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Washer-Extractor: Pocket Hardmount

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0% found this document useful (0 votes)
22 views36 pages

Washer-Extractor: Pocket Hardmount

a

Uploaded by

taber.liu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

Washer-Extractor

Operation/Maintenance
Pocket Hardmount
Variable-Speed
WE-6 Control
Refer to Page 9 for Model Identification

NOTA: El manual en
español aparece después
del manual en inglés.

MC010J

Keep These Instructions for Future Reference.


(If this machine changes ownership, this manual must accompany machine.)

Part No. F232201R4


www.comlaundry.com December 2005
Table of Safety Information..............................................................................
Explanation of Safety Messages...........................................................
3
3
Important Safety Instructions ............................................................... 3
Contents Safety Decals ........................................................................................ 5
Operator Safety ..................................................................................... 6
Safe Operating Environment ................................................................ 6
Environmental Conditions ............................................................... 6
Machine Location ............................................................................ 7
Input and Output Services................................................................ 7
AC Inverter Drive ............................................................................ 8
Introduction......................................................................................... 9
Model Identification ............................................................................. 9
Nameplate Location.............................................................................. 9
Replacement Parts ................................................................................ 9
Customer Service.................................................................................. 9
Operation............................................................................................. 11
Machine Familiarization Guide ............................................................ 11
Theory of Operation ............................................................................. 13
Emergency Stop Button ................................................................... 14
Drain Steps....................................................................................... 14
LED Display .................................................................................... 14
Operational Keypad ......................................................................... 17
Pre-Operating Instructions.................................................................... 19
Operating Instructions .......................................................................... 19
Stop Routine ......................................................................................... 22
Basket Jog Feature (UW150 Models Only).......................................... 23
Temperature Display ............................................................................ 23
Error Recovery Routine........................................................................ 24
Maintenance ........................................................................................ 25
Daily ..................................................................................................... 25
Beginning of Day ............................................................................. 25
End of Day ....................................................................................... 26
Weekly.................................................................................................. 26
Monthly................................................................................................. 27
Quarterly ............................................................................................... 28
Care of Stainless Steel .......................................................................... 29
Daily Preventive Maintenance Checklist.............................................. 30
Weekly Preventive Maintenance Checklist .......................................... 31
Monthly Preventive Maintenance Checklist......................................... 32
Quarterly Preventive Maintenance Checklist ....................................... 33

© Copyright 2005, Alliance Laundry Systems LLC


All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 1


Notes

2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Safety Information
Explanation of Safety Messages Important Safety Instructions
Precautionary statements (“DANGER,”
“WARNING,” and “CAUTION”), followed by WARNING
specific instructions, are found in this manual and on
machine decals. These precautions are intended for the To reduce the risk of fire, electric shock,
personal safety of the operator, user, servicer, and serious injury or death to persons when
those maintaining the machine. using your washer, follow these basic
precautions:
W023
DANGER
1. Read all instructions before using the washer.
DANGER indicates the presence of a
2. Refer to the GROUNDING INSTRUCTIONS in
hazard that will cause severe personal
the INSTALLATION manual for the proper
injury, death, or substantial property
grounding of the washer.
damage if the danger is ignored.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
WARNING cleaning solvents, or other flammable or
explosive substances as they give off vapors that
WARNING indicates the presence of a
could ignite or explode.
hazard that can cause severe personal
injury, death, or substantial property 4. Do not add gasoline, dry-cleaning solvents, or
damage if the warning is ignored. other flammable or explosive substances to the
wash water. These substances give off vapors
that could ignite or explode.
CAUTION 5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
CAUTION indicates the presence of a used for two weeks or more. HYDROGEN GAS
hazard that will or can cause minor IS EXPLOSIVE. If the hot water system has not
personal injury or property damage if the been used for such a period, before using a
caution is ignored. washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
Additional precautionary statements (“IMPORTANT” flow from each for several minutes. This will
and “NOTE”) are followed by specific instructions. release any accumulated hydrogen gas. The gas
is flammable, do not smoke or use an open flame
IMPORTANT: The word “IMPORTANT” is used during this time.
to inform the reader of specific procedures where
minor machine damage will occur if the procedure 6. Do not allow children to play on or in the washer.
is not followed. Close supervision of children is necessary when
the washer is used near children. This is a safety
NOTE: The word “NOTE” is used to communicate rule for all appliances.
installation, operation, maintenance or servicing 7. Before the washer is removed from service or
information that is important but not hazard discarded, remove the door to the washing
related. compartment.
8. Do not reach into the washer if the wash drum is
moving.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3


Safety Information

9. Do not install or store the washer where it will be 20. Replace worn power cords and/or loose plugs.
exposed to water and/or weather.
21. Be sure water connections have a shut-off valve
10. Do not tamper with the controls. and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
11. Do not repair or replace any part of the washer,
or attempt any servicing unless specifically 22. Loading door MUST BE CLOSED any time the
recommended in the user-maintenance washer is to fill, tumble or spin. DO NOT bypass
instructions or in published user-repair the loading door switch by permitting the washer
instructions that the user understands and has the to operate with the loading door open.
skills to carry out.
23. Always read and follow manufacturer’s
12. To reduce the risk of an electric shock or fire, DO instructions on packages of laundry and cleaning
NOT use an extension cord or an adapter to aids. Heed all warnings or precautions. To reduce
connect the washer to the electrical power the risk of poisoning or chemical burns, keep
source. them out of the reach of children at all times
(preferably in a locked cabinet).
13. Use washer only for its intended purpose,
washing textiles. 24. Always follow the fabric care instructions
supplied by the textile manufacturer.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage 25. Never operate the washer with any guards and/or
to the basket. panels removed.
15. ALWAYS disconnect the washer from electrical 26. DO NOT operate the washer with missing or
supply before attempting any service. Disconnect broken parts.
the power cord by grasping the plug, not the cord.
27. DO NOT bypass any safety devices.
16. Install the washer according to the
28. Failure to install, maintain, and/or operate this
INSTALLATION INSTRUCTIONS. All
washer according to the manufacturer’s
connections for water, drain, electrical power and
instructions may result in conditions which can
grounding must comply with local codes and be
produce bodily injury and/or property damage.
made by licensed personnel when required.
17. To reduce the risk of fire, textiles which have NOTE: The WARNINGS and IMPORTANT
traces of any flammable substances such as SAFETY INSTRUCTIONS appearing in this
vegetable oil, cooking oil, machine oil, manual are not meant to cover all possible
flammable chemicals, thinner, etc., or anything conditions and situations that may occur. Common
containing wax or chemicals such as in mops and sense, caution and care must be exercised when
cleaning cloths, must not be put into the washer. installing, maintaining, or operating the washer.
These flammable substances may cause the
Any problems or conditions not understood should be
fabric to catch on fire by itself.
reported to the dealer, distributor, service agent or the
18. Do not use fabric softeners or products to manufacturer.
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a
qualified service person.

