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KONGU ENGINEERING COLLEGE

(Autonomous)
PERUNDURAI, ERODE - 638 060

DEPARTMENT OF MECHANICAL
ENGINEERING
Record Note Book
Year / Semester : III / VI
Course Code & Name: 20MEL62 & Simulation and Analysis
Laboratory

20MEL62 –Simulation and Analysis Laboratory 1


KONGU ENGINEERING COLLEGE
(Autonomous)
PERUNDURAI, ERODE - 638 060
School of Building and Mechanical Sciences

Department of Mechanical Engineering


20MEL62-Simulation and Analysis Laboratory Record

BONAFIDE CERTIFICATE

Name of the Student: __________________________ Roll No : ____________

Completion of all the experiments conducted by the student of 20MEL62 –Simulation


and Analysis Laboratory during the year 2023-2024 is certified for attending the
model exam.

Signature of Lab in charge

Certified that this is bonafide record of work done by the above student of the
20MEL62 –Simulation and Analysis Laboratory during the year 2023-2024.

Signature of the Academic coordinator

The bonafide record is submitted for the Model Examination held on


_________________

Signature of Lab in Charge-I Signature of Lab in Charge-II

20MEL62 –Simulation and Analysis Laboratory 2


Department: Mechanical Engineering Roll No: ____________
Course Code & Name: 20MEL62 & Simulation and Analysis – 2023-2024
Index

Marks Awarded
Ex.No Page
Date Exercises Name Sign
. No. Total
A B C D E F
(60)
1.1 STRESS ANALYSIS OF
CANTILEVER BEAM 07
WITH POINT LOAD
1.
1.2 STRESS ANALYSIS OF
SIMPLY SUPPORTED
12
BEAM WITH UNIFORMLY
DISTRIBUTED LOAD
DEFLECTIONS OF
2. DIFFERENT TYPES OF
17
TRUSS WITH POINT
LOADS
3. STATIC ANALYSIS OF A
22
CORNER BRACKET
STATIC ANALYSIS OF
4. LATERALY LOADED
26
TAPERED SUPPORT
STRUCTURE
LINEAR STATIC
5.
ANALYSIS OF A PLATE 31
WITH A HOLE
6. STATIC ANALYSIS OF
37
COMPOSITE BEAM
STRESS ANALYSIS OF
7.
AXISYMMETRIC 41
COMPONENT
HEAT CONDUCTION AND
8. CONVECTION IN
45
ELECTRONIC
COMPONENT
9. COUPLE FIELD ANALYSIS
50
OF A FIXED LINK
FRICTIONAL CONTACT
10.
BETWEEN TWO ELASTIC 55
BEAMS
11. MODAL ANALYSIS OF A
59
PLATE WITH HOLE
12. HARMONIC ANALYSIS OF
63
CANTILEVER BEAM
BIMETALLIC LAYERED
13. CANTILEVER PLATE
67
WITH STRUCTURAL AND
THERMAL LOADING
BRACKET MODELING
14. AND STATIC ANALYSIS
71
USING ANSYS
WORKBENCH
INCOMPRESSIBLE FLUID
15. FLOW ANALYSIS WITH
74
AND WITHOUT
OBSTACLES

TOTAL AVERAGE

20MEL62 –Simulation and Analysis Laboratory 3


20MEL62 SIMULATION AND ANALYSIS LABORATORY – COURSE VIDEO MATERIAL

Ex. Page
Exercises Name YouTube Link
No. No.
1.1 STRESS ANALYSIS OF
CANTILEVER BEAM 08
WITH POINT LOAD
1.
1.2 STRESS ANALYSIS OF
SIMPLY SUPPORTED
13
BEAM WITH UNIFORMLY
DISTRIBUTED LOAD https://www.youtube.com/watch?v=R8CoTwBIGJk
DEFLECTIONS OF
2. DIFFERENT TYPES OF
18
TRUSS WITH POINT
LOADS
3. STATIC ANALYSIS OF A 23
CORNER BRACKET
STATIC ANALYSIS OF
4. LATERALY LOADED This exercises can be completed with the knowledge of above
27
TAPERED SUPPORT exercise number 3
STRUCTURE
5. LINEAR STATIC
ANALYSIS OF A PLATE 30
WITH A HOLE
6. STATIC ANALYSIS OF 37 https://www.youtube.com/watch?v=INtQYYO2xm0
COMPOSITE BEAM
7. STRESS ANALYSIS OF
AXISYMMETRIC 41
COMPONENT
HEAT CONDUCTION AND
8. CONVECTION IN 45
ELECTRONIC
COMPONENT
9. COUPLE FIELD ANALYSIS 50 https://www.youtube.com/watch?v=ycVv1trkDgo
OF A FIXED LINK
10. FRICTIONAL CONTACT
BETWEEN TWO ELASTIC 55
BEAMS
11. MODAL ANALYSIS OF A
59
PLATE WITH HOLE
https://www.youtube.com/watch?v=6r7t5Y7lfh4
12. HARMONIC ANALYSIS OF
63
CANTILEVER BEAM
BIMETALLIC LAYERED This exercises can be completed with the knowledge of above
13. CANTILEVER PLATE
67 exercise number 6
WITH STRUCTURAL AND
THERMAL LOADING
BRACKET MODELING
14. AND STATIC ANALYSIS
71 https://www.youtube.com/watch?v=VTX0AVtTHjQ
USING ANSYS
WORKBENCH
INCOMPRESSIBLE FLUID
15. FLOW ANALYSIS WITH
74 https://www.youtube.com/watch?v=6r7t5Y7lfh4
AND WITHOUT
OBSTACLES

20MEL62 –Simulation and Analysis Laboratory 4


20MEL62 SIMULATION AND ANALYSIS LABORATORY

LIST OF EXPERIMENTS / EXERCISES:

1. Stresses and Deflections of different types of beams with various types of loads.
2. Deflections of different types of truss with point loads.
3. Application of plane stress and plane strain conditions.
4. Static analysis of laterally loaded tapered support structure
5. Strain energy and lateral deflection of spring
6. Static analysis of composite beam
7. Deflection of Tensile and Compressive Springs
8. Axisymmetric Application.
9. Heat conduction and convection applications.
10. Thermo-structural Analysis.
11. Contact Analysis of Two Bodies.
12. Modal Analysis of a Beam.
13. Harmonic Response of a Beam for stepped and ramped loads.
14. Bimetallic Layered Cantilever Plate with structural Loading.
15. Incompressible Fluid Flow Analysis With and Without Obstacles.

