Hindustan Urvarak and Rasayan Limited Barauni & Sindri: List of Mandatory Spare Parts

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Hindustan Urvarak and Rasayan Limited

Barauni & Sindri

PROJECT REFERENCE
Originator
Project N° Unit Number Doc. Type Material Code Serial Number Revision Page
LT 077625 B52 NM 1031 1120 F Page 1 of 9
List of Mandatory Spare parts for Ammonia Tank BOG Compressor Package
07.09.2020

LIST OF MANDATORY SPARE PARTS

FOR AMMONIA TANK BOG COMPRESSOR PACKAGE (B52-K-0001)


1. Contractor to ensured that all CRS points shall be
closed / noted /agreed and duly incorporated in this
PR NO : LOI No.:- ONS-HURLBARAUNI-ROT-BOG-KZ-21
document.
VENDOR NAME : 2. This document shall be revised as per approved final
KIRLOSKAR PNEUMATIC COMPANY LIMITED
Vendor documents / CRS close out as and when
A Kirloskar Group of Company required.
3. Spares shall be as per NIT.
VENDOR DOCUMENT NO : PRJ/R5328/121

DOCUMENT CATEGORY

INFORMATION – Class 1
REVIEW – Class 2

LTHE REVIEW STATUS OWNER / PMC REVIEW STATUS

CODE 1 (Not accepted. New document / CODE 1 (Not accepted. New document / drawing to
drawing to be submitted) be submitted)

CODE 2 (Accepted with comments as marked) CODE 2 (Accepted with comments as marked)

CODE 3 (Final approval) CODE 3 (Final approval)

21-Dec-19 SDK PAP PAP

Date Comment by Reviewed by Approved by Date Approved by

F 20-12-2019 ISSUED FOR APPROVAL AND RCS RCS

E 20-09-2019 ISSUED FOR APPROVAL AND RCS RCS

D 07-09-2019 ISSUED FOR APPROVAL AND RCS RCS

C 21-08-2019 ISSUED FOR APPROVAL AND RCS RCS

B 24-06-2019 ISSUED FOR APPROVAL AND RCS RCS


A 05-05-2019 ISSUED FOR APPROVAL AND RCS RCS
Date WRITTEN BY CHECKED BY APPROVED BY
Rev Revision Description
DD/MM/YY (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS

CONFIDENTIAL INFORMATION – The information contained in this document belongs to LTHE. All IP rights relevant to this document are expressly reserved.
PROJECT REFERENCE NUMBER : R5328 (AMMONIA TANK BOG COMPRESSOR PA 27
Name of Client : HINDUSTAN URVARAK RASAYAN LTD (HURL)
SPIR SUBMITTED DATE 28

SPIR APPROVAL DATE 29


SPARE PARTS INTERCHANGEABILITY RECORD

TOTAL NO. OF IDENTICAL PARTS INSTALLED (8 = 6 x 7)


SUPPLIER NAME KIRLOSKAR PNEUMATIC CO. LTD. SPARE PARTS

LOI No.:- ONS-HURLBARAUNI-ROT-BOG-KZ-21 LISTED


PO NUMBER

TOTAL NO. OF IDENTICAL TAGs INSTALLED


BY

PART NUMBER

NUMBER OF PARTS PER EACH TAGs


MANUFACTURER'S MODEL OR TYPE.

MANUFACTURER'S SERIAL NUMBER


SUPPLIER
EQUIPMENT

SUPPLIER
EQUIPMENT TAGs NO. SAP NUMBER Remarks

DELIVERY TIME IN WEEKS


SYSTEM NO.

OTHER RECOMMENDED
UNIT PRICE CURRENCY
(multiple TAGs if identical EQUIPMENT DESIGNATION AND MAIN CHARACTERISTICS (OWNER to

SPIR SERIAL NUMBER


DESCRIPTION OF PARTS MATERIAL DRAWING NO. INCL. ORIGINAL ITEM COUNTRY OF
(multiple numbers

UNIT OF MEASURE
equipments) SPECIFICATION POS. NO MANUFACTURER ORIGIN Provide)

COMMISSIONING
if identical ORIGINAL ITEM EQUIPMENT

MANDATORY
equipments) MANUFACTURER MANUFACTURER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DYNAMICALLY BALANCED REFRI.BLR.41. - - - -


