AW SERIES

GENSET ENGINE
Parts catalogue
 FOREWORD

This Spare Parts Catalogue is applicable to ALG WD 618.42D Genset Engine.

The following information regarding mode of supply is given in the Catalogue:

A. When the components are suppli ed i n the form of a sub-assembly or a set, or kit,
specific mention is made.

B. Similarly when par ts ar e not s erviced as c omponents, s pecific m ention is m ade.

(Not Serviced Separately - NSS)

C. No specific mention is made when component/assembly is supplied, as such.

D. All standard fasteners (Prefix H & L) are not serviced.

While ordering for parts, due note of the above information should be taken.

In addition to the "Description" and the "Part Number", the "Ag gregate" / "U nit Description", if
given, will enable our Parts department to process the order quickly.

Since the process of devel opment is continuous with design ch anges, part numbers are likel y
to change. The information given i n this publication is current at the time of release. The
possibility exists that the i nformation may ne ed to be updated as a re sult of m odification
adopted by the manufactur er at any time for reason of a technical or commerci al nature.
Relevant changes would be updated through our Service Circular / Bulletin, if found
necessary.

While all care has been ta ken to ill ustrate the co mponents as they look, due to constraints of
standardizing the ill ustrations, variations will be there. The components shown in th e
illustration but not listed in desc ription column are not applicable for the models referred
above.

Though every care has been taken in preparing this Parts Catalogue, no liability is under taken
for any error which may arise.

We welcome your suggestions an d feed back on the contents of th is catalogue. Should you
require any clarifications concerning the contents of this catalogue, please write to:

TECHNICAL LITERATURE DEPARTMENT

CUSTOMER CARE
ASHOK LEYLAND LIMITED
Plot SP – 26, Block II, Thiru-Vi-Ka Industrial Estate,
Ekkattuthangal, Guindy, Chennai – 600 032.
feedback.cc@ashokleyland.com Pub. No. PCCD:AWENG:1021:1107:500:11
 ALG WD618.42D ENGINE
Parts catalogue

CONTENTS

SL. NO. DESCRIPTION PAGE NO.

1 CRANKCASE 2

2 CRANKSHAFT AND FLYWHEEL 5

3 CONNECTING ROD AND PISTON 6

4 CYLINDER HEAD 7

5 VALVE TRAIN 8

6 FAN AND WATER PUMP 9

7 COOLING SYSTEM AND PIPING 10

8 OIL PUMP AND OIL FILTER 11

9 FUEL INJECTION PUMP 12

10 FUEL FILTER AND PIPING 13

11 GENERATOR AND STARTER 14

12 ENGINE MONITOR 15

13 ELECTRONIC CONTROL UNIT (ECU) 16

14 TURBOCHARGER AND EXHAUST MANIFOLD 17

15 AIR INTAKE SYSTEM 18

16 OIL PAN 19

1
ALG WD618.42D ENGINE
Parts catalogue CRANKCASE

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900234 CYLINDER LINER 6
2 2 P8900809 PIN 2
3 3 P8900909 PIN 6
4 4 P8905339 CYLINDER BLOCK & CRANKCASE 1
5 5 P8902507 SEAL RING 1
6 6 P8900502 MAIN BEARING UPPER HALF 7
7 7 P8900602 MAIN BEARING LOWER HALF 7
8 8 P8900249 THRUST PLATE UPPER HALF 2
9 9 P8900349 THRUST PLATE LOWER HALF 2
10 10 P8904835 HEXAGON BOLT 14
11 11 P8903119 OIL RETURN PIPE 1
12 12 P8906835 SCREW 19
13 13 P8902627 REAR OIL SEAL 1
14 14 P8900131 REAR SCREW PLUG MAIN OIL PASSAGE 1
15 15 P8902607 SEAL RING 2
16 16 P8900352 NOZZLE 6
17 17 P8900309 PIN 6
18 18 P8901535 HOLLOW SCREW 6
19 20 P8903819 OIL DIPSTICK PIPE, UPPER 1
20 21 P8903919 OIL DIPSTICK PIPE, LOWER 1
21 22 P8905139 OIL DIPSTICK 1
22 23 P8901527 SEAL RING 1
23 24 P8902835 BOLT, FLYWHEEL HOUSING 6
24 25 P8902635 BOLT, FLYWHEEL HOUSING 7
25 26 P8900618 FLYWHEEL HOUSING 1
2
 ALG WD618.42D ENGINE
CRANKCASE Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
26 27 P8900511 COVER, WATCH HOLE 1
27 28 P8904935 HEXAGON BOLT 2
28 29 P8905135 HEXAGON BOLT 3
29 30 P8905935 HEXAGON BOLT 6
30 31 P8901949 SPRING WASHER 18
31 32 P8904435 HEXAGON BOLT 3
32 33 P8903635 HEXAGON BOLT 8
33 34 P8900911 COVER, OIL COOLER 1
34 35 P8902917 GASKET OIL COOLER 1
35 36 P8907235 HEXAGON NUT 5
36 37 P8900437 STUD 5
37 38 P8905435 HEXAGON BOLT 2
38 39 P8906035 HEXAGON BOLT 2
39 40 P8905035 HEXAGON BOLT 2
40 41 P8900709 PIN 2
41 42 P8900611 END COVER 1
42 43 P8905335 HEXAGON BOLT 1
43 45 P8900231 HEXAGON SCREW PLUG 1
44 48 P8901649 SPRING WASHER 11
45 49 P8900818 TIMING GEAR CASE 1
46 50 P8907635 HEXAGON NUT 8
47 51 P8900637 STUD 8
48 52 P8901349 SPRING WASHER 4
49 53 P8907335 HEXAGON NUT 2
50 54 P8901849 SPRING WASHER 7
3
ALG WD618.42D ENGINE
Parts catalogue CRANKCASE