(A) PROGRAM OUTCOMES (PO)


Engineering Graduates will be able to:
1. Engineering knowledge: Apply the knowledge of mathematics, science, engineering
fundamentals, and an engineering specialization to the solution of complex engineering problems.
2. Problem analysis: Identify, formulate, review research literature, and analyze complex engineering
problems reaching substantiated conclusions using first principles of mathematics, natural sciences,
and engineering sciences.
3. Design/development of solutions: Design solutions for complex engineering problems and design
system components or processes that meet the specified needs with appropriate consideration for
the public health and safety, and the cultural, societal, and environmental considerations.
4. Conduct investigations of complex problems: Use research-based knowledge and research
methods including design of experiments, analysis and interpretation of data, and synthesis of the
information to provide valid conclusions.
5. Modern tool usage: Create, select, and apply appropriate techniques, resources, and modern
engineering and IT tools including prediction and modeling to complex engineering activities
with an understanding of the limitations.
6. The engineer and society: Apply reasoning informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the
professional engineering practice.

20MEL62 –Simulation and Analysis Laboratory 5


7. Environment and sustainability: Understand the impact of the professional engineering solutions
in societal and environmental contexts, and demonstrate the knowledge of, and need for sustainable
development.
8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities and norms
of the engineering practice.
9. Individual and team work: Function effectively as an individual, and as a member or leader in
diverse teams, and in multidisciplinary settings.
10. Communication: Communicate effectively on complex engineering activities with the engineering
community and with society at large, such as, being able to comprehend and write effective reports
and design documentation, make effective presentations, and give and receive clear instructions.
11. Project management and finance: Demonstrate knowledge and understanding of the engineering
and management principles and apply these to one’s own work, as a member and leader in a team,
to manage projects and in multidisciplinary environments.
12. Life-long learning: Recognize the need for, and have the preparation and ability to engage in
independent and life-long learning in the broadest context of technological change.

PROGRAM SPECIFIC OUTCOMES (PSOs)


PSO1 Mechanical Tool usage: use the techniques, skills and modern engineering tools necessary for
engineering practice.
PSO2 Domain Knowledge: work professionally in thermal, manufacturing and mechanical systems
areas including the design and realization of such systems with the use of computational tools.
Mapping:
1 Slight 2 Moderate 3 Substantial

20MEL62 –Simulation and Analysis Laboratory 6


Basic Concepts Explained: https://www.youtube.com/watch?v=2fC3_H_ZtIo
Finite Element Analysis: Steps to be followed
➢ FEM is used to solve governing differential Preprocessing

equations approximately Model the geometry


➢ ODEs or PDEs are converted to a (large)
Define the element types (1d,
system of algebraic equations, solved on 2d or 3d)
computers
➢ Unknown quantities are field variables (e.g. Discretize the
domain/Meshing
displacement, temperature) at 'nodes'
➢ Quality of solution improves with
Apply Material Properties
increasing number of elements
➢ Useful for problems with complicated Solution

geometries, loadings, and material


Define load step/solution
properties where analytical solutions cannot controls
be obtained.
Common FEA Applications: Solve the problem
➢ Mechanical/Aerospace/Civil/Automotive
➢ Structural/Stress Analysis General Post
Processing
➢ Static/Dynamic
➢ Linear/Nonlinear Results Viewing
➢ Fluid Flow/Acoustics
➢ Heat Transfer
➢ Biomechanics
Types of Elements:
Elements fall into four major categories: 2D line elements, 2D planar elements, and 3D solid
elements which are all used to define geometry; and special elements used to apply boundary conditions.

1D Elements: Link (for Truss Structure), Beam (Common beam problems)

2D Elements: Triangular, Quadrilateral

3D Elements: Tetrahedral, Hexahedral

20MEL62 –Simulation and Analysis Laboratory 7


Ex.No.1.1
Date:
1.1 STRESS ANALYSIS OF CANTILEVER BEAM WITH POINT LOAD
AIM:
To calculate the Maximum deflection, Maximum von Mises Stress developed in a cantilever beam
with different types of cross section subject to the point load using an analysis package and compare the
analysis results with the theoretical calculations and also draw Shear Force and Bending Moment using the
software
Problem Description:
The cantilever beam may be made of any given material with the standard material properties
like Modulus of Elasticity, Density and Poisson’s ratio subject to the applied point loading as shown in
the figure.
The beam cross section is as shown below
Square Section I - Section

Material Properties:

Steel Aluminum
Young’s Modulus
2
210 e3 80 e3
(N/mm )

Poisson’s Ratio 0.30 0.33

Density (tons/mm3) 7850 e-12 2650 e-12

Reference Video Link: https://www.youtube.com/watch?v=R8CoTwBIGJk

20MEL62 –Simulation and Analysis Laboratory 8


P

L = 1500 mm; P = Your Roll Number N.

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 9


Theoretical Calculation:

20MEL62 –Simulation and Analysis Laboratory 10


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 11


Ex. No 1.1 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Displacement in mm Max. von Mises Stress in MPa
Square Section I - Section
Materials
Theory Software Theory Software

Steel

Aluminum

RESULTS:
Thus the stress analysis of a cantilever beam is conducted using element for the
given load and material properties. The finite element results are compared using theoretical relations.

