rating 15 - applies with a 75mm dia. outlet hood

The sketch shows how the most important air ducting parts that can be used. They are not intended as examples of installation.

1
2
3
PRODUCT CATALOGUE 2012 | 73

DUCTING RATING GUIDE FOR B1LC COMPACT

DESIGNATION COMPONENT RATING

See per No.


Air Ducting
Fig. No.

(measurements in millimeters) 1-duct 2-duct


Heating air ducting with reduction hood 60 dia.
(heater rating 6)
1 Grille 1.2 0.4 16
2 Connecting socket, plastic 0.3 0 25
3 Flexible pipe, 60 dia. per m 1 0.25 1
- 90o pipe bend of flex. pipe, 60 dia. 0.5 0.1 1
4 Protective grille 0.15 - 18
5 Reduction hood 60 dia. 0 0 31
6 Spherical reduction hood, 60 dia. 1.7 1.7* 32
7 Pipe bend, 60 dia. 3 * 35
8 T-piece, 60 dia. - 0.3 40
9 Outlet grill (rotatable) 60 dia. 1 0.15 10
10 Y-piece, 60 dia. - 0.85 44
11 Flexible pipe, 50 dia. per m - 0.25 1
- 90o pipe bend of flex. pipe, 50 dia. - 0.1 1
12 Connecting piece - 0 25
13 Outlet grill - 0.15 16
14 Outlet grill (rotatable) 50 dia. - 0.15 10
Regulating valve 60x60x60 dia. with flap
15 Position “middle” - 0 41
Position “right/left” - 1
Heating air ducting with reduction hood 75 dia.
(heater rating 15)
16 Pipe bend, 75 dia. 2 2* 35
17
-
18
Flexible pipe, 75 dia., per m
90o pipe bend of flex. pipe, 75 dia.
T-piece 75x75x75 dia.
1
0.7
-
0.25
0.15
0.7
1
1
40
1
19 Grille, 75 dia. 0.3 0 16
20 Connecting socket, metal, 75 dia. 0 0 27
21

22
Outlet grill (rotatable) 75 dia.
Regulating valve 75x75x75 dia. with flap
Position “middle”
0.7

-
0.15

0
11

41
2
Position “right/left” - 1

3
23 Y-piece 50x75x50 dia. - 1.3 43
24 Reducing piece, 75 dia. - 50 dia. - 0.8 47
25 Flexible pipe, 50 dia. per m - 1 1
- 90o pipe bend of flex. pipe, 50 dia. - 0.8 1
26 Outlet grill (rotatable) 50 dia. - 0.35 10
27 Connecting socket, plastic, 50 dia. - 0 25
28 Reduction hood, 75 dia. 0 0 31
29 Silencer, 75 dia. 1 - 3
30 Connector, 75 dia. - - 46

* Component is in front of the 2-duct system. In the case of a combination of air-ducting parts - dia. 60 at the intake side and dia. 75 at the exhauster side - the rating of the
components at the exhauster side must be multiplied by 0.4. The heating rating 6 applies.
74 | PRODUCT CATALOGUE 2012

DUCTING RATING GUIDE FOR B3LC COMPACT


Heater Rating 6 - applies with a 75mm dia. outlet hood.
Heater Rating 13 - applies with a 90mm dia. outlet hood

The sketch shows how the most important air ducting parts that can be used. They are not intended as examples of installation.

1
2
3
PRODUCT CATALOGUE 2012 | 75

DUCTING RATING GUIDE FOR B3LC COMPACT

DESIGNATION COMPONENT RATING

See per No.


Air Ducting
Fig. No.

