Rahname Survey Plan

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺑﺎﺯﻧﮕﺮﻱ‪5 :‬‬
‫ﺭﺍﻫﻨﻤﺎﻱ ﺗﻬﻴﻪ ‪Survey Plan‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺍﻣﻮﺭ ﺧﻮﺩﺭﻭ ﭘﮋﻭ ‪206‬‬
‫ﺻﻔﺤﻪ ‪ 1 :‬ﺍﺯ ‪70‬‬
‫ﭘﻴﻤﺎﻥ ﺩﺷﺘﻲ ﺯﺍﺩﻩ‬ ‫ﺍﻣﻴﺮ ﺣﺴﻴﻦ ﻭﻟﺪﺧﺎﻧﻲ‬ ‫ﺗﻬﻴﻪ ﻭ ﺗﻨﻈﻴﻢ‪ :‬ﻣﺤﻤﺪﺭﺿﺎ ﻋﺒﺎﺳﻲ‬
‫‪Email: pdashtizadeh@sapco.com‬‬ ‫‪Email: 754426@sapco.com‬‬ ‫‪Email: mrabasi@sapco.com‬‬
‫‪Tel: +98 (21) 4892 3682‬‬ ‫‪Tel: +98 (21) 4892 3695‬‬ ‫‪Tel: +98 (21) 4892 3695‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 2 :‬ﺍﺯ ‪70‬‬
‫ﻓﻬﺮﺳﺖ‬
‫ﻣﻘﺪﻣﻪ‬
‫ﺟﻠﺪ ‪Survey Plan‬‬
‫ﻓﺼﻞ ﺍﻭﻝ‪ :‬ﻣﻌﺮﻓﻲ ﺳﺎﺯﻧﺪﻩ ﻭ ﻗﻄﻌﻪ )‪(Introduction page of Supplier and product‬‬
‫‪ (1-1‬ﻣﻌﺮﻓﻲ ﺳﺎﺯﻧﺪﻩ‬
‫‪ (2-1‬ﻣﻌﺮﻓﻲ ﻗﻄﻌﻪ‬
‫ﻓﺼﻞ ﺩﻭﻡ‪ :‬ﻓﻬﺮﺳﺖ ﻣﺤﺘﻮﻳﺎﺕ ‪(Summary content of survey plan) : Survey Plan‬‬
‫ﻓﺼﻞ ﺳﻮﻡ‪ :‬ﻟﻴﺴﺖ ﺗﻐﻴﻴﺮﺍﺕ ‪(Survey Plan modification list) : Survey Plan‬‬
‫ﻓﺼﻞ ﭼﻬﺎﺭﻡ‪ :‬ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ‪(ISO TS 16949 certificate) :ISO TS‬‬
‫ﻓﺼﻞ ﭘﻨﺠﻢ‪ :‬ﺗﻌﻬﺪﻧﺎﻣﻪ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ )‪(Certificate for forbidden material regulation‬‬
‫ﻓﺼﻞ ﺷﺸﻢ‪ :‬ﻟﻴﺴﺖ ﺍﻓﺮﺍﺩ ﻣﺮﺗﺒﻂ ﺑﺎ ﭘﺮﻭﮊﻩ )‪(List of correspondents‬‬
‫ﻓﺼﻞ ﻫﻔﺘﻢ‪ :‬ﻧﻘﺸﻪ ﻫﺎ )‪(Drawings‬‬
‫ﻓﺼﻞ ﻫﺸﺘﻢ‪ :‬ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪ )‪(List of production means‬‬
‫‪ (1-8‬ﻟﻴﺴﺖ ﻣﺎﺷﻴﻦ ﺁﻻﺕ ﺗﻮﻟﻴﺪ‬
‫‪ (2-8‬ﻟﻴﺴﺖ ﻗﺎﻟﺒﻬﺎﻱ ﺗﻮﻟﻴﺪﻱ‬
‫‪ (3-8‬ﻟﻴﺴﺖ ﻓﻴﻜﺴﭽﺮﻫﺎ ﻭ ﺍﺑﺰﺍﺭﻫﺎﻱ ﺗﻮﻟﻴﺪ‬
‫ﻓﺼﻞ ﻧﻬﻢ‪ :‬ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﻛﻨﺘﺮﻟﻲ )‪(List of control gauges‬‬
‫‪ (1-9‬ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ‬
‫‪ (2-9‬ﻟﻴﺴﺖ ﮔﻴﺠﻬﺎ ﻭ ﻓﻴﻜﺴﭽﺮﻫﺎﻱ ﻛﻨﺘﺮﻟﻲ‬
‫ﻓﺼﻞ ﺩﻫﻢ‪ :‬ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻭ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ )‪(List of row materials and sub-components‬‬
‫‪ (1-10‬ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ‬
‫‪ (2-10‬ﻟﻴﺴﺖ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ‬
‫ﻓﺼﻞ ﻳﺎﺯﺩﻫﻢ‪ :‬ﭼﻴﺪﻣﺎﻥ ﻓﺮﺁﻳﻨﺪ )‪(Process lay-out‬‬
‫ﻓﺼﻞ ﺩﻭﺍﺯﺩﻫﻢ‪ :‬ﭼﻴﺪﻣﺎﻥ ﺟﺮﻳﺎﻥ ﻣﺤﺼﻮﻝ )‪(Lay-out and Product flow‬‬
‫ﻓﺼﻞ ﺳﻴﺰﺩﻫﻢ‪ :‬ﻧﻤﻮﺩﺍﺭ ﺟﺮﻳﺎﻥ ﻓﺮﺁﻳﻨﺪ )‪(Flow Process Chart - FPC‬‬
‫ﻓﺼﻞ ﭼﻬﺎﺭﺩﻫﻢ‪ :‬ﻧﻤﻮﺩﺍﺭ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(Operation Process Chart - OPC‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 3 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﭘﺎﻧﺰﺩﻫﻢ‪ :‬ﻟﻴﺴﺖ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ )‪(List of CTFE‬‬

‫ﻓﺼﻞ ﺷﺎﻧﺰﺩﻫﻢ‪ :‬ﺁﻧﺎﻟﻴﺰ ﺣﺎﻻﺕ ﺧﺮﺍﺑﻲ ﺑﺎﻟﻘﻮﻩ ﻓﺮﺁﻳﻨﺪ )‪(PFMEA‬‬
‫ﻓﺼﻞ ﻫﻔﺪﻫﻢ‪ :‬ﻃﺮﺡ ﻛﻨﺘﺮﻝ )‪(Control Plan‬‬
‫ﻓﺼﻞ ﻫﺠﺪﻫﻢ‪ :‬ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(Operation Process Sheet - OPS‬‬
‫ﻓﺼﻞ ﻧﻮﺯﺩﻫﻢ‪ :‬ﺯﻧﺠﻴﺮﻩ ﺍﺑﻌﺎﺩﻱ )‪(Dimensional Chain‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺘﻢ ‪ :‬ﺟﺪﻭﻝ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﺭﻓﻊ ﺣﺎﻻﺕ ﺧﺮﺍﺑﻲ )‪(Failure Operating Chart - FOC‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﻳﻜﻢ‪ :‬ﻟﻴﺴﺖ ﺍﭘﺮﺍﺗﻮﺭﻫﺎ )‪(Operators list‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﺩﻭﻡ‪ :‬ﻃﺮﺡ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﻣﺤﺼﻮﻝ )‪(Packing characteristics‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﺳﻮﻡ‪ :‬ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﺑﺴﺘﻪ ﺑﻨﺪﻱ )‪(Operation Packing Sheet‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﭼﻬﺎﺭﻡ‪ :‬ﺑﺮﭼﺴﺐ ﺷﻨﺎﺳﺎﻳﻲ ﺑﺴﺘﻪ ﺑﻨﺪﻱ )‪(Packing identification sticker‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﭘﻨﺠﻢ‪ :‬ﻗﺎﺑﻠﻴﺖ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(Process Capability‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﺷﺸﻢ ‪ :‬ﻗﺎﺑﻠﻴﺖ ﺍﺑﺰﺍﺭ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ )‪(Tools Capability‬‬
‫‪ (1-26‬ﻗﺎﺑﻠﻴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ‪ Cg‬ﻭ ‪Cgk‬‬
‫‪ (2-26‬ﺗﻜﺮﺍﺭﭘﺬﻳﺮﻱ ﻭ ﺗﺠﺪﻳﺪﭘﺬﻳﺮﻱ ‪R&R‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﻫﻔﺘﻢ‪ :‬ﺁﺩﻳﺖ ﻣﺤﺼﻮﻝ ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ )‪(Demerit Grill at delivery stage - SQFE‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﻫﺸﺘﻢ‪ :‬ﻏﻴﺮﻩ )‪(Etc. if necessary‬‬
‫ﻣﺮﺍﺟﻊ ﻭ ﺿﻤﺎﺋﻢ‪:‬‬
‫‪ (A‬ﻣﺮﺍﺟﻊ‬
‫‪ (B‬ﺿﻤﺎﺋﻢ‬
‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ‪ :1‬ﻣﺤﺘﻮﻳﺎﺕ ‪SURVEY PLAN‬‬
‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ‪ :2‬ﻣﺮﻭﺭﻱ ﺑﺮ ﻧﻘﺸﻪ ﻫﺎﻱ ﭘﮋﻭ ﻭ ﺍﻟﺰﺍﻣﺎﺕ ‪ Safety/Regulation‬ﻭ ‪Approbation‬‬
‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ‪ :3‬ﻣﺤﺘﻮﻳﺎﺕ ﺑﺮﮔﻪ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(OPS‬‬
‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ‪ :4‬ﻋﻼﻳﻢ ﺑﺮﮔﻪ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪ (OPS‬ﺑﺮﺍﻱ ﭘﺮﻭﺳﻪ ﻣﺎﺷﻴﻨﻜﺎﺭﻱ‬
‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ‪ :5‬ﺭﺍﻫﻨﻤﺎﻱ ‪ CTFE‬ﻣﻨﺘﺸﺮ ﺷﺪﻩ ﺗﻮﺳﻂ ﻛﺎﺭﺷﻨﺎﺱ ﭘﮋﻭ )ﺁﻗﺎﻱ ‪(Gautier‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 4 :‬ﺍﺯ ‪70‬‬
‫ﻣﻘﺪﻣﻪ‬
‫‪ Survey Plan ý‬ﭼﻴﺴﺖ؟‬
‫‪ Survey Plan‬ﺩﻓﺘﺮﭼﻪ ﺍﻱ ﺷﺎﻣﻞ ﻣﺪﺍﺭﻙ ﻭ ﺍﻃﻼﻋﺎﺕ ﺗﻮﻟﻴﺪ ﻭ ﻛﻨﺘﺮﻝ ﻳﻚ ﻣﺤﺼﻮﻝ ﺍﺳﺖ ﻛﻪ ﺗﻤﺎﻡ ﺍﺟﺰﺍﺀ ﻭ ﺑﺨـﺸﻬﺎﻱ‬
‫ﺁﻥ ﺑﻪ ﺯﺑﺎﻥ ﺍﻧﮕﻠﻴﺴﻲ ﺗﻬﻴﻪ ﻣﻲ ﺷﻮﺩ‪.‬‬
‫‪ ý‬ﭼﻪ ﻗﺎﻧﻮﻧﻲ ﺳﺎﺯﻧﺪﻩ ﺭﺍ ﻣﻠﺰﻡ ﺑﻪ ﺗﻬﻴﻪ ﻭ ﺍﺭﺍﺋﻪ ‪ Survey Plan‬ﻣﻲ ﻛﻨﺪ؟‬
‫ﻣﺎﺩﻩ ‪ 6‬ﻗﺮﺍﺭﺩﺍﺩ ﺗﻀﻤﻴﻦ ﺑﻪ ﻧﺎﻡ ﺳﻴﺴﺘﻢ ﺗﻀﻤﻴﻦ ﻛﻴﻔﻴﺖ ﺑﻪ ﺍﻳﻦ ﺍﻟﺰﺍﻡ ﺍﺷﺎﺭﻩ ﻧﻤﻮﺩﻩ ﺍﺳﺖ‪:‬‬
‫‪ (1-6‬ﻓﺮﻭﺷﻨﺪﻩ ﻣﻮﻇﻒ ﺍﺳﺖ ﻣﻔﺎﺩ ﺟﺰﻭﺍﺕ "ﻛﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ ﺗﻜﻮﻳﻦ ﻣﺤﺼﻮﻝ" ﺑﻪ ﺷﻤﺎﺭﻩ ‪ QS-SP-01‬ﻭ "ﺍﻟﺰﺍﻣـﺎﺕ‬
‫ﻓﺮﺁﻳﻨﺪ ﺗﺎﻳﻴﺪ ﻗﻄﻌﻪ" ﺑﻪ ﺷﻤﺎﺭﻩ ‪ QS-SR-01‬ﺭﺍ ﻛﻪ ﻫﻤﺮﺍﻩ ﺑﺎ ﻧﻘﺸﻪ ﻭ ﻣـﺪﺍﺭﻙ ﻓﻨـﻲ ﺍﺯ ﻃـﺮﻑ ﺳـﺎﭘﻜﻮ ﺑـﻪ ﻭﻱ‬
‫ﺗﺤﻮﻳﻞ ﺩﺍﺩﻩ ﻣﻲ ﺷﻮﺩ ﺭﺍ ﺩﺭ ﺗﻤﺎﻡ ﻣﺪﺕ ﻗﺮﺍﺭﺩﺍﺩ ﺭﻋﺎﻳﺖ ﻧﻤﺎﻳﺪ‪.‬‬
‫‪ (2-6‬ﺩﺭ ﺻﻮﺭﺕ ﺗﻐﻴﻴﺮ ﺩﺭ ﺑﺎﺯﻧﮕﺮﻱ ﺟﺰﻭﺍﺕ ﺫﻛﺮ ﺷﺪﻩ ﺩﺭ ﺑﻨﺪ ‪ 1-6‬ﻣﺮﺍﺗﺐ ﺍﺯ ﻃﺮﻳﻖ ﺳﺎﭘﻜﻮ ﺑﻪ ﺍﻃﻼﻉ ﻓﺮﻭﺷـﻨﺪﻩ ﺭﺳـﻴﺪﻩ ﻭ‬
‫ﻓﺮﻭﺷﻨﺪﻩ ﻣﻠﺰﻡ ﺑﻪ ﺍﺟﺮﺍﻱ ﺁﻥ ﻣﻲ ﺑﺎﺷﺪ‪.‬‬
‫‪ Survey Plan ý‬ﺩﺭ ﭼﻪ ﺯﻣﺎﻧﻲ ﺍﺯ ﻃﺮﻑ ﺳﺎﺯﻧﺪﻩ ﺍﺭﺍﺋﻪ ﻣﻲ ﺷﻮﺩ؟‬
‫ﺳﺎﺯﻧﺪﻩ ﻣﻲ ﺗﻮﺍﻧﺪ ﺑﻼﻓﺎﺻﻠﻪ ﭘﺲ ﺍﺯ ﻋﻘﺪ ﻣﻮﺍﻓﻘﺘﻨﺎﻣﻪ ﻳﺎ ﻗﺮﺍﺭﺩﺍﺩ ﻧﺴﺒﺖ ﺑﻪ ﺗﻬﻴـﻪ ‪ Survey Plan‬ﺍﻗـﺪﺍﻡ ﻧﻤﺎﻳـﺪ ﻭ ﺩﺭ ﻃـﻲ‬
‫ﺗﻬﻴﻪ ﺍﻳﻦ ﻣﺪﺭﻙ ﺍﺯ ﻧﻈﺮ ﻣﺸﻮﺭﺗﻲ ﻛﺎﺭﺷﻨﺎﺱ ﻣﺮﻏﻮﺑﻴﺖ ﻣﺮﺗﺒﻂ ﺍﺳﺘﻔﺎﺩﻩ ﻧﻤﺎﻳﺪ‪ .‬ﺑﺪﻳﻬﻲ ﺍﺳﺖ ﺍﻳﻦ ﻣﺪﺭﻙ ﭘﺲ ﺍﺯ ﺗﻬﻴﻪ ﻭ ﻧﺼﺐ‬
‫ﻛﻠﻴﻪ ﻣﺎﺷﻴﻦ ﺁﻻﺕ ﻭ ﺍﺑﺰﺍﺭ ﺗﻮﻟﻴﺪﻱ ﻭ ﻛﻨﺘﺮﻟﻲ ﻻﺯﻡ ﻭ ﺗﺜﺒﻴﺖ ﺷﺮﺍﻳﻂ ﺗﻮﻟﻴﺪ‪ ،‬ﺗﻜﻤﻴﻞ ﻭ ﺑﻄﻮﺭ ﺭﺳﻤﻲ ﺟﻬﺖ ﺑﺮﺭﺳﻲ ﺑـﻪ ﺳـﺎﭘﻜﻮ‬
‫ﺍﺭﺍﺋﻪ ﻣﻲ ﺷﻮﺩ‪.‬‬
‫ﻣﻄﺎﺑﻖ ﺭﻭﻳﻪ " ﺍﻟﺰﺍﻣﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﺎﻳﻴﺪ ﻗﻄﻌﻪ"‪ Survey Plan ،‬ﻻﺯﻡ ﺍﺳﺖ ﻗﺒﻞ ﺍﺯ ﺍﺭﺍﻳﻪ ﻧﻤﻮﻧـﻪ ﺍﻭﻟﻴـﻪ ﺑـﻪ ﺗﺎﻳﻴـﺪ ﻣﺮﻏﻮﺑﻴـﺖ‬
‫ﺳﺎﭘﻜﻮ ﻭ ﭘﮋﻭ ﺭﺳﻴﺪﻩ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺒﺼﺮﻩ‪ :‬ﻫﺮﮔﻮﻧﻪ ﺗﻐﻴﻴﺮ ﺩﺭ ﻣﺤﺘﻮﺍﻱ ‪ Survey Plan‬ﺑﻄﻮﺭ ﻛﺘﺒﻲ ﺑﻪ ﺍﻃﻼﻉ ﻓﺮﻭﺷﻨﺪﻩ )ﺳﺎﺯﻧﺪﻩ( ﺧﻮﺍﻫﺪ ﺭﺳﻴﺪ‪.‬‬
‫‪ ý‬ﻣﺤﺘﻮﻳﺎﺕ ‪ Survey Plan‬ﭼﻴﺴﺖ ؟‬
‫ﻣﺤﺘﻮﻳﺎﺕ ﻳﻚ ‪ Survey Plan‬ﺑﺮﺍﺳﺎﺱ ﻟﻴﺴﺖ ﺁﻗﺎﻱ ‪) Marconnet‬ﻛﺎﺭﺷﻨﺎﺱ ﻛﻴﻔﻴﺖ ﻓﺮﺍﻧﺴﻮﻱ( ﺑﻪ ﺷﻤﺎﺭﻩ ﺯﻳﺮ ﻣﻲ‬
‫ﺑﺎﺷﺪ )ﻟﻴﺴﺖ ﺩﺭ ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪ 1‬ﺁﻣﺪﻩ ﺍﺳﺖ(‪.‬‬
‫‪PSA/DPTA/DPF1/VSIR/RINT – J Marconnet – Up-dated on February 1st, 2006‬‬
‫ﺑﺮ ﺍﻳﻦ ﺍﺳﺎﺱ ‪ Survey Plan‬ﺣﺎﻭﻱ ‪ 28‬ﻓﺼﻞ ﻣﻴﺒﺎﺷﺪ ﻛـﻪ ﺑـﺮﺍﻱ ﺳـﻬﻮﻟﺖ ﺩﺳﺘﺮﺳـﻲ ﻓـﺼﻠﻬﺎﻱ ﺁﻥ ﺗﻮﺳـﻂ ﻣﻘـﺴﻢ‬
‫)ﺩﻳﻮﺍﻳﺪﺭ( ﺑﺎ ﺷﻤﺎﺭﻩ ﻓﺼﻞ ﺍﺯ ﻫﻤﺪﻳﮕﺮ ﻣﺘﻤﺎﻳﺰ ﺷﺪﻩ ﺍﻧﺪ‪.‬‬
‫‪ þ‬ﺍﻳﻦ ﺭﺍﻫﻨﻤﺎ ﺑﺮﺍﺳﺎﺱ ﻳﻚ ‪ Survey Plan‬ﻛﺎﻣﻞ‪ ،‬ﻓﺼﻞ ﺑﻨﺪﻱ ﺷﺪﻩ ﺍﺳﺖ ﻭ ﻫـﺮ ﻓـﺼﻞ ﺣـﺎﻭﻱ ﻣﺜـﺎﻝ‬
‫ﺟﻬﺖ ﻛﻤﻚ ﺑﻪ ﺗﻬﻴﻪ ﻛﻨﻨﺪﻩ ﻣﻴﺒﺎﺷﺪ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 5 :‬ﺍﺯ ‪70‬‬
‫ﺗﺬﻛﺮ ‪ : 1-0‬ﺗﻤﺎﻣﻲ ﺻﻔﺤﺎﺕ ‪ Survey Plan‬ﺑﺎﻳﺪ ﺩﺍﺭﺍﻱ ﺳﺮﺑﺮﮒ )‪ (Header‬ﺑﻮﺩﻩ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳـﺮ‬
‫ﺑﺎﺷﺪ‪:‬‬
‫ﻧﺎﻡ ﻭ ﺁﺭﻡ ﺳﺎﺯﻧﺪﻩ‬ ‫•‬
‫ﮐﻠﻤﻪ ‪ ،Survey Plan‬ﺷﻤﺎﺭﻩ ﻓﺼﻞ )‪ ،(Chapter‬ﻧﺎﻡ ﻓﺼﻞ‬ ‫•‬
‫ﺷﻤﺎﺭﻩ ﻣﺪﺭﻙ )‪ ،(Doc No.‬ﺷﻤﺎﺭﻩ ﺑﺎﺯﻧﮕﺮﻱ‪ ،‬ﺗﺎﺭﻳﺦ ﺑﺎﺯﻧﮕﺮﻱ )ﺗﺎﺭﻳﺦ ﻣﻴﻼﺩﻱ(‪ ،‬ﺻﻔﺤﻪ ﺍﺯ‬ ‫•‬
‫ﻧﻮﻉ ﺧﻮﺩﺭﻭ‪ ،‬ﺷﻤﺎﺭﻩ ﻓﻨﻲ ﻣﺤﺼﻮﻝ )ﻗﻄﻌﻪ(‪ ،‬ﻧﺎﻡ ﻣﺤﺼﻮﻝ )ﻗﻄﻌﻪ(‬ ‫•‬
‫‪Survey Plan‬‬ ‫‪Doc No.:‬‬

‫‪Chapter No.:‬‬ ‫‪Revision:‬‬
‫‪SUPPLIER LOGO‬‬ ‫‪Date:‬‬
‫‪Modification List‬‬ ‫‪Page‬‬ ‫‪of‬‬
‫‪System: Peugeot 206‬‬ ‫‪Part Name:‬‬ ‫‪Part No.:‬‬
‫ﺗﺬﻛﺮ ‪ : 2-0‬ﺗﻤﺎﻣﻲ ﺻﻔﺤﺎﺕ ‪ Survey Plan‬ﺑﺎﻳﺪ ﺩﺍﺭﺍﻱ ﺗﻪ ﺑﺮﮒ )‪ (Footer‬ﺑﻮﺩﻩ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ‪:‬‬
‫• ﻧﺎﻡ‪ ،‬ﺳﻤﺖ‪ ،‬ﺗﺎﺭﻳﺦ ﻭ ﺍﻣﻀﺎﻱ ﺗﻬﻴﻪ ﻛﻨﻨﺪﻩ‬
‫• ﻧﺎﻡ‪ ،‬ﺳﻤﺖ‪ ،‬ﺗﺎﺭﻳﺦ ﻭ ﺍﻣﻀﺎﻱ ﺗﺎﻳﻴﺪ ﻛﻨﻨﺪﻩ‬
‫• ﻧﺎﻡ‪ ،‬ﺳﻤﺖ‪ ،‬ﺗﺎﺭﻳﺦ ﻭ ﺍﻣﻀﺎﻱ ﺗﺼﻮﻳﺐ ﻛﻨﻨﺪﻩ‬
‫‪Provided By:‬‬ ‫‪Accepted By:‬‬ ‫‪Approved By:‬‬

‫‪Name:‬‬ ‫‪Name:‬‬ ‫‪Name:‬‬
‫‪Title:‬‬ ‫‪Title:‬‬ ‫‪Title:‬‬
‫‪Signature:‬‬ ‫‪Signature:‬‬ ‫‪Signature:‬‬
‫‪Date:‬‬ ‫‪Date:‬‬ ‫‪Date:‬‬
‫ﺗﺬﻛﺮ ‪ : 3-0‬ﺍﻟﺰﺍﻣﺎﺕ ﺑﺎﻳﮕﺎﻧﯽ‬

‫ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﺑﺮﺍﯼ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﯼ ﺍﻳﻤﻨﯽ‪/‬ﻣﻘﺮﺭﺍﺗﯽ ‪ Safety/Regulation‬ﻣﻄﺎﺑﻖ ﺍﻟﺰﺍﻣﺎﺕ ﺯﻳﺮ ﻣﻴﺒﺎﺷﺪ‪:‬‬
‫ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﻣﺬﮐﻮﺭ ﺑﺎﻳﺪ ﺣﺪﺍﻗﻞ ‪ 10‬ﺳﺎﻝ ﺑﺎﺷﺪ ﺑﻄﻮﺭﻳﮑﻪ ﺍﺻﻞ ﺳﺎﺑﻘﻪ ﺩﺭ ﻳﮏ ﻣﮑﺎﻥ ﻧﮕﻬﺪﺍﺭﯼ ﺷﻮﺩ ﻭ ﮐﭙﯽ ﺁﻥ ﺩﺭ ﻣﺤﻞ ﺩﻳﮕﺮ )ﻓﺎﻳﻞ‬ ‫•‬
‫ﺍﻟﮑﺘﺮﻭﻧﻴﮑﯽ ﻧﻴﺰ ﻗﺎﺑﻞ ﻗﺒﻮﻝ ﺍﺳﺖ(‪.‬‬
‫ﻣﮑﺎﻧﻬﺎﯼ ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﺑﺎﻳﺪ ﺩﺭ ﺳﺎﺧﺘﻤﺎﻥ ﻣﺨﺘﻠﻒ ﻣﻨﻈﻮﺭ ﺷﻮﺩ‪.‬‬ ‫•‬
‫ﻣﺪﺕ ﺯﻣﺎﻥ ﻧﮕﻬﺪﺍﺭﯼ ﺳﻮﺍﺑﻖ ﻣﺬﮐﻮﺭ ﺑﺎﻳﺪ ﺩﺭ ‪ Survey Plan‬ﺫﮐﺮ ﺷﺪﻩ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺭﻭﻳﻪ ﮐﻨﺘﺮﻝ ﺳﻮﺍﺑﻖ ﺑﺎﻳﺪ ﺑﺮﺍﯼ ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﻣﺬﮐﻮﺭ ﺑﺎﺯﻧﮕﺮﯼ ﺷﻮﺩ ﻳﺎ ﺭﻭﻳﻪ ﺟﺪﻳﺪ ﺗﻬﻴﻪ ﺷﻮﺩ‪.‬‬ ‫•‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
5 :‫ﺑﺎﺯﻧﮕﺮﻱ‬
Survey Plan ‫ﺭﺍﻫﻨﻤﺎﻱ ﺗﻬﻴﻪ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
206 ‫ﺍﻣﻮﺭ ﺧﻮﺩﺭﻭ ﭘﮋﻭ‬
70 ‫ ﺍﺯ‬6 : ‫ﺻﻔﺤﻪ‬
Survey Plan ‫ﺟﻠﺪ‬