20MEL62 –Simulation and Analysis Laboratory 12


Ex.No.1.2
Date:
1.2 STRESS ANALYSIS OF SIMPLY SUPPORTED BEAM WITH
UNIFORMLY DISTRIBUTED LOAD

AIM:
To calculate the Maximum deflection, Maximum von Mises Stress developed in a simply supported
beam subject to uniformly distributed loading using an analysis package and compare the analysis results
with the theoretical calculations and also draw Shear Force and Bending Moment using the software
Problem Description:
The simply supported beam may be made of any given material with the standard material
properties like Modulus of Elasticity, Density and Poisson’s ratio subject to the applied udl loading as
shown in the figure.
The beam cross sections are as shown below
C – Section I - Section

Reference Video Link: https://www.youtube.com/watch?v=R8CoTwBIGJk

20MEL62 –Simulation and Analysis Laboratory 13


Material Properties:

Steel Aluminum

Young’s Modulus
(N/mm2)

Poisson’s Ratio
Density (tons/mm3)

Take w1 = (0.05 x YOUR ROLL NUMBER) N/mm

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 14


Theoretical Calculation:

20MEL62 –Simulation and Analysis Laboratory 15


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 16


Ex. No 1.2 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Displacement in mm Max. von Mises Stress in MPa
C - Section I - Section
Materials
Theory Software Theory Software

Steel

Aluminum
RESULTS:
Thus the stress analysis of a Simply supported beam is conducted using element________
for the given load and material properties. The finite element results are compared using theoretical
relations.

20MEL62 –Simulation and Analysis Laboratory 17


Ex.No.2
Date:
2. DEFLECTIONS OF DIFFERENT TYPES OF TRUSS WITH POINT LOADS
AIM:
To calculate the nodal deflections, reaction forces, and stress developed in a truss structure subject to
different types of load using an analysis software
Problem Description:
The truss structure is subjected to a horizontal and vertical loads acting at the different locations
as shown in the figure, Search the material properties like Modulus of Elasticity, Density and Poisson’s
ratio in MATWEB, Take area of cross section A = 3250mm2
Material Properties:

Steel-A500 Gr. B
Material Properties Aluminum 2014-T6
(Rect. HSS)
Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)

➢ Convert all the units to mm and Newton

Reference Video Link: https://www.youtube.com/watch?v=R8CoTwBIGJk

20MEL62 –Simulation and Analysis Laboratory 18


Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 19


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 20


Result Table:

Displacement in mm Max. von Mises Stress in MPa


Materials
Aluminum 2014-T6
Steel-A500 Gr. B (Rect.
HSS)
Member Force Unit Member Stress Unit
Link 1 Link 1
Link 2 Link 2
Link 3 Link 3
Link 4 Link 4
Link 5 Link 5
Reaction forces in each
link (N) Link 6 Link 6
Link 7 Link 7
Link 8 Link 8
Link 9 Link 9
Link 10 Link 10
Link 11 Link 11

20MEL62 –Simulation and Analysis Laboratory 21


Ex. No 2 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

RESULTS:
Thus the stress analysis of a truss structure is conducted using element for the
given load and material properties.

20MEL62 –Simulation and Analysis Laboratory 22


Ex.No.3
Date:
3. STATIC ANALYSIS OF A CORNER BRACKET
AIM:
To calculate the total deflections and stress developed in a corner bracket subject to pressure load
using an analysis software
Problem Description:
This is a structural static analysis of the corner angle bracket shown in the figure. The upper left-
hand pin hole is constrained (welded) around its entire circumference, and a pressure load is applied to
the bottom of the lower right-hand pin hole. Search the material properties like Modulus of Elasticity,
Density and Poisson’s ratio in MATWEB,
Solve the problem as Plane Stress Condition with two different material properties given in the
table below, Take thickness = 1mm
Write down the explanation for the following
Plane Stress:

Plane Strain:

Material Properties:

Material Properties Steel-S235 (European) Steel-SAE 4340, HT

Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)

Reference Video Link: https://www.youtube.com/watch?v=R8CoTwBIGJk

20MEL62 –Simulation and Analysis Laboratory 23


➢ Assume all the units to mm and Newton

Where X is your Roll Number, Pressure of YOUR ROLL NO N/mm2 at hole location 2 is applied

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 24


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 25


Ex. No 3 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:

Directional Displacement in mm
Materials Max. von Mises Stress in MPa

UX UY UZ USUM

Steel-S235
(European)

Steel-SAE
4340, HT
RESULTS:
Thus the stress analysis of a corner bracket is conducted using element for the
given load and material properties. The different material properties results were compared.

20MEL62 –Simulation and Analysis Laboratory 26


Ex.No.4
Date:
4. STATIC ANALYSIS OF LATERALY LOADED TAPERED SUPPORT STRUCTURE
AIM:
To calculate the total deflections and stress developed in a tapered support structure subject to lateral
load using an analysis software
Problem Description:
A cantilever beam of thickness ‘t’ and length ‘l’ has a depth which tapers uniformly from ‘d’ at the
tip to ‘3d’ at the wall. It is loaded by a force F at the tip, as shown. Find the maximum bending stress at
the mid-length and the fixed end of the beam.

d = 3 in ; t = 2 in ; l = 50 in
F = 4000 lb
Write down the explanation for the following
Practical example of tapered structure:

20MEL62 –Simulation and Analysis Laboratory 27


Material Properties:

Material Properties Steel-S235 (European) Steel-SAE 4340, HT

Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 28


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 29


Ex. No 4 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:

Directional Displacement in mm
Materials Max. von Mises Stress in MPa

UX UY UZ USUM
Steel-S235
(European)
Steel-SAE
4340, HT
RESULTS:
Thus the laterally loaded tapered support structure analysis is conducted using element
__________for the given load and material properties. The different material properties results were
compared.

20MEL62 –Simulation and Analysis Laboratory 30


Ex.No.5
Date:
5. LINEAR STATIC ANALYSIS OF A PLATE WITH A HOLE
AIM:
To calculate the total deflections and stresses of plate with hole geometry using an Altair Optistruct
software.
Problem Description:
This tutorial demonstrates the creation of finite elements on a given CAD geometry of a plate with a
hole. Further, application of boundary conditions and a finite element analysis of the problem are
explained, post-processing tools are used in HyperView to determine deformation and stress
characteristics of the loaded plate.

