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PR69 Manual

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0% found this document useful (0 votes)
31 views

PR69 Manual

Uploaded by

Malcolm Dsouza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 96

SERIES: PR-69 RoHS

TEMPERATURE CONTROLLER

15BL001_11
INDEX:

1. CATALOG DESCRIPTION 04
2. FEATURES 06
3. FRONT FASCIA 07
4. PRODUCT DESCRIPTION 08
5. DIMENSIONS 08
6. TECHNICAL SPECIFICATIONS 10
7. EMC, SAFETY & ENVIRONMENTAL 13
8. MEASUREMENT 17
9. DISPLAY 19
10. ACTIVE SET POINT SELECTION 20
11. CONTROL STATES 20
12. CONTROL ACTIONS 21
13. AUTO TUNING 29
14. RAMP AND SOAK 32
15. SOFT START 36
16. ALARMS 37
17. PROGRAMMING 44
18. SEVEN SEGMENT DISPLAY 45
19. MENUS 46
20. MODBUS 58
21. MODBUS QUERIES 62
22. CONNECTION DIAGRAMS 83
23. FAQs 91
24. ERROR OCCURRED IN DEVICE 93

2
CAUTION:

1. Always follow instructions stated in


this product booklet.
2. Before installation, check to ensure
that specifications agree with intended
application.
3. Installation must be done by skilled
technician.
4. Automation and controlled devices
must be properly “installed” so that they
are protected against any risk of
involuntary actuations.
5. Suitable dampers should be provided
in event of excessive vibrations.

3
1.0 CATALOG DESCRIPTION:

CAT ID Action O/P 1 O/P 2 O/P 3 Modbus Symbol

151A12B Single Relay Relay SSR NA #1

151B12B Single Analog Relay SSR NA #2

151C12B Single Analog Relay Relay NA #3

151D12B Single Relay Relay Relay NA #4

151A13B1 Dual Relay Relay SSR Yes #5

151B13B1 Dual Analog Relay SSR Yes #6

151C13B1 Dual Analog Relay Relay Yes #7

151D13B1 Dual Relay Relay Relay Yes #8

151A13B Dual Relay Relay SSR NA #9

151B13B Dual Analog Relay SSR NA #10

151C13B Dual Analog Relay Relay NA #11

151D13B Dual Relay Relay Relay NA #12

151E12B Single Relay SSR NA NA #13

4
Note:
Models are indicated by special symbols as
shown in table on Page 4 and given symbols are
used while explaining the device functionality.

Eg: coeF#5,6,7,8,9,10,11,12 - Coefficient, Range: 0.1 to


10.0 default: 1
The example above explains that the feature is
applicable only for 151A13B1, 151B13B1,
151C13B1,151D13B1, 151A13B, 151B13B,
151C13B, 151D13B.
#Symbols appear where description vary based
on models. If the # does not appear, then it
indicates that the feature is applicable to all the
models.

5
2.0 FEATURES:

Field selectable thermocouple, RTD ,


0-50 mV, 0-60 mV, 12-60 mV.
Auto tuning.
Field configurable process and deviation
alarms.
Bump less Auto Manual transfer.
Soft Start mode.
Temperature range selection
1.°C - Celsius 2.°F - Fahrenheit
Dual display with configurable lower display.
1. Co - Controller Output
2. Effective Set Point
3. Set Point
4. Alarm threshold
Three outputs.
Control modes: ON-OFF Symmetric, ON-OFF
Asymmetric, Single acting PID control.
Two set point storage.
SSR driving with short circuit protection.
Password “Enable” and “Disable” function added
which helps user to enable the password as and
when required.
In Factory Default, Password is “Disabled”.
Additional Features available in dual acting devices:
(Cat. Nos.: 151A13B1, 151B13B1, 151C13B1,
151D13B1,151A13B, 151B13B, 151C13B, 151D13B)
-> Control modes: Neutral zone ON-OFF, Dual
acting PID control.
-> Additional two set point storage (Total Four Set
point storage)
-> RS485 Mod-bus communication.( Not applicable for
Cat ID:151A13B, 151B13B, 151C13B, 151D13B)
6
3.0 FRONT FASCIA:

GIC PR-

12

11

9 OP1
8888
21 PV
1

8
7
OP2
OP3 23
8888 SV

AT
2

10
13

3 4 5 6

FRONT FASCIA DESCRIPTION:

1. PV : Displays the “Process Value”.


2. SV : Displays the “Set Value”.
3. Key’ ‘: Configurable key ‘C’.
4. Key’ ‘: Scroll down key ‘DN’.
5. Key’ ‘: Scroll up key ‘UP’.
6. Key’ ‘: Enter key ‘E’.
7. OP3 : LED indication for output 3.
8. OP2 : LED indication for output 2.

7
9. OP1 : LED indication for PV is less than SP (Set Point).
10. ‘-’ : Indicates that PV is less than(SP-Value in the
setting LED) .
11. ‘=’ : Indicates that PV is equal to SP.
12. ‘+’ : Indicates that PV is greater than(SP+Value in the
setting LED) .LED indication for PV is equal to SP
13. ‘AT’ : This LED indicates the Auto tuning process is
ON.
4.0 PRODUCT DESCRIPTION:
PR-69 is a single loop, single/dual acting Microprocessor
based controller with ON-OFF, PID, and Auto tunning
functionality. The product has two/four programmable
set points and depending on model provides three
different outputs.
Three Input sensor accepted in PR-69:
1. Thermocouples
2. RTD: PT-100 (Three wire compensation)
3. Standard mV signals:0-50 mV,0-60 mV,12-60 mV.
5.0 DIMENSIONS: (in mm):
PANEL CUTOUT

45

45
RECOMMENDED PANEL CUTOUT
45 mmX 45 mm +/- 1.0 mm

8
GASKET GRID RING

CASING

44.5

91.5
107.4
BACK PLATE_WITH TERMINAL

BACK VIEW

Please refer pg. 84 to pg. 86 for connection


diagrams.

9
6.0 TECHNICAL SPECIFICATIONS:

Supply Voltage
110-240 VAC/DC, -20% to +10%, 50-60 Hz

Power Consumption
8 VA

Temperature Sensors
J, K, E, S, B, R Thermocouple,
RTD (PT100, 3 wire compensation),
mV signals (0-50 mV, 0-60 mV, 12-60 mV)
Measurement Range
Sensor J: 0 to 700° C/32 to 1292° F
Sensor K: 0 to 1300° C/32 to 2372°F
Sensor E: 0 to 600° C/32 to 1112° F
Sensor S: 0 to 1750° C/32 to 3182° F
Sensor B: 250 to 1820° C/482 to 3308° F
Sensor R: 0 to 1750° C/32 to 3182° F
Sensor PT100:-200 to 700° C/ -328 to 1292° F

Measurement Accuracy
0.5 % of full scale for Pt100,
+
- 1% of full scale for Tc and mV signals

Resolution
S, B, R, K: 1°C
J, E, Pt100: 0.1°C
mV: 0.001°C

10
Display
4- Digit 7 Segment LED Display with LED and with
LED indicatation.

Keypad
4-Keys: Configurable(C), Down(DN), Up(UP), Enter(E).

OP1 rating #1,4,5,8,9,12 SPST, 5A, 250 VAC/30 VDC(RES.)


2,3,6,7,10,11
OP1 rating # 4-20 mA/0-10 VDC
13
OP1 rating # SPDT, 10A, 250VAC/30VDC (RES.)

OP2 rating SPST, 5 A, 240 VAC/28 VDC


Op2 rating # 13 SSR Drive 12V, 24mA DC max
OP3 rating #1,2,5,6,9,10 SSR Drive 12V, 24mA DC max
3,4,7,8,11,12
OP3 rating # SPST,5 A,250VAC/30VDC (RES.)

Contact Material : AgNi

Life of relays: 6
OP1 # 1,4,5,8,9,12 Mechanical life : 5x10
5
Electrical life : 1x10
7
13
OP1 # Mechanical life : 1x105
Electrical life : 1x10
6
OP2 Mechanical life : 5x10
5
Electrical life : 1x10
6
OP3 #3,4,7,8,11,12 Mechanical life : 5x105
Electrical life : 1x10
Max. Resistance in case of current output
(terminal 1 and 13 )#2,3,6,7,10,11 600

11
Min. Resistance in case of voltage
output (terminals 14 and 13)#2,3,6,7,10,11
30 k
Temperature Sampling Rate/PID Sampling Rate
150 ms / 1 s
Weight (Unpacked)
160gm
Humidity
80% Rh Non-condensing
Max. Operating Altitude
2000 m
Operating Temperature Range
0°C to 50 °C
Storage Temperature Range
-20°C to 60 °C
Pollution Degree
2
IP Protection
IP 40 only for front panel
Dimensions (W X H X D)
48 X 48 X 107.4 (in mm)
Mounting
Panel mounting
Terminal Capacity
2
2x2.5mm
Torque
0.8Nm
Certifications
CE, RoHS
12
7. EMC, SAFETY, ENVIRONMENTAL
Product Standard
IEC 61326
ESD
IEC 61000-4-2 Level II
Radiated Susceptibility
IEC 61000-4-3 Level III
Electrical Fast Transients
IEC 61000-4-4 Level IV
Surge
IEC 61000-4-5 Level III
Conducted Susceptibility
IEC 61000-4-6 Level III
Voltage Dips and Interruptions
IEC 61000-4-11 (AC)
Conducted Emission
CISPR 14-1 Class A
Radiated Emission
CISPR 14-1 Class B