B52-K-0001 SCREW COMPRESSOR WRVS 204/145/2.1 - 1 1 1 - - NA HOWDEN UK NA SET 1
ROTORS 001.2829
THRUST BEARING KIT FOR REFRI.BLR.41. - - - - Includes Complete Set of
B52-K-0001 SCREW COMPRESSOR WRVS 204/145/2.1 - 1 1 1 - - NA HOWDEN UK NA SET 1
COMPRESSOR 002.2829 Pads
REFRI.BLR.41. - - - - Includes Inlet end & Outlet
B52-K-0001 SCREW COMPRESSOR WRVS 204/145/2.1 - 1 1 1 - JOURNAL BEARING KIT - NA HOWDEN UK NA SET 1
003.2829 end bearings
REFRI.BLR.41. - - - -
B52-K-0001 SCREW COMPRESSOR WRVS 204/145/2.1 - 1 1 1 - MECHANICAL SHAFT SEAL KIT - NA HOWDEN UK NA SET 1
004.2829
Gasket & O REFRI.BLR.41. - - - - Includes set of ‘O’ rings,
B52-K-0001 SCREW COMPRESSOR WRVS 204/145/2.1 - 1 1 1 - ANNUAL INSPECTION KIT NA HOWDEN UK NA SET 4
Ring set 005.2829 gaskets for compressor

REFRI.BLR.41. - - - -
B52-K-0001-FL1 DUPLEX OIL FILTER TMF-LO-6-D-S16-1-R-6 - 1 1 1 - OIL FILTER ELEMENT - NA TM FILTER NETHERLAND NA NO 4
012.2829
MECHANICAL SEAL ASSEMBLY REFRI.BLR.41. - - - -
B52-K-0001-P1/P2 LUBE OIL PUMP PDHU-38.4N R22 B5 - 2 1 2 - - NA UT PUMPS INDIA NA SET 1
FOR PUMP 008.2829
BEARING ASSEMBLY FOR REFRI.BLR.41. - - - -
B52-K-0001-P1/P2 LUBE OIL PUMP PDHU-38.4N R22 B5 - 2 1 2 - - NA UT PUMPS INDIA NA SET 1
PUMP 009.2829
Gasket & O REFRI.BLR.41. - - - - Includes all Gaskets & O
B52-K-0001-P1/P2 LUBE OIL PUMP PDHU-38.4N R22 B5 - 2 1 2 - GASKET SET FOR PUMP NA UT PUMPS INDIA NA SET 2
Ring set 0010.2829 rings for Pumps
COMPLETE SCREW ASSEMBLY REFRI.BLR.41. - - - -
B52-K-0001-P1/P2 LUBE OIL PUMP PDHU-38.4N R22 B5 - 2 1 2 - - NA UT PUMPS INDIA NA SET 1
FOR PUMP 011.2829

- - - -
GASKET, 4.5 THK, SS316L DRAWING NO:
KIRLOSKAR
SPIRAL WOUND GRAPHITE 077625-B52-DW- R5328.BLR.41.0
B52-K-0001-V1 PRIMARY OIL TANK SEPARATOR PRESSURE VESSEL - 1 1 1 - - PNEUMATIC INDIA NA NO 2
FILLED WITH SS316 INNER AND 1031-1108, P. 15
CO LTD
CS OUTER RING No. 156

- - - -
DRAWING NO:
C STUDS + 2 NUTS, 3/4'' UNC X SA 320 GR L7 / 077625-B52-DW-
KIRLOSKAR
R5328.BLR.41.0
B52-K-0001-V1 PRIMARY OIL TANK SEPARATOR PRESSURE VESSEL - 1 1 1 - PNEUMATIC INDIA NA NO 2
105mm LG, SA 194 GR 4/7 1031-1108, P. 16
CO LTD
No. 157

- - - -
GASKET, 4.5 THK, SS316L DRAWING NO:
KIRLOSKAR
SPIRAL WOUND GRAPHITE 077625-B52-DW- R5328.BLR.41.0
B52-K-0001-V2 SECONDARY OIL SEPARATOR PRESSURE VESSEL - 1 1 1 - - PNEUMATIC INDIA NA NO 2
FILLED WITH SS316 INNER AND 1031-1109, P. 17
CO LTD
CS OUTER RING No. 106

