SA Lab Manual - 2023-2024 - Even
SA Lab Manual - 2023-2024 - Even
SA Lab Manual - 2023-2024 - Even
(Autonomous)
PERUNDURAI, ERODE - 638 060
DEPARTMENT OF MECHANICAL
ENGINEERING
Record Note Book
Year / Semester : III / VI
Course Code & Name: 20MEL62 & Simulation and Analysis
Laboratory
BONAFIDE CERTIFICATE
Certified that this is bonafide record of work done by the above student of the
20MEL62 –Simulation and Analysis Laboratory during the year 2023-2024.
Marks Awarded
Ex.No Page
Date Exercises Name Sign
. No. Total
A B C D E F
(60)
1.1 STRESS ANALYSIS OF
CANTILEVER BEAM 07
WITH POINT LOAD
1.
1.2 STRESS ANALYSIS OF
SIMPLY SUPPORTED
12
BEAM WITH UNIFORMLY
DISTRIBUTED LOAD
DEFLECTIONS OF
2. DIFFERENT TYPES OF
17
TRUSS WITH POINT
LOADS
3. STATIC ANALYSIS OF A
22
CORNER BRACKET
STATIC ANALYSIS OF
4. LATERALY LOADED
26
TAPERED SUPPORT
STRUCTURE
LINEAR STATIC
5.
ANALYSIS OF A PLATE 31
WITH A HOLE
6. STATIC ANALYSIS OF
37
COMPOSITE BEAM
STRESS ANALYSIS OF
7.
AXISYMMETRIC 41
COMPONENT
HEAT CONDUCTION AND
8. CONVECTION IN
45
ELECTRONIC
COMPONENT
9. COUPLE FIELD ANALYSIS
50
OF A FIXED LINK
FRICTIONAL CONTACT
10.
BETWEEN TWO ELASTIC 55
BEAMS
11. MODAL ANALYSIS OF A
59
PLATE WITH HOLE
12. HARMONIC ANALYSIS OF
63
CANTILEVER BEAM
BIMETALLIC LAYERED
13. CANTILEVER PLATE
67
WITH STRUCTURAL AND
THERMAL LOADING
BRACKET MODELING
14. AND STATIC ANALYSIS
71
USING ANSYS
WORKBENCH
INCOMPRESSIBLE FLUID
15. FLOW ANALYSIS WITH
74
AND WITHOUT
OBSTACLES
TOTAL AVERAGE
Ex. Page
Exercises Name YouTube Link
No. No.
1.1 STRESS ANALYSIS OF
CANTILEVER BEAM 08
WITH POINT LOAD
1.
