(3P 35A 1200A) Pion English Users Manual Rev P3CE1 - 06

3P 35A ~ 1200A
Thyristor Power Controller User’s Manual
Rev P3CE1_06
PIONENG Co., Ltd.

3Phase: D-Series 35~1200A Rev P3CE1_06
Safety information
Before using this equipment, be sure to read the safety instructions carefully so that you can prevent safety risk
or accidents. This product is a device that supplies electric power(heater, etc.)using phase control or cycle control.
If there is a possibility of a serious accident or injury if the instructions are violated.
(a) When installing and using this device in a facility where a failure of this device can cause great loss or danger
install and use a separate protective facility in two layers for safety, and safety devices (breakers, etc.) are
easily accessible close to the product. Install where possible
(b) To supply and cut off power to the product, install a switch or circuit breaker in a place where it is convenient
to operate, and cut off the all power when the circuit breaker is turned off. (Please use a circuit breaker/wire with
a capacity of 4.5A more /1ea, AWG20 more/1ea)
(c) Install on the panel and provide protective grounding to the device enclosure to prevent accidental electric
shock.
(d) Make sure that the supply voltage of the power supply matches the rated voltage of this unit and that the
load current is within the recommended range of the rated current of the unit.
(e) After checking the control input wiring, turn on the control power. If there is no abnormality, make sure that
the main input power and load wiring match the wiring method and turn on the power.
(f) The power supply is very dangerous when the load is open. Be sure to turn on the power after connecting the
load. The Thyristor is short-circuited characteristically in case of a fault, which makes it impossible to control.
If there is no safety device on the outside in case of above, please make a separate safety device for fire and
heater breakage due to overheating of the heater and please cut off the main power when not in use.
(g) When replacing the fuse, be sure to replace after the main power and the control power of the equipment
are turned off.
In case of violating the instructions, minor injury or product damage occurs.
(a) Use within the rated/performance range.

(b) When cleaning, wipe with a dry towel and do not use water or organic solvents.
(c) Make sure that this conductive material does not flow into the product.
(d) Do not touch the output terminals as leakage current flows even after the power supply is cut off.
(e) Use 2 or more people or moving equipment to install and move the product.
1. Operating environment
(a) Since the operation guarantee temperature is 0℃ ~ 50℃, please adjust the ventilation and ambient tempera-
ture temperature so that the panel internal temperature does not exceed this. The rated current standard of
the device is 25℃. If the ambient temperature exceeds this value, the load current should be lowered.
(b) Do not install the unit in places where excessive humidity (20 ~ 85% RH) and condensation may occur when
using the unit.
(c) Do not install this product in locations subject to flammable, explosive, or corrosive gases, or where there are
electrically conductive materials such as carbon or iron.
(d) Install it away from high temperature.
(e) Install it vertically for heat dissipation.
2. This product can be used in the following environments
(a) Indoors (environmental conditions satisfied within rating/performance)
(b) Altitude below 2,000m
(c) Pollution Degree 2 ( Pollution Degree 2 )
(d) Installation Category Ⅲ ( Installation Ⅲ )
3. Arbitrary disassembly, modification and inspection of equipment
(a) Do not replace any parts other than Fuse and Thyristor Module.
(b) When an error occurs, please request the warranty service to us. If the parts inside the device are arbitrarily
replace or manipulated, the product quality cannot be guaranteed.
(c) Disconnect the power of the equipment and the main power before checking.
(d) Loose bolts of the main power terminal, the load connection terminal, and the fuse terminal may increase the
heat generation and damage the wiring or cause fire. Thus please check the status of the equipment.
(e) Please be careful not to let foreign matter get inside the device.
4. This manual may be revised without notice to improve the performance of the device and must be kept with the
device.
PIONENG Co., Ltd. 2 www.pioneng.com

Safety information
1. Packing box
THIS SIDE UP FRAGILE
RECYCLE KEEP DRY
2. Notation on safety
If there is a possibility of a serious accident

CAUTION HIGH VILTAGE or injury if the instructions are violated
In case of violating the instructions, minor

HOT SURFACE injury or product damage occurs.
3. Product Label
Alternating Current Voltage (ACV) V Direct Current Voltage (DCV)
Not used Protective earth

Contents
1. Device ordering model codes 5

1. General
2. Device label description 5
1. Main feature 6
2. Product description 2. Products factory settings 7
3. Output characteristic 7
4. System configuration 8
5. Power ON display / Parts description 9
3. Install 1. Dimension & Mounting 10

2. Control terminals description & Flow chart of the operation
(1) Control input terminals description 12
(2) Flow chart of the operation on menus 13
3. Control signal connection description
(1) Current input 4~20mA DC 15
(2) Voltage input 1~5V, 0~5V, 0~10V DC 15
(3) External VR10K input 16
(4) Relay ON/OFF control 16
(5) Simultaneous use of control signal & VR10K 17
(6) For simultaneous control of several power 17
controllers by use with single unit of 4~20mA
(7) MODBUS(RS-485) control 18
1. MAX output limit 23

4. Functions and operation
2. Elevation 23
3. Over current Set 24
4. Soft start / Up / Down time set 25
5. Control input signal setting 26
6. Control method 27
7. Current monitor / Display 28
8. Setting transformer coupled load 28
9. Temperature (Heat sink) warning alarm 29
10. Loads disconnection alarm 29
11. Output power test mode operation 30
12. Thyristor failure alarm 30
1. Feedback option operation flow chart 31

5. Option
2. Display setting in feedback control 32
3. Adjusting output response sensibility in feedback control 32
4. Current feedback (Constant current) 33
5. Voltage feedback (Constant voltage/Current limit)
(1) Constant voltage 34
(2) Current limit 35
6. Power feedback (Constant power) 36
7. Transmission output 37
8. When controlling 3channel(Each phase, Option: 3C/3S) 38
9. DC FAN 38
6. Description of alarm(Display) 39
7. Appendix 1. When there is no output during commissioning 41

(In controlling 4~20mA)
2. Formula for calculating design load (Ampere) 42
3. Accurate measurement method of thyristor (SCR) 43
output current and voltage

1. General
1. Device ordering model codes
P I O N ① ② ③ ④ ④ ④ ⑤ ⑤ ⑥
Series PION Pion series
D : Digital
A : Analog
Implementation ①
L : Lite digital
UL or UD : UL series
1 : Single phase
Input type ② 2 : Single phase - 2 Legs
3 : Three phase
W : Free voltage (190~480VAC)

[ Special voltage (VAC) ]
D : 25 ~ 50 K : 30 ~ 105
Input voltage F : 50 ~ 155 J : 65 ~ 160
(R. S. T)
③ L : 85 ~ 220 S : 120 ~ 280
R : 135 ~ 300 Q : 160 ~ 380
H : 440 ~ 550 M : 550 ~ 690
2 : 220VAC (110~230VAC- –Analog model )
Related current ④ 35 ~ 2000(A)
00 : Standard 0P : Power feedback

0D : FAN alarm 0I : Current feedback
⑤ 0V : Voltage feedback TO : Translation output
Option 3C : 3 Channel control - N Phase connection
3S : 3 Channel control – Open delta connection
⑥ Blank : Basic type
2. Device label description
Device label contain basic

information and customer
service information about
Model
Product related product.
Control Power
Date code Device label attached bottom
of front cover on the product.
Customer service

2. Product description
1. Main feature
Division Specification
Power supply voltage 220~440 VAC ( Min 190 ~ Max 480, R.S.T : Free voltage )
Related current (A) 35, 50, 70, 90, 110, 130, 160, 200, 250, 300, 400, 500, 600, 750, 850, 1000, 1200
Operation frequency 50/60Hz (Automatic discriminating)
Control methods Phase control, Zero crossing control, Combination control ( Phase + Zero crossing)
Control input 4~20mA, 1~5V, 0~5V, 0~10V, VR10 KΩ, MODBUS (ASCII/RTU)
Load types Heater coupled load (Phase / zero crossing), Inductive load (Phase)
Minimum load More than 1A
Output range 0~99%
Output resolution Signal (4~20mA etc) Control: 12Bit MODBUS Control: 14Bit
Environment Humidity : 20~90% (without condensation) Ambient temperature : 0~50℃
Insulation resistance Power terminal ~ case : More than 200MΩ (at 500VDC)
Forced air cooling type - With automatic Fan On/Off function

Cooling method
(When heat sink temperature exceeds 40℃,Fan on and when it is below 30℃,Fan off)
220VAC±10% (50/60Hz) , Option: 110VAC±10% (50/60Hz)

Control Power - (35~200A)/45W, (250,300A)/65W, (400,500A)/105W, (600,750A)/145W, (1000,1200A)/185W (Including fan)
- If you are using a 110V control power you must replace the cooling fan (110VAC)
Alarm1,2(1a 250VAC 5A): Over Current, Over-heating alarm, FUSE break, Thyristor Failure
Alarm output
Over-heating warning, Load open
Current display (True RMS) Input signal (4~20mA, 1~5V, 0~5V,0~10V, VR10KΩ)
Fuse disconnection alarm Equipped with automatic recovery circuit
RUN/STOP (Contact input) Transformer coupled load MODE
Soft up/down(0~900sec) Main switch (R.S.T) block display (ACOF)
Basic function Thyristor failure alarm Status display & alarm display
Over current setting Loads disconnection alarm
Soft start(0~900sec) Max output limit (0~100%)
Manual output test MODBUS (RS-485)
Elevation function Manual operation
FAN failure alarm

3 Channel control mode
Current limit (Voltage feedback)
Option
Current / Voltage / Power feedback
Transmission output [Transmits the output value of the R.S.T current (by 4~20mA)]

