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HYDRAULIC PISTON PUMPS

VDP | VARIABLE DISPLACEMENT PUMPS
VDPT | VARIABLE DISPLACEMENT PUMPS TANDEM
40cm3/rev. to 121cm3/rev.

Efficiency and robustness

VDP/VDPT 2203
CTIVDP/VDPT
CTI 07
2203- -07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 1/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

General Information

VDP Series is a variable displacement axial piston pump designed to use in open circuits. They are available
from 40 to 120 cm3/rev. and with a nominal pressure of 400 and 410 bar. They can be assembled directly
into the truck power take off (PTO).

Contents

Ordering Code ................................................................................................................................................... 3

Technical Data ................................................................................................................................................... 4
Rotation Sense .................................................................................................................................................. 5
Controller ........................................................................................................................................................... 6
Characteristic Diagrams .................................................................................................................................... 6
Dimensions ........................................................................................................................................................ 7
Mounting Flanges and Drive Shaft Options ....................................................................................................... 8
VDP Tandem Aplications ................................................................................................................................. 10
Pump Selection ................................................................................................................................................ 11
Hose Selection ................................................................................................................................................. 11
Instructions to adjust the displacement of the VDP/VDPT 120 Series ............................................................ 13
Recommendations Before Start up ................................................................................................................. 13
Faults / Causes / Remedies ............................................................................................................................ 14
CTI VDP/VDPT 2203 - 07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 2/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Ordering Code
VDP 92 R
01 02 03 04 05 06 07 08

Series
40 60 76 92 109 120
Variable displacement pump,
swash plate design, open ● ● ● ● ● ● VDP
circuit
01
Variable displacement
pump thru-shaft, swash plate ◌ ◌ ◌ ◌ ◌ ● VDPT
design, open circuit

Size
02 Displacement, cm3/rev. 40 60 76 92 109 120

Rotation sense
Right (clockwise) R
03 Viewed from drive shaft
Left (counterclockwise) L

Mounting flange and drive Shaft 40 60 76 92 109 120

ISO 7653-1985, type D direct
coupling - Splined DIN 5462, ● ● ● ● ● ● 0
B8x32x36
SAE J744, C 2 holes - Splined
SAEJ744, 14T 12/24 DP–SAE ◌ ◌ ◌ ◌ ◌ ◌ C2
04 C
SAE J744, C 4 holes - Splined
SAEJ744, 14T 12/24 DP–SAE ◌ ◌ ◌ ◌ ◌ ◌ C4
C
ISO 3019, 4-h Ø125 - Splined
◌ ◌ ◌ ◌ ◌ ◌ IW
DIN 5480, W30x2x14x9g

Line ports 40 60 76 92 109 120

ISO DIN 228, G threads (BSP) ● ● ● ● ● ● 0
05
SAE J514 ◌ ◌ ◌ ◌ ◌ ◌ 4

Controllers
06 Load-sensing controller with pressure limitation 0

Special Functions 40 60 76 92 109 120

Without stroke limitation ● ● ● ● ● ◌ 0
CTI VDP/VDPT 2203 - 07

07 With stroke limitation

◌ ◌ ◌ ◌ ◌ ● Y
(120 – 80 cm3/rev)

Seals 40 60 76 92 109 120

NBR seals ● ● ● ● ● ● 0
08
FKM Seals ◌ ◌ ◌ ◌ ◌ ◌ V

● Standard version ◌ Available under request

Other combinations can be made, for more information please consult HEAVY MOTIONS INC..