- - - -
DRAWING NO:
KIRLOSKAR
STUDS + 2 NUTS, M20 X 190mm SA 320 GR L7 / 077625-B52-DW- R5328.BLR.41.0
B52-K-0001-V2 SECONDARY OIL SEPARATOR PRESSURE VESSEL - 1 1 1 - PNEUMATIC INDIA NA NO 2
LG SA 194 GR 4/7 1031-1109, P. 18
CO LTD
No. 107

GASKET, 4.5 THK, SS316L - - - -


DRAWING NO: KIRLOSKAR
SPIRAL WOUND GRAPHITE R5328.BLR.41.0
B52-K-0001-E1/E2 LUBE OIL COOLER HEAT EXCHANGER - 2 1 2 - - PRJ/R5328/14, PNEUMATIC INDIA NA NO 4
FILLED WITH SS316 INNER AND 19
P. No. 111 CO LTD
CS OUTER RING
GASKET, 4.5 THK, SS316L - - - -
DRAWING NO: KIRLOSKAR
SPIRAL WOUND GRAPHITE R5328.BLR.41.0
B52-K-0001-E1/E2 LUBE OIL COOLER HEAT EXCHANGER - 2 1 2 - - PRJ/R5328/111, PNEUMATIC INDIA NA NO 4
FILLED WITH SS316 INNER AND 20
P. No. 112 CO LTD
CS OUTER RING
- - - -
DRAWING NO:
KIRLOSKAR
STUDS + 2 NUTS, M20 X 170mm SA 320 GR L7 / 077625-B52-DW- R5328.BLR.41.0
B52-K-0001-E1/E2 LUBE OIL COOLER HEAT EXCHANGER - 2 1 2 - PNEUMATIC INDIA NA NO 4
LG, SA 194 GR 4/7 1031-1110, P. 21
CO LTD
No. 113

- - - -
DRAWING NO:
KIRLOSKAR
STUDS + 2 NUTS, M20 X 170mm SA 320 GR L7 / 077625-B52-DW- R5328.BLR.41.0
B52-K-0001-E1/E2 LUBE OIL COOLER HEAT EXCHANGER - 2 1 2 - PNEUMATIC INDIA NA NO 4
LG SA 194 GR 4/7 1031-1110, P. 22
CO LTD
No. 114

- - - -
DRAWING NO:
KIRLOSKAR
STUDS+4 NUTS+2 WASHER SA 320 GR L7 / 077625-B52-DW- R5328.BLR.41.0
B52-K-0001-E1/E2 LUBE OIL COOLER HEAT EXCHANGER - 2 1 2 - PNEUMATIC INDIA NA NO 2
(LHS), M20 X 140mm LG SA 194 GR 4/7 1031-1110, P. 23
CO LTD
No. 310

- - - -
DRAWING NO:
KIRLOSKAR
STUDS+4 NUTS+2 WASHER SA 320 GR L7 / 077625-B52-DW- R5328.BLR.41.0
B52-K-0001-E1/E2 LUBE OIL COOLER HEAT EXCHANGER - 2 1 2 - PNEUMATIC INDIA NA NO 2
(RHS), M20 X 130mm LG SA 194 GR 4/7 1031-1110, P. 24
CO LTD
No. 309

FAINGER - - - -
PRESSURE SAFETY VALVE FOR PRIMARY LESER REFRI.BLR.41.0
B52-PSV-0501 / 0502 5260.0241-G - 2 1 2 - NOZZLE FOR PSV, NOZZLE - - INDIA NA NO 1
OIL TANK SEPARATOR VALVES (P.) 14.2829
LTD
FAINGER - - - -
PRESSURE SAFETY VALVE FOR PRIMARY LESER REFRI.BLR.41.0
B52-PSV-0501 / 0502 5260.0241-G - 2 1 2 - DISC FOR PSV, DISC - - INDIA NA NO 1
OIL TANK SEPARATOR VALVES (P.) 15.2829
LTD
FAINGER - - - -
PRESSURE SAFETY VALVE FOR PRIMARY LESER REFRI.BLR.41.0
B52-PSV-0501 / 0502 5260.0241-G - 2 1 2 - GUIDE FOR PSV - - INDIA NA NO 1
OIL TANK SEPARATOR VALVES (P.) 16.2829
LTD
FAINGER - - - -
PRESSURE SAFETY VALVE FOR LUBE OIL LESER REFRI.BLR.41.0
B52-TSV-0501 / 0502 5260.0041-D - 2 1 2 - NOZZLE FOR TSV - - INDIA NA NO 1
COOLER (TUBE SIDE) VALVES (P.) 20.2829
LTD
PROJECT REFERENCE NUMBER : R5328 (AMMONIA TANK BOG COMPRESSOR PA 27
Name of Client : HINDUSTAN URVARAK RASAYAN LTD (HURL)
SPIR SUBMITTED DATE 28