13
Isolation Level :
151A12B/151A13B
Sensor OP1 OP2 OP3
Supply 2 kV 4 kV 4 kV 2 kV
Sensor - 4 kV 4 kV NA
OP1 - - 4 kV 4 kV
OP2 - - - 2 kV
151B12B/151B13B
Sensor OP1 OP2 OP3
Supply 2 kV 2 kV 4 kV 2 kV
Sensor - NA 4 kV NA
OP1 - - 2 kV NA
OP2 - - - 2 kV
151C12B/151C13B
Sensor OP1 OP2 OP3
Supply 2 kV 2 kV 4 kV 4 kV
Sensor - NA 4 kV 4 kV
OP1 - - 2 kV 2 kV
OP2 - - - 4 kV
151D12B/151D13B
Sensor OP1 OP2 OP3
Supply 2 kV 4 kV 4 kV 4 kV
Sensor - 4 kV 4 kV 4 kV
OP1 - - 4 kV 4 kV
OP2 - - - 4 kV

14
151A13B1
Sensor OP1 OP2 OP3 RS485
Supply 2 kV 4 kV 2 kV 2 kV 2 kV
Sensor - 4 kV 2 kV NA NA
OP1 - - 4 kV 4 kV 4 kV
OP2 - - - 2 kV 4 kV
OP3 - - - NA
151B13B1
Sensor OP1 OP2 OP3 RS485
Supply 2 kV 2 kV 2 kV 2 kV 2 kV
Sensor - NA 2 kV NA NA
OP1 - - 2 kV NA NA
OP2 - - - 2 kV 4 kV
OP3 - - - NA
151C13B1
Sensor OP1 OP2 OP3 RS485
Supply 2 kV 2 kV 4 kV 4 kV 2 kV
Sensor - NA 2 kV 2 kV NA
OP1 - - 2 kV 2 kV NA
OP2 - - - 2 kV 4 kV
OP3 - - - - 2 kV

6,7
Note(# ): As there is no isolation between RS-485
and OP1, user must take care that the ground of
circuits to which these outputs are connected should
be isolated from each other.

15
151D13B1
Sensor OP1 OP2 OP3 RS485
Supply 2 kV 4 kV 4 kV 2 kV 2 kV
Sensor - 4 kV 2 kV 2 kV NA
OP1 - - 4 kV 4 kV 4 kV
OP2 - - - 2 kV 4 kV
OP3 - - - - 2 kV

151E12B
Sensor OP1 OP2
Supply 2 kV 4 kV 2 kV
Sensor - 4 kV NA
OP1 - - 4 kV

Safety :

Test Voltage between I/P and O/P


IEC 60947-5-1 2 kV
Impulse Voltage between Input and Output
IEC 60947-5-1 Level IV

Single Fault
IEC 61010-1
Insulation Resistance
UL 508 > 50K
Leakage Current
UL 508 < 3.5 mA

16
Environmental :
Cold Heat
IEC 60068-2-1
Dry Heat
IEC 60068-2-2
Vibration
IEC 60068-2-6, 5 g
Repetitive Shock
IEC 60068-2-27, 40 g, 6 ms
Non-Repetitive Shock
IEC 60068-2-27, 30 g, 15 ms

8.0 MEASUREMENT :
Parameters for this are included in the group “InP”.
Inputs accepted are Thermocouples (J, K, E, S, B,R),
mV signals (0 - 50 mV), (0 - 60 mV), (12-60 mV) &
RTD PT100.For proper functionality,it is recommended
to switch off and on the instrument, whenever these
are modified. The parameters related to input are 'unit'
- unit of measurement (°C , °F) and 'dP' - decimal
point representation. In case of analog input, the input
voltage gets divided over the range set in the
parameters 'IScL' lower limit and 'ISch' upper limit.
Instrument can be re-calibrated according to application
needs, by using parameters. “oFSt” and “rAtE”. If
“rAtE” = 1.000, then using parameters “oFSt”, it is
possible to set positive or negative offset that is simply
added to the value read by the probe.

17
If the offset is not constant for all the measurements,
it is possible to operate the calibration on any of two
points. In this case, in order to decide which values to
program on parameters “oFSt” and “rAte”, the
following formulae must be applied:
“rAte” = (y2-y1)/(x2-x1)
“oFSt” = y2 - rate*x2
Where,
y1 = Measured temperature 1
x1 = temperature displayed by instrument
y2 = Measured temperature 2
x2 = temperature displayed by instrument
The instrument thus visualizes the temperature as :
y = x * “rAtE” + “oFSt”
where y = displayed value and x = measured value
8.1 Output in case of measurement error:
In case of measurement error (over range/under range/
sensor break), the instrument supplies the power as
programmed on parameters “oPP”. In case of PID
control, the power output is as a percentage of cycle
time. In case of ON/OFF control, the Cycle time is
automatically considered as 20s (”e.g. In event of probe
error with ON/OFF control and “oPP = 50” the control
output will be activated for 10s and deactivated for 10s
till measurement error remains.)
If No Error
Controller Output Power
PID As per % of cycle time
On/Off 20 Secs
If Error
Controller Output Power
Any As per programmed in opp
18
9.0 DISPLAY:
Using parameters. “dISP”, located in the group “conF”,
it is possible to configure the lower display to visualize
different parameters like the Control Output (coP),
operating set point (SP). In group “conF”, the
parameters. “LEd” is used to define the LED shift index
functioning for the three LED’s repesented as: ’+’, ‘-’,
‘=’.
The lighting up of the ‘=’ LED indicates that the
process value is within the range [SP-LEd] and
[SP+LEd].
The lighting ‘-’ LED indicates that the process value is
lower than [SP-LEd] and lighting up of ‘+’ indicates that
the process value is higher than [SP+LEd]

Menu Sub menu Options


1.coP
conF dIsP
2.SP
3.EFSP
4.A1th
5.A2th

19
10.0 ACTIVE SET POINT SELECTION:
This instrument allows pre-programming of,
up to 2 different set points
(“SP1”, “SP2”).............................
(for #1,#2,#3,#4,#13)
OR
up to 4 different set points
(“SP1”, “SP2”, “SP3”, “SP4”)......................
(for #5,#6,#7,#8,#9,#10,#11,#12)

and then selection of which one must be active.


The effective set point can be selected:
-by parameter “EFsP” in the group of parameters “SP”.
-By key “C” if parameter “kEy” = “SPSL”.
The maximum number of set points is determined by
parameter “nSP” located in the group of parameters “SP”.
.......(for #5,#6,#7,#8,#9,#10,#11,#12)

11.0 CONTROL STATES:


The controller acts in three different ways :
1.Automatic Control
2.Control Off
3.Manual Control
Menu Sub menu Options
conF kEy oPLP
oFF

Note: The instrument switches into “Auto” state at


the end of auto-tuning. When switched ON, it
automatically assume its state at the last switch off.

20
11.1 Automatic Control (Auto):
Automatic control is the normal functioning
state of the controller. When in Auto mode, the
device will function as per parameter programmed
on parameters cont.
11.2 Control OFF (oFF):
In this mode, all the outputs are deactivated.

11.3 Bumpless Manual/Open Loop Control


(oPLP):

This options allows to manually program the power


percentage given as output by the controller by
deactivating automatic control.When the instrument
is switched to manual control, the power percentage
Is same as last one supplied. To change the power
output, adjust the parameter manual reset “rS” in
the “rEg” group. .

Menu Sub menu Options


rEg rS Value

21
12.0 CONTROL ACTIONS:
In automatic control, the controller can provide different
control actions depending on the parameter “cont” in
“rEg” group. The different control actions are explained
as below:

Menu Sub menu Options


onFs ( On Off Symmetric)
rEg cont onFA ( On Off Asymmetric)
nr ( Neutral Zone)
PID ( PID Control)

12.1 ON/OFF Control:


All the parameters regarding ON/OFF control are listed
in group “rEg”. This type of control can be set by
programming parameters “cont”= onFs for ON-OFF
action with symmetric hysteresis OR onFA for ON-OFF
action with asymmetrical hysteresis. It drives the
output programmed as coP [selected by parameters.
oPcF#5,6,7,8,9,10,11,12 in oP], depending on the measured
temperature value, on effective set point,function mode
(“FUnc”) and on the hysteresis (“hESt”). The action can
be explained as follows , In case of reverse action i.e.
hEAt being set on parameters “FUnc” in “rEg” menu,
the controller activates the output when the process
value “PV” goes below [SP-hEST]. It deactivates the
output when the PV goes above “SP+hEST”in case of
symmetric ON-OFF control and above “SP” in case of
Asymmetric ON-OFF control.

Menu Sub menu Options

rEg Func hEAt

22
Symmetric On Off Control (hEAt) :
Condition Action
PV < [SP-hEST] Controller Output is activated

PV > [SP+hEST] Controller Output is deactivated

Asymmetric On Off Control:


Condition Action
PV < [SP-hEST] Controller Output is activated
PV > [SP ] Controller Output is deactivated
Similarly in case of direct action i.e.CooL being set on
parameters.“Func”, the controller activates the output
when the process value “PV” goes above (SP+hEsT) and
deactivates the output when “PV” goes below “SP-hEsT”
in case of symmetric ON-OFF control and“SP” Asymmetric
ON-OFF control.
DIRECT ACTING:
Menu Sub menu Option
rEg FUnc cooL
Symmetric On Off Control (cool):
Condition Action
PV < [SP-hEST] Controller Output is deactivated

PV > [SP+hEST] Controller Output is activated


Asymmetric On Off Control:
Condition Action

PV < [SP-hEST] Controller Output is deactivated


PV > [SP ] Controller Output is activated
23
OFF OFF

OFF OFF

OFF OFF

OFF OFF

24
12.2 Neutral Zone ON/OFF Control (nr):
12.2.1 Action:
All the parameters referring to neutral zone ON/OFF
control are listed in the group "rEg". This type of control
can be set when two outputs, configured by parameter
“oPcf” (“oPcF” = h1c2 configures OP1 as heater and OP2
as cooler) are programmed as “coP” and the parameters
"cont” = nr. The neutral zone control is used to control
processes in which there is an element which causes a
positive increase in temperature (eg. Heater, Humidifier
etc.) and an element which causes decrease in
temperature (e.g. Cooler, de-humidifier, etc.) Depending
on measurements of effective set point "SP" and on
hysteresis "hESt", the control functions works on
programmed outputs. The controller activates the
output configured as heater when process value goes
below [SP-hEst] and deactivates it once the PV reaches
SP. Further it activates the output configured on cooler
when process value goes above [SP+hESt]. The cooler
output is deactivated when PV reaches SP again.
Note: This type of control is applicable for double
acting cat ids only.