The load to apply is Your Roll number in “N”

Write down the explanation for the following


Element Quality:

20MEL62 –Simulation and Analysis Laboratory 31


Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:
Launch HyperMesh and Set the OptiStruct User Profile

1. Launch HyperMesh.

The User Profile dialog opens.

2. Select OptiStruct and click OK.

This loads the user profile. It includes the appropriate template, macro menu, and import reader, paring
down the functionality of HyperMesh to what is relevant for generating models for OptiStruct.

Open the Model


1. Click File > Open Model.

2. Select the plate hole.hm file you saved to your working directory from the optistruct.zip file.

Refer to Access the Model Files.

The plate hole.hm database is loaded into the current HyperMesh session, replacing any existing data.

3. Click Open.

Set Up the Model


Create the Material

1. In the Model Browser, right-click and select Create > Material from the context menu. A default
material displays in the Entity Editor.

2. For Name, enter stool.

3. Set Card Image to MAT1.

4. Enter the material values next to the corresponding fields.

a) For E (Young's Modulus), enter 2,15+05.

b) For NU, (Poisson's Ratio), enter 0.3.

20MEL62 –Simulation and Analysis Laboratory 32


Create the Property
1. In the Model Browser, right-click and select Create > Property from the context menu.

A default property displays in the Entity Editor.

2. For Name, enter plate hole.

3. Set Card Image to PSHELL.

4. Enter the property values next to the corresponding fields.

An empty Value field indicates that it is turned off. To edit these properties, click on the blank Value
fields next to them and enter the required values.

a) For Material, click Unspecified > Material. In the Select Material dialog, select steel and click OK.

b) For T (thickness of the plate), enter 10.0.

A new property, plate hole, has been created as a 2D PSHELL. Material information is also linked to
this property.

Update the plate_hole Component


1. In the Model Browser, click on the component plate hole. The component fields are displayed in the
Entity Editor below.

2. For Property, click Unspecified > Property. In the Select Property dialog, select plate_hole and dick
OK.

20MEL62 –Simulation and Analysis Laboratory 33


The component plate_hole has been updated with a property of the same name, and is now the current
component. This component uses the plate_hole property definition with a thickness value of 10.0. The
material steel is referenced by this component.

Apply Loads and Boundary Conditions


In the following steps, the model is constrained so that two opposing edges of the four external edges
cannot move. The other two edges remain unconstrained. A total load of 1000N is applied at the edge
of the hole in the positive z-direction.

Create Load Collectors

1. In the Model Browser, right-click and select Create > Load Collector from the context menu. A
default load collector displays in the Entity Editor.

2. For Name, enter spcs.

3. Click Color and select a color from the color palette.

4. Set Card Image to None.

A new load collector, spcs is created.

Create Constraints

1. In the Model Browser, Load Collectors folder, right-click on spcs and select Make Current to
set spcs as the current load collector.
2. From the menu bar, click BCs > Create Constraints to open the Constraints panel.

20MEL62 –Simulation and Analysis Laboratory 34


Displacement and Stress Plots

20MEL62 –Simulation and Analysis Laboratory 35


Ex. No 5 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Directional Displacement in mm Stress in MPa
Materials
UX UY USUM Stress

Thickness, 10 mm

Thickness, 15 mm

Thickness, 20 mm

RESULTS:
Thus the deflection and strain analysis of unequal stiffness spring analysis is conducted using
element ___________ for the given load and material properties.

20MEL62 –Simulation and Analysis Laboratory 36


Ex.No.6
Date:
6. STATIC ANALYSIS OF COMPOSITE BEAM
AIM:
To calculate the total deflections and stress developed in a composite beam subject to lateral load
using an analysis software
Problem Description:
A beam of length ‘L’ and width ‘w’, made up of two layers of different materials, is subjected to a
lateral load of ‘F’. Determine the free-end displacement ‘δ’ and the stresses at the top and bottom
surfaces of the layered beam.

L = 150 mm; w1 = 10 mm; w2 = 8 mm; t1 = 10 mm = t2;

Reference Video Link: https://www.youtube.com/watch?v=INtQYYO2xm0

Write down the explanation for the following


Composite Beam:

20MEL62 –Simulation and Analysis Laboratory 37


Material Properties:

Material Properties Steel-S235 (European) Aluminium

Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 38


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 39


Ex. No 6 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:

Directional Displacement in mm
Materials Max. von Mises Stress in MPa

UX UY UZ USUM

Steel-S235
(European)

Aluminium

RESULTS:
Thus the laterally loaded composite beam structure analysis is conducted using element
__________ for the given load and material properties. The different material properties results were
compared.

20MEL62 –Simulation and Analysis Laboratory 40


Ex.No.7
Date:
7. STRESS ANALYSIS OF AXISYMMETRIC COMPONENT
AIM:
To calculate the total deflections and stress developed in an axisymmetric component subjected to
internal pressure load using an analysis software
Problem Description:
This is a structural static analysis of the axisymmetric component shown in the figure. The
pressure load is applied to the inside of the cylindrical surface. Search the material properties like
Modulus of Elasticity, Density and Poisson’s ratio in MATWEB,
Solve the problem as axisymmetric Condition with two different material properties given in the
table below,
Write down the explanation for the following

Axisymmetric:

Material Properties:

Material Properties Steel-S235 (European) Steel-SAE 4340, HT

Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)

Reference Video Link: https://www.youtube.com/watch?v=INtQYYO2xm0

20MEL62 –Simulation and Analysis Laboratory 41


➢ All the units are in inches, Convert to millimeter and assume ‘0.01x Roll No’ N/mm2 as the
pressure value ‘P’

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 42


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 43


Ex. No 7 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:

Materials Radial Displacement in mm Max. von Mises Stress in MPa

Steel-S235
(European)
Steel-SAE
4340, HT

RESULTS:
Thus the stress analysis of an axisymmetric component is conducted using element ________
for the given load and material properties. The different material properties results were compared.

