MDM Int
MDM Int
MDM Int
input
MDrive Plus and
Linear Actuator Products
MDrive Step / direction input Manual Change Log
Date Revision Changes
07/24/2009 R072409 Reformatted to current documentation standards and format.
Combined all MDrive and MDrive Linear Actuators into single
document.
08/21/2009 R082109 Removed MDrive42AC Plus information -- product discontin-
ued.
10/29/2009 R102909 Added clock direction timing to Section 5. Added Connector
Product Alert to to hardware sections.
11/24/2009 R112409 Linear Actuator support added
03/19/2010 R031910 Added support for DPM75 Drive Protection Module. Added
installation and assembly instructions for the anti-backlash nut
in the linear actuator sections. Minor update, corrections
06/03/2010 R060310 Added external encoder pins and cable information to the appli-
cable MDrive sections. Updated SPI commands and param-
eters table in section 5.1.5.
07/01/10 R070110 Changed product name from MDrive Microstepping to MDrive
Step / direction input
Qualification of personnel
Only technicians who are familiar with and understand the contents of this ma-
nual and the other relevant documentation are authorized to work on and with
this drive system. The technicians must be able to detect potential dangers
that may be caused by setting parameters, changing parameter values and
generally by the operation of mechanical, electrical and electronic equipment.
The technicians must have sufficient technical training, knowledge and expe-
rience to recognise and avoid dangers.
The technicians must be familiar with the relevant standards, regulations and
safety regulations that must be observed when working on the drive system.
Intended Use
The drive systems described here are products for general use that conform
to the state of the art in technology and are designed to prevent any dangers.
However, drives and drive controllers that are not specifically designed for
safety functions are not approved for applications where the functioning of
the drive could endanger persons. The possibility of unexpected or unbraked
movements can never be totally excluded without additional safety equipment.
For this reason personnel must never be in the danger zone of the drives un-
less additional suitable safety equipment prevents any personal danger. This
applies to operation of the machine during production and also to all service
and maintenance work on drives and the machine. The machine design must
ensure personal safety. Suitable measures for prevention of property damage
are also required.
In all cases the applicable safety regulations and the specified operating
conditions, such as environmental conditions and specified technical data,
must be observed.
The drive system must not be commissioned and operated until completion
of installation in accordance with the EMC regulations and the specifications
in this manual. To prevent personal injury and damage to property damaged
drive systems must not be installed or operated.
Changes and modifications of the drive systems are not permitted and if made
all no warranty and liability will be accepted.
The drive system must be operated only with the specified wiring and appro-
ved accessories. In general, use only original accessories and spare parts.
Table of Contents
Table of Contents
Important information ................................................................... 3
Qualification of personnel ............................................................ 3
Intended Use ............................................................................... 3
2 Safety ............................................................................................. 1
2.1 Qualification of personnel ................................................... 1
2.2 Intended Use ...................................................................... 1
2.3 Hazard Categories ............................................................. 2
2.4 General safety instructions ................................................. 2
List of Figures
List of Tables
1 Introduction
The MDrive Step / direction input high torque integrated motor and step
and direction driver is ideal for designers who want the simplicity of a
motor with on-board electronics. The integrated electronics of the MDrive
eliminate the need to run motor cabling through the machine, reducing
the potential for problems due to electrical noise
The MDrive uses high torque brushless step motors integrated with a mi-
crostepping driver, and accepts up to 20 resolution settings from full to
256 microsteps per full step, including: degrees, metric and arc minutes.
These settings may be changed on-the-fly or downloaded and stored
in nonvolatile memory with the use of SPI Motor Interface, a simple
software tool which is provided. This eliminates the need for external
switches or resistors. Parameters are changed via an SPI port.
The MDrive microstepping is a compact, powerful and cost effective so-
lution that will reduce system cost, design and assembly time for a large
range of brushless step motor applications.
NEMA 14
NEMA 17
+12 to +75 VDC
NEMA 23
Revision R070110
2 Safety
The drive system must be operated only with the specified wiring
and approved accessories. In general, use only original accessories
and spare parts.
! DANGER
DANGER indicates an imminently hazardous situation, which,
if not avoided, will result in death, serious injury, or equipment
damage.
! WARNING
WARNING indicates a potentially hazardous situation, which, if
not avoided, can result in death, serious injury, or equipment
damage.
! CAUTION
CAUTION indicates a potentially hazardous situation, which, if
not avoided, can result in injury or equipment damage.
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
Revision R070110
! WARNING
LOSS OF CONTROL
z Observe the accident prevention regulations. (For USA see also
NEMA ICS1.1 and NEMA ICS7.1)
z The system manufacturer must take the potential error pos-
sibilities of the signals and the critical functions into account to
ensure a safe status during and after errors. Some examples
are: emergency stop, final position limitation, power failure and
restart.
z The assessment of error possibilities must also include unex-
pected delays and the failure of signals or functions.
z Suitable redundant control paths must be in place for danger-
ous functions.
z Check that measures taken are effective.
Failure to follow these instructions can result in death or
serious injury.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
UL CONFORMITY
To meet UL conformity specification the MD-CS20x-000 cord-
set or Lumberg equivalent AC power cord must be used.
This caution applies to 120 and 240 VAC MDrives only.
Revision R070110
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
MAXIMUM VOLTAGE INPUT
Do not exceed the maximum rated voltage of the device! Motor
Back EMF, power supply ripple and high line must be taken
into account when selecting a power supply voltage level.
Failure to follow these instructions may result in damage
to system components!
! CAUTION
GENERAL POWER SUPPLY PRACTICE
Do not connect or disconnect the power supply while power is
applied.
Disconnect the AC side to power down the DC supply.
For battery operated systems connect a “transient suppressor”
across the switch to prevent arcs and high-voltage spikes.
Failure to follow these instructions may result in damage
to system components!
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions may result in damage
to system components!
! CAUTION
EMI and RFI
These recommendations will provide optimal protection against
EMI and RFI. The actual cable type, wire gauge, shield type
and filtering devices used are dependent on the customer’s
application and system.
The length of the DC power supply cable to an MDrive should
not exceed 50 feet.