Menu Sub menu Options


rEg cont nr
OP oPcF h1c2

Condition Heater Cooler


PV < [SP-hEST] ON OFF
PV = SP OFF OFF
PV >[SP+hEST] OFF ON
PV = SP OFF OFF
25
OFF

OFF OFF

12.2.2 cdty Menu :


Compressor duty cycle "cdty" is used to protect
compressor short cycling. It is a time based activation
of the compressor. The activation of compressor can be
avoided till the time set on parameter “cdty”.”thus”
providing the delay. Time programmed on "cdty" is
counted starting from last output deactivation and then
even if the regulator requires to switch on the
corresponding output, the activation is delayed till the
time set on “cdty” elapses.
Note :
This menu is visible only when control type is selected
as nr(Neutral zone)
12.3 PID Control
12.3.0 Single Acting PID Control:
All the parameters referring to PID control are listed in
the group “rEg”. The single action PID control can be
obtained by programming parameters.
“cont” = PId and works on output configured as “coP”
Depending upon the effective setpoint “sP”, function
“FUnc” and on the instrument's PID algorithm the
control output is calculated. The single action PID
control algorithm foresees the setting following
parameters:

26
“Pb” - Proportional Band.
“Int” - Integral Time
“dEr” - derivative time
“rS” - Manual Reset (if “Int=0” only)

1,2,3,4,13
for # : “ct” - Cycle time
Menu Sub menu Options

rEg cont Pid

oPcF/OP1/OP2/OP3 coP
OP
(atleast one)

rEg FUnc hEAt/cooL

5,6,7,8,9,10,11,12
12.3.1 Double Acting PID Control (# ):

All the parameters referring to PID control are listed in


the group “rEg”. The double action PID control is used
to control processes where there is an element which
causes a positive increase in temperature (ex.Heating)
and an element which causes a decrease in temperature
(cooling). This type of control is selected by setting “cont”
as Pid setting. The outputs configured for HEAT or COOL
action in oPcF menu should be configured as "coP" The
effective set Point “SP” and the instruments algorithm
decides the controller output of Double Action PID control.

27
The cycle times “hct” (Heat cycle time: for output acting
on heater) and “cct” (cool cycle time: for output acting
on cooler) should have low value with frequent
intervention of control outputs, so that good stability of
process variable can be achieved, in case of fast
processes.
It is recommended to use solid state relays to drive
actuators. The Double Action PID control algorithm
needs the programming of following parameters:

“Pb" - Proportional Band


"Int" - Integral Time
"dEr" - derivative time
"hct" - Heat cycle time
"cct” - cool cycle time
"rS" - Manual Reset (if "Int=0 only)
"coEF"- Coefficient Relation between power heating
and cooling element.Range between 0.1 to 10.
“coEF” > 1: represents that the cooling element
is stronger than heating element.
“coEF” = 1: represents that the heating and
cooling element are equally strong.
“coEF” < 1: represents that the heating element
is stronger than cooling element.

Menu Sub menu Options


rEg cont PId
OP oPcF h1c2
OP OP1/OP2/OP3 coP
(atleast two)

28
13.0 AUTO TUNING:

Auto tuning is a process by which the controller


automatically calculates the values if Pb,Int & dEr
suitable for the process. In this process , the controller
carries out several operations on the process plant to
determine these values.
Steps for Auto-tuning are as follows:
1. Program and select desired Set Point.
2. Program parameters “cont”=PID.
3. For single action PID control, program parameters
“Func” as “hEAt” if using heater or “cooL” if using
cooler.
4. Also program the output to which the final control
element is connected as “coP”.
5.In case of Double action PID control, set “coP” on
the two outputs selected using parameters “oPcF” to
act on heater and cooler.
Menu Sub menu Options

rEg cont PId


OP1/OP2/OP3
OP (two for double acting) coP
OP1/OP2/OP3
(one for single acting)
rEg Func(If single acting) hEAt/cooL

rEg AUto 1,2,3,4

Note:
Double acting device can be used as single acting
device.

29
6. Program parameters. “Auto” as:
“1”- Tune at Every power ON. If auto-tuning is
desired, each time the instrument is switched
ON.
“2”- Tune at first power ON. If auto-tuning is
desired,the next time the instrument is switched
ON. Once the tuning is finished, the parameters.
“Auto” is swapped automatically to “OFF”.
“3”- Tune manually. If auto-tunning is to be started
manually by pressing the config key programmed
as“stAt”
“4”- Tune at every set point change or at the end
of soft start. This activates auto-tuning at every
change of set point or at the end of soft-start
cycle.
7. Switch OFF the instrument power and then switch it
ON to start tuning if “Auto” is set as “1” or “2” or by
pressing config. key programmed as “stAt”. Flashing
LED AT indicates the activation of Auto-tunning
function. To start the auto tune following condition
needs to satisfy:
For Single Acting mode, if "Func" is “hEAt” OR
For dual acting mode if first stage is heating.
Conditions...
PV < [ SP - |SP/5| ] if soft start is configured OR
PV < [ SP - |SP/3| ] if soft start is not configured.
and SP - PV > = 10

30
For Single acting mode, if “Func” is “cooL” or
For Double acting mode if first stage is cooling.
Conditions :
PV>[ SP + [SP/5]] If Soft start is configured
OR
PV>[ SP + [SP/3]] If Soft start is not configured
and PV - SP > = 10
For example on Auto tunning , refer page no.88

If the above conditions are not satisfied at the start of


auto tune, the display will show "ErAt" message and
the instrument will take the control conditions
according to previously programmed PID. To make
'ErAt' disappear, Press “ENTER” key. If autotune is not
completed in 2 hours, the instrument shows 'NoAt' on
display. The cycle in progress in automatically get
stopped in case of sensor error.
After correct PID parameters are tuned, the calculated
values are stored in instrument memory.

31
5,6,7,8,9,10,11,12
#
14.0 RAMP AND SOAK

1. The PR-69 has provision for three ramps and three


soaks corresponding to SP1, SP2 and SP3.
2. All parameters related to Ramp-Soak functions are grouped
in menu 'rEg'.
3. Three strategies have been adopted that determine
the state of ramp and soak in case of power
resumption after failure.
Note:-
At the end of the Ramp & Soak profile the controller
switches 'OFF' all the outputs. To repeat the Ramp & Soak
profile reset the device. This can be done by assigning
'rSEt' to the configurable key in the 'ConF' menu. If the
Ramp & Soak profile is not desired, set all Ramp & soak
parameters to 'InF' & then reset the device.
14.1 Power Down Resumption Mode (Prmd):
a. cont: The device keeps in memory the last set
value before the power failure. After resumption, it
starts from the same value and continues the
profile. In case of soak stage once the power is
resumed, the stage continues for the remaining
time.
Power failure in Action
After power resumption, device will
Ramp stage
continue from the last virtual sp
value.
Assume 3 set points,
SP1 = 50, SP2 = 80 and SP3 = 100.
If the virtual set point is 65, and
power failure occurs. After power
resumption, device will start from
last virtual set point with the
respective ramp rate, irrespective
of the PV value.
32
Power failure in Action

Soak stage After resumption device will continue for


remaining soak time.
Eg: Assume 3 set points,
SP1 = 50, SP2 = 80 and SP3 = 100.
If the device is in second Soak Stage and
configured soak time is 50 minutes. If power
failure occurs after 10 minutes, then after
power resumption, device will continue with
soak stage of 40 minutes and move towards
the next SP with new ramp rate, irrespective
of the PV

b. rbck: The device starts from present PV value and


continues with the profile. In case of power failure in
soak stage, once the power is resumed and if PV is not
equal to the target SP of the given soak stage, then
starting from PV the SP ramps up to the target SP
value with the slope of previous ramp. Once target SP
is reached, device move to soak stage which continues
for the remaining time.

Power failure in Action


SP1=50C,SP2=60C,SP3=70C
Ramp1=5C/min
Ramp stage
Ramp2=10C/min
Ramp3=15C/min
If device was in between 60C and 70C,
if power fails then after power
resumption device will check for PV.
If PV is less than current Ramping stage
set point i.e (SP2=60C) then device will
start from 40C with ramp rate of second
stage(Ramp2=10C/min).

33
Power failure in Action
Device will compare SP with PV if not
Soak stage
equal then device will ramp back
from current PV with ramp rate of last
set point till the soak stage reached
then continue for remaining soaking
period.
Eg:Assume three set points
SP1=50,SP2=60,SP3=70
If device was in between 60 and 70
if power fails then after power
resumption device will compare PV
with SP value. Consider PV is 40 which
is not equal to last set point SP which
was 60 then device will ramp back from
40 with ramp rate of second stage and
reach till 60. After reaching 60 device
will enter into soaking stage for
remaining time.

c. rsEt: On power failure, the entire ramp and soak


profile is reset.At the end of the profile irrespective of
'Prmd ' the device switches OFF all the control outputs.
Power failure in Action

Profile is reset and device will start


from beginning.
Ramp stage/ Eg: Assume three set points
Soak stage SP1=50,SP2=60,SP3=70
If device was in between 60 and 70
if power fails then after power
resumption device will start form 50
which is first set point irrespective of
PV value in both stages.