2. Products factory settings
Function Unit Default Reference page

Max output limit % 100 23
Soft start time 3 25
Soft up time sec 2 25
Soft down time 2 25
Control signal 4~20mA 26
Over current A Max value 24
Output display A/% Ampere 28
Control method Phase control 27
Coupled load Resistive / Inductive Resistive 28
Attention temperature alarm ℃ OFF 29
Simultaneous use of control signal & VR10K ON/OFF OFF 17
Inductive load mode ON/OFF OFF 28
Open load alarm A OFF 29
MODBUS Function OFF 18~22
3. Output characteristic
Output (%) MAX output limit(%)

(1) Max output setting 100.0 100
characteristic
80.0 80
60.0 60
40.0 40
20.0 20
4.0 5.6 7.2 8.8 10.4 12.0 13.6 15.2 16.8 18.4 20.0
(2) Output voltage (VAC) PION 출력전압 측정값

400
according to input signal 380
360 100%
340
320
300
280
260 INPUT( 360 VAC )
240
220
200
180
160
140
120
100
80
60
40
20
0 0%
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
[Control signal : 4~20mA]

4. System configuration
(1) Three phase (35A~1200A)
Run / Stop AC190~480V / 50~60 Hz
Auto / Manual Display
4~20mA, 1~5V Micro processor

(32Bits Arm core)
0~5V, 0~10V
Ext. 10KΩ
RS-485 (MODBUS)
Control
Alarm 1
Current
Alarm 2
Control power SMPS
Frame Heater
Ground
(2) Single phase(90A~1000A)
Run / Stop AC190~480V / 50~60 Hz
Auto / Manual Display
4~20mA, 1~5V Micro processor

(32Bits Arm core)
0~5V, 0~10V
Ext. 10KΩ
Control
RS-485 (MODBUS)
Alarm 1
Current
Alarm 2
Control power SMPS
Frame Heater
Ground

5. Power on display / Parts description
Display (LED)
Parts description -Display the operation functions and parameters.
Function keys
RESET
MAX SOFT.S OVER.C MODE
Reset switch
디지털전력제어기
Device brand name
Device label
◈ Model
TRUE RMS Made in Korea
◈ Date code
◈ C/S Tel.
Power ON display Phase

3 Phase 1 Phase 3 Channel
Software version
Model no.
0: 35(A) 1: 50(A) 2: 70(A)
485 C V
KW
AL1 %A 3: 90(A) 4: 110(A) 5: 130(A)
AL2 S℃
RUN MODE MAX.O SOFT.S OVER.C 6: 160(A) 7: 200(A) 8: 250(A)

9: 300(A) A: 400(A) b: 500(A)
RESET
MAX.O SOFT.S OVER.C MODE
c: 600(A) r: 750(A) E: 850(A)
H: 1000(A) t: 1200(A)
Mounting position
Inside configuration
Cooling fan
Input terminal (R.S.T)
Fuse
SCR( Thyristor )
Precision C.T
Control signal terminals
Control borad:
- 32Bit micro process
- High reliability
- 2.03us precision control
- 12Bit A/D

3. Install
1. Dimension & Mounting
(1) Dimensions
R S T
90
U V W
Attachment Main power

Rated current(A) W H D W1 H1 T Kg bolt bolt
35, 50 115 240 180 93 230 30 4 M4 M6
70, 90 124 282 190 101 270 30 5 M4 M6
110, 130 124 384 207 101 372 30 7 M4 M8
160, 200 166 409 210 143 397 30 10 M4 M8
250, 300 219 510 266 170 490 50 22 M6 M10
400, 500 294 570 266 230 550 50 38 M6 M12
600, 750, 850 375 570 314 300 550 70 58 M8 M12
1000, 1200 539 690 360 470 640 80 84 M12 M12
(2) Mounting
200 mm over
30 mm over / 250A more than 50 mm
1. The instrument shall be mounted perpendicularly.

2. Do not block the ventilation openings.
3. When mounting more then 2 devices, must have gap at least 30 or 50 mm.

3. Install
Alarm 1,2 : N.O (Normally Open)

AL1: Over current, Over-heating alarm, FUSE break, Thyristor failure
[ Example of using SCR ] AL2: Over-heating warning, Load open
Temperature
Main source
controller
R S T
4~20mA, 1~5V, 0~5V Temp. sensor

RESET
0~10V, VR10K, MODBUS
MAX SOFT.S OVER.C MODE
디지털전력제어기
Heater
TRUE RMS Made in Korea
[ Control signal terminals ]

Alarm 1,2
AL1/OUT (output)
Control power
AL2/OUT
Option
(Frame Ground)
TO (-) TO (+) COM AL2 AL1 FG ACV ACV

11 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7 8 9 10
VR1/
485(-) 485(+) RUN COM MAN VR3 VR2 COM mA(+) Vin(+)
RS-485 3 2 1
RUN: RUN - Short

STOP - Open VR
(10KΩ)
4~20mA
MAN : (-)
V (+)
Short - Control by VR 10KΩ.

1~5 VDC Set by mode selection
Open– Control by 4~20mA, 1~5V 0~5 VDC on Menu.( Page 15 )
0~5V, 0~10V 0~10 VDC
[ Set in menu]

3. Install
2. Control terminals description & Flow chart of the operation
(1) Control input terminals description
※ Frame ground (M5)
Alarm 1,2 : N.O (Normally Open)

AL2: Over-heating warning, Load open
Alarm 1,2
AL1/OUT Control power
(output)
AL2/OUT
Option
(Frame Ground)
TO (-) TO (+) COM AL2 AL1 FG ACV ACV

11 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7 8 9 10
VR1/
RS-485 3 2 1
RUN : RUN - Short

STOP - Open VR
(10KΩ)
4~20mA
MAN : (-)
V (+)
Short - Control by VR 10KΩ.

1~5 VDC Set by mode selection
Open– Control by 4~20mA, 1~5V 0~5 VDC on Menu.( Page 15 )
0~5V, 0~10V 0~10 VDC
[ Set in menu]
1. Turn off the main power supply before wiring on instrument.

2. After checking the polarity of terminal, connect wires at the correct positions.
WARNING ! 3. Do not wiring to the unused terminal.

(2) Flow chart of the operation on menus SOFT 2 S

S: 3 Soft start time set P 25
Power ON, Reset, Stop/RUN
SOFT
Parameter : 0~900sec
Power ON [ Product Information ]
U: 2 Soft up time set P 25
SOFT Parameter : 0~900sec
RESET
D: 2 Soft down time set P 25
SOFT Parameter : 0~900sec

MODE 2 S Page
Rotation
A: A Select current display P 28

OVER 2 s
A A : 3-phase average current value 0~Rated Over current alarm set P 24
Current (A)
r A : R-phase current value
MODE
Parameter : 0 ~ Max.(A)
S A : S-phase current value
t A : T-phase current value
MODE Return to Main
A %: Phase average power(%)
r %: R-phase output(%)
S %: S-phase output(%) option MAX 2 s
Maximum output limiter P 23
t % : T-phase output(%) 0~100%
A V : 3-phase average voltage value Parameter : 0~100%
option The maximum output from instrument
AP KW : 3-phase average power value
MAX will not exceed the output limitation
Sn A : Display in sequence the R.S.T current when output limiter is set to % by user.
Snr : Display in average current, average- Refer to Page 7 as OUTPUT Characteristic graph.
voltage, power, and output
E: 0~100% Elevation function P 23

C : PC Control method set P 27 It is function that can maintain the
minimum output depending upon
PC : Phase control MAX parameters even though control input
MODE CCF : Zero crossing control signal is the least.
CAC: Combination control - Can be used in combination with maximum
(phase + zero crossing) Rotation output limit function
I : 420 Control signal set P 26

OVER 5 s
420 : 4~20mA
xx A [ Over current setting ]
15 : 1~5V
MODE 05 : 0~5V
010 : 0~10V R: oF Heater break alarm set P 29
3cH : 3-Phase 4~20mA (option)
S: oF OF : Heater break alarm off R.S.T Setting
485 : MODBUS
XX A : 1~Rated current (A)
T: oF
N : oF Use of a inductive P 28
OVER
OF : Use of a heater coupled load
MODE
ON : Use of a inductive coupled load Rotation
T : oF Over temp. caution (Heat sink) P 29

MAX 5 s
OF : Function off 100 % [ Maximum output limiter ]
MODE
50~70℃ : Alarm_2
M : 0% Manual output test mode P 30
Simultaneous use of control Parameter : 0~ 100%

V : oF P 17
MAX - Output test control by Up/Down
signal & VR10K
button (0~100%)
MODE
OF : Function OFF
002 V Control signal input voltage display
ON : Simultaneous use of control signal
& VR10K When measuring 4~20mA input terminal
Rotation MAX
with DC voltage in normal control signal
input, ”0.2~1.0 (VDC)” should be
: UP Key : Down Key Rotation measured.
MODE 5 s
A: A [ Display setting ]
MODE 2 s Save & Return to main
* MODBUS(RS485)
B : OFF Parameter set mode < See next page>

3. Install
(3) MODBUS(RS-485) Setting
“485” LED on : RS485 active.
“ 485 ” : RS485 on & Monitoring mode

“ 485 C ” : RS485 on & Control by MODBUS
485 C V
KW
AL1 %A
AL2 S℃
Cont. RUN MODE MAX.O SOFT.S OVER.C
Select current display

B : OFF
OFF - Function off
MODE
RTU - RTU Protocol
ASC - ASCII Protocol
Address set
A: 1
Parameter : 1~99
MODE
BPS set ( BPS )

R : 96
12 : 1,200 24 :2,400
MODE
48 : 4,800 96 :9,600
192 : 19,200 384 : 38,400
576 : 57,600 115 : 115,200
P : n1 Parity
n1 : no parity,1stop, 8bit
MODE n2 : no parity,2stop, 8bit
E1 : even parity,1stop.rtu-8bit, ascii-7bit
01 : odd parity,1stop.rtu-8bit, ascii-7bit
MODBUS On/Off set

C : OF
ON : “I : 485” - Control by MODBUS(RS485)
MODE
OF : Control mode OFF (Using monitoring)
Setting response delay time