20MEL62 –Simulation and Analysis Laboratory 44


Ex.No.8
Date:
8. HEAT CONDUCTION AND CONVECTION IN ELECTRONIC COMPONENT
AIM:
To determine the nodal temperature distribution and the maximum value of
temperature in the electronic component
Problem Description:
All electronic components generate heat during the course of their operation. To
ensure optimal working of the component, the generated heat needs to be removed and
thus the electronic component be cooled. This is done by attaching fins to the device which
aid in rapid heat removal to the surroundings.
Material Properties:
Copper Steel Aluminium

Thermal Conductivity (W/m K) 386 50 205

Heat Generation Rate (W) 10e6

Film Coefficient (h) 50

Bulk Temperature (K) 20

the electronic circuit is made of copper


the enclosing container is made of steel
the fins are made of aluminium

Boundary Conditions:
Bulk Temperature with convection to all the lines on the outside of the object
except the bottom one where the object is considered insulated.

Reference Video Link: https://www.youtube.com/watch?v=ycVv1trkDgo

20MEL62 –Simulation and Analysis Laboratory 45


➢ All the units are in centimeters, Convert to meter and solve the problem, Assume
Heat generated value as ‘your Roll No’ J/Sec

Write down the explanation for the following

Conduction

Convection

Radiation

20MEL62 –Simulation and Analysis Laboratory 46


Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 47


Nodal temperature plots

20MEL62 –Simulation and Analysis Laboratory 48


Ex. No 8 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Results* 2D
Plane Element
Nodal Temperature
(Max)
Nodal Temperature
(Min)
Results:
The given electronic component is analyzed for the given condition and the
maximum temperature obtained is .

20MEL62 –Simulation and Analysis Laboratory 49


Ex.No.9
Date:
9. COUPLE FIELD ANALYSIS OF A FIXED LINK
AIM:
To determine the thermal stresses developed in the materials due to the nodal
temperature distribution and the maximum value of temperature in the component
Problem Description:
A link, with no internal stresses, is pinned between two solid structures at a reference
temperature of 0º C (273 K). One of the solid structures is heated to a temperature of 75 º C (348
K). As heat is transferred from the solid structure into the link, the link will tend to expand.
However, since it is pinned this cannot occur and as such, stress is created in the link. A steady -
state solution of the resulting stress will be found to simplify the analysis. Loads will not be
applied to the link, only a temperature change of 75º C is applied. Solve the problem with three
material properties for the link as shown in the table below.

Material Properties:
Steel Copper Bronze
C86100
Thermal Conductivity (W/m K) 60.5

Young’s Modulus (N/m2) 200e9

Thermal expansion co-efficient 12e-06

Density (Kg/m3) 7850

Analyze the problem with steel, Copper and Bronze C86100 materials, Search the
material properties using MATWEB

Reference Video Link: https://www.youtube.com/watch?v=ycVv1trkDgo

20MEL62 –Simulation and Analysis Laboratory 50


Write down the explanation for the following

Thermal Expansion Co-efficient:

Thermal Conductivity:

Couple Field:

20MEL62 –Simulation and Analysis Laboratory 51


Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 52


Displacement, temperature and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 53


Ex. No 9 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Results* Steel Copper Bronze C86100

Max. von Mises Stress


in MPa
Max. Displacement in
mm
Nodal Temperature
(Max)
Results:
The given link is analyzed with the three different material properties for the given
condition and the maximum von Mises stress obtained is .

20MEL62 –Simulation and Analysis Laboratory 54


Ex.No.10
Date:
10. FRICTIONAL CONTACT BETWEEN TWO ELASTIC BEAMS
AIM:
To determine the frictional contact stresses developed in the beams by defining the
standard contact between the two elastic beams
Problem Description:
The beams, as shown below, are 100mm long, 10mm x 10mm in cross-section, have a
Young's modulus (E) of 200 GPa, and are rigidly constrained at the outer ends. The gap between
the two beams are 10mm. A 10 kN load is applied to the center of the upper beam, causing it to
bend and contact the lower.
Solve the problem with co-efficient of frictions 0.1, 0.2 and 0.3 and observe the changes
in results.

Write down the explanation for the following

Friction:

Reference Video Link: https://www.youtube.com/watch?v=ycVv1trkDgo

20MEL62 –Simulation and Analysis Laboratory 55


Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 56


Max. Contact pressure and frictional stress plots

20MEL62 –Simulation and Analysis Laboratory 57


Ex. No 10 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Results* Friction 0.1 Friction 0.2 Friction 0.3
Max. von Mises Stress in
MPa
Max. Displacement in mm
Maximum Contact
Pressure in MPa
Maximum Frictional
Stresses in MPa
Results:
The given two beam is analyzed with the three friction co-efficient for the given
condition and the maximum frictional contact stress obtained is .

20MEL62 –Simulation and Analysis Laboratory 58


Ex.No.11
Date:
11. MODAL ANALYSIS OF A PLATE WITH HOLE
AIM:
To determine the natural frequency of the plate with hole
Problem Description:
The problem describes the dynamic response of a component; the plate dimensions are
200mm X 150mm with the central hole of 10 mm diameter. The left edge of the plate is arrested
in all DOF. Assume the plate is made of steel. Take young’s modulus 210 GPa, Poisson’s ratio
0.3 and density 7850e-12 tons/mm3
Solve the problem with different diameters of the Centre hole as 20 mm and 40 mm and
justify the mode frequency. Plate is having 2 mm thickness.

Software & Version:

Element Type: (No. of Nodes = ; No. of Elements = )

Reference Video Link: https://www.youtube.com/watch?v=6r7t5Y7lfh4

20MEL62 –Simulation and Analysis Laboratory 59


Write down the explanation for the following

Natural Frequency:

Mode Shape:

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 60


Mode shapes and frequency plots

20MEL62 –Simulation and Analysis Laboratory 61


Ex. No 11 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Results* Diameter 10 mm Diameter 20 mm Diameter 40 mm
Frequency in Hz Frequency in Hz Frequency in Hz
Natural Frequency
(Mode) 1
Natural Frequency
(Mode) 2
Natural Frequency
(Mode) 3
Natural Frequency
(Mode) 4
Natural Frequency
(Mode) 5
Natural Frequency
(Mode) 6
Results:
The given plate has been analyzed with the different hole diameter for the given
condition and six mode shapes have been extracted.