SPIR APPROVAL DATE 29


SPARE PARTS INTERCHANGEABILITY RECORD

TOTAL NO. OF IDENTICAL PARTS INSTALLED (8 = 6 x 7)


SUPPLIER NAME KIRLOSKAR PNEUMATIC CO. LTD. SPARE PARTS

LOI No.:- ONS-HURLBARAUNI-ROT-BOG-KZ-21 LISTED


PO NUMBER

TOTAL NO. OF IDENTICAL TAGs INSTALLED


BY

PART NUMBER

NUMBER OF PARTS PER EACH TAGs


MANUFACTURER'S MODEL OR TYPE.

MANUFACTURER'S SERIAL NUMBER


SUPPLIER
EQUIPMENT

SUPPLIER
EQUIPMENT TAGs NO. SAP NUMBER Remarks

DELIVERY TIME IN WEEKS


SYSTEM NO.

OTHER RECOMMENDED
UNIT PRICE CURRENCY
(multiple TAGs if identical EQUIPMENT DESIGNATION AND MAIN CHARACTERISTICS (OWNER to

SPIR SERIAL NUMBER


DESCRIPTION OF PARTS MATERIAL DRAWING NO. INCL. ORIGINAL ITEM COUNTRY OF
(multiple numbers

UNIT OF MEASURE
equipments) SPECIFICATION POS. NO MANUFACTURER ORIGIN Provide)

COMMISSIONING
if identical ORIGINAL ITEM EQUIPMENT

MANDATORY
equipments) MANUFACTURER MANUFACTURER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

FAINGER - - - -
PRESSURE SAFETY VALVE FOR LUBE OIL LESER REFRI.BLR.41.0
B52-TSV-0501 / 0502 5260.0041-D - 2 1 2 - DISC FOR TSV - - INDIA NA NO 1
COOLER (TUBE SIDE) VALVES (P.) 21.2829
LTD
FAINGER - - - -
PRESSURE SAFETY VALVE FOR LUBE OIL LESER REFRI.BLR.41.0
B52-TSV-0501 / 0502 5260.0041-D - 2 1 2 - GUIDE FOR TSV - - INDIA NA NO 1
COOLER (TUBE SIDE) VALVES (P.) 19.2829
LTD
METAFLEX TYPE COMPLETE UNIQUE - - - -
REFRI.BLR.02.
- COUPLING FOR SCREW COMPRESSOR 80X-180-470-API671 - 1 1 1 - SET OF COUPLING FOR - - TRANSMISSIO INDIA NA
001.2829 C SET 1
SCREW COMPRESSOR N

SFBSPGV-150-S4S-S6S-S6S-S4S-T15NTM-(-1-0.6)-KSC- - - -
REFRI.CSP.R11.
B52-PG-0521 PRESSURE GAUGE EXZ-ACC(G2VM1,GSV) - 1 2 2 - B52-PG-SPARE 1, 2 - - GIC INDIA NA NO 2
2829

- - -
SFBSPGV-150-S4S-S6S-S6S-S4S-T15NTM-(0-10)-KSC- REFRI.CSP.R12.
B52-PG-0523,5,6,31 PRESSURE GAUGE - 4 2 8 - B52-PG-SPARE 3, 4 - - GIC INDIA NA NO 2
EXZ-ACC(G2VM1, SNB) 2829

- - -
SFBSPGV-150-S4S-S6S-S6S-S4S-T15NTM-(0-4)-KSC- REFRI.CSP.R13.
B52-PG-0527,8,9,30 PRESSURE GAUGE - 4 2 8 - B52-PG-SPARE 5, 6 - - GIC INDIA NA NO 2
EXZ-ACC(G2VM1,GSV) 2829

