Therapy Palo: SECTION 23 09 23 Direct-Digital Control System For Hvac Part 1 - General 1.1 Description
Therapy Palo: SECTION 23 09 23 Direct-Digital Control System For Hvac Part 1 - General 1.1 Description
Therapy Palo: SECTION 23 09 23 Direct-Digital Control System For Hvac Part 1 - General 1.1 Description
SECTION 23 09 23
PART 1 - GENERAL
1.1 DESCRIPTION
A. The control system(s) shall be as indicated on the project documents,
point list, drawings and described in these specifications. This scope
of work shall include a complete and working system including all
engineering, programming, controls and installation materials,
installation labor, commissioning and start-up, training, final project
documentation and warranty.
B. Engineering Control Center (ECC) shall include:
1. Operator Workstation Web-Browser User Interface (UI).
2. Ethernet, IP Supervisory Network.
3. Portable Laptop servicing device with software.
4. Graphic Operational Interface.
5. Software Configuration Tools (SCI).
6. Scheduling and Alarm Management software.
7. Local LonWorks FTT-10 or 1250 networks.
8. Network Area Controllers (NAC).
9. Data and File Server (DFS).
10. Unitary Control Units (UCU).
11. LonMark Compliant Application Controllers and field devices.
12. Connected I/O devices.
13. Third party system Data Integration.
C. The Controls Contractor's work shall include all labor, materials,
special tools, equipment, enclosures, power supplies, software,
software licenses, Project specific software configurations and
database entries, interfaces, wiring, tubing, installation, labeling,
engineering, calibration, documentation, submittals, testing,
verification, training services, permits and licenses, transportation,
shipping, handling, administration, supervision, management, insurance,
Warranty, specified services and items required by the Contract for the
complete and fully functional Controls Systems.
D. Following control devices and systems shall be used to provide the
functional requirements of HVAC equipment and systems.
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1.6 WARRANTY
A. Labor and materials for control systems shall be warranted for a period
as specified under Warranty in FAR clause 52.246-21.
B. Control system failures during the warranty period shall be adjusted,
repaired, or replaced at no cost or reduction in service to the owner.
The system includes all computer equipment, transmission equipment, and
all sensors and control devices.
C. The on-line support service shall allow the Controls supplier to dial
out over telephone lines to monitor and control the facility's building
automation system. This remote connection to the facility shall be
within two (2) hours of the time that the problem is reported. This
coverage shall be extended to include normal business hours, after
business hours, weekend and holidays. If the problem cannot be resolved
with on-line support services, the Controls supplier shall dispatch the
qualified personnel to the job site to resolve the problem within 24
hours after the problem is reported.
D. Controls and Instrumentation subcontractor shall be responsible for
temporary operations and maintenance of the control systems during the
construction period until final commissioning, training of facility
operators and acceptance of the project by VA.
1.7 SUBMITTALS
A. Submit shop drawings in accordance with Section 01 33 23, SHOP
DRAWINGS, PRODUCT DATA, AND SAMPLES.
B. Manufacturer's literature and data for all components including the
following:
l. A wiring diagram for each type of input device and output device
including DOC controllers, modems, repeaters, etc. Diagram shall
show how the device is wired and powered, showing typical
connections at the digital controllers and each power supply, as
well as the device itself. Show for all field connected devices,
including but not limited to, control relays, motor starters,
electric or electronic actuators, and temperature pressure, flow and
humidity sensors and transmitters.
2. A diagram of each terminal strip, including digital controller
terminal strips, terminal strip location, termination numbers and
the associated point names.
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3. Control dampers and control valves schedule, including the size and
pressure drop.
4. Installation instructions for smoke dampers and combination
smoke/fire dampers, if furnished.
5. Control air-supply components, and computations for sizing
compressors, receivers and main air-piping, if pneumatic controls
are furnished.
6. Catalog cut sheets of all equipment used. This includes, but is not
limited to DOC controllers, panels, peripherals, airflow measuring
stations and associated components, and auxiliary control devices
such as sensors, actuators, and control dampers. When manufacturer's
cut sheets apply to a product series rather than a specific product,
the data specifically applicable to the project shall be
highlighted. Each submitted piece of literature and drawings should
clearly reference the specification and/or drawings that it supposed
to represent.
7. Sequence of operations for each HVAC system and the associated
control diagrams. Equipment and control labels shall correspond to
those shown on the drawings.
8. Color prints of proposed graphics with a list of points for display.
9. Furnish PICS for each BACNET compliant device.
C. Product Certificates: Compliance with Article, QUALITY ASSURANCE.
D. As Built Control Drawings:
1. Furnish three (3) copies of as-built drawings for each control
system. The documents shall be submitted for approval prior to final
completion.