1.2 STRESS ANALYSIS OF
SIMPLY SUPPORTED
13
BEAM WITH UNIFORMLY
DISTRIBUTED LOAD https://www.youtube.com/watch?v=R8CoTwBIGJk
DEFLECTIONS OF
2. DIFFERENT TYPES OF
18
TRUSS WITH POINT
LOADS
3. STATIC ANALYSIS OF A 23
CORNER BRACKET
STATIC ANALYSIS OF
4. LATERALY LOADED This exercises can be completed with the knowledge of above
27
TAPERED SUPPORT exercise number 3
STRUCTURE
5. LINEAR STATIC
ANALYSIS OF A PLATE 30
WITH A HOLE
6. STATIC ANALYSIS OF 37 https://www.youtube.com/watch?v=INtQYYO2xm0
COMPOSITE BEAM
7. STRESS ANALYSIS OF
AXISYMMETRIC 41
COMPONENT
HEAT CONDUCTION AND
8. CONVECTION IN 45
ELECTRONIC
COMPONENT
9. COUPLE FIELD ANALYSIS 50 https://www.youtube.com/watch?v=ycVv1trkDgo
OF A FIXED LINK
10. FRICTIONAL CONTACT
BETWEEN TWO ELASTIC 55
BEAMS
11. MODAL ANALYSIS OF A
59
PLATE WITH HOLE
https://www.youtube.com/watch?v=6r7t5Y7lfh4
12. HARMONIC ANALYSIS OF
63
CANTILEVER BEAM
BIMETALLIC LAYERED This exercises can be completed with the knowledge of above
13. CANTILEVER PLATE
67 exercise number 6
WITH STRUCTURAL AND
THERMAL LOADING
BRACKET MODELING
14. AND STATIC ANALYSIS
71 https://www.youtube.com/watch?v=VTX0AVtTHjQ
USING ANSYS
WORKBENCH
INCOMPRESSIBLE FLUID
15. FLOW ANALYSIS WITH
74 https://www.youtube.com/watch?v=6r7t5Y7lfh4
AND WITHOUT
OBSTACLES
1. Stresses and Deflections of different types of beams with various types of loads.
2. Deflections of different types of truss with point loads.
3. Application of plane stress and plane strain conditions.
4. Static analysis of laterally loaded tapered support structure
5. Strain energy and lateral deflection of spring
6. Static analysis of composite beam
7. Deflection of Tensile and Compressive Springs
8. Axisymmetric Application.
9. Heat conduction and convection applications.
10. Thermo-structural Analysis.
11. Contact Analysis of Two Bodies.
12. Modal Analysis of a Beam.
13. Harmonic Response of a Beam for stepped and ramped loads.
14. Bimetallic Layered Cantilever Plate with structural Loading.
15. Incompressible Fluid Flow Analysis With and Without Obstacles.
Material Properties:
Steel Aluminum
Young’s Modulus
2
210 e3 80 e3
(N/mm )
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Displacement in mm Max. von Mises Stress in MPa
Square Section I - Section
Materials
Theory Software Theory Software
Steel
Aluminum
RESULTS:
Thus the stress analysis of a cantilever beam is conducted using element for the
given load and material properties. The finite element results are compared using theoretical relations.
AIM:
To calculate the Maximum deflection, Maximum von Mises Stress developed in a simply supported
beam subject to uniformly distributed loading using an analysis package and compare the analysis results
with the theoretical calculations and also draw Shear Force and Bending Moment using the software
Problem Description:
The simply supported beam may be made of any given material with the standard material
properties like Modulus of Elasticity, Density and Poisson’s ratio subject to the applied udl loading as
shown in the figure.
The beam cross sections are as shown below
C – Section I - Section
Steel Aluminum
Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Displacement in mm Max. von Mises Stress in MPa
C - Section I - Section
Materials
Theory Software Theory Software
Steel
Aluminum
RESULTS:
Thus the stress analysis of a Simply supported beam is conducted using element________
for the given load and material properties. The finite element results are compared using theoretical
relations.
Steel-A500 Gr. B
Material Properties Aluminum 2014-T6
(Rect. HSS)
Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
RESULTS:
Thus the stress analysis of a truss structure is conducted using element for the
given load and material properties.
Plane Strain:
Material Properties:
Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)
Where X is your Roll Number, Pressure of YOUR ROLL NO N/mm2 at hole location 2 is applied
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Directional Displacement in mm
Materials Max. von Mises Stress in MPa
UX UY UZ USUM
Steel-S235
(European)
Steel-SAE
4340, HT
RESULTS:
Thus the stress analysis of a corner bracket is conducted using element for the
given load and material properties. The different material properties results were compared.
d = 3 in ; t = 2 in ; l = 50 in
F = 4000 lb
Write down the explanation for the following
Practical example of tapered structure:
Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Directional Displacement in mm
Materials Max. von Mises Stress in MPa
UX UY UZ USUM
Steel-S235
(European)
Steel-SAE
4340, HT
RESULTS:
Thus the laterally loaded tapered support structure analysis is conducted using element
__________for the given load and material properties. The different material properties results were
compared.