34
14.2 Holdback (hbck):

14.2.0 Holdback In Ramp:


While in ramp mode if the difference between SP and
PV value goes beyond Holdback value, the SP
ramping stops and it is held on the given value as
long as PV < (SP-hbck) (hEAt) OR
PV >(SP+hbcK)(cool) range

14.2.1 Holdback In Soak:


While in Soak mode if the difference between SP and
PV value goes beyond Holdback value, the soak
timing is stopped and it is resumed when PV comes
back within (SP-hbck) (hEAt) and (SP+hbcK) (cool)
range. .

35
15.0 SOFT START:

All parameters referring to the soft start functioning are


contained in the group “rEg”. The soft start functioning
allows limitation of output power when instrument is
switched on for a limited period of time. Following
parameters are needed:
“SSt” - Soft start time in hh: mm
“SSth” - Soft start threshold
“Stp” - Soft start power
Soft start functionality will abort when sst or ssth
whichever earlier is met.

36
16.0 ALARMS :
16.1 Alarm Types:
1. Absolute low (“AbLO” on display):
Alarm is activated if PV goes below A1th and is
deactivated if PV goess above (A1th+A1hY).

Menu Sub menu Option

AL1/AL2 A1tY AbLo

PV A1th+A1hY

A1hY A1th

Time
ON OFF ON OFF ON

2. Absolute high (“AbhI” on display):


Alarm is activated if PV goes above A1th and is
deactivated if PV goes below (A1th-A1hy).

Menu Sub menu Option

AL1/AL2 A1tY Abhi

PV
A1th

A1th-A1hY
A1hY

Time
OFF ON OFF ON OFF

37
3. Absolute band (“AbbA” on display):
Alarm is activated if PV goes above A1hi or
below A1Lo. It is deactivated if it goes below
(A1hi-A1hy) or above (A1Lo+A1hy).

Menu Sub menu Options

AL1/AL2 A1tY AbbA

PV

A1hi
A1hY
A1hi-A1hy

A1L0+A1hy
A1hy
A1Lo

ON O ON O ON O ON O ON
F F F Time
F
F F F F

4. Deviation low ( “dELo” on display):


Alarm is activated if PV goes below
(Effective Set Point(ESP) - A1th) and is deactivated
when it goes above (Effective Set Point
(ESP)–A1th + A1hy).

Menu Sub menu Options


AL1/AL2 A1tY dELo

ESP
PV

ESP-A1th+A1hy
A1hy
ESP-A1th

OFF ON Time
ON OFF ON

38
5. Deviation high(“dEhi” on display):
Alarm is activated when PV goes above Effective
Set Point(ESP) +A1th) and is deactivated When it
goes below (Effective Set Point(ESP) + A1th-A1hy).

Menu Sub menu Option


AL1/AL2 A1tY dEhi

PV ESP+A1th

A1hY ESP+A1th-A1hy

ESP

OFF ON OFF ON OFF Time

6. Deviation band (“dEbA” on display):


Alarm is activated when PV goes above
(Effective Set Point(ESP) + A1hi) or below
(Effective Set Point(ESP) - A1Lo) and is deativated
when PV goes below (Effective Set Point
(ESP)+ A1hi - A1hy) or above (Effective Set
Point(ESP) - A1Lo + A1hy).
Menu Sub menu Option
AL1/AL2 A1tY dEbA

PV
ESP+A1hi
A1hY
ESP+A1hi-A1hy
ESP
ESP-A1Lo+A1hy
A1hy
ESP-A1Lo

ON O ON O ON O ON O
Time
F F F F
F F F F

39
7. Output low(“OPLO” on display):
Alarm is activated if output goes below o1LV and
deactivated when output goes above (o1LV+o1hs).

Menu Sub menu Option


AL1/AL2 A1tY oPLo

COP o1LV+o1hs
o1hs
o1LV

Time
ON OFF ON OFF ON

8. Output high(“OPhi” on display):


Alarm is activated if output goes above o1hv and
deactivated when output goes below (o1hv-o1hs).

Menu Sub menu Option


AL1/AL2 A1tY oPhI

COP o1hv

o1hs o1hv-o1hs

Time
OFF ON OFF ON OFF

40
ALARM FUNCTIONALITY
Sub
Menu Options Details Dependencies Functions
Menu

AbLO Absolute Low To alert user when PV


AL1 A1tY Activation : PV < A1th falls below predefined
PV,A1th,A1hY
OR Deactivation : PV > A1th+A1hY value.(A1th)
AL2
AbhI Absolute High To alert user when PV
Activation : PV > A1th PV, A1th, A1hY exceeds predefined
Deactivation: PV < A1th - A1hY value.(A1th).

AbbA Absolute band PV, A1hi, A1Lo, To alert user when PV,
Activation : PV > A1hi or PV < A1Lo A1hY 1. falls below
Deactivation: predefined value.
PV < A1hi-A1hY or PV > A1Lo+A1hY (A1Lo)
OR
2.exceeds predefined
value.(A1hi).
dELo Deviation Low PV, SP, A1th, To alert user when PV
Activation : PV < (SP - A1th) A1hY falls below the SP by
Deactivation: PV > (SP - A1th)+A1hY the value set in A1th
Deviation High PV, SP, A1th, To alert user when PV
dEhI
Activation : PV > (SP + A1th) A1hY exceeds the SP by the
Deactivation: PV < (SP + A1th)-A1hY value set in A1th.
Deviation Band To alert user when,
dEbA PV, SP, A1Lo,
Activation : 1. PV falls below the
A1hi, A1hY SP by the value
PV < (SP-A1Lo) or PV > (SP+A1hi)
Deactivation: set in A1Lo.
PV > (SP – A1Lo) + A1hY
or 2. PV exceeds the SP
PV < (SP + A1th) - A1hY by the value set in
A1hi.
Output Low
oPLo COP,o1LV,01hS To alert user when
Activation : COP < o1LV COP falls below value
Deactivation: COP > o1LV + o1hS set in o1LV.

oPhI Output High


COP,o1hV,01hS To alert user when
Activation : COP > o1hV
COP exceeds value
Deactivation: COP < o1hV + o1hS set in o1hV.

Menu Sub menu Options

A1tY AbLo
AL1/AL2 AbhI
AbbA
dELo
dEhI
dEbA
oPLo
oPhI

41
16.2 Alarm Functions :
Sr Value Details Application
Normal
Normal
1 0 Activation:When alarm condition occurs.
Deactivation:When the alarm condition
disappears.
Acknowledged
Activation:When alarm condition occurs. To ignore the alarm
2 1 Deactivation: condition
1. When the alarm condition disappears.
2. When Configurable key programmed for alarm
acknowledgment and press in alarm condition.
Delayed To delay the alarm
Activation: delayed by time set in A1dL generation, some
parameter after occurrence of the alarm condition. times alarm can be
3 2 Deactivation: When the alarm condition generated for
disappears. shorter time due to
Note:During the delay if the alarm condition some disturbance in
disappears, alarm will not be generated. system.
Latched To record or draw
Activation: When alarm condition occurs. attention of alarm
Deactivation:When Configurable key generation condition
4 4 programmed for alarm acknowledgment and press every time. Since
once alarm generated. no automatic
Note: Alarm will not get automatically of alarm.
deactivated once generated.
No alarm at Power On
Activation:If alarm condition exist at power on, To avoid alarm after
alarm will not be activated. Once device goes in no power on. Since
5 8 alarm condition after power on, there after alarm possibility of alarm
will be activated at every occurrence of the alarm condition after
condition. every power on.
Deactivation: Alarm will be deactivated
In no alarm condition.
No alarm at SP change
Activation:If alarm condition generates after SP To avoid alarm after
change, alarm will not be activated. Once device change in SP. Since
6 16 goes in no alarm condition after SP change, there possibility of alarm
after alarm will be activated at every occurrence condition after every
of the alarm condition. time change in SP.
Deactivation: Alarm will be deactivated
in no alarm condition.
No alarm at SP change + No alarm at Power On Note: We can club
Activation:If alarm condition exist at power on or If the different alarm
alarm condition generates after SP change, alarm functionality by
will not be activated. Once device goes in no alarm doing the addition of
7 24 = condition after SP change or power on, there after
16+8 alarm will be activated at every occurrence of the the set value for
those alarm
alarm condition. functions.
Deactivation: Alarm will be deactivated in no alarm
condition.

42
Note: Alarm types and functions are explained for
alarm
1. The explanation is same for alarm
2. Binary addition of alarm function allows
Combination of different function.
Eg. If it is required to have no alarm at power
On [8] and no alarm at sP change [16], set
function as 24.

43
17.0 PROGRAMMING:

Follow given procedure to program the device:


1. Press key ‘E’ to enter menus.If password “Enabled”, then
‘PV’ display shows “codE”,which is blinking and ‘SV’
display shows “0”.
2. Enter code as “69” using ‘UP’ key.
Press key ‘E’ to enter into menu. If wrong code is
entered, then the device exits from programming
mode. If correct code is entered, the device enters
into the set of menus.
3. Using ‘UP’ or ‘DN’key we can move to desired set of
parameter.
4. Press key ‘E’, to enter the group of parameters related
to the main menu. Here, the ‘PV’ display shows the
menu and ‘SV’ shows the value programmed on it.
5. To change this value, press key ‘E’. Using ‘UP’ or ‘DN’
key, select the value to be entered. Press key ‘E’ to
confirm the value or key ‘C’ to maintain the previous
value.
6. Whenever the value of the menu is being edited, the
'PV' display blinks. Here, 'UP’ and 'DN’ key change the
value on ‘SV’ display. When the display is not blinking,
we can move to next menu using ‘UP’ or ‘DN’ key.
To exit from the menu press key ‘C’
7. Key ‘C’ acts as “EXIT” key when in programming mode.
While on main screen, when 'PV' display shows
temperature and ‘SV’ display shows user configured
value, it performs the function as configured on it in
the “key” parameter of “conF” menu..