2. Furnish one (1) stick set of applicable control system prints for
each mechanical system for wall mounting. The documents shall be
submitted for approval prior to final completion.
3. Furnish one (1) CD-ROM in CAD DWG and/or .DXF format for the
drawings noted in subparagraphs above.
E. Operation and Maintenance (O/M) Manuals):
1. Submit in accordance with Article, INSTRUCTIONS, in Specification
Section 01 00 00, GENERAL REQUIREMENTS.
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2. Equip these Server(s) with the same software Tool Set that is
located in the Network Area Controllers for system configuration and
custom logic definition and color graphic configuration.
3. Access to all information on the Controls Systems Server(s) shall be
through the same browser Operator Interface functionality used to
access individual nodes. When logged onto a Server the Operator will
be able to also interact with any other NAC on the Controls As
required for the functional operation of the Controls Systems, the
Controls Contractor shall provide all necessary digital processor
programmable Server(s). These Server(s) shall be utilized for
Controls Systems Application configuration, for archiving, reporting
and trending of data, for Operator transaction archiving and
reporting, for network information management, for alarm
annunciation, for Operator Interface tasks, for Controls Application
management and the like. These Server(s) shall utilize IT industry
standard data base platforms such as Microsoft SQL Server and
Microsoft Data Engine (MSDE) or approved equal.
2.2 DIRECT DIGITAL CONTROLLERS
A. (NAC) Network Area Controllers shall be stand-alone, multi-tasking,
multi-user, real-time digital processor complete with all hardware,
software, and communications interfaces, power supplies. The Controls
System shall be designed and implemented entirely for use and operation
on the Internet. NACs shall have access to data within the industry
standard IT network to the Data Server and other NACs as needed to
accomplish required global control strategies.
1. NACs shall provide both standalone and networked direct digital
control of mechanical and electrical building system controllers as
required by the Specifications. The primary NAC shall support a
minimum of [5,000) field points together with all associated
features, sequences, schedules, applications required for a fully
functional distributed processing operation.
2. NACs shall monitor and report communication status to the Controls
Systems Application. The Controls Systems shall provide a system
advisory upon communication failure and restoration.
3. All NACs on the network shall be equipped with all software
functionality necessary to operate the complete user interface,
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4. Each ACU shall support firmware upgrades without the need to replace
hardware and shall have a minimum of 15 percent spare capacity of
I/O functions. The type of spares shall be in the same proportion as
the implemented functions on the controller, but in no case there
shall be less than one point of each implemented I/O type.
5. Each ACU shall continuously perform self-diagnostics, communication
diagnosis, and provide both local and remote annunciation of any
detected component failures, low battery condition; and upon failure
shall assume the predetermined failure mode.
6. In the event of loss of normal power, there shall be orderly shut
down of the controllers to prevent the loss of database or software
programming. When power is restored flash memory, battery backup or
super capacitor will be automatically loaded into non-volatile flash
memory and shall be incorporated for all programming data.
C. Unitary Control Units (UCUs) shall be microprocessor-based. They shall
be capable of stand-alone operation, continuing to provide stable
control functions if communication is lost with the rest of the system.
1. Unitary Control Units shall either reside on the LonTalk FTT-l0a
network or provide data using LonMark standard network variable
types and configuration properties.
2. Each UCU shall have sufficient memory to support its own operating
system, including data sharing.
3. All UCUs shall be provided with LED type annunciation to continually
display its operational mode, power and communications.
4. In the event of loss of normal power, there shall be orderly shut
down of the controllers to prevent the loss of database or software
programming. When power is restored flash memory, battery backup or
super capacitor will be automatically loaded into non-volatile flash
memory and shall be incorporated for all programming data.
D. Provide I/O module that connects sensors and actuators onto the field
bus network for use by the direct digital controllers. I/O devices
shall support the communication technology specified for each
controller.
1. Analog input shall allow the monitoring of low voltage (0-10 VDC),
current (4-20 ma), or resistance signals (thermistor, RID). Analog
input shall be compatible with, and field configurable to commonly
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3. Performance:
1) Accuracy: 1.0% of reading
2) Repeatability: 0.15% of reading
3) Turndown: 20:1
4) Response time: Adjustable from 1 to 100 seconds.
5) Power: 24 volt DC
4. Manufacturer: Emco V-Bar 910
5. Install flow meters according to manufacturer's recommendations.
Where recommended by manufacturer because of mounting conditions,
provide flow rectifier.