Procedure Adopted:
Launch HyperMesh and Set the OptiStruct User Profile
1. Launch HyperMesh.
This loads the user profile. It includes the appropriate template, macro menu, and import reader, paring
down the functionality of HyperMesh to what is relevant for generating models for OptiStruct.
2. Select the plate hole.hm file you saved to your working directory from the optistruct.zip file.
The plate hole.hm database is loaded into the current HyperMesh session, replacing any existing data.
3. Click Open.
1. In the Model Browser, right-click and select Create > Material from the context menu. A default
material displays in the Entity Editor.
An empty Value field indicates that it is turned off. To edit these properties, click on the blank Value
fields next to them and enter the required values.
a) For Material, click Unspecified > Material. In the Select Material dialog, select steel and click OK.
A new property, plate hole, has been created as a 2D PSHELL. Material information is also linked to
this property.
2. For Property, click Unspecified > Property. In the Select Property dialog, select plate_hole and dick
OK.
1. In the Model Browser, right-click and select Create > Load Collector from the context menu. A
default load collector displays in the Entity Editor.
Create Constraints
1. In the Model Browser, Load Collectors folder, right-click on spcs and select Make Current to
set spcs as the current load collector.
2. From the menu bar, click BCs > Create Constraints to open the Constraints panel.
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Directional Displacement in mm Stress in MPa
Materials
UX UY USUM Stress
Thickness, 10 mm
Thickness, 15 mm
Thickness, 20 mm
RESULTS:
Thus the deflection and strain analysis of unequal stiffness spring analysis is conducted using
element ___________ for the given load and material properties.
Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Directional Displacement in mm
Materials Max. von Mises Stress in MPa
UX UY UZ USUM
Steel-S235
(European)
Aluminium
RESULTS:
Thus the laterally loaded composite beam structure analysis is conducted using element
__________ for the given load and material properties. The different material properties results were
compared.
Axisymmetric:
Material Properties:
Young’s Modulus
(N/mm2)
Poisson’s Ratio
Density (tons/mm3)
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Steel-S235
(European)
Steel-SAE
4340, HT
RESULTS:
Thus the stress analysis of an axisymmetric component is conducted using element ________
for the given load and material properties. The different material properties results were compared.
Boundary Conditions:
Bulk Temperature with convection to all the lines on the outside of the object
except the bottom one where the object is considered insulated.
Conduction
Convection
Radiation
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
boundary and located the loading and loading
Identifying boundary boundary conditions
10 loading conditions conditions (7.5) conditions (5)
and loading conditions (9)
(10)
Faculty Signature
Result Table:
Results* 2D
Plane Element
Nodal Temperature
(Max)
Nodal Temperature
(Min)
Results:
The given electronic component is analyzed for the given condition and the
maximum temperature obtained is .
Material Properties:
Steel Copper Bronze
C86100
Thermal Conductivity (W/m K) 60.5
Analyze the problem with steel, Copper and Bronze C86100 materials, Search the
material properties using MATWEB
Thermal Conductivity:
Couple Field:
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)
Faculty Signature
Result Table:
Results* Steel Copper Bronze C86100
Friction:
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)
Faculty Signature
Result Table:
Results* Friction 0.1 Friction 0.2 Friction 0.3
Max. von Mises Stress in
MPa
Max. Displacement in mm
Maximum Contact
Pressure in MPa
Maximum Frictional
Stresses in MPa
Results:
The given two beam is analyzed with the three friction co-efficient for the given
condition and the maximum frictional contact stress obtained is .
Natural Frequency:
Mode Shape:
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)
Faculty Signature
Result Table:
Results* Diameter 10 mm Diameter 20 mm Diameter 40 mm
Frequency in Hz Frequency in Hz Frequency in Hz
Natural Frequency
(Mode) 1
Natural Frequency
(Mode) 2
Natural Frequency
(Mode) 3
Natural Frequency
(Mode) 4
Natural Frequency
(Mode) 5
Natural Frequency
(Mode) 6
Results:
The given plate has been analyzed with the different hole diameter for the given
condition and six mode shapes have been extracted.