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 3/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Technical Data
40 60 76 92 109 120 T120
Displacement cm3/rev. 40.1 60.6 76.4 92.6 109.4 121.4 121.4
Nominal pressure bar 410 410 410 410 410 400 400
Max intermittent pressure (1) bar 460 460 460 460 460 450 450
Max. rotation speed (2) rpm 3100 2600 2300 2000 1700 2100 2100
Min. rotation speed rpm 500 500 500 500 500 500 500
Mass inertia torque (rotary kg.m2 0.009 0.009 0.009 0.009 0.009 0.010 0.010
group)
Weight torque Nm 34.99 35.02 35.03 35.05 35.07 39.09 61.27
Weight kg 27 27 27 27 27 29 36
Recommended fluids mineral oils type ISO HM or DIN 51524-2 HLP
Recommended viscosity range 16 to 36 cSt (mm2/s) at working temperature
Limits viscosity range 10 to 400 cSt (mm2/s)
Start-up viscosity range, without load 400 to 1500 cSt (mm2/s)
Filtration requirements (3) ISO 4406 19/17/14
Ambient temperature -40°C to +60°C
Oil temperature -25°C to +90°C
Max. housing pressure 3 bar
Min. inlet pressure 0.85 bar abs
Data contained in this table are rounded, theoretical and without efficiency or tolerances.
(1) Max. 6 seconds per minute.
(2) These values are valid at an absolute pressure of 1 bar in suction port when operating with a mineral oil at a viscosity of 30 mm2/s
(cSt) and max swash plate angle.
(3) The first filter to be applied into the system must be replaced as soon as it reaches the 50 working hours; after the first replacement,
it must be replaced along with the oil or when pressures out of the common are verified in the return.
CTI VDP/VDPT 2203 - 07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 4/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Rotation Sense
VDP Rotation Sense

Left hand (CCW) Right hand (CW)

VDPT Rotation Sense

Left hand (CCW) Right hand (CW)

Rotation sense is defined viewed from drive shaft. Pumps must be ordered CCW or CW, and it can’t be changed.
CTI VDP/VDPT 2203 - 07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 5/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Controller
Load-sensing controller with integrated pressure limitation and drain line. This command allows control of the
required flow regardless of the pump working speed. The differential pressure between the load and the
pump outlet is controlled by the LS set adjuster. The pressure limiter allows control of the maximum
pressure. Drain line must be connected directly to the tank. This controller permits high fuel saving.

40 to 121 cm3/rev
Pressure
LS
limitation
Factory set (bar) 30 350
Range (bar) 30 to 80 30 to 410
1 Turn to adjuster screw (bar) 20 70

Incorrect pressure settings can overload components creating potential danger situations, please always monitor pressure
gauge during setting operations.

Characteristic Diagrams
CTI VDP/VDPT 2203 - 07

These diagrams illustrates theoretical values when operating with max swash plate angle.
Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 6/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Dimensions
Standard version - Mounting flange ISO 7653-1985, type D direct coupling / Splined drive shaft DIN 5462,
B8x32x36 / Line ports ISO DIN 228, G threads (BSP).
Dimensions in mm.

VDP 40 to 109

VDP 120
CTI VDP/VDPT 2203 - 07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 7/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

VDPT 120

Mounting Flanges and Drive Shaft Options

ISO 3019-1 127-4 SAE C4 FLANGE & SAE C 14T 12/24DP SHAFT
CTI VDP/VDPT 2203 - 07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 8/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

ISO 3019-1 127-4 SAE C2 FLANGE & SAE C 14T 12/24DP SHAFT
CTI VDP/VDPT 2203 - 07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 9/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

VDP Tandem Aplications

∑M = F1xA + F2xB + … - F3xC ≤ 50N.m

CTI VDP/VDPT 2203 - 07

Mmáx = 900Nm ≥ M1 + M2 + …

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 10/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Pump Selection

To ensure that the PTO will not be overloaded, and gets the correct flow requirements with the speed of the
engine chosen, it is important to use a pump with the right capacity. Pump capacity (D), expressed in
cm3/rev., can be calculated using the following formula:

D-Pump displacement [cm3/rev.]