44
18.0 SEVEN SEGMENT DISPLAY:

A B C D E F G H
A B c D E F G h
I J K L M N O P
I J L M N o P
Q R S T U V W X
Q R S T U V W

Y Z
Y

45
19.0 MENUS :
MAIN MENU: SP (Set point)

Parameter Description

1 SPLL Set point low level


Range: -1999 to set point active
default: -1999
2 SPhL Set point high level
Range: Set point active to 9999
default: 9999
3 nSP No. of. Set point
#5,6,7,8, Range: 1 to 4
#9,10,11,12, default: 4
4 EFSP Effective Set point.
5,6,7,8,9,10,11,12
Range# : 1 to nsP
Range#1,2,3,4,13 : 1 to 2
default: 1
5 SP1 Set point 1
Range: sPLL to sPhL
default: 0
6 SP2 Set point 2.
Range: sPLL to sPhL
default: 0
7 SP3 Set Point 3
#5,6,7,8 Range: sPLL to sPhL
#9,10,11,12, default:0
8 SP4 Set Point 4
#5,6,7,8 Range: sPLL to sPhL
#9,10,11,12, default:0

46
MAIN MENU: InP (Input)

1 SEnS Sensor:
Range:
J :- J Thermocouple
K :- K Thermocouple
Pt1 :- PT100 RTD
E :- E Thermocouple
S :- S Thermocouple
B :- B Thermocouple
R :- R Thermocouple
Analog Input:
1260 :- 12 to 60 mV
0_50:- 0 to 50 mV
0_60 :- 0 to 60 mV
default: Pt1
2 IScL Low scale in case of analog
inputs
Range: -1999 to Isch
default: 0
3 Isch High scale in case of analog
inputs
Range: IscL to 9999
default: 100
4 rAtE Slope of straight line
Range: 0.001 to 2.000
default: 1.000
5 oFSt Offset of straight line
Range: -1999 to 9999
default: 0

47
Output power in case of error
1,2,3,4,13
6 oPP Range: 0 to 100.0%#
5,6,7,8,9,10,11,12
Range: -100.0% to 100.0% #
default: 0
Decimal point
Range: S/B/R/K thermocouple:0
7 dP J/E thermocouple & Pt 100:0 to 1,
Analog Signals: 0 to 3
default: 0
Temperature measurement unit
8 UnIt Range: C or F, default: C

rFSh Analog signal output update rate


9 Range: 150 to 5000 ms
#2,3,6,7,10,11 default: 150 ms

PvLo Process variable low


10 Range:-1999 to 9999
#2,3,6,7,10,11
corresponds to 4 mA/0 V, default:0

11 PvhI Process variable High


Range: -1999 to 9999
#2,3,6,7,10,11 Corresponds to 20 mA /10 V
default:100
coLo Controller output low
12
2,3,6,7,10,11 Range: -0 to 100 #2,3 , -100 to 100 # 6,7,10,11

# Corresponds to 4 mA/0 V, default:0


cohI Controller output high
13 Range: -0 to 100 #2,3 , -100 to 100 # 6,7,10,11
2,3,6,7,10,11
# Corresponds to 20 mA/10 V, default:100
Filter menu
14 Filt
Range: -0 to 10, default: 2
#1-14

48
MAIN MENU: oP (output)

Parameter Description
1 oPcF Output configure as:
Range:
#6,7,10,11
1. h2c3: heat 2 Cool 3
2. h3c2: heat 3 Cool 2
default: h2c3
1 oPcF Output Configure as:
#5,8,9,12 Range:
1.h1c2: heat 1 Cool 2
2.h1c3: heat 1 Cool 3
3.h2c3: heat 2 Cool 3
4.h2c1: heat 2 Cool 1
5.h3c1: heat 3 Cool 1
6.h3c2: heat 3 Cool 2
default: h1c2
2 Output 1 configured as:
o1cF
Range:
#2,3,6,7,10,11 1. I_OP: 4-20 mA output
2. V_OP: 0-10 V output
default: I_OP
3 oP1 Output 1 to act as:
#2,3 Range:
1. coP: Controller output
2.tEmP:Temperature re-transmitted output
default: temP
3 oP1 #6,7,10,11 Output 1 to act as:
Range:
1. coP: Controller output
2. tEmP: Temperature
re-transmitted output

49
3. EsP: Effective Set Point
re-transmitted output
default: tEmP
3 Op1 Output 1 to act as:
1,4,5,8,
# Range:
9,12,13
1. coP: Controller output
2. A1no: Alarm 1 normally open
3. A1nc: Alarm 1 normally closed
4. A2no: Alarm 2 normally open
5. A2nc: Alarm 2 normally closed
6.SEnb: Sensor break
7.BrkL: Loop break alarm
8.OFF: Relay off
default: coP
4 OP2 Output 2 to act as:
Range:
1. coP: Controller output
2. A1no: Alarm 1 normally open
3. A1nc: Alarm 1 normally closed
4. A2no: Alarm 2 normally open
5. A2nc: Alarm 2 normally closed
6. Senb: Sensor break
7. BrkL: Loop break alarm
8. oFF: Relay off
default: coP
5 OP3 Applicable for all cat ids except #13.
6 LbOP Loop break output
5,8,9,12
#5,6,7,8 Lbo1# : Output 1
#9,10,11,12 Lbo2 : Output 2
Lbo3 : Output 3
default : Lbo2

50
7 brkt Break loop time
Range: Off to 9999 s
default: oFF
MAIN MENU: AL1 (Alarm 1)
Parameter Description
1 A1tY Alarm 1 type:
Range:
1.AbLo: Absolute low
2.AbhI: Absolute high
3.AbbA: Absolute band
4.dELo: Deviation low
5.dEhI: Deviation High
6.dEbA: Deviation band
7.oPLo: Output low
8.oPhI: Output High
default: AbLo
Alarm 1 function:
2 A1Fn
0: Alarm on error
+1: Acknowledge alarm
+2: Delayed alarm
+4: Latch alarm
+8: No alarm at power on
+16: No alarm at set-point change
Range: 0-31
default: 0
3 A1Lo Alarm 1 low level
Range: -1999 to A1th
default: -1999
4 A1th Alarm 1 Threshold
Range: A1Lo to A1Hi
default: 0

51
5 A1hI Alarm 1 high level
Range: A1th to 9999
default:9999
6 A1hY Alarm 1 hysteresis
Range: OFF to 9999
default: 1
7 o1LV Output 1 low value
Range#1,2,3,4,13: 0.0% to o1HV
#5,6,7,8,9,10,11,12
Range : -100.0% to o1HV
default: 0.0
8 o1hV Output 1 high value
Range: o1LV to 100.0 %
default: 100.0
9 o1hs Output 1 hysteresis
Range: OFF to 100.0 %
default:1
10 A1dL Alarm 1 delay
Range: OFF to 9999 s
default: Off

Menus for Alarm 2 are same as for Alarm 1.


MAIN MENU: REG(Regulator)
Parameter Description

1 cont Controller type:


Range:
1.onFS: On-Off Symmetric,
2.onFA: On-Off Asymmetric
3.PID: PID controller
4.nr: neutral zone On-OFF
default: PID

52
2 FUnc Controller type:
Range:
1.hEAt: Reverse acting
2.cooL: Direct acting
default: hEAt
3 hEst Hysteresis for On-Off controller
Range: OFF - 9999
default: 1
4 AUto Auto tuning:
Range:
oFF: auto tuning off
1: auto tuning at every power on
2: auto tuning at first power on
3: Start manually
4: auto tune at every set point
change
default: 2
5 Pb Proportional band
Range: 0 to 9999
default: 10
6 Int Integral time
Range: OFF to 9999 s
default: 120
7 dEr Derivative time
Range: OFF to 9999 s
default: OFF
8 ct Cycle time
#1,2,3,4,
13 Range:1 to 130 s
default: 20
9 rs Manual reset
#
1,2,3,4,13
Range: 0 to 100.0 %
default: 0

53
9 rs Manual reset
5,6,7,8
# Range: -100.0 to 100.0 %
#9,10,11,12 default: 0
10 hct heat cycle time
5,6,7,8
# Range: 1 to 130 s
#9,10,11,12 default: 10
cct
11 5,6,7,8 Cool cycle time, Range: 1 to 130 s
#
9,10,11,12 default: 10
#
12 coeF
5,6,7,8
Coefficient, Range: 0.1 to 10.0
# default: 0.1
#9,10,11,12
13 cdty Compressor duty cycle
5,6,7,8
# Range: 0(Off) to 9999 s
9,10,11,12
# default: 0
14 Prmd Power down mode
#5,6,7,8 Range:
1. cont: Continue
#9,10,11,12
2. rbck: Ramp back
3. rsEt: Reset
default: cont
15 rmP1 Ramp 1
#5,6,7,8 Range: 0.00 to 99.99 - Inf unit/min
9,10,11,12
# default: Inf
16 Sok1 Soak 1
#5,6,7,8 Range: 0.00 to 99.59 - Inf hh:mm
9,10,11,12
# default: Inf
17 rmP2
5,6,7,8
Ramp 2
# Range: 0.00 to 99.99 - Inf unit/min
#9,10,11,12 default: Inf
18 Sok2 Soak 2
5,6,7,8
# Range: 0.00 to 99.59 - Inf hh:mm
#9,10,11,12 default: Inf
19 rmP3 Ramp 3
#5,6,7,8 Range: 0.00 to 99.99- Inf unit/min
#9,10,11,12 default: Inf

54
20 Sok3 Soak 3
5,6,7,8
# Range: 0.00 to 99.59 - Inf hh:mm
9,10,11,12
# default: Inf
21 hbck Ramp hold back
5,6,7,8
# Range: OFF to 9999
# 9,10,11,12
default: OFF
22 SSP Soft start power
#1,2,3,4,13 Range: 0.0 to 100.0
default: 0
22 SSP Soft start power
5,6,7,8
# Range: -100.0 to 100.0
9,10,11,12
# default: 0
23 SSt Soft start time
Range: 0.00 (OFF) to 7.59 (hh:mm)
default: Off
24 SSth Soft start threshold
Range: -1999 to 9999
default: 0
Main Menu: conF (Configuration)
Parameter Description
1 KEY Configurable key:
Range:
1.stAt: Start tuning manually. Starts auto
tuning manually if AuTo parameter is
configured as 3.
2.oPLP: Open loop. Switches controller to
manual mode if it is in auto mode and
cont parameter is configured as PId or
changes it to auto mode if it is in manual
mode.