Always use Shielded/Twisted Pairs for the MDrive DC Supply
Cable and the AC Supply Cable.
Failure to follow these instructions may result in damage
to system components!
Cable length, wire gauge and power conditioning devices play a major
role in the performance of your MDrive.
Figure 3.1 illustrates the recommended cable configuration for DC
power supply cabling under 50 feet long. If cabling of 50 feet or longer
is required, the additional length may be gained by adding an AC power
supply cable (see Figures 3.2 and 6.3).
Correct AWG wire size is determined by the current requirement plus
Revision R070110
A
B
C D
+ Supply GND
+V -
GND - +
≤ 50’ (15.24 m) +VDC Output
D
A
B To Cable in
C Figure 3.1
+
-
≥ 50’ (15.24 m)
Shield to Earth
(Supply End Only) A Type RFI Filter ≥ Required Current
B DC Volts Out to
C
Cable Example A
+
-
≥ 50’ (15.24 m)
Cable Length: Feet (meters) 10 (3.0) 25 (7.6) 50 (15.2) 75 (22.9) 100 (30.5)
Amps Peak Minimum AWG
1 Amp Peak 20 20 18 18 18
2 Amps Peak 20 18 16 14 14
3 Amps Peak 18 16 14 12 12
4 Amps Peak 18 16 14 12 12
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state without additional protec-
tion.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions may result in damage
to system components!
The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to a motor drive. This provides the added protection necessary
for reliable motor drive operation when switching the DC power, instead
of the recommended AC power to the DC power supply. The device is
designed to protect the motor drive when operating under all load condi-
tions. This device does not protect the motor drive from wiring the power
incorrectly.
The unit is capable of being used with 48, 60, and 75 volt rated motor
drives. An external jumper selection is available so the user can match
the circuit to their particular application. The DPM75 is capable of a
steady state operating current of 4 amps.
The DPM75 can be used for any frame size motor drive, when properly
configured. It can also be used for more than one unit provided the
current and voltage do not exceed the DPM75’s ratings. The maximum
DPM75 ratings are 75 volts and 4 amps.
Power requirements and wiring details are available in the product detail
section pertaining to the MDrive product purchased.
Voltage set by wire jumper SPST
switch* Fuse**
A terminal power +
B terminal power –
C terminal drive –
drive +
+ – – +
4 Interfacing AC power
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions may result in damage
to system components!
4.1 Applicability
This section is only applicable to the MDrive34AC Plus with a 120 or 240
VAC input voltage.
Revision R070110
Pin 3: Neutral
Pin 1: Earth
Pin 2: Line
MD-CS200-000
2.54” (64.5 mm)
Brown
Blue
Yellow/green
13’ (4.0 m)
Brown MD-CS201-000
Blue
Yellow/green
1.70”
(43.3 mm)
Ensure adequate space is available inside your
Enclosure to allow for the cordset connector!
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions may result in damage
to system components!
CONNECTOR OPTIONS
The MDrive microstepping product family has an extensive set of con-
nector options. The purpose of this section is to give a general overview
of the SPI communications interface methods and practices.
Please see the section specific to the MDrive product you purchased in
the second part of this document for connectors, pin configurations and
connectivity options.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect communications while the device
is in a powered state.
Failure to follow these instructions may result in damage
to system components!
! CAUTION
CHANGING PARAMETERS
Do not attempt to change parameter settings while the device
is in operation. Parameters must be set while the device is in a
disabled state. The motor cannot be in motion.
Failure to follow these instructions may result in damage
to system components!
Typically, the parameters are set on a work bench prior to the instal-
lation of the MDrive into a machine. The ideal accessory for this setup
method is the IMS USB to SPI communications converter cable (see
product specific section in Part 2 of this document). If a continuous con-
nection to the SPI port is required, see the following figures. Figure 5.1
illustrates a single MDrive on the SPI bus. Figures 5.2 and 5.3 illustrate
multi-drop configurations:
Independent: MDrives communicating independently with
different setup parameters.
Cooperative: MDrives communicating simultaneously with
identical setup parameters.
SPI connection: Single master - single The single master - single MDrive slave is the most common connection
MDrive slave method for the MDrive. It is also the only connection method which will
allow use of the IMS SPI Motor Interface utility, which is used to setup
and change the motion and current control parameters of the MDrive-
14Plus.
CLK CLK
MOSI MOSI
SPI MDrive
MISO MISO
Master (SPI Slave)
CS CS
CGND CGND
SPI connection: Single master - Indepen- This connection method allows for multiple MDrives in a system to be
dent MDrive slaves continually connected to the SPI bus. This method is useful in systems
using multiple size devices with different setup parameters.
Using this method the user will have to create a user interface to com-
municate with the MDrives.
CLK CLK
MOSI MOSI
SPI MDrive
MISO MISO
Master (SPI Slave)
CS1 CS
CS2 CGND
CS3
CGND
CLK
MOSI
MDrive
MISO (SPI Slave)
CS
CGND
CLK
MOSI
MDrive
MISO
(SPI Slave)
CS
CGND
SPI connection: Single master - This connection method allows for multiple MDrives in a system to be
cooperative MDrive slaves continually connected to the SPI bus. This method is useful in systems
using multiple devices where the setup parameters need to be identical
in each device.
Using this method the user will have to create a user interface to com-
municate with the MDrives.
CLK CLK
MOSI MOSI
SPI MDrive
MISO MISO
Master (SPI Slave)
CS CS
CGND
CGND
CLK
MOSI
MDrive
MISO
(SPI Slave)
CS
P1:9 CGND
CLK
MOSI
MDrive
MISO
(SPI Slave)
CS
CGND
Logic level shifting circuit A logic level shifting and conditioning circuit may be required if commu-
nicating to the MDrive using a notebook computer with 3.3 VDC parallel
port. The schematic in Figure 5.4 shows this circuit.