- - -
BDT-E-150-S4S-S10-436-S6S-T15NTM-(-50 to 30)-DGC-
TEMPERATURE GAUGE WITH REFRI.BSP.R17.
B52-TG-0531 TW-BF02-S6S-34-22-18-11-T15NTF-F40BRF-S6S-320-66- - 2 1 2 - B52-TG-SPARE 1, 2 - - GIC INDIA NA NO 2
THERMOWELL 2829
4-7

BDT-E-150-S4S-S10-396-S6S-T15NTM-( 0 to 60 )-DGC- - - -
B52-TG- TEMPERATURE GAUGE WITH REFRI.BSP.R18.
TW-BF02-S6S-34-22-18-11-T15NTF-F40BRF-S6S-280-66- - 5 1 5 - B52-TG-SPARE 3, 4 - - GIC INDIA NA NO 2
05032,3,4,5,6,7 THERMOWELL 2829
4-7

- - -
ART 1003-E-C-2-02-1-O-2-02A-PT-100-D-B-01-04-X-L-
TEMPERATURE ELEMENT WITH REFRI.BSP.R19.
B52-TE-0521 C1/C2-IEC 751-A + ATW 1005-04-28-02A-04-2B-A-22-18- - 1 1 1 - B52-TE-SPARE 1, 2 - - ALTOP INDIA NA NO 2
THERMOWELL 2829
07-320-66-01

ART 1003-E-C-2-02-1-O-2-02A-PT-100-D-B-01-04-X-L- - - -
B52-TE-0522A/B/C, TEMPERATURE ELEMENT WITH REFRI.BSP.R20.
C1/C2-IEC 751-A + ATW 1005-04-28-02A-04-2B-A-22-18- - 4 1 4 - B52-TE-SPARE 3, 4 - - ALTOP INDIA NA NO 2
B52-TE-0524 THERMOWELL 2829
07-280-66-01
- - -
ART 1003-E-C-2-02-1-O-2-02A-PT-100-D-B-01-04-X-L-
TEMPERATURE ELEMENT WITH REFRI.BSP.R21.
B52-TE-0523 C1/C2-IEC 751-A + ATW 1005-04-28-02A-04-2B-A-22-18- - 1 1 1 - B52-TG-SPARE 5, 6 - - ALTOP INDIA NA NO 2
THERMOWELL 2829
07-400-66-01

- - -
REFRI.BSP.R22.
B52-PZT1/2/3-0522 PRESSURE TRANSMITTER 3051CG2A02A1AH2BAI1L4M5Q4Q8QTD4CNHR7 - 3 1 3 - B52-PT-SPARE 1, 2 - - EMERSON INDIA NA NO 2
2829

- - -
REFRI.BSP.R23.
B52-PZT1/2/3-0524 PRESSURE TRANSMITTER 3051CG3A02A1AH2BAI1L4M5Q4Q8QTD4CNHR7 - 3 2 6 - B52-PT-SPARE 3, 4 - - EMERSON INDIA NA NO 2
2829

- - -
B52-PDZT1/2/3-0521, REFRI.BSP.R24.
DIFFERENTIAL PRESSURE TRANSMITTER 3051CD4A02A1AH2BAI1L4M5Q4Q8QTD4CNHR7 - 5 1 5 - B52-DPT-SPARE 1, 2 - - EMERSON INDIA NA NO 2
B52-PDT1/2-0522A/B 2829

- - -
REFRI.BSP.R25.
B52-PDT-0523,4,5 DIFFERENTIAL PRESSURE TRANSMITTER 3051CD3A02A1AH2BAI1L4M5Q4Q8D4CNHR7 - 3 1 3 - B52-DPT-SPARE 3, 4 - - EMERSON INDIA NA NO 2
2829

- - -
REFRI.BSP.R26.
B52-TT-0521,24 TEMPERATURE TRANSMITTER 3144PD1A2I1BHM5G1CNC4Q4U1HR7 - 2 1 2 - B52-TT-SPARE 1, 2, 5,6 - - EMERSON INDIA NA NO 2
2829

- - -
B52-TZT1/2/3-0522, REFRI.BSP.R27.
TEMPERATURE TRANSMITTER 3144PD1A2I1BHM5G1CNC4Q4U1QTHR7 - 4 1 4 - B52-TT-SPARE 3, 4 - - EMERSON INDIA NA NO 2
B52-TT-0523 2829

- - -
REFRI.BSP.R30.
B52-LT-0523A/B LEVEL TRANSMITTER 5302HA1P1N4AM00122BBI1M1HR7C1C5Q4Q8QTR4204 - 1 2 2 - B52-LT-SPARE 1 - - EMERSON INDIA NA NO 1
2829