(measurements in millimeters) 1-duct 2-duct


Heating air ducting with reduction hood 75 dia.
(heater rating 6)
Heating air ducting with reduction hood 90 dia.
(heater rating 13) 75 90 75 90
1 Flexible pipe, 75 dia. per m 1 0.9 0.3 0.5 1
2 Connecting socket, metal, 75 dia. 0.3 0.3 0 0 27
3 Grille 0.8 0.5 0.3 0 16
4 Grille, 75 dia. 0.3 0.3 - - 18
5 Intake Silencer, 75 dia. 0.5 0.5 - - 4
6 Reduction hood, 75 dia. 0 - - - 31
7 Spherical reduction hood, 75 dia. 2.6 - - - 32
8 T-piece 75x75x75 dia. - - 0.5 0.5 40
9 Regulating valve 75x75x75 dia. - - 0.5 - 41
10 Branch piece 75x75x75 dia. - - 0.8 0.8 45
11 Outlet grill (rotatable) 75 dia. 0.8 - 0.5 - 11
12 Connector, 75 dia. 0.5 - 0.3 0.3 17.2
13 Outlet grill 0.3 0.3 0.2 0.2 17
14 Connector, 75 dia. 0.3 - 0 - 46
15 Reduction piece, 75 ida. - 60 dia. - - 0.3 0 47
16 Flexible pipe, 60 dia. per m - - 0.8 - 1
17 T-piece 60x60x60 dia. - - 0 - 40
18 Branch piece 60x60x60 dia. - - 0 - 45
19 Connecting socket, plastic, 60 dia. - - - - 25
20 Grille, 60 dia. - - 0.2 - 16
21
22
23
Outlet grill (rotatable) 60 dia.
Ring, 75x90 dia.
Flexible pipe, 90 dia. per m
-
0.3
-
-
0.3
1
0.8
-
-
-
-
-
10
36
1
1
24 Connecting socket, metal, 90 dia. - 0.5 - - 27
25 Reduction hood, 90 dia. - 0 - - 31
26
27
28
Spherical reduction hood, 90 dia.
Round outlet, 75 dia.
Outlet grill (rotatable) 100 dia.
-
-
-
1.4
-
2.3
-
-
- 0
-
-
32
12
11
2
29 Outlet grill (rotatable) 90. - 2.8 - 0 11

3
30 Grille, round, 90x100 dia.* - 0 - - 18
31 Flexible pipe, 100 dia. per m - - - - 1
32 Y-piece, 100x100x100 dia. - - - 0 45
33 Connector, 90 dia. - 0.5 - - 17.2
34 Y-piece - - 0.6 0.6 45
Regulating valve 90x90x90 dia. with flap
35 Position “middle” - 0 41
Position “right/left” - 1
36 Silencer, 90 dia. - 1 - - 3
37 Silencer, 100 dia. - 1 - - 3
38 Connector, 100 dia. - - - - 46
39 Connecting socket, 60 dia. - - 0.3 - 46

* Pos. 30 - if used as adapter 90x100 dia., cut out the mesh.


76 | PRODUCT CATALOGUE 2012

DUCTING RATING GUIDE FOR AIRTRONIC 5


Heater Rating 10

The sketch shows how the most important air ducting parts that can be used. They are not intended as examples of installation.

1 1
21 22 21 20

19 19

18 18

14
8
1
1 2 3 4 4 10 11 3 15 2 12

1 5 6

7 9 6 17 1 13
5
16
7

1 6 6

2 1
5
13 1
5
23

24

3
PRODUCT CATALOGUE 2012 | 77

DUCTING RATING GUIDE FOR AIRTRONIC 5

DESIGNATION COMPONENT RATING

See per No.


Air Ducting
Fig. No.