1
2 R1 R2
2 3
U1:A CLK
DB25: 2 100 HCT125 49.9
330pF C3 100K 14
3 R9 +5V +5V
DB25: 3 4
R10 100K R4
4 R3 5 6
U1:B CS
DB25: 4 100 HCT125 49.9
C4 330pF 7
19
DB25: 19 13
R5 R6
12 11
U1:D MOSI
100 49.9
330pF C5 100K HCT125
R11 +5V +5V
R8 4.9K 10 100K
R12
15 R7 9
8 MISO
U1:C
DB25: 15 49.9
HCT125 +5V
+5 VDC
C1 .1μF C2 + 1μF
25V
GND
WRITE (MOSI): 40 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
RESPONSE (MISO): XX 4D 10 00 49 4D 53 19 05 00 00 01 F4 00 00 50 01 00
00 FAULT
01 EN_ACT
80 WARNTEMP
0 CLKIOF
0 CLKTYP
HCDT_LO
500
HCDT_HI
0 DIR_OVRID
256 MSEL
5 MHC
25 MRC
S USR_ID3
M USR_ID2
I USR_ID1
1.0.00 VERSION
M DEVICE
I USR_ID1
M USR_ID2
S USR_ID3
25 MRC
5 MHC
256 MSEL
0 DIR_OVRID
HCDT_HI
500
HCDT_LO
0 CLKTYP
0 CLKIOF
WRITE ALL CMD 80 WARNTEMP
01 EN_ACT
51 CKSUM
WRITE (MOSI): 80 49 4D 53 19 05 00 00 01 F4 00 00 50 01 33
RESPONSE (MISO): XX FF FF FF FF FF FF FF FF FF FF FF FF FF FF
CHECKSUM CALCULATION
80+49+4D+53+19+05+00+00+01+F4+00+00+50+01=CD
BINARY = 1100 1101
1'S COMPLEMENT = 0011 0010
2'S COMPLEMENT = 0011 0011
DEC = 51
HEX = 33
Read 1) Send READ ALL Command 0x40 down MOSI to MDrive Step / di-
rection input followed by
FF (15 Bytes).
2) Receive Parameter settings from MISO MSB First (M-Device) and
ending with LSB (Fault).
Write 3) Send WRITE ALL Command (0x80) down MOSI followed by Pa-
rameter Bytes beginning with MSB (MRC) and ending with the LSB
(Checksum of all parameter Bytes).
4) Response from MISO will be FF (10) Bytes.
Motor Run
Current
Microstep Resolution
Selection
Holding Current
Delay Time
Direction
Override
Motor Holding
Current
Load Factory
Default Settings
Exit Program
Fault/Checksum
Three Character
Error
User ID
Store Settings
to NVM
The IMS SPI Motor Interface Software opens by default to the Motion
Settings Screen shown on the left.
1) There are six basic parameters that may be set here:
2) MSEL: Microstep Resolution Select.
3) HCDT: Holding Current Delay Time.
4) MRC: Motor Run Current
5) Motor Holding Current
6) User ID: 3-character ID
7) Direction Override: Allows the user to set the CW/CCW
direction of the motor in relation to the Direction Input from
the SPI Motor Interface.
MSEL (Microstep Resolution Selection) The MDrive Step / direction input features 20 microstep resolutions. This
setting specifies the number of microsteps per step the motor will move.
The MDrive uses a 200 step (1.8°) stepping motor which at the highest
(default) resolution of 256 will yield 51,200 steps per revolution of the
motor shaft.
See Table 5.3 for available Microstep Resolution.
Revision R070110
Binary Decimal
microsteps/step steps/revolution microsteps/step steps/revolution
1 200 5 1000
2 400 10 2000
4 800 25 5000
8 1600 50 10000
16 3200 100 20000
32 6400 125 25000
64 12800 200 40000
128 25600 250 50000
256 52100
Additional resolution settings
180 36000 (0.01°/μstep)
108 21600 (1 arc-min/μstep)
127 25400 (0.001 mm/μstep)
HCDT (Hold Current Delay Time) The HCDT Motor Hold Current Delay sets time in milliseconds for the
Run Current to switch to Hold Current when motion is complete. When
motion is complete, the MDrive Step / direction input will reduce the cur-
rent in the windings of the motor to the percentage specified by MHC
when the specified time elapses.
MRC (Motor Run Current) The MRC Motor Run Current parameter sets the motor run current to a
percentage of the full output current of the MDrive driver section.
MHC (Motor Hold Current) The MHC parameter sets the motor holding current as a percentage of
the full output current of the driver. If the hold current is set to 0, the
output circuitry of the driver section will disable when the hold current
setting becomes active. The hold current setting becomes active the
amount of time specified by the HCDT setting following the last clock
pulse.
DIR (Motor Direction) The DIR Motor Direction parameter changes the motor direction rela-
tive to the direction input signal, adapting the direction of the MDrive to
operate as your system expects.
User ID The User ID is a three character (viewable ASCII) identifier which can
be assigned by the user. Default is IMS.
Revision R070110
IMS SPI Motor Interface Button Functions The following appear on all of the IMS SPI Motor Interface screens, but
will only be documented here.
Factory
Clicking the Factory button will load the MDrive Step / direction input
unit’s factory default settings into the IMS SPI Motor Interface.
Connected/Disconnected Indicator
Displays the connected/disconnected state of the software , and if con-
nected, the port connected on.
Set
Set writes the new settings to the MDrive . Un-set settings will display as
blue text in the setting fields. Once set they will be in black text. Setting
the Parameters will also clear most Fault Conditions.
Exit
Disconnects and opens the Initialization dialog.
Active High/Low
State of the
Enable Input
Input Clock Type The Input Clock Type translates the specified pulse source that the mo-
tor will use as a reference for establishing stepping resolution based on
the frequency.
The three clock types supported are:
1) Step/Direction
2) Quadrature
3) Up/Down
4) CW/CCW - Note that CW/CCW is functionally the same as
Up/Down.
Input Clock Filter The clock inputs may also be filtered using the Clock IOF pull down of
the IMS SPI Motor Interface. The filter range is from 50 nS (10 MHz) to
12.9 μSec. (38.8 kHz). Table 5.5 shows the filter settings.
Enable Active High/Low The parameter sets the Enable Input to be Active when High (Default,
Disconnected) or Active when Low.