:‫ ﺑﺎﻳﺪ ﺣﺎﻭﻱ ﺣﺪﺍﻗﻞ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ‬Survey Plan ‫ﺟﻠﺪ‬
‫ﺁﺭﻡ ﺳﺎﺯﻧﺪﻩ‬ •
Survey Plan ‫ﻛﻠﻤﻪ‬ •
.‫ ﻛﻪ ﺑﻴﺎﻧﮕﺮ ﻫﻮﻳﺖ ﺁﻥ ﺑﻮﺩﻩ ﻭ ﺍﻣﻜﺎﻥ ﺭﺩﻳﺎﺑﻲ ﺁﻥ ﺭﺍ ﻓﺮﺍﻫﻢ ﻣﻴﻜﻨﺪ‬Survey Plan ‫ﺷﻤﺎﺭﻩ‬ •
(Revision No.) Survey Plan ‫ﺷﻤﺎﺭﻩ ﺑﺎﺯﻧﮕﺮﻱ‬ •
(‫ )ﺗﺎﺭﻳﺦ ﻣﻴﻼﺩﻱ‬Survey Plan ‫ﺗﺎﺭﻳﺦ ﺑﺎﺯﻧﮕﺮﻱ‬ •
... ‫ ﺁﺩﺭﺱ ﺳﺎﻳﺖ ﻭ‬،‫ ﻛﺪ ﺳﺎﺯﻧﺪﻩ‬،‫ﻧﺎﻡ ﺳﺎﺯﻧﺪﻩ‬ •
‫ﺗﺼﻮﻳﺮ ﺍﺯ ﻗﻄﻌﻪ ﻣﻮﺭﺩ ﻧﻈﺮ‬ •
SP No.:
Revision:
SUPPLIER LOGO Survey Plan Date:
Page of
SUPPLIER IDENTIFICATION
NAME: Niro Charkh Co. Supplier Code : 2111
Production Plant : Tehran – 12th km Makhsoos Road
PRODUCT IDENTIFICATION
Part Drawing Drawing
Description Part Number Approbation SSR
index Number index
Engine Support 9612659780 01 9612659780 OR No S
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 7 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺍﻭﻝ‪:‬‬
‫ﻣﻌﺮﻓﻲ ﺳﺎﺯﻧﺪﻩ ﻭ ﻗﻄﻌﻪ‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻻﺯﻡ ﺍﺳﺖ ﺳﺎﺯﻧﺪﻩ ﺑﻪ ﻃﻮﺭ ﻣﺨﺘﺼﺮ ﻭ ﻗﻄﻌﻪ ﻣﻮﺭﺩﻧﻈﺮ )ﻣﺤﺼﻮﻝ( ﺑﻪ ﻃﻮﺭ ﻛﺎﻣﻞ ﺑﺮ ﺍﺳﺎﺱ ﺯﻳـﺮ ﻓـﺼﻠﻬﺎﻱ ﺫﻳـﻞ ﻣﻌﺮﻓـﻲ‬
‫ﮔﺮﺩﻧﺪ‪.‬‬
‫‪ (1-1‬ﻣﻌﺮﻓﻲ ﺳﺎﺯﻧﺪﻩ ) ‪( Introduction of Supplier‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻣﻄﺎﻟﺒﻲ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﺗﺤﺖ ﻋﻨﻮﺍﻥ ﻣﻌﺮﻓﻲ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻣﻌﺮﻓﻲ ﺳﺎﺑﻘﻪ ﻭ ﻣﺤﺼﻮﻻﺕ ﺗﻮﻟﻴﺪﻱ ﻭ ﺳﺎﻳﺖ ﺧﻮﺩ‪ ،‬ﺗﺎﺭﻳﺨﭽﻪ ﺁﻥ‪ ،‬ﻇﺮﻓﻴﺖ ﺗﻮﻟﻴﺪ‪ ،‬ﺍﺧﺬ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻫﺎﻱ ﺳﻴﺴﺘﻤﻲ‪ ،‬ﮔﺮﻳـﺪ ﺳـﺎﭘﻜﻮ‪ ،‬ﺁﺩﺭﺱ‪،‬‬ ‫•‬
‫ﺗﻠﻔﻦ‪ ،‬ﻓﻜﺲ‪ ،‬ﺍﻳﻤﻴﻞ ﺩﻓﺘﺮ ﻣﺮﻛﺰﻱ ﻭ ﻛﺎﺭﺧﺎﻧﻪ ﻭ ‪ ....‬ﺩﺭ ﻳﻚ ﻳﺎ ﺩﻭ ﺻﻔﺤﻪ‪.‬‬
‫ﻣﻌﺮﻓﻲ ﺷﺮﻛﺖ ﺧﺎﺭﺟﻲ ﻛﻪ ﺗﺤﺖ ﻟﻴﺴﺎﻧﺲ ﺁﻥ ﻣﻴﺒﺎﺷﺪ‪.‬‬ ‫•‬
‫ﻣﻌﺮﻓﻲ ﺷﺮﻛﺘﻬﺎﻱ ﭘﻴﻤﺎﻧﻜﺎﺭ ﻓﺮﻋﻲ ﻛﻪ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻭ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ ﺭﺍ ﺗﻐﺬﻳﻪ ﻣﻴﻨﻤﺎﻳﻨﺪ‪.‬‬ ‫•‬
‫‪ (2-1‬ﻣﻌﺮﻓﻲ ﻗﻄﻌﻪ ) ‪( Introduction of Part‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﺍﻗﺪﺍﻡ ﺑﻪ ﻣﻌﺮﻓﻲ ﻣﺤﺼﻮﻝ ﻣﻮﺭﺩﻧﻈﺮ ﺑﺎ ﺣﺪﺍﻗﻞ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ ﻗﻄﻌﻪ )ﺑﺮ ﺍﺳﺎﺱ ‪ BOM‬ﺳﺎﭘﻜﻮ ﻭ ﺑﻪ ﺯﺑﺎﻥ ﺍﻧﮕﻠﻴﺴﻲ(‬ ‫•‬
‫ﺷﻤﺎﺭﻩ ﻓﻨﻲ ﻗﻄﻌﻪ‪ ،‬ﺷﻤﺎﺭﻩ ﺍﻧﺪﻳﺲ ﻗﻄﻌﻪ‬ ‫•‬
‫ﺷﻤﺎﺭﻩ ﻓﻨﻲ ﻳﺎ ﻛﺪ ﺩﺍﺧﻠﻲ ﻗﻄﻌﻪ ﺩﺭ ﻣﺤﻞ ﺳﺎﺯﻧﺪﻩ )ﺩﺭ ﺻﻮﺭﺕ ﻭﺟﻮﺩ(‬ ‫•‬
‫ﺷﻤﺎﺭﻩ ﻧﻘﺸﻪ ﻗﻄﻌﻪ‪ ،‬ﺍﻧﺪﻳﺲ ﻧﻘﺸﻪ‬ ‫•‬
‫ﻣﺸﺨﺺ ﻛﺮﺩﻥ ‪ Safety/ Regular‬ﺑﻮﺩﻥ ﻳﺎ ﻧﺒﻮﺩﻥ ﻗﻄﻌﻪ ﻭ ﺫﻛﺮ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ﻣﺮﺑﻮﻁ‪.‬‬ ‫•‬
‫ﻣﺸﺨﺺ ﻛﺮﺩﻥ ﺗﺤﺖ ‪ Approbation‬ﺑﻮﺩﻥ ﻳﺎ ﻧﺒﻮﺩﻥ ﻗﻄﻌﻪ‪.‬‬ ‫•‬
‫ﺑﻬﺘﺮ ﺍﺳﺖ ﻗﻄﻌﺎﺕ ﻣﺠﺎﻭﺭ ﻗﻄﻌﻪ ﻣﻮﺭﺩ ﻧﻈﺮ ﻭ ﺣﺴﺎﺳﻴﺘﻬﺎﻱ ﻣﻮﺟﻮﺩ ﺩﺭ ﺍﻳﻦ ﺧﺼﻮﺹ ﻧﻴﺰ ﺫﻛﺮ ﺷﻮﺩ‪.‬‬ ‫•‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬8 : ‫ﺻﻔﺤﻪ‬
:‫ﻓﺼﻞ ﺩﻭﻡ‬
Survey Plan ‫ﻓﻬﺮﺳﺖ ﻣﺤﺘﻮﻳﺎﺕ‬
‫ ﻓﻬﺮﺳـﺖ‬.‫ ﻓﺼﻞ ﺑﻪ ﺗﺮﺗﻴﺐ ﺍﺭﺍﻳﻪ ﺷﺪﻩ ﺑﺎﺷـﺪ‬28 ‫ ﺑﺎﻳﺪ ﺑﺮﺍﺳﺎﺱ ﻓﻬﺮﺳﺖ ﺍﻳﻦ ﺭﺍﻫﻨﻤﺎ ﺣﺎﻭﻱ‬Survey Plan ‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻓﻬﺮﺳﺖ‬
‫ ﺷﻤﺎﺭﻩ ﺑﺎﺯﻧﮕﺮﻱ ﻫﺮ ﻣﺪﺭﮎ ﻭ ﺗﻌﺪﺍﺩ ﺻﻔﺤﻪ ﻫﺮ ﻣﺪﺭﮎ‬،‫ ﻋﻨﻮﺍﻥ ﻣﺪﺭﻙ‬،(CHAPTER ‫ﻣﻄﺎﻟﺐ ﺑﺎﻳﺪ ﺩﺍﺭﺍﻱ ﺷﻤﺎﺭﻩ ﺳﺮﻓﺼﻞ )ﺷﻤﺎﺭﻩ‬
.‫ﺑﺎﺷﺪ ﻛﻪ ﻧﻤﻮﻧﻪ ﺁﻥ ﺩﺭ ﺯﻳﺮ ﺁﻣﺪﻩ ﺍﺳﺖ‬
2) Summary content of survey plan

Chapter Description Rev. Pages
1 Introduction page of Supplier and product 00 1
2 Summary content of survey plan 00 1
3 Survey Plan modification list 02 1
4 Copy of ISO TS 16949 certificate 00 1
5 Certificate for restrictive material regulation as per PSA standard B200250 00 1
6 List of correspondents 01 1
7 PSA’s drawings, IKCo’s Drawings, supplier’s drawings 00 4
8 List of production means 01 3
9 List of control gauges, fixtures, tools 02 4
10 List of row materials and sub-components 01 3
11 Process lay-out, inclusive the flow of product in the process 00 1
12 Lay-out and Product flow 00 1
13 Flow Process Chart (FPC) 00 4
14 Operation Process Chart (OPC) 02 3
15 List of Essential Functional and Technical Characteristics (CTFE) 01 3
16 PFMEA 00 5
17 Control Plan 01 13
18 Operation Process Sheet (OPS) 00 15
19 Dimensional chain 00 4
20 Failure Operating Chart (FOC) 01 4
21 Operators list 00 4
22 Packing characteristics 00 3
23 Operation Packing Sheet 00 6
24 Packing identification sticker 00 4
25 Process capability; Cpk and Cp 01 4
26 Tools capability Cg, Measuring system R&R for CTFE 00 2
27 Demerit Grill at delivery stage (SQFE) 02 3
28 Etc if necessary … 00
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 9 :‬ﺍﺯ ‪70‬‬
‫ﺗﺬﻛﺮ ‪ : 1-2‬ﻓﺼﻠﻬﺎﻱ ﻣﺨﺘﻠﻒ ﺑﺎ ﺫﻛﺮ ﺷﻤﺎﺭﻩ ﻓﺼﻞ ﻭ ﺑﺎ ﺩﻳﻮﺍﻳﺪﺭ ﺍﺯ ﻫﻢ ﺟﺪﺍ ﻣﻲ ﮔﺮﺩﻧﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 2-2‬ﻓﺼﻠﻬﺎﻳﻲ ﺭﺍ ﻛﻪ ﺩﺭ ﻣﻮﺭﺩ ﻳﻚ ﻗﻄﻌﻪ ﺧﺎﺹ ﻣﻮﺿﻮﻋﻴﺖ ﻧﺪﺍﺷـﺘﻪ ﺑﺎﺷـﻨﺪ ﺭﺍ ﻣـﻲ ﺗـﻮﺍﻥ ﭘـﺲ ﺍﺯ ﻣـﺬﺍﻛﺮﻩ ﻭ ﺍﺧـﺬ ﺗﺎﻳﻴـﺪ‬
‫ﻛﺎﺭﺷﻨﺎﺱ ﻣﺮﻏﻮﺑﻴﺖ ﻗﻄﻌﻪ ﺣﺬﻑ ﻧﻤـﻮﺩ‪ .‬ﺑـﻪ ﻋﻨـﻮﺍﻥ ﻣﺜـﺎﻝ ﻓـﺼﻞ ‪ (Dimensional chain) 19‬ﺩﺭ ﺧـﺼﻮﺹ‬
‫ﻗﻄﻌﺎﺗﻲ ﻣﺼﺪﺍﻕ ﺩﺍﺭﺩ ﻛﻪ ﻣﺎﺷﻴﻦ ﻛﺎﺭﻱ ﻭ ‪ ...‬ﻣﻲ ﺷﻮﻧﺪ ﻭ ﻣﻤﻜﻦ ﺍﺳﺖ ﺑﺮﺍﻱ ﺑﻌـﻀﻲ ﺍﺯ ﻗﻄﻌـﺎﺕ ﻣﻮﺿـﻮﻋﻴﺖ ﻧﺪﺍﺷـﺘﻪ‬
‫ﺑﺎﺷﺪ‪ .‬ﺩﺭ ﺍﻳﻦ ﺣﺎﻟﺖ ﺟﻠﻮﻱ ﻧﺎﻡ ﻓﺼﻞ ﺩﺭ ﻓﻬﺮﺳﺖ ﻣﻄﺎﻟـﺐ ﻋﺒـﺎﺭﺕ )‪ N/A (not applicable‬ﺫﻛـﺮ ﺷـﻮﺩ ﻭﻟـﻲ‬
‫ﺗﺮﺗﻴﺐ ﻭ ﺷﻤﺎﺭﻩ ﻓﺼﻠﻬﺎ ﺣﻔﻆ ﺷﻮﺩ‪.‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬10 : ‫ﺻﻔﺤﻪ‬
:‫ﻓﺼﻞ ﺳﻮﻡ‬
Survey Plan ‫ﻟﻴﺴﺖ ﺗﻐﻴﻴﺮﺍﺕ‬
‫ ﺑﺎﻳﺪ ﺑﻪ ﻧﺤـﻮﻱ ﺑﺎﺷـﺪ ﻛـﻪ ﺑـﻪ ﺍﺯﺍﻱ ﻫـﺮ ﺗﻐﻴﻴـﺮ ﺩﺭ ﻫـﺮ ﻓـﺼﻞ ﺍﺯ‬.‫ ﻗﻴﺪ ﻣﻴﺸﻮﺩ‬Survey Plan ‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻓﻬﺮﺳﺖ ﺗﻐﻴﻴﺮﺍﺕ‬
.‫ ﺑﺎﻳﺪ ﺑﻪ ﺭﻭﺯ ﺷﻮﺩ‬Survey Plan ‫ ﺍﻳﻦ ﻟﻴﺴﺖ ﻭ ﺟﻠﺪ‬Survey Plan
:‫ﺍﻳﻦ ﻓﻬﺮﺳﺖ ﻻﺯﻡ ﺍﺳﺖ ﺣﺪﺍﻗﻞ ﺩﺍﺭﺍﻱ ﺍﻃﻼﻋﺎﺕ ﺫﻳﻞ ﺑﺎﺷﺪ‬
‫ﺷﻤﺎﺭﻩ ﺭﺩﻳﻒ‬ •
(Survey Plan ‫ﺍﻧﺪﻳﺲ ﺗﻐﻴﻴﺮﺍﺕ )ﺍﻧﺪﻳﺲ‬ •
‫ﺷﺮﺡ ﺗﻐﻴﻴﺮﺍﺕ‬ •
.‫ﻣﺴﺌﻮﻝ ﺗﻐﻴﻴﺮﺍﺕ – ﺑﻬﺘﺮ ﺍﺳﺖ ﻧﺎﻡ ﺷﺨﺺ ﻭ ﻭﺍﺣﺪ ﺫﻛﺮ ﺷﻮﺩ‬ •
‫ﺗﺎﺭﻳﺦ ﺗﻐﻴﻴﺮﺍﺕ‬ •
.‫ ﺭﺍ ﺗﺤﺖ ﻛﻨﺘﺮﻝ ﺩﺍﺭﺩ ﺩﺭ ﺯﻳﺮ ﺁﻣﺪﻩ ﺍﺳﺖ‬Survey Plan ‫ ﻧﻤﻮﻧﻪ ﺍﻱ ﺍﺯ ﺍﻳﻦ ﻟﻴﺴﺖ ﻛﻪ ﻛﻞ ﺗﻐﻴﻴﺮﺍﺕ‬:1-3 ‫ﺷﻜﻞ‬
3) Survey plan modification list

Survey
Plan Modification Description Responsible Date
Revision
00 Creation of the whole document Hosseini 13/05/2004
List of drawings is modified (ver-01)

Supplier drawings is revised (ver-01)
PFMEA is revised in order to include general failure of part (ver-02)
01 Hosseini 19/07/2004
List of control means is revised (ver-01)
OPS is redefined with some photoes of failure + process (ver-01)
SQFE is revised based on PMFEA (ver-03)
List of correspondents is modified (ver-01)
CTFE is revised in order to proper parameters (ver-01)
02 List of control means is revised (ver-02) Hosseini 25/11/2004
OPC is redefined (ver-01)
SQFE is revised based on PMFEA + CTFE (ver-04)
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 11 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﭼﻬﺎﺭﻡ‪:‬‬
‫ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ‪ISO TS 16949‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻛﭙﻲ ﺍﺯ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ‪ ISO TS 16949‬ﻳﺎ ﻫﺮ ﺳﻴﺴﺘﻢ ﻣﺪﻳﺮﻳﺖ ﻛﻴﻔﻴﺖ ﻣﺎﻧﻨﺪ … ‪ ISO 9000, QS9000,‬ﺑﺎﻳﺪ‬
‫ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪ .‬ﺍﮔﺮ ﺳﺎﺯﻧﺪﻩ ﺩﺭ ﻣﺮﺣﻠﻪ ﺗﻮﺻﻴﻪ ﻧﺎﻣﻪ ﻗﺮﺍﺭ ﺩﺍﺭﺩ ﺑﺎﻳﺪ ﻛﭙـﻲ ‪ Recommendation Letter‬ﺧـﻮﻳﺶ ﺭﺍ ﺩﺭ ﺍﻳـﻦ‬
‫ﻓﺼﻞ ﻗﺮﺍﺭ ﺩﻫﺪ‪.‬‬
‫ﺷﮑﻞ ‪ :1-4‬ﻧﻤﻮﻧﻪ ﺗﻮﺻﻴﻪ ﻧﺎﻣﻪ ‪ISO TS 16949‬‬

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 12 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﭘﻨﺠﻢ‪:‬‬
‫ﺗﻌﻬﺪﻧﺎﻣﻪ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﺗﻌﻬﺪﻧﺎﻣﻪ ﻋﺪﻡ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﻣﻨﺪﺭﺝ ﺩﺭ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ B200250‬ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫‪ ý‬ﺍﮔﺮ ﻗﻄﻌﻪ ﺣﺎﻭﻱ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﺑﺎﺷﺪ‪:‬‬

‫ﺍﮔﺮ ﻗﻄﻌﻪ )ﻣﺤﺼﻮﻝ( ﻣﻄﺎﺑﻖ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ B200250‬ﺣﺎﻭﻱ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﺍﺯ ﻗﺒﻴﻞ‪ :‬ﺳﺮﺏ‪ ،‬ﺟﻴﻮﻩ‪ ،‬ﻛـﺎﺩﻣﻴﻢ ﻭ ﻛـﺮﻭﻡ ﺷـﺶ‬
‫ﻇﺮﻓﻴﺘﻲ ﺑﺎﺷﺪ‪ ،‬ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺍﻳﻦ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﺩﺭ ﻗﻄﻌﻪ ﺩﺍﺭﺍﻱ ﻣﺤﺪﻭﺩﻳﺖ ﺯﻣﺎﻧﻲ ﻣﻄﺎﺑﻖ ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ﻳـﻚ )‪(Annex 1‬‬
‫ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ B200250‬ﺑﻮﺩﻩ ﻭ ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺍﻗﺪﺍﻣﺎﺕ ﺯﻳﺮ ﺭﺍ ﺍﻧﺠﺎﻡ ﺩﻫﺪ‪:‬‬
‫ﺍﺭﺍﻳﻪ ﺑﺮﻧﺎﻣﻪ )ﮔﺎﻧﺖ( ﺣﺬﻑ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﺗﺎ ﺗﺎﺭﻳﺨﻬﺎﻱ ﺍﻋﻼﻡ ﺷﺪﻩ ﻣﻄﺎﺑﻖ ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪ 1‬ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪B200250‬‬ ‫•‬
‫ﺍﺭﺍﻳﻪ ﺗﻌﻬﺪﻧﺎﻣﻪ ﻋﺪﻡ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﻣﻄﺎﺑﻖ ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪ 2‬ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪B200250‬‬ ‫•‬
‫‪ ý‬ﺍﮔﺮ ﻗﻄﻌﻪ ﺣﺎﻭﻱ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﻧﺒﺎﺷﺪ‪:‬‬

‫ﺍﮔﺮ ﻗﻄﻌﻪ )ﻣﺤﺼﻮﻝ( ﺳﺎﺯﻧﺪﻩ ﺣﺎﻭﻱ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﻣﺬﻛﻮﺭ ﻧﺒﺎﺷﺪ‪ ،‬ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺍﻗﺪﺍﻡ ﺯﻳﺮ ﺭﺍ ﺍﻧﺠﺎﻡ ﺩﻫﺪ‪:‬‬
‫ﺍﺭﺍﻳﻪ ﺗﻌﻬﺪﻧﺎﻣﻪ ﻋﺪﻡ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﻣﻄﺎﺑﻖ ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪ 2‬ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪B200250‬‬ ‫•‬
‫‪ ç‬ﺍﻟﺰﺍﻣﺎﺕ ﻓﺮﻣﺖ ﺗﻌﻬﺪ ﻧﺎﻣﻪ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ‪:‬‬

‫ﻣﺘﻦ ﺁﻥ ﺑﺎﻳﺪ ﻣﻄﺎﺑﻖ ﻓﺮﻡ ‪ 1-5‬ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺑﻌﺪﺍﺯ ﺗﻜﻤﻴﻞ ﺁﻥ‪ ،‬ﻓﺮﻡ ﭘﺮ ﺷﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺳﺮﺑﺮﮒ ﺳﺎﺯﻧﺪﻩ ﭘﺮﻳﻨﺖ ﺷﻮﺩ‪.‬‬ ‫•‬
‫ﺗﻌﻬﺪ ﻧﺎﻣﻪ ﭘﺮﻳﻨﺖ ﺷﺪﻩ ﺑﺎﻳﺪ ﻣﺪﻳﺮ ﻋﺎﻣﻞ ﺍﻣﻀﺎ ﻧﻤﻮﺩﻩ ﻭ ﻣﻤﻬﻮﺭ ﺑﻪ ﻣﻬﺮ ﺷﺮﻛﺖ ﮔﺮﺩﺩ‪.‬‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ :1-5‬ﻓﺎﻳﻞ ﺗﻌﻬﺪﻧﺎﻣﻪ ﻣﺬﻛﻮﺭ ﺩﺭ ﻓﺮﻣﺖ ‪ word‬ﻭﺟﻮﺩ ﺩﺍﺭﺩ ﻛﻪ ﺗﻮﺳﻂ ﺳﺎﭘﻜﻮ ﻗﺎﺑﻞ ﺍﺭﺍﻳﻪ ﺑﻪ ﺳﺎﺯﻧﺪﻩ ﺍﺳﺖ‪.‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬13 : ‫ﺻﻔﺤﻪ‬
‫ ﻳﻚ ﻧﻤﻮﻧﻪ ﺍﺯ ﺗﻌﻬﺪ ﻧﺎﻣﻪ ﭘﺮ ﺷﺪﻩ ﺑﺮﺍﻱ ﻋﺪﻡ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ‬: 1-5 ‫ﻓﺮﻡ‬
Company name: Reference of material or component:
HAMGAM KHODRO ASIA CO. 9635997880
Address: Description of the material or component:

IRAN - ISFAHAN , ISFAHAN - TEHRAN’S
ROAD , KM 37 ALA VIGE ROAD , ALA VIGE
FRONT ENGINE MOUNTING
INDUSTRIAL TOWN REINFORCEMENT
SAPCO(IKCO) Supplier code: Signatory Name and function:
5893 MOHAMMAD REZA JABBAR ZARE

MANAGING DIRECTOR
Done at: ISFAHAN On: 10th sep 2005

Signature
MOHAMMAD REZA JABBAR ZARE

MANAGING DIRECTOR
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 14 :‬ﺍﺯ ‪70‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 15 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺷﺸﻢ‪:‬‬
‫ﻟﻴﺴﺖ ﺍﻓﺮﺍﺩ ﻣﺮﺗﺒﻂ ﺑﺎ ﭘﺮﻭﮊﻩ‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻟﻴﺴﺖ ﺍﻓﺮﺍﺩ ﻣﺮﺗﺒﻂ ﺑﺎ ﭘﺮﻭﮊﻩ ﺑﻪ ﺷﺮﺡ ﻭ ﻣﺸﺨﺼﺎﺕ ﺯﻳﺮ ﺑﺎﻳﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪:‬‬
‫ﻣﺪﻳﺮﺍﻥ ﻭ ﻣﺴﺌﻮﻟﻴﻦ ﻭﺍﺣﺪﻫﺎﯼ‪ :‬ﻛﻴﻔﻴﺖ‪ ،‬ﺗﻮﻟﻴﺪ‪ ،‬ﻣﻬﻨﺪﺳﻲ‪ ،‬ﺁﺯﻣﺎﻳﺸﮕﺎﻩ‪ ،‬ﺑﺎﺯﺭﮔﺎﻧﻲ‪ ،‬ﺗﻌﻤﻴﺮ ﻭ ﻧﮕﻬﺪﺍﺭﻱ‪ ،‬ﻣﺎﻟﻲ‪ ،‬ﭘﺸﺘﻴﺒﺎﻧﻲ‪ ،‬ﺧﺪﻣﺎﺕ ﻣﺸﺘﺮﻱ ﻭ ‪....‬‬ ‫•‬
‫ﺍﻃﻼﻋﺎﺕ ﺁﻧﺎﻥ ﺍﺯ ﻗﺒﻴﻞ‪ :‬ﭘﺴﺖ ﺳﺎﺯﻣﺎﻧﻲ‪ ،‬ﻭﺍﺣﺪ ﺳﺎﺯﻣﺎﻧﻲ‪ ،‬ﻣﺪﺭﻙ ﺗﺤﺼﻴﻠﻲ‪ ،‬ﺷﻤﺎﺭﻩ ﺗﻠﻔﻦ ﻭ ﻓﻜﺲ‪ ،‬ﺁﺩﺭﺱ ﺍﻳﻤﻴﻞ ﻭ ‪...‬‬ ‫•‬
‫‪6) List of correspondents‬‬