4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Safety Information

WARNING WARNING
This machine must be installed, adjusted, Never touch internal or external steam
and serviced by qualified electrical pipes, connections, or components.
maintenance personnel familiar with the These surfaces can be extremely hot and
construction and operation of this type of will cause severe burns. The steam must
machinery. They must also be familiar be turned off and the pipe, connections,
with the potential hazards involved. and components allowed to cool before
Failure to observe this warning may result the pipe can be touched.
in personal injury and/or equipment SW014

damage, and may void the warranty.


SW004

WARNING
CAUTION This machine must be installed, adjusted,
and serviced by qualified electrical
Ensure that the machine is installed on a maintenance personnel familiar with the
level floor of sufficient strength and that construction and operation of this type of
the recommended clearances for machinery. They must also be familiar
inspection and maintenance are provided. with the potential hazards involved.
Never allow the inspection and Failure to observe this warning may result
maintenance space to be blocked. in personal injury and/or equipment
SW020
damage, and may void the warranty.
SW004

CAUTION Safety Decals


Be careful around the open door, Safety decals appear at crucial locations on the
particularly when loading from a level machine. Failure to maintain legible safety decals
below the door. Impact with door edges could result in injury to the operator or service
can cause personal injury. technician.
SW025
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer-authorized spare parts to avoid
safety hazards.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 5


Safety Information

Operator Safety Safe Operating Environment


Safe operation requires an appropriate operating
WARNING environment for both the operator and the machine. If
NEVER insert hands or objects into questions regarding safety arise, contact the
basket until it has completely stopped. manufacturer immediately.
Doing so could result in serious injury. Environmental Conditions
SW012

• Ambient Temperature. Water in the machine will


To ensure the safety of machine operators, the freeze at temperatures of 32°F (0°C) or below.
following maintenance checks must be performed
daily: Temperatures above 120°F (50°C) will result in
more frequent motor overheating and, in some
1. Prior to operating the machine, verify that all cases, malfunction or premature damage to solid
warning signs are present and legible. Missing or state devices that are used in some models.
illegible signs must be replaced immediately. Special cooling devices may be necessary.
Make certain that spares are available.
Water pressure switches are affected by increases
2. Check door interlock before starting operation of and decreases in temperature. Every 25°F (10°C)
the machine: change in temperature will have a 1% effect on
a. Attempt to start the machine with the door the water level.
open. The machine should not start with the • Humidity. Relative humidity above 90% may
door open. cause the machine’s electronics or motors to
b. Close the door without locking it and attempt malfunction or may trip the ground fault
to start the machine. The machine should not interrupter. Corrosion problems may occur on
start with the door unlocked. some metal components in the machine.
c. Close and lock the door and start a cycle. If the relative humidity is below 30%, belts and
Attempt to open the door while the cycle is in rubber hoses may eventually develop dry rot.
progress. The door should not open. This condition can result in hose leaks, which
may cause safety hazards external to the machine
If the door lock and interlock are not functioning in conjunction with adjacent electrical
properly, call a service technician. equipment.
3. Do not attempt to operate the machine if any of • Ventilation. The need for make-up air openings
the following conditions are present: for such laundry room accessories as dryers,
a. The door does not remain securely locked ironers, water heaters, etc., must be evaluated
during the entire cycle. periodically. Louvers, screens, or other
separating devices may reduce the available air
b. Excessively high water level is evident. opening significantly.
c. Machine is not connected to a properly • Radio Frequency Emissions. A filter is available
grounded circuit. for machines in installations where floor space is
Do not bypass any safety devices in the machine. shared with equipment sensitive to radio
frequency emissions.
WARNING • Elevation. If the machine is to be operated at
elevations of over 3280 feet (1000 m) above sea
Never operate the machine with a level, pay special attention to water levels and
bypassed or disconnected balance electronic settings (particularly temperature) or
system. Operating the machine with desired results may not be achieved.
severe out-of-balance loads could result • Chemicals. Keep stainless steel surfaces free of
in personal injury and serious equipment chemical residues.
damage.
SW039

6 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Safety Information

Input and Output Services


DANGER • Water Pressure. Best performance will be
Do not place volatile or flammable fluids realized if water is provided at a pressure of 30 –
in any machine. Do not clean the machine 85 psi (2.0 – 5.7 bar). Although the machine will
with volatile or flammable fluids such as function properly at lower pressure, increased fill
acetone, lacquer thinners, enamel times will occur. Water pressure higher than 100
reducers, carbon tetrachloride, gasoline, psi (6.7 bar) may result in damage to machine
benzene, naptha, etc. Doing so could plumbing. Component failure(s) and personal
result in serious personal injury and/or injury could result.
damage to the machine. • Steam Heat (Optional) Pressure. Best
SW002
performance will be realized if steam is provided
• Water Damage. Do not spray the machine with at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam
water. Short circuiting and serious damage may pressure higher than 125 psi (8.5 bar) may result
result. Repair immediately all seepage due to in damage to steam components and may cause
worn or damaged gaskets, etc. personal injury.
For machines equipped with optional steam heat,
Machine Location install piping in accordance with approved
• Foundation. The concrete floor must be of commercial steam practices. Failure to install the
sufficient strength and thickness to handle the supplied steam filter may void the warranty.
floor loads generated by the high extract speeds • Drainage System. Provide drain lines or troughs
of the machine. Refer to Installation manual. large enough to accommodate the total number of
• Service/Maintenance Space. Provide sufficient gallons that could be dumped if all machines on
space to allow comfortable performance of the site drained at the same time from the highest
service procedures and routine preventive attainable level. If troughs are used, they should
maintenance. be covered to support light foot traffic.
Consult installation instructions for specific details. • Power. For personal safety and for proper
operation, the machine must be grounded in
accordance with state and local codes. The
CAUTION ground connection must be to a proven earth
ground, not to conduit or water pipes. Do not use
Replace all panels that are removed to fuses in place of the circuit breaker. An easy-
perform service and maintenance access cutoff switch should also be provided.
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any safety WARNING
devices.
SW019 Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008

Always disconnect power and water supplies before a


service technician performs any service procedure.
Where applicable, steam and/or compressed air
supplies should also be disconnected before service is
performed.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 7


Safety Information

AC Inverter Drive This manual is designed as a guide to operating and


maintaining the Pocket Hardmount washer-extractor
Machines equipped with the AC inverter drive require equipped with the AC inverter drive.
special attention with regard to the operating
environment. NOTE: All information, illustrations, and
• An especially dusty or linty environment will specifications contained in this manual are based
require more frequent cleaning of the AC inverter on the latest product information available at the
drive cooling fan filter and of the AC inverter time of printing. We reserve the right to make
drive itself. changes at any time without notice.