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
51 55 P8900337 STUD 2
52 56 P8904235 HEXAGON BOLT 2
53 57 P8902907 SEAL RING 2
54 58 P8905007 SEAL RING 2

4
 ALG WD618.42D ENGINE
CRANKSHAFT AND FLYWHEEL Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900333 CRANKSHAFT 1
2 2 P8900515 VIBRATION DAMPER 1
3 3 P8900415 BELT PULLEY 1
4 4 P8905835 SCREW 8
5 5 P8900116 RING GEAR 1
6 6 P8900416 FLYWHEEL 1
7 7 P8900930 FLY WHEEL CONNECTING RING 1
8 8 P8901249 WASHER 12
9 9 P8905735 SCREW 12
10 10 P8902935 SCREW 9

5
ALG WD618.42D ENGINE
Parts catalogue CONNECTING ROD AND PISTON

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900402 SHELL PIN 12
2 2 P8900409 PISTON PIN 6
3 3 P8903039 CONNECTING ROD WITH CAP 6
4 4 P8900635 BOLT 12
5 5 P8900405 BUSHING 6
6 6 P8900742 PISTON 6
7 7 P8903107 CIRCLIP 12
8 8 P8900607 DOUBLE LADDER RING 6
9 9 P8905407 CONICAL RING 6
10 10 P8900307 SPIRAL SPRING OIL RING 6

6
 ALG WD618.42D ENGINE
CYLINDER HEAD Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900318 CYLINDER HEAD ASSEMBLY 6
2 2 P8901817 JOINT 6
3 3 P8904807 SOCKET RING 12
4 4 P8900608 CLIP 5
5 5 P8901208 CLIP 2
6 6 P8900708 CLIP 5
7 7 P8900808 CLIP 2
8 8 P8903017 JOINT 6
9 9 P8903035 BOLT 24
10 10 P8902135 NUT 21
11 11 P8900311 COVER 6
12 12 P8901749 SPRING WASHER 36
13 13 P8903535 SCREW 24
14 14 P8902335 SCREW 2
15 15 P8907235 NUT 12
16 16 P8900735 STUD (FOR INJECTOR) 12

7
ALG WD618.42D ENGINE
Parts catalogue VALVE TRAIN

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900433 CAMSHAFT 1
2 2 P8901030 STOP PLATE 1
3 3 P8904135 SCREW 2
4 4 P8900216 CAMSHAFT GEAR 1
5 6 P8904635 SCREW 4
6 7 P8900533 INTERMEDIATE SHAFT 1
7 8 P8900633 INTERMEDIATE GEAR 1
8 10 P8900233 INTERMEDIATE SHAFT 1
9 11 P8903117 JOINT 1
10 12 P8900435 SCREW 4
11 13 P8901839 TAPPET 12
12 14 P8901739 PUSH ROD 12
13 15 P8900342 INTAKE VALVE 6
14 16 P8900442 EXHAUST VALVE 6
15 17 P8900636 SPRING BASE 6
16 18 P8900536 SPRING BASE 6
17 19 P8900836 INNER VALVE SPRING 12
18 20 P8900736 OUTER VALVE SPRING 12
19 21 P8900630 SPRING PLATE 12
20 22 P8900108 VALVE CONE 24
21 23 P8900111 VALVE CAP 12
22 24 P8901539 ROCKER ARM 6
23 25 P8901639 ROCKER ARM 6
24 26 P8900835 SCREW 12
25 27 P8900935 NUT 12
26 28 P8900109 ROCKER ARM SUPPORT 6
27 29 P8906235 SCREW 12
8
 ALG WD618.42D ENGINE
FAN AND WATER PUMP Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8905635 HEXAGON BOLT 1
2 2 P8901230 CLAMP PLATE 1
3 3 P8903307 GUARD RING 1
4 5 P8903507 CIRCLIP 1
5 6 P8900434 SPACING SLEEVE 1
6 7 P8901202 BEARING 1
7 8 P8903607 GUARD RING 1
8 10 P8900104 FAN BRACKET 1
9 11 P8901849 SPRING WASHER 4
10 12 P8905535 HEXAGON BOLT 2
11 13 P8905435 BOLT 2
12 15 P8900615 PULLEY 1
13 16 P8900315 FAN VISCOUS CLUTCH 1
14 17 P8904335 HEXAGON BOLT 6
15 18 P8907435 HEXAGON LOCK NUT 6
16 19 P8901935 HEXAGON BOLT 8
17 20 P8900509 PIN 2
18 21 P8902039 WATER PUMP 1
19 22 P8900215 TENSION PULLEY 1
20 23 P8906535 HEXAGON BOLT 1