‫‪ID‬‬ ‫‪Name‬‬ ‫‪Title‬‬ ‫‪Dept.‬‬ ‫‪Studies‬‬ ‫‪Tel.‬‬ ‫‪E-Mail‬‬
‫‪Mechanical‬‬
‫‪1‬‬ ‫‪Mr. Moslem Dibaei‬‬ ‫‪Project Manager‬‬ ‫‪R&D‬‬ ‫‪0214902580‬‬ ‫‪mdibaei@yahoo.com‬‬
‫‪Engineer‬‬
‫‪Chemical‬‬
‫‪2‬‬ ‫‪Mr. Ali Sadeghi‬‬ ‫‪Quality Manager‬‬ ‫‪QA‬‬ ‫‪0912420215‬‬ ‫‪asadegi@yahoo.com‬‬
‫‪Engineer‬‬
‫‪Production‬‬ ‫‪Metallurgic‬‬
‫‪3‬‬ ‫‪Mrs. Lila Shams‬‬ ‫‪Production‬‬ ‫‪0214902180‬‬ ‫‪lshams@yahoo.com‬‬
‫‪Manager‬‬ ‫‪al Engineer‬‬
‫‪Commercial‬‬ ‫‪M.S‬‬
‫‪4‬‬ ‫‪Mr. Mojtaba Nasr‬‬ ‫‪Commercial‬‬ ‫‪0912350268‬‬ ‫‪mhasr@yahoo.com‬‬
‫‪Manager‬‬ ‫‪Diploma‬‬
‫ﺗﺬﻛﺮ ‪ : 1-6‬ﺳﺎﺯﻧﺪﻩ ﻣﻲ ﺗﻮﺍﻧﺪ ﺟﺪﻭﻟﻲ ﻣﺸﺎﺑﻪ ﺟﺪﻭﻝ ﻓﻮﻕ ﺭﺍ ﺑﺮﺍﻱ ﺩﺭﺝ ﻣﺸﺨﺼﺎﺕ ﺍﻓﺮﺍﺩ ﺩﺭﮔﻴﺮ ﺩﺭ ﭘﺮﻭﮊﻩ ﺍﺯ ﺳﺎﭘﻜﻮ‪ ،‬ﺍﻳﺮﺍﻥ ﺧـﻮﺩﺭﻭ ﻭ‬
‫ﭘﮋﻭ ﻧﻴﺰ ﺗﻬﻴﻪ ﻧﻤﺎﻳﺪ ﺗﺎ ﺩﺭ ﻣﻮﺍﺭﺩ ﻧﻴﺎﺯ ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‪ .‬ﺍﻃﻼﻋﺎﺕ ﻣﺮﺑـﻮﻁ ﺭﺍ ﻣـﻲ ﺗـﻮﺍﻥ ﺍﺯ ﻃﺮﻳـﻖ ﻛﺎﺭﺷﻨﺎﺳـﺎﻥ‬
‫ﻣﺮﺗﺒﻂ ﺩﺭ ﺳﺎﭘﻜﻮ ﻓﺮﺍﻫﻢ ﻧﻤﻮﺩ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 16 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﻫﻔﺘﻢ‪:‬‬
‫ﻧﻘﺸﻪ ﻫﺎ )‪(Drawings‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻟﻴﺴﺖ ﻧﻘﺸﻪ ﻫﺎ ﻭ ﻛﭙﻲ ﻧﻘﺸﻪ ﻫﺎﻱ ﻣﺮﺑﻮﻁ ﺑﻪ ﻗﻄﻌﻪ ﻣﻮﺭﺩ ﻧﻈﺮ ﺑﻪ ﺷﺮﺡ ﺯﻳﺮ ﺑﺎﻳﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪:‬‬
‫ﻧﻘﺸﻪ ‪PSA‬‬ ‫•‬
‫ﻧﻘﺸﻪ ﺍﻳﺮﺍﻧﺨﻮﺩﺭﻭ‬ ‫•‬
‫ﻧﻘﺸﻪ ﻫﺎﻱ ﺳﺎﺯﻧﺪﻩ‬ ‫•‬
‫ﻧﻘﺸﻪ ﻫﺎﻱ ﺍﺟﺰﺍ‬ ‫•‬
‫‪7) List of drawings‬‬

‫‪DW‬‬
‫‪DWG‬‬ ‫‪NO. Of‬‬
‫‪ID‬‬ ‫‪Part Description‬‬ ‫‪Part Number‬‬ ‫‪DWG Number‬‬ ‫‪G‬‬ ‫‪Size‬‬
‫‪By‬‬ ‫‪Sheets‬‬
‫‪index‬‬
‫‪1‬‬ ‫‪Engine Support‬‬ ‫‪9612659780‬‬ ‫‪PSA‬‬ ‫‪9612659780‬‬ ‫‪OR‬‬ ‫‪1‬‬ ‫‪A2‬‬
‫‪2‬‬ ‫‪Rubber bush‬‬ ‫‪112513‬‬ ‫‪NC CO.‬‬ ‫‪TC112513‬‬ ‫‪00‬‬ ‫‪2‬‬ ‫‪A3‬‬
‫‪Engine Support‬‬
‫‪3‬‬ ‫‪9612659710‬‬ ‫‪PSA‬‬ ‫‪9612659710‬‬ ‫‪A‬‬ ‫‪1‬‬ ‫‪A1‬‬
‫)‪(As cast‬‬
‫‪ ý‬ﻣﺮﻭﺭ ﻧﻘﺸﻪ ﻫﺎﻱ ﭘﮋﻭ ﻭ ﻣﻌﺮﻓـﻲ ﺍﺻـﻄﻼﺣﺎﺗﻲ ﻧﻈﻴـﺮ‪ Safety/Regulation :‬ﻭ ‪ Approbation‬ﻭ ﺍﻟﺰﺍﻣـﺎﺕ ﺁﻧﻬـﺎ ﺩﺭ‬
‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪ 2‬ﺁﻣﺪﻩ ﺍﺳﺖ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 17 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﻫﺸﺘﻢ‪:‬‬
‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪ )‪(List of production means‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻟﻴﺴﺖ ﻛﻠﻴﻪ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪ ﺑﻪ ﺗﺮﺗﻴﺐ ﺯﻳﺮ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫‪ (1-8‬ﻟﻴﺴﺖ ﻣﺎﺷﻴﻦ ﺁﻻﺕ ﺗﻮﻟﻴﺪ ) ‪( List of Machinary‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻟﻴﺴﺖ ﻣﺎﺷﻴﻦ ﺁﻻﺕ ﺗﻮﻟﻴﺪ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ ﺭﺍ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ ﻭ ﻣﺪﻝ ﻣﺎﺷﻴﻦ‬ ‫•‬
‫ﺗﻌﺪﺍﺩ )ﺩﺭ ﺻﻮﺭﺗﻴﻜﻪ ﺑﻴﺶ ﺍﺯ ﻳﻚ ﻋﺪﺩ ﺍﺯ ﻳﻚ ﻣﺪﻝ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ(‬ ‫•‬
‫ﻛﺪ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﻣﺤﻞ ﺍﺳﺘﻘﺮﺍﺭ ﻣﺎﺷﻴﻦ‬ ‫•‬
‫ﺳﺎﺯﻧﺪﻩ ﻣﺎﺷﻴﻦ‬ ‫•‬
‫ﺗﺎﺭﻳﺦ ﺳﺎﺧﺖ ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﻣﺎﺷﻴﻦ‬ ‫•‬
‫ﻇﺮﻓﻴﺖ ﻭ ﻋﻤﺮ ﻣﻔﻴﺪ ﻣﺎﺷﻴﻦ‬ ‫•‬
‫‪ (2-8‬ﻟﻴﺴﺖ ﻗﺎﻟﺒﻬﺎﻱ ﺗﻮﻟﻴﺪﻱ ) ‪( List of Mould‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻟﻴﺴﺖ ﻗﺎﻟﺒﻬﺎﻱ ﺗﻮﻟﻴﺪﻱ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ ﺭﺍ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ ﻗﺎﻟﺐ‬ ‫•‬
‫ﺗﻌﺪﺍﺩ ﺣﻔﺮﻩ ﻫﺎﻱ ﻗﺎﻟﺐ )ﺑﻪ ﻭﻳﮋﻩ ﺩﺭ ﺧﺼﻮﺹ ﻗﺎﻟﺒﻬﺎﻱ ﻻﺳﺘﻴﻚ ﻭ ﭘﻼﺳﺘﻴﻚ(‬ ‫•‬
‫ﻛﺪ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﻣﺤﻞ ﺍﺳﺘﻘﺮﺍﺭ ﻗﺎﻟﺐ‬ ‫•‬
‫ﺳﺎﺯﻧﺪﻩ ﻗﺎﻟﺐ‬ ‫•‬
‫ﺗﺎﺭﻳﺦ ﺳﺎﺧﺖ ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﻗﺎﻟﺐ‬ ‫•‬
‫ﻇﺮﻓﻴﺖ ﻭ ﻋﻤﺮ ﻣﻔﻴﺪ ﻗﺎﻟﺐ‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ :1-8‬ﻻﺯﻡ ﺍﺳﺖ ﻣﺪﺍﺭﻙ ﺗﺎﻳﻴﺪﻳﻪ ﻗﺎﻟﺐ )ﻗﺎﻟﺒﻬﺎ( ﺷﺎﻣﻞ ﮔﺰﺍﺭﺵ ﺍﺑﻌﺎﺩﻱ ﻭ ﺗﺎﻳﻴﺪ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻗﺎﻟﺐ ﺗﻮﺳﻂ ﺧﻂ ﺗﻮﻟﻴﺪ ﭘﻴﻮﺳـﺖ‬
‫ﺑﺎﺷﺪ‪.‬‬
‫‪ (3-8‬ﻟﻴﺴﺖ ﻓﻴﻜﺴﭽﺮﻫﺎ ﻭ ﺍﺑﺰﺍﺭﻫﺎﻱ ﺗﻮﻟﻴﺪ ) ‪( List of Production Tool‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻟﻴﺴﺖ ﻓﻴﻜﺴﭽﺮﻫﺎ ﻭ ﺍﺑﺰﺍﺭﻫﺎﻱ ﺗﻮﻟﻴﺪ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ ﺭﺍ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ ﻭ ﻣﺪﻝ ﻓﻴﻜﺴﭽﺮ ﻳﺎ ﺍﺑﺰﺍﺭ‬ ‫•‬
‫ﻛﺪ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﻣﺤﻞ ﺍﺳﺘﻘﺮﺍﺭ ﻓﻴﻜﺴﭽﺮ ﻳﺎ ﺍﺑﺰﺍﺭ‬ ‫•‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬18 : ‫ﺻﻔﺤﻪ‬
‫ﺳﺎﺯﻧﺪﻩ ﻓﻴﻜﺴﭽﺮ ﻳﺎ ﺍﺑﺰﺍﺭ‬ •

‫ﺗﺎﺭﻳﺦ ﺳﺎﺧﺖ ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﻓﻴﻜﺴﭽﺮ ﻳﺎ ﺍﺑﺰﺍﺭ‬ •
‫ﻇﺮﻓﻴﺖ ﻭ ﻋﻤﺮ ﻣﻔﻴﺪ ﻓﻴﻜﺴﭽﺮ ﻳﺎ ﺍﺑﺰﺍﺭ‬ •
‫ ﻣﺪﺕ ﺯﻣﺎﻥ ﺩﻭﺭﻩ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﻭ ﺗﺎﺭﻳﺦ ﺍﻋﺘﺒﺎﺭ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﻓﻴﻜﺴﭽﺮﻫﺎﻱ ﻛﻨﺘﺮﻟﻲ )ﺩﺭ ﻫﻨﮕﺎﻡ ﻣﻤﻴﺰﻱ ﻧﻤﻮﻧﻪ ﺍﻭﻟﻴـﻪ‬:2-8 ‫ﺗﺬﻛﺮ‬
‫ﻻﺯﻡ ﺍﺳﺖ ﺳﺎﺯﻧﺪﻩ ﺑﺮﻧﺎﻣﻪ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﺗﻤﺎﻣﻲ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪﻱ ﻭ ﻛﻨﺘﺮﻟﻲ ﺧﻮﺩ ﺭﺍ ﺑﺮﺍﻱ ﺗﻤﺎﻡ ﺗﻮﻟﻴﺪﺍﺕ ﺟﺎﺭﻱ ﺍﺭﺍﻳـﻪ‬
.(‫ﻧﻤﺎﻳﺪ‬
.‫ ﭘﻴﻮﺳﺖ ﺑﺎﺷﺪ‬.... ‫ ﻻﺯﻡ ﺍﺳﺖ ﻣﺪﺍﺭﻙ ﺗﺎﻳﻴﺪﻳﻪ ﺍﺑﺰﺍﺭ ﻭ ﻓﻴﻜﺴﭽﺮﻫﺎﻱ ﺗﻮﻟﻴﺪﻱ ﺷﺎﻣﻞ ﮔﺰﺍﺭﺵ ﺍﺑﻌﺎﺩﻱ ﻭ‬:3-8 ‫ﺗﺬﻛﺮ‬
8) List of production means

8-1) List of Machinary
Date of
Machinary Internal Country Manufactu Locatio Capacity
ID Qty Model Manufac
Name Code of Origin rer n Code Qty/Hour
turing
1 Injection 1 HTF530X A124 China Haitian AZ256 2005 50
2 Dryer 1 - B413 Iran - WB185 2000 100
3 Impact press 1 S2587 C548 Iran Ghayoomi SD584 2002 50
8-2) List of Mould

Mould Internal Cavity Country of Locatio Date of Capacity
ID Manufacturer
Name Code No. Origin n Code Make Qty/Hour
1 Front door M1941011 1 Iran Pishro moulding D562 2004 50
2 Clip M1941021 1 Iran Pishro moulding D563 2004 100
8-3) List of Production Tool

Internal Country of Manufactu Location Date of Capacity
ID Tool Name Model
Code Origin rer Code Make Qty/Hour
1 Crane - C478 Iran - SW584 1996 -
2 Wastage box - G413 Iran - HB185 2002 -
3 Product box - T548 Iran - HB186 2002 -
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 19 :‬ﺍﺯ ‪70‬‬
‫ﺷﮑﻞ ‪ : 1-8‬ﻧﻤﻮﻧﻪ ﺩﻳﮕﺮﯼ ﺍﺯ ﻣﻌﺮﻓﯽ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪ‬

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 20 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﻧﻬﻢ‪:‬‬
‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﻛﻨﺘﺮﻟﻲ )‪(List of control gauges‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻟﻴﺴﺖ ﻛﻠﻴﻪ ﺗﺠﻬﻴﺰﺍﺕ ﻛﻨﺘﺮﻟﻲ ﺑﻪ ﺗﺮﺗﻴﺐ ﺯﻳﺮ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫‪ (1-9‬ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ) ‪( List of Laboratory Equipment‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ ﺭﺍ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ‪ ،‬ﻣﺪﻝ‪ ،‬ﮔﺴﺘﺮﻩ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﻭ ﺭﻳﺰﻧﻤﺎﻳﻲ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ‬ ‫•‬
‫ﻛﺪ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﻣﺤﻞ ﺍﺳﺘﻘﺮﺍﺭ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ‬ ‫•‬
‫ﺳﺎﺯﻧﺪﻩ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﻛﻴﺮﻱ‬ ‫•‬
‫ﺗﺎﺭﻳﺦ ﺳﺎﺧﺖ ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ‬ ‫•‬
‫ﺗﺎﻳﻴﺪ ﻛﻨﻨﺪﻩ‪ ،‬ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﻭ ﺩﻭﺭﻩ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ‬ ‫•‬
‫ﻭﺿﻌﻴﺖ ﺗﺎﻳﻴﺪ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﺳﻂ ﻭﺍﺣﺪ ﻣﺘﺪ ﺳﺎﭘﻜﻮ ﻭ ﺍﻳﺘﺮﺍﻙ ﻗﻴﺪ ﺷﻮﺩ‬ ‫•‬
‫‪ (2-9‬ﻟﻴﺴﺖ ﮔﻴﺠﻬﺎ ﻭ ﻓﻴﻜﺴﭽﺮﻫﺎﻱ ﻛﻨﺘﺮﻟﻲ ) ‪( List of Gauge and Fixture‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ ﺭﺍ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ ﻭ ﻣﺪﻝ ﮔﻴﺞ ﻭ ﻓﻴﻜﺴﭽﺮ ﻛﻨﺘﺮﻟﻲ‬ ‫•‬
‫ﻛﺪ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﻣﺤﻞ ﺍﺳﺘﻘﺮﺍﺭ ﮔﻴﺞ ﻭ ﻓﻴﻜﺴﭽﺮ ﻛﻨﺘﺮﻟﻲ‬ ‫•‬
‫ﺳﺎﺯﻧﺪﻩ ﮔﻴﺞ ﻭ ﻓﻴﻜﺴﭽﺮ ﻛﻨﺘﺮﻟﻲ‬ ‫•‬
‫ﺗﺎﺭﻳﺦ ﺳﺎﺧﺖ ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﮔﻴﺞ ﻭ ﻓﻴﻜﺴﭽﺮ ﻛﻨﺘﺮﻟﻲ‬ ‫•‬
‫ﺗﺎﻳﻴﺪ ﻛﻨﻨﺪﻩ‪ ،‬ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﻭ ﺩﻭﺭﻩ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﮔﻴﺞ ﻭ ﻓﻴﻜﺴﭽﺮ ﻛﻨﺘﺮﻟﻲ‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ : 1-9‬ﻻﺯﻡ ﺍﺳﺖ ﻣﺪﺍﺭﻙ ﺗﺎﻳﻴﺪﻳﻪ ﺍﺑﺰﺍﺭ ﻭ ﻓﻴﻜﺴﭽﺮﻫﺎﻱ ﻛﻨﺘﺮﻟﻲ ﺷﺎﻣﻞ ﮔﺰﺍﺭﺵ ﺍﺑﻌﺎﺩﻱ ﻭ ﺗﻜﺮﺍﺭ ﭘﺬﻳﺮﻱ ‪ ....‬ﭘﻴﻮﺳﺖ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 2-9‬ﺩﺭ ﻫﻨﮕﺎﻡ ﻣﻤﻴﺰﻱ ﻧﻤﻮﻧﻪ ﺍﻭﻟﻴﻪ ﻻﺯﻡ ﺍﺳﺖ ﺳﺎﺯﻧﺪﻩ ﺑﺮﻧﺎﻣﻪ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﺗﻤﺎﻣﻲ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪﻱ ﻭ ﻛﻨﺘﺮﻟﻲ ﺧـﻮﺩ ﺭﺍ‬
‫ﺑﺮﺍﻱ ﺗﻤﺎﻡ ﺗﻮﻟﻴﺪﺍﺕ ﺟﺎﺭﻱ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪.‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬21 : ‫ﺻﻔﺤﻪ‬
9) List of control gauges

9-1) List of Laboratory Equipment
Laboratory Measu
Resolu Internal Country Manufact Location Date of Approved
ID Equipment ring
tion Code of Origin urer Code Make By
Name Range
150 0.01
1 Caliper C540 Japan Mitutoyo LZ5684 2005 Laksar
mm mm
0-25 0.001
2 Micrometer C541 Japan Mitutoyo LZ5685 2005 Laksar
mm mm
0-2500
3 Forcemeter 0.1 N C548 Germany Druk LD588 2002 SAPCO
N
40-120
4 Thermometer 0.1 °C TH26 Germany Testo LD859 2001 SAPCO
°C
9-2) List of Gauge and Fixture

Gauge and
Internal Country Manufact Location Date of Approved Calibration
ID Fixture
Code of Origin urer Code Make By Period
Name
1 Caliper C540 Japan Mitutoyo LZ5684 2005 Laksar 3 months
2 Micrometer C541 Japan Mitutoyo LZ5685 2005 Laksar 6 months
3 Forcemeter C548 Germany Druk LD588 2002 SAPCO 6 months
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 22 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺩﻫﻢ‪:‬‬
‫ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻭ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻭ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ ﺑﻪ ﺗﺮﺗﻴﺐ ﺯﻳﺮ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 1-10‬ﺩﺭ ﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻛﭙﻲ ﺗﺴﺖ ﺭﻳﭙﻮﺭﺕ ﺗﺎﻣﻴﻦ ﻛﻨﻨﺪﻩ )ﭘﻴﻤﺎﻧﻜﺎﺭ ﻓﺮﻋﻲ( ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻭ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ‬
‫ﺑﺎﺷﺪ‪.‬‬
‫‪ (1-10‬ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ )‪(List of Row Materials‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ ﺭﺍ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ ﺍﺟﺰﺍﺀ ﻗﻄﻌﻪ‬ ‫•‬
‫ﻧﺎﻡ ﻛﺎﻣﻞ ﻣﺎﺩﻩ ﺍﻭﻟﻴﻪ )ﻣﺜﻼ ‪ PA6.6‬ﻳﺎ ‪( Steel ST12‬‬ ‫•‬
‫ﻣﺸﺨﺼﻪ ﻭ ﻛﺪ ﻣﻮﺍﺩ )ﮔﺮﻳﺪ ﻣﻮﺍﺩ‪ ،‬ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ﻣﻮﺍﺩ ﻭ ‪(...‬‬ ‫•‬
‫ﻣﻨﺒﻊ ﺗﺎﻣﻴﻦ ﻣﻮﺍﺩ )ﻧﺎﻡ ﻛﺸﻮﺭ ﻭ ﺷﺮﻛﺖ ﺗﺎﻣﻴﻦ ﻛﻨﻨﺪﻩ(‬ ‫•‬
‫ﻛﺎﺭﺑﺮﺩ ﻣﻮﺍﺩ‬ ‫•‬
‫ﻛﺪ ﺩﺍﺧﻠﻲ )ﺍﻧﺒﺎﺭ( ﻣﺎﺩﻩ ﺩﺭ ﺳﺎﻳﺖ ﺳﺎﺯﻧﺪﻩ‬ ‫•‬
‫‪ (2-10‬ﻟﻴﺴﺖ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ )‪(List of Sub-components‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺩﺭ ﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﻟﻴﺴﺖ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ ﻛﻪ ﺣﺎﻭﻱ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﺷﺪ ﺭﺍ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪:‬‬
‫ﻧﺎﻡ ﻛﺎﻣﻞ ﺟﺰﺀ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ‬ ‫•‬
‫ﻣﺸﺨﺼﻪ ﻭ ﻛﺪ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ‬ ‫•‬
‫ﻣﻨﺒﻊ ﺗﺎﻣﻴﻦ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ )ﻧﺎﻡ ﻛﺸﻮﺭ ﻭ ﺷﺮﻛﺖ ﺗﺎﻣﻴﻦ ﻛﻨﻨﺪﻩ(‬ ‫•‬
‫ﻛﺎﺭﺑﺮﺩ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ‬ ‫•‬
‫ﻛﺪ ﺩﺍﺧﻠﻲ )ﺍﻧﺒﺎﺭ( ﺟﺰﺀ ﻧﻴﻢ ﺳﺎﺧﺘﻪ ﺩﺭ ﺳﺎﻳﺖ ﺳﺎﺯﻧﺪﻩ‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ : 2-10‬ﺩﺭ ﻣﻮﺍﺭﺩﻳﻜﻪ ﺗﺎﻣﻴﻦ ﻛﻨﻨﺪﻩ )ﭘﻴﻤﺎﻧﻜﺎﺭ ﻓﺮﻋﻲ( ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ ﺗﺎﻳﻴﺪ ﭘﮋﻭ ﻧﺪﺍﺷﺘﻪ ﺑﺎﺷﺪ‪ ،‬ﺑﺎﻳﺪ ﺁﺧﺮﻳﻦ ﻭﺿﻌﻴﺖ ﺁﺩﻳﺖ‬
‫ﻭ ﺗﺎﺭﻳﺦ ﺁﺩﻳﺖ ﭘﻴﻤﺎﻧﻜﺎﺭ ﻓﺮﻋﻲ ﻗﻴﺪ ﺷﺪﻩ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 3-10‬ﺩﺭ ﺧﺼﻮﺹ ﻣﻮﺍﺩ ﻻﺳﺘﻴﻜﻲ ﺫﻛﺮ ﻧﺎﻡ ﭘﺎﻳﻪ ﻭ ﻛﺪ ﻛﻤﭙﺎﻧﺪ ﻭ ﺷﻤﺎﺭﻩ ﻭ ﺗﺎﺭﻳﺦ ﺑﺎﺯﻧﮕﺮﻱ ﺁﻥ ﺍﻟﺰﺍﻣﻲ ﺍﺳﺖ‪ .‬ﻫﻤﭽﻨـﻴﻦ ﻻﺯﻡ‬
‫ﺍﺳﺖ ﺷﻤﺎﺭﻩ ﻭ ﺗﺎﺭﻳﺦ ﺑﺎﺯﻧﮕﺮﻱ ﻓﺮﻣﻮﻻﺳﻴﻮﻥ ﻛﻤﭙﺎﻧﺪ ﻗﻴﺪ ﺷﻮﺩ‪.‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬23 : ‫ﺻﻔﺤﻪ‬
10) List of row materials and sub-components

10-1) List of Row Materials
Row
Component Standard Applica
ID Materials Reference Country Source Code
name /Grade tion
Name
Reinfor
1 Yarn P.A. Parsilon Denier 200 IRAN Ali mahdi cement 24112
layer
Heat
ID 16, ELECTRO Assemb
2 Shrinkable Poly Ester ACE Tube S. Korea 63436
Black color NIRO ling
Tube
10-2) List of Sub-components

Standard
ID Sub-component Reference Country Source Application Code
/Grade
Spring Steel Fanarsazi
1 --- IRAN --- Assembling 63432
Connector Standard
Karyaran
2 Ink Linx --- IRAN Marking 69611
Pars
Karyaran
3 Lable SAPCO --- IRAN Packing 69021
Pars
Karyaran
4 Carton Atlas Carton --- IRAN Packing 69526
Pars
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 24 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﻳﺎﺯﺩﻫﻢ‪:‬‬
‫ﭼﻴﺪﻣﺎﻥ ﻓﺮﺁﻳﻨﺪ )‪(Process lay-out‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﭼﻴﺪﻣﺎﻥ ﺳﺎﻳﺖ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻗﻄﻌﻪ ﺑﻪ ﺻﻮﺭﺕ ﮐﻠﯽ ﺑﺎ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺑﺎﻳﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪:‬‬
‫ﺟﺮﻳﺎﻥ ﻭﺭﻭﺩ ﻣﻮﺍﺩ ﺍﺯ ﺍﻧﺒﺎﺭ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ‬ ‫•‬
‫ﺟﺮﻳﺎﻥ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﻃﯽ ﻓﺮﺁﻳﻨﺪﻫﺎﯼ ﻣﺮﺑﻮﻃﻪ‬ ‫•‬
‫ﺟﺮﻳﺎﻥ ﻣﺤﺼﻮﻝ ﺗﻤﺎﻡ ﺷﺪﻩ ﺗﺎ ﺍﻧﺒﺎﺭ ﻣﺤﺼﻮﻝ‬ ‫•‬
‫ﺷﮑﻞ ‪ :1-11‬ﻧﻤﻮﻧﻪ ﺍﯼ ﺍﺯ ﻟﯽ ﺁﻭﺕ ﻓﺮﺁﻳﻨﺪ‬

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 25 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺩﻭﺍﺯﺩﻫﻢ‪:‬‬
‫ﭼﻴﺪﻣﺎﻥ ﺟﺮﻳﺎﻥ ﻣﺤﺼﻮﻝ)‪(Lay-out and Product flow‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻟﯽ ﺍﻭﺕ ﺟﺮﻳﺎﻥ ﻣﺤﺼﻮﻝ ﺑﺎﻳﺪ ﺷﺎﻣﻞ ﺑﺨﺸﻬﺎﯼ ﺯﻳﺮ ﻣﻄﺎﺑﻖ ﺑﺎ ﻧﻤﻮﺩﺍﺭ ﺟﺮﻳﺎﻥ ﻓﺮﺁﻳﻨﺪ )‪ (FPC‬ﺑﺎﺷﺪ‪:‬‬
‫ﻣﺤﻞ ﺍﻧﺒﺎﺭ ﻣﻮﻗﺖ )ﺩﺭﻳﺎﻓﺖ ﮐﺎﻻ(‬ ‫•‬
‫ﻣﺤﻞ ﺍﻧﺒﺎﺭ ﺩﺍﻳﻢ )ﺷﺎﻣﻞ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻭ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ ﻭ ‪(...‬‬ ‫•‬
‫ﻣﺤﻞ ﻗﺮﻧﻄﻴﻨﻪ )ﮐﺎﻻﻫﺎﻳﻲ ﮐﻪ ﺑﺎﻳﺪ ﻣﺮﺟﻮﻉ ﺷﻮﺩ(‬ ‫•‬
‫ﺍﻳﺴﺘﮕﺎﻫﻬﺎﯼ ﺗﻮﻟﻴﺪﯼ‬ ‫•‬
‫ﺍﻳﺴﺘﮕﺎﻫﻬﺎﯼ ﮐﻨﺘﺮﻟﯽ‬ ‫•‬
‫ﺍﻳﺴﺘﮕﺎﻫﻬﺎﯼ ﻣﻮﻧﺘﺎﮊ‬ ‫•‬
‫ﺍﻳﺴﺘﮕﺎﻫﻬﺎﯼ ﺑﺴﺘﻪ ﺑﻨﺪﯼ‬ ‫•‬
‫ﻣﺤﻞ ﺍﻧﺒﺎﺭ ﻣﺤﺼﻮﻝ ﻧﻬﺎﻳﯽ‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ :1-12‬ﻧﺎﻡ ﻓﺮﺍﻳﻨﺪ ﻭ ﺷﻤﺎﺭﻩ ‪ OPC‬ﻣﺮﺑﻮﻁ ﺩﺭ ﻛﻨﺎﺭ ﻫﺮ ﺍﻳﺴﺘﮕﺎﻩ ﻗﻴﺪ ﺷﻮﺩ‪.‬‬
‫ﺷﮑﻞ ‪ :1-12‬ﻧﻤﻮﻧﻪ ﺍﯼ ﺍﺯ ﭼﻴﺪﻣﺎﻥ ﺟﺮﻳﺎﻥ ﻣﺤﺼﻮﻝ‬