D : 10
Set the response delay time to communi- If there is no key operation for 90 seconds
cation ( 0~500ms ) will automatically return to main display.
MODE
Rotation MODE 2 s Save & Return to main
: Up Key : Down Key

3. Install
3. Control signal connection description Alarm 1,2 : N.O (Normally Open)

(1) Current input 4~20mA DC
1 2 3 4 5 6 7 8 9 10
VR1/
485(-) 485(+) RUN COM MAN VR3 VR2 COM mA(+) Vin(+) RESET
MODE 2 s
(-) (+)
4~20mA
RUN: Short-RUN
Open-STOP MODE
I: 420 Control signal set

420 : 4~20mA
15 : 1~5V
MODE
05 : 0~5V
010 : 0~10V
3cH : 3-Phase 4~20mA
(option)
Rotation 485 : MODBUS
Default : 4~20mA MODE 2 S Save & Return to main disp.
When measuring 4~20mA input terminal with

DC voltage in normal control signal input, : Up Key : Down Key
”0.2~1.0 (VDC)” should be measured.
(2) Voltage input 1~5V , 0~5V, 0~10V DC
1 2 3 4 5 6 7 8 9 10
VR1/
485(-) 485(+) RUN COM MAN VR3 VR2 COM mA(+) Vin(+) RESET
MODE 2 S
(-) (+)
V
RUN: Short-RUN
1~5, 0~5, 0~10(V)
Open-STOP MODE
I: 420 Control signal set

420 : 4~20mA
15 : 1~5V
MODE
05 : 0~5V
010 : 0~10V
3cH : 3-Phase 4~20mA
(option)
Default : 4~20mA Rotation 485 : MODBUS
Control input signal change to

“ 1~5V, 0~5V, 0~10V’. MODE 2 S Save & Return to main disp.
: Up Key : Down Key

3. Install

(3) External VR10K input
1 2 3 4 5 6 7 8 9 10
VR1/
3 2 1
(1) Connect 4(COM) & 5(Manual) terminals .

RUN: Short-RUN VR ( Change to manual mode )
(10KΩ)
Open-STOP
(2) 6,7,8 terminals volume connect (10KΩ)
(3) When 3(RUN) and 4(COM) are shorted,
the manual volume value is output.
3(RUN), 4(COM), 5(Manual) terminals

Non-powered relay input .
(4) Relay On/Off control
1 2 3 4 5 6 7 8 9 10
VR1/
(1) Connect 4(COM) & 5(Manual) terminals .

( Change to manual mode )
Relay On/Off
RUN: Short-RUN (2) Connect 6(VR6) & 7(VR7) terminals .
Open-STOP ( Set the volume to maximum )
(3) 100% output when connecting 3(RUN) and 4(COM) .
Relay on : 100% output

Relay off : 0% output
Output amount (%) can be adjusted with
"MAX output limit" (Page 23 )
3(RUN), 4(COM), 5(Manual) terminals

Non-powered relay input .

3. Install

(5) Simultaneous use of control signal & VR10K AL2: Over-heating warning, Load open
1 2 3 4 5 6 7 8 9 10
VR1/
RESET
3 2 1 MODE 2 S
RUN: Short-RUN VR MODE

(10KΩ) 4~20mA
Open-STOP
V: oF Settings for use with con-
trol signals and VR10K.
MODE oF : Not used
ON : Simultaneous use of co-
trol signal & VR10K
Rotation
Limit maximum output with manual volume (10KΩ) MODE 2 S Save & Return to main disp.
: Up Key : Down Key
(6) For simultaneous control of several power controllers by use with single unit of 4~20mA
4~20mA connection in series

(Not enabled when Modbus are in use)
Connect in series or in parallel for
PION Controller 1 PION Controller 2 PION Controller 3 simultaneous control via several
4~20mA 4~20mA 4~20mA controllers of 4~20mA.
RUN COM (-) (+) RUN COM (-) (+) RUN COM (-) (+) [ TIC,PLC ]
③ ④ ⑧ ⑨ ③ ④ ⑧ ⑨ ③ ④ ⑧ ⑨
4~20mA For On/off Signal (RUN-COM) of
these power controllers, you must
use the independent RUN-COM
Relay Relay Relay signal (GND separated).
RUN/STOP
Control signal
4~20mA connection in parallel

As for communications, it must be
PION Controller 1 PION Controller 2 PION Controller 3
connected in paralle.
1~5V 1~5V 1~5V
RUN COM (-) (+) RUN COM (-) (+) RUN COM (-) (+) When connected in parallel, the
[ TIC,PLC ]
③ ④ ⑧ ⑩ ③ ④ ⑧ ⑩ ③ ④ ⑧ ⑩ control signal is input to the 1~5V
4~20mA terminal, so the parameter must
250 Ω be converted to 1~5V.
Relay Relay Relay

RUN/STOP - Page 15
Control signal
Connection is a must for resistance to electric voltage conversion

( 250 Ω: Change 4-20mA to 1-5V )

3. Install

(7) MODBUS(RS-485) control
Master PION controller 1 PION controller 2
Termination Termination
resistor resistor
120 Ω 120 Ω
RTX + 485 + 485 +
RTX - 485 - 485 -
Connect termination resistor to termination with 120Ω 1/4(W) as above.

Use a shielded wire. ( It may cause a communication error )
1 2 3 4 5 6 7
485(-) 485(+) RUN COM MAN VR3 VR2 RESET

MODE 5 S
RS-485 RUN: Short-RUN
Open-STOP
B : OFF Select current display
A: 1 Address set
MODE R: 96 BPS set
P: n1 Parity
C: oF MODBUS on/off set
D: 6 Setting response delay time
Rotation
[ Adjust the parameters using the buttons ] MODE 2 S Save & Return to main disp.
Example) The setting sequence in case you want to control output via communication.
1) In case communication function is set at communication setting mode (Mode key 5 seconds), It becomes communication
possible state.
2) In order to control thyristor output via communication, select and set C: on at the communication setting mode or write 1
on MC register (address 201).
3) Cause short circuit to RUN terminal 3,4.
4) Write 1 on R register (address 202).
5) In case of three phase or single phase, write the output control value (the value between 0~10000) on SC register (address 401).
In case of 3CH, write control output value on RC (address 400), SC (address 401), and TC register (address 402).
6) In case of feedback control, there are two ways, one way is the way mentioned 5 above and the other way is writing the
value of control current/voltage/power directly on FTH:FTL register (address 433:434).

MODBUS Data Format
<< Data Format >> Output Off : 0x0000

Output On : 0xff00
Start Addr Start Addr No. of No. of
Request Device ID Function Code(2, 1) Error Check
1. Read Discrete Inputs Hi byte Lo byte Inputs-Hi byte Inputs-Lo byte
Read Coils
Response Device ID Function Code(2, 1) No. of Bytes (n) Byte 1 ~~~ Byte n Error Check
Request Device ID Function Code(5) Addr Hi byte Addr Lo byte Output Hi byte Output Lo byte Error Check
2. Write Single Coil
Response Device ID Function Code(5) Addr Hi byte Addr Lo byte Output Hi byte Output Lo byte Error Check
Start Addr Start Addr No. of No. of No. of

Request Device ID Function Code(15)
Hi byte Lo byte Coils-Hi byte Coils-Lo byte bytes (n)
3. Write Multiple Coils byte 1 ~~~ byte n Error Check

Response Device ID Function Code(15) Error Check
Hi byte Lo byte Coils-Hi byte Coils-Lo byte

Request Device ID Function Code(4, 3) Error Check
4. Read Input Registers Hi byte Lo byte Regs-Hi byte Regs-Lo byte
Read Holding Registers
Response Device ID Function Code(4, 3) No. of Bytes (n) 1st Reg Hi byte 1st Reg Lo byte ~~~ Error Check
Request Device ID Function Code(6) Addr Hi byte Addr Lo byte Reg Hi byte Reg Lo byte Error Check
5. Write Single Register
Response Device ID Function Code(6) Addr Hi byte Addr Lo byte Reg Hi byte Reg Lo byte Error Check
Start Addr Start Addr No. of No. of No. of

Hi byte Lo byte Regs-Hi byte Regs-Lo byte bytes (n)
6. Write Multiple Registers 1st Reg Hi byte

1 st Reg Lo byte ~~~ Error Check

Response Device ID Function Code(16) Error Check
Hi byte Lo byte Regs-Hi byte Regs-Lo byte
Read Start Read Start No. of No. of Write Start