• Power line fluctuations from sources such as


uninterruptible power supplies (UPS) can
adversely affect machines equipped with the AC
inverter drive. Proper suppression devices should
be utilized on the incoming power to the machine
to avoid problems.
• A clean power supply free from voltage spikes
and surges is absolutely essential for machines
equipped with the AC inverter drive. Nonlinear
inconsistencies (peaks and valleys) in the power
supply can cause the AC inverter drive to
generate nuisance errors.
If voltage is above 240 Volt for 200 Volt
installation, ask the power company to correct.
As an alternative, a step-down transformer kit is
available from the distributor. If voltage is above
480 Volt for 400 Volt installations, a buckboost
transformer is required.
• Sufficient space to perform service procedures
and routine preventive maintenance is especially
important for machines equipped with the AC
inverter drive.

8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Introduction
Model Identification Replacement Parts
Information in this manual is applicable to these If literature or replacement parts are required, contact
models: the source from which the washer-extractor was
purchased or contact Alliance Laundry Systems LLC
UW35PV* UW100PV* at (920) 748-3950 for the name of the nearest
UW60PV* UW125PV* authorized parts distributor. A parts manual may be
ordered by returning the reply card provided with each
UW80PV* UW150PV*
washer-extractor.
* This manual applies to models with U5, U6, U7 or U8 in the
8th and 9th, or 9th and 10th positions in the model number Customer Service
(e.g., UW60PVXU80001).
For technical assistance, contact your local distributor
or call:
Nameplate Location
(920) 748-3121
The nameplate is located on cagewrap, on side of AC Ripon, Wisconsin
Inverter Drive Compartment and on Electric Heat
Contractor Box (if equipped). Always provide the A record of each washer-extractor is on file with the
machine’s serial number and model number when manufacturer. Always provide the machine’s serial
ordering parts or when seeking technical assistance. number and model number when ordering parts or
Refer to Figure 1. when seeking technical assistance. Refer to Figure 1.

EXAMPLE OF MACHINE NAMEPLATE LOCATION


3
1

P
U
S
H

PHM618N
PHM618N

1 Near Supply Valves on Cagewrap


2 Below Inverter Exhaust Fan on Electric Heat
Box (if equipped)
3 Side of AC Drive Compartment

Figure 1

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9


Introduction

Model Number Familiarization Guide

Sample Model Number: UW60PVXU80001

UW Model Number Prefix

60 Washer-Extractor Capacity (pounds dry weight of laundry)

P Type of Electrical Control P = WE-6 Control

V Washer-Extractor Speed Capabilities V = 7 Speeds

X Electrical Characteristics

U8 Design Series J = Jog Feature (UW 150 Models only)

0001 Option Identification (varies from machine to machine)

UW60PVXU80001
00000000000
200 – 240 14
20
50 – 60 2/3 1/3
60 27 813
N/A N/A 0.0
Drawings:

ETL Listed
Conforms To ANSI/UL Std. 1206, 3rd Ed
Certified To CAN/CSA Std. C22.2 No.53-1968

EXAMPLE OF NAMEPLATE PHM533R

PHM533R

Figure 2

10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Operation
Machine Familiarization Guide
The machine familiarization guide in Figure 3 and
Figure 4 identifies major operational features of the
UWPV washer-extractor.

1
UW35 – UW125 MODELS
2

14 3

13 5

12

8
11

10

PHM1389C
PHM1389C

1 Emergency Stop Button 8 Door Latch


2 Supply Valve Box 9 Side Panel
3 Supply Dispenser 10 Rub Rail
4 Door Latch Handle 11 Shell Front
5 Door Handle 12 Door Hinge
6 Door Box 13 Spray Rinse Tube
7 Door Latch Extension Arm 14 Control Module

Figure 3

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 11


Operation

1
UW150 MODELS

2 3
2
1

3
5 6
4

12 7

1
8

0
9

11

4
10

7
PHM1390C
6
PHM1390C

1 Emergency Stop Button 7 Shell Front


2 Supply Valve Box 8 Basket Jog Button (Optional)
3 Supply Dispenser 9 Door Latch Handle
4 Spray Rinse Tube 10 Door Box
5 Side Panel 11 Door Unlock Button
6 Rub Rail 12 Control Module