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 26 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺳﻴﺰﺩﻫﻢ‪:‬‬
‫ﻧﻤﻮﺩﺍﺭ ﺟﺮﻳﺎﻥ ﻓﺮﺁﻳﻨﺪ )‪(Flow Process Chart - FPC‬‬

‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻧﻤﻮﺩﺍﺭ ﺟﺮﻳﺎﻥ ﻓﺮﺁﻳﻨﺪ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻋﻼﻳﻢ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ FPC‬ﺑﻪ ﺷﺮﺡ ﺯﻳﺮ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 27 :‬ﺍﺯ ‪70‬‬
‫ﺷﮑﻞ ‪ :1-13‬ﻧﻤﻮﻧﻪ ﻫﺎﻳﯽ ﺍﺯ ﻧﻤﻮﺩﺍﺭ ﺟﺮﻳﺎﻥ ﻓﺮﺁﻳﻨﺪ‬

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 28 :‬ﺍﺯ ‪70‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 29 :‬ﺍﺯ ‪70‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 30 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﭼﻬﺎﺭﺩﻫﻢ‪:‬‬
‫ﻧﻤﻮﺩﺍﺭ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(Operation Process Chart - OPC‬‬

‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻧﻤﻮﺩﺍﺭ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪ (OPC‬ﮐﻪ ﺣﺎﻭﯼ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺍﺳﺖ‪ ،‬ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺷﻤﺎﺭﻩ ﻓﺮﺁﻳﻨﺪ ﻭ ﺍﻳﺴﺘﮕﺎﻫﻬﺎﯼ ﺗﻮﻟﻴﺪ‬ ‫•‬
‫ﺷﺮﺡ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻭ ﻋﻤﻠﻴﺎﺕ ﮐﻨﺘﺮﻟﯽ‬ ‫•‬
‫ﮐﺪﻫﺎﯼ ﻣﺤﺼﻮﻝ ﺩﺭ ﻣﺮﺍﺣﻞ ﻣﺨﺘﻠﻒ ﺗﻮﻟﻴﺪ‬ ‫•‬
‫ﺗﺬﮐﺮ ‪ : 1-14‬ﻳﮏ ﻧﻤﻮﺩﺍﺭ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪ (OPC‬ﻓﻘﻂ ﺣﺎﻭﯼ ﻋﻤﻠﻴﺎﺕ ‪ Operation‬ﻭ ‪ Inspection‬ﻣﯽ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﮐﺮ ‪ : 2-14‬ﺷﻤﺎﺭﻩ ﻫﺮ ‪ OP‬ﺑﺎﻳﺪ ﺩﻭ ﺭﻗﻤﯽ ﺑﺎﺷﺪ ﺗﺎ ﺩﺭﺻﻮﺭﺕ ﻧﻴﺎﺯ ﺑﺘﻮﺍﻥ ‪ OP‬ﻫﺎﯼ ﻣﻴﺎﻧﯽ ﻧﻴﺰ ﺗﻌﺮﻳﻒ ﻧﻤﻮﺩ ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 31 :‬ﺍﺯ ‪70‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 32 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﭘﺎﻧﺰﺩﻫﻢ‪:‬‬
‫ﻟﻴﺴﺖ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ )‪(CTFE‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﻟﻴﺴﺖ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ ﺑﺎﻳﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪:‬‬
‫ﺗﻌﺮﻳﻒ‪ :‬ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ ﺷﺎﻣﻞ ﻛﻠﻴﻪ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻳﻲ ﺍﺳﺖ ﻛﻪ ﻣﺴﺘﻘﻴﻤﺎ ﺭﻭﻱ ﻋﻤﻠﻜﺮﺩ ﻗﻄﻌﻪ ﻣﺆﺛﺮ ﻣﻴﺒﺎﺷﻨﺪ‪ ،‬ﺍﻳﻦ ﻣﺸﺨﺼﻪ‬
‫ﻫﺎ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﻛﺎﺭﺑﺮﺩ ﻗﻄﻌﻪ ﻣﻴﺘﻮﺍﻧﻨﺪ ﻇﺎﻫﺮﻱ‪ ،‬ﺍﺑﻌﺎﺩﻱ‪ ،‬ﻓﻴﺰﻳﻜﻲ ﻣﻜﺎﻧﻴﻜﻲ ﻭ ‪ ....‬ﺑﺎﺷﺪ‪.‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﻌﺪ ﺍﺯ ﺩﺭﻳﺎﻓﺖ ﻣﺪﺍﺭﻙ ﻓﻨﻲ ﻣﻴﺒﺎﻳﺴﺖ ﻧﺴﺒﺖ ﺑﻪ ﺗﻬﻴﻪ ﻟﻴﺴﺖ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ ﺍﻗﺪﺍﻡ ﻭ ﺟﻬﺖ ﺗﺎﻳﻴﺪ ﻭ ﺗﺼﻮﻳﺐ ﺑـﻪ‬
‫ﻛﺎﺭﺷﻨﺎﺱ ﻣﺮﻏﻮﺑﻴﺖ ﻗﻄﻌﻪ ﺍﺭﺍﻳﻪ ﻧﻤﺎﻳﺪ‪.‬‬
‫ﺷﻜﻞ ‪ :1-15‬ﺟﺪﻭﻝ ﭘﻴﺸﻨﻬﺎﺩﻱ ﺑﺮﺍﻱ ‪ CTFE‬ﺑﺎ ﺣﺪﺍﻗﻞ ﺍﻃﻼﻋﺎﺕ ﻻﺯﻡ ﺑﻪ ﺷﺮﺡ ﺫﻳﻞ ﺍﺳﺖ‪:‬‬
‫‪15) List of CTFE‬‬
‫‪Unit of‬‬ ‫‪Cause of‬‬ ‫‪Frequency of‬‬ ‫‪OPC No. or‬‬
‫‪Acceptable‬‬ ‫‪CPK‬‬
‫‪ID‬‬ ‫‪Characteristic‬‬ ‫‪measurnm‬‬ ‫‪importan‬‬ ‫‪control‬‬ ‫‪Control Plan‬‬
‫‪range‬‬ ‫)‪(PPK‬‬
‫‪ent‬‬ ‫‪ce‬‬ ‫)‪(sampling plan‬‬ ‫‪item No‬‬
‫‪1‬‬
‫‪2‬‬
‫ﺩﺭ ﺍﻳﻦ ﺟﺪﻭﻝ ﺷﻤﺎﺭﻩ ‪ OPC‬ﻭ ﻳﺎ ‪ CP‬ﺑﻪ ﻣﻨﻈﻮﺭ ﺍﻳﺠﺎﺩ ﻟﻴﻨﻚ ﺑﻴﻦ ﺧﺎﺻﻴﺖ ﻣﺬﻛﻮﺭ ﻭ ﺩﻳﮕﺮ ﻣﺪﺍﺭﻙ ﻛﻴﻔﻲ ﻗﻄﻌﻪ ﻣﻮﺭﺩ ﺍﺳـﺘﻔﺎﺩﻩ ﻗـﺮﺍﺭ‬
‫ﻣﻲ ﮔﻴﺮﺩ‪ .‬ﺩﺭ ﺻﻮﺭﺗﻲ ﻛﻪ ﺑﺮﺍﻱ ﺧﺎﺻﻴﺖ ﻣﻮﺭﺩ ﻧﻈﺮ ﺍﺭﺯﻳﺎﺑﻲ ﻓﺮﺍﻳﻨﺪ ﺑﺎ ﻣﺤﺎﺳﺒﻪ ‪ CPK‬ﻳﺎ ‪ PPK‬ﺍﻧﺠﺎﻡ ﻣﻲ ﺷﻮﺩ ﻻﺯﻡ ﺍﺳﺖ ﺩﺭ ﺳﺘﻮﻥ‬
‫ﻣﺮﺑﻮﻁ ﻣﻘﺪﺍﺭ ﺁﻥ ﺫﻛﺮ ﮔﺮﺩﺩ‪.‬‬
‫ﺑﺮ ﺍﺳﺎﺱ ﺭﺍﻫﻨﻤﺎﻱ ‪ CTFE‬ﻣﻨﺘﺸﺮ ﺷﺪﻩ ﺗﻮﺳﻂ ﻛﺎﺭﺷﻨﺎﺱ ﭘﮋﻭ‪ ،‬ﺁﻗﺎﻱ ‪ ، Gautier‬ﺟـﺪﻭﻝ ﭘﻴـﺸﻨﻬﺎﺩﻱ ﺑـﺮﺍﻱ ﺩﺭﺝ ﺧـﻮﺍﺹ ﻣﻬـﻢ‬
‫ﻣﺤﺼﻮﻝ ﺑﻪ ﺷﺮﺡ ﺫﻳﻞ ﺍﺳﺖ )ﺑﺮﺍﻱ ﺍﻃﻼﻋﺎﺕ ﺑﻴﺸﺘﺮ ﺑﻪ ﺭﺍﻫﻨﻤﺎﻱ ‪ CTFE‬ﺗﻬﻴﻪ ﺷﺪﻩ ﺗﻮﺳـﻂ ﺁﻗـﺎﻱ ‪ Gautire‬ﺑـﻪ ﺷـﻤﺎﺭﻩ ‪HG‬‬
‫‪ ، 286‬ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪ 5‬ﻣﺮﺍﺟﻌﻪ ﻓﺮﻣﺎﻳﻴﺪ(‪:‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬33 : ‫ﺻﻔﺤﻪ‬
QPP_ SMGQ02_ 0374/2 ‫ ﺑـﻪ ﺷـﻤﺎﺭﻩ‬PSA ‫ ﺑﺮﺍﺳﺎﺱ ﺍﺳـﺘﺎﻧﺪﺍﺭﺩ‬CTFE ‫ﺭﺍﻫﻨﻤﺎﻱ ﺩﻳﮕﺮﻱ ﻧﻴﺰ ﺑﺮﺍﻱ ﺑﻪ ﻛﺎﺭﮔﻴﺮﻱ‬
:‫ﻭﺟﻮﺩ ﺩﺍﺭﺩ ﻭ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﻭ ﻓﺮﻣﺖ ﺁﻥ ﻣﻄﺎﺑﻖ ﻓﺮﻡ ﺯﻳﺮ ﻣﻴﺒﺎﺷﺪ‬
Dénomination Intake manifold TU5JP4 Référence 9636373580
Origine Finalité Vente
Support
Composants Nouveaux Contrôle Dimensionnel Développement
Existants Fonctionnel
Fixing and sealing cylinder head side

Control Check description Value indicatiuon on the drawing aspect
fixing localisation sheet 2/4
1 12+/-0,2 assembly
front end view
sheet 2/4
2 84+/-0,2 assembly
front end view
sheet 2/4
3 168+/-0,4 assembly
front end view
sheet 2/4
front end view
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬34 : ‫ﺻﻔﺤﻪ‬
sheet 2/4
5 312,4+/-0,6 assembly
front end view
sheet 2/4
6 84+/-0,2 assembly
front end view
sheet 2/4
7 51,05+/-0,2 assembly
front end view
sheet 2/4
8 Flatness of the contact surface 0.7 sealing
front end view
Fixing and sealing trottle body surface

cote 2 sheet 2/4
9 assembly
197,75+/-0,5 right side
cote 3 sheet 2/4
10 assembly
95+/-0,8 right side
sheet 2/4
11 positionning localisation 189+/-0,8 assembly
right side
sheet 2/4
12 55,5+/-0,1 assembly
right side
sheet 2/4
13 69,5+/-0,5 assembly
right side
sheet 2/4
14 13,4+/-0,2 assembly
right side
sheet 2/4
15 38,4+/-0,2 assembly
right side
sheet 2/4
16 fixing localisation 63,4+/-0,2 assembly
right side
sheet 2/4
17 19,5+/-0,2 assembly
right side
sheet 2/4
right side
sheet 2/4
19 Flatness of the contact surface 0.3 sealing
right side
Fonctional drawing sheet 1/3
20 perpendicularity / A 1 sealing
front end view
Fixing and sealing fuel rail

sheet 1/4
F2 view
sheet 1/4
22 144+/-0,5 assembly
F2 view
fuel rail positionning
sheet 1/4
23 diam 6+/-0,5 assembly
F2 view
sheet 1/4
24 1+/-0,1 assembly
F2 view
sheet 1/4
25 fixing localisation 168+/-0,5 assembly
F2 view
26 injector bores localisation 84+/-0,5 sheet 1/4 assembly
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬35 : ‫ﺻﻔﺤﻪ‬
F2 view
sheet 1/4
F2 view
sheet 1/4
28 168 tol+0,3 -0,7 assembly
F2 view
sheet 1/4
F2 view
sheet 3/4
30 11 assembly
section A
injector implantation
sheet 3/4
31 diam 13,57+/-0,07 assembly
section A
sheet 3/4
32 surface finish R3,2 assembly
section A
Interface blow by, dépression et canister frein

sheet 3/4
32 46,6+/-2 assembly
section C
blow by pipe localisation
cote 4 sheet 3/4
33 assembly
182,2 tol-2,-3 section C
sheet 3/4
34 blow by pipe orientation 30,7°+/-3° assembly
section C
sheet 3/4
35 207,5+/-2 assembly
section P
vacuum brake pipe localisation
cote 9 sheet 3/4
36 assembly
154,1+/-2 section P
sheet 3/4
37 vacuum brake pipe orientation 24,6°+/-3° assembly
section P
sheet 3/4
38 diam8+/-0,08 assembly
section C et P
dimensionnal caracteristics sheet 3/4
39 diam11+/-0,15 assembly
of the 2 pipes section C et P
sheet 3/4
40 21+/-0,25 assembly
section C & P
41 surface finish R3,2 sheet 3/4 sealing
section C & P
Loss of charge
Fonctional drawing sheet 1/3
42 loss of charge 33MBar+/-2 loss of charge
nota planche
Sealing
43 leakage threshold according norm B32 7110 10cc/min Fonctional drawing sheet 1/3 sealing
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 36 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺷﺎﻧﺰﺩﻫﻢ‪:‬‬
‫ﺁﻧﺎﻟﻴﺰ ﺣﺎﻻﺕ ﺧﺮﺍﺑﻲ ﺑﺎﻟﻘﻮﻩ ﻓﺮﺁﻳﻨﺪ )‪(PFMEA‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺟﺪﺍﻭﻝ ‪ PFMEA‬ﺑﺮﺍﻱ ﺣﺎﻻﺕ ﺧﺮﺍﺑﻲ ﺑﺎﻟﻘﻮﻩ ﻓﺮﺍﻳﻨﺪ‪ ،‬ﺑﺎﻳﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﻧﺤﻮﻩ ﺗﻬﻴﻪ ﺁﻥ ﺑﺎﻳﺪ ﺑﺮﺍﺳﺎﺱ ﺭﻭﻳﻪ ‪ QS-SP-02‬ﻭ ﻧﻴﺰ ﻣﻄﺎﺑﻖ ﺷﺮﺡ ﺍﺭﺍﻳﻪ ﺷﺪﻩ ﺩﺭ ﻣﺪﺍﺭﻙ ‪ SQA‬ﺑﺎﻳﺪ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 1-16‬ﻣﻄﺎﺑﻖ ﺑﺎ ﺍﻳﻦ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ﺳﻄﺢ ﻗﺎﺑﻞ ﻗﺒﻮﻝ ﺑﺮﺍﻱ ‪ RPN‬ﺑﺼﻮﺭﺕ ﺯﻳﺮ ﻣﻴﺒﺎﺷﺪ‪:‬‬
‫• ﺑﺮﺍﻱ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﻣﻌﻤﻮﻟﻲ ‪ RPN≤86‬ﺑﺎﻳﺪ ﺑﺎﺷﺪ‪.‬‬
‫• ﺑﺮﺍﻱ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ )‪ RPN≤33 ، (CTFE‬ﺑﺎﻳﺪ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 2-16‬ﺗﻌﺮﻳﻒ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﺷﺪﺕ )‪ (Severity‬ﺑﺎﻳﺪ ﺑﻴﻦ ﺳﺎﭘﻜﻮ ﻭ ﺳﺎﺯﻧﺪﻩ ﺗﻮﺍﻓﻖ ﮔﺮﺩﺩ‪.‬‬
‫ﺗﻌﺮﻳﻒ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﻭﻗﻮﻉ )‪ (Occurance‬ﺩﺭ ﺣﻮﺯﻩ ﺍﺧﺘﻴﺎﺭ ﺳﺎﺯﻧﺪﻩ ﻣﻴﺒﺎﺷﺪ‪.‬‬
‫ﺗﻌﺮﻳﻒ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﺗﺸﺨﻴﺺ )‪ (Detection‬ﺩﺭ ﺣﻮﺯﻩ ﺍﺧﺘﻴﺎﺭ ﺳﺎﺯﻧﺪﻩ ﻣﻴﺒﺎﺷﺪ‪.‬‬
10 OP No.
Raw Material Weighting Process Name
FMEA No.:
Contamination with other
Low weighing Low weighing Process Failure Mode
materials
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
70 ‫ ﺍﺯ‬37 : ‫ﺻﻔﺤﻪ‬
Increasing final cost Product quality drop Product quality drop Potential Effect of Failure
3
5
7
Severity
B
B
B
Class
Rev.:
Common weighting Balance Unadjusting Common weighting Potential Cause of Failure

weighing
5
3
8
Occurence
Current Process Control
--- Balance control duing setup ---
Prevention
Material sum weight Balance control end of Operator & QC inspector Current Process Control
Date:
control weighting control at different stations Detection

9
7
7
Detection
135 105 392 R.P.N

Increase sampling size + Separation

--- Recommended Action
weighting separation weighing pails
production and technical production unit

Responsibility Completion
and QC unit until --- + compounding
Date
19/1/2005 until 19/1/2005
Page 1 of
16) Potential Failure Mode and Effects Analysis (PFMEA)
Done --- Done Actions taken
5
7
Severity
Occurence
3 7
3 7
Detection
Action Results
105 147 R.P.N

PFMEA ‫ ﻧﻤﻮﻧﻪ ﭘﻴﺸﻨﻬﺎﺩﻱ ﺑﺮﺍﻱ ﺗﻬﻴﻪ‬: 1-16 ‫ﺷﻜﻞ‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬38 : ‫ﺻﻔﺤﻪ‬
:‫ﻓﺼﻞ ﻫﻔﺪﻫﻢ‬
(Control Plan) ‫ﻃﺮﺡ ﻛﻨﺘﺮﻝ‬

:‫ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‬OP ‫ ﺑﻪ ﺍﺯﺍﯼ ﻫﺮ‬،‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻃﺮﺡ ﮐﻨﺘﺮﻝ ﮐﻪ ﺣﺎﻭﯼ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺍﺳﺖ‬
‫ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ‬OP ‫ﺷﻤﺎﺭﻩ ﻭ ﻧﺎﻡ‬ •
‫ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ‬OP ‫ﭘﺎﺭﺍﻣﺘﺮﻫﺎﯼ ﮐﻨﺘﺮﻟﯽ‬ •
‫ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﺑﻪ ﻫﻤﺮﺍﻩ ﺭﻳﺰﻧﻤﺎﻳﻲ ﺁﻥ‬OP ‫ﻧﺎﻡ ﻭ ﮐﺪ ﺗﺠﻬﻴﺰﺍﺕ ﮐﻨﺘﺮﻟﯽ ﺑﺮﺍﯼ‬ •
‫ﺷﻤﺎﺭﻩ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﺗﻌﻤﻴﺮ ﻭ ﻧﮕﻬﺪﺍﺭﯼ ﺗﺠﻬﻴﺰﺍﺕ ﮐﻨﺘﺮﻟﯽ‬ •
... ‫ ﮐﻼﺱ ﻣﺸﺨﺼﺎﺕ ﻭﻳﮋﻩ ﻭ‬،‫ ﻓﺮﺁﻳﻨﺪ‬،‫ ﻣﺤﺼﻮﻝ‬:‫ﻣﺸﺨﺼﺎﺕ ﮐﻨﺘﺮﻟﯽ ﺷﺎﻣﻞ‬ •
‫ ﻣﺴﺌﻮﻝ ﮐﻨﺘﺮﻝ ﻭ ﺷﻤﺎﺭﻩ ﻓﺮﻡ ﺛﺒﺖ ﻧﺘﺎﻳﺞ‬،‫ ﻓﺮﮐﺎﻧﺲ ﻧﻤﻮﻧﻪ ﺑﺮﺩﺍﺭﯼ‬،‫ ﺭﻭﺵ ﮐﻨﺘﺮﻝ‬،‫ ﺗﻠﺮﺍﻧﺲ ﻣﺸﺨﺼﺎﺕ ﮐﻨﺘﺮﻟﯽ‬:‫ﺭﻭﺵ ﮐﻨﺘﺮﻟﯽ ﺷﺎﻣﻞ‬ •
‫ ﻣﺴﺌﻮﻝ ﻭ ﺭﻭﺵ ﺁﻥ‬:‫ﺩﻭﺑﺎﺭﻩ ﮐﺎﺭﯼ ﺷﺎﻣﻞ‬ •
‫ ﻣﺴﺌﻮﻝ ﻭ ﺭﻭﺵ ﺁﻥ‬:‫ﺍﻗﺪﺍﻣﺎﺕ ﺍﺻﻼﺣﯽ ﺷﺎﻣﻞ‬ •
17) Control Plan
Process Control Corrective
Control Equipment Control Methods Reaction
OP Characteristics Actions
Control Equipment
Control Method
Maintanace WI
OP Description
Characteristics
Internal Code
Samplin
Specification
Responsible
Responsible
Resolution
Controller
Tolerance
g
Product
Method
Method
Process
OP No.
Record
Special
Name
Class
No
Ferq.
No.
Bascule adjusting
Calibrated 10 kg
First Weighting
Call supervisor
Form: FQ-147
PQA-300
10.000 gr
QA dept.
IQA-301
Operator
Operator
Once
---
1 B
Raw Material Weighting
Digital Balance
Form: FQ-109
contamination
WI - 09
Appearance
Each batch
TR14
supervisor
10 gr
PQA-300
QA dept.
IQA-301
Operator
Operator
Without
10
Visual
Once
Call
---
2 B
11.000±80 gr
QC Inspector
QC Inspector
Isolate all of
Each batch
Weighting
SOP-125
FQ-109
batches
Once
---
---
---
3 B
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 39 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﻫﺠﺪﻫﻢ‪:‬‬
‫ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(Operation Process Sheet - OPS‬‬
‫ﺗﻌﺮﻳﻒ‪ :‬ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪ ،(OPS‬ﺑﺮﮔﻪ ﺍﻳﺴﺖ ﮐﻪ ﺍﻃﻼﻋـﺎﺕ ﻳـﮏ ﺍﻳـﺴﺘﮕﺎﻩ ﺗﻮﻟﻴـﺪﯼ ﻭ ﮐﻨﺘﺮﻟـﯽ ﺭﺍ ﺍﺭﺍﻳـﻪ ﻣﻴﻨﻤﺎﻳـﺪ ﻭ‬
‫ﻣﺤﺘﻮﻳﺎﺕ ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪ (OPS‬ﺑﺮﺍﺳﺎﺱ ﻟﻴﺴﺖ ﺁﻗﺎﻱ ‪) Garchet‬ﻛﺎﺭﺷﻨﺎﺱ ﻓﺮﺍﻧﺴﻮﻱ( ﺑﻪ ﺷﻤﺎﺭﻩ ﺯﻳﺮ‪:‬‬
‫‪PSA/DPTA/DPF1/VSIR/RINT – JM Garchet – Up-dated on April 12th, 2005‬‬
‫ﺍﺳﺖ ﻛﻪ ﺍﻃﻼﻋﺎﺕ ﺩﺭﺧﻮﺍﺳﺖ ﺷﺪﻩ ﺑﻪ ﺷﺮﺡ ﺯﻳﺮ ﻣﯽ ﺑﺎﺷﺪ )ﺍﺻﻞ ﺍﻧﮕﻠﻴﺴﻲ ﺁﻥ ﺩﺭ ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪ 3‬ﺁﻣﺪﻩ ﺍﺳﺖ(‪:‬‬
‫ﺷﺮﺡ ﻣﺨﺘﺼﺮﯼ ﺍﺯ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﺑﺼﻮﺭﺕ ﻣﺮﺣﻠﻪ ﺑﻪ ﻣﺮﺣﻠﻪ ﮐﻪ ﺗﻮﺳﻂ ﺍﭘﺮﺍﺗﻮﺭ ﺍﻧﺠﺎﻡ ﻣﯽ ﺷﻮﺩ‪.‬‬ ‫•‬
‫ﭼﮕﻮﻧﮕﯽ ﻗﺮﺍﺭﺩﺍﺩﻥ ﻣﺤﺼﻮﻝ ﺩﺭ ﻧﺸﻴﻤﻨﮕﺎﻫﻬﺎ‪ ،‬ﻗﺮﺍﺭﻫﺎ‪ ،‬ﮐﻠﻤﭙﻬﺎ ﻭ ‪ ...‬ﺩﺭ ﻓﻴﮑﺴﭽﺮ ﻳﺎ ﻗﺎﻟﺐ ﺑﺼﻮﺭﺕ ﺷﻤﺎﺗﻴﮏ ﻳﺎ ﻋﮑﺲ ﺍﺯ ﺁﻧﻬﺎ‬ ‫•‬
‫ﺁﻳﺘﻤﻬﺎﯼ ﮐﻨﺘﺮﻟﯽ ﻣﺤﺼﻮﻝ ﺳﻄﺢ ﻳﮏ )ﺗﻮﺳﻂ ﺍﭘﺮﺍﺗﻮﺭ ﺍﻧﺠﺎﻡ ﻣﻴﺸﻮﺩ(‬ ‫•‬
‫ﮐﻨﺘﺮﻝ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﯼ ﺗﻮﻟﻴﺪ ﺳﻄﺢ ﻳﮏ )ﺗﻮﺳﻂ ﺍﭘﺮﺍﺗﻮﺭ ﺍﻧﺠﺎﻡ ﻣﻴﺸﻮﺩ(‬ ‫•‬
‫ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﺗﻌﻤﻴﺮ ﻭ ﻧﮕﻬﺪﺍﺭﯼ ﺳﻄﺢ ﻳﮏ )ﺗﻮﺳﻂ ﺍﭘﺮﺍﺗﻮﺭ ﺍﻧﺠﺎﻡ ﻣﻴﺸﻮﺩ(‬ ‫•‬
‫ﺁﻳﺘﻤﻬﺎﯼ ﮐﻨﺘﺮﻟﯽ ﻣﺤﺼﻮﻝ ﺳﻄﺢ ﺳﻪ )ﺗﻮﺳﻂ ﺑﺎﺯﺭﺱ ﺍﻧﺠﺎﻡ ﻣﻴﺸﻮﺩ(‬ ‫•‬
‫ﮐﻨﺘﺮﻝ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﯼ ﺗﻮﻟﻴﺪ ﺳﻄﺢ ﺳﻪ )ﺗﻮﺳﻂ ﺑﺎﺯﺭﺱ ﺍﻧﺠﺎﻡ ﻣﻴﺸﻮﺩ(‬ ‫•‬
‫ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻳﺎ ﻗﻄﻌﺎﺕ ﻭﺭﻭﺩﯼ ﺩﺭ ﺍﻳﺴﺘﮕﺎﻩ )ﮐﺪ ﻣﺤﺼﻮﻝ ﻣﻴﺎﻧﯽ ﮐﻪ ﺍﺯ ﺍﻳﺴﺘﮕﺎﻩ ﻗﺒﻠﯽ ﻭﺍﺭﺩ ﻣﻴﺸﻮﺩ ﺑﺎﻳﺪ ﻗﻴﺪ ﺷﻮﺩ‪ .‬ﺑﺪﻳﻬﯽ ﺍﺳﺖ ﮐﻪ ﺩﺭ‬ ‫•‬
‫ﻫﺮ ﺍﻳﺴﺘﮕﺎﻩ ﮐﺪ ﻣﺤﺼﻮﻝ ﺗﻐﻴﻴﺮ ﻣﻴﮑﻨﺪ(‬
‫ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﻣﺼﺮﻓﯽ ﺩﺭ ﺍﻳﺴﺘﮕﺎﻩ ﻣﺎﻧﻨﺪ‪ :‬ﺭﻭﻏﻦ‪ ،‬ﮔﺮﻳﺲ‪ ،‬ﺁﺏ ﺻﺎﺑﻮﻥ ﺑﺎ ﻏﻠﻈﺖ ﻣﺮﺑﻮﻃﻪ‪ ،‬ﺳﻴﻢ ﺟﻮﺵ ﻭ‪...‬‬ ‫•‬
‫ﻟﻴﺴﺖ ﺍﺑﺰﺍﺭﻫﺎﯼ ﺗﻮﻟﻴﺪﯼ ﺩﺳﺘﯽ ﺑﺎ ﻣﺸﺨﺼﺎﺕ ﻭ ﮐﺪ ﺷﻨﺎﺳﺎﻳﻲ ﺁﻥ ﻣﺎﻧﻨﺪ‪ :‬ﮐﺎﺗﺮ‪ ،‬ﭘﻴﭻ ﮔﻮﺷﺘﯽ‪ ،‬ﺑﺮﺱ ﻭ ‪...‬‬ ‫•‬
‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪ ﺑﺎ ﻣﺸﺨﺼﺎﺕ ﻭ ﮐﺪ ﺷﻨﺎﺳﺎﻳﻲ ﺁﻥ ﻣﺎﻧﻨﺪ‪ :‬ﻣﻴﺰ ﺗﻮﻟﻴﺪ‪ ،‬ﻣﺎﺷﻴﻦ ﺗﻮﻟﻴﺪ‪ ،‬ﻗﺎﻟﺐ‪ ،‬ﻓﻴﮑﺴﭽﺮﻫﺎﯼ ﺗﻮﻟﻴﺪ ﻭ ‪...‬‬ ‫•‬
‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﮐﻨﺘﺮﻟﯽ ﺑﺎ ﻣﺸﺨﺼﺎﺕ ﻭ ﮐﺪ ﺷﻨﺎﺳﺎﻳﻲ ﺁﻥ ﻣﺎﻧﻨﺪ‪ :‬ﻣﻴﺰ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﯼ‪ ،‬ﺩﺳﺘﮕﺎﻫﻬﺎﯼ ﺍﻧﺪﺍﺯﻩ ﮔﻴـﺮﯼ‪ ،‬ﮔـﻴﺞ ﻭ ﻓﻴﮑـﺴﭽﺮﻫﺎﯼ‬ ‫•‬
‫ﮐﻨﺘﺮﻟﯽ‬
‫ﺍﻃﻼﻋﺎﺕ ﺍﻳﻤﻨﯽ ﺷﺎﻣﻞ ﺭﻭﺵ ﻭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﺁﻥ ﺩﺭ ﺍﻳﺴﺘﮕﺎﻫﻲ ﮐﻪ ﺭﻋﺎﻳﺖ ﻣﻮﺍﺭﺩ ﺍﻳﻤﻨﯽ ﺍﻟﺰﺍﻣﯽ ﺍﺳﺖ‬ ‫•‬
‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻳﻤﻨﯽ ﺑﺎ ﻣﺸﺨﺼﺎﺕ ﻭ ﮐﺪ ﺷﻨﺎﺳﺎﻳﻲ ﺁﻥ ﻣﺎﻧﻨﺪ‪ :‬ﺍﺑﺰﺍﺭﻫﺎ‪ ،‬ﻟﻮﺍﺯﻡ‪ ،‬ﻟﺒﺎﺳﻬﺎﯼ ﻣﺨﺼﻮﺹ ﻭ ‪...‬‬ ‫•‬
‫ﻋﮑﺲ ﺍﺯ ﺍﻳﺴﺘﮕﺎﻩ ﮐﺎﺭﯼ‬ ‫•‬
‫ﺗﺬﮐﺮ ‪ :1-18‬ﺗﻤﺎﻣﯽ ﻣﺴﺘﻨﺪﺍﺕ ﺗﺪﻭﻳﻦ ﺷﺪﻩ ﺑﺎﻳﺪ ﻗﺎﺑﻞ ﺩﺳﺘﺮﺱ ﺩﺭ ﻫﺮ ﺍﻳﺴﺘﮕﺎﻩ ﻳﺎ ‪ OP‬ﺑﺎﺷﺪ ﻭ ﺑـﺎ ﻣـﺪﺍﺭﮎ ﻣﻮﺟـﻮﺩ ﺩﺭ ‪Survey‬‬
‫‪ Plan‬ﻣﻄﺎﺑﻘﺖ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪ .‬ﺍﮔﺮ ﻳﮑﯽ ﺍﺯ ﺍﻳﻦ ﻣﺪﺍﺭﮎ ﺗﻐﻴﻴﺮ ﻧﻤﺎﻳﺪ‪ ،‬ﺑﺎﻳﺪ ﻣﺪﺍﺭﮎ ﺗﻮﻟﻴﺪ ﻭ ‪ Survey Plan‬ﺗﻮﺍﻣـﺎ ﺑـﻪ‬
‫ﺭﻭﺯ ﺷﻮﺩ‪.‬‬
‫ﺗﺬﻛﺮ ‪ :2-18‬ﺍﺭﺗﺒﺎﻁ ﻭ ﻟﻴﻨﻚ ﺑﻴﻦ ﺷﻤﺎﺭﻩ ﻫﺮ ﺍﻳﺴﺘﮕﺎﻩ ﻳﺎ ‪ OP‬ﺩﺭ ‪ ،OPC‬ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(Operation Sheets‬‬
‫ﻭ ﻃﺮﺡ ﻛﻨﺘﺮﻝ )‪ (Control Plan‬ﻭ ‪ PFMEA‬ﺑﺎﻳﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ :3-18‬ﻋﻼﻳﻢ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺩﺭ ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪ (Operation Sheets‬ﺑﺮﺍﻱ ﭘﺮﻭﺳﻪ ﻣﺎﺷـﻴﻨﻜﺎﺭﻱ ﺩﺭ ﺿـﻤﻴﻤﻪ‬
‫ﺷﻤﺎﺭﻩ ‪ 4‬ﺁﻣﺪﻩ ﺍﺳﺖ‪.‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬40 : ‫ﺻﻔﺤﻪ‬
Operation Process Sheet