Addr Hi byte Addr Lo byte Read Regs-Hi Read Regs-Lo Addr Hi byte
Write Start No. of Write No. of Write No. of Write byte
1st Reg byte
1st Reg
~~~
7. Read/Write Addr Lo byte Reg-Hi byte Reg-Lo byte bytes(n) Hi byte Lo byte
Multiple Registers
Error Check
No. of 1st Reg 1st Reg

Response Device ID Function Code(23) ~~~ Error Check
Read Bytes(n) Hi byte Lo byte
8. Error Device ID Function Code+0x80 Exception Code Error Check
Supported Function Code Exception Code

Sortation Function Code Start Address Exception Code
Read Only (Input Discrete) 2 100 Function Code Error 1
Read/Write (Coils) 1, 5, 15 200 Data Address Error 2
Read Only (Input Registers) 4 300 No. of Data Error 3
Read/Write (Holding Registers) 3, 6, 16, 23 400 Read/Write Error 4
Error Function Code Function code + 0x80
Function Code
Function Code
Read Discrete Inputs 2
Read Coils 1
Bit Access
Write Single Coil 5
Write Multiple Coils 15
Read Input Registers 4
Read Holding Registers 3
Word (16 bits) Access Write Single Register 6
Write Multiple Registers 16
Read/Write Multiple Registers 23
Reference
MODBUS APPLICATION PROTOCOL SPECIFICATION V1.1b3

MODBUS over Serial Line Specification and Implementation Guide V1.02

MODBUS Map (Rev 6.9)
Address
Access Functions Descriptions Default Remarks
Dec Hex
100 0064 OR Load Open alarm - R 0
101 0065 OS Load Open alarm - S 0
102 0066 OT Load Open alarm - T 0
103 0067 OF Over heating alarm 0
104 0068 OC Over Current alarm 0 When overcurrent occurs(OCr or OCs or OCt ) OC set "1".
105 0069 LO Open Load alarm 0 When open load occurs(LOr or LOs or LOt ) LO set "1".
106 006A OA Temperature Alarm 0
107 006B FW Failure FAN alarm 0 option
108 006C IM Manual Terminal Contact(1:On) 0
109 006D IR RUN Terminal Contact(1:On) 0
110 006E FN Fan Status (1: On 0: OFF) 0
111 006F Rb Thyristor Failure or leakage R 0
Read Only 112 0070 Sb Thyristor Failure or leakage S 0
(Input 113 0071 Tb Thyristor Failure or leakage T 0
Discrete) 114 0072 OCr Over Current alarm - R 0
115 0073 OCs Over Current alarm - S 0
116 0074 OCt Over Current alarm - T 0
117 0075 LOr Open Load alarm - R 0
118 0076 LOs Open Load alarm - S 0
119 0077 LOt Open Load alarm - T 0
120 0078 ACOF Main Power Status(1:Off) 0
It happens when heat sink temperature sensor is open or in
121 0079 tmb Temperature sensor failure of the heat sink 0
short. Fan is on continuously at this time.
122 007A TCOF 4~20mA, 1~5V no input 0
123 007B Ovr Over voltage alarm - R 0
1 Bit
124 007C Ovs Over voltage alarm - S 0 option
125 007D Ovt Over voltage alarm - T 0
126 007E Sts Status - Run(1) / Stop(0) 0
127 007F Cta CT Failure alarm 0 option
128 0080 Vta VT Failure alarm 0 option
129 0081 Ar AC lost R 0 Option, for 3CH
130 0082 As AC lost S 0 Option, for 3CH
131 0083 At AC lost T 0 Option, for 3CH
200 00C8 RS Reset (1) (Maintaining a'1'until the Write"0") 1 Write 1 when you want to reset the device.
When MC is "1", the MODBUS can control.
This can also be set in the communication setup
Only when MC is "1", registers that can be written.
201 00C9 MC 0 menu.(C:oF->on)
-R (address 202), FC (address 203)
The control input (CI) is automatically changed to 485(5).
RC/SC/TC (address 400~402) FTH"FTL (address 433:434)
Upon writing '1', Run will commence.
It only works when the Run terminal (1R) is '1' and the
Read/Write 202 00CA R Run (1) 1
MODBUS control (MC) is '1'
(Coils)
The status will remain unaffected upon Reset.
203 00CB FC Reserved
SP '1' : AP1, AP2 value are outputs to ALARM relay1,relay2.
204 00CC SP Outputs the value from the AP1,2 to alarm relay(1) 0
(The alarms are not output to the alarm relay.)
205 00CD AP1 This value is output to the ALARM1 (if SP'1') 0
206 00CE AP2 This value is output to the ALARM2 (if SP'1') 0
207 00CF ML Max_Output limite function by the Manual Volume. on (1) 0
300 012C M MODEL No. -
301 012D PS 3P (0), 1P (1), 3CH (3) 0
302 012E CT CT Option: S(2),RT(5),RST(7) 7
303 012F VT VT Option : VT (8) 0
304 0130 CM Rated Current (A) -
305 0131 RO Output Value - R (0~10000) 0
306 0132 SO Output Value - S (0~10000) 0
307 0133 TO Output Value - T (0~10000) 0
308 0134 - NA 0
309 0135 - NA 0
310 0136 - NA 0
311 0137 F Frequence x 100 (Hz)(ex. 59.99Hz - 5999) 0 ex) 59.99Hz - 5999
312 0138 vv Voltage (ex. 15.4V - 154) 0 ex) 15.4V - 154
313 0139 T Temperature(-30~150) 0
Input Discrete(Address 100~115)
314 013A Di1 b15~b8 : Address 107~100 -
b7~ b0 : Address 115~108 If you want to read the Input "discrete areas" with the word
Input Discrete(Address 116~131) unit reads the Di1 & Di2.
315 013B Di2 b15~b8 : Address 123~116 -
b7~ b0 : Address 131~124
316 013C ra Current - R (ex. 10.1A - 101) 0 ex) 10.1A - 101
Read Only 317 013D sa Current - S (ex. 10.1A - 101) 0 ex) 10.1A - 101
(Input 318 013E ta Current - T (ex. 10.1A - 101) 0 ex) 10.1A - 101
Registers) 319 013F PH Watt - High Word 0 ex) 125802.3 W (0.1W resolution) -> 1258023 -> 0x133227
320 0140 PL Watt - Low Word 0 (PH 0x0013, PL 0x3227)
16 Bits 321 0141 aa Current - Average (ex. 10.1A - 101) 0 ex) 10.1A - 101
(Word) 322 0142 rv Voltage- R (0.1V Resolutioin) ex) 15.4V - 154
323 0143 sv Voltage - S (0.1V Resolutioin) ex) 15.4V - 154
324 0144 tv Voltate - T (0.1V Resolutioin) ex) 15.4V - 154
325 0145 PrH Power - R High Word
326 0146 PrL Power - R Low Word
327 0147 PsH Power - S High Word ex) 125802.3 W (0.1W resolution) -> 1258023 -> 0x133227
328 0148 PsL Power - S Low Word (PH 0x0013, PL 0x3227)
329 0149 PtH Power - T High Word
330 014A PtL Power - T Low Word
331 014B FV Firmware version -
332 014C LM VR 10K (Terminal 8-7) 0
333 014D LC 4~20mA (Terminal 8-9) 0 ex) 1.247v - 1247 (0.001v resolution)
334 014E LV Vin (Terminal 8-10) 0
335 014F -
336 0150 -
337 0151 -
338 0152 -
339 0153 P1 Reserved
340 0154 R0 Reserved
341 0155 M1 Reserved
342 0156 rH Registance R High word -
Read/Write 343 0157 rL Registance R Low word - Resolution - 0.001 ohm
(Input 344 0158 sH Registance S High word -
ex) S phase 124.785 ohm -> 124785 -> 0x0001E771
Registers) 345 0159 sL Registance S Low word -
(sH 0x0001, sL 0xE771)
346 015A tH Registance T High word -
347 015B tL Registance T Low word -

Address
Access Functions Descriptions Default Remarks
Dec Hex
400 0190 RC Control output value - R (0~10000) 0 If the MODBUS_Control(MC) is 1, then the control
401 0191 SC Control output value - S (0~10000) 0 output(RC,SC,TC) will be operate.
402 0192 TC Control output value - T (0~10000) 0 If this is not 3CH, control outputs use only S_Phase.
Address 422~424 used for setting respective channels
403 0193 MO MAX Limite value (0~100) (except 3CH) 100
in case of 3CH
404 0194 OCS Over current (0~Rated current) (A) - 3CH - Over Current R phase
405 0195 SS SoftStart time (0~900_sec) 3
406 0196 SU SoftUp time (0~900_sec) 2
407 0197 SD SoftDown time (0~900_sec) 2
408 0198 FT Fan Operation Temperature (30~60, 0: On) 37, 40
409 0199 FA Over heating ALARM (65~90) 80, 85
Control signal:
410 019A CI 0
4~20mA(0),1~5v(1),0~5v(2),0~10v(3),3CH(4),485(5)
Phase control(0),FIXED cycle control(1),
Variable cycle control(2),Current feedback(3),
411 019B CT 0
Voltage feedback(4),Power feedback(5),
Current limit(6)
412 019C LC NA -
413 019D WT Over heating attention alarm (50~70, 0: Off) 0
To write a Coils area units are available in Word, after the
Coils (Address 200~207) "We" bit to '1'.(ex. Run : 0x0404)
414 019E Coi b15~b8 : Address 207~200 Data - Set the bit in the lower byte to "1" that corresponds to the
b7 ~b0 : Address 207~200 Write Enable address to write and write the bit data of the corresponding
address to the upper byte.(ex. Run : 0x0404, Stop : 0x0004)
415 019F MB MODBUS Control mode : Off(0), RTU(1), ASCII(2) 0
416 01A0 MA ID : 1~99 1
BaudRate :
417 01A1 MR 1200 (0), 2400 (1), 4800 (2), 9600 (3) 3
19200 (4), 38400 (5), 57600 (6), 115200 (7)
Parity/Stop : The settign value is applied after Reset
0- Even Parity,1_stop, rtu 8bit, ascii 7bit
418 01A2 MP 1- Odd Parity,1_stop, rtu 8bit, ascii 7bit 2
2- No Parity,1_stop, 8bit
3- No parity,2_stop, 8bit
Transmission output MAX current(option)
419 01A3 Tx CM
0~Rated current(A)
Current display (By Transmission) :
0- Average current 1- R Phase current
420 01A4 Txs 0
2- S Phase current 3- T Phase current
4- Average output 8- Voltage 12- Power
421 01A5 Txa Transmision output tuning : 0~99~198 (-99~0~99) 200
422 01A6 MOr Output limit(%) - R (0~100) (3CH Only) 100
423 01A7 MOs Output limit(%) - S (0~100) (3CH Only) 100
424 01A8 MOt Output limit(%) - T (0~100) (3CH Only) 100
Feedback control output current max value (A)
425 01A9 PC - ex) 102 - 10.2A
(1~Rated current)
Feedback control output voltage max value (V)
426 01AA PV 380 ex) 10 - 10V
(1~500V)
Read/Write Feedback control output power max value (KW) 3P Model power : (Model current x 480 x 1.732) / 100
16 Bits 427 01AB PW -