Revision R070110
IMS Part #
Figure 5.11: SPI Motor Interface part number serial number screen
Binary
Error code Description Action To clear
case
— None No fault — —
SPI checksum
4 CS Error displayed Write to device
error
SPI checksum
8 SC/CS error/sector Error displayed Write to device
changing
Defaults
16 DFLT Error displayed Write to device
checksum error
Settings
32 DATA Error displayed Write to device
checksum error
Table 5.5 Fault error codes
Revision R070110
Upgrade Instructions Below are listed the upgrade instructions as they will appear in the mes-
sage box of the IMS SPI Upgrader. Note that some steps are not shown
as they are accomplished internally, or are not relevant to the model
IMS product you are updating. The only steps shown are those requiring
user action.
Welcome Message: Welcome to the Motor Interface UPGRADER! Click
NEXT to continue.
When this loads, an explorer dialog will open asking you to browse for
the firmware upgrade file. This file will have the extension *.ims.
Progress bar will show upgrade progress in blue, Message box will
read “Resetting Motor Interface”
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions may result in damage
to system components!
! CAUTION
EMI and RFI
These recommendations will provide optimal protection against
EMI and RFI. The actual cable type, wire gauge, shield type
and filtering devices used are dependent on the customer’s
application and system.
Logic level cables must not run parallel to power cables. Power
cables will introduce noise into the logic level cables and make
your system unreliable.
Logic level cables must be shielded to reduce the chance of
EMI induced noise. The shield needs to be grounded at the
signal source to earth. The other end of the shield must not be
tied to anything, but allowed to float. This allows the shield to
act as a drain.
Failure to follow these instructions may result in damage
to system components!
CONNECTOR OPTIONS
The MDrive microstepping product family has an extensive set of con-
nector options. The purpose of this section is to give a general overview
Revision R070110
+5 VDC
Optocoupler
Constant To Drive Logic
Current
Input Source
MDrive P1
Function Description
OPTO Optocoupler reference input
SCLK Step Clock input
The Enable Input can be used to enable or disable the
EN
driver output circuitry.
The direction Input controls the clockwise/
counterclockwise direction of the motor. It may be
DIR
configured as sinking or sourcing depending on the state
of the Optocoupler Reference.
P1:6 — Direction The direction input controls the CW/CCW direction of the motor. The
input may be configured as sinking or sourcing based upon the state
of the Optocoupler Reference. The CW/CCW rotation, based upon the
state of the input may be set using the IMS Motor Interface software
included with the MDrive14Plus Step / direction input.
1
STEP ≥50ns
0
1
≥100ns ≥100ns ≥100ns
DIR
0
+ + – +
1
CW
0
≥100ns ≥100ns ≥200ns
1
CCW
0
+ + – –
1
A
0
≥200ns
1
B
0
+ –
P1:5 — Enable Input This input can be used to enable or disable the driver output circuitry.
Leaving the enable switch open, Disconnected) for sinking or sourc-
ing configuration, the driver outputs will be enabled and the step clock
pulses will cause the motor to advance. When this input switch is closed
(active signal) in both sinking and sourcing configurations, the driver
output circuitry will be disabled. Please note that the internal sine/cosine
position generator will continue to increment or decrement as long as
step clock pluses are being received by the device.
- + Opto Reference
NPN
Sensor or Input
Controller Output
MDrive P1
Controller Ground
Sensor or
PNP
- +
Controller Output
Opto Reference
Input
MDrive P1
Controller Ground
Sinking inputs
+5 to +24VDC
- +
Opto Reference
Input
Sourcing inputs
+5 to +24VDC
- +
Opto Reference
Input
Revision R070110
MDrive P1
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
Function Description
CW+ Clockwise + input
CW- Clockwise - input
CCW+ Counter-clockwise + input.
CCW- Counter-clockwise - input.
MDrive Microstepping
CW + +5 VDC
Opto
CW N/C
CW -
CCW + +5 VDC
Opto
CCW N/C
CCW -
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the optocouplers and motor
power.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect DC power, logic or communica-
tions while the device is in a powered state.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
EMI and RFI
These recommendations will provide optimal protection against
EMI and RFI. The actual cable type, wire gauge, shield type
and filtering devices used are dependent on the customer’s
application and system.
Logic level cables must not run parallel to power cables. Power
cables will introduce noise into the logic level cables and make
your system unreliable.
Logic level cables must be shielded to reduce the chance of
EMI induced noise. The shield needs to be grounded at the
signal source to earth. The other end of the shield must not be
tied to anything, but allowed to float. This allows the shield to
act as a drain.
Failure to follow these instructions may result in damage
to system components!
CONNECTOR OPTIONS
The MDrive Step/direction products family has an extensive set of con-
nector options. The purpose of this section is to give a general overview
of the I/O interface methods and practices.
Please see the section specific to the MDrive product you purchased in
Revision R070110
the second part of this document for connectors, pin configurations and
connectivity options.
- + - + P1 Pin +V
GND
Opto Reference
NPN
Step Clock Input
Step Clock NPN
Direction Input
Direction
MDrive P1
Control GND
- + - + +V
GND
Opto Reference
PNP
Step Clock
Step Clock Input
PNP
Direction
Direction Input
Part 2: Detailed
Specifications and
Connectivity Information
1. MDrive 14
2. MDrive 17
3. MDrive 23
4. MDrive 34
5. MDrive 34AC
This page intentionally left blank
MDrive® 14
Step / direction input
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
This page intentionally left blank
MDrive® 14 Step / direction input Table of Contents
Table of Contents
List of Tables
1 Introduction
The MDrive® 14 Step / direction input high torque integrated motor and
step and direction driver is ideal for designers who want the simplicity
of a motor with on-board electronics. The integrated electronics of the
MDrive 14 eliminate the need to run motor cabling through the machine,
reducing the potential for problems due to electrical noise.
2 Specifications
1.024 SQ.
(26.0 SQ.)
LMAX
1.4 ±0.004 SQ.
LMAX2 (35.55 ±0.1 SQ.)
.
Control Knob 1.20
(30.4)
.