- - -
REFRI.BSP.R31.
B52-LT-0524A/B LEVEL TRANSMITTER 5302HA1P1N4AM00086BBI1M1HR7C1C5Q4Q8QTR4204 - 1 2 2 - B52-LT-SPARE 2 - - EMERSON INDIA NA NO 1
2829

- - -
LEVEL TRANSMITTER (ELECTRONICS, REFRI.BSP.R12.
B52-LT-0523/4A/B 5302HA1N0N0NN00000NAI1M1HR7C1C5Q4QTR4204 - 1 4 4 - B52-LT-SPARE 3 - - EMERSON INDIA NA NO 1
DISPLAY) 2829

- - -
REFRI.BSP.R29.
B52-XYV-0522/3/4/5 CAPACITY CONTROL SOLENOID VALVE 3550V01-12-4R-B12-S4-I-+24 V DC-37-H - 4 1 4 B52-SOV-SPARE 1, 2 (+2) - - ROTEX INDIA NA NO 2 4 TOTAL SOV SPARE: 2 + 2 = 4
2829

- - -
TEMPERED BOROSILICATE
GLASS WITH PAIR OF PUNE
B52-LG-0521/2 LEVEL GAUGE RFG – HO254O1FBW - 1 2 2 - - - INDIA NA SET 10
GRAPHOIL SS304 REINFORCED TECHTROL
GASKET 250 X 30 X 17MM

GASKET FOR GAUGE COCKS / PUNE - - -


B52-LG-0521/2 LEVEL GAUGE RFG – HO254O1FBW - 1 2 2 - - - INDIA NA SET 10
VALVES BONNET / PACKING TECHTROL

B52-PV-0522, B52-TV- (DETAILS SEPARATELY


CONTROL VALVE 1 2 2 - INDIA NA PLZ REFER ATTACHED TABLE 1
0524 ATTACHED)

(DETAILS SEPARATELY
B52-XV-0521 ON / OFF VALVE 1 1 2 INDIA NA PLZ REFER ATTACHED TABLE 2
ATTACHED)
PROJECT REFERENCE NUMBER : R5328 (AMMONIA TANK BOG COMPRESSOR PA 27
Name of Client : HINDUSTAN URVARAK RASAYAN LTD (HURL)
SPIR SUBMITTED DATE 28

SPIR APPROVAL DATE 29


SPARE PARTS INTERCHANGEABILITY RECORD

TOTAL NO. OF IDENTICAL PARTS INSTALLED (8 = 6 x 7)


SUPPLIER NAME KIRLOSKAR PNEUMATIC CO. LTD. SPARE PARTS

LOI No.:- ONS-HURLBARAUNI-ROT-BOG-KZ-21 LISTED


PO NUMBER

TOTAL NO. OF IDENTICAL TAGs INSTALLED


BY

PART NUMBER

NUMBER OF PARTS PER EACH TAGs


MANUFACTURER'S MODEL OR TYPE.

MANUFACTURER'S SERIAL NUMBER


SUPPLIER
EQUIPMENT

SUPPLIER
EQUIPMENT TAGs NO. SAP NUMBER Remarks

DELIVERY TIME IN WEEKS


SYSTEM NO.

OTHER RECOMMENDED
UNIT PRICE CURRENCY
(multiple TAGs if identical EQUIPMENT DESIGNATION AND MAIN CHARACTERISTICS (OWNER to

SPIR SERIAL NUMBER


DESCRIPTION OF PARTS MATERIAL DRAWING NO. INCL. ORIGINAL ITEM COUNTRY OF
(multiple numbers

UNIT OF MEASURE
equipments) SPECIFICATION POS. NO MANUFACTURER ORIGIN Provide)

COMMISSIONING
if identical ORIGINAL ITEM EQUIPMENT

MANDATORY
equipments) MANUFACTURER MANUFACTURER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SIGNAL CABLE- 1 PAIR X 1.5


MM2, MULTISTRANDED CU
INSTRUMENT CABLE WIRE, TWISTED PAIR, XLPE, POLYCAB INDIA NA METER - - - 30
ARMOURED, FRLS TYPE,
OUTER SHEATH - BLUE