OPC No. : 22 OPC Name: Fitment of buffer on support
Process Description :This proess includes assembling of intermediate lower engine mounting
18-1) Work Instructions

Stage by stage - Operations which are done by operator
Step Description of Work Visual Aid
Place main unit onto the fixture

1
2 Place foam No xxxxxx on the inlet connexion

Put in place and tightening of the screw M8 with
3
pneumatique screw driver
4 Apply torque on M8 with sleeping torque wrench
18-2) Product Control Items

Level 1 – By operator
Equipt Record
Item S/R Characteristic Acc Range Freq.
Code sheet
1 - Dia. 10 Go/No GA12-B 1/250 -
2 - Dimenstion 102 Go/No CF25-A 1/250 -
3 S Torque on screw M8 Sleeping TW017 1/100 RS023
18-3) Production Parameters Follow-up

Equipt Record
Item Characteristic Unit Acc Range Freq.
Code sheet
Display Start & End
1 Temperature of furnace ºC 200 to 250 of Shift -
board
Display Start & End
2 Speed of belt m/mm 2 to 2.5 -
board of Shift
Start & End
3 Air pressure on circuit DaN >6 Gauge RS023
of Shift
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬41 : ‫ﺻﻔﺤﻪ‬

18-4) Maintenance Instructions

Item Description Freq.
Calibration of SLEEPING TORQUE WRENCH:
1 Start of Shift
Acc. Range: SLEEPING must be between > 2.5 < 2.7 DaN
Check the setting of the AIR PRESSURE of circuit of pneumatic screw driver. Start & End
2
Acc Range: > 3 Bars of Shift
18-5) Product Control Items

Level 3 – By Quality
Record
Item S/R Characteristic Acc Range Equipt Code Freq.
sheet
1 - Dia. 10 10 – 10.2 Caliper C011 1 Time/Shift QRS024
2 - Dimenstion 102 101.5 – 102.5 Caliper C012 1 Time/Shift QRS024
3 S Torque on screw M8 2.3 – 2.9 TW015 1 Time/Shift QRS024
18-6) Production Parameters Follow-up

Level 3 – By Quality
Equipt Record
Item Characteristic Unit Acc Range Freq.
Code sheet
1 Temperature of furnace ºC 200 to 250 TR251 1 Time/Shift Graph
2 Speed of belt m/mm 2 to 2.5 TR251 1 Time/Shift Graph
3 Air pressure on circuit DaN >6 TR251 1 Time/Shift Graph
18-7) List of Input Parts or materials

Identification No: Description Qty
9602462780 Differential housing 1
9621634180 Crown wheel 1
7903201156 Screw H M8x125 L50 AC8 Z5F JR CO 6
T845200200 Grease ESSO EC 4746 0,01 ml
18-8) List of Consumables

Code No: Description Qty
254 A Masking tape paper – Size 20 x 8 mm 10 mm
WS-1 Water soap 0.005 ML
PL-12 Label sticker 1
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬42 : ‫ﺻﻔﺤﻪ‬

18-9) List of Hand Tools

Identification No: Description Qty
None Brush – No 3 – Natural bristle 1
None Screw driver end – Philips No 2 – Length 30 mm 1
876085-1 Rubber hammer – Shore hardness 75 A 1
18-10) List of Production Equipments

1564_A Press 200 Tons – Single effect 1
256_3 Die 1
XXBA Support 1
PS305 Pneumatic screw driver TOPCO N30 – 2 to 3.5 DaN 1
18-11) List of Control Means

CF25A Control fixture 1
GA_12B Go/NoGo Gauge - DIA 10 +/- 0.5 mm 1
CA122_2 Caliper 150 mm – Precision: 0.01 mm 1
TW017 Torque wrench - 2 to 3.5 DaN.m – Precision: 0.1N.m 1
18-12) Safety Instructions

Description of Instruction
None
18-13) List of Safety Clothes

XXX Glasses with lateral protection 1
DDD-2 Rubber clothes 1
A10 Apron 1
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬43 : ‫ﺻﻔﺤﻪ‬

18-14) Photo of work station lay-out

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 44 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﻧﻮﺯﺩﻫﻢ‪:‬‬
‫ﺯﻧﺠﻴﺮﻩ ﺍﺑﻌﺎﺩﻱ )‪(Dimensional chain‬‬
‫ﺍﻳﻦ ﻓﺼﻞ ﺩﺭ ﺭﺍﺑﻄﻪ ﺑﺎ ﻗﻄﻌﺎﺗﻲ ﻛﺎﺭﺑﺮﺩ ﺩﺍﺭﺩ ﻛﻪ ﺑﺎ ﻋﻤﻠﻴﺎﺕ ﻣﺎﺷﻴﻨﻜﺎﺭﻱ ﺗﻮﻟﻴﺪ ﻣﻴﺸﻮﻧﺪ ﻭ ﺩﺭ ﺁﻥ ﺧﻼﺻﻪ ﻣﺤﺎﺳﺒﺎﺕ ﻣﺮﺑﻮﻁ ﺑﻪ ﺯﻧﺠﻴـﺮﻩ‬
‫ﺗﻠﺮﺍﻧﺲ ﺍﺑﻌﺎﺩﻱ ﺍﺳﺖ ﻛﻪ ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﺍﺑﺰﺍﺭ ﺗﻮﻟﻴﺪ ﻭ ﻣﺎﺷﻴﻦ ﺍﻻﺕ ﺧﻂ ﺗﻮﻟﻴﺪ ﺍﻳﺠﺎﺩ ﻣﻴﺸﻮﺩ‪.‬‬
‫ﺑﺮﺍﻱ ﺍﻃﻼﻋﺎﺕ ﺑﻴﺸﺘﺮ ﺩﺭ ﺍﻳﻦ ﺧﺼﻮﺹ ﺑﻪ ﺟﺰﻭﻩ ﺁﻣﻮﺯﺷـﻲ ‪ Chart of Tolerances for machining‬ﻛـﻪ ﺗﻮﺳـﻂ ﺁﻗـﺎﻱ‬
‫‪ Patrick CABAUD‬ﺗﻬﻴﻪ ﺷﺪﻩ ﺍﺳﺖ‪ ،‬ﻣﺮﺍﺟﻌﻪ ﻓﺮﻣﺎﻳﻴﺪ‪.‬‬
‫ﺭﺋﻮﺱ ﻣﻄﺎﻟﺐ ﺟﺰﻭﻩ ﺁﻣﻮﺯﺷﻲ ﻣﺬﻛﻮﺭ ﺑﻪ ﺷﺮﺡ ﺫﻳﻞ ﺍﺳﺖ ﻭ ﺳﺎﺯﻧﺪﻩ ﺩﺭ ﺧﺼﻮﺹ ﮔﺰﺍﺭﺵ ﺯﻧﺠﻴﺮﻩ ﺗﻠﺮﺍﻧﺴﻲ ﺑﺎﻳﺴﺘﻲ ﻗﻮﺍﻋﺪ ﺍﺷـﺎﺭﻩ ﺷـﺪﻩ‬
‫ﺩﺭ ﺍﻳﻦ ﺟﺰﻭﻩ ﺭﺍ ﺭﻋﺎﻳﺖ ﻛﻨﺪ‪:‬‬
‫‪1‬‬ ‫‪INTRODUCTION‬‬
‫‪1.1‬‬ ‫‪MACHINING ANALYSE‬‬
‫‪1.2‬‬ ‫‪ECONOMIC TOLERANCES‬‬
‫‪2‬‬ ‫‪DIMENSIONS‬‬
‫‪2.1‬‬ ‫‪CONDITION DIMENSIONS‬‬
‫‪2.2‬‬ ‫‪MACHINING DIMENSION WD MD TD‬‬
‫‪2.3‬‬ ‫‪MINIMUM STOCK REMOVAL SR‬‬
‫‪2.4‬‬ ‫‪MINIMUM RAW DIMENSION RD‬‬
‫‪3‬‬ ‫‪STARTING POINT AND CLAMPING‬‬
‫‪3.1‬‬ ‫‪GENERALITY‬‬
‫‪3.2‬‬ ‫‪STARTING POINT‬‬
‫‪3.3‬‬ ‫‪CLAMPING‬‬
‫‪3.4‬‬ ‫‪SYMBOLS‬‬
‫‪4‬‬ ‫‪GENERAL REMARKS FOR THE MACHINING‬‬
‫‪5‬‬ ‫‪CHART OF TOLERANCES‬‬
‫‪5.1‬‬ ‫‪PRINCIPE OF THE CHART OF TOLERANCES‬‬
‫‪5.2‬‬ ‫‪EXAMPLES‬‬
‫‪5.3‬‬ ‫‪STATISTICAL CALCULATE‬‬
‫ﺗﺬﻛﺮ ‪ :1-19‬ﺍﮔﺮ ﺍﻳﻦ ﻣﺒﺤﺚ ﺑﺮﺍﻱ ﻗﻄﻌﻪ ﺍﻱ ﻛﺎﺭﺑﺮﺩ ﻧﺪﺍﺭﺩ‪ ،‬ﺑﺎﻳﺪ ﺍﻳﻦ ﻓـﺼﻞ ﺩﺭ ‪ Survey Plan‬ﻭﺟـﻮﺩ ﺩﺍﺷـﺘﻪ ﺑﺎﺷـﺪ ﻭﻟـﻲ ﺩﺭ‬
‫ﺩﻳﻮﺍﻳﺪﺭ ﺁﻥ ﺫﻛﺮ ﮔﺮﺩﺩ ﻛﻪ " ﺍﻳﻦ ﺑﺤﺚ ﻛﺎﺭﺑﺮﺩ ﻧﺪﺍﺭﺩ" ﻳﺎ ‪.Not Applicable‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 45 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺘﻢ‪:‬‬
‫ﺟﺪﻭﻝ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﺭﻓﻊ ﺣﺎﻻﺕ ﺧﺮﺍﺑﻲ )‪(Failure Operating Chart‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﺟﺪﻭﻝ ﺷﻨﺎﺳﺎﻳﻲ ﻭ ﺭﻓﻊ ﺣﺎﻻﺕ ﺧﺮﺍﺑﻲ)‪ (FOC‬ﮐﻪ ﺣﺎﻭﯼ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺍﺳﺖ‪ ،‬ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪:‬‬
‫ﺷﻤﺎﺭﻩ ﻭ ﻧﺎﻡ ﻋﻤﻠﻴﺎﺕ )‪(OP‬‬ ‫•‬
‫ﺷﺮﺡ ﻋﻤﻠﻴﺎﺕ )‪(OP‬‬ ‫•‬
‫ﺣﺎﻻﺕ ﺧﺮﺍﺑﯽ‪ ،‬ﻋﺎﻣﻞ ﻭ ﻋﻠﺖ ﺧﺮﺍﺑﯽ‬ ‫•‬
‫ﻣﺴﺌﻮﻝ ﺭﻓﻊ ﺍﻳﺮﺍﺩ‪ ،‬ﭼﮕﻮﻧﮕﻲ ﺭﻓﻊ ﺍﻳﺮﺍﺩ‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ :1-20‬ﻣﻤﮑﻦ ﺍﺳﺖ ﺟﻬﺖ ﺭﻓﻊ ﺣﺎﻻﺕ ﺧﺮﺍﺑﻲ ﻫﻢ ﺍﻗﺪﺍﻡ ﻣﻮﻗﺘﯽ )ﻓﻮﺭﯼ( ﻻﺯﻡ ﺑﺎﺷﺪ ﻭ ﻫﻢ ﺍﻗﺪﺍﻡ ﺩﺍﻳﻤﯽ )ﺑﻠﻨﺪ ﻣـﺪﺕ(‪ ،‬ﮐـﻪ ﺩﺭ‬
‫ﺍﻳﻦ ﺣﺎﻟﺖ ﻫﺮﺩﻭ ﺍﻗﺪﺍﻡ ﺑﺎﻳﺪ ﺩﺭ ﺩﻭﺳﺘﻮﻥ ﻣﺠﺰﺍ ﺫﮐﺮ ﮔﺮﺩﺩ‪.‬‬
‫ﺗﺬﻛﺮ ‪ :2-20‬ﺍﮔﺮ ﺍﻳﺮﺍﺩﺍﺕ ﺑﻪ ﻧﺤﻮﯼ ﺑﺮ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ )‪ (CTFE‬ﻣﻮﺛﺮ ﺍﺳﺖ‪ ،‬ﺑﺎﻳﺪ ﺩﺭ ﺍﻭﻟﻮﻳﺖ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‪.‬‬
‫ﺗﻔﺎﻭﺕ ‪ FOC‬ﻭ ‪ :PFMEA‬ﺩﺭ ﻭﺍﻗﻊ ‪ FOC‬ﺑﻪ ﻧﻮﻋﻲ ﻣﺸﺘﻖ ﺍﺯ ‪ PFMEA‬ﺍﺳﺖ ﺑﺎ ﺍﻳـﻦ ﺗﻔـﺎﻭﺕ ﻛـﻪ ﺩﺭ ‪ FOC‬ﺣـﺎﻻﺕ‬
‫ﺧﺮﺍﺑﻲ ﺫﻛﺮ ﻣﻲ ﺷﻮﺩ ﻛﻪ ﺍﻣﻜﺎﻥ ﻭﻗﻮﻉ ﺁﻧﻬﺎ ﺑﻴﺸﺘﺮ ﺍﺳﺖ ﻭ ﻻﺯﻡ ﺍﺳﺖ ﻋﻜﺲ ﺍﻟﻌﻤﻞ ﺁﻧﻲ ﻧﺴﺒﺖ ﺑـﻪ ﺍﻳـﻦ ﻧـﻮﻉ ﺣـﺎﻻﺕ‬
‫ﺧﺮﺍﺑﻲ ﺑﺮﺍﻱ ﺍﭘﺮﺍﺗﻮﺭ ﻛﺎﻣﻼ ﺭﻭﺷﻦ ﻭ ﺷﻔﺎﻑ ﺑﺎﺷﺪ‪.‬‬
‫ﺍﺯ ﻧﮕﺎﻫﻲ ﺩﻳﮕﺮ ﺩﺭ ‪ FOC‬ﻭ ﺩﺭ ﺑﺨﺶ ﺍﻗﺪﺍﻡ ﻣﻮﻗﺖ ﻣﻲ ﺗﻮﺍﻥ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻳﻚ ﺩﺳﺘﮕﺎﻩ ﻳﺎ ﺧﻂ ﺟﺎﻳﮕﺰﻳﻦ ﺭﺍ ﺩﺭ ﺻﻮﺭﺕ‬
‫ﺗﻮﻗﻒ ﻳﺎ ﺧﺮﺍﺑﻲ ﻳﻚ ﺩﺳﺘﮕﺎﻩ ﻳﺎ ﺧﻂ ﺗﻮﻟﻴﺪ ﻧﻴﺰ ﺍﺭﺍﻳﻪ ﻧﻤﻮﺩ‪.‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬46 : ‫ﺻﻔﺤﻪ‬
FOC ‫ ﻧﻤﻮﻧﻪ ﭘﻴﺸﻨﻬﺎﺩﻱ ﺑﺮﺍﻱ ﺗﻬﻴﻪ‬: 1-20 ‫ﺷﻜﻞ‬
20) Failure Operating Chart

Process
Process Description Defect Mode Short time action Long time action
OP
Product Equipment
OP Description
Responsible
Responsible
OP No.
Name
No
Process Description Description Method Method
Contaminati
QA dept.
Operator
on with Call PQA-300
1
another supervisor IQA-301
Raw Material Weighting
materials
Digital Balance
The raw material is weighted Isolate all
Inspector
QA dept.
on digital balance, then Low batches & PQA-300
10
operator must check digital 2

weighing call QC. IQA-301
balance according to control Supervisor
plan.
Isolate all
Inspector
QA dept.
High batches & PQA-300
3
weighing call QC. IQA-301
Supervisor
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬47 : ‫ﺻﻔﺤﻪ‬
:‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﻳﮑﻢ‬
(Operators list) ‫ﻟﻴﺴﺖ ﺍﭘﺮﺍﺗﻮﺭﻫﺎ‬
:‫ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‬،‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻟﻴﺴﺖ ﺍﭘﺮﺍﺗﻮﺭﻫﺎﯼ ﺍﺻﻠﯽ ﻭ ﺟﺎﻧﺸﻴﻦ ﺁﻧﻬﺎ ﮐﻪ ﺣﺎﻭﯼ ﺍﻃﻼﻋﺎﺕ ﺯﻳﺮ ﺍﺳﺖ‬
‫ﻧﺎﻡ ﺷﻴﻔﺖ‬ •
‫ﻧﺎﻡ ﺍﭘﺮﺍﺗﻮﺭ‬ •
‫ﺗﺠﺮﺑﻪ ﮐﺎﺭﯼ‬ •
‫ﻣﺪﺭﮎ ﺗﺤﺼﻴﻠﯽ‬ •
‫ﻣﻬﺎﺭﺕ ﺷﻐﻠﯽ‬ •
‫ﺟﺎﻧﺸﻴﻦ‬ •
‫ﻣﺤﻞ ﺧﺪﻣﺖ‬ •
‫ ﻧﻤﻮﻧﻪ ﭘﻴﺸﻨﻬﺎﺩﻱ ﺑﺮﺍﻱ ﺗﻬﻴﻪ ﻟﻴﺴﺖ ﻭ ﻣﺸﺨﺼﺎﺕ ﺍﭘﺮﺍﺗﻮﺭﻫﺎ‬: 1-21 ‫ﺷﻜﻞ‬
21) List of Operators

Skill
Row Shift Operator Name Experience Education Deputy Position
level
1 A R.Yazdian 3 years Diploma 3 A.Bakhtiari Weightin
2 A S.Taherian 14 years Cycle 3 R.bakhshi Banbury
3 B M.Dastjerdi 5.5 years Diploma 2 A.Talebi Auto Clave
4 C S.H.Ghazavi 1.5 Years Diploma 2 A.Ghorbanalizadeh Extrusion
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 48 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﺩﻭﻡ‪:‬‬
‫ﻃﺮﺡ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﻣﺤﺼﻮﻝ )‪(Packing Characteristics‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻃﺮﺡ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﺗﺎﻳﻴﺪ ﺷﺪﻩ ﺗﻮﺳﻂ ﺳﺎﭘﻜﻮ )ﻛﻪ ﺟﻬﺖ ﺍﺭﺳﺎﻝ ﻣﺤﻤﻮﻟﻪ ﻫﺎﻱ ﺗﻮﻟﻴﺪ ﺍﻧﺒﻮﻩ ﺑﻪ ﺳﺎﺯﻧﺪﻩ ﺍﺑﻼﻍ ﻣﻴﺸﻮﺩ(‬
‫ﻋﻴﻨﺎ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 49 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﺳﻮﻡ‪:‬‬
‫ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﺑﺴﺘﻪ ﺑﻨﺪﻱ )‪(Operation Packing Sheet‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﺍﺯ ﻧﺤﻮﻩ ﭼﻴﺪﻥ ﻭ ﻗﺮﺍﺭ ﺩﺍﺩﻥ ﻣﺤﺼﻮﻝ ﺩﺭ ﺑﺴﺘﻪ ﺑﻨـﺪﻱ ﻧﻬـﺎﻳﻲ ﺗـﺎ ﺑﺮﭼـﺴﺐ ﺯﺩﻥ ﻭ ﭘﻠﻤـﭗ‬
‫ﻛﺮﺩﻥ ﺁﻥ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ :1-23‬ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ ﻛﻪ ﺑﻪ ﺧﺎﺭﺝ ﺍﺯ ﻛﺎﺭﮔﺎﻩ ﺍﺭﺳﺎﻝ ﻣﻴﺸﻮﺩ ﺑﺎﻳﺪ ﺩﺭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻣﺬﻛﻮﺭ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ :2-23‬ﺷﺮﺍﻳﻂ ﺧﺎﺹ ﺍﺣﺘﻤﺎﻟﻲ ﻛﻪ ﺑﺎﻳﺪ ﺩﺭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﻗﻄﻌﺎﺕ ﻟﺤﺎﻅ ﮔﺮﺩﺩ ﻧﻴﺰ ﺑﺎﻳﺪ ﻗﻴﺪ ﺷﻮﺩ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 50 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﭼﻬﺎﺭﻡ‪:‬‬
‫ﺑﺮﭼﺴﺐ ﺷﻨﺎﺳﺎﻳﻲ ﺑﺴﺘﻪ ﺑﻨﺪﻱ )‪(Packing Identification Sticker‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﺑﺮﭼﺴﺐ ﭘﺮ ﺷﺪﻩ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﺑﺮﺍﻱ ﻣﺤﺼﻮﻝ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﺷﻜﻞ ‪ :1-24‬ﻧﻤﻮﻧﻪ ﺍﻱ ﺍﺯ ﺑﺮﭼﺴﺐ ﭘﺮﺷﺪﻩ‬
‫‪SAP. CO.‬‬ ‫ﺳﺎﭘﻜﻮ‬