1.22*
(31.0)
External Encoder
Protocol SPI
Torque in N-cm
Torque in Oz-In
48 VDC
20 14
10 8
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400) (2700)
Torque in N-cm
Torque in Oz-In
48 VDC
20 14
10 8
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400) (2700)
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P1 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
Table 2.9 P1 — Power, communications and logic, 12-oin locking wire crimp
Revision R070110
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
Table 2.10 P1 — Power, communications and logic, 12-oin locking wire crimp
Revision R070110
Pins
Hirose DF11-TA2428HC
Revision R070110
2.5 Options
Drive Protection Module The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to a motor drive.
External Encoder External optical encoders, single-end and differential, are offered facto-
ry-mounted with the MDrive 14. All encoders come with an index mark.
Refer to the table below for available line counts and part numbers.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 1000, 1024
Optional encoder cables are available. Order separately.
Single-end Cable (12.0”/30.5cm)....................... ES-CABLE-2
Differential Locking Cable (6.0’/1.8m) ...............ED-CABLE-6
Internal Encoder Internal differential magnetic encoders with index mark are available
with the MDrive 14 Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 1000
Differential Locking Cable (10.0’/3.0m) ........ PD10-3400-FL3
Control Knob The MDrive 14 is available with a factory-mounted rear control knob for
manual shaft positioning.
Planetary Gearbox Efficient, low maintenance planetary gearboxes are offered assembled
with the MDrive 14.
Differential Inputs Changes the clock and direction inputs to differential +5 VDC inputs.
Revision R070110
2.4 Connectivity
QuickStart Kit For rapid design verifi cation, all-inclusive QuickStart Kits have commu-
nication converter, prototype development cable(s), instructions and CD
for MDrive initial functional setup and system testing.
Parameter Setup Cable The optional 12.0’ (3.6m) parameter setup cable assembly with inline
USB to SPI converter, part number MD-CC305-001, facilitates commu-
nications, power and logic wiring and is recommended with first order.
Mating Connector Kits Use to build your own cables. Kit contains 5 mating shells with pins.
Cable not supplied. Manufacturer’s crimp tool recommended.
Mates to connector:
Encoder Cable The following 10.0’ (3m) interface cable is recommended with first or-
ders for MDrive 14 with an internal encoder:
! CAUTION
LEAD RESTRAINT
Some Step / direction input mounting configurations require
that the MDrive move along the screw. Ensure that all cabling
is properly restrained to provide strain relief on connection
points..
Failure to follow these instructions can result in equipment
damage.
! CAUTION
MOUNTING SCREW TORQUE
When mounting the MDrive, do not exceed the maximum rec-
ommended tightening torque of 7.8 lb-in (9 kg-cm).
Failure to follow these instructions can result in equipment
damage.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
3.1 Mounting
The maximum temperature for the MDrive 14 is 85°C measured at the
heat sink, 100°C measured at the motor. Ensure that the unit is mount-
ed to adequate heat sink plating to ensure that the temperature does not
exceed 85°C.
M3 x 0.5 Screw
A
(Not Supplied)
1.024 SQ.
(26.0 SQ.)
Figure 3.1 MDrive 14 Step / direction input mounting and drill pattern
Revision R070110
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
Logic level cables must not run parallel to power cables. Power cables
will introduce noise into the logic level cables and make your system
unreliable.
Logic level cables must be shielded to reduce the chance of EMI
induced noise. The shield needs to be grounded at the signal source
to earth. The other end of the shield must not be tied to anything, but
allowed to float. This allows the shield to act as a drain.
Power supply leads to the MDrive 14 need to be twisted. If more than
one MDrive is to be connected to the same power supply, run separate
power and ground leads from the supply to each driver.
Adhesive anchor
Tywrap
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
Communications, DC power and logic are all interfaced using the 12-pin
wire crimp connector at P1.
! CAUTION
OVER VOLTAGE
The DC voltage range for the MDrive 14 Step / direction input is
+12 to +48 VDC. Ensure that motor back EMF is factored into
your power supply size calculations.
Allow 2.0 A maximum power supply output current per MDrive
14 in the system. Actual power supply current will depend on
voltage and load.
Failure to follow these instructions can result in equipment
damage.
1 Ampere (Peak)
Length (Feet) 10 25 50* 75* 100*
Minimum AWG 20 20 18 18 16
2 Amperes (Peak)
Length (Feet) 10 25 50* 75* 100*
Minimum AWG 20 18 16 14 14
1: +VDC 2: GND Table 4.4 Power and ground connections, 12-pin locking wire crimp
+V GND – +
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
4: CH B+ 5: CH B- 2 CH A+ White/green
2: CH A+ 3: CH A- 3 CH A- Green/white
1: Ground
4 CH B+ White/orange
5 CH B- Orange/white
6 IDX+ White/blue
7 IDX- Blue/white
8-10 No Connect
To MDrivePlus
12-pin wire crimp
JST connector
Mates to connector:
P1 12-pin wire crimp ................................................................CK-08
P2 10-pin wire crimp (encoder) ...............................................CK-02
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
This page intentionally left blank
MDrive® 17 Step / direction input Table of Contents
Table of Contents
List of Figures
List of Tables
1 Introduction
The MDrive® 17 Step / direction input high torque integrated motor and
step and direction driver is ideal for designers who want the simplicity
of a motor with on-board electronics. The integrated electronics of the
MDrive 17 eliminate the need to run motor cabling through the machine,
reducing the potential for problems due to electrical noise.
K MDM S 17 4–
Plus
OPTION
QuickStart Kit Motor
base version details above A = Single Length & Linear Actuator
Input Version B = Double Length
1 = Universal C = Triple Length
5 = Differential
K MDM2MSZ17 4 – OPTION
Plus-65 QuickStart Kit
details above
Motor
A = Single Length
B = Double Length
C = Triple Length
P1: I/O, Power & Communications
19-Pin M23 Industrial Connector
OPTIONS
External
Encoder
–E
Refer to external encoder table above for line counts and part numbers.
Example: MDM1PSD17A4–EHL adds an external 500-line count differential optical encoder with
index mark to example #1.
Not available with –65 versions.
Control
Knob
–N
Example: MDM1PSD17A4–N adds a rear control knob for manual positioning to example #1.
Not available with sealed –65 versions.
2 Specifications
1.68 SQ.
LMAX (42.7 SQ.)
LMAX2
P1 Connector Options
I/O & Power I/O & Power I/O, Power & Comm
.