Figure 4

12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Operation

Theory of Operation vibration switch to detect an out-of-balance load, the


switch will signal the WE-6 control to slow the motor
The design of the washer-extractor emphasizes speed, allowing the load to re-distribute, and then
performance reliability and long service life. The resume the spin speed programmed. The control will
cylinder, shell, and main body panels are fabricated of attempt to redistribute the load in this manner up to
stainless steel. three times. On the third attempt, if an imbalance
Electrical controls for the washer-extractor are housed condition is still detected, the control will abort the
in a separate enclosure located on the top of the spin speed step(s) and advance to the next non-spin
machine. Removing the screws from the module speed step.
cover, lifting the cover, and pulling to the rear However, if the washer-extractor is equipped with
provides access to the control module. This module BOTH the vibration switch and the AC inverter drive
contains the WE-6 control, contactors, water-level balance detection systems, the function of the switch is
switch, and other control components. slightly different. The inverter drive will monitor load
The cylinder is driven by a V-drive system supported imbalance conditions and the control. If the load is not
via the shaft by two flange-mounted spherical roller balanced to spin at the programmed spin speed,
bearings bolted to the A-frame. control will attempt to re-distribute the load. After
three unsuccessful attempts to balance the load,
The cylinder is constructed with four lifters or ribs that control will limit the spin speed (on models with the
lift the laundry from the bath solution when the WE-6 Firmware ID Code of “ARWCxx” the WE-6
cylinder rotates at slow speed and then allow the display will alternately flash the programmed spin
laundry to tumble back into the bath. This mechanical speed and the substituted spin speed). During the spin
action accomplishes the washing function. The step, if the vibration switch detects a severe imbalance,
cylinder is perforated, allowing the water to drain from due to improper installation or improper loading of the
within during the wash and extract steps. washer, the control will abort the remaining portion of
The spray rinse feature consists of a fiber-reinforced the cycle and stop the machine. The display will flash
clear hose connected to the center of the door glass and “BAL/DR” while aborting the cycle until the door has
to both a hot and cold water inlet valve. A been opened.
hemispherically-shaped spray nozzle inside the door Water enters the washer-extractor through
glass produces a fan-action water spray which electromechanical water valves controlled by the
disperses rinse water throughout the load. microcomputer. The microcomputer also controls the
All UWPV washer-extractors use an AC inverter drive drain and the door lock. In addition, it selects the water
control which provides seven preset motor speeds levels according to the programmed cycle. Vacuum
using a single motor. The AC drive interface board breakers are installed in the water-inlet plumbing to
converts motor logic from the WE-6 control to the prevent backflow of water.
correct signals for the AC inverter drive. In addition, The standard production UW35PV and UW60PV use
all logic inputs to the control are routed through this a single drain valve. (Dual drains are available as an
board. option.) The UW80PV, UW100PV, UW125PV and
The operator can select from among 39 preprogrammed UW150PV use dual drain valves. The dual drains open
cycles. Cycle 39 is a test cycle used to verify proper and close together under control of the WE-6 control.
operation of the washer-extractor. With the exception The drain valve is normally open, which means that it
of Cycle 01, the remaining cycles are complete wash closes only when power is applied, thus allowing the
cycles or specialty cycles designed to handle various machine to drain in the event of a power failure.
fabrics at specific water temperatures and levels. A door-lock system prevents opening of the stainless
Cycle 01 is designed to test an external chemical steel door when a cycle is in progress. It also prevents
injection supply system. operation of the washer-extractor when the door is
Programmable custom cycles are another feature of open. The door box contains the door-lock
the UWPV. microswitch, door-closed magnetic switch, and the
door-unlock solenoid.
The vibration switch system utilizes a micro-switch
mounted between the faces of the A-frame to signal On later design models equipped with a rotation
the WE-6 control that the load imbalance is too great sensor, the door lock system will allow door to unlock
for high extract speeds. Depending on the design soon after basket stops at the end of the cycle.
series, the vibration switch will perform in either of
two ways. If the washer-extractor utilizes ONLY the

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 13


Operation

The shaft seal assembly includes a collar held in place LED Display
on the cylinder shaft with setscrews. The collar has a
flange with a ceramic ring which makes contact with a The WE-6 control has a six-digit LED display.
spring-loaded face seal enclosed in a housing. The References to display indications pertain to the first
collar contains two internal O-rings which maintain four digits of the display reading left to right. The last
contact with the cylinder shaft. two digits on the right side of the display will indicate
either the last cycle used or the current cycle in
The polypropylene supply dispenser is mounted on the progress. Refer to Figure 5.
right side of the washer-extractor, viewed from the
front. The dispenser has five supply compartments,
numbered 1–5, starting from the rear of the machine. 2
The compartments hold plastic supply cups that are 1 3
used for either liquid or dry supplies. A nozzle flushes
supplies from the cups with water for the time
programmed in the cycle.
Liquid supplies can be injected directly into the cups
by a customer-supplied external chemical supply
system. Five hose strain reliefs on top of the supply
dispenser facilitate connection to an external supply
system. A terminal strip inside a compartment
MC007A
attached to the left side of the control module, viewed
from the rear of the washer-extractor, provides 1 Function Being Executed
connection points for external supply signals. 2 Step Number
3 Cycle Number
Emergency Stop Button
A red emergency stop button is located on the control Figure 5
panel. Push the button in to stop the washer-extractor Table 1 lists the various displays and their
in emergency situations. Turn button to the right and descriptions.
pull out to reset.
Drain Steps
Models that display WE-6 Firmware ID Code
“ARWCO1” and later or “HRWC18” and later (i.e.
“HRWC19”) after power up have two additional drain
steps called “WASH DRAIN” and “Drain 5.” The
steps provide a potential reduction in total cycle time
because steps are shorter.
“WASH DRAIN” is used for draining to the sewer
(“main” drain [drain 1]) when a spin step does not
follow a “WASH DRAIN.” Any other steps (for
example, fill step) may be programmed after a
“WASH DRAIN” step.
“DRAIN 5” is identical to a “DRAIN 1” step, except it
does not attempt to rebalance the load. “DRAIN 5” is
recommended before a medium spin, a lower speed
spin or a spray rinse step. Refer to Programming
manual for additional details.

14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Operation

Display Interpretations Display Interpretations


HRWC__ Program identification code (ROM). This aH Fill from reuse tank A to high level
ARWC__ is an example only.
bL Fill from reuse tank B to low level
DONE End of cycle
bM Fill from reuse tank B to medium level
DOOR Door not locked problem
bH Fill from reuse tank B to high level
EMTY Empty problem
HL Hot fill to low level
FILL Fill problem
HO Hot fill to overflow
SDLY Spin coast delay
HR Hot rinse
NEXT Select cycle or open door or select program
H1 High speed #1
NCYC Cycle not available
H2 High speed #2
STOP Stop button pressed or cycle ended
H3 High speed #3 (default)
A1 Auxiliary output #1
H3 High speed #3 (maximum)
A2 Auxiliary output #2
HT Heat (steam or electric)
A3 Signal
--M Minutes (used when programming time)
CF Cold flush
--S Seconds (used when programming time)
CH Cold fill to high level
MS Medium speed spin
CM Cold fill to medium level
SK Soak
CL Cold fill to low level
S1 Supply #1 (Detergent)
CO Cold fill to overflow
S2 Supply #2 (Bleach)
CR Cold rinse
S3 Supply #3 (Sour)
CY Cycle number
S4 Supply #4 (Softener)
D1 Drain #1
S5 Supply #5 (Specialty)
D5 Identical to Drain #1 without rebalance
attempts – reduces drain time. Do not TH Controlled temperature fill to high level
program an H3 spin after this step.
TM Controlled temperature fill to medium
Da Drain to optional reuse tank A level

Db Drain to optional reuse tank B TL Controlled temperature fill to low level

F Heat select temperature in ° Fahrenheit TO Controlled temperature overflow

C Heat select temperature in ° Centigrade W1 Wash 1 (normal reversing)

HF Hot flush W2 Wash 2 (gentle reversing)

HH Hot fill to high level W3 Wash 3 (no agitation)

HM Hot fill to medium level W4 Wash 4 (medium reversing action)

aL Fill from reuse tank A to low level TEST?/ Test rotation sensor
SPEED
SEt UP Perform model setup routine
W5 Wash 5 (temp.-controlled cool-down)
aM Fill from reuse tank A to medium level
Table 1
Table 1