‫ﻛﺪ ﺟﻨﺲ‪:‬‬ ‫ﺷﺮﻛﺖ‬ ‫ﻛﺪ ﺳﺎزﻧﺪه‪:‬‬
‫‪0229503598039‬‬ ‫ﻧﻴﺮﻭ ﭼﺮﺧﺶ‬ ‫‪2111‬‬
‫ﺗﻌﺪاد‪:‬‬ ‫ﻧﺎم ﻗﻄﻌﻪ‪:‬‬
‫‪50/000‬‬ ‫ﻗﺎﺏ ﺗﺴﻤﻪ ﺗﺎﻳﻤﻴﻨﮓ‬
‫ﺗﺎرﯾﺦ ﺗﻮﻟﯿﺪ‪:‬‬ ‫ﺷﻤﺎره ﻓﻨﻲ‪:‬‬
‫‪84/12/10‬‬ ‫‪9621305980‬‬
‫ﺷﻤﺎره ﻗﺮارداد‪:‬‬ ‫ﺷﻤﺎره ﺳﻔﺎرش‪:‬‬
‫‪20217‬‬ ‫‪11195‬‬
‫ﺗﺎرﯾﺦ ﺑﺎزرﺳﻲ‪:‬‬ ‫ﻛﺪ ﺑﺎزرس‪:‬‬ ‫ﺳﺮﯾﺎل ﺗﻮﻟﯿﺪ‪:‬‬ ‫ﺗﺎرﯾﺦ ﺗﺤﻮﯾﻞ‪:‬‬
‫‪84/12 /12‬‬ ‫‪Q-130‬‬ ‫‪B2510‬‬ ‫‪84/12/10‬‬
‫ﺷﺮﻛﺖ ﻃﺮﺍﺣﻲ ﻣﻬﻨﺪﺳﻲ ﻭ ﺗﺎﻣﻴﻦ ﻗﻄﻌﺎﺕ ﺍﻳﺮﺍﻥ ﺧﻮﺩﺭﻭ » ﺳﻬﺎﻣﻲ ﺧﺎﺹ«‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 51 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﭘﻨﺠﻢ‪:‬‬
‫ﻗﺎﺑﻠﻴﺖ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪(Process Capability‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻗﺎﺑﻠﻴﺖ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ‪ Cp‬ﻭ ‪ Cpk‬ﺑﺮﺍﻱ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ )‪ (CTFE‬ﺑـﺎ ﺭﻋﺎﻳـﺖ ﻣـﻮﺍﺭﺩ ﺯﻳـﺮ ﻭﺟـﻮﺩ‬
‫ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪:‬‬
‫ﺗﻌﺪﺍﺩ ﻧﻤﻮﻧﻪ ﮔﻴﺮﻱ ﺑﺮﺍﺑﺮ ﻳﺎ ﺑﻴﺸﺘﺮ ﺍﺯ ‪ 30‬ﻗﻄﻌﻪ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺭﻭﺵ ﻧﻤﻮﻧﻪ ﮔﻴﺮﻱ )ﺍﻧﺘﺨﺎﺏ ﻧﻤﻮﻧﻪ ﻫﺎ( ﻗﻴﺪ ﮔﺮﺩﺩ‪.‬‬ ‫•‬
‫ﻣﺤﺎﺳﺒﻪ ‪ Cp‬ﻭ ‪ Cpk‬ﻭ ‪ Ave, Max, Min‬ﺑﺎﻳﺪ ﺑﻪ ﻫﻤﺮﺍﻩ ﺟﺪﺍﻭﻝ ﺩﺍﺩﻩ ﻫﺎ ﻭ ﮔﺮﺍﻓﻬﺎﻱ ﻣﺮﺑﻮﻃﻪ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ :1-25‬ﺑﺮﺍﻱ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﺍﻳﻤﻨﻲ )‪ (safety characteristics‬ﺑﺎﻳﺪ ‪ Cpk≥1.67‬ﺑﺎﺷﺪ‪.‬‬
‫ﺗﺬﻛﺮ ‪ :2-25‬ﺗﺤﻠﻴﻞ ﻭﺯﻧﻲ ﻗﻄﻌﺎﺕ ﭘﻼﺳﺘﻴﻜﻲ ﺭﻭﺷﻲ ﺍﺳﺖ ﺳﺮﻳﻊ ﻭ ﺁﺳﺎﻥ ﻭ ﺑﺪﻭﻥ ﻧﻴﺎﺯ ﺑﻪ ﺗﺨﺮﻳﺐ ﻗﻄﻌﻪ ﻛﻪ ﺩﺭ ﺳﺎﻳﺖ ﺗﻮﻟﻴﺪ ﻗﺎﺑـﻞ‬
‫ﺍﻧﺠﺎﻡ ﺍﺳﺖ‪ .‬ﺍﻳﻦ ﺭﻭﺵ ﺑﺮﺍﻱ ﻛﻨﺘﺮﻝ ﻛﻴﻔﻴﺖ ﻗﻄﻌﺎﺕ ﺣﺘﻲ ﺍﺯ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﺍﺑﻌﺎﺩﻱ ﻧﻴﺰ ﺳﺎﺩﻩ ﺗﺮ ﻭ ﻛـﺎﺭﺍﺗﺮ ﺍﺳـﺖ‪ .‬ﺑـﻪ‬
‫ﻋﻼﻭﻩ ﺍﺯ ﺍﻳﻦ ﺭﻭﺵ ﻣﻲ ﺗﻮﺍﻥ ﺑﺮﺍﻱ ﻛﻨﺘﺮﻝ ﻭﺟﻮﺩ ﺣﺒﺎﺏ ﻳﺎ ﻋﺪﻡ ﭘﺮ ﺷﺪﮔﻲ ﻛﺎﻣﻞ ﺩﺭ ﻗﻄﻌـﺎﺕ ﺍﺳـﺘﻔﺎﺩﻩ ﻧﻤـﻮﺩ‪ .‬ﺑﻄـﻮﺭ‬
‫ﻛﻠﻲ ﭘﺎﻳﺪﺍﺭﻱ ﻣﻴﺰﺍﻥ ﺗﻐﻴﻴﺮﺍﺕ ﻭﺯﻧﻲ ﻗﻄﻌﺎﺕ ﺗﺰﺭﻳﻖ ﭘﻼﺳﺘﻴﻚ ﺣﺎﻛﻲ ﺍﺯ ﭘﺎﻳﺪﺍﺭﻱ ﺷﺮﺍﻳﻂ ﻓﺮﺍﻳﻨﺪ ﻣﻲ ﺗﻮﺍﻧﺪ ﺑﺎﺷﺪ‪.‬‬
‫ﺑﻄﻮﺭ ﻛﻠﻲ ﻣﻴﺰﺍﻥ ﻗﺎﺑﻞ ﻗﺒﻮﻝ ﺑﺮﺍﻱ ﺗﻐﻴﻴﺮﺍﺕ ﻭﺯﻧﻲ ﻗﻄﻌﺎﺕ ﺗﺰﺭﻳﻖ ﭘﻼﺳﺘﻴﻚ ﺯﻳﺮ ‪ 3%‬ﻣﺠﺎﺯ ﺍﺳﺖ‪ .‬ﺍﻳﻦ ﺗﺤﻠﻴـﻞ ﻧﻴـﺰ‬
‫ﺑﺮﺍﻱ ﺣﺪﺍﻗﻞ ‪ 30‬ﻧﻤﻮﻧﻪ ﺍﻧﺠﺎﻡ ﻣﻲ ﺷﻮﺩ‪.‬‬
‫ﻣﻌﻴﺎﺭ ﺗﻐﻴﻴﺮﺍﺕ ﻭﺯﻧﻲ )‪ (X‬ﺑﻪ ﺷﺮﺡ ﺫﻳﻞ ﺍﺳﺖ‪) :‬ﻣﺤﺪﻭﺩﻩ ﺗﻐﻴﻴﺮﺍﺕ = ‪( Y‬‬
‫• ﺗﻐﻴﻴﺮﺍﺕ ﻭﺯﻧﻲ ﻫﺪﻑ ‪(-0.5%<Y≤ +0.5%) X≤1% :‬‬
‫• ﺗﻐﻴﻴﺮﺍﺕ ﻭﺯﻧﻲ ﻗﺎﺑﻞ ﻗﺒﻮﻝ‪(-1%<Y≤ +1%) 1%<X≤2% :‬‬
‫• ﺗﻐﻴﻴﺮﺍﺕ ﻭﺯﻧﻲ ﻛﻪ ﻧﻴﺎﺯ ﺑﻪ ﺍﻗﺪﺍﻡ ﺍﺻﻼﺣﻲ ﺩﺍﺭﺩ‪(-1.5%<Y≤ +1.5%) 2%<X≤3% :‬‬
‫• ﺗﻐﻴﻴﺮﺍﺕ ﻭﺯﻧﻲ ﻣﺮﺩﻭﺩ‪X>3% :‬‬
‫ﺗﻮﺟﻪ‪ :‬ﻋﻼﻭﻩ ﺑﺮ ﺗﺤﻠﻴﻞ ﻓﻮﻕ ﻻﺯﻡ ﺍﺳﺖ ﻣﻘﺎﺩﻳﺮ ‪ Cp‬ﻭ ‪ Cpk‬ﻭﺯﻧﻲ ﻧﻴﺰ ﺑﺮ ﺍﺳﺎﺱ ﺩﺍﺩﻩ ﻫﺎﻱ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﻭﺯﻧـﻲ‬
‫ﻣﺤﺎﺳﺒﻪ ﻭ ﮔﺰﺍﺭﺵ ﺷﻮﺩ‪ .‬ﺩﺭ ﺻﻮﺭﺗﻴﻜﻪ ﻗﺎﻟﺐ ﺩﺍﺭﺍﻱ ﺑﻴﺶ ﺍﺯ ﻳﻚ ﻛﻮﻳﺘﻪ ﺑﺎﺷﺪ ﻻﺯﻡ ﺍﺳﺖ ﺗﺤﻠﻴـﻞ ﻭﺯﻧـﻲ ﺑـﺮﺍﻱ ﻫـﺮ‬
‫ﻛﻮﻳﺘﻪ ﺍﻧﺠﺎﻡ ﺷﻮﺩ ) ‪ 30‬ﻧﻤﻮﻧﻪ ﺍﺯ ﻛﻮﻳﺘﻪ ﺍﻭﻝ‪ 30 ،‬ﻧﻤﻮﻧﻪ ﺍﺯ ﻛﻮﻳﺘﻪ ﺩﻭﻡ ﻭ ‪.(....‬‬
‫ﻭﺯﻥ ﻗﻄﻌﺎﺕ ﺗﺰﺭﻳﻖ ﭘﻼﺳﺘﻴﻚ ﻻﺯﻡ ﺍﺳﺖ ﺩﺭ ﺟﺪﻭﻝ ‪ CTFE‬ﻧﻴﺰ ﺫﻛﺮ ﺷﻮﺩ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 52 :‬ﺍﺯ ‪70‬‬
‫ﺷﻜﻞ ‪ :1-25‬ﻧﻤﻮﻧﻪ ﺍﻱ ﺍﺯ ‪ Cp‬ﻭ ‪ Cpk‬ﻣﺤﺎﺳﺒﻪ ﺷﺪﻩ‬

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 53 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﺷﺸﻢ‪:‬‬
‫ﻗﺎﺑﻠﻴﺖ ﺍﺑﺰﺍﺭ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ )‪(Tools Capability‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﻗﺎﺑﻠﻴﺖ ﺍﺑﺰﺍﺭ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﺑﺮﺍﻱ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫‪ (1-26‬ﻗﺎﺑﻠﻴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ‪ Cg‬ﻭ ‪Cgk‬‬
‫ﺩﺭﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﺑﺎﻳﺪ ﻗﺎﺑﻠﻴﺖ ﺍﺑﺰﺍﺭ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ‪ Cg‬ﻭ ‪ Cgk‬ﺑﺮﺍﻱ ﺗﺠﻬﻴﺰﺍﺕ ﺍﻧﺪﺍﺯﻩ ﮔﻴـﺮﻱ ﻣﺮﺑـﻮﻁ ﺑـﻪ ﻓﺮﺁﻳﻨـﺪ ﺗﻮﻟﻴـﺪ‬
‫ﻣﺤﺎﺳﺒﻪ ﻭ ﺑﺎ ﺭﻋﺎﻳﺖ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﮔﺰﺍﺭﺵ ﮔﺮﺩﺩ‪:‬‬
‫ﺗﻌﺪﺍﺩ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﺑﺮﺍﺑﺮ ﻳﺎ ﺑﻴﺸﺘﺮ ﺍﺯ ‪ 50‬ﺩﻓﻌﻪ ﺑﺮ ﺭﻭﻱ ﻣﺴﺘﺮ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﻣﺤﺎﺳﺒﻪ ‪ Cg‬ﻭ ‪ Cgk‬ﻭ ‪ Ave, Max, Min‬ﺑﺎﻳﺪ ﺑﻪ ﻫﻤﺮﺍﻩ ﮔﺮﺍﻓﻬﺎﻱ ﻣﺮﺑﻮﻃﻪ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫‪ (2-26‬ﺗﻜﺮﺍﺭﭘﺬﻳﺮﻱ ﻭ ﺗﺠﺪﻳﺪﭘﺬﻳﺮﻱ ‪R&R‬‬
‫ﺩﺭﺍﻳﻦ ﺯﻳﺮﻓﺼﻞ ﺑﺎﻳﺪ ﺗﻜﺮﺍﺭﭘﺬﻳﺮﻱ ﻭ ﺗﺠﺪﻳﺪﭘﺬﻳﺮﻱ )‪ (R&R‬ﺳﻴﺴﺘﻢ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﺑﺮﺍﻱ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ )‪ (CTFE‬ﺑﺎ‬
‫ﺭﻋﺎﻳﺖ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﮔﺰﺍﺭﺵ ﮔﺮﺩﺩ‪:‬‬
‫ﺗﻌﺪﺍﺩ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﻱ ﺑﺮﺍﺑﺮ ﻳﺎ ﺑﻴﺸﺘﺮ ﺍﺯ ‪ 10‬ﻧﻤﻮﻧﻪ ﻭ ﺣﺪﺍﻗﻞ ‪ 2‬ﺍﭘﺮﺍﺗﻮﺭ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﻣﺤﺎﺳﺒﻪ ‪ R&R‬ﻭ ‪ Ave, Max, Min‬ﺑﺎﻳﺪ ﺑﻪ ﻫﻤﺮﺍﻩ ﮔﺮﺍﻓﻬﺎﻱ ﻣﺮﺑﻮﻃﻪ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺗﺬﻛﺮ ‪ :1-26‬ﺗﺤﻠﻴﻞ ﻧﺘﻴﺠﻪ ‪ %R&R‬ﺑﻪ ﺷﺮﺡ ﺯﻳﺮ ﻣﻴﺒﺎﺷﺪ‪:‬‬

‫• *)‪ : 0 ≤ %R&R ≤ %10(20%‬ﺳﻴﺴﺘﻢ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﻣﻮﺭﺩ ﻗﺒﻮﻝ ﺍﺳﺖ‪.‬‬
‫• ‪ : %10(20%) < R&R ≤ %30‬ﭘﺬﻳﺮﺵ ﺳﻴﺴﺘﻢ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﻣﺸﺮﻭﻁ ﺍﺳﺖ )ﭘﺬﻳﺮﺵ ﻳﺎ ﻋﺪﻡ ﭘﺬﻳﺮﺵ ﺳﻴﺴﺘﻢ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ‬
‫ﺩﺭ ﺍﻳﻨﺤﺎﻟﺖ ﺑﻪ ﺍﻫﻤﻴﺖ ﻓﻌﺎﻟﻴﺖ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ‪ ،‬ﻫﺰﻳﻨﻪ‪ ،‬ﺩﺳﺘﮕﺎﻩ‪ ،‬ﻧﻈﺮ ﻣﺸﺘﺮﻱ ﻭ… ﻣﺮﺑﻮﻁ ﺍﺳﺖ(‪.‬‬
‫• ‪ : R&R > %30‬ﺳﻴﺴﺘﻢ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﻣﻮﺭﺩ ﻗﺒﻮﻝ ﻧﻴﺴﺖ ﻭ ﺑﺎﻳﺪ ﺩﺭﺻﺪ ﺧﻄﺎﻫﺎﻱ ﺗﻜﺮﺍﺭﭘﺬﻳﺮﻱ ﻭ ﺗﺠﺪﻳﺪﭘﺬﻳﺮﻱ ﺑﺮﺭﺳﻲ ﮔﺮﺩﺩ ﻭ‬
‫ﺍﻗﺪﺍﻡ ﺍﺻﻼﺣﻲ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﻧﺠﺎﻡ ﮔﻴﺮﺩ‪.‬‬
‫* ﺩﺭﺻﻮﺭﺗﻴﻜﻪ ‪ %R&R‬ﺑﺮﺍﻱ ﺩﺳﺘﮕﺎﻩ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﻣﻮﺟﻮﺩ ﻣﺤﺎﺳﺒﻪ ﻣﻲﺷﻮﺩ‪ ،‬ﺣﺪﺍﻛﺜﺮ ﺳﻄﺢ ﭘﺬﻳﺮﺵ ﺁﻥ ﻣﻲﺗﻮﺍﻧﺪ ﺑﺮﺍﺑﺮ ‪ %20‬ﺑﺎﺷﺪ‪.‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 54 :‬ﺍﺯ ‪70‬‬
‫ﺷﻜﻞ ‪ :1-26‬ﻧﻤﻮﻧﻪ ﺍﻱ ﺍﺯ ﻣﺤﺎﺳﺒﻪ ‪ Cg‬ﻭ‪Cgk‬‬

206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬55 : ‫ﺻﻔﺤﻪ‬
‫ ﺑﺎ ﮔﺮﺍﻓﻬﺎﻱ ﻣﺮﺑﻮﻃﻪ‬R&R ‫ ﻧﻤﻮﻧﻪ ﺍﻱ ﺍﺯ ﻣﺤﺎﺳﺒﻪ‬:2-26 ‫ﺷﻜﻞ‬
Gage R&R Study - XBar/R Method

Study Var % Study Var
Source Std Dev (SD)
(6 * SD) (%SV)
Total Gage R&R 0.045650 0.27390 25.16
Repeatability 0.033983 0.20390 18.73
Reproducibility 0.030481 0.18288 16.80
Part-To-Part 0.175577 1.05346 96.78
Total Variation 0.181414 1.08848 100.00
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 56 :‬ﺍﺯ ‪70‬‬
‫ﻓﺼﻞ ﺑﻴﺴﺖ ﻭ ﻫﻔﺘﻢ‪:‬‬
‫ﺁﺩﻳﺖ ﻣﺤﺼﻮﻝ ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ )‪(SQFE‬‬
‫ﺩﺭﺍﻳﻦ ﻓﺼﻞ ﺑﺎﻳﺪ ﺁﺩﻳﺖ ﻣﺤﺼﻮﻝ ﺩﺭ ﺯﻣﺎﻥ ﺗﺤﻮﻳﻞ‪ ،‬ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ ﺑﺎ ﺭﻋﺎﻳﺖ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪:‬‬
‫ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ‪ SQFE‬ﺑﺎﻳﺪ ﻣﻮﺍﺭﺩﻱ ﺑﺎﺷﺪ ﻛﻪ ﺣﺪﺍﻗﻞ ﺁﻳﺘﻤﻬﺎﻳﻲ ﻛﻪ ﺑﻴﺎﻧﮕﺮ ﻛﻴﻔﻴﺖ ﻗﻄﻌﻪ ﺍﺯ ﻧﻈﺮ ﻣﺸﺘﺮﻱ )ﺧـﻂ ﺍﻳﺮﺍﻧﺨـﻮﺩﺭﻭ ﻳـﺎ‬ ‫•‬
‫ﻣﺠﻤﻮﻋﻪ ﺳﺎﺯ( ﺑﺎﺷﺪ‪.‬‬
‫ﻣﻤﻜﻦ ﺍﺳﺖ ﺑﻌﻀﻲ ﺍﺯ ﺁﻳﺘﻤﻬﺎﻱ ‪ CTFE‬ﺩﺭ ﻣﺤﺪﻭﺩﻩ ﺍﻧﺘﺨﺎﺏ ‪ SQFE‬ﻗﺮﺍﺭ ﮔﻴﺮﺩ ﻭﻟﻲ ﻟﺰﻭﻣﺎ ﻫﻤﻪ ﻣﻮﺍﺭﺩ ﺭﺍ ﺩﺭﺑﺮﻧﻤﻴﮕﻴﺮﺩ )ﻣـﺜﻼ‪ :‬ﺗﻌـﺪﺍﺩ‬ ‫•‬
‫ﻗﻄﻌﻪ ﺩﺭ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﻳﺎ ﻣﺸﺨﺼﺎﺕ ﺑﺴﺘﻪ ﺑﻨﺪﻱ ﺩﺭ ‪ SQFE‬ﻣﻴﺘﻮﺍﻧﺪ ﻟﺤﺎﻅ ﮔﺮﺩﺩ ﻭﻟﻲ ﺩﺭ ‪ CTFE‬ﻭﺟﻮﺩ ﻧﺪﺍﺭﺩ(‪.‬‬
‫ﺷﻜﻞ ‪ :1-27‬ﻧﻤﻮﻧﻪ ﺍﻱ ﺍﺯ ﺧﻼﺻﻪ ﺛﺒﺖ ﻧﺘﺎﻳﺞ ‪SQFE‬‬

206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬57 : ‫ﺻﻔﺤﻪ‬
SQFE ‫ ﻧﻤﻮﻧﻪ ﺍﻱ ﺍﺯ ﻓﺮﻡ‬:2-27 ‫ﺷﻜﻞ‬

27) SQFE
SQFE QUOTATION PAGE
SUPPLIER PRODUCT 1 2
NAME: DESIGNATION MONTH

Timing Gear Housing
:
SITE: FORM 12
NUMB PSA PART IND
CODE: 9621305980 03 YEAR
ER: NO: EX:
STA
INDE SUPPLIER IND
TUS 130-302 03 2005
X: PART NO: EX:
:
(max.)
S(Dmr
CAQ
55
15
5
3
)
SUMMARY FROM PREVIOUS PAGES
LABORATORY
ID SYMBOL ON
EQUIPMENT
QUANTITY
DRAWING
SAMPLE
NO
S/R
CONTROLLED
CHARACTERIS
Dmr
TICS
55
15
MEASURMENTS CAQ
5
3
55 15 5 3 0 3 5 15 55
1 Digital *********
0.00
0.00
0.00
0.00
0.00
N A 20 ********* 0.40
caliper
**
10.1 10.134 10.2 10.266 10.3
55 15 5 3 0 3 5 15 55
55 15 5 3 0 3 5 15 55
55 15 5 3 0 3 5 15 55
55 15 5 3 0 3 5 15 55
S(Dmr)
TOTAL OF
CAQ
55
15
CREATION / MODIFICATION RESULTS

5
3
(max.)
0 0 0 0 0
NAME:
DATE: FINAL RESULT
DUM NQL
MODIFICATION: 0 0 0 0 0
NNQ NAQ
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 58 :‬ﺍﺯ ‪70‬‬
‫ﻣﺮﺍﺟﻊ ﻭ ﺿﻤﺎﺋﻢ‪:‬‬
‫‪ ( A‬ﻣﺮﺍﺟﻊ‬
‫§ ﻟﻴﺴﺖ ﺁﻗﺎﻱ ‪) Marconnet‬ﻛﺎﺭﺷﻨﺎﺱ ﻓﺮﺍﻧﺴﻮﻱ(‬

‫‪PSA/DPTA/DPF1/VSIR/RINT – J Marconnet – Up-dated on February 1st, 2006‬‬
‫ﺭﻭﻳﻪ "ﻛﻨﺘﺮﻝ ﻓﺮﺁﻳﻨﺪ ﺗﻜﻮﻳﻦ ﻣﺤﺼﻮﻝ" ﺑﺮﺍﺳﺎﺱ ﺭﻭﻳﻪ ﺳﺎﭘﮑﻮ ﺑﻪ ﺷﻤﺎﺭﻩ ‪QS-SP-01‬‬ ‫§‬
‫ﺭﻭﻳﻪ "ﺍﻟﺰﺍﻣﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﺎﻳﻴﺪ ﻗﻄﻌﻪ" ﺑﺮﺍﺳﺎﺱ ﺭﻭﻳﻪ ﺳﺎﭘﮑﻮ ﺑﻪ ﺷﻤﺎﺭﻩ ‪QS-SR-01‬‬ ‫§‬
‫ﻋﺪﻡ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﺑﺮﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ PSA‬ﺑﻪ ﺷﻤﺎﺭﻩ ‪B200250‬‬ ‫§‬
‫ﺗﻌﺎﺭﻳﻒ ‪ Safety/Regulation‬ﺑﺮﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ PSA‬ﺑﻪ ﺷﻤﺎﺭﻩ ‪A100250‬‬ ‫§‬
‫ﺍﻟﺰﺍﻣﺎﺕ ﺗﺎﻳﻴﺪ ﻓﺮﺁﻳﻨﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﺑﺮﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ PSA‬ﺑﻪ ﺷﻤﺎﺭﻩ ‪Q631000‬‬ ‫§‬
‫ﺍﻟﺰﺍﻣﺎﺕ ﻣﺤﺼﻮﻝ ‪ Safety/Regulation‬ﺑﺮﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ PSA‬ﺑﻪ ﺷﻤﺎﺭﻩ ‪Q281200‬‬ ‫§‬
‫ﺗﻌﺎﺭﻳﻒ ‪ Approbation‬ﺑﺮﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ PSA‬ﺑﻪ ﺷﻤﺎﺭﻩ ‪A125110‬‬ ‫§‬
‫ﺭﺍﻫﻨﻤﺎﻱ ﺑﻪ ﻛﺎﺭﮔﻴﺮﻱ ‪ CTFE‬ﺁﻗﺎﻱ ‪) Gautier‬ﻛﺎﺭﺷﻨﺎﺱ ﻓﺮﺍﻧﺴﻮﻱ(‬ ‫§‬
‫‪HG 268 - Definition of CTFE control – Revision 00 - Hervé GAUTIER – 30/06/04‬‬
‫§ ﺭﺍﻫﻨﻤﺎﻱ ﺑﻪ ﻛﺎﺭﮔﻴﺮﻱ ‪ CTFE‬ﺑﺮﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ PSA‬ﺑﻪ ﺷﻤﺎﺭﻩ ‪QPP_ SMGQ02_ 0374/2‬‬
‫§ ﻧﺤﻮﻩ ﺗﻬﻴﻪ ‪ PFMEA‬ﺑﺮﺍﺳﺎﺱ ﺭﻭﻳﻪ ﺳﺎﭘﮑﻮ ﺑﻪ ﺷﻤﺎﺭﻩ ‪QS-SP-02‬‬
‫§ ﺟﺰﻭﻩ ﺁﻣﻮﺯﺷﻲ ‪ Chart of Tolerances for machining‬ﺁﻗﺎﻱ ‪) CABAUD‬ﻛﺎﺭﺷﻨﺎﺱ ﻓﺮﺍﻧﺴﻮﻱ(‬
‫‪PSA/DPTA/DPMO/IDMT/IDPP - Patrick CABAUD - April 2004‬‬
‫§ ﻛﺘﺎﺏ ﺗﺠﺰﻳﻪ ﻭ ﺗﺤﻠﻴﻞ ﺳﻴﺴﺘﻢ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ)‪ ،(MSA‬ﺍﻣﻮﺭ ﻣﻬﻨﺪﺳﻲ ﻣﺮﻏﻮﺑﻴﺖ ﺳﺎﭘﻜﻮ‪1381 ،‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬59 : ‫ﺻﻔﺤﻪ‬
‫ ( ﺿﻤﺎﺋﻢ‬B
1 ‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ‬
SURVEY PLAN ‫ﻣﺤﺘﻮﻳﺎﺕ‬
Content:
1) Introduction page of Supplier and product,
2) Summary content of survey plan,
3) Survey Plan modification list,
4) Copy of ISO TS 16949 certificate (or other certification),
5) Certificate for restrictive material regulation as per PSA standard B200250,
6) List of correspondents (Quality, Logistic, Commercial, Production, Devpt Pilot, + customer
correspondents, ….),
7) PSA’s drawings, IKCo’s Drawings, supplier’s drawings, sub-component drawings, ….
8) List of production means (machine, dies …), inclusive specification, Manufacturer and model,
internal code, Manufacturing date, production capacity, estimated life duration, …
9) List of control gauges, fixtures, tools ; with their accuracy, internal code, manufacturing date,
estimated life duration, ….
10) List of row materials and sub-components - Reference, Designation, Source, Status and date of status
and material certificate,
11) Process lay-out, inclusive the flow of product in the process,
12) Lay-out and Product flow, include temporary storage areas, storage flow, ….,
13) Flow Process Chart (FPC),
14) Operation Process Chart (OPC) - in detail …. (operation of control included),
15) List of Essential Functional and Technical Characteristics (CTFE),
16) PFMEA,
17) Control Plan,
18) Operation Process Sheet (OPS),
19) Dimensional chain (if product concern, mainly the mechanical parts),
20) Failure Operating Chart – (Which, What, Why, Who/Who retouch, How, with what, when, with
focusing on process capability),
21) Operators list (Main and substitute operators),
22) Packing characteristics,
23) Operation Packing Sheet,
24) Packing identification sticker,
25) Process capability (Qty of samples (>30), type of picking, min, max, average, Cpk and Cp results and
graph of data for all CTFE, for safety characteristics Cpk≥1.67),
26) Tools capability Cg, Measuring system repeatability and reproducibility R&R for CTFE,
27) Demerit Grill at delivery stage (SQFE),
28) Etc if necessary …
PSA/DPTA/DPF1/VSIR/RINT – J Marconnet – Up-dated on February 1st, 2006 – File: Survey_Plan_List content - 01_02_066
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬60 : ‫ﺻﻔﺤﻪ‬
Approbation ‫ ﻭ‬Safety/Regulation ‫ﻣﺮﻭﺭﻱ ﺑﺮ ﻧﻘﺸﻪ ﻫﺎﻱ ﭘﮋﻭ ﻭ ﺍﻟﺰﺍﻣﺎﺕ‬
:‫ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻧﻘﺸﻪ ﻫﺎﻱ ﭘﮋﻭ ﺗﺤﺖ ﻋﻨﺎﻭﻳﻦ ﺯﻳﺮ ﻣﻴﺒﺎﺷﺪ ﻛﻪ ﺩﺭ ﺟﺪﻭﻝ ﻧﻘﺸﻪ ﭘﮋﻭ ﻧﺸﺎﻥ ﺩﺍﺩﻩ ﺷﺪﻩ ﺍﺳﺖ‬
• DRAWING NUMBER
• DRAWING INDEX
• PART NUMBER
• PART INDEX
• DRAWING INDEX OF THE PART
• APPROBATION MARK
• SAFFETY / REGULATION
• OCM /PU NUMBER (OCM/ Modification NUMBER)
DRAWING INDEX OF THE PART PART INDEX
PART NUMBER
APPROBATION MARK
SAFETY / REGULATION
OCM /PU NUMBER DRAWING NUM BER DRAWING INDEX