1.20
(30.4)
.
1.22*
(31.0)
Control Knob External Encoder 10-Pin IDC No Connector** 10-Pin Pluggable
Locking Wire Crimp
1.38
(35.1)
0.80
(20.3)
0.49
(12.5) 0.64
(16.3)
0.94 ±0.02
(23.9 ±0.5)
0.08
(2.0) 4X M3x0.5 THREAD
0.59 ±0.02
x0.15 MIN DEEP
(15.0 ±0.5)
2.792
Ø 0.866 +0/-0.002
(70.9)
P1 (Ø 21.996 +0/-0.051)
1.69 SQ.
LMAX (42.9 SQ.)
LMAX2
Motor
Length LMAX LMAX2
Ø 0.87
Single 2.39 (60.71) 3.06 (77.72)
(Ø 22.1)
Double 2.62 (66.55) 3.29 (83.57)
Triple 2.96 (75.18) 3.63 (92.20)
Protocol SPI
Torque in N-cm
40 28
30 21
20 14
24 VDC
10 7
48 VDC
0
0 1000 2000 3000 4000 5000 6000 7000
(300) (600) (900) (1200) (1500) (1800) (2100)
50 35
Torque in Oz-In
Torque in N-cm
40 28
30 21
20 14
24 VDC
10 7
48 VDC
0
0 1000 2000 3000 4000 5000 6000 7000
(300) (600) (900) (1200) (1500) (1800) (2100)
Torque in N-cm
40 28
30 21
20 14
24 VDC
10 48 VDC 7
0
0 1000 2000 3000 4000 5000 6000 7000
(300) (600) (900) (1200) (1500) (1800) (2100)
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P2 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
If using the model MDrive with the 12-pin locking wire crimp connector
at connector position P1, the P2 connector is eliminated and SPI com-
munications are bundled with power and logic.
Table 2.8 Power and logic interface - 12” (308.8.mm) flying leads
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
7-pin pluggable
terminal
Pin # Function Description
I/O & Power
1 CW + Clockwise plus input
0.44”
(11.2mm) 2 N/C Not connected
3 CW - Clockwise minus input
4 CCW - Counter-clockwise minus input
P1
5 CCW + Counter-clockwise plus input
6 GND Power ground
Top view
7 +V Motor Power (+12 to +48 VDC)
2.4.3 Power, logic and communications — 12-pin wire crimp (universal input)
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
Prototype development
+5 VDC output. This output is only to be used to power
cable: 7 +5 VDC the optional communications converter cable MD-
PD12-1434-FL3 CC305-001. Do not use to power external devices.
Mating connector kit: 8 CLK SPI Clock
CK-03
9 CGND Communications ground
Mfg P/N:
Shell
10 MOSI SPI Master In - Slave Out
Tyco: 1-794617-2 11 CS SPI Chip Select input
Pins 12 MISO SPI Master In - Slave Out
Tyco: 794610-1
Table 2.12 P1 Power, logic and communications
Revision R070110
2.4.4 Power, logic, communications and optional encoder — 19-pin M23 (universal
input)
Outside: Pins 1 -12
Pin # Function Description
The signal applied to the optocoupler reference will
determine the sinking/ or sourcing configuration of the
Opto
2 3 4 1 inputs. To set the inputs for sinking operation, a +5 to +24
1 5 Reference
12
VDC supply is connected. If sourcing, the reference is
6
11 7 connected to ground
10 9 8
Enable/disable input will enable or disable the driver output
to the motor. In the disconnected state the driver outputs
2 Enable
are enabled in either sinking or sourcing configuration. Can
be configured as active high or active low.
Inside: Pins 13 -19
3 IDX+ Encoder index + output.
4 CH B+ Encoder channel B+ output.
5 CH B- Encoder channel B- output.
13 14 6 +V +12 to +48 VDC motor power supply input.
18 19 15 7 CH A+ Encoder channel A+ output.
17 16
Master-out/slave-in. Carries output data from the SPI
8 MOSI
Master to the MDO.
SPI chip select. This signal is used to turn communications
9 CS
on multiple MDM units on or off.
+5 VDC Supply voltage for the MD-CC301-000 Converter Cable
10
Connectivity Options Output ONLY!
USB to SPI Converter:
MD-CC301-001 11 GND Communications ground.
Prototype development Connector
cable: 12 Connector shell,
Shell
MD-CS100-000 (straight)
MD-CS101-000 (right- Direction input. The axis direction will be with respect
Direction/
angle) to the state of the direction override parameter. It may
13 Channel B/
also receive quadrature and clock up type inputs if so
Clock Down
configured.
14 IDX- Encoder index - output
15 CH A- Encoder channel A - output
The clock is driven by the SPI Master. The clock cycles
16 SPI Clock
once for each data bit.
Master-in/slave-out. Carries output data from the MDM
17 MISO
back to the SPI Master.
Step clock input. The step clock input will receive the clock
Step Clock/
pulses which will step the motor 1 step for each pulse. It
18 Channel A/
may also receive quadrature and clock up type inputs if so
Clock Up
configured.
19 GND Power ground
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
Pins
Revision R070110
Tyco: 794610-1
2.5 Options
Drive Protection Module The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to the MDrive.
Internal encoder Internal differential magnetic encoders with index mark are available
with the MDrive Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 800, 1000
2.6 Connectivity
QuickStart kit For rapid design verification, all-inclusive QuickStart Kits have com-
munication converter, prototype development cable(s), instructions and
CD for MDrive Step / direction input initial functional setup and system
testing.
Communication Converters Electrically isolated, in-line converters pre-wired with mating connec-
tors to conveniently set/program communication parameters for a single
MDrive product via a PC’s USB port. Length 12.0’ (3.6m).
Mates to connector:
P2 10-pin IDC ...........................................................MD-CC300-001
P1 12 pin locking wire crimp .....................................MD-CC303-001
P1 19-pin M23 industrial ...........................................MD-CC301-001
Prototype Development Cables Speed test/development with pre-wired mating connectors that have fly-
ing leads other end. Length 10.0’ (3.0m).