Q-Flow required [l/min]
N-Motor speed
Z-Engine to PTO ratio

In order to not overload the PTO’s mechanical units, it is important to calculate the torque and power
consumed by the pumps. Torque and power are calculated with the following expressions:

M-Torque [Nm]
Pb-Pressure [bar]
P-Power [kW]
N-Motor speed [rpm]
Z-PTO ratio
0,95-Pump efficiency (can change from one
pump to another)

If the calculated load exceeds the maximum allowed for the PTO, a different combination should be selected.

Hose Selection
In order to avoid intense heat generation and cavitation phenomenon that causes noise and deterioration of
the pump, HEAVY MOTIONS INC. recommends the following speeds and dimensions of the hoses. Inlet
pressure range must be always respected. LS line should be 10% of the pressure line. Drain line depends
from the internal pump pressure it must be at least 15mm. All the hoses must be selected according the
pressures.

Admission line
0,5…1 m/s

Return line
2…3 m/s

Pressure line
P = 0...50 bar - 3,5 m/s
P = 50…100 bar - 3,5…4,5 m/s
P = 100…150 bar - 4,5…5 m/s
CTI VDP/VDPT 2203 - 07

P = 150...200 bar - 5…5,5 m/s

P = 200…300 bar - 5,5…6 m/s

The recommended speeds and dimensions specified may not be enough when the temperatures are too low, the tank is
below the level of the pump, the inlet hose is long or there are many valves and fittings in the inlet hosing. In these cases we
recommend increasing the diameter of the hoses and reducing the pump rotation speed.

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 11/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Recommended admission connector for rotations up to 1500rpm

Reference A B (in) VDP40 VDP60 VDP76 VDP92 VDP109 VDP120 VDPT120

A45112112 1’’ 1/2 BSP 1’’ 1/2 ●

A45112200 1’’ 1/2 BSP 2’’ ● ●

A45112212 1’’ 1/2 BSP 2’’ 1/2 ● ●

A45058300 Ø58 3’’ ● ●

A90112112 1’’ 1/2 BSP 1’’ 1/2 ●

A90112200 1’’ 1/2 BSP 2’’ ● ●

AD112112 1’’ 1/2 BSP 1’’ 1/2 ●

AD112200 1’’ 1/2 BSP 2’’ ● ●

AD112212 1’’ 1/2 BSP 2’’ 1/2 ● ●

4 Consult nomogram for select admission connector size.

5 For more information please consult admission connector technical sheets.
CTI VDP/VDPT 2203 - 07

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 12/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Instructions to adjust the displacement of the VDP/VDPT 120 Series

Kindly follow the below steps:

1) Loosen the adjustment nut.

2)

a) to decrease the displacement, tighten

the bolt in a cw rotation; (6)

NOTE The minimum displacement is

approximately 80 cm3/rev.

b) to increase the displacement, loosen the

bolt in a ccw rotation. (6)

When loosening the bolt, the length “x”

should not exceed 30mm.

3) With the use of tools, tighten the adjusting nut

until it is secured, and in the process keep the
bolt in the same position.
(6) Per each rotation on the bolt, displacement
4) If the displacement is not what is required, will adjust approximately 10,5 cm3/rev.
please repeat the above steps

Recommendations Before Start up

 Avoid pump installation above the minimum tank oil level.

 Check PTO direction of rotation. The direction of rotation of the pump must be according to the PTO
rotation. Rotation sense is defined viewed from drive shaft. Pumps must be ordered CCW or CW, and it
can’t be changed.
 Grease spline shaft with solid lubricant before installation. Connect the pump to the PTO (apply 80Nm
torque in the tightening nuts). High efforts or shocks are not recommended during the installation. The
pump must be connected without making use of any type of tool that forces its assembly. In driving gear
application and couplings use circlips and/ or washers with one M10 screw and locking fluid (70Nm).
During the installation always leave the inlet port in a higher or equal level than outlet port. This increases
CTI VDP/VDPT 2203 - 07

the pump life.