(Holding (1~Rated power) ex) 103 - 10.3KW 1P Model power : (Model current x 480) / 10
(Word)
Registers) 428 01AC PP Feedback control Kp (1~250) 65
429 01AD PI Feedback control Ki (0~250) 35
430 01AE PD Feedback control Kd (0~250) 20
Feedback control PID control Type
431 01AF PT 1
0 - Original PID control 1- Modifyed PID control
432 01B0 CE Feedbackcontrol Modified PID control - counter (1~100) -
Feedback control FTH:FTL Resolution - current feedback
433 01B1 FTH Feedback control Target High Word 0
0.1A, voltage feedback 0.1V, power feedback 0.1W
Feedback control can be done in two different ways : directly
inputting the figure for control in FTH:FTL between "0 and
434 01B2 FTL Feedback control Target Low Word 0
PC/PV/PW", or inputting SC a ratio between 0 and 10000
based on the max feedback control figure (PC,PV,PW)
435 01B3 Lr Open load alarm current R (A) (ex 125 -> 12.5A) (0:off) 0 ex) 125 -> 12.5A
436 01B4 Ls Open load alarm current S (A) (ex 125 -> 12.5A) (0:off) 0 ex) 125 -> 12.5A
437 01B5 Lt Open load alarm current T (A) (ex 125 -> 12.5A) (0:off) 0 ex) 125 -> 12.5A
Current input adjustment(0~400)
438 01B6 Ai 200
(4~20mA,1~5v,0~5v,0~10v)
439 01B7 Ac Current value adjustment(0~400) 200
440 01B8 Av Voltage value adjustment(0~400) 200
Response Time =
441 01B9 RWT Response wait time (ms) (0~500) 10
proceeding time + RWT + data transmission time
442 01BA EV Elevation (0~100) 0 Output = Elevation + Control output
443 01BB OV Over Voltage (30~500V, 0:off) 0
The resolution will be set for currents (ra,sa,ta,aa),
444 01BC Drs Data Resolution ( 0 : 0.1, 1 : 0.01 ) 0 voltage(rv,sv,tv,vv), and electricity (PH:PL, PrH:PrL,
PsH:PsL,PtH:PtL)
445 01BD PVr Feedback control output voltage max value (V) (1~500) R 380 ex) 10 - 10V
446 01BE PVt Feedback control output voltage max value (V) (1~500) T 380 ex) 10 - 10V
To write a Coils area units are available in Word, after the
Coils (Address 208~215) "We" bit to '1'.(ex. Run : 0x0404)
447 01BF Coi2 b15~b8 : Address 215~208 Data - Set the bit in the lower byte to "1" that corresponds to the
b7 ~b0 : Address 215~208 Write Enable address to write and write the bit data of the corresponding
address to the upper byte.(ex. Run : 0x0404, Stop : 0x0004)
448 01C0 PCr - ex) 102 - 10.2A
(1~Rated current) R
449 01C1 PCt - ex) 102 - 10.2A
(1~Rated current) T
Feedback control output power max value (KW) 3P Model power : (Model current x 480 x 1.732) / 100
450 01C2 PPr -
(1~Rated power) R ex) 103 - 10.3KW 1P Model power : (Model current x 480) / 10
Feedback control output power max value (KW) 3P Model power : (Model current x 480 x 1.732) / 100
451 01C3 PPt -
(1~Rated power) T ex) 103 - 10.3KW 1P Model power : (Model current x 480) / 10
Switching rate from angle to cycle control for combination
452 01C4 aTc 40 25~85%
control
Switching rate from cycle to angle control for combination
453 01C5 cTa 0 0~75%, cTa should not be greater than aTc-5.
control
454 01C6 OCSr Over current R (0~Rated current) (A) - 3CH - Over Current R phase
455 01C7 OCST Over current T (0~Rated current) (A) - 3CH - Over Current T phase
Note 1) Address for the Modbus Map shall be based on “base 0”.
Address for the Modbus master devices (PLC, touch panel etc) may be either “base 0”
or "base 1"depending on the manufacturer, owing to different interpretation of Modbus protocol.
The address base for the Modbus master can be obtained by reading “Input Registers address 340 (0x154)".
The access address of Modbus master = Address + address base of Modbus master.
Note 2) If the single-phase, use s_phase
Note 3) Option : Feedback Control, Transmission output, Voltage measurement, Power measurement, Resistance measurement,
3_Channel control, Fan alarm

MODBUS Example
1. E x a m pl e - RT U
Function
N o. Function E x a m pl e Reques t Res pons e 비고
C ode
100- 1s t by te bit0( L S B)
101- 1s t by te bit1
Rea d S ta rt A ddres s 100 104- 1s t by te bit4
1 2 01 02 00 64 00 0A B9 D2 01 02 02 00 00 B9 B8
Dis crete Inputs Rea d 10 Inputs 105- 1s t by te bit5
107- 1s t by te bit7( M S B)
108 - 2nd by te bit0
109 - 2nd by te bit1
Rea d S ta rt A ddres s 200 In the s a m e w a y a s

2 1 01 01 00 C 8 00 0A 3D F3 01 01 02 00 00 B9 FC
C oil s Rea d 10 C oil s a bove
01 04 14 00 00 00 00 00 07 00
Rea d S ta rt A ddres s 300
3 4 01 04 01 2C 00 0A B0 38 00 00 26 00 00 00 00 00 00 00
Input Regis ters Rea d 10 Regis ters
00 00 00 67 C B
01 03 14 00 00 00 00 00 00 00
Rea d S ta rt A ddres s 400
4 3 01 03 01 90 00 0A C 4 1C 64 00 1E 00 03 00 02 00 02 00
Hol ding Regis ters Rea d 10 Regis ters
23 00 55 33 6E
Write A ddres s 201 00 00 : OFF

5 5 01 05 00 C 9 FF 00 5C 04 01 05 00 C 9 FF 00 5C 04
S ingl e C oil Write 1 C oil FF 00 : On
Write S ta rt A ddres s 201

6 15 01 0F 00 C 9 00 02 01 00 02 87 01 0F 00 C 9 00 02 04 34
M ul tipl e C oil s Write 2 C oil s
Write A ddres s 403

7 6 01 06 01 93 00 50 78 27 01 06 01 93 00 50 78 27
S ingl e Regis ter Write 1 Regis ter
Write S ta rt A ddres s 403 01 10 01 93 00 05 0A 00 64 00

8 16 01 10 01 93 00 05 F1 DB
M ul tipl e Regis ters Write 5 Regis ters 1E 00 03 00 02 00 02 53 A 9
2. E x a m pl e - A S C II
Function
N o. Function E x a m pl e Reques t Res pons e 비고
C ode
Rea d S ta rt A ddres s 100 3A 30 31 30 32 30 30 36 34 30 3A 30 31 30 32 30 32 30 30 30

1 2
Dis crete Inputs Rea d 10 Inputs 30 30 41 38 46 0D 0A 30 46 42 0D 0A
Rea d S ta rt A ddres s 200 3A 30 31 30 31 30 30 43 38 30 3A 30 31 30 31 30 32 30 30 30

2 1
C oil s Rea d 10 C oil s 30 30 41 32 43 0D 0A 30 46 43 0D 0A
3A 30 31 30 34 31 34 30 30 30
30 30 30 30 30 30 30 30 37 30
Rea d S ta rt A ddres s 300 3A 30 31 30 34 30 31 32 43 30 30 30 30 30 30 32 36 30 30 30
3 4
Input Regis ter Rea d 10 Regis ters 30 30 41 43 34 0D 0A 30 30 30 30 30 30 30 30 30 30
30 30 30 30 30 30 30 42 41 0D
0A
3A 30 31 30 33 31 34 30 30 30
30 30 30 30 30 30 30 30 30 30
Rea d S ta rt A ddres s 400 3A 30 31 30 33 30 31 39 30 30 30 30 30 30 30 30 30 30 30 30
4 3
Hol ding Regis ters Rea d 10 Regis ters 30 30 41 36 31 0D 0A 30 30 30 30 30 30 30 30 30 30
30 32 33 30 30 35 35 37 30 0D
0A
Write A ddres s 201 3A 30 31 30 35 30 30 43 39 46 3A 30 31 30 35 30 30 43 39 46

5 5
S ingl e C oil Write 1 C oil 46 30 30 33 32 0D 0A 46 30 30 33 32 0D 0A
3A 30 31 30 46 30 30 43 39 30
Write S ta rt A ddres s 201 3A 30 31 30 46 30 30 43 39 30
6 15 30 30 32 30 31 30 30 32 34 0D
M ul tipl e C oil s Write 2 C oil s 30 30 32 32 35 0D 0A
0A
Write A ddres s 403 3A 30 31 30 36 30 31 39 33 30 3A 30 31 30 36 30 31 39 33 30

7 6
S ingl e Regis ter Write 1 Regis ter 30 36 34 30 31 0D 0A 30 36 34 30 31 0D 0A
3A 30 31 31 30 30 31 39 33 30
Write S ta rt A ddres s 403 30 30 35 30 41 30 30 36 34 30 3A 30 31 31 30 30 31 39 33 30
8 16
M ul tipl e Regis ters Write 5 Regis ters 30 31 45 30 30 30 33 30 30 30 30 30 35 35 36 0D 0A
32 30 30 30 32 43 33 0D 0A

1. MAX output limit (MAX.O)
Output (%) MAX output limit (%)

100 100 This function limits the output range.
80 80 If the control signal (4~20mA, 1~5V, 0~5V, 0~10V, V.R(10k))

is input to 100% and the maximum output limit value
(MAX.O) is set to 80%, an output of 80% or more It's not
60 60
possible.
40 40 Protecting heater or to removing hunting, so on.
20 20
4 12 20
[Table 4-1] [ Control signal 4~20mA ]
[ Adjust the maximum output limit value by % ]
RESET
3-channel control option
MAX 2 s R: 100 %
MAX.O
The output characteristics of “Table 4-1” are marked MAX output

S: 100
100 % limit
% MAX
with straight lines for example. MAX.O MAX.O
For detailed output characteristics, refer to the MAX T: 100 %

MAX.O
“(2) Output voltage depend on input signal” graph

on Page 7. Adjust the parameters
Rotation
using the buttons
MODE 2 S Save & Return to main disp.
2. Elevation
Minimum output (%) Maximum output (%)

20 40 60 80 100
100 It is used to maintain a constant output even if the
E : 40% control input signal is 0%, and it is a function that
80 increases the output amount by the set value.
( Operation in RUN )
60
E : 20%
40
E : 0%
20
RESET
0% 20 40 60 80 100(%) MAX.O SOFT.S OVER.C MODE
[ Elevation setting example ] control input signal

MAX 2 s
Minimum output (%) Maximum output (%) 100 % MAX output limit
MAX.O
100 100
MAX
80 80
Max.O:80% E:20%
MAX.O
E:0% Elevation setting ( 0~100 %)
60 60
MAX Adjust the parameters

40 40 using the buttons
Max.O:80% E:0% Rotation

20 20
0% 20 40 60 80 100(%)
control input signal
[ Elevation (E: xx) function and maximum output limit
function (Max.O) mixed setting example ]

3. Over current set
This function outputs an alarm when the output

current is higher than the set value.
RESET
MAX.O SOFT.S OVER.C MODE 3-channel control option
The setting value range is “0 ~ rated current + α”,
and the maximum OVER.C value for each model is as
OVER 2 s R: 38 A shown in [Table 4-2].
OVER.C