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 15


Operation

Display Interpretations Display Interpretations


W6 Wash 6 (extra low agitation) NO ADV Advance feature disabled
W7 Wash 7 (no agitation, drain 1 open, no WET CL Wet clean function for Auxiliary 1 output
refill) (1/2 wash speed) and Auxiliary 2 output
(recirculation pump) enabled (see
WD Wash drain step – shortest drain time. Use “2DRAIN.”)
only if not followed by a spin step. Drain 1
open, no rotation. NO WCL Wet clean function for Auxiliary 1 and 2
disabled (Auxiliary 1 and 2 are timed
WF Warm flush outputs.)
WH Warm fill to high level S BAL “Short” balance routine–active only if
inverter drive load balance sensing is
WM Warm fill to medium level utilized.
WL Warm fill to low level
L BAL “Long” balance routine–active only if AC
WO Warm fill to overflow level inverter drive load balance sensing is
utilized.
WR Warm rinse
DRTEMP Temperature is above 160°F in drain to
• Left dot–poor balance condition reuse tank A or B step.

• Second dot from left–door lock switch BAL DR* Cycle aborted due to extreme out-of-
(flashing at balance condition or door is unstable.
• Third dot from left–Program Mode the end of
cycle)
• Fourth dot from left–high level reached
Table 1
• Fifth dot from left–medium level reached
* Design U6 and greater models
• Right dot–low level reached
EXISTS Cycle already in memory
EDIT? Do you want to edit the cycle?
TEMP Over-temperature-limit condition
OVERHT Open or shorted temperature input circuit
or temperature out of computer’s allowable
limits
WATER Water in washer-extractor at end of cycle
°FAR Temperature in degrees Fahrenheit
°CEN Temperature in degrees Centigrade
MANUAL Manual Mode enabled
NO MAN Manual Mode disabled
1DRAIN One drain capability selected
2DRAIN Second independent drain enabled (via
Auxiliary 2 output–precludes control of
recirculation pump via Auxiliary 2, if
selected). This should not be confused with
the “dual drain” option.
ADV Advance (skip steps) feature enabled

Table 1

16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Operation

Operational Keypad
The control includes sixteen keypads. Refer to
Figure 6. These functions are available to the operator
and are intended to control operation of the washer-
extractor. Refer to Table 2.

Operational Keypad

Keypad Description

Numbers 0–9 Press to select cycle number.

Display Temp* Press and hold. Display will show and update sump temperature in degrees Fahrenheit or Centigrade.

Advance Press to cause computer to skip to the next step in the cycle. The computer will not advance past drain
step. (The Advance keypad is enabled at the factory and can be disabled at the laundry site.)

Stop Press to immediately abort the cycle and initiate the Stop Routine.

Start Press to start selected cycle or to restart a step following a “FILL” or “EMTY” alarm. See Error
Recovery Routine in this section of the manual.

Manual See Manual Mode Control Feature at the end of this section.

Table 2

* If cycle in a spin coast delay, display shows speed of basket.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 17


Operation

Located to the left of the control keypad are 20 LED


indicator lights for the control outputs. During the time
that a cycle is running, one or more of these lights will
be on to indicate steps in use. Refer to Figure 6.

1 2 3 4 5 6

MC008G

1 Out-of-Balance Indicator 4 High Level Fill Indicator


2 Door Lock Switch 5 Medium Level Fill Indicator
3 Program Mode 6 Low Level Fill Indicator

Figure 6

18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Operation

Pre-Operating Instructions
1. Press and release emergency stop button to direct
WARNING
power to control module. Models with the Do not operate machine in a cycle with
rotation sensor will display WE-6 Firmware ID program keymode switch in program
code HRWC18 and later or ARWCO1 and later. position. Program keymode switch must
Machine must perform a speed test. For models be in run position at all times, except
without rotation sensor, proceed to step 1 of when editing or programming cycle or
Operating Instructions. setup information.
W528
2. Display shows size of machine and will flash
“TEST?” and “SPEED” for 15 seconds.
3. Push Start keypad during the 15 seconds. WARNING
Machine will test rotation sensing for 15 seconds. Do not operate machine in a cycle or if
4. Display will flash “POWER” and “WAIT” one spinning with program keymode switch in
time and will display “NEXT00.” program position.
W529

NOTE: If START is not pushed while display


flashes “TEST?” and “SPEED” or if rotation 3. On UW35 – UW125 models, use right hand to
sensing fails, then display flashes “POWER” and turn door handle clockwise and swing the door
“WAIT” before showing “NEXT00” for left to open. Refer to Figure 8.
approximately 2 minutes.
UW35 – UW125 MODELS
Operating Instructions
1. When display shows “NEXT00,” washer-
extractor is ready to be loaded with laundry.
2. On UW35 – UW125 models, use left hand to
press and hold the door unlock button located on
the lower right front of the control panel. Refer to
Figure 7.

UW35 – UW125 MODELS

MD004J

Figure 8

MD003J

Figure 7

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 19


Operation

4. On UW150 models, use left hand to press and 6. Load the washer-extractor to full capacity
hold the door unlock button located on the door whenever possible, but do not exceed the rated
box. Refer to Figure 9. dry-weight capacity of the machine if the fabric
to be washed is quite dense, closely woven, and
UW150 MODELS heavily soiled.
Overloading can result in an inferior wash. The
operator may need to experiment to determine
load size based on fabric content, soil content,
and level of cleanliness required. Do not
underload the machine. Underloading can result
in premature bearing and sealing failure and out-
of-balance situations.

WARNING
MACHINE MAY BE HOT
AND CAUSE BURNS

ATTEMPT NO ENTRY
UNTIL
BASKET HAS STOPPED
SERIOUS INJURY MAY
RESULT

PHM597N
PHM590N
Figure 9
Figure 10
5. On UW150 models, use right hand to turn door
handle counterclockwise and swing the door
right to open. Refer to Figure 9.