9
ALG WD618.42D ENGINE
Parts catalogue COOLING SYSTEM AND PIPING

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 3 P8903535 SCREW 6
2 4 P8901749 SPRING WASHER 6
3 5 P8900807 SEAL RING 2
4 6 P8904539 THERMOSTAT 2
5 7 P8901917 SHIM 2
6 9 P8904735 SCREW 3
7 11 F1997450 RADIATOR HOSE TOP 1
8 23 F1997550 RADIATOR HOSE BOTTOM 1
9 25 P8900319 SHAPED HOSE 1
10 26 P8900208 HOSE CLIP 2

10
 ALG WD618.42D ENGINE
OIL PUMP AND OIL FILTER Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8905739 PRE FILTER 1
2 2 P8905135 SCREW 2
3 4 P8903217 JOINT 1
4 5 P8900316 IDLER GEAR 1
5 6 P8901102 BALL BEARING 2
6 7 P8903807 RING 1
7 8 P8903907 CIRCLIP 1
8 9 P8904639 AXLE 1
9 10 P8900617 O - RING 1
10 11 P8901649 SPRING WASHER 1
11 12 P8900235 SCREW 1
12 13 P8900617 GASKET 1
13 14 P8904739 OIL PUMP 1
14 15 P8900240 FILTER 2
15 16 P8900711 OIL FILTER COVER 1
16 17 P8906935 SCREW 2
17 18 P8901749 SPRING WASHER 4
18 19 P8907035 SCREW 2
19 20 P8904439 OIL RADIATOR 1
20 21 P8902907 SEAL RING 2

11
ALG WD618.42D ENGINE
Parts catalogue FUEL INJECTION PUMP

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8902719 HIGH PRESSURE PIPE 1
2 2 P8900404 SUPPORT BRACKET 5
3 5 P8901108 CLIP, UPPER HALF 4
4 6 P8901008 CLIP, UPPER HALF 4
5 7 P8907135 HEXAGON NUT 4
6 9 P8901835 HEXAGON BOLT 4
7 17 P8904839 INJECTION PUMP 1
8 18 P8900516 GEAR 1
9 19 P8905207 SEAL RING 1
10 20 P8900314 FLANGE INJECTION PUMP 1
11 21 P8903335 HEXAGON BOLT 2
12 22 P8900804 BRACKET 1
13 23 P8900904 ANGLE BRACKET 2
14 24 P8902035 HEXAGON BOLT 2
15 25 P8901549 FLAT WASHER 10
16 26 P8907335 HEXAGON NUT 7
17 27 P8900452 INJECTOR 6
18 28 P8904007 SEAL PIPE RING 6
19 29 P8900449 WASHER 6
20 30 P8901330 CLAMP PLATE 6
21 31 P8906235 HEXAGON BOLT 12
22 32 P8901035 HOLLOW STUD 5
23 34 P8900549 SEAL RING 11

12
 ALG WD618.42D ENGINE
FUEL FILTER AND PIPING Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8901004 BRACKET 1
2 2 P8905035 HEXAGON BOLT 2
3 4 P8906135 HEXAGON BOLT 2
4 6 P8905039 FUEL FILTER ASSEMBLY 1
5 7 P8901240 FUEL FILTER CARTRIDGE 2
6 11 P8900619 FUEL PIPE (SOLENOID VALVE -FIP INLET) 1
7 12 P8900520 SOLENOID SWITCH 1
8 13 P8902819 OIL INLET PIPE (OIL GALLERY 1
9 14 P8900419 RETURN PIPE 1
10 15 P8903019 RETURN PIPE 5
11 16 P8901135 HOLLOW SCREW 1
12 18 P8904107 SEAL RING 12
13 19 P8905135 HEXAGON BOLT 4
14 20 P8903707 SEAL RING 8
15 21 P8901635 HOLLOW SCREW 1
16 P8900719 FUEL PIPE 1
17 P8901308 CLIP 1
18 P8900237 STUD 3
19 P8903235 SCREW 1
20 P8901735 HOLLOW SCREW 3