( Default : Set to maximum )
38 A Over Current Set S: 38 A OVER
Output is turn off in case of O.C alarm.
OVER.C OVER.C
( Alarm on : Alarm1 output )

OVER T: 38 A
OVER.C
Adjust the parameters

Rotation
using the buttons
When an overcurrent occurs, the overcurrent

occurrence of R, S, T is indicated on the display
Alarm on : Output power shunt off, Alarm1 output

(N.O : Normal Open : ⑬, ⑮ connect)
AL1 R OC
For disable alarm
1. RESET
2. Control Power : OFF ⇨ ON
3. RUN : OFF ⇨ ON (terminal ③-④)
PION-D3W-XXX-00
[Tabel 4-2]
XXX(model) OVER. C MAX (A) XXX(model) OVER. C MAX (A) XXX(model)) OVER. C MAX (A)
35 38 160 170 600 630
50 55 200 210 750 780
70 75 250 265 850 880
90 95 300 315 1000 1050
110 120 400 420 1200 1250
130 140 500 520

4. Soft start / Up/ Down time set
(1) Soft start
Control signal At the first start-up after power ON (or STOP->RUN), output up
(4~20mA, etc) to the set value of the control signal(4~20mA,1~5V,0~5V,0~10V
this graph is set of 15sec
about Soft start time. etc.) this is a gradual increase.
100% The soft start function operates only once when power is on
(or reset).
Soft Up and Down functions operate every time the input signal
U,V,W output changes.
The setting value is the time taken to increase from 0 to 100%,
and can be set from 0 to 900 seconds.
TIME
0 SEC 15 SEC
(Power ON / RUN ON)
(2) Soft Up / Down
This is a function to reduce electric shock to the load by gradu-

Control signal U,V,W Output ally changing the output in response to rapid changes in
control signals.
(4~20mA,1~5V,0~5V,0~10V,Manual volume, Communication control)
Soft start is a function that is applied only at the first start up

and soft up and down functions are continuously used during
control operation.
The setting value is the time taken to increase from 0 to 100%,
and can be set from 0 to 900 seconds.
TIME
(3) Soft start / Up/ Down time set
RESET
SOFT 2 s
S: 3 S Soft start time : 0~900 s

OVER.C
SOFT U: 2
OVER.C
S Soft Up time : 0~900 s Adjust the parameters using the buttons
D: 2 S Soft Down time : 0~900 s

OVER.C
SOFT

5. Control input signal setting
The Pion-series supports input control signal

of 4~20mA, 1~5V, 0~5V, 0~10V.
Please select a signal type you want to use in

RESET
the following mode.
MODE 2 S After setting the control input signal, please

check the input terminal connection.
(Page 15)
[ Control input signal ]

I : 420 I : 420 4~20 (mA)
MODE MODE
I : 15 1~5 (VDC)
MODE
MODE I : 05 0~5 (VDC)

MODE
I : 010 0~10 (VDC)

MODE
[ option ] Default : 4~20mA

Rotation I : 3cH
MODE 3-channel control
3-channel control default : 3cH
(4~20mA x 3ea)
(Page 38)

6. Control method (Phase control, Zero crossing control, Combination control)
C: PC Phase control
MODE
RESET
C: CCF
MODE
Zero crossing control
MODE 2 s
C: CAC Combination control
MODE
MODE Z:
MODE
40 % Zero crossing set (%)
MODE MODE
C: PC P: 0 % Phase control set (%)

MODE MODE
MODE MODE
Adjust the parameters

using the buttons
Phase control
High precision control can be controlled by 0.5 us per unit.

Factory default “Phase control ”.
(25% output)
- Precise control possible. Noise filter must be used for

equipment sensitive to harmonics.
(50% output)
0 180 360
Zero crossing control (Resistive load )
40%
40%
Based on 50 cycles as 1 period, ON/OFF control is performed
in units of 1 cycle. (Inductive load cannot be used )
40% ON
40% ON 60%
60% OFF
OFF
In zero-crossing control, the output amount is displayed
40%
40% 출력
출력
(40% output) only as “%”.
80%
80%
- No harmonic noise . Temperature deviations may occur.
80% 20%
20% OFF
80% ON
ON OFF
80%
80% 출력
출력
(80% output)
Combination control
40% ON 60% OFF
40% 출력 ( 100% )
( 0%) Z: setting value (%) P: setting value (%)
Z : Zero crossing control setting value (%)
P : Phase control setting value (%)

80% ON 20% OFF
Phase control Zero crossing control Phase control

80% 출력

7. Current monitor / Display
R, S, T average current and each phase

current or output value(%) can be selected.
RESET
Since it displays precision true RMS (Effective
value), it may differ from general ammeters.
MODE 2 S
A: A A 3 Phase average current (A)

MODE 3CH : 3-channel parameter setting is displayed
only when option is used.
A:
MODE
rA R Phase current (A)
In zero-crossing control, the output amount
A:
MODE
SA S Phase current (A) is displayed only as “%”.
A:
MODE
tA T Phase current (A) Voltage, power feedback menu. (Page 31)
A: A %
MODE
3 Phase average output value (%)
A:
MODE
r% R Phase output percent(%)
A:
MODE
S% S Phase output percent(%) [ 3CH option ]
A:
MODE
t% T Phase output percent(%)
A: Sn
MODE
A Display in sequence the R.S.T electricity
A: Sn %
MODE
Display in sequence the R.S.T output percent - [ 3CH Option ]
Display in average current, average Voltage (option),

A: Snr
MODE power (option), and output
Rotation MODE 2 S Save & Return to main disp.
8. Setting transformer coupled load
If the secondary side of the power controller is an

inductive load, this menu converts to the inductive
load mode.
RESET
Be sure to use “N:on” for inductive loads.
MODE 2 s
MODE
Normally, the heater coupled load must use as

N: oF N: oF set value to "oF".
MODE MODE
MODE N: on
MODE

9. Temperature (Heat sink) warning alarm
There are two temperature (Heat sink) alarms as shown below.
(1) Over-heating (Over Temp) : Alarm 1

- Fixed at 85℃.
RESET
MODE 2 s
- The output power is blocked and an alarm is output.
(When the temperature falls below 70℃, it automatically turns off. )
AL1 Ot Alarm 1: Over-heating (Over temp),

MODE
Cut off output (U,V,W)
Normal Open,(13,15 terminal) connect
T: oF ℃ T: oF ℃
MODE MODE
(2) Temperature warning (Warning) : Alarm 2

MODE T: 69 ℃
MODE
- User selectable between 50 and 70℃ . (Default is OFF)
Rotation - Output power is normal operation, and alarm 2 is activated.
- Automatic release when 5℃ lower than the set overheat
warning temperature.
[ Adjust the parameters using the buttons ] AL2 At Alarm 2: Temperature warning
Output Power normal (U,V,W)
Normal Open,(13,14 terminal) connect
10. Loads disconnection alarm
Detection condition of Loads disconnection(R,S,T each set)

- Set the amount of current in case the load is disconnected at
maximum output in the menu.
RESET
(In the cycle control mode, it does not operate ability.)
OVER 5 s
Ex:> 50(A) load 2ea Loads disconnection calculation
= Heater current(A) x No. of heaters - (Heater current (1ea) x 0.5)
R: oF R: 75 A = 75(A)
MODE MODE
Loads disconnection setting 75(A)

OVER S: oF S: 75 A
MODE MODE
T: oF T: 75 A
MODE MODE Alram - “Alarm 2” Normal Open,(13,14terminal) connect
- Output is more than 30% this function acts.
OVER
- Outputs variations is within 2% & maintain
more 9 seconds
Rotation - It may not operate if the load is small.
MODE 2 S Save & Return to main disp. Please be sure to set the maximum output limit value
to 100% before you use this function.
[ Adjust the parameters using the buttons ]

11. Output power test mode operation
This function is self test mode for output power without input
control signal.( Range : 0~100%)
RESET If you keep pressing the MODE key for 5 seconds on the main
display, you pass the elevation mode and enter the output
test mode.
100 % MAX 5 s
RUN-COM (3, 4) terminals must be connect.
( Operates only in phase control mode )
MAX Output bar
(1space: 20%)
M: 0 % M: 0%
MAX.O MODE
MAX
M: 65 % lf there is no key operation, output test function is maintained
MODE
for 1 minute and then returns to the main screen, and the
Rotation value of manual output is initialized (0%).
MODE 2 S Save & Return to main disp. If the RUN-COM (No. 3, 4) terminals are not connect, there is no
output.
12. Thyristor failure alarm
If the control signal (4~20mA,1~5V,0~5V,0~10V) output is “0”%, but

the current of 3A or more flows for more than 15 seconds, the
Thyristor is regarded as damaged and “Alarm 1” signal is
generated.
For disable alarm

FUSE FUSE FUSE
1. RESET
2. Control Power : OFF ⇨ ON
Thyristor(SCR)
3. RUN : OFF ⇨ ON (terminal ③-④)
resistor check
R/S/T Thyristor failure alarm & Display
AL 1 R Sb [ R/S/T Thyristor failure alarm ]

Alarm1, Normal Open,(13,15terminal) connect
After shut down the main power AL 1 S Sb
check the resistance - For safety in case of damage to
AL 1 T Sb Thyristor failure, a separate output
Resistor check on blocking device (ex: MCCB) is required.
Normal : 600KΩ over
Failure : 100KΩ under

5. O P T I O N
1. Feedback option operation flow chart
RESET
MODE 2 s
A: A Select current display

A A : 3-phase average current value
r A : R-phase current value
MODE S A : S-phase current value
A % : 3-phese average output value (%)
A V : 3-phase average voltage value
( Option )
Sn A : Display in sequence the R.S.T current
Sn % : Display in sequence the R.S.T current (option)
Snr : Display in average current, average voltage, power and output