C. Water Flow Sensors:
1. Sensor shall be insertion turbine type with turbine element,
retractor and preamplifier/transmitter mounted on a two-inch full
port isolation valve; assembly easily removed or installed as a
single unit under line pressure through the isolation valve without
interference with process flow; calibrated scale shall allow precise
positioning of the flow element to the required insertion depth
within plus or minute 1 mm (0.05 inch); wetted parts shall be
constructed of stainless steel. Operating power shall be nominal 24
VDC. Local instantaneous flow indicator shall be LED type in NEMA 4
enclosure with 3-1/2 digit display, for wall or panel mounting.
2. Performance characteristics:
1) Ambient conditions: -40 to 60 degrees C (-40 to 140 degrees F), 5
to 100 percent humidity.
2) Operating conditions: 850 kPa (125 psig), 0 to 120 degrees C (30
to 250 degrees F), 0.15 to 12 m per second (0.5 to 40 feet per
second) velocity.
3) Nominal range (turn down ratio): 10 to 1.
4) Overall accuracy plus or minus one percent of reading.
5) Repeatability: plus or minus 0.25 percent of reading.
6) Preamplifier mounted on meter shall provide 4-20 ma divided pulse
output or switch closure signal for units of volume or mass per a
time base. Signal transmission distance shall be a minimum of
1,800 meters (6,000 feet). Preamplifier for bi-directional flow
measurement shall provide a directional contact closure from a
relay mounted in the preamplifier.
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from the hard disk. The software shall provide the following
functionality as a minimum:
1. Point database editing, storage and downloading of controller
databases.
2. Scheduling and override of building environmental control systems.
3. Collection and analysis of historical data.
4. Alarm reporting, routing, messaging, and acknowledgement.
5. Definition and construction of dynamic color graphic displays.
6. Real-time graphical viewing and control of environment.
7. Scheduling trend reports.
8. Program editing.
9. Operating activity log and system security.
10. Transfer data to third party software.
E. Provide graphical user software, which shall minimize the use of
keyboard through the use of the mouse and "point and click" approach to
menu selection.
F. The software shall provide a multi-tasking type environment that will
allow the user to run several applications simultaneously. The mouse or
Alt-Tab keys shall be used to quickly select and switch between
multiple applications. The operator shall be able automatically export
data to and work in Microsoft Word, Excel, and other Windows based
software programs, while concurrently on-line system alarms and
monitoring information.
G. Provide functionality such that using the least amount of steps to
initiate the desired event may perform any of the following
simultaneously:
1. Dynamic color graphics and graphic control.
2. Alarm management.
3. Event scheduling.
4. Dynamic trend definition and presentation.
5. Program and database editing.
6. Each operator shall be required to log on to the system with a user
name and password to view, edit or delete the data. System security
shall be selectable for each operator, and the password shall be
able to restrict the operator's access for viewing and changing the
system programs. Each operator shall automatically be logged off the
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b. Echelon LAN (Flat LON): The ECC shall employ a LON LAN that will
connect through an Echelon Communication card directly to all
controllers on the FTT-10 LAN.
3. Third Party Interfaces: Contractor shall integrate real-time data
from building systems by other trades and databases originating from
other manufacturers as specified and required to make the system
work as one system.
F. Installation of Digital Controllers and Programming:
1. Provide a separate digital control panel for each major piece of
equipment, such as air handling unit, chiller, pumping unit etc.
Points used for control loop reset such as outdoor air, outdoor
humidity, or space temperature could be located on any of the remote
control units.
2. Provide sufficient internal memory for the specified control
sequences and trend logging. There shall be a minimum of 25 percent
of available memory free for future use.
3. System point names shall be modular in design, permitting easy
operator interface without the use of a written point index.
4. Provide software programming for the applications intended for the
systems specified, and adhere to the strategy algorithms provided.
5. Provide graphics for each piece of equipment and floor plan in the
building. This includes each chiller, cooling tower, air handling
unit, fan, terminal unit, boiler, pumping unit etc. These graphics
shall show all points dynamically as specified in the point list.
3.2 SYSTEM VALIDATION AND DEMONSTRATION
A. As part of final system acceptance, a System Demonstration is required
(see below). Prior to start of this Demonstration, the contractor is
to perform a complete Validation of all aspects of the Controls and
Instrumentation System.
B. Validation
1. Prepare and submit for approval a Validation Test Plan including
Test Procedures for the performance verification tests. Test Plan
shall address all specified functions of the Engineering Control
Center and all specified sequences of operation. Explain in detail
actions and expected results used to demonstrate compliance with the
requirements of this specification. Explain the method for
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