20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Operation

As the cycle proceeds, the display will show the


CAUTION function being executed, the step number, and the
cycle number selected. Pressing the Edit Cycle keypad
Be careful around the open door, while the cycle is running will cause the display to
particularly when loading from a level show the remaining cycle time in minutes. Pressing
below the door. Impact with door edges this keypad again will return the display to normal.
can cause personal injury.
SW025 To begin the cycle at any step other than the first step,
press the Advance keypad to advance through the
NOTE: When washing items which may cycle to the desired starting point. (The Advance
disintegrate or fragment, such as mop heads or keypad is enabled at the factory and can be disabled at
sponges, use laundry nets to prevent drain the laundry site.) Then press the Start keypad.
blockage.
It is possible to skip to the next step in a cycle, with the
IMPORTANT: To prevent out-of-balance exception of a drain step: drain steps must be allowed
conditions, premature wear or damage to machine time to complete.
when using laundry nets, use several small nets in a When the display shows the step desired to begin the
load. cycle, press the Start keypad.
7. When loading is complete, ensure that all fabric If the door is not locked, the display will indicate
is inside the basket. Then close and lock the door. “CLOSE” and “DOOR.” If this occurs, be sure the door
is closed and locked and press the Start keypad again.
8. Add dry supplies are placed in the supply dispenser
compartment cups prior to the start of each cycle. If the LED indicator lights for the control outputs
indicate that one or more outputs are activated but the
Liquid supplies can be injected directly into the supply
washer-extractor is not functioning according to the
dispenser by an external chemical supply system.
output or outputs indicated, contact a service
NOTE: Supply dispenser compartment cups must technician.
not be removed when an external chemical As water fills the washer-extractor, one or more of the
injection supply system is attached to the washer- indicator lights located to the left of the keyboard will
extractor. come on and stay on until the required water level is
reached. LED dots located in the upper left corner of
9. Find the cycle number of the desired wash cycle
the last three digits on the right of the display will
from the preprogrammed cycle charts in the
illuminate to indicate the water level(s) reached:
Programming section of this manual. Cycle
numbers must be two-digit numbers from • When the indicator dot in the last digit on the
01 to 39. right is lit, the low water level has been reached.
NOTE: Press keypads at their centers just hard • When the dot in the next-to-the-last digit is lit,
enough to activate them. medium water level (optional) has been reached.
• When the dot over the third digit from the right
Press the numbers desired on the keyboard and note
has been lit, high level has been reached.
that these numbers are displayed after “NEXT.”
11. The cycle will continue until its completion.
When keypads are pressed on the keyboard, a signal
Then the display will read “DONE.”
will be heard. If an error is made, press the numbers
again. As numbers are entered, they move from right
to left on the display.
10. To start the selected cycle, press the Start keypad.
If the selected cycle number is not in the control
memory, the display will show “NCYC.” If this
happens, select another cycle. Otherwise, the
display will now show the first step. For
example, if the display reads “HL01,” “HL”
represents a hot fill to low level, and “01”
indicates that this is the first step of the cycle.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 21


Operation

Stop Routine The display will read “W1-cc,” “W2-cc,” or “W3-cc”


for Wash 1, Wash 2, or Wash 3 action during the
shakeout portion of the stop routine until the final
WARNING 10 seconds. (The “cc” here stands for the current cycle
NEVER insert hands or objects into basket number and will be represented by numbers in the
until it has completely stopped. Doing so actual display.) During the final seconds, the display
could result in serious injury. reads “STOPcc.” The display will then read
SW012 “DONEcc.” At that point, the door can be opened. If
rotation is sensed, control does not allow door to open.
The operator can select the agitation which will be in
effect for the STOP routine “shakeout.” To minimize In stop routine, the coast time ensures a minimum time
cycle time, if rotation has stopped, the control for coast. After the minimum, the control determines if
shakeout time is brief. This will help prevent tangling rotation sensor is working, then a short shake-out
of the load and provide maximum control. Three routine begins when cylinder rotation stops. At the end
agitations are available for the STOP routine. They are of shake-out routine, “STOPxx” displays briefly, then
as follows: displays “donExx”, if there is no rotation. If rotation is
sensed, control does NOT show “donE” and prevents
Wash 1 door from being opened. When no rotation is sensed,
• 12 seconds forward door can be opened.

• 3 seconds pause NOTE: If control detects that rotation sensor is not


working upon entering the stop routine, all stop
• 12 seconds reverse procedure times default to maximum values. Refer
• 3 seconds pause to Programming manual for additional
information.
Wash 2
• 3 seconds forward
• 27 seconds pause
• 3 seconds reverse
• 27 seconds pause
Wash 3
• no rotation
To select the agitation in the stop routine, program a
Wash 1, 2, or 3 step for 1 second. The washer-
extractor will begin refilling to the most recent water
level if the time is more than 1 second. If the most
recent wash type was Wash 4, 6, or 7, the WE-6 will
default to no agitation (Wash 3) during the stop
routine.
NOTE: If the desired action is not programmed in
the final cycle step, the control will default to the
most recent action in the cycle. If the cycle stops
prematurely, the most recent action at the time the
cycle is interrupted will be in effect during the stop
routine.

22 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Operation

Basket Jog Feature (UW150 Models Temperature Display


Only) The temperature display can be prompted to display in
Some UW150 models may be equipped with a basket Fahrenheit or Centigrade. Refer to Programming
jog feature. This feature allows the basket to rotate Manual.
very slowly while the door is open for easy clothes To display temperature, press the Display Temp
removal. To operate the jog feature: keypad. The display will read “F” or “C” and the
1. With the door open, press and HOLD the door temperature as long as the keypad is pressed. The
unlock button. control will update the display automatically.

2. While holding the door unlock button, press the


jog operation button located on the bottom of the
door box. Refer to Figure 11.

PHM622N

Figure 11
The jog feature is deactivated when the loading door is
closed, the emergency stop button is pressed or when
the cagewrap or rear panel is removed.

WARNING
To avoid personal injury, do NOT reach
into the basket while it is rotating. Keep all
personnel at a safe distance from the
machine while using the basket Jog
Feature.
W641