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 61 :‬ﺍﺯ ‪70‬‬
‫‪ ý‬ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ )‪:(Safety/Regulation‬‬
‫ﻣﺤﺼﻮﻟﻲ ﻛﻪ ﻧﻘﺺ ﺁﻥ ﻣﻤﻜﻦ ﺍﺳﺖ ﺑﺎﻋﺚ ﺍﺯ ﺩﺳﺖ ﺩﺍﺩﻥ ﻛﻨﺘﺮﻝ ﺧﻮﺩﺭﻭ ﻳﺎ ﻣﻨﺠﺮ ﺑﻪ ﻭﻗﻮﻉ ﺣﺎﺩﺛﻪ ﺍﻱ ﺑﺮﺍﻱ ﺳﺮﻧـﺸﻴﻨﺎﻥ ﺩﺍﺧـﻞ‬
‫ﺧﻮﺩﺭﻭ ﻳﺎ ﻋﺎﺑﺮﺍﻥ ﭘﻴﺎﺩﻩ ﮔﺮﺩﺩ‪ ،‬ﺑﺪﻭﻥ ﺍﻳﻨﻜﻪ ﺭﺍﻧﻨﺪﻩ ﺳﺮﻳﻌﺎ ﺍﺯ ﻧﻘﺺ ﺁﻥ ﺗﻮﺳﻂ ﻧﺸﺎﻧﮕﺮ ﺑﺎﺧﺒﺮ ﺷﻮﺩ‪ .‬ﺑﺪﻳﻦ ﺗﺮﺗﻴـﺐ ﻣﺤـﺼﻮﻻﺗﻲ ﻛـﻪ‬
‫ﻧﻘﺺ ﺁﻧﻬﺎ ﻣﻤﻜﻦ ﺍﺳﺖ ﺑﺎﻋﺚ ﺣﺎﺩﺛﻪ ﮔﺮﺩﺩ ﺩﺭ ﺳﺮﻱ ﻣﺤﺼﻮﻻﺕ ﺍﻳﻤﻨﻲ ﺟﺎﻱ ﻣﻴﮕﻴﺮﻧﺪ‪.‬‬
‫ﺍﻳﻦ ﻣﺤﺼﻮﻻﺕ ﻛﻪ ﺗﺤﺖ ﺷﺮﺍﻳﻂ ﺧﺎﺹ ﻭ ﻧﻈﺎﺭﺕ ﺳﺎﺯﻣﺎﻧﻬﺎﻱ ﻣـﺴﺌﻮﻝ‪ ،‬ﺗﻮﻟﻴـﺪ ﻣﻴـﺸﻮﻧﺪ ﻭ ﺭﻋﺎﻳـﺖ ﻧﻜـﺮﺩﻥ ﺍﻳـﻦ ﺍﻟﺰﺍﻣـﺎﺕ ﺩﺭ‬
‫ﻣﺤﺼﻮﻝ ﻣﻨﺠﺮ ﺑﻪ ﻣﺠﺎﺯﺍﺕ ﻫﺎﻳﻲ ﺍﺯ ﻗﺒﻴﻞ‪ :‬ﺟﺮﻳﻤﻪ‪ ،‬ﻣﻤﻨﻮﻋﻴﺖ ﻓﺮﻭﺵ‪ ،‬ﺑﺮﮔﺸﺖ ﻭ ﻏﻴﺮﻩ ﮔﺮﺩﺩ‪.‬‬
‫ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺜﺎﻝ‪ :‬ﺳﻴﺴﺘﻢ ﺗﺮﻣﺰ ﺟﺰﺀ ﻗﻄﻌﺎﺕ ﺍﻳﻤﻨﻲ ﻣﺤﺴﻮﺏ ﻣﻲ ﺷﻮﻧﺪ ﺯﻳﺮﺍ ﺑﺎ ﺟﺎﻥ ﺳﺮﻧﺸﻴﻨﺎﻥ ﺩﺍﺧﻞ ﺧﻮﺩﺭﻭ ﻳﺎ ﻋﺎﺑﺮﺍﻥ ﭘﻴـﺎﺩﻩ ﺩﺭ‬
‫ﺍﺭﺗﺒﺎﻁ ﻣﻴﺒﺎﺷﺪ ﻭ ﻫﻤﭽﻨﻴﻦ ﻗﻄﻌﺎﺗﻲ ﻛﻪ ﺩﺭ ﺩﺍﺧﻞ ﻛﺎﺑﻴﻦ ﺧﻮﺩﺭﻭ ﻗﺮﺍﺭ ﺩﺍﺭﻧﺪ ﺍﺯ ﺁﻧﺠﺎ ﻛﻪ ﺩﺭ ﺗﻤﺎﺱ ﺑـﺎ ﺳﺮﻧـﺸﻴﻦ ﻫـﺴﺘﻨﺪ ﺍﺯ ﻧﻈـﺮ‬
‫ﺳﺮﻋﺖ ﺍﺷﺘﻌﺎﻝ ﭘﺬﻳﺮﻱ ﺍﻫﻤﻴﺖ ﺧﺎﺻﻲ ﭘﻴﺪﺍ ﻣﻲ ﻛﻨﻨﺪ ﻭ ﺍﺯ ﺍﻳﻦ ﻧﻈﺮ ﺩﺭ ﺭﺩﻩ ﻗﻄﻌﺎﺕ ﻣﻘﺮﺭﺍﺗﻲ )‪ (Regular‬ﻗﺮﺍﺭ ﻣﻲ ﮔﻴﺮﻧﺪ‪.‬‬
‫ﺑﺮﺧﻲ ﺍﺳﺘﺎﻧﺪﺍﺭﺩﻫﺎﻱ ﻣﺮﺗﺒﻂ ﺑﺎ ﻗﻄﻌﺎﺕ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺩﺭ ﺟﺪﻭﻝ ﺫﻳﻞ ﻣﻌﺮﻓﻲ ﺷﺪﻩ ﺍﻧﺪ‪:‬‬
‫ﺷﻤﺎﺭﻩ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ‬ ‫ﺍﻧﺪﻳﺲ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ‬ ‫ﻋﻨﻮﺍﻥ‬
‫‪A101100‬‬ ‫ﻭﺍﮊﻩ ﺷﻨﺎﺳﻲ‬

‫‪A100250‬‬ ‫‪H‬‬ ‫ﺗﻌﺎﺭﻳﻒ ‪S/R‬‬
‫‪A100252‬‬ ‫‪C‬‬ ‫ﺳﻴﺴﺘﻢ ﻛﺪﻳﻨﮓ ‪R xx xx xx‬‬
‫‪A100255‬‬ ‫‪L‬‬ ‫ﺍﻳﺠﺎﺩ ﻭ ﺗﻐﻴﻴﺮ ﻧﺮﻡ ‪R‬‬
‫‪A100257‬‬ ‫‪OR‬‬ ‫ﺗﻌﺎﺭﻳﻒ ﺍﻳﺠﺎﺩ ﻭ ﺗﻐﻴﻴﺮ ﻧﺮﻡ ‪R‬‬
‫‪A133310‬‬ ‫‪Q‬‬ ‫ﺗﻌﺎﺭﻳﻒ ﻗﻄﻌﺎﺕ ﻣﺸﻤﻮﻝ ‪S/R‬‬
‫‪A133315‬‬ ‫‪F‬‬ ‫ﺗﻌﺮﻳﻒ ﻣﺸﺨﺼﺎﺕ ﺍﻳﻤﻨﻲ ﻗﻄﻌﺎﺕ ‪S/R‬‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 62 :‬ﺍﺯ ‪70‬‬
‫‪ ý‬ﺟﺴﺘﺠﻮﻱ ﻣﺸﺨﺼﺎﺕ ‪ Safety/Regulation‬ﺑﺮ ﺭﻭﻱ ﻧﻘﺸﻪ‪:‬‬
‫ﺟﺴﺘﺠﻮ ﺑﺮﺍﻱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ‬

‫ﺟﺴﺘﺠﻮ ﺑﺮﺍﻱ ﻳﺎﻓﺘﻦ ﺍﻳﻦ‬
‫‪PSA R xx xx xx‬‬
‫ﻋﻼﻣﺖ ﺑﺮ ﺭﻭﻱ ﻧﻘﺸﻪ‬
‫‪S / R / SR‬‬
‫‪NON‬‬
‫‪SSR‬‬
‫ﻗﻄﻌﻪ ﻣﺸﻤﻮﻝ ﻣﻘﺮﺭﺍﺕ ﺧﺎﺹ ﻳﺎ ﺷﺮﺍﺋﻂ ﺍﻳﻤﻨﻲ ﻧﻤﻲ ﺷﻮﺩ‬

‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 63 :‬ﺍﺯ ‪70‬‬
‫‪ ý‬ﺍﻟﺰﺍﻣﺎﺕ ﺑﺮﺍﻱ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ )‪ (Safety Part‬ﺑﺮ ﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪:Q631000‬‬
‫ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﺑﺎﻳﺪ ﺍﻟﺰﺍﻣﺎﺕ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪) Q631000‬ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ﺗﺎﻳﻴﺪ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨـﻲ( ﺭﺍ ﺑﺮﻗـﺮﺍﺭ‬
‫ﻧﻤﺎﻳﺪ‪ ،‬ﺍﻳﻦ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ﺗﺎﻛﻴﺪ ﺑﺮ ﭘﺎﻳﺪﺍﺭﻱ ﻓﺮﺁﻳﻨﺪ )‪ (Process Stability‬ﺩﺍﺭﺩ‪ .‬ﻣﻤﻴﺰﻱ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨـﻲ ﺗﻮﺳـﻂ‬
‫ﺷﺮﻛﺖ ‪) AFAQ‬ﻣﺮﻛﺰ ﺍﻋﺘﺒﺎﺭﺩﻫﻲ ﺩﺭ ﻛﺸﻮﺭ ﻓﺮﺍﻧﺴﻪ( ﻭ ﻭﺍﺣﺪ ﺍﺭﺯﻳﺎﺑﻲ ﺳـﺎﭘﻜﻮ ﺑـﺮ ﺍﺳـﺎﺱ ﺍﺳـﺘﺎﻧﺪﺍﺭﺩ ‪ Q631000‬ﺍﻧﺠـﺎﻡ‬
‫ﻣﻴﺸﻮﺩ ﻛﻪ ﺩﺭﺻﻮﺭﺕ ﺗﺎﻳﻴﺪ ﺑﻮﺩﻥ ﺁﻥ‪ ،‬ﮔﻮﺍﻫﻴﻨﺎﻣﻪ "ﺗﻮﻟﻴﺪ ﻣﺤـﺼﻮﻝ ﺍﻳﻤﻨـﻲ )‪ "(Ability to deliver Safety Parts‬ﺑـﻪ‬
‫ﺳﺎﺯﻧﺪﻩ ﺍﻋﻄﺎ ﻣﻴﮕﺮﺩﺩ‪.‬‬
‫‪ ý‬ﺍﻟﺰﺍﻣﺎﺕ ﻣﻄﺮﺡ ﺷﺪﻩ ﺩﺭ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ Q631000‬ﺑﻪ ﺷﺮﺡ ﺯﻳﺮ ﻣﻴﺒﺎﺷﺪ ﻛﻪ ﺑﺎﻳﺪ ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ ﺭﻋﺎﻳﺖ ﺷﻮﺩ‪:‬‬
‫ﻧﻈﺎﻣﻨﺎﻣﻪ ‪ ISO9000‬ﻳﺎ ‪ ISO TS‬ﺑﺎﻳﺪ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ‪) .‬ﺍﻫﺪﺍﻑ ﻛﻴﻔﻴﺖ‪ ،‬ﺧﻂ ﻣﺸﻲ‪ ،‬ﺑﺎﺯﻧﮕﺮﻱ ﻣﺪﻳﺮﻳﺖ‪ ،‬ﻣﻤﻴﺰﻱ ﺩﺍﺧﻠﻲ ﻭ ‪(....‬‬ ‫•‬
‫ﻣﺪﺍﺭﻙ ﻗﻄﻌﻪ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ ﻭ ﺑﺎ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺟﻮﺩ ﺩﺭ ﺳﺎﭘﻜﻮ ﻣﻄﺎﺑﻘﺖ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪) .‬ﺷﺎﻣﻞ‪ :‬ﻧﻘﺸﻪ ﻗﻄﻌﻪ‪ ،‬ﺍﺳﺘﺎﻧﺪﺍﺭﺩﻫﺎﻱ ﻣﺮﺑﻮﻃﻪ‪Survey ،‬‬ ‫•‬
‫‪ ، SQPC ، R standards ، PPAP ،Test plan ، CTFE ، ISAR ، plan‬ﺁﻣـﺎﺭ ﺑﺮﮔـﺸﺘﻲ ﺍﺯ ﺧـﺪﻣﺎﺕ ﺑﻌـﺪﺍﺯ ﻓـﺮﻭﺵ‬
‫‪ ، PPM‬ﺗﺎﺭﻳﺨﭽﻪ ﻛﻴﻔﻲ ﻗﻄﻌﻪ ﻭ ‪(...‬‬
‫ﻣﺪﺍﺭﻙ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ‪) .‬ﺷﺎﻣﻞ‪ :‬ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﺩﺳﺘﮕﺎﻫﻬﺎ‪ ،‬ﻣﺤﺎﺳﺒﻪ ﻋﺪﻡ ﻗﻄﻌﻴﺖ ﺍﻧـﺪﺍﺯﻩ ﮔﻴـﺮﻱ‪ ، MSA ،‬ﺗـﺴﺘﻬﺎﻱ‬ ‫•‬
‫ﻣﻘﺎﻳﺴﻪ ﺍﻱ‪ ،‬ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﺁﻣﻮﺯﺷﻲ ﭘﺮﺳﻨﻞ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ﻭ‪(...‬‬
‫ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﺗﺠﻬﻴﺰﺍﺕ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ‪ ) .‬ﺷﺎﻣﻞ‪ :‬ﺗﺎﺭﻳﺦ ﺍﻧﺠﺎﻡ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ‪ ،‬ﺗﺎﺭﻳﺦ ﺑﻌﺪﻱ ﻭ ‪(...‬‬ ‫•‬
‫ﺗﺠﻬﻴﺰﺍﺕ ﺁﺯﻣﻮﻥ ﺑﺮﺍﻱ ﺗﻤﺎﻣﻲ ﺗﺴﺘﻬﺎﻱ ﻗﻄﻌﻪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ ﻭ ﻣﺴﺘﻨﺪﺍﺕ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﺁﻥ ﻛﺎﻣﻞ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﻣﺪﺍﺭﻙ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ )ﺷﺎﻣﻞ‪ ، CTFE ، MSA ، SPC ، FMEA :‬ﻗﺎﺑﻠﻴﺖ ﺭﺩﻳﺎﺑﻲ ﻣﺤﺼﻮﻝ ﻭ ‪.(...‬‬ ‫•‬
‫ﻭﺟﻮﺩ ‪ Cpk>=1.67‬ﺑﺮﺍﻱ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﺍﻳﻤﻨﻲ ﻣﻄﺎﺑﻖ ‪.CTFE‬‬ ‫•‬
‫ﺗﻐﻴﻴﺮﺍﺕ ﻣﺪﺍﺭﻙ ﻭ ﺑﺎﻳﮕﺎﻧﻲ ﺳﻮﺍﺑﻖ ) ﺷﺎﻣﻞ‪ :‬ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻣﺮﺑﻮﻃﻪ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ‪ ،‬ﺑﺎﻳﮕﺎﻧﻲ ﺳﻮﺍﺑﻖ ﻣﻄﺎﺑﻖ ﺍﻟﺰﺍﻣﺎﺕ ‪ PSA‬ﺑﺮﺍﻱ ﻣﺸﺨـﺼﺎﺕ‬ ‫•‬
‫ﺍﻳﻤﻨﻲ ‪ 10‬ﺳﺎﻝ ﻭ ﺑﺮﺍﻱ ﻣﺸﺨﺼﺎﺕ ﺩﻳﮕﺮ ‪ 3‬ﺳﺎﻝ ﻣﻴﺒﺎﺷﺪ(‪.‬‬
‫ﺗﻐﻴﻴﺮﺍﺕ ﻣﺤﺼﻮﻝ ﻭ ﻓﺮﺁﻳﻨﺪ )ﺷﺎﻣﻞ‪ :‬ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻣﺮﺑﻮﻃﻪ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ‪ ،‬ﻣﺴﺘﻨﺪﺍﺕ ﺗﻐﻴﻴﺮ ﻣﺤﺼﻮﻝ ﻭ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ(‪.‬‬ ‫•‬
‫ﻣﺴﺘﻨﺪﺍﺕ ﻗﻄﻌﺎﺕ ﺧﺮﻳﺪﺍﺭﻱ ﺷﺪﻩ )ﻗﻄﻌﺎﺕ ﺁﻣﺎﺩﻩ( ‪) ،‬ﺷﺎﻣﻞ‪ :‬ﺗﺴﺖ ﺭﻳﭙﻮﺭﺗﻬﺎ‪ ،‬ﺗﺴﺘﻬﺎﻱ ﭘﺮﻳﻮﺩﻳﻚ ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ ﺑﺮ ﺭﻭﻱ ﻗﻄﻌﺎﺕ‬ ‫•‬
‫ﺧﺮﻳﺪﺍﺭﻱ ﺷﺪﻩ )ﻗﻄﻌﺎﺕ ﺁﻣﺎﺩﻩ( ﻭ ‪(....‬‬
‫ﻣﺴﺘﻨﺪﺍﺕ ﺍﺭﺯﻳﺎﺑﻲ ﭘﻴﻤﺎﻧﻜﺎﺭﺍﻥ ﻓﺮﻋﻲ ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ‪) .‬ﻣﻤﻜﻦ ﺍﺳﺖ ﺁﺩﻳﺖ ﺑﺮﺍﻱ ﭘﻴﻤﺎﻧﻜﺎﺭﺍﻥ ﻓﺮﻋﻲ ﻣﻄـﺎﺑﻖ ﺍﻟﺰﺍﻣـﺎﺕ ‪ Q631000‬ﺗﻮﺳـﻂ‬ ‫•‬
‫ﺷﺮﻛﺖ ‪ AFAQ‬ﺍﻧﺠﺎﻡ ﭘﺬﻳﺮﺩ(‬
‫ﻣﺪﺍﺭﻙ ﻭ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﺁﻣﻮﺯﺷﻲ ﭘﺮﺳﻨﻞ ﺧﻂ ﺗﻮﻟﻴﺪ‪ :‬ﺍﭘﺮﺍﺗﻮﺭ ﺧﻂ ﺗﻮﻟﻴﺪ‪ ،‬ﻛﻨﺘﺮﻝ ﻛﻴﻔﻲ‪ ،‬ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ﻭ ‪ ...‬ﺑﻪ ﺭﻭﺯ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﻭﺟﻮﺩ ﺳﻴﺴﺘﻢ ﻗﻮﻱ ﻭ ﻣﻨﺎﺳﺐ ﺑﺮﺍﻱ ﺷﻨﺎﺳﺎﺋﻲ ﻗﻄﻌﺎﺕ ﻧﺎﻣﻨﻄﺒﻖ )‪ (Scrap‬ﻭ ﺣﺬﻑ ﺁﻧﻬﺎ‪) .‬ﺷﺎﻣﻞ‪ :‬ﻟﻴﺒﻠﻬﺎ‪ ،‬ﺟﻌﺒﻪ ﻫﺎﻱ ﻣﺨـﺼﻮﺹ‪ ،‬ﻣﺤـﻞ‬ ‫•‬
‫ﻣﺨﺼﻮﺹ ﻭ ‪(...‬‬
‫ﻭﺟﻮﺩ ﺟﺪﻭﻝ ﺯﻣﺎﻧﺒﻨﺪﻱ ﻣﻤﻴﺰﻱ ﺩﺍﺧﻠﻲ ﺩﺭ ﻃﻮﻝ ﻳﻜﺴﺎﻝ ﻭ ﻣﺎﻧﻴﺘﻮﺭ ﻛﺮﺩﻥ ﭘﻴﺸﺮﻓﺖ ﺍﻛﺸﻦ ﭘﻼﻧﻬﺎﻱ ﺣﺎﺻﻠﻪ ﺍﺯ ﻣﻤﻴﺰﻱ ﺩﺍﺧﻠﻲ‪.‬‬ ‫•‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 64 :‬ﺍﺯ ‪70‬‬
‫‪ ý‬ﺍﻟﺰﺍﻣﺎﺕ ﺑﺮﺍﻱ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ)‪ (Safety/Regulation‬ﺑﺮ ﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪:Q281200‬‬
‫ﭼﻚ ﻟﻴﺴﺖ ﻣﻤﻴﺰﻱ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺑﺮ ﺍﺳﺎﺱ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ Q281200‬ﻣﻴﺒﺎﺷﺪ ﻛﻪ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ‬
‫ﺑﺎﻳﺪ ﺭﻋﺎﻳﺖ ﺷﺪﻩ ﺑﺎﺷﺪ‪:‬‬
‫ﺗﻤﺎﻣﻲ ﻣﺸﺨﺼﻪ ﻫﺎﻳﻲ ﻛﻪ ﺑﺮﺍﻱ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺩﺭ ﻧﻘﺸﻪ ﻭ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ﺳﺮﻱ ‪ R‬ﺑﺎ ﻋﻼﻣﺖ ‪ R‬ﻳﺎ ‪ S‬ﻣﺸﺨﺺ ﺷﺪﻩ ﺍﺳﺖ ﺑﺎﻳﺪ‬ ‫•‬
‫ﺍﻳﻦ ﻋﻼﻣﺖ ﺩﺭ ﺗﻤﺎﻣﻲ ﻣﺴﺘﻨﺪﺍﺕ ﺍﺯ ﻗﺒﻴﻞ‪ ، Process Sheet، Control Plan ،CTFE :‬ﺗﺴﺖ ﺭﻳﭙـﻮﺭﺕ‪ ،‬ﻟﻴـﺴﺖ ﺍﭘﺮﺍﺗﻮﺭﻫـﺎﻱ‬
‫ﻣﺮﺑﻮﻁ ﺑﻪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﻭ ‪ ....‬ﺁﻭﺭﺩﻩ ﺷﻮﺩ‪.‬‬
‫ﻣﻤﻴﺰﻱ ﺩﺍﺧﻠﻲ ﺗﻮﺳﻂ ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺑﺮﻧﺎﻣﻪ ﺭﻳﺰﻱ ﺷﺪﻩ ﺑﺎﺷﺪ ﺑﻄﻮﺭﻳﻜﻪ‪:‬‬ ‫•‬
‫‪ o‬ﺑﺮﺍﻱ ﻣﺤﺼﻮﻝ ﺣﺪﺍﻗﻞ ﺳﺎﻟﻲ ﻳﻜﺒﺎﺭ ﺍﻧﺠﺎﻡ ﺷﻮﺩ ﻭ ﺍﺯ ﺧﺮﻭﺟﻲ ﺍﻳﻦ ﻣﻤﻴﺰﻱ ﻣﺪﺭﻛﻲ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ )ﺷﺒﻴﻪ ‪ ISAR‬ﭘﮋﻭ(‪.‬‬
‫‪ o‬ﺑﺮﺍﻱ ﻓﺮﺁﻳﻨﺪ ﺣﺪﺍﻗﻞ ﺳﺎﻟﻲ ﻳﻜﺒﺎﺭ ﺍﻧﺠﺎﻡ ﺷﻮﺩ ﻭ ﺍﺯ ﺧﺮﻭﺟﻲ ﺍﻳﻦ ﻣﻤﻴﺰﻱ ﻣﺪﺭﻛﻲ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ )ﺷﺒﻴﻪ ‪ PAR‬ﭘﮋﻭ(‪.‬‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺗﻀﻤﻴﻦ ﻧﻤﺎﻳﺪ ﻛﻪ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﺍﻳﻦ ﻗﻄﻌﺎﺕ ‪ Zero-defect‬ﻣﻴﺒﺎﺷﺪ )ﻣﺜﻼ‪ :‬ﺑﺎ ﺩﺍﺷﺘﻦ ﺳﻴﺴﺘﻢ ‪ Poka-Yoke‬ﻭ ‪(...‬‬ ‫•‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺪﻭﻥ ﺗﻮﺍﻓﻖ ﻗﺒﻠﻲ ﻧﻤﻴﺘﻮﺍﻧﺪ ﻓﺮﺁﻳﻨﺪ ﺗﺎﻳﻴﺪ ﺷﺪﻩ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺭﺍ ﺗﻐﻴﻴﺮ ﺩﻫﺪ‪.‬‬ ‫•‬
‫ﻣﺴﺘﻨﺪﺍﺕ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺑﺎﻳﺪ ‪ 10‬ﺳﺎﻝ ﺑﺎﻳﮕﺎﻧﻲ ﺷﻮﺩ‪.‬‬ ‫•‬
‫ﻗﺎﺑﻠﻴﺖ ﺭﺩﻳﺎﺑﻲ ﻣﺤﺼﻮﻝ ﺑﻪ ﻣﻮﺍﺩ ﺧﺎﻡ ﺍﻭﻟﻴﻪ ﻭ‪ ...‬ﻭ ﻫﻤﭽﻨﻴﻦ ﻣﺪﺍﺭﻙ ﺁﻧﻬﺎ ﺑﺎﻳﺪ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻭ ﺭﻭﺷﻬﺎﻱ ﺍﻧﮕﻴﺰﺷﻲ ﻧﻴﺮﻭﻱ ﻛﺎﺭﻱ ﺍﺯ ﻗﺒﻴﻞ‪ :‬ﻧﺼﺐ ﭘﻮﺳﺘﺮ‪ ،‬ﺍﻃﻼﻋﻴﻪ‪ ،‬ﻧﺘﺎﻳﺞ ﻛﻴﻔﻲ ﻭ ‪(...‬‬ ‫•‬
‫ﺳﺎﺯﻧﺪﻩ ﺑﺎﻳﺪ ﺗﻤﺎﻣﻲ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪﻱ ﻭ ﻛﻨﺘﺮﻟﻲ ﺧﺮﻳﺪﺍﺭﻱ ﺷﺪﻩ ﺑﺮﺍﻱ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺭﺍ ﺻﺤﻪ ﮔﺬﺍﺭﻱ ﻛﺮﺩﻩ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺭﻭﻳﻪ ﻫﺎ ﻭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻠﻬﺎﻱ ﻣﺮﺑﻮﻁ ﺑﻪ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺑﺎﻳﺪ ﻣﻄﻤﺌﻦ ﻭ ﻣﻨﺎﺳﺐ ﺑﺎﺷﺪ )ﻣﺜﻼ‪ :‬ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻠﻬﺎﻱ ﻛﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ‪،‬‬ ‫•‬
‫ﺗﻌﻤﻴﺮ ﻧﮕﻬﺪﺍﺭﻱ‪ ،‬ﺟﺪﺍﺳﺎﺯﻱ ﻗﻄﻌﺎﺕ ﻣﻌﻴﻮﺏ‪ ،‬ﻋﻤﻠﻴﺎﺕ ﺩﻭﺑﺎﺭﻩ ﻛﺎﺭﻱ ﻭ ‪(...‬‬
‫ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﺑﺎﻳﺪ ﺗﻮﺳﻂ ﺷﺮﺍﻳﻂ ﺯﻳﺮ ﻛﻨﺘﺮﻝ ﮔﺮﺩﺩ‪:‬‬ ‫•‬
‫‪Cmk≥1.2 o‬‬
‫‪Cpk≥1.67 o‬‬
‫‪ R&R≤10% o‬ﺑﺮﺍﻱ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﺍﻳﻤﻨﻲ‬
‫‪ o‬ﺍﭘﺮﺍﺗﻮﺭﻫﺎ ﺑﺎﻳﺪ ﺁﻣﻮﺯﺵ ﺩﻳﺪﻩ ﺑﺎﺷﻨﺪ ﻭ ﺩﺭ ﺷﺮﺡ ﺷﻐﻞ ﺁﻧﻬﺎ ﻧﻴﺰ ﻣﻮﺿﻮﻉ ﻣﺤﺼﻮﻝ ﺍﻳﻤﻨﻲ ﻭ ﻣﻘﺮﺭﺍﺗﻲ ﻗﻴﺪ ﺷﺪﻩ ﺑﺎﺷﺪ‬
‫‪ o‬ﺍﭘﺮﺍﺗﻮﺭﻫﺎ ﺑﺎﻳﺪ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﺍﻳﻤﻨﻲ ﺭﺍ ﺑﺸﻨﺎﺳﻨﺪ ﻭ ﺑﺪﺍﻧﻨﺪ ﻛﻪ ‪ S/R‬ﻳﻌﻨﻲ ﭼﻪ؟‬
‫‪ o‬ﺍﭘﺮﺍﺗﻮﺭﻫﺎﻱ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﻱ ﺍﻳﻤﻨﻲ ﺑﺎﻳﺪ ﺛﺎﺑﺖ ﺑﺎﺷﻨﺪ‪.‬‬
‫‪ ý‬ﺍﻟﺰﺍﻣﺎﺕ ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﺍﻳﻤﻨﯽ‪/‬ﻣﻘﺮﺭﺍﺗﯽ ‪:Safety/Regulation‬‬