20MEL62 –Simulation and Analysis Laboratory 62


Ex.No.12
Date:
12. HARMONIC ANALYSIS OF CANTILEVER BEAM
AIM:
To determine the natural and resonance frequency of the cantilever beam
Problem Description:
Harmonic analyses are used to determine the steady-state response of a linear structure to
loads that vary sinusoidally (harmonically) with time. The problem describes the dynamic
response of the component, the beam dimensions are L= 500mm, b = 50mm and h = 50mm. The
left edge of the beam is arrested in all DOF. Assume the beam is made of steel. Take young’s
modulus 210GPa, Poisson’s ratio 0.3 and density 7850e-12 tons/mm3
Solve the problem with the load ‘P Newton’ where ‘P’ is your roll number.

Write down the explanation for the following


Harmonic Analysis:

Resonance Frequency:

Reference Video Link: https://www.youtube.com/watch?v=6r7t5Y7lfh4

20MEL62 –Simulation and Analysis Laboratory 63


Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 64


Resonance frequency curve and displacement plot

20MEL62 –Simulation and Analysis Laboratory 65


Ex. No 12 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Results* Beam Element

Load in Newton

Maximum
Displacement in mm

Resonance
Frequency, Hz

Results:
Thus, the given beam is analyzed for the given condition and the maximum
displacement occurs at the frequency Hz.

20MEL62 –Simulation and Analysis Laboratory 66


Ex.No.13
Date:
13. BIMETALLIC LAYERED CANTILEVER PLATE WITH STRUCTURAL AND THERMAL
LOADING
AIM:
To find the thermal stresses induced in the layered cantilever plate
Problem Description:
A cantilever beam of length l = 100 mm, width w = 50 mm, and thickness t = 20 mm is
built from two equal thickness layers of different metals. The beam is fixed at the left end
(x = 0, y = 0), and subjected to a uniform temperature t a = 25º C.
Solve the problem with the load ‘P Newton’ where ‘P’ is your roll number.

P
P

Material Properties:
Steel Copper
(Material – 1) (Material – 2)
Thermal Conductivity (W/m K)

Young’s Modulus (N/m2)

Thermal expansion co-efficient per


degree Celsius
Density (Kg/m3)

Analyze the problem with steel and Copper, Search the material properties using
MATWEB

20MEL62 –Simulation and Analysis Laboratory 67


Write down the explanation for the following
Bimetalic Layer:

Thermal Stress:

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 68


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 69


Ex. No 13 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Results* Plane Element
Load in Newton
Maximum
Displacement in
mm
Maximum Stress in
MPa
Results:
Thus, the given bimetallic layered beam is analyzed for the given condition and the
maximum stress occurs MPa.

20MEL62 –Simulation and Analysis Laboratory 70


Ex.No.14
Date:
14. BRACKET MODELING AND STATIC ANALYSIS USING ANSYS WORKBENCH
AIM:
To create solid modeling and perform analysis of the C Bracket using ANSYS
Workbench
Problem Description:
➢ Implement the constraints at the Hole inner surface and apply the pressure on slant faces

Reference Video Link: https://www.youtube.com/watch?v=VTX0AVtTHjQ

20MEL62 –Simulation and Analysis Laboratory 71


Displacement and von Mises Stress plots

20MEL62 –Simulation and Analysis Laboratory 72


Ex. No 14 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
do (5)

Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)

Model development Model


Intended solution Concept drawing
Model development correct but solution development
20 obtained (20) known (10)
and Solving not obtained (18) partially done (15)

Completed with Completed without


Partially List the result
Post processing, Image proper aligned view proper aligned view
10 completed (7.5) types required (5)
and Result validation (10) (9)

Completed with Partially Has the result


Fully completed (5)
Record 5 some mistakes (4.5) completed (3.75) copy (2.5)

Answered any three Answered any two Answered any


Answered all 5
questions correctly questions correctly one questions
Viva 10 questions (10)
(9) (7.5) correctly (5)

Total ( )+( )+( )+( )+( )+( ) = ________ Marks

Faculty Signature

Result Table:
Results* Plane Element

Load in Newton
Maximum
Displacement in
mm
Maximum Stress in
MPa
Results:
The given C - Bracket is analyzed for the given condition using ANSYS Workbench
and the maximum stress occurs MPa.

20MEL62 –Simulation and Analysis Laboratory 73


Ex.No.15
Date:
15. INCOMPRESSIBLE FLUID FLOW ANALYSIS WITH AND WITHOUT OBSTACLES
AIM:
To solve the given fluid flow problem in ANSYS.
Problem Description:
The water is flowing in a pipe having an internal diameter of 50 mm and length 100 mm. Analyze the
velocity profile generated in the pipe. Assume Laminar Flow inside the pipe and velocity is not varying with
respect to time (Steady state).
Take velocity “your roll number” metre/sec

Reference Video Link: https://www.youtube.com/watch?v=6r7t5Y7lfh4

Software & Version:

Element Type : (No. of Nodes = ; No. of Elements = )

20MEL62 –Simulation and Analysis Laboratory 74


Procedure Adopted:

20MEL62 –Simulation and Analysis Laboratory 75


Velocity Plot

20MEL62 –Simulation and Analysis Laboratory 76


Ex. No 15 Date

Maximum Excellent Very Good Good Satisfactory


Dimensions/Scales
marks 100% 90% 75% 50%
Viewed the video
Viewed the video Partially viewed Partially know
and know how to
Preliminary preparation 05 (4.5) the video (3.75) how to do (2.5)
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Faculty Signature

Result Table:
Results* Values for Normal Pipe Values for Pipe

Applied Velocity in
m/sec
Maximum pressure @
midpoint of the pipe

Results:
Thus, the given pipe is analyzed for the velocity inlet condition and the maximum
pressure occurs at the mid-length of the pipe MPa.