13
ALG WD618.42D ENGINE
Parts catalogue GENERATOR AND STARTER

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900339 STARTER 1
2 2 P8901239 ALTERNATOR 1
3 3 P8900815 IMPELLER 1
4 4 P8900715 BELT PULLEY 1
5 5 P8900609 KEY 1
6 6 P8901149 SPRING WASHER 1
7 7 P8902735 NUT 1
8 8 P8903935 SCREW 1
9 9 P8902235 SCREW 1
10 10 P8907535 NUT 1
11 11 P8907335 NUT 2
12 15 P8900203 V BELT 2
13 16 P8900103 V BELT 3

14
 ALG WD618.42D ENGINE
ENGINE MONITOR Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 5 P8900620 INSTRUMENT PANEL 1
2 8 P8900720 SENSOR OIL PRESSURE 1
3 9 P8900820 SENSOR SPEED 1
4 10 P8900920 SENSOR WATER TEMPERATURE 1
5 10 P8900920 SENSOR OIL TEMPERATURE 1

15
ALG WD618.42D ENGINE
Parts catalogue ELECTRONIC CONTROL UNIT (ECU)

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900151 WIRING HARNESS & ECU ASSEMBLY 1

16
 ALG WD618.42D ENGINE
TURBOCHARGER AND EXHAUST MANIFOLD Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8904239 TURBOCHARGER 1
2 2 P8904219 OIL PIPE 1
3 3 P8900919 HOSE 1
4 4 P8900308 CLAMP 2
5 5 P8904607 CIRCLIP 2
6 6 P8902535 SCREW 2
7 7 P8901117 JOINT 1
8 12 P8902639 JOINT 1
9 13 P8906835 SCREW 2
10 14 P8904119 PIPE 1
11 15 P8900418 EXHAUST MANIFOLD 1
12 16 P8900518 EXHAUST MANIFOLD 1
13 17 P8900907 SET OF DISCS 4
14 18 P8902839 JOINT 6
15 19 P8903135 SCREW 11
16 20 P8902017 JOINT 1
17 21 P8900114 HEAT SHIELD 1
18 22 P8900214 HEAT SHIELD 1
19 27 P8900811 HEAT SHIELD 1
20 28 P8900213 ELBOW, EHAUST PIPE 1
21 29 P8903717 GASKET EXHAUST PIPE 1
22 33 P8902217 GASKET 2
23 34 P8900113 FLEXIBLE BELLOW 1

17
ALG WD618.42D ENGINE
Parts catalogue AIR INTAKE SYSTEM

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8904239 TURBOCHARGER 1
2 2 P8903817 GASKET 1
3 3 P8900508 CLAMP 1
4 4 P8904319 CONNECTING PIPE 1
5 5 P8900408 CLAMP 4
6 6 P8901419 HOSE 1
7 14 P8901019 HOSE INTER COOLER 1
8 15 P8903519 PIPE INTER COOLER INLET 1
9 18 P8900718 AIR INTAKE MANIFOLD 1
10 20 P8905639 FUNNEL 1
11 22 P8901619 HOSE AIR CLEANER 1
12 22 P8903319 PIPE AIR CLEANER TO TURBOCHARGER 1
13 25 P8900204 BRACKET AIR CLEANER 1
14 29 P8903139 AIR CLEANER COMPLETE UNIT 1
15 30 P8900640 AIR CLEANER 1
16 40 P8903619 PIPE INTER COOLER OUTLET 1
17 41 P8903419 PIPE INTER COOLER OUTLET 1
18 42 P8901519 HOSE INTER COOLER 2
19 45 P8903435 SCREW 6
20 46 P8902435 HEXAGON BOLT 4
21 47 P8903735 SCREW 2

18
 ALG WD618.42D ENGINE
OIL PAN Parts catalogue

SL. ILL. PART

DESCRIPTION QTY REMARKS
NO. NO. NO.
1 1 P8900417 SEAL 1
2 2 P8904939 OIL PAN 1
3 3 P8904907 RETAINER 12
4 4 P8901449 WASHER 12
5 5 P8904535 HEX, HEAD SCREW 12
6 6 P8903917 GASKET 1
7 7 P8900331 SCREW PLUG 1
8 8 P8901408 HOSE CLIP 2
9 9 P8902319 RUBBER HOSE 1
10 10 P8900830 CLAMP PLATE 1
11 11 P8905239 OIL AND GAS SEPARATOR 1
12 12 P8904707 SEAL RING 1

19