SIGNAL CABLE- 1 PAIR X 1.5


MM2, MULTISTRANDED CU
INSTRUMENT CABLE WIRE, TWISTED PAIR, XLPE, POLYCAB INDIA NA METER - - - 10
ARMOURED, FRLS TYPE,
OUTER SHEATH - BLACK

SIGNAL CABLE- 1 TRIAD X 1.5


MM2, MULTISTRANDED CU
INSTRUMENT CABLE WIRE, TWISTED PAIR, XLPE, POLYCAB INDIA NA METER - - - 15
ARMOURED, FRLS TYPE,
OUTER SHEATH - BLUE

(DETAILS SEPARATELY
JB INDIA NA PLZ REFER ATTACHED TABLE 3
ATTACHED)

DE side Bearing for 75 kW, Ex-e motor- R5328.41.101.S


B52-KM-0001 - 1 2 2 - SPARE - - CGL INDIA NA SET 1
Comp Motor PR.007

NDE side Bearing for 75 kW, Ex-e R5328.41.101.S


B52-KM-0001 - 1 2 2 - SPARE - - CGL INDIA NA SET 1
motor- Comp Motor PR.008

Fan for 75 kW, Ex-e motor-Comp R5328.41.101.S


B52-KM-0001 - 1 2 2 - SPARE - - CGL INDIA NA NO 1
Motor PR.009

Fan cover for 75 kW, Ex-e motor-Comp R5328.41.101.S


B52-KM-0001 - 1 2 2 - SPARE - - CGL INDIA NA NO 1
Motor PR.010

Space heater for 75 kW, Ex-e motor- R5328.41.101.S


B52-KM-0001 - 1 2 2 - SPARE - - CGL INDIA NA NO 2
Comp Motor PR.011

Terminal box for 75 kW, Ex-e motor- R5328.41.101.S


B52-KM-0001 - 1 2 2 - SPARE - - CGL INDIA NA NO 1
Comp Motor PR.012

Grease nipple & Plug for 75 kW, Ex-e R5328.41.101.S


B52-KM-0001 - 2 1 2 - SPARE - - CGL INDIA NA NO 2
motor-Comp Motor PR.013

DE side Bearing for 5.5 kW, Ex-e LOP REFRI.BSP.R01.


B52-K-0001-PM1/2 - 2 1 2 - SPARE - - CGL INDIA NA SET 1
Motor 2829

NDE side Bearing for 5.5 kW, Ex-e LOP REFRI.BSP.R02.


B52-K-0001-PM1/2 - 2 1 2 - SPARE - - CGL INDIA NA SET 1
Motor 2829

REFRI.BSP.R03.
B52-K-0001-PM1/2 Fan for 5.5 kW, Ex-e LOP Motor - 2 1 2 - SPARE - - CGL INDIA NA
2829
NO 1

Terminal box for 5.5 kW, Ex-e LOP REFRI.BSP.R04.


B52-K-0001-PM1/2 - 2 1 2 - SPARE - - CGL INDIA NA NO 1
Motor 2829

Cooling Fan cover for 5.5 kW, Ex-e LOP REFRI.BSP.R05.


B52-K-0001-PM1/2 - 2 1 2 - SPARE - - CGL INDIA NA NO 1
Motor 2829

Grease nipple & Plug for 5.5 kW, Ex-e REFRI.BSP.R06.


B52-K-0001-PM1/2 - 2 1 2 - SPARE - - CGL INDIA NA NO 2
LOP Motor 2829

Note: 1) # 'Set' means complete replacement of particular part in the machine.


2) Only applicable sapres for Ammonia Tank BOG Compressor package are considered in compliance to Doc No. 5003/E-1/P-II/9.0- Spare parts.
TABLE NO.1: SPARES FOR B52-PV0522 + TV-0524
Sl. No Spare Description Spare Philosophy Spare F Qty
Actuator spares, including actuator 10% of each type of instruments, subject to minimum 1
1 667 Size 34i 1
diaphragm, actuator seal kit and spring no. of each type
Trim set consisting of seat ring / seal ring, plug with NPS 1 EZ 667 Size 34i DVC6200SIS 1
stem, cage (wherever applicable), packing material for
2 Trim Set
each make, type , size, presssure rating valve to be
provided as spare. NPS 1 1/2 ES 667 Size 34i DVC6200 1