55
3.Ack: Acknowledge. Used to acknowledge
alarm if A1Fn is in alarm acknowledge mode.
Also release the alarm if it is in latched mode.
4. oFF: Switch off the control action
5. SPSL: Select active set point
6. chSP: Change set point when on
main screen
7. rSEt #5,6,7,8,9,10,11,12 : To Reset and restart the
ramp profile
8. noFc: No function
default: chSP
2 dISP Display configure:
Range:
1.SP: Displays active set point on the lower
display.
2.co: Displays controller output on the
lower display
#5,6,7,8,9,10,11,12
3.EFSP : Displays the set point which
is set by EFSP
4.A1th: Alarm1 threshold
5.A2th: Alarm2 threshold
default: sP
3 LEd Led shift index
Range : 0 (Off) to 9999 units
default: 2
MAIN MENU: PWD (Password Enable /Disable)
Parameter Description
PWD Enable or Disable the Password
En : Enable the Password
dIS: Disable the Password

56
Main Menu: rSEt(Reset)
Parameter Description
rSEt To reset device and load default setting.
Please press the enter key.
If “Yes” - will display message to confirm reset.
If “No” - will get back to menu.
After Confirm ,
cnfm If “ Yes “ - Reset device and back to main
screen.
If “No” - Back to main screen.
Main Menu: modb (Modbus)#5,6,7,8

1 Addr Device Id
Range: 1 to 99
default: 1
2 bAUd Baud rate:
Range:
1. 3: 300 baud rate
2. 6: 600 baud rate
3. 12: 1200 baud rate
4. 24: 2400 baud rate
5. 48: 4800 baud rate
6. 96: 9600 baud rate
7.192: 19200 baud rate, default: 96
Parity:
3 PArt
Range:
1.EvEn: Even parity
2.odd: odd parity
3.None:None parity
default: None
4 bItS No. of bits
Range: 8 to 9
default: 8
5 StPb No. of stop bits
Range: 1 to 2
default: 1
57
20.0 MODBUS :

PR-69 has adopted widely used MODBUS RTU protocol.


The MODBUS RTU communication functions implemented
in PR-69 series are: function 3 – Read holding variables
(read); function 6 - preset Single Register (write).
These functions allow the supervisory program to read
and modify any data of the controller.
The communication is based on messages sent by the
master station (host) to the slave stations (PR-69) and
vice versa. Every a message contains four fields:

a) Slave address (from 1 to 99)


b) Function code: contains 3 or 6 for specified
functions.
c) Information field: contains data like word
addresses and word values as required by
function in use.
d) Control word: a cyclic redundancy check
(CRC) performed with particular rules for
CRC.

58
3.1 Function 3 - read n word
The request has the following frame:

Filed Name Byte Position

Slave MODBUS ID Byte 0

Function Code(3) Byte 1

First word Address MSB Byte 2

First word Address LSB Byte 3

Number of words MSB Byte 4

Number of wordsLSB Byte 5

CRC MSB Byte 6

CRC LSB Byte 7

The normal reply(as opposed to exception reply)


has the following frame:
Filed Name Byte Position

Slave MODBUS ID Byte 0

Function Code(3) Byte 1

NB Number of Read bytes Byte 2

Value of first word MSB Byte 3

Value of first word LSB Byte 4

Following Words Byte 5

CRC Error Check MSB Byte NB+2

CRC Error Check LSB Byte NB+3

59
3.2 Function 6 - one word write. The request has
the following frame:

Filed Name Byte Position

Slave MODBUS ID Byte 0

Function Code(6) Byte 1

Word Address MSB Byte 2

Word Address LSB Byte 3

Value of first word MSB Byte 4

Value of first word LSB Byte 5

CRC Error Check MSB Byte 6

CRC Error Check LSB Byte 7

3.3 The exception reply


An exception reply is given when the request is
formally correct, but cannot be satisfied standing
particular situations; the reply contains a code
indicating the cause of the missing regular reply
The frame is:

60
Filed Name Byte Position

Slave MODBUS ID Byte 0

Function Code(3) Byte 1

First Word Address MSB Byte 2

First Word Address LSB Byte 3

Number of Word MSB Byte 4

Number of Word LSB Byte 5

CRC Error Check MSB Byte 6

CRC Error Check LSB Byte 7

1) Illegal Function code -1


2) Illegal data address -2
3) Illegal data value field -3
4) Slave device busy -6

Address 0 used for broadcasting messages


has not been implemented in PR69.

61
21. MODBUS QUERIES:

1.Variable - Pv
Description: Process Variable
Data type: Signed short
Range: -1999 to 9999
Decimal dependence: dP
READ/WRITE: Read
Address (in HEX) : 1001
2. Variable - coP
Description: Control Output
Data type: Signed short
Range: -100 to 100
Decimal dependence: 0
READ/WRITE: Read
Address (in HEX): 1002

3. Variable - AL1
Description: Alarm 1 Status
Data type: Unsigned short
Range: OFF-xxxx xxx0, ON- xxxx xxx1
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1003
4. Variable - AL2
Description: Alarm 2 Status
Data type: Unsigned short
Range: OFF-xxxx xx0x, ON- xxxx xx1x
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1003

62
5. Variable - sEnb
Description: Sensor break alarm status
Data type: Unsigned short
Range: OFF-xxxx x0xx, ON- xxxx x1xx
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1003
6. Variable - LbA
Description: Loop break alarm status
Data type: Unsigned short
Range: OFF-xxxx 0xxx, ON- xxxx 1xxx
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1003
7. Variable - SP
Description: Effective set point
Data type: Signed short
Range: sPLL to sPHL
Decimal dependence: dP
READ/WRITE: Read
Address (in HEX): 1004
8. Variable - stAt
Description: Regulator status
Data type: Unsigned short
Range: OFF - 0, Manual - 1,
Decimal dependence: NA, READ/WRITE: Read
AUTO SYM ON/OFF-2, AUTO ASYM ON/OFF-3,
AUTO N ZONE ON/OFF-4,
AUTO PID TUNE ON-5, AUTO PID TUNE OFF-6
Address (in HEX): 1005
9. Variable - MvEr
Description: Model Version
Data type: Unsigned short

63
Range: 1: Pr01, 2: Pr02, 3: Pr03, 4: Pr04,
5: Pr05, 6: Pr06, 7: Pr07, 8: Pr08
9 : Pr09, 10 : Pr10, 11 : Pr11, 12 : Pr12
13 : Pr13
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1006
10. Variable - cvEr
Description: Code Version
Data type: Unsigned short
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1007
11. Variable - rFLg
Range: NO RAMP SOAK ON: 0
RAMP1 STAGE: 1
SOAK1 STAGE: 2
RAMP2 STAGE: 3
SOAK2 STAGE: 4
RAMP3 STAGE: 5
SOAK3 STAGE: 6
RAMP SOAK END: 7
Description: Ramp Soak Flg status
Data type: Unsigned short
Decimal dependence: NA
READ/WRITE: Read Address (in HEX): 1008
6,7
12. Variable - Aout#
Description: Value Transmitted on Analog output
Data type: Unsigned short
Range: 3 to 21 or 0-10
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1009
64
5,8
13. Variable - Output 1 status (ON/OFF)#
Description :This is for indication of OP1
Data type: Unsigned short
Range: 0 : OFF , 1 : ON
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1009
14. Variable - Output 2 status (ON/OFF)#5,6,7,8
Description: This is for indication of OP2
Data type: Unsigned short
Range: 0 : OFF - 1 : ON
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 100A
15. Variable - Output 3 status (ON/OFF)#5,6,7,8
Description: This is for indication of OP3
Data type: Unsigned short
Range:0 : OFF - 1 : ON
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 100B
16. Variable - Status OF PV w.r.t SP# 5,6,7,8
Description: This is for relation between PV & SP
Data type: Unsigned short
Range: 0 - 3
In case of sensor break : 0
“-” (PV<SP): 1
“=” (PV=SP):2
“+” (PV>SP):3
Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 100C

65
SP
1. Variable - SPLL
Description: Set point low
Data type: Signed short
Range: -1999 to setpoint as selected by EFSP
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2001

2. Variable - SPhL
Description: Set point high
Data type: Signed short
Range: Setpoint as selected by EFsP to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2002
3. Variable - nSP
Description: Number of set point
Data type: Unsigned short
Range: 1 to 4
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2003
4. Variable - EFSP
Description: Effective set point
Data type: Unsigned short
Range: 1 to nsP
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2004
Decimal dependence: dP
66
5. Variable - SP1
Description: Set point 1
Data type: Signed short
Range: spLL to sphL
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2005
6. Variable - SP2
Description: Set point 2
Data type: Signed short
Range: spLL to sphL
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2006
7. Variable - SP3
Description: Set point 3
Data type: Signed short
Range: spLL to sphL
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2007
8. Variable - SP4
Description: Set point 4
Data type: Signed short
Range: spLL to spHL, READ/WRITE: Read/Write
Decimal dependence: dP, Address (in HEX): 2008
InP
READ/WRITE: Read/Write
Address
1. (in HEX):
Variable - SEns2007
Description: Sensor select
Data type: Unsigned short
Range: 0 = J thermocouple
1 = K thermocouple, 2 = E thermocouple