C : PC Control method setting (feedback control)
PC : Phase control
CCF : Zero crossing control (fixed period)
CAC : Combination control
MODE FC : Current feedback control
FU : Voltage feedback control
FP : Power feedback control
FUc : Current limit (voltage feedback) (option)
Max power value setting (feedback control)

M : xxx
Current feedback : 0 ~ Max current value
MODE Voltage feedback : 20~ Max voltage value
Power feedback : 0 ~ Max power value
W : 16 PID setting mode
W : 1~100 ( Easy PID parameter ). Refer to page 31

MODE
I : 420 [ Control input signal setting ]
N : oF [ Trans load mode setting ]

MODE
T : oF [ “Overheating warning” temp. setting ]
V : oF [ Setting for simultaneous useof control signal/manual volume ]
MODE
Rotation Current/voltage/power feedback function

works only in phase control mode.
- Feedback function is not provided Cycle
(zero-crossing) control.

5. O P T I O N
2. Display setting in feedback control
RESET
MODE 2 s
A: A A Display output average current (A) of 3 phase.

MODE
A: r A Display output current (A) of R phase.

MODE
A: S A Display output current (A) of S phase.

MODE
A: t A Display output current (A) of T phase.

MODE
A: A % Display output (%) of 3 phase.

MODE
A: A V Display output voltage (V) of 3 phase.

MODE
A: AP KW Display output power (kw) of 3 phase.

MODE
A: Sn A Display in sequence the R.S.T current.

MODE
A: Snr Display in average current, average voltage(option), Power (option) and output.
MODE
3. Adjusting output response sensibility in feedback control
Hunting increases although

100 When using feedback control (current/voltage/power), the output
response becomes fast.
response sensitivity can be adjusted by setting the “W” value.
1 Hunting diminishes although [Caution]

response becomes slow.
This should not be used to respond to instantaneous change
of input voltage occurred by noise and hunting coming
Make sure to change the through input voltage.
initial factory setting value little by
little in commissioning.

5. O P T I O N
4. Current feedback (Constant current)
[ Output current (A) ]

Current feedback functions to output current
constantly regardless of input voltage (R/S/T)
or load capacity.
When controlling phase
For optimization of constant current control,
please set the maximum current output
value “M: setting value” desired by the user.
- Three-phase: all models
When controlling - Single-phase: all models except analog type
constant current option
4 12 20
[ Control signal : 4~20mA ]
[ Max. output current “M” setting value]

100(A) [Caution]
80 If the load capacity (A) is much smaller than “M:xx”

Output current during test operation, the output voltage
continues to rise.
60
40
20
4 12 20
[ Output graph according to “M:max. output current setting”]
RESET
MODE 2 s
A: xx
MODE
C: FC [ Current feedback setting ]

MODE
MODE
M: 38 A [ Set the limit for max output current] [ Adjust the parameters using the buttons ]
MODE
W: 16 [ P.I.D setting Page 32 ]

MODE
MODE
Rotation

5. O P T I O N
5. Voltage feedback(Constant voltage & Current limit)
(1) Voltage feedback
[ Output voltage (V) ]

Voltage feedback functions to output voltage
When controlling phase or load current.
It maintains output voltage constantly regardless

of input voltage varying depending on environments
or time bands.
When controlling Make sure to set max voltage output value
constant voltage option
“M:Setting value” for optimized constant
voltage control.
4 12 20
[ Max. output voltage “M” setting value]
80
Output voltage [ Caution ]
60
This should not be used to respond to instantaneous
change of input voltage.
40
20
4 12 20
[ Output graph according to “M:max. output voltage setting”]
RESET
MODE 2 s
A: xx
MODE
C: FU [ Voltage feedback setting ]

MODE
MODE
M: 380 V [ Set the value for the max output] [ Adjust the parameters using the buttons ]
MODE

MODE
MODE
Rotation

5. O P T I O N
5. Voltage feedback (Constant voltage & Current limit)
(2) Constant voltage & Current limit
Max output voltage (V) Set value for output current limit
380(V) 50(A) Constant voltage & Current limiting function
simultaneously performs voltage feedback output
304 40 and current limiting functions.
Output voltage/current
The output (current, voltage) increases according to
228 30
the control signal, but never exceeds the set “set
value of the maximum current(M)”.
152 20
74 10
4 12 20
[ Current limit setting: 25A ]
[ Max output voltage setting: 380V]
Max output voltage (V) Set value for output current limit
380(V) 50(A)
304 40
[ Caution ]
This should not be used to respond to

228 Output voltage/current 30
instantaneous change of input voltage.
152 20
74 10
4 12 20
[ Current limit setting: 30A ]
[ Max output voltage setting: 304V]
“Constant voltage & Current limit” function is option,

“C:FUc” menu is displayed by factory setting.
RESET ( When using this function, contact the head office )
MODE 2 s
A: xx
MODE
C : FVC [ Constant voltage & Current limit setting ]

MODE
MODE M: 380 V [ Output voltage limit setting ]

MODE
M: 38 A [ Output current limit setting ]
MODE

MODE
MODE
Rotation

5. O P T I O N
6. Power feedback ( Constant power )
[ Output Power (V) ] Power feedback functions to output voltage

or load current.
When controlling phase
Power output value “M:Setting value” for
optimized constant power control as follows.
When controlling
constant power option
4 12 20
Max. output power (M) setting value (KW)

100(kw) Ex:> Input voltage : 380V (3Phase)
Load current : 35A
80
Output power
Calculation of power feedback “M” value
60 = 380(V) x 35(A) x 1.732 ( 3 = 1.732 )
= 23.0356(KW)
40
“M:23.0” (KW)
20
4 12 20
[Control signal : 4~20mA]
[ Output graph according to“M:max.output power setting”]
RESET
MODE 2 s
A: xx
MODE
C: FP [ Power feedback setting ]

MODE
MODE
M:23.0 KW [ Power feedback max. setting(KW) ] [ Adjust the parameters using the buttons ]
MODE

MODE
MODE
Rotation

5. O P T I O N
7. Transmission output
TO(-) TO(+) COM AL2 AL1 Transmission output function outputs the output power of
Pion to outside at 4~20mA(DC) so that it can be used in
11 12 13 14 15 association with a recorder and other indicators.
(-) ( +)
Recorder, external
indicator and
other devices
Parameter displayed in main display is output by transmission.
Select main display ( Select transmission output )

A A : 3-phase average current value
r A:R-phase current value
S A:S-phase current value
RESET
A % : 3-phase average output value (%)
MODE 2 s r % : R-phase output value (%)
S % : S-phase output value (%) 3CH - Option
A: xx t % : T-phase output value (%)
MODE
A V : 3-phase average voltage value
0V,0P - Option
Sn A : Display in sequence the R.S.T electricity
MODE Snr : Display in average current, average Voltage (option)
power (option), and output
(1) When the transmitted output is current (A)

X: 100 - In order to increase the accuracy of 4~20mA, set
MODE
“X: set value” as the maximum current of the
MODE used load as the parameter.
Rotation
Ex> If the max current for load is 100A
- Parameter X : 100 setting.
(2) When the transmission output is voltage (V)/power (P) :

MODE 2 S Save & Return to main disp. Define “M:Set Value” as the Maximum voltage/power.
Max. output current “X” setting value (A)

100
Parameters available for Supporting
Transmission output model
80
Basic spec Current (A)
60
Current 3 phase
Current (A)
feedback
40 (All model) / 1Phase
Voltage Current (A), Voltage (V) (90A over model)
feedback Power (W) (Lite exception)
20
Power Current (A), Voltage (V)
feedback Power (W)
4.0 7.2 10.4 13.6 16.8 20.0
[ Transmitted output : 4~20mA(DC) ]
4~20mA transmission output graph according to

"X: max.power current setting.

8. When controlling 3 channel (Each phase ) (Option: 3C / 3S)
3 channel function can form 3 different temperature zones

5 6 7 8 9 10
with one 3-phase power controller.
VR1/
AN VR3 VR2 COM mA(+) Vin(+) Control input signal should be set to “I:3cH”.
250 Ω (See p. 26 “(6)Control input signal setting")
R: 4~20mA
Use by selecting from “I:420/ I:15/ I:05/ I:010” when simultaneously
S: 4~20mA
controlling 3 temperature zones with 1 thermostat.
250 Ω
- The max output limit value of R, S, T phase can be set individually

- Page 23
T: 4~20mA
If the wiring sequence is

Main power not correct, abnormal
R S T output occurs. Main power
R S T
Note wiring connection order
U (heater 1) - S
V (heater 2) - T
W(heater 3) - R
RE- RE-
MAX SOFT. OVER. MOD MAX SOFT. OVER. MOD
디지털전력제어기 디지털전력제어기
Made in Korea Made in Korea
Temp. -1,2,3 Temp.-1,2,3

Heater 1 Heater 1
Heater 2 Heater 2
Heater 3 Heater 3
[ Order option: PION-D3W-xxx-3S ] [ Order option: PION-D3W-xxx-3C ]
If N-phase is used, Phase R1 Green

all three phases can Phase S1 Yellow