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 23


Operation

Error Recovery Routine Certain error conditions are considered to be non-


recoverable:
When the control detects an error, it will stop running
the current step and display a message to indicate what • If the door opens during a cycle, the control will
type of error was found: display “DOOR.” The operator must close the
door.
• “FILL” indicates that the washer-extractor did
not fill within the allotted time. Then, after the control has detected that the door
is closed, it will automatically abort the cycle and
• “EMTY” indicates that the washer-extractor did go to the normal stop routine.
not drain in the allotted time.
• “OVERHT” will be displayed when the control
• “TEMP” indicates that the temperature sensor detects an open or shorted temperature input
has recognized a temperature above the circuit or temperatures are outside of the washer-
programmed value. extractor’s allowable limits. Contact a service
• “MEMR” indicates that the control has detected a technician.
problem with the cycle information. The cycle
must be edited.
• “WATER” indicates that the WE-6 control
senses low, medium, or high water level at the
end of the stop routine.
• “DRTEMP” indicates that the WE-6 has detected
water temperature over 160°F in a “drain to
reuse” step. Instead of draining to a tank, the
control gives this error message. The cycle must
be edited so the temperature is below 160°F upon
entering a reuse drain step (“Da” or “Db”).
All outputs remain off while the message
displays, and the door cannot be unlocked.
NOTE: The WE-6 control will not allow the door to
be opened while there is water in the washer-
extractor.
Each of these errors is considered to be recoverable.
The operator has two minutes to respond to the error
condition (except in the case of “WATER”). During
this time, the control will turn the signal (buzzer) relay
on and off at the rate of one second on and one second
off to alert the operator to the error condition. The
washer-extractor may be restarted by pressing the Start
keypad. Pressing the Start keypad will restart the cycle
step for the originally programmed time period.
“WATER” will remain displayed until the error is
corrected. The cycle may be aborted by pressing the
Stop keypad. After aborting the cycle, the control will
go to the normal stop routine. If the operator does not
respond to the error condition within the allocated two
minutes, the control will automatically abort the cycle.
NOTE: The “TEMP” alarm can be recovered only
after the temperature falls below the alarm level.

24 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Maintenance
Routine maintenance maximizes operating efficiency Daily
and minimizes downtime. The maintenance
procedures described below will prolong the life of the Beginning of Day
machine and help prevent accidents.
1. Inspect water inlet valve hose connections on the
back of the washer-extractor for leaks.
WARNING 2. Inspect steam hose connections for leaks (where
Be careful when handling sheet-metal applicable).
parts. Sharp edges can cause personal
injury. Wear safety glasses and gloves,
use the proper tools, and provide
WARNING
adequate lighting. To reduce the risk of electrical shock,
SW035
serious injury or death, disconnect the
electrical power to washer-extractor before
examining the wiring.
CAUTION W636

Replace all panels that are removed to 3. Verify that insulation is intact on all external
perform service and maintenance wires and that all connections are secure. If bare
procedures. Do not operate the machine wire is evident, call a service technician.
with missing guards or with broken or
missing parts. Do not bypass any safety 4. Check door interlock before starting operation:
devices. a. Attempt to start the washer with the door
SW019
open. The washer should not start with the
door open.
Daily, weekly, monthly, and quarterly checklists are
provided at the end of this section. Laminate the b. Close the door without locking it and attempt
checklists to preserve them for repeated copying. to start the washer. The washer should not
Operators and technicians are encouraged to add start with the door unlocked.
checks specific to their washer-extractor’s particular c. Close and lock the door and start a cycle.
application. Where possible, space is provided on the Attempt to open the door while the cycle is in
checklists for this purpose. progress. The door should not open.
The following maintenance procedures must be If the door lock and interlock are not functioning
performed regularly at the required intervals. properly, call a service technician.
5. If the washer-extractor is equipped with the
Premium Wet Clean Module, inspect all water
recirculation pipe connections and ensure that
they are tight and do not leak.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 25


Maintenance

End of Day Weekly


1. Clean the AC drive filter: 1. Check the washer-extractor for leaks.
a. Snap off the external plastic cover which a. Start an unloaded cycle to fill the washer-
contains the filter. extractor.
b. Remove the foam filter from the cover. b. Verify that door and door gasket do not leak.
c. Wash the filter with warm water and allow to c. Verify that the drain valve is operating and
air dry. Filter can be vacuumed clean. that the drain system is free from obstruction.
2. Clean the door gasket of residual detergent and If water does not leak out during the prewash
all foreign matter. segment, drain valve is closed and functioning
properly.
3. Clean automatic supply dispenser and lid inside
and out with mild detergent. Rinse with clean
water.
4. Clean powder dispenser and lid with mild
detergent. Rinse with clean water.
5. Clean washer’s top, front, and side panels with
mild detergent. Rinse with clean water.
6. Leave loading door open at the end of each day to
allow moisture to evaporate.
7. If the washer-extractor is equipped with the
Premium Wet Clean Module, clean the water
recirculation filter, located in the canister, of all
debris.
NOTE: Unload the washer-extractor promptly
after each completed cycle to prevent moisture
buildup. Leave loading door open at the end of
each completed cycle to allow moisture to
evaporate.

26 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Maintenance

Monthly • Tension Gauge. Loosen motor mounting


bolts and slide motor along motor plate to
NOTE: Disconnect power to the washer-extractor change belt span length. The belt tension on
at its source before performing the monthly UW35 – UW125 models should be between
maintenance procedures. 70 and 90 pounds (± 5 pounds). The belt
tension on the UW150 should be between
1. Each month OR after every 200 hours of 130 and 150 pounds (± 5 pounds). (Set initial
operation, lubricate bearings. (Locate the bearing tension toward the high end of this range.)
lubrication decal at the rear of the right side of The UW150 uses a swing mount motor with
the machine, as viewed from the front of the an adjustable spring used for tensioning.
washer-extractor.)
• Deflection. Refer to Figure 12. Loosen motor
The grease must have the following mounting bolts and slide motor along motor
characteristics: plate to change belt span length. Belt tension
• NLGI Grade 2 measurements should be taken as close to the
center of the belt span as possible. For every
• Lithium-based inch of span length, the belt should deflect
• Water-insoluble 1/64 inch (0.40 mm). Thus, a belt with span
length of 50 inches should deflect 50/64 inch
• Anti-rusting (19.84 mm). An initial (run-in) force of
• Anti-oxidizing 5.25 pounds should be used to set the belt
tension. An operating (normal) force of
• Mechanically stable 3.5 pounds should be used after the washer-
The grease must have adequate base oil viscosity extractor has been operated for a few hours.
with one of the following ratings:
• ISO VG 150 (135 – 165 cSt at 40°C or
709 – 871 SUS at 100°F)
• ISO VG 220 (198 – 242 cSt at 40°C or
1047 – 1283 SUS at 100°F) 1

• An SAE 40 rating is also acceptable as long as


the cSt or SUS values are within the specified
ranges.
Pump the grease gun slowly, permitting only
2 strokes.
2. Use the following procedures to determine if
V-belts require replacement or adjustment. Call a 2
qualified service technician in either case.
a. Check V-belts for uneven wear and frayed
edges.
P044I
b. After disconnecting power to the washer- 1 Deflection
extractor and removing all panels necessary 2 Span Length
for access to the drive belt, use one of the
following methods to verify that V-belts are
properly tensioned. Figure 12