67
3 = S thermocouple
4 = B thermocouple
5 = Pt100 RTD
6 = 0-50 mV signal
7 = 0-60 mV signal
8 = 12-60 mV
9 = R thermocouple
Decimal dependence: NA
READ/WRITE: Read/Write, Address (in HEX): 2009
2. Variable - IScL
Description: Analog input low
Data type: Signed short
Range: -1999 to Isch
Decimal dependence: dP
READ/WRITE: Read/Write, Address (in HEX): 200A
3. Variable - ISch
Description: Analog input high
Data type: Signed short
Range: IscL to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 200B
4. Variable - rAtE
Description: Measurment Rate
Data type: Signed short
Range: 0.001 to 2.000
Decimal dependence: 3
READ/WRITE: Read/Write
Address (in HEX): 200C
5. Variable - oFSt
Description: Measurement Offset
Data type: Signed short
68
Range: -1999 to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX) : 200D
6. Variable - oPP
Description: Output power in case of error
Data type: Signed short
Range: -100.0 to 100.0
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 200E
7. Variable - dP
Description: Decimal point
Data type: Unsigned short
Range: 0 to 3
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX) : 200F
8. Variable - unIt
Description: Unit of measurement
Data type: Unsigned short
Range: 0 - C, 1 - F
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2010
9. Variable - rFSh#6,7
Description: Update pace of analog output
Data type: Unsigned short
Range: 150 to 5000
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2011
69
#6,7
10. Variable - PvLo
Description: Process value/Set point low value for
analog output according to value defined on OP1.
Data type: Signed short
Range: -1999 to Pvhi
Decimal dependence: dP, READ/WRITE: Read/Write
Address (in HEX): 2012

#6,7
11. Variable - Pvhi
Description: Process value/Set point high value for
analog output according to value defined on OP1
Data type: Signed short
Range: PvLo to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2013
#6,7
12. Variable - CoLo
Description: Control output low value
Data type: Signed short
Range: -100.0 to CohI
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 2014
#6,7
13. Variable - CohI
Description: Control output high value
Data type: Signed short
Range: CoLo to 100.0
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 2015

70
oP
5,8
1. Variable - oPcF#
Description: Output Configure
Data type: Unsigned short
Range: 0: H1C2, 1: H1C3, 2: H2C1, 3: H3C1,
4: H2C3, 5: H3C2
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2016
#6,7
1. Variable - oPcF
Description: Output Configure
Data type: Unsigned short
Range: 0: H2C3, 1: H3C2
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2016
#6,7
2. Variable - o1cF
Description: Output 1 Config
Data type: Unsigned short
Range: 0: I_oP, 1: V_oP
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2017
#6,7
3. Variable - oP1
Description: Output1 act on
Data type: Unsigned short
Range: 0: coP, 1: temp, 2:esp
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2018

71
#5,8
4. Variable - oP1
Description: Output1 act on
Data type: Unsigned short
Range: 0: coP, 1: A1no, 2: A1nc, 3: A2no, 4: A2nc,
5: sEnb, 6: BrkL, 7: Off
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2018
5. Variable - oP2
Description: Output 2 act on
Data type: Unsigned short
Range: 0: coP, 1: A1no, 2: A1nc, 3: A2no,4: A2nc,
5: sEnb, 6: BrkL, 7: Off
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2019
6. Variable - oP3
Description: Output 3 act on
Data type: Unsigned short
Range: 0: coP, 1: A1no, 2: A1nc, 3: A2no, 4: A2nc,
5: sEnb, 6: BrkL, 7: Off
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 201A
7. Variable - LboP
Description: Loop break alarm act on
Data type: Unsigned short
Range: 0: Lbo1#5,8, 1: Lbo2, 2: Lbo3
#6,7
0=Lbo2, 1: Lbo3
Decimal dependence:NA
READ/WRITE: Write
Address (in HEX): 201B

72
8. Variable - brkt
Description: Loop Break time
Data type: Unsigned short
Range: 0 to 9999
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 201C
Alarms Types
1. Variable - A1tY
Description: Alarm 1 type
Data type: Unsigned short
Range: 0: AbLo, 1: AbHI, 2: AbbA, 3: dELo, 4: dEHI,
5: dEbA, 6: oPLo, 7: oPHI
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 201D
2. Variable - A1Fn
Description: Alarm 1 Function
Data type: Unsigned short
Range: 0 to 31
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 201E
3. Variable - A1Lo
Description: Alarm 1 Function
Data type: Signed short
Range: -1999 to A1th
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 201F
73
4. Variable - A1th
Description: Alarm 1 Function
Data type: Signed short
Range: A1Lo to A1hi
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2020
5. Variable - A1hi
Description: Alarm 1 High
Data type: Signed short
Range: A1th to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2021
6. Variable - A1hY
Description: Alarm 1 hysteresis
Data type: Unsigned short
Range:0 to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2022

7. Variable - o1Lv
Description: Output Low alarm1 value
Data type: Signed short
Range: -100.0 to o1HV
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 2023

74
8. Variable - o1hv
Description: Output high alarm1 value
Data type: Signed short
Range: o1LV to 100.0
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 2024
9. Variable - o1hs
Description: Output alarm hysterisis 1
Data type: Unsigned short
Range: OFF to 100.0
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 2025
10. Variable - A1dL
Description: Alarm 1 delay
Data type: Unsigned short
Range: OFF to 9999
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 2026
Al2
1. Variable - A2tY
Description: Alarm 2 type
Data type: Unsigned short
Range: 0: AbLo, 1: AbHi, 2: AbbA, 3: dELo
4: dEHi, 5: dEbA, 6: oPLo, 7: oPHi
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2027

75
2. Variable - A2Fn
Description: Alarm 2 Function
Data type: Unsigned short
Range: 0 to 31
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 2028
3. Variable - A2Lo
Description: Alarm 2 Function
Data type: Signed short
Range: -1999 to A2th
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2029
4. Variable - A2Th
Description: Alarm 2 Function
Data type: Signed short
Range: A2Lo to A2hi
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 202A
5. Variable - A2hI
Description: Alarm 2 High
Data type: Signed short
Range: A2th to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 202B
6. Variable - A2hY
Description: Alarm 2 hysteresis
Data type: Unsigned short
Range :0 to 9999
76
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 202C
7. Variable - o2Lv
Description: Output Low alarm 2 value
Data type: Signed short
Range: -100.0 to 02Hv
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 202D
8. Variable - o2hv
Description: Output high alarm 2 value
Data type: Signed short
Range: o2LV to 100.0
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 202E
9. Variable - o2hs
Description: Output alarm hysteresis 2
Data type: Unsigned short
Range: OFF to 100.0
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 202F
10. Variable - A2dL
Description: Alarm 2 delay
Data type: Unsigned short
Range: OFF to 9999
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 2030
77
rEg
1. Variable - Cont
Description: Control type
Data type: Unsigned short
Range: 0: onFS, 1: onFA, 2: Pid, 3: nr
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2031
2. Variable - Func
Description: Control action functioning
Data type: Unsigned short
Range: 0: HEAt, 1: cooL
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2032

3. Variable - hESt
Description: On Off Hysterisis
Data type: Unsigned short
Range: 0 to 9999
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2033

4. Variable - AUto
Description: Autotune
Data type: Unsigned short
Range: 0: Off, 1: 1, 2: 2, 3: 3, 4: 4
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2034

78
5. Variable - Pb
Description: Proportional Band
Data type: Unsigned short
Range: 0 to 9999
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 2035
6. Variable - Int
Description: Integral time
Data type: Unsigned short
Range: 0 to 9999
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 2036
7. Variable - dEr
Description: Derivative time
Data type: Unsigned short
Range: 0 to 9999
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 2037
8. Variable - rs
Description: Manual reset
Data type: Signed short
Range: -100 to 100
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 2038
9. Variable - hct
Description: Heater output cycle time
Data type: Unsigned short
Range: 1 to 130
79
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 2039
10. Variable - cct
Description: Cooler output cycle time
Data type: Unsigned short
Range: 1 to 130
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 203A
11. Variable - coEF
Description: Coefficient
Data type: Unsigned short
Range: 0.1 to 10.0
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 203B
12. Variable - cdty
Description: Compressor On delay time
Data type: Signed short
Range: 0 to 9999
Decimal dependence: 0
READ/WRITE: Read/Write
Address (in HEX): 203C

13. Variable - Prmd


Description: Power down resume mode
Data type: Unsigned short
Range: 0:Cont, 1: rbcK, 2: rSEt
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 203D
80
14. Variable - rmP1
Description: Ramp 1
Data type: Unsigned short
Range: 0 to 99.99
Decimal dependence: 2
READ/WRITE: Read/Write
Address (in HEX): 203E
15. Variable - rmP2
Description: Ramp 2
Data type: Unsigned short
Range: 0 to 99.99
Decimal dependence: 2
READ/WRITE: Read/Write
Address (in HEX): 203F
16. Variable - rmP3
Description: Ramp 3
Data type: Unsigned short
Range: 0 to 99.99
Decimal dependence: 2
READ/WRITE: Read/Write
Address (in HEX): 2040
17. Variable - soK1
Description: Soak 1
Data type: Unsigned short
Range: 0 to 99.59(hour:min)
Decimal dependence: 2
READ/WRITE: Read/Write
Address (in HEX): 2041
18. Variable - soK2
Description: Soak 2
Data type: Unsigned short
Range: 0 to 99.59(hour:min)
81
Decimal dependence: 2
READ/WRITE: Read/Write
Address (in HEX): 2042
19. Variable - soK3
Description: Soak 3
Data type: Unsigned short
Range: 0 to 99.59(hour:min)
Decimal dependence: 2
READ/WRITE: Read/Write
Address (in HEX): 2043
20. Variable - hbck
Description: Ramp Hold back
Data type: Unsigned short
Range: 0 to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 2044