(measurements in millimeters) 1-duct 2-duct


Heating air ducting with reduction hood 90 dia.
(heater rating 10)
1 Grille 0.5 0.25 16
2 Connecting socket, metal, 100 dia. 0 0 26
3 Flexible pipe, 100 dia. per m 0.5 0.25 1
Bend, 90o of flexible pipe, 100 dia. 0 0 1
4 Grille, 90x100 dia.* 0 - 18
5 Connector piece, 90 dia. 0 0 27
6 Flexible pipe, 90 dia. per m 1.0 0.3 1
Bend, 90o of flexible pipe, 90 dia. 0.25 0 1
7 Silencer, 90 dia. 0.6 0.3 3
8 Spherical reduction hood, 90 dia. 1.5 - 31
9 Connector, 90 dia. - - 46
10 Silencer, 100 dia. 0.25 0 3
11 Connector, 100 dia. - - 46
12 Outlet grill (rotatable) 100 dia. 3.25 1.0 11
13 Outlet grill (rotatable) 90 dia. 3.25 1.0 11
14 Y-piece 100x100x100 dia. 0.5 0 45
15 T-piece 100x100x100 dia. 0.25 0 40
16 Y-piece 90x90x90 dia. 0.5 0 45
Regulating valve 90x90x90 dia.
17 Position “middle” 0 - 41
Position “right/left” 1 -
18 Reduction piece, 100 dia. - 75 dia. 2.75 1.0 47

19
20
Flexible pipe, 75 dia. per m
Bend, 90o of flexible pipe, 75 dia.
Outlet grill (rotatable) 75 dia.
-
-
-
1.5
0.5
1.25
1
1
11
1
21 Connecting socket, metal, 75 dia. - 0 27
22 Round outlet, 75 dia., closing - - 12
23
24
Connector, 90 dia.
Outlet grill
-
-
-
-
17.2
17 2
* Pos. 4 - if used as adapter 90 x 100 dia., cut out the mesh.

3
78 | PRODUCT CATALOGUE 2012

DUCTING RATING GUIDE FOR D8LC


Heater Rating 8

The sketch shows how the most important air ducting parts that can be used. They are not intended as examples of installation.

4 4

3 7 17 18 16

2 15

14

4 3 2 4 13
5 6 2 3 7

8
1
9

10 10

1 11 12
4

2
3
PRODUCT CATALOGUE 2012 | 79

DUCTING RATING GUIDE FOR D8LC

DESIGNATION COMPONENT RATING

See per No.


Air Ducting
Fig. No.

(measurements in millimeters) 1-duct 2-duct


Heating air ducting with reduction hood 100 dia.
(heater rating 8)
1 Grille, 100 dia. 0.1 - 18
2 Flexible pipe, 100 dia., per m 1.0 0.25 1
- Pipe bend, 90o, of flex. pipe, 100 dia. 0.5 0.15 1
3 Connecting socket, metal, 100 dia. 0.18 0.1 26
4 Grille, painted, 100 dia. 1.8 0.1 16
- Grille, nickel-plated, 100 dia. 1.8 0.1 16
5 Silencer, 100 dia. 1.1 0.25 3
6 Connector socket, 100 dia. - - 46
7 Outlet grill (rotatable), 100 dia. 3.25 1.1 11
8 Grille, 90x100 dia.* 0 - 18
9 Regulating valve 100x100x100 dia. 2.4 - 41
10 Flexible pipe, 90 dia., per m 1.0 0.25 1
11 Connecting socket, metal, 90 dia. - - 27
12 Outlet grill (rotatable) 90 dia. - 1.4 11
13 Y-pipe 100x100x100 dia. 0 - 45
14 Reduction piece, 100 dia. - 74 dia. - 0.55 51
15 Flexible pipe 75 dia. per m - 1.1 1
- Pipe bend, 90o of flex. pipe, 75 dia. - 1.1 1
16 Outlet grill (rotatable) 75 dia. - - 11
17 Connector socket, 75 dia. - 0.1 27
18 Connecting socket, metal, 75 dia. - 0.15 12

*Pos. 8 - if used as adapter 90x100 dia., cut out the mesh.


1
2
3
Subject to change without notification

Espar Products, Inc.


(800) 387-4800
(905) 670-0960
Version 03/2013

(905) 670-0728 Fax


inquiries@espar.com
www.espar.com Espar

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