be connected to N-phase. Phase T1 Red
9. DC FAN power connection (Option : 0D)
DC 24V
(550mA) External (User) power supply Alarm 2 output in case of DC-FAN failure (N.O : Normal Open )
Option : PION-D3W-xxx-0D
(-)DC FAN(+) COM AL2 AL1 FG

When ordering a DC-FAN option of 250A more, contact the
11 12 13 14 15 16 17 head office.

6. Description of alarm (Display)
1. Alarm check
When various types of alarms occur simultaneously, they are

displayed sequentially by the above “MODE”.
RESET
MODE For disable alarm
AL1 1. Reset
2. Control power OFF -> ON
3. RUN contact (Terminal 15-16) OFF -> ON
MODE AL1 XX
AL1 Heat sink temperature display

℃
MODE
Rotation
RUN signal is not input : Check short state of 3-4 terminals (Short : RUN).
[P 15]
It is not the main power (R.S.T) input.
4~20mA(8-9) has been not wired or has been wired in reverse polarity.
Broken fuse: Check (R.S.T) broken fuse. Occurs only when RUN operation.
AL 1
- If all 3 fuses are broken, an alarm will not occur, so check
with a tester. ( ACOF alarm occurs )
AL 1 Alarm 1
AL 1 Check fuse FUSE

resistance
FUSE FUSE
Check thyristor
Thyristor breakage alarm : When thyristor is broken and resistance
AL 1
current flows regardless of
Alarm 1 control state.
[P 30]
AL 1 Check thyristor resistance with tester
Normal : 600KΩ or more
Broken : 100KΩ or less
AL 1
After shut down

the main power,
check the resistance
AL 1 with a tester.
Over current on U,V,W : Check over current of load (heater)

AL 1
Alarm 1
[P 24]
AL 1

6. Description of alarm (Display)
Over temp. alarm : When the temp. of heat sink exceeds 85℃
AL 1 automatically released at 70℃ or less.
Alarm 1
Overheating warning : When the temp. of heat sink exceeds alarm warning temp.
AL 2 Alarm 2 automatically released at alarm warning temp. –5℃”
[P 29]
AL 2
U,V,W heater breakage alarm : Check breakage of load (Heater), Output is maintained.
AL 2 Alarm 2
[P 29]
AL 2
Temperature sensor failure of the heat sink alarm : Occurs when the heat sink temperature
AL 2 sensor is malfunctioning, and the fan
Alarm 2
maintains the operating state.
Alarm when using option
DC FAN option
AL 2
FAN failure alarm : It occurs when the fan does not operate under normal operation conditions.
Alarm 2
FAN automatic on/Off function
(Fan on when the heat sink temperature is above 40℃, Fan Off when below 30℃)
Constant current / constant power option
CT failure alarm : It occurs when CT failure and load disconnection or load is too small during
AL 1
constant current / constant power control.
Alarm 1
(ex: ~90A model 2A or less, 110A~200A model 4A or less)
Constant voltage / constant power option
VT failure alarm : Occurs when voltage measurement is not possible, such as VT failure during
AL 1
Alarm 1 constant voltage / constant power control.
( VT: Voltage transformer )

7. Appendix
1. When there is no output during commissioning (In controlling 4~20mA)
Check display
Cause : RUN-COM is not in short state

Check : RUN-COM terminals ③,④
Cause : It is not the main power (R.S.T) input

Check : Check the power input that the main
R S T
Cause : 4~20mA(⑧-⑨)has been not wired or has been wired in reverse polarity.
Check : Check the wiring condition of 4~20mA(⑧-⑨)
AL 1
Cause : Fuse is broken
AL 1 Check fuse
Check : Check fuse resistance with tester after cutting off FUSE FUSE FUSE
resistance
AL 1
main power
A When 4~20mA input is normal : Output display with a bar 20%

Run
When 4~20mA input is absent : Output display bar not displayed

Run A U V W
7 8 9 10
VR1/
R2 COM mA(+) Vin(+) When measuring 4~20mA input terminal with DC voltage in
normal control signal input, ”0.2~1.0 (VDC)” should be measured.
(-) (+)
4~20mA
(Caution polarity)
2. Formula for calculating design load (Ampere) 3 = 1.732
Heater capacity (W)

[3 phase, resistive load (A)] = X 1.3
1.732 x voltage (V)
The value without “x1.3” is the actual load (A), “x1.3”
Heater capacity (W) The value is called design load (A).
[3 phase, inductive load (A)] = X 2.0
Our rated capacity is room temperature 25℃, rated
1.732 x voltage (V)
voltage input, since it is a standard, it is necessary
to check the field situation (temperature, input
voltage), etc.
Heater capacity (W) Considering the design load when selecting a
[1 phase, resistive load (A)] = X 1.3
voltage (V) model (capacity).
Please apply and calculate the capacity.
Heater capacity (W)
[1 phase, inductive load (A)] = X 2.0
voltage (V)

7. Appendix
3-1. Accurate measurement method of thyristor (SCR) output current and voltage
- To accurately measure the output current and voltage of the thyristor (SCR), it should be measured with a
measuring device marked with a true RMS
The AC current and voltage measurement method has an average value measurement method and an True RMS
value measurement method.
1. The average value measurement method is used to measure sine wave, and most measuring devices uses
this method.
2. The True RMS value measurement method is used to measure distorted waveform such as SCR output
waveform.
In general, the value measured by the average value measurement method is less than the value measured by
the True RMS value measurement method. Depending on the degree of distortion its deviation may be different
and the value measured for the average value might be less than 50% in a few cases. For the sine wave, the two
measurements are identical.
- The PION power controller uses the True RMS measurement method.
When panel meters are installed separately, by using the True RMS measurement method panel meter, its
deviation from the display value of PION power controller can be minimized
3-2. How to check thyristor (SCR) output voltage
- The load must be connected to measure the output voltage of the Thyristor (SCR).
- Thyristor (SCR) is a semiconductor device that has a leakage current and could cause electric shock.
therefore, be sure to turn off the main power when working.
- The leakage current varies depending on the type of SCR, and may be 5 to 100mA or higher.
When the voltage is measured in the absence of a load, a large voltage is measured regardless of the control
voltage due to the leakage current.
- When the load is connected, the leakage current flows through the load and the abnormal voltage is
extinguished so that the normal control output voltage measurement becomes possible.
(Thyristor power controller) HS Code : 8504.31-2000

C/S : +82-2-2083-1966
http://www.pioneng.com
PIONENG Co., Ltd.

D-708, 60, Haanlo, Gwangmyeongsi, Gyeong-gi Do, Korea
ISO 9001:2015
ISO 14001:2015 Tel: +82-2-2083-1966 Fax: +82-2-2083-3077

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3P 35A ~ 1200A

Thyristor Power Controller User’s Manual

PIONENG Co., Ltd.

If there is a possibility of a serious accident or injury if the instructions are violated.

In case of violating the instructions, minor injury or product damage occurs.

(a) Use within the rated/performance range.

PIONENG Co., Ltd. 2 www.pioneng.com

THIS SIDE UP FRAGILE

RECYCLE KEEP DRY

If there is a possibility of a serious accident

In case of violating the instructions, minor

Alternating Current Voltage (ACV) V Direct Current Voltage (DCV)

Not used Protective earth

PIONENG Co., Ltd. 3 www.pioneng.com

1. Device ordering model codes 5

3. Install 1. Dimension & Mounting 10

1. MAX output limit 23

1. Feedback option operation flow chart 31

7. Appendix 1. When there is no output during commissioning 41

PIONENG Co., Ltd. 4 www.pioneng.com

1. Device ordering model codes

Series PION Pion series

W : Free voltage (190~480VAC)

2 : 220VAC (110~230VAC- –Analog model )

Related current ④ 35 ~ 2000(A)

00 : Standard 0P : Power feedback

⑥ Blank : Basic type

2. Device label description

Device label contain basic

PIONENG Co., Ltd. 5 www.pioneng.com

Operation frequency 50/60Hz (Automatic discriminating)

Minimum load More than 1A

Output range 0~99%

Environment Humidity : 20~90% (without condensation) Ambient temperature : 0~50℃

Forced air cooling type - With automatic Fan On/Off function

220VAC±10% (50/60Hz) , Option: 110VAC±10% (50/60Hz)

FAN failure alarm

PIONENG Co., Ltd. 6 www.pioneng.com

2. Products factory settings

Function Unit Default Reference page

Output (%) MAX output limit(%)

(2) Output voltage (VAC) PION 출력전압 측정값

PIONENG Co., Ltd. 7 www.pioneng.com

(1) Three phase (35A~1200A)

Run / Stop AC190~480V / 50~60 Hz

Auto / Manual Display

4~20mA, 1~5V Micro processor

Control power SMPS

(2) Single phase(90A~1000A)

Run / Stop AC190~480V / 50~60 Hz

Auto / Manual Display

4~20mA, 1~5V Micro processor

Control power SMPS

PIONENG Co., Ltd. 8 www.pioneng.com

5. Power on display / Parts description

Device brand name

Power ON display Phase

RUN MODE MAX.O SOFT.S OVER.C 6: 160(A) 7: 200(A) 8: 250(A)

Input terminal (R.S.T)