Mates to connector:
P1 12-pin locking wire crimp.................................... PD12-1434-FL3
P4 10-pin wire crimp (encoder) ........................... ED-CABLE-JST10
P1 19-pin M23 industrial (straight)............................ MD-CS100-000
P1 19-pin M23 industrial (right-angle) ...................... MD-CS101-000
Mating Connector Kits Use to build your own cables. Kit contains 5 mating shells with pins.
Cable not supplied. Manufacturer’s crimp tool recommended.
Mates to connector:
P2 10-pin IDC ..........................................................................CK-01
Revision R070110
! CAUTION
LEAD RESTRAINT
Some Step / direction input mounting configurations require
that the MDrive move along the screw. Ensure that all cabling
is properly restrained to provide strain relief on connection
points..
Failure to follow these instructions can result in equipment
damage.
! CAUTION
MOUNTING SCREW TORQUE
When mounting the MDrive, do not exceed the maximum rec-
ommended tightening torque of 7.8 lb-in (9 kg-cm).
Failure to follow these instructions can result in equipment
damage.
3.1 Mounting
Care must be observed when installing the mounting screws on ALL
MDrive 17 versions. The mounting holes on the flange are not drilled
through and have a maximum depth of 0.150” (3.81 mm).
The warning note and Figure below illustrate the maximum safe thread
length and maximum torque for mounting all versions of the MDrive 17.
Revision R070110
Maximum length of
screw threads into
the motor housing
0.140" (3.5 mm) 4 X M3-0.5 Screw
(not supplied)
Length TBD
by flange thickness
1.220 SQ.
(31.0 SQ.)
Figure 3.1 Mdrive Step / direction input mounting and drill pattern
Revision R070110
Logic and Power The following mating connectors are recommended for the MDrive
12-pin Locking Wire Crimp Connector Shell...........Tyco 1-794617-2
Crimp Pins ................................................................. Tyco 794610-1
Power leads
Adhesive anchor
& tywrap
Logic leads
Adhesive anchors
& tywrap
Communication leads
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown in this document.
Failure to follow these instructions can result
in equipment damage.
Revision R070110
Red P1
conductor
Pin 1
Pin 1
Pin 7
Pin 10
P2
P1
2 1
12-Pin Pluggable Locking Wire Crimp 4 3
connector at P1 eliminates Locking Tab 6 5
the P2 connector. to Left 8 7
10 9
12 11
P4
2 1
4 3
6 5
8 7
10 9
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
! CAUTION
OVER VOLTAGE
The DC voltage range for the MDrive 17 is +12 to +48 VDC.
Ensure that motor back EMF is factored into your power supply
size calculations.
Allow 2.0 A maximum power supply output current per MDrive
17 in the system. Actual power supply current will depend on
voltage and load.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
Cable Length: Feet (meters) 10 (3.0) 25 (7.6) 50 (15.2) 75 (22.9) 100 (30.5)
Amps Peak Minimum AWG
1 Amp Peak 20 20 18 18 18
2 Amps Peak 20 18 16 14 14
Wire Color
Red +12 to +48 VDC supply
Black Power ground
Pin #
6 Power ground
7 +12 to +48 VDC supply
Table 4.8 Power and ground connections, 12-pin locking wire crimp
Revision R070110
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
+V GND – +
Pin # Signal
Opto ref. 1
2 1 Opto reference
Step Clock 3
Direction 4 3 Step clock input
Enable 5 4 CW/CCW direction input
5 Enable input
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
Pin # Signal
CW + 1 1 CW +
2
CW - 3 3 CW —
CCW - 4
CCW + 5 4 CCW —
5 CCW +
7 IDX- Blue/white
8 No Connect Brown/white
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
To computer
USB port
To MDrivePlus
IDC connector
in-line converter
( ) converter cable
Figure 4.3 MD-CC300-001 communications
To MDrivePlus
12-pin wire crimp
Tyco connector Wire Colors Function
Orange Enable
Blue Direction
White Opto Ref
in-line converter Green Step Clock
10.0’ (3.0m)
Black** Power Gnd
To I/O & Power Red** +V
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
This page intentionally left blank
MDrive® 23 Step / direction input Table of Contents
Table of Contents
List of Figures
List of Tables
1 Introduction
The MDrive® 23 Step / direction input high torque integrated motor and
step and direction driver is ideal for designers who want the simplicity
of a motor with on-board electronics. The integrated electronics of the
MDrive 23 eliminate the need to run motor cabling through the machine,
reducing the potential for problems due to electrical noise.
K MDM S 23 – OPTION
QuickStart Kit Motor
details above A7 = Single Length (12–75 VDC)
Input Version & Linear Actuator**
1 = Universal B7 = Double Length (12–75 VDC)
Plus
base version
5 = Differential
K MDM2MSZ23 – OPTION
Plus-65
IP65 sealed
QuickStart Kit
details above
Motor
A7 = Single Length (12–75 VDC)
B7 = Double Length (12–75 VDC)
C7 = Triple Length (12–75 VDC)
OPTIONS
External
Encoder
–E
Refer to external encoder table above for line counts and part numbers.
Example: MDM1PSD23A7–EHL adds an external 500-line count differential optical encoder with
index mark to example #1.
Not available with –65 versions.
Control
Knob
–N
Example: MDM1PSD23A7–N adds a rear control knob for manual positioning to example #1.
Not available with sealed –65 versions.
2 Specifications
2.96
(75.2)
0.20
P2
(5.0)
Connector
P4
Length Motors: 1.856 ±0.008 SQ.
Ø 0.2500 +0/-0.0005 (47.1 ±0.2 SQ.)
Single, Double & Triple
Length Motors: (Ø 6.350 +0/-0.013)
0.230 ±0.004 Quad Length Motor:
(5.8 ±0.1) Ø 0.315 +0/-0.0005
Quad Length Motor: (Ø 8.0 +0/-0.013)
0.2756 ±0.004
1.34 (7.0 ±0.1)
(34.0) 0.19 Ø 1.500 ±0.002
(4.9) 2.22 SQ. (Ø 38.1 ±0.1)
LMAX (56.4 SQ.)
1.856 ±0.008 SQ
(47.1 ±0.2 SQ.)