3 Complete Actuator with Hand Wheel One complete Actuator for each type and size 667 Size 34i 1
NPS 1 EZ 667 Size 34i DVC6200SIS 1
Gland packing, O rings, Packing and 100 % for each valve. i.e. one
4
Bonnet gasket, seat gasket set for each tag. NPS 1 1/2 ES 667 Size 34i
1
DVC6200SIS
10% of each type of instruments, subject to minimum 2
5 SMART Positioners DVC6200 SIS 2
nos of each type
10% of each type of instruments, subject to minimum 3
6 Air Filter Regulator Shavo/SB37-201-M7LN-BH 3
nos of each type
TABLE NO.2: SPARES FOR B52-XV-0521
Sl. No Spare Description Spare Philosophy Spare Qty
Actuator spares, including actuator 10% of each type of instruments, subject to minimum 1 no. of
1 EPDM Seal kit 1
diaphragm, actuator seal kit and spring each type

Trim set consisting of seat ring / seal ring, plug with stem, cage
2 Trim Set (wherever applicable), packing material for each make, type , Valve Seal Kit 1
size, presssure rating valve to be provided as spare.

Complete Actuator with Hand Wheel


3 One complete Actuator for each type and size Actuator 1
assembly

10% of each type of instruments, subject to minimum 2 nos of


4 Solenoids valves SOV 2
each type
10% of each type of instruments, subject to minimum 2 nos of
5 Proximity switches Limit switches 2
each type
10% of each type of instruments, subject to minimum 3 nos of
6 Air Filter Regulator AFR 3
each type
TABLE NO.3: SPARES FOR JB
No. of
Sr. Part Installed
Spare Philosophy Model No. Spares Remark
No Description (No)
(No)

Ex-e Type & WP 5 1 24 Terminal JB: 5Gland + 3Plug


to IP 65 SS304
10% of each type of Junction Box
Junction boxes instruments, subject
1 and cable to minimum 2 1 48 Terminal JB: 8Gland + 5Plug
glands 1 nos of each type
Ex-d Type & WP
to IP 65 LM6 1 1 24 Terminal JB: 4Gland + 2Plug
Junction Box
TABLE NO.4: SPARES FOR FITTINGS,TUBE, VALVE
Installe No. of
Sr. Part
Spare Philosophy Model No. d Spares Remark
No Description
(No) (No)
Male Connector - SS 316, 1/2 inch NPT(M) x 1/2 inch OD,
46 5
Double Compression, Doble Ferrule, High Pressure type.

Male Connector - SS 316, 1/4 inch NPT(M) x 1/4 inch OD,


26 3
Double Compression, Doble Ferrule, High Pressure type.

Male Connector - SS 316, 1/4 inch BSP(M) x 1/2 inch OD,


4 1
Double Compression, Doble Ferrule, High Pressure type.
1) Tube Fittings
10% subject to Female Connector - SS 316, 1/2 inch NPT(F) x 1/2 inch
2) Tubes minimum OD, Double Compression, Doble Ferrule, High Pressure 24 3
1
1 nos of each type type.
4) Instrument Ball Valve - 1/2 Inch NPT(F) , MOC - SS 316. 7 1
valves
Tube - SS 316L, 1/2 inch OD 352 35
Tube - SS 316L, 1/4 inch OD 85 9
Equal Tee Double Compression Type, Connection - 1/2
2 1
Inch OD, MOC - SS316
Tube Union - SS 316L, 1/4"OD x 1/4"OD, Double
6 1
Compression, Doble Ferrule, High Pressure type.
Tube Union - SS 316, 1/2"OD x 1/2"OD, Double
22 2
Compression, Double Ferrule, High Pressure type.
TABLE NO.5: SPARES FOR LCP
Sl. No Spare Description Spare Philosophy Spare Qty
1 Indicating Lamp 24V DC (Green/ Yellow / Red) 6

2 Push Buttons With 1 NO+1NC contact (Black / Red) 4


10% or minimum
With 3NC contact, Mushroom head
3 Emergency Push Button 2 nos of each type 2
Stay put type (Red)
4 Selector Switch 6A, 2 Pole, 2 Way Without OFF 2
Spring Loaded with Screw Type 2.5
5 Terminals 22
Sq.mm (WDU4SL/USST 4)
1" NPT: Gland, Plug 1
6 Gland & Plug 10% or minimum 1 nos of each type
1¼" NPT: Gland, Plug 1

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