20MEL62 –Simulation and Analysis Laboratory 77


Common Procedure for Solving FEA Problem

Example: 1 STRESS ANALYSIS OF CANTILEVER BEAM WITH POINT LOAD


To conduct analysis and determine the deflection and stresses at each nodal points of a
cantilever beam with point load at free end using ANSYS software.

P=4000N

D=10mm

L=100mm

Preprocessing: Defining the Problem


1. Change jobname:
File -> Change Jobname
Enter “beam”, and click on “OK”.
2. Define element types:
Preprocessor -> Element Type -> Add/Edit/Delete [Apply the BEAM3]
3. Define the real constants for the BEAM3 elements:
Preprocessor > Real Constants > Add
[Calculate and Apply suitable value in Area, Izz and Height]
4. Define Material Properties:
Preprocessor -> Material Properties -> -Constant- Isotropic
[Apply suitable value in young’s modulus=2E06N/sq.m and passion ratio=.27]
1. Create nodes:
Preprocessor -> -Modeling- Create -> Nodes -> In Active CS
Preprocessor -> -Modeling- Create -> Nodes -> Fill between Nds.
Utility Menu -> PlotCtrls -> Numbering. [Minimum 10 nodes]
Preprocessor -> Create -> Elements ->-Auto Numbered-Thru Nodes
Solution Phase: Assigning Loads and Solving
1. Apply constraints and forces on the model:
To apply constraints:
Solution -> -Loads- Apply -> -Structural- Displacement -> On Nodes
Solution -> -Loads- Apply -> -Structural- Force/Moment -> On Nodes
8. Solve the problem:
Solution -> -Solve- Current LS
Post processing: Viewing the Results
9. Plot the deformed shape:
General Postproc -> Plot Results -> Deformed Shape
10. List reaction forces:
General Postproc -> List Results -> Reaction Solution
11. List nodal displacements:
General Postproc -> List Results -> Nodal Solution -> DOF Solution -> ALL DOFs
12. Define element table items for subsequent plotting and listing of various stress results.
13. List element table results. :
General Postproc -> List Results -> Elem Table Data
1) General Postproc -> Plot Results -> Line Elem Res
2) General Postproc -> Plot Results -> Elem Table
15. Exit ANSYS. Toolbar: Quit ->Save Everything -> OK
Example: 2 STATIC ANALYSIS OF A CORNER BRACKET
To determine displacement and stresses in the corner bracket

fixed pin 600


dia 100 hole

200

400

R5
Thickness=1mm

Tappered pressure
load from 500 N/sq.mm
to 5000 N/sq.mm.

200

Preprocessing: Defining the Problem


1. Give the Simplified Version a Title
Utility Menu > File > Change Title
Step 1: Define rectangles.
Main Menu>Preprocessor>Modeling> Create>Areas> Rectangle>By Dimensions
Utility Menu> WorkPlane> Display WorkingPlane
Utility Menu> WorkPlane> WP Settings
Utility Menu> WorkPlane> Offset WP to> Keypoints
Step 2: Define circle.
Main Menu> Preprocessor> Modeling> Create> Areas> Circle> Solid Circle
Step 3: Add areas.
Main Menu> Preprocessor>Modeling> Operate> Booleans>Add> Areas
Step 4: Create line fillet.
Utility Menu> PlotCtrls>NumberingMain Menu>
Preprocessor> Modeling>Create> Lines> Line FilletUtility Menu> Plot> Lines
Step 5: Create fillet area.
Utility Menu> PlotCtrls> Pan, Zoom, Rotate
Main Menu> Preprocessor> Modeling>Create> Areas> Arbitrary> By Lines
Step 6: Add areas together.
Main Menu> Preprocessor> Modeling>Operate> Booleans> Add> Areas
Step 7: Create first pin hole.
Utility Menu> WorkPlane> Display Working Plane
Main Menu> Preprocessor> Modeling> Create> Areas> Circle> Solid Circle
Step 8: Move working plane and create second pin hole.
Utility Menu> WorkPlane> Offset WP to> Global Origin
Main Menu> Preprocessor> Modeling> Create> Areas> Circle> Solid Circle
Utility Menu> WorkPlane> Display Working Plane
Utility Menu> Plot> Replot
Utility Menu> Plot> Lines
Step 9: Subtract pin holes from bracket.
Main Menu> Preprocessor> Modeling> Operate> Booleans> Subtract> Areas
Step 10: Define Materials
Main Menu>PreferencesDefine material properties.Main Menu>Preprocessor>Material
Props>Material Models
Step 11: Define element types and options.
Main Menu> Preprocessor>Element Type>Add/Edit/Delete[Add the element: PLANE82]
Step 12: Define real constants.
Main Menu>Preprocessor> RealConstants>Add/Edit/Delete
Step 13.Generate Mesh
Main Menu>Preprocessor> Meshing>Mesh Tool.
Define Solution Phase: Assigning Loads and Solving
Step 1: Apply displacement constraints.
Main Menu> Solution> Define Loads> Apply> Structural>Displacement> On Lines
Step 2: Apply displacement constraints.
Main Menu> Solution> DefineLoads> Apply> Structural>Displacement> On Lines
Utility Menu> Plot Lines
Step 3: Apply pressure load.
Main Menu> Solution> DefineLoads> Apply> Structural>Pressure> On Lines
Step 4: Solve.
Toolbar: SAVE_DB.
Main Menu> Solution>Solve> Current LS
Step 5: Enter the general postprocessor and read in the results.
Main Menu> General Postproc> Read Results> First Set
Step 6: Plot the deformed shape.
Main Menu> GeneralPostproc> Plot Results>Deformed Shape
Utility Menu> Plot Ctrls>Animate> Deformed Shape
Step 7: Plot the von Mises equivalent stres
Utility Menu> Plot Ctrls>Animate> Deformed
Step 8: List reaction solution.
Main Menu> General Postproc>List Results> Reaction Solu
VIVA QUESTIONS FOR SA LAB