‫ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﺑﺮﺍﯼ ﭘﺎﺭﺍﻣﺘﺮﻫﺎﯼ ﺍﻳﻤﻨﯽ‪/‬ﻣﻘﺮﺭﺍﺗﯽ ‪ Safety/Regulation‬ﻣﻄﺎﺑﻖ ﺍﻟﺰﺍﻣﺎﺕ ﺯﻳﺮ ﻣﻴﺒﺎﺷﺪ‪:‬‬
‫ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﻣﺬﮐﻮﺭ ﺑﺎﻳﺪ ﺣﺪﺍﻗﻞ ‪ 10‬ﺳﺎﻝ ﺑﺎﺷﺪ ﺑﻄﻮﺭﻳﮑﻪ ﺍﺻﻞ ﺳﺎﺑﻘﻪ ﺩﺭ ﻳﮏ ﻣﮑﺎﻥ ﻧﮕﻬﺪﺍﺭﯼ ﺷﻮﺩ ﻭ ﮐﭙﯽ ﺁﻥ ﺩﺭ ﻣﺤﻞ ﺩﻳﮕﺮ )ﻓﺎﻳﻞ‬ ‫•‬
‫ﺍﻟﮑﺘﺮﻭﻧﻴﮑﯽ ﻧﻴﺰ ﻗﺎﺑﻞ ﻗﺒﻮﻝ ﺍﺳﺖ(‪.‬‬
‫ﻣﮑﺎﻧﻬﺎﯼ ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﺑﺎﻳﺪ ﺩﺭ ﺳﺎﺧﺘﻤﺎﻥ ﻣﺨﺘﻠﻒ ﻣﻨﻈﻮﺭ ﺷﻮﺩ‪.‬‬ ‫•‬
‫ﻣﺪﺕ ﺯﻣﺎﻥ ﻧﮕﻬﺪﺍﺭﯼ ﺳﻮﺍﺑﻖ ﻣﺬﮐﻮﺭ ﺑﺎﻳﺪ ﺩﺭ ‪ Survey Plan‬ﺫﮐﺮ ﺷﺪﻩ ﺑﺎﺷﺪ‪.‬‬ ‫•‬
‫ﺭﻭﻳﻪ ﮐﻨﺘﺮﻝ ﺳﻮﺍﺑﻖ ﺑﺎﻳﺪ ﺑﺮﺍﯼ ﺑﺎﻳﮕﺎﻧﯽ ﺳﻮﺍﺑﻖ ﻣﺬﮐﻮﺭ ﺑﺎﺯﻧﮕﺮﯼ ﺷﻮﺩ ﻳﺎ ﺭﻭﻳﻪ ﺟﺪﻳﺪ ﺗﻬﻴﻪ ﺷﻮﺩ‪.‬‬ ‫•‬
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 65 :‬ﺍﺯ ‪70‬‬
‫‪ ý‬ﺗﺎﻳﻴﺪ )ﻗﺒﻮﻟﻲ( ‪:Approbation‬‬
‫‪ Approbation‬ﻋﺒﺎﺭﺕ ﺍﺳﺖ ﺍﺯ ﺗﺎﻳﻴﺪ ﻗﺎﺑﻠﻴﺖ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻳﻚ ﻣﺤﺼﻮﻝ ﺗﻮﺳﻂ ﻣﺮﻛـﺰ ﺗﺤﻘﻴﻘـﺎﺕ ﭘـﮋﻭ )ﻳـﺎ ﺍﻳـﺮﺍﻥ ﺧـﻮﺩﺭﻭ ﺩﺭ‬
‫ﺻﻮﺭﺕ ﺗﻔﻮﻳﺾ ﺍﺧﺘﻴﺎﺭ(‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 1‬ﻧﻤﻮﻧﻪ ﻗﻄﻌﺎﺗﻲ ﻛﻪ ﺗﺤﺖ ‪ Approbation‬ﻫﺴﺘﻨﺪ ﻗﺒﻞ ﺍﺯ ﺍﺧﺬ ﺗﺎﻳﻴﺪﻳﻪ )‪ (Acceptance‬ﺑﻪ ﻫﻤﺮﺍﻩ ﮔﺰﺍﺭﺵ ﺗﺴﺖ‬
‫ﻛﺎﻣﻞ ﺑﻪ ﻣﺮﻛﺰ ﺗﺤﻘﻴﻘﺎﺕ ﭘﮋﻭ ﺍﺭﺳﺎﻝ ﻣﻲ ﺷﻮﻧﺪ ﺗﺎ ﺑﺮﺭﺳـﻲ ﻭ ﻣـﻮﺭﺩ ﺗﺎﻳﻴـﺪ ﻗـﺮﺍﺭ ﮔﻴﺮﻧـﺪ‪ .‬ﺑـﺮﺍﻱ ﺍﻳـﻦ ﻗﺒﻴـﻞ ﻗﻄﻌـﺎﺕ‪،‬‬
‫‪ Acceptance‬ﺩﺭ ﺍﻳﺮﺍﻥ ﭘﺲ ﺍﺯ ﺍﺧﺬ ﺷﻤﺎﺭﻩ ‪ Approbation‬ﺍﺯ ﭘﮋﻭ ﻓﺮﺍﻧﺴﻪ ﺍﻧﺠﺎﻡ ﻣﻲ ﺷﻮﺩ‪.‬‬
‫ﺗﺬﻛﺮ ‪ : 2‬ﻣﻤﻜﻦ ﺍﺳﺖ ﻋﻼﻭﻩ ﺑﺮ ﺗﺴﺘﻬﺎﻱ ﺫﻛﺮ ﺷﺪﻩ ﺩﺭ ﻧﻘﺸﻪ ﺑﺮﺍﻱ ﻗﻄﻌﺎﺗﻲ ﻛـﻪ ﺩﺍﺭﺍﻱ ‪ Approbation‬ﻫـﺴﺘﻨﺪ ﺗـﺴﺘﻬﺎﻱ‬
‫ﺩﻳﮕﺮﻱ ﻧﻴﺰ ﺗﻮﺳﻂ ﻣﺮﻛﺰ ﺗﺤﻘﻴﻘﺎﺕ ﭘﮋﻭ ﺗﻌﺮﻳﻒ ﺷﻮﺩ ﻛﻪ ﺑﻪ ﻧﺎﻡ ‪ Validation Plan‬ﻳﺎ ‪Approbation Plan‬‬
‫ﻣﻌﺮﻭﻑ ﺍﺳﺖ‪ .‬ﻟﺬﺍ ﺩﺭ ﺧﺼﻮﺹ ﻗﻄﻌﺎﺕ ﺗﺤﺖ ‪ Approbation‬ﻻﺯﻡ ﺍﺳﺖ ﺩﺭ ﺍﺑﺘـﺪﺍﻱ ﭘـﺮﻭﮊﻩ ‪Approbation‬‬
‫‪ Plan‬ﺍﺯ ﭘﮋﻭ ﺩﺭﻳﺎﻓﺖ ﻭ ﺑﺮﺭﺳﻲ ﺷﻮﺩ‪.‬‬
‫ﺑﺮﺧﻲ ﺍﺳﺘﺎﻧﺪﺍﺭﺩﻫﺎﻱ ﻣﺮﺗﺒﻂ ﺑﺎ ﻗﻄﻌﺎﺕ ﺗﺤﺖ ‪ Approbation‬ﺩﺭ ﺟﺪﻭﻝ ﺫﻳﻞ ﻣﻌﺮﻓﻲ ﺷﺪﻩ ﺍﻧﺪ‪:‬‬
‫ﺷﻤﺎﺭﻩ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ‬ ‫ﺍﻧﺪﻳﺲ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ‬ ‫ﻋﻨﻮﺍﻥ‬
‫‪A125110‬‬ ‫‪E‬‬ ‫ﺗﻌﺎﺭﻳﻒ ‪Approbation‬‬

‫‪B200110‬‬ ‫‪E‬‬ ‫ﺭﻭﺵ ﺍﺟﺮﺍﻳﻲ‬
‫‪B200112‬‬ ‫‪C‬‬ ‫ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎﻱ ﺗﻜﻤﻴﻠﻲ‬
‫‪ ý‬ﺟﺴﺘﺠﻮﻱ ﻣﺸﺨﺼﻪ ‪ Approbation‬ﺑﺮ ﺭﻭﻱ ﻧﻘﺸﻪ‪:‬‬
‫ﺑﺮ ﺍﺳﺎﺱ ﺍﻃﻼﻋﺎﺕ ﻣﻨﺪﺭﺝ ﺩﺭ ﻧﻘﺸﻪ ﺍﮔﺮ ﻫﺮ ﻗﻄﻌﻪ ‪ Approbation‬ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ ﺑﺎ ﻋﻼﻣـﺖ ‪ A‬ﺩﺭ ﺭﻭﻱ ﻧﻘـﺸﻪ ﻧـﺸﺎﻥ ﺩﺍﺩﻩ‬
‫ﺷﺪﻩ ﺍﺳﺖ ﻭ ﺍﮔﺮ ﻗﻄﻌﻪ ﻣﺸﻤﻮﻝ ﺷﺮﺍﻳﻂ ‪ Approbation‬ﻧﺒﺎﺷﺪ ﺑﺎ ﻋﻼﻣﺖ ‪ N‬ﺩﺭ ﻧﻘﺸﻪ ﻣﺸﺨﺺ ﺷﺪﻩ ﺍﺳﺖ‪.‬‬
‫‪APPROBATION MARK‬‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬66 : ‫ﺻﻔﺤﻪ‬
(OPS) ‫ﻣﺤﺘﻮﻳﺎﺕ ﺑﺮﮔﻪ ﻋﻤﻠﻴﺎﺕ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ‬
Process sheet (or operation sheet):
On operation sheet are to be mentioned:

⇒ List of specific equipment (E.g.: Table – size LxWxH - ref.: x), machine, dies, production
fixture, etc ….
⇒ List of handling tools, characteristics and reference - cutter, driver, brush, …,
⇒ Safety information (specific to station),
⇒ List of Safety clothes this their characteristics and reference,
⇒ List of part supply at the station, includes the part number of the part coming from previous
station (at each stage of process the part number is supposed changed),
⇒ List of consumable products and reference - oil, glue, soap-water (% of dilution ?) …,
⇒ Showing Sitting, locating, clamping, tools, etc (if concern, mainly mechanical part, but also
other)
⇒ List of process parameters with their tolerances,
⇒ Maintenance instructions, level 1 (maintenance done by operator himself),
⇒ Step by step the operation to be done by operator,
⇒ List of control equipments - fixture, calliper, gauge, ….
⇒ List of operations, parameter, frequency, … of control,
⇒ Etc…
Everything is done, available, necessary, etc… at station, have to be mentioned on process

sheet and that must be visible in Survey Plan.
If one of these parameters is changed, it necessitates to check the incidence before to be
validated.
‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬
‫ﺗﺎﺭﻳﺦ ‪1384/12/20 :‬‬
‫ﺻﻔﺤﻪ ‪ 67 :‬ﺍﺯ ‪70‬‬
‫ﺿﻤﻴﻤﻪ ﺷﻤﺎﺭﻩ ‪4‬‬

‫ﻋﻼﻳﻢ ﺑﺮﮔﻪ ﻓﺮﺁﻳﻨﺪ ﺗﻮﻟﻴﺪ )‪ (OPS‬ﺑﺮﺍﻱ ﭘﺮﻭﺳﻪ ﻣﺎﺷﻴﻨﻜﺎﺭﻱ‬
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬68 : ‫ﺻﻔﺤﻪ‬
(Gautier ‫ ﻣﻨﺘﺸﺮ ﺷﺪﻩ ﺗﻮﺳﻂ ﻛﺎﺭﺷﻨﺎﺱ ﭘﮋﻭ )ﺁﻗﺎﻱ‬CTFE ‫ﺭﺍﻫﻨﻤﺎﻱ‬
HG 268 - Definition of CTFE control – Revision 00 - Hervé GAUTIER – 30/06/04
OBJECT: HG 268. Definition of CTFE control

This aim of this document is to explain PSA expectations for the CTFE control (Caractéristiques
Techniques Fonctionnelles Essentielles) to be applied on ELECTRICAL PARTS.
Translation in English, CTFE means “Elementary Functional Technical Characteristics”.
As you know, CTFE should be defined by supplier in order to check and guarantee the quality of its
production. These control parameters used for CTFE shall be measurable, according to drawing
specifications (Physical values measured on part compared to theoretical values with tolerance
defined on drawing or STE). It could be dimensional parameters, weight checking, others.
When the CTFE parameters are defined, local supplier has to calculate Cp and Cpk for each
parameter according to PSA Standard Q54 4000.
With this result you can follow the production and implement corrective actions if there is some
deviations.
You will be able also to know what is the situation of your part compared to theoretical values
(CTFE).
Best regards
Herve GAUTIER
SOMMAIRE
1. INTRODUCTION
1.1. WHAT ABOUT CTFE ?
1.2. OBJECTIVE OF THE CTFE
2. CTFE CONTROLS
2.1. RESPECT OF THE FUNCTIONNAL DRAWING
2.2. RESPECT OF PERFORMANCES
2.2. RESPECT OF CHARACTERISTICS
2.2. CTFE : END LINE CONTROL
2.3. CTFE EXAMPLE
3. CONCLUSION
1. INTRODUCTION
1.1. WHAT ABOUT CTFE ?

CTFE are the Characteristics Technical Functional Elementary. It contains:
• The main dimensions of the functional drawing,
• The main characteristics (electrical performances or other)
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬69 : ‫ﺻﻔﺤﻪ‬
This document is a part of the supplier deliverable listed in the CMQ (Clauses of Management
and Quality) signed by PSA and the supplier for each project.
1.2. PURPOSE OF THE CTFE

To improve the product quality level is one of PSA priorities.
Following this target, the control of CTFE parameters by the supplier is the guaranty for PSA
that the product complies with technical specifications.
2. CTFE CONTROLS
2.1. RESPECT OF FUNCTIONAL DRAWING

The local part has to be in conformity with the functional drawing.
The main dimensions of the functional drawing have to be checked according to CTFE file.
Please find below some examples:
• Dimensions regarding fitment point or main dimensions (example: Length, Height or
Terminal’s height for battery).
• Type and position of fixing holes
• Angular position of fixation holes / axes (for speaker or starter)
• And so on.
2.2. RESPECT OF PERFORMANCES

Performances of local part have to be in compliance with PSA standard.
• Nominal capacity or current for Battery.
• The local starter performances have to comply with the class exigencies
• And so on.
2.3. RESPECT OF CHARACTERISTICS

Characteristics of local part have to be in compliance with PSA standard.
• Weight for injected parts.
• Weight for final product (example: battery)
• Leakage test for battery, FRT or RR fog light
• Electrical test (bulb or other)
• And so on
2.4. CTFE : CONTROL

The supplier has to do a list of parameters (see above chapters) including these following
information:
o marks,
o Tolérances,
o Equipement for the controls,
o Type of control,
o Frequencies of the controls,
o Process capability (cf. definition below, Cp and Cpk)
206-210 :‫ﺷﻤﺎﺭﻩ‬
1384/12/20 : ‫ﺗﺎﺭﻳﺦ‬
70 ‫ ﺍﺯ‬70 : ‫ﺻﻔﺤﻪ‬
Process capability has to prove that manufacturing facility is able to produce in a statistic law
and to respect predefine tolerances. Two variable are used:
• Process capability Cp: take only the process positioning,
• Product capability Cpk,: take the process dispersion and the position of the average value
in the tolerance zone.
Notations :
x : Characteristic
µ(x) : Global average estimated
Ti(x) : Lower tolerance
Ts(x) : Upper tolerance
Cp(x) = [Ts(x)-Ti(x)] / [6.σَ(x)]

and
Cpk(x) = [Ts(x) – µ(x)] / [3. σَ(x)] ou Cpk(x) = [µ(x) –Ti(x)] / [3.َσ (x)]
3. CONCLUSION
The CTFE document offers a good idea of the breakaway of a product during its production. At
least, quality is improved for the customer and the supplier by reducing the ppm.
This document, like the other deliverable listed in the CMQ, is obligatory for the validation and
acceptance of a product and a process.

Rahname Survey Plan

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‫ﺷﻤﺎﺭﻩ‪206-210 :‬‬

‫ﺭﺍﻫﻨﻤﺎﻱ ﺗﻬﻴﻪ ‪Survey Plan‬‬

‫ﻓﺼﻞ ﭘﺎﻧﺰﺩﻫﻢ‪ :‬ﻟﻴﺴﺖ ﻣﺸﺨﺼﻪ ﻫﺎﻱ ﻣﻬﻢ ﻣﺤﺼﻮﻝ )‪(List of CTFE‬‬

‫‪Survey Plan‬‬ ‫‪Doc No.:‬‬

‫‪Provided By:‬‬ ‫‪Accepted By:‬‬ ‫‪Approved By:‬‬

‫‪Date:‬‬ ‫‪Date:‬‬ ‫‪Date:‬‬

‫ﺗﺬﻛﺮ ‪ : 3-0‬ﺍﻟﺰﺍﻣﺎﺕ ﺑﺎﻳﮕﺎﻧﯽ‬

Survey Plan ‫ﺟﻠﺪ‬

Production Plant : Tehran – 12th km Makhsoos Road

‫ﻣﻌﺮﻓﻲ ﺳﺎﺯﻧﺪﻩ ﻭ ﻗﻄﻌﻪ‬

‫‪ (1-1‬ﻣﻌﺮﻓﻲ ﺳﺎﺯﻧﺪﻩ ) ‪( Introduction of Supplier‬‬

‫‪ (2-1‬ﻣﻌﺮﻓﻲ ﻗﻄﻌﻪ ) ‪( Introduction of Part‬‬

Survey Plan ‫ﻓﻬﺮﺳﺖ ﻣﺤﺘﻮﻳﺎﺕ‬

2) Summary content of survey plan

‫ﺗﺬﻛﺮ ‪ : 1-2‬ﻓﺼﻠﻬﺎﻱ ﻣﺨﺘﻠﻒ ﺑﺎ ﺫﻛﺮ ﺷﻤﺎﺭﻩ ﻓﺼﻞ ﻭ ﺑﺎ ﺩﻳﻮﺍﻳﺪﺭ ﺍﺯ ﻫﻢ ﺟﺪﺍ ﻣﻲ ﮔﺮﺩﻧﺪ‪.‬‬

Survey Plan ‫ﻟﻴﺴﺖ ﺗﻐﻴﻴﺮﺍﺕ‬

3) Survey plan modification list

00 Creation of the whole document Hosseini 13/05/2004

List of drawings is modified (ver-01)

‫ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ‪ISO TS 16949‬‬

‫ﺷﮑﻞ ‪ :1-4‬ﻧﻤﻮﻧﻪ ﺗﻮﺻﻴﻪ ﻧﺎﻣﻪ ‪ISO TS 16949‬‬

‫ﺗﻌﻬﺪﻧﺎﻣﻪ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ‬

‫‪ ý‬ﺍﮔﺮ ﻗﻄﻌﻪ ﺣﺎﻭﻱ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﺑﺎﺷﺪ‪:‬‬

‫‪ ý‬ﺍﮔﺮ ﻗﻄﻌﻪ ﺣﺎﻭﻱ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ ﻧﺒﺎﺷﺪ‪:‬‬

‫‪ ç‬ﺍﻟﺰﺍﻣﺎﺕ ﻓﺮﻣﺖ ﺗﻌﻬﺪ ﻧﺎﻣﻪ ﻣﻮﺍﺩ ﻣﻤﻨﻮﻋﻪ‪:‬‬

Company name: Reference of material or component:

HAMGAM KHODRO ASIA CO. 9635997880

Address: Description of the material or component:

5893 MOHAMMAD REZA JABBAR ZARE

Done at: ISFAHAN On: 10th sep 2005

MOHAMMAD REZA JABBAR ZARE

‫ﻟﻴﺴﺖ ﺍﻓﺮﺍﺩ ﻣﺮﺗﺒﻂ ﺑﺎ ﭘﺮﻭﮊﻩ‬

‫‪6) List of correspondents‬‬

‫‪7) List of drawings‬‬

‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪ )‪(List of production means‬‬

‫‪ (1-8‬ﻟﻴﺴﺖ ﻣﺎﺷﻴﻦ ﺁﻻﺕ ﺗﻮﻟﻴﺪ ) ‪( List of Machinary‬‬

‫‪ (2-8‬ﻟﻴﺴﺖ ﻗﺎﻟﺒﻬﺎﻱ ﺗﻮﻟﻴﺪﻱ ) ‪( List of Mould‬‬

‫‪ (3-8‬ﻟﻴﺴﺖ ﻓﻴﻜﺴﭽﺮﻫﺎ ﻭ ﺍﺑﺰﺍﺭﻫﺎﻱ ﺗﻮﻟﻴﺪ ) ‪( List of Production Tool‬‬

‫ﺳﺎﺯﻧﺪﻩ ﻓﻴﻜﺴﭽﺮ ﻳﺎ ﺍﺑﺰﺍﺭ‬ •

8) List of production means

8-2) List of Mould

8-3) List of Production Tool

‫ﺷﮑﻞ ‪ : 1-8‬ﻧﻤﻮﻧﻪ ﺩﻳﮕﺮﯼ ﺍﺯ ﻣﻌﺮﻓﯽ ﺗﺠﻬﻴﺰﺍﺕ ﺗﻮﻟﻴﺪ‬

‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﻛﻨﺘﺮﻟﻲ )‪(List of control gauges‬‬

‫‪ (1-9‬ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺁﺯﻣﺎﻳﺸﮕﺎﻩ ) ‪( List of Laboratory Equipment‬‬

‫‪ (2-9‬ﻟﻴﺴﺖ ﮔﻴﺠﻬﺎ ﻭ ﻓﻴﻜﺴﭽﺮﻫﺎﻱ ﻛﻨﺘﺮﻟﻲ ) ‪( List of Gauge and Fixture‬‬

9) List of control gauges

9-2) List of Gauge and Fixture

‫ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ ﻭ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ‬

‫‪ (1-10‬ﻟﻴﺴﺖ ﻣﻮﺍﺩ ﺍﻭﻟﻴﻪ )‪(List of Row Materials‬‬

‫‪ (2-10‬ﻟﻴﺴﺖ ﻗﻄﻌﺎﺕ ﻧﻴﻤﻪ ﺳﺎﺧﺘﻪ )‪(List of Sub-components‬‬

10) List of row materials and sub-components

10-2) List of Sub-components

‫ﭼﻴﺪﻣﺎﻥ ﻓﺮﺁﻳﻨﺪ )‪(Process lay-out‬‬

‫ﺷﮑﻞ ‪ :1-11‬ﻧﻤﻮﻧﻪ ﺍﯼ ﺍﺯ ﻟﯽ ﺁﻭﺕ ﻓﺮﺁﻳﻨﺪ‬

‫ﭼﻴﺪﻣﺎﻥ ﺟﺮﻳﺎﻥ ﻣﺤﺼﻮﻝ)‪(Lay-out and Product flow‬‬

‫ﺷﮑﻞ ‪ :1-12‬ﻧﻤﻮﻧﻪ ﺍﯼ ﺍﺯ ﭼﻴﺪﻣﺎﻥ ﺟﺮﻳﺎﻥ ﻣﺤﺼﻮﻝ‬

‫ﻧﻤﻮﺩﺍﺭ ﺟﺮﻳﺎﻥ ﻓﺮﺁﻳﻨﺪ )‪(Flow Process Chart - FPC‬‬

‫ﺷﮑﻞ ‪ :1-13‬ﻧﻤﻮﻧﻪ ﻫﺎﻳﯽ ﺍﺯ ﻧﻤﻮﺩﺍﺭ ﺟﺮﻳﺎﻥ ﻓﺮﺁﻳﻨﺪ‬