21. Variable - SSP


Description: Soft start Power
Data type: Unsigned short
Range: -100 to 100
Decimal dependence: 1
READ/WRITE: Read/Write
Address (in HEX): 2045
22. Variable - SST
Description: Soft start time
Data type: Unsigned short
Range: 0 to 7:59 (hh:mm)
Decimal dependence: 2
READ/WRITE: Read/Write
Address (in HEX): 2046

82
23. Variable -SSTH
Description: Soft start threshold
Data type: Signed short
Range: -1999 to 9999
Decimal dependence: dp
READ/WRITE: Read/Write
Address (in HEX): 2047
Conf

1. Variable - Key
Description: Configure Key
Data type: Unsigned short
Range: 0: StAt, 1: oPLP, 2: Ack, 3: oFF,
4: SPSL, 5: ChSP, 6: rSEt, 7: noFc
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2048

2. Variable - diSP
Description: Configure Display
Data type: Unsigned short
Range: 0: sP, 1:Co, 2:A1th, 3:A2th, 4:EFSP
Decimal dependence: NA
READ/WRITE: Read/Write
Address (in HEX): 2049
3. Variable - Led
Description: Led Compare Index
Data type: Unsigned short
Range: 0 to 9999
Decimal dependence: dP
READ/WRITE: Read/Write
Address (in HEX): 204A

83
22. CONNECTION DIAGRAMS:

151A12B/151A13B 151B12B/151B13B
Op2 OP2
L N L N
+ - + -
4-20mA
5 4 3 2 1 5 4 3 2 1
OP1
6 14 6 14
0-10V OP1
7 13 7 13

8 9 10 11 12 8 9 10 11 12
TC/mV TC/mV
OP3 OP3

Pt-100 Pt-100

151C12B/151C13B 151D12B/151D13B
OP2 OP2
L N L N
+ - + -
4-20mA
5 4 3 2 1 5 4 3 2 1
OP1

6 14 0-10V
OP1 6 14

7 13 7 13

8 9 10 11 12 8 9 10 11 12
TC/mV TC/mV

OP3 OP3
Pt-100 Pt-100

84
151A13B1 151B13B1
OP2 OP2
L N L N
+ - + -
4-20mA
5 4 3 2 1 5 4 3 2 1
OP1

B 6 14 B 6 14 OP1
0-10V
Rs485 RS485
A 7 13 A 7 13

8 9 10 11 12 8 9 10 11 12
TC/mV TC/mV
OP3 OP3

Pt-100 Pt-100

151C13B1 151D13B1
OP2 OP2
L N L N
+ - + -
4-20mA
5 4 3 2 1 5 4 3 2 1
OP1
OP1
B 6 14 B 6 14
RS485 0-10V RS485
A 7 13 A 7 13

8 9 10 11 12 8 9 10 11 12
TC/mV TC/mV

OP3 OP3
Pt-100 Pt-100

85
151E12B
L N
+ -
5 4 3 2 1 P

6 14 NO Op1

7 13
NC

8 9 10 11 12
TC/mV
OP2

Pt-100

86
23. FAQs:

1. How to change effective set point selection


using key ‘C’?
A.“SLSP” (select effective set point) must
be programmed on “kEy”parameter in the “conf”
menu.If ‘C’ key is pressed and held for 2 s while
on main screen “EFsP” is displayed on the upper
display and currently effective set point (1 if sP1
is effective and 2 if sP2 is effective) is displayed
on the lower display.The upper display starts
blinking. Using ‘UP’ /‘DN’ key the value can be
changed. Press ‘E’ to activate the set point.Upper
display stops blinking. Press ‘C’ key to exit from
menu to main screen.
Menu Sub menu Options

conf kEy 'C'

2.What is ‘rAtE’ and ‘oFst’ parameter in the


‘InP’ menu?’
A.If it is required to apply slope and/or offset to the
temperature measured by the instrument, it can
be done by using the above parameters. Any
value set on above parameter allows the device
to see temperature as below:
Display temp. = rAtE* Measured Temp + oFst
This helps to re-calibrate the instrument.

87
3. What is “Sens” Break alarm and break loop alarm?
A.To select sensor break alarm set “sEnb” on the
desired output. Whenever sensor break error
occurs,the corresponding relay is set. To select
break loop alarm, break loop alarm time i.e.
“Brkt ” is to be set.If the controller output
remains at 100% for the above time, then loop
break alarm is given. If any relay output is set
for the alarm, the given relay is switched on.
Break loop alarm works only in PID mode. Break
loop alarm can be turned off by moving the
controller to OFF mode and then back to auto
mode by pressing properly programmed 'C' key.
Menu Sub Menu Options
OP OP1 / OP2 sEnb
OP brkt value

Note : Break look alarm works only in PID mode.


4.What is Soft start threshold and Soft start
time?
A.Soft start time is the time for which the soft power is
provided after On. Soft start threshold is the absolute
temperature upto which soft power is provided. While
in soft start, if any of the above value is reached, the
soft start ends.

Menu Sub Menu Options

rEG Auto 1,2,3,4

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5. How to start Auto tuning?
A. Depending on the value programmed on the
parameter “Auto” in “rEg” group auto tuning can be
started.
1: Auto tuning is started at every power ON of the
instrument.
2: Auto tuning is started at first power ON of
the instrument.
3: Auto tuning can be started manually by the
user by pressing properly programmed 'C' key.
4: Auto tuning is started at every set point change.

The set point changed should be the effective


point.
Even if the value on parameter “EFSP” in the “SP”
menu is changed and the values parameter “SP1”
and “SP2” in the menu are different, the auto
tuning is started. Following condition must be
satisfied to start auto tune:
Controller should be in PID mode.
If Soft start is configured and auto tune is on
1 or 2 or 4:
“sP” be set the on PV <(SP-|SP/5|) for HEAT action.
or PV >(SP+|SP/5|) for COOL action.
In all other conditions:
PV <(SP-|SP/3|) for HEAT action or
PV >(SP+|SP/3|) for COOL action.
6. What value will be returned by the device if a read
query for the PV is sent and the device has
Sensor/Over/Under range error?

A. Following values will be sent as reply for the modbus


query to read temperature if device is in error mode.
89
Error displayed Value returned

SEnb (sensor open) 0xC000


ovrg (over range error) 0xC001

unrg (under range error) 0xC002


7.How to restart ramp and soak profile?

A.To restart the ramp soak profile program “C” key as


“rsEt”, then while on the main screen press and hold
the key for about 2 s. When reset, the lower display
alternates between a message “rsEt” and value
configured on it by the user. This message
disappears after a time of about 1 min.
Menu Sub menu Options

conf kEy rSEt

8. How to change Set point while on main Screen?

A. It is possible to change the set point while on


main screen. For this set “kEy” parameter in “conF”
menu as “chsP”. Then any time when on main screen
if the “C” key is pressed for more than 2 sec currently
effective set point appears on the screen. The upper
display start blinking. By using “UP” key or “DOWN” key
the value can be changed. Press “E” key to save the
value. To discard the value press “C” key. To exit to
main screen, press “C” key.

Menu Sub menu Options

conf kEy chsp

90
Ex 2.

If Auto tuning is desired for a Set Point of 75°C


(i.e. SP = 75) & device is configured in Dual Acting
mode or Single Acting mode(Func = HEAT), then
auto tuning will start only if
PV< [ 75 - | 75/5 | ] = 60°C,
if soft start is configured.

11.How to see CJC temprature in device?

A. Press "UP" and "DOWN" key simultaneously.


CJC value will appear on lower display. To remove
CJC value Press "EXIT" key.Device will show value
for which lower display is configured.

12. How to reset device ?

A. On main screen when you press the enter key , you


will get the option for reset the device ”rset” .
When you press the reset you will get
option as “yes” or “ No” to reset device.If press “Yes”
you will get option to confirm the reset device.If again
press “Yes” then device will be reset and back to main
screen .
If press “No” after confirming to reset then you get
back to main screen.

92
9. How to read SPLL value throught Modbus ?
A. The query structure of read query is explained
earlier. Assume that Salve address is 01.

Filed Name Byte Position

Slave MODBUS ID 0

Function Code(3) 03

First Word Address MSB 20

First Word Address LSB 01

Number of words MSB 04

Number of words MSB 01

CRC MSB 0A

CRC LSB DE

10.Can we Autotune the device below ambient


temperature in double acting mode?
A. Yes, but if SP > PV; then Autotuning should
be done only above ambient temperature. And
if SP < PV, Autotuning should be done only
below ambient temperature.
Ex 1.

If Auto tuning is desired for a Set Point of 60°C


(i.e. SP = 60) & device is configured in Dual Acting
mode or Single Acting mode (Func = HEAT), then
auto tuning will start only if
PV< [ 60 - | 60/3 | ] = 40°C,
if soft start is not configured.

91
24. Error Occurred in Device:

Error Error Details Reason Action

sens Sensor Sensor Verify connection .


break error is interrupted between sensor and
PV Value is above device & then verify
ourg Over Range
error sensor limit the correct
functioning of the
unrg Under Range PV Value is under
sensor
error sensor limit
erat Auto Tune Auto tunning cannot Press error key to
error be started because make error
process value is too disappear
high or too low
noat Auto tunning Auto tunning is not
time out finished within 2 hrs
fail Fail error An attempt is made
to change the auto
tunning parameters
during auto tunning
cbrk Loop break Loop control Configure exit key to
interrupted interrupted off & make control
output off
err1 Memory error Possibly EEPROM Press enter to make
error error disappear
ssr SSR error Possible SSR Check SSR terminals
terminals are short if error does not
disappear after Enter
key pressed

93
Notes

94
Notes

95
PASSWORD = 69

96

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