1. What is meant by finite element?


2. What is meant by node or joint?
3. What is the basic of finite element method?
4. What are the types of boundary conditions?
5. State the methods of engineering analysis?
6. What are the types of element?
7. State the three phases of finite element method.
8. What is structural problem?
9. What is nonstructural problem?
10. What are the methods are generally associated with the finite element analysis?
11. Explain stiffness method.
12. What is meant by post processing?
13. Name the variation methods.
14. What is meant by degrees of freedom?
15. What is meant by discretization and assemblage?
16. What is Rayleigh-Ritz method?
17. What is Aspect ratio?
18. What is truss element?
19. What are the h and p versions of finite element method?
20. Name the weighted residual method
21. What is the difference between static and dynamic analysis?
22. What is truss element?
23. List the two advantages of post processing
24. During discretization, mention the places where it is necessary to place a node?
25. What is the difference between static and dynamic analysis?
26. Name any four FEA softwares.
27. Differentiate between global and local axes.
28. What are the types of loading acting on the structure?
29. Define the body force
30. What is point load?
31. What are the basic steps involved in the finite element modeling.
32. What is discretization?
33. What are the classifications of coordinates?
34. How do you calculate the size of the global stiffness matrix?
35. States the assumption are made while finding the forces in a truss.
36. What is axisymmetric element?
37. What is meant by degrees of freedom?
38. What meant by plane stress analysis?
39. Define plane strain analysis.
40. What is Hooke’s Law?
41. What are the Elastic Constants?
42. Define Poisson’s Ratio.
43. Define: Resilience, proof resilience and modulus of resilience.
44. Distinguish between rigid and deformable bodies.
45. Define stress and strain.
46. Define Shear stress and Shear strain.
47. Define elastic limit.
48. Define volumetric strain.
49. Define tensile stress and compressive stress.
50. Define young’s Modulus.
51. State the different types of supports.
52. What is cantilever beam?
53. Write the equation for the simple bending theory.
54. What do you mean by the point of contraflexure?
55. Define beam.
56. Define shear force and bending moment.
57. What is Shear stress diagram?
58. What is bending moment diagram?
59. What are the types of load?
60. Write the assumption in the theory of simple bending.
61. What are the types of beams?
62. When will bending moment is maximum.
Problems for Practice using FEA Softwares:
1. Solve the following problems using the beam element

2. Solve the following problems using the beam element and vary the load as the instruction
given

3. Solve the following beam problems

4. Solve the following problem


5. Solve the following problem

6. Solve the problem using link, beam and plane elements and compare the results

7. Solve the following problem with link element and find the reaction solutions in each link

8. Solve the following problem with link element and find the reaction solutions in each link
9. Find the uniaxial deflection in the bar and also the stresses induced in the each materials

10. Find the uniaxial deflection in the bar and also the stresses induced in the each materials

11. Solve the following problem with link element and find the reaction solutions in each link

12. Solve the temperature problem with the following material properties and find the deflection
and stresses
Beyond the Syllabus

1. A deep simply-supported square beam of length l, thickness t, and mass density m is subjected
to random uniform force power spectral density. Determine the peak response PSD value

Material Properties Geometric Properties Loading


E = 200 x 109 N/m2 PSD = (106 N/m)2 /Hz
υ = 0.3 = 10. m Damping δ = 2%
m = 8000 Kg/m3 t = 2.0 m

2. A semi-infinite solid is initially at temperature To. The solid is then suddenly exposed to an
environment having a temperature Te and a surface convection coefficient h. Determine the
temperature distribution through the solid after 2000 seconds

Material Properties Geometric Properties Loading


k = 54 W/m°C a=1m To = 0°C
ρ = 7833 kg/m3 b = 0.1 m Te = 1000°C
c = 465 J/kg-°C h = 50 W/m2-°C

3. A circular plate of thickness t with a center hole is rigidly attached along the inner edge and
unsupported along the outer edge. The plate is subjected to bending by a moment Ma applied
uniformly along the outer edge. Determine the maximum deflection δ and the maximum
slope Φ of the plate. In addition, determine the moment M and stress σx at the top centroidal
locations of element 1 (near inner edge) and element 6 (near outer edge)
Material Properties Geometric Properties Loading
E = 30 x 106 psi a = 30 in Ma = 10 in-lb/in
υ = .3 b = 10 in = 52.360 in-lb/10° segment
t = .25 in
Θ = 105

4. A semi-infinite solid, initially at a temperature To, is subjected to a linearly rising surface


temperature Ts = 3600 t, where Ts is in °F and t is time in hours. Determine the temperature
distribution in the solid at t = 2 min
5. A long rubber cylinder is pressed between two rigid plates using a maximum imposed
displacement of δmax. Determine the force-deflection response

Material Properties Geometric Properties Loading


E = 2.82 MPa r = 200 mm
υ = 0.49967
Mooney-Rivlin Constants δmax = 200 mm
C1 = 0.293 MPa
C2 = 0.177 MPa

6. A linear elastic prismatic rod is moving with an initial velocity and is impacting a rigid wall.
The shock wave created from impact travels as a compression wave through the rod. During
this time, the rod remains in contact with the rigid wall. The compression wave is then
reflected as a dilatational wave upon reaching the free end of the rod and travels back to the
contact surface. The rod gets separated from the rigid wall once the dilatational wave reaches
the contact surface. The time at impact and at separation is determined from the analysis along
with corresponding displacements, velocities and normal contact forces at the contact surface
and compared to the solutions given in the reference. The time history plots are also compared
to the reference plots

Material Properties Geometric Properties Loading


E=3.0E+7 psi L=10 in

ν = 0.3 g = 0.01 in V0 = 202.2 in/sec2

ρ = 0.73 lbf sec2 / in4 A = 1 in2

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