 Remove all protection covers from the threaded holes (inlet/outlet/drain line/load-sensing). Apply the inlet
and outlet fittings into the pump (query the tightening information from the fittings manufacturer). Connect
the outlet and the inlet pipes to the accessories (always respect recommended hoses)
 Before start-up, the housing must be filled with the same hydraulic fluid used in the system. Re-fit drain
plug and torque to 50Nm. Never run the pump dry.
 Use Heat Control Valve (HCV20) in hydraulic systems where the pump works continuously for long
periods of time, for example engine PTO.

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 13/14
 VARIABLE DISPLACEMENT PUMPS
EXCLUSIVE USA VDP DISTRIBUTOR FOR
PORTUGAL WWW.ABER.PT Ref. VDP/VDPT

Faults / Causes / Remedies

Faults Causes Remedies
1.Fill tank with recommended fluid
1.Empty tank
2.Open valve
2.Closed valve in inlet hose
3.Put tank above the pump level
3.Air in inlet hose
4.Change rotation sense
No oil flow 4.Wrong sense of rotation
5.Reverse hoses
5.Reversed hoses
6.Replace power source or other damaged
6.No input power
equipment
7.Pump damaged
7.Replace pump
1.Air in housing 1.Fill housing with recommended fluid
Equipment works with 2.Air leakage in inlet hose 2.Repair air leakage
irregular movements 3.Low oil level 3.Fill tank with recommended fluid
4.Pump damaged 4. Replace pump
1.Replace inlet hose for other with a larger
1.Small diameter hose
diameter
2.Restriction in inlet hose
2.Remove restrictions
3.Very thick oil
Pump is noisy 3.Replace for an recommended fluid
4.Air in inlet hose
4.Put tank above the pump level, check air
5.Pump damaged
pressure in the tank
5.Replace pump
1.Fill tank with recommended fluid
1.Low oil level
2.Replace for a bigger tank
2.Small tank
3.Replace oil and filter
3.Dirty oil
4.Adjust for equipment specifications or replace
4.Relief valve improperly set
Oil is too hot if necessary
5.Relief valve stuck in open position
5.Clean and re-set for equipment specifications
6.Very thick oil
6.Replace for an recommended fluid
7.Too much flow
7.Reduce speed or replace for a smaller
displacement pump
1.Adjust for equipment specifications or replace
1.Relief valve improperly set if necessary
Equipment works very
2.Relief valve stuck in open position 2.Clean and re-set for equipment specifications
slow compared with the
3. LS pressure setting 3.Change load sense (LS) factory setting. Tight
usual
4.Pump damaged LS pressure set adjuster
4.Replace pump
1.Tighten fittings and hoses, or replace if
necessary
1.From inlet/outlet lines 2.Stop the system immediately to determine the
Oil leakage 2.From below the nameplate cause of the leak and correct the problem
3.From body sections source
3.Tighten bolts for specified torque, or replace
damaged o’ring or body
CTI VDP/VDPT 2203 - 07

When the pump is working, never touch or pull hoses or intermediate shaft when applied. When
intermediate shaft is applied take into account that parts can be ejected.
The application of the pumps must follow all the instructions hereby mentioned in order to assure the
safety of all personal working with the equipment including its surroundings, assure a long life to the
product and preserve the warranty of the brand. All applications that do not follow the hereby instruction
are solely the users responsibility. If there should happen any malfunctioning, it is strictly forbidden the disassembly of
the product except if it is being made by a qualified technician of the brand or if there is a special authorization to do
that. If this specification should not be followed, all warranties might be lost.

Heavy Motions Inc. is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown.

Heavy Motions Inc.

2134 South Green Privado – Ontario – CA 91761 – United States
Telephone: 1-909-627-1000 | Fax: 1-909-498-0468 | Toll-Free: 1-866-865-8889
Email: Info@heavymotions.com | Website: www.heavymotions.com 14/14