Resonance Frequency:
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)
Faculty Signature
Result Table:
Results* Beam Element
Load in Newton
Maximum
Displacement in mm
Resonance
Frequency, Hz
Results:
Thus, the given beam is analyzed for the given condition and the maximum
displacement occurs at the frequency Hz.
P
P
Material Properties:
Steel Copper
(Material – 1) (Material – 2)
Thermal Conductivity (W/m K)
Analyze the problem with steel and Copper, Search the material properties using
MATWEB
Thermal Stress:
Procedure Adopted:
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)
Faculty Signature
Result Table:
Results* Plane Element
Load in Newton
Maximum
Displacement in
mm
Maximum Stress in
MPa
Results:
Thus, the given bimetallic layered beam is analyzed for the given condition and the
maximum stress occurs MPa.
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)
Faculty Signature
Result Table:
Results* Plane Element
Load in Newton
Maximum
Displacement in
mm
Maximum Stress in
MPa
Results:
The given C - Bracket is analyzed for the given condition using ANSYS Workbench
and the maximum stress occurs MPa.
Identified and
Identified and
located both the Identified and List the boundary
located the
Identifying boundary boundary and located the loading and loading
10 boundary conditions
and loading conditions loading conditions conditions (7.5) conditions (5)
(9)
(10)
Faculty Signature
Result Table:
Results* Values for Normal Pipe Values for Pipe
Applied Velocity in
m/sec
Maximum pressure @
midpoint of the pipe
Results:
Thus, the given pipe is analyzed for the velocity inlet condition and the maximum
pressure occurs at the mid-length of the pipe MPa.
P=4000N
D=10mm
L=100mm
200
400
R5
Thickness=1mm
Tappered pressure
load from 500 N/sq.mm
to 5000 N/sq.mm.
200
2. Solve the following problems using the beam element and vary the load as the instruction
given
6. Solve the problem using link, beam and plane elements and compare the results
7. Solve the following problem with link element and find the reaction solutions in each link
8. Solve the following problem with link element and find the reaction solutions in each link
9. Find the uniaxial deflection in the bar and also the stresses induced in the each materials
10. Find the uniaxial deflection in the bar and also the stresses induced in the each materials
11. Solve the following problem with link element and find the reaction solutions in each link
12. Solve the temperature problem with the following material properties and find the deflection
and stresses
Beyond the Syllabus
1. A deep simply-supported square beam of length l, thickness t, and mass density m is subjected
to random uniform force power spectral density. Determine the peak response PSD value
2. A semi-infinite solid is initially at temperature To. The solid is then suddenly exposed to an
environment having a temperature Te and a surface convection coefficient h. Determine the
temperature distribution through the solid after 2000 seconds
3. A circular plate of thickness t with a center hole is rigidly attached along the inner edge and
unsupported along the outer edge. The plate is subjected to bending by a moment Ma applied
uniformly along the outer edge. Determine the maximum deflection δ and the maximum
slope Φ of the plate. In addition, determine the moment M and stress σx at the top centroidal
locations of element 1 (near inner edge) and element 6 (near outer edge)
Material Properties Geometric Properties Loading
E = 30 x 106 psi a = 30 in Ma = 10 in-lb/in
υ = .3 b = 10 in = 52.360 in-lb/10° segment
t = .25 in
Θ = 105
6. A linear elastic prismatic rod is moving with an initial velocity and is impacting a rigid wall.
The shock wave created from impact travels as a compression wave through the rod. During
this time, the rod remains in contact with the rigid wall. The compression wave is then
reflected as a dilatational wave upon reaching the free end of the rod and travels back to the
contact surface. The rod gets separated from the rigid wall once the dilatational wave reaches
the contact surface. The time at impact and at separation is determined from the analysis along
with corresponding displacements, velocities and normal contact forces at the contact surface
and compared to the solutions given in the reference. The time history plots are also compared
to the reference plots