PLC Extra Exp 3 - 9

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G.

PULLA REDDY ENGINEERING COLLEGE(AUTONOMOUS):KURNOOL


DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
ADDITIONAL EXPERIMENT’S-PROGRAMMABLE LOGIC CONTROLLERS

Roll Number:- 239X5A02D2


Experiment Name: Implementation Of DOL Starter

Aim :- To develop a ladder program for DOL starter.

Objective:-

1. To understand working of DOL starter

2. Develop a ladder program for starting an electrical motor using DOL starter

Theory :-

Working of Direct-On-Line (DOL) starter:

One method of starting electric motors is using direct on line (DOL) or across the line starter. In this method full line
voltage is applied to the motor terminals. This is simplest type of motor starter. An electrical wiring diagram for single
phase DOL starter is shown below.

A DOL motor starter contains fuse and over load relay (OLR) for protection purpose. The starter can be contain
momentary contact or maintained contact push buttons. The example considered here is momentary contact push
buttons. For starting purpose normally open (NO) push button is preferred whereas normally closed (NC) push button
is used to stop the motor. The excessive supply voltage drop causing high inrush current is the criteria to limit the use
of DOL starter. Conveyor motors, water pumps are the applications where DOL starters are used.

Procedure

Problem Statement: To start a motor using DOL starter . The simple P&I ; diagram for this problem is as below.
G.PULLA REDDY ENGINEERING COLLEGE(AUTONOMOUS):KURNOOL
DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
ADDITIONAL EXPERIMENT’S-PROGRAMMABLE LOGIC CONTROLLERS

Roll Number:- 239X5A02D2


Experiment Name: Implementation Of DOL Starter

Listing of Input and Output devices: Inputs: PB1- To start the motor PB2- To stop the motor Output: M1- Motor

Sequence of Events :

1. When Start push button (PB1) is pressed, Motor (M1) has to start.

2. If Start pushbutton (PB1) is released and Stop pushbutton (PB2) is not pressed, Motor (M1) should remain on.

3. When Stop push button (PB2 is pressed, Motor (M1) has tol stop.

4. If stop push button is released and start is not pressed (released) motor shouldl remain off.

The Boolean equation to represent this sequence is

The ladder diagram to implement these equations is shown below.

As the momentary contact push buttons are used here, the condition of PB1 is maintained through contact of coil C1.
This contact is called as latching contact. The same sequence of event can be executed by using latch and unlatch
instruction in the following way.
G.PULLA REDDY ENGINEERING COLLEGE(AUTONOMOUS):KURNOOL
DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
ADDITIONAL EXPERIMENT’S-PROGRAMMABLE LOGIC CONTROLLERS

Roll Number:- 239X5A02D2


Experiment Name: Implementation Of DOL Starter

Pretest :-

An electric motor converts:


a: Mechanical energy into electrical energy
b: Electric energy in mechanical energy
c: Both A and B
d: None
---- is a unit to measure the output power of an electric motor
a: Hz
b: HV
c: HP
d: None
The electric motor consists of:
a: A spark plug
b: Magnet
c: Battery
d: None
The motor armature acts as:
a: a rotor
b: a stator
c: an axle
d: None
For operation of the ..... application electric motor is not required
a: Water filter
b: Refrigerator
c: Mixer
d: None

Procedure

Open the Simulator window as described in the last experiment

1. The Latch and unlatch instructions are used for holding the output status.

2. The tag name of latch and unlatch output bit must be same.

3. Once you toggle the input bit for the latch; even if you release it by toggling once again, the output bit remains
latched.
G.PULLA REDDY ENGINEERING COLLEGE(AUTONOMOUS):KURNOOL
DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
ADDITIONAL EXPERIMENT’S-PROGRAMMABLE LOGIC CONTROLLERS

Roll Number:- 239X5A02D2


Experiment Name: Implementation Of DOL Starter

4. To unlatch the output you will have to toggle the input bit in the unlatch rung and the output will be de-
energised.

Execute the following ladder on simulator and observe the output status:

• You can develop ladder for a DOL "Direct On Line" starter using these instructions.

• You can also develop the logic using start and stop push buttons as explained under theory tab.

• Observe the output status at different input conditions.

Simulation:-

Post test-

DOL stands for:


a: Digital on line starter
b: Direct on line switch
c: Direct on line starter
d: None
G.PULLA REDDY ENGINEERING COLLEGE(AUTONOMOUS):KURNOOL
DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
ADDITIONAL EXPERIMENT’S-PROGRAMMABLE LOGIC CONTROLLERS

Roll Number:- 239X5A02D2


Experiment Name: Implementation Of DOL Starter

A DOL motor starter contains ---------- for protection purpose.


a: Relay
b: Switch
c: Over load relay
d: None
For starting of an electric motor ---------- is preferred.
a: normally open (NO) switch
b: normally open (NO) push button
c: normally closed (NC) push button
d: None
------------ is the criteria to limit the use of DOL starter.
a: High inrush current
b: Armature Current
c: Size of the motor
d: None
In which of the following applications DOL starter can be used?
a: Conveyor belts
b: Water pumps
c: Both a and b
d: None

Result :- Developed the ladder program for DOL starter.

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