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 27


Maintenance

c. Verify that V-belts are properly aligned by Quarterly


checking pulley alignment. Place a
straightedge across both pulley faces. The NOTE: Disconnect power to the washer-extractor
straightedge should make contact with the before performing the quarterly maintenance
pulleys in four places. Refer to Figure 13. procedures.
1. Tighten door hinges and fasteners, if necessary.
1
2. Tighten anchor bolts, if necessary.
3. Verify that the drain motor shield is in place and
5 secure.
2 3
4 4. Check all painted surfaces for bare metal.
(Matching gray paint is available from the
manufacturer.)
• If bare metal is showing, paint with primer or
solvent-based paint.
• If rust appears, remove it with sandpaper or
P045I by chemical means.
1 Drive Motor Then paint with primer or solvent-based paint.
2 Drive Pulley
3 Belt
5. Clean steam filter, where applicable.
4 Straightedge a. Turn off steam supply and allow time for the
5 Driven Pulley valve to cool.
b. Unscrew nut.
Figure 13
c. Remove element and clean.
3. Remove back panel and check overflow hose and
drain hose for leaks. d. Replace element and nut.

4. Unlock the hinged lid and check the supply


dispenser hoses and hose connections.
5. Clean inlet hose filter screens:
a. Turn water off and allow valve to cool, if
necessary.
b. Unscrew inlet hose and remove filter screen.
c. Clean with soapy water and reinstall. Replace
if worn or damaged.
6. Tighten motor mounting bolt locknuts and
bearing bolt locknuts, if necessary.
7. Use compressed air to clean lint from motor.
8. Clean interior of washer-extractor, both basket
and shell, by wiping with a water-soaked sponge
or cloth.
9. Use compressed air to ensure that all electrical
components are free of moisture and dust.
10. Remove chemical supply components and check
for residual chemicals. Clean as necessary and
replace.

28 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Maintenance

Care of Stainless Steel • Do not leave sanitizers or sterilizing solutions on


stainless steel equipment for prolonged periods
• Remove dirt and grease with detergent and water. of time.
Thoroughly rinse and dry after washing.
• When an external chemical supply is used,
• Avoid contact with dissimilar metals to prevent ensure no siphoning of chemicals occurs when
galvanic corrosion when salty or acidic solutions the washer-extractor is not in use. Highly
are present. concentrated chemicals can cause severe damage
• Do not allow salty or acidic solutions to to stainless steel and other components with the
evaporate and dry on stainless steel. Wipe clean machine. Damage of this kind is not covered by
of any residues. the manufacturer’s warranty. Locate the pump
below the washer-extractor’s injection point to
• Rub in the direction of the polish lines or “grain” prevent siphoning of chemicals into the machine.
of the stainless steel to avoid scratch marks when
using abrasive cleaners. Use stainless steel wool • If the stainless steel appears to be rusting the
or soft, non-metal bristle brushes. Do not use source of the rust may actually be an iron or steel
ordinary steel wool or steel brushes. part not made of stainless steel, such as a nail or
screw. Tip: Paint all carbon steel parts with a
• Remove discoloration or heat tint from heavy protective coating. Stainless steel fasteners
overheating by scouring with a powder or by should be used whenever possible.
employing special chemical solutions.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 29


Maintenance

Daily Preventive Maintenance


Checklist
Machine ____________________________ Week of: ________________

Operator ___________________________ Days

Checks 1 2 3 4 5 6 7

Observe All Safety Warnings!


Disconnect power to the machine before performing the daily maintenance procedures.

Beginning of Day

1. Inspect water inlet valve hose connections on the back of the


washer-extractor for leaks.
2. Inspect steam hose connections for leaks, where applicable.
3. Verify that insulation is intact on all external wires and that all
connections are secure.
4. Inspect door lock and interlock before starting operation:
a. Attempt to start the washer with door open.
b. Close the door without locking it and attempt to start the washer.
c. Close and lock the door, start a cycle, and attempt to open the
door while the cycle is in progress.
5. Inspect all water recirculation pipe connections, if applicable.
End of Day
1. Clean the AC drive box filter(s).
2. Clean the door gasket of all foreign matter.
3. Clean automatic supply dispenser and lid.
4. Clean the washer’s top, front, and side panels.
5. Leave loading door open at the end of each day to allow moisture to
evaporate.
6. Clean water recirculation filter, if applicable.
NOTE: Unload the machine promptly after each completed cycle to prevent moisture buildup. Leave
loading door open after each completed cycle to allow moisture to evaporate.

30 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Maintenance

Weekly Preventive Maintenance


Checklist

Machine ____________________________ Month __________

Operator ___________________________ Week Ending:

Checks / / / / /

Observe All Safety Warnings!


Disconnect power to the machine before performing the weekly maintenance procedures.

1. Check the washer-extractor for leaks:


a. Start an unloaded cycle to fill the machine.

b. Verify that door and door gasket do not leak.

c. Verify that the drain valve is operating.

2.

3.

4.

5.

6.

7.

F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 31


Maintenance

Monthly Preventive Maintenance


Checklist

Machine ____________________________ Month

Operator ___________________________
Checks

Observe All Safety Warnings!


Disconnect power to the machine before performing the monthly maintenance procedures.

1. Each month OR every 200 hours of operation, lubricate bearings.

2. Clean the AC drive fins.

3. Determine if V-belts require replacement or adjustment:

a. Check V-belts for uneven wear and frayed edges.

b. Verify that V-belts are properly tensioned.

c. Verify that V-belts are properly aligned.

4. Remove back panel and check hoses for leaks.

5. Unlock the hinged lid and check supply dispenser hoses and connections.

6. Clean inlet hose filter screens. Replace if worn or damaged.

7. Tighten motor mounting bolt locknuts and bearing bolt locknuts, if necessary.

8. Use compressed air to clean lint from motor.

9. Clean interior of washer-extractor, both basket and shell, by wiping with a water-
soaked sponge or cloth.
10. Use compressed air to clean moisture and dust from all electrical components.

11.

12.

13.

14.

32 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232201


Maintenance

Quarterly Preventive Maintenance


Checklist

Machine ____________________________ Quarter

Operator ___________________________
Checks

Observe All Safety Warnings!


Disconnect power to the machine before performing the quarterly maintenance procedures.

1. Tighten door hinges and fasteners, if necessary.

2. Tighten anchor bolts, if necessary.

3. Verify that the drain motor shield is in place and secure.

4. Check all painted surfaces for bare metal. Repair, if necessary.

5. Clean steam filter, if applicable.

6.

7.

8.

9.

10.

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F232201 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 33

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