P1
1.480
(37.6)
Ø 1.500 ±0.002
LMAX 2.22 SQ. (Ø 38.1 ±0.1)
LMAX2 (56.4 SQ.)
Connector
Sealed MDrive Lengths Inches (mm) I/O, Power & Comm
Motor
Length LMAX LMAX2 Ø 0.87
Single 2.82 (71.63) 3.48 (88.39) (Ø 22.1)
Double 3.16 (80.26) 3.82 (97.03)
Triple 4.02 (102.11) 4.67 (118.62) 19-Pin M23 (Male)
Current (Amp)
2.0
motors 1.2
75 60 45 30 12
Voltage (VDC)
Current (Amp)
3.5
2.8
Quad length ,motor
2.1
60 48 36 24 12
Voltage (VDC)
Protocol SPI
Holding torque oz-in (N-cm) 90.0 (64) 144 (102) 239 (169) 283 (200)
Detent torque oz-in (N-cm) 3.9 (2.7) 5.6 (3.92) 9.7 (6.86) 14.2 (10.0)
Rotor inertia oz-in-sec (kg-cm )
2 2
0.0025 (0.18) 0.0037 (0.26) 0.0065 (0.46) 0.0108 (0.76)
Weight motor and driver oz (g) 21.6 (612.3) 26.4 (784.4) 39.2 (1111.3) 61.6 (1746.3)
Torque in N - cm
Torque in Oz - In
175 75 VDC 124
150 106
125 88
100 71
75 53
50 35
25 18
0
0 1000 2000 3000 4000 5000 6000 7000
(300) (600) (900) (1200) (1500) (1800) (2100)
Speed in Full Steps per Second (RPM)
Torque in N - cm
Torque in Oz - In
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P2 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
If using the model MDrive with the 12-pin locking wire crimp or M23
industrial connector at connector position P1, the P2 connector is elimi-
nated and SPI communications are bundled with power and logic.
Ribbon cable
Tyco: 1-57051-9
Revision R070110
Table 2.8 Power and logic interface - 12” (308.8.mm) flying leads
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
2.4.3 Power, logic and communications — 12-pin wire crimp (universal input)
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
2.4.4 Power, logic, communications and optional encoder — 19-pin M23 (universal
input)
Outside: Pins 1 -12
Pin # Function Description
The signal applied to the optocoupler reference will
determine the sinking/ or sourcing configuration of the
Opto
2 3 4 1 inputs. To set the inputs for sinking operation, a +5 to +24
1 5 Reference
12
VDC supply is connected. If sourcing, the reference is
6
11 7 connected to ground
10 9 8
Enable/disable input will enable or disable the driver output
to the motor. In the disconnected state the driver outputs
2 Enable
are enabled in either sinking or sourcing configuration. Can
be configured as active high or active low.
Inside: Pins 13 -19
3 IDX+ Encoder index + output.
4 CH B+ Encoder channel B+ output.
5 CH B- Encoder channel B- output.
13 14 6 +V +12 to +75 VDC motor power
18 19 15 7 CH A+ Encoder channel A+ output.
17 16
Master-out/slave-in. Carries output data from the SPI
8 MOSI
Master to the MDO.
SPI chip select. This signal is used to turn communications
9 CS
on multiple MDM units on or off.
+5 VDC Supply voltage for the MD-CC301-000 Converter Cable
Connectivity Options 10
Output ONLY!
USB to SPI Converter:
MD-CC301-001 11 GND Communications ground.
Prototype development Connector
cable: 12 Connector shell,
Shell
MD-CS100-000 (straight)
MD-CS101-000 (right- Direction input. The axis direction will be with respect
Direction/
angle) to the state of the direction override parameter. It may
13 Channel B/
also receive quadrature and clock up type inputs if so
Clock Down
configured.
14 IDX- Encoder index - output
15 CH A- Encoder channel A - output
The clock is driven by the SPI Master. The clock cycles
16 SPI Clock
once for each data bit.
Master-in/slave-out. Carries output data from the MDM
17 MISO
back to the SPI Master.
Step clock input. The step clock input will receive the clock
Step Clock/
pulses which will step the motor 1 step for each pulse. It
18 Channel A/
may also receive quadrature and clock up type inputs if so
Clock Up
configured.
19 GND Power ground
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
Pins
Tyco: 794610-1
2.5 Options
Drive Protection Module The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to the MDrive.
Internal encoder Internal differential magnetic encoders with index mark are available
with the MDrive Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 800, 1000
2.6 Connectivity
QuickStart kit For rapid design verifi cation, all-inclusive QuickStart Kits have com-
munication converter, prototype development cable(s), instructions and
CD for MDrive Step / direction input initial functional setup and system
testing.
Communication Converters Electrically isolated, in-line converters pre-wired with mating connec-
tors to conveniently set/program communication parameters for a single
MDrive product via a PC’s USB port. Length 12.0’ (3.6m).
Mates to connector:
P2 10-pin IDC ...........................................................MD-CC300-001
P1 12 pin locking wire crimp .....................................MD-CC303-001
P1 19-pin M23 industrial ...........................................MD-CC301-001
Prototype Development Cables Speed test/development with pre-wired mating connectors that have fly-
ing leads other end. Length 10.0’ (3.0m).
Mates to connector:
P1 12-pin locking wire crimp.................................... PD12-1434-FL3
P4 10-pin wire crimp (encoder) ........................... ED-CABLE-JST10
P1 19-pin M23 industrial (straight)............................ MD-CS100-000
P1 19-pin M23 industrial (right-angle) ...................... MD-CS101-000
Mating Connector Kits Use to build your own cables. Kit contains 5 mating shells with pins.
Cable not supplied. Manufacturer’s crimp tool recommended.
Mates to connector:
P2 10-pin IDC ..........................................................................CK-01
Revision R070110
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
LEAD RESTRAINT
Some MDrive mounting configurations require that the MDrive
move along the screw. Ensure that all cabling is properly re-
strained to provide strain relief on connection points..
Failure to follow these instructions can result in equipment
damage.
! CAUTION
THERMAL MANAGEMENT
The mounting plate material should offer sufficient mass and
thermal conductivity to ensure that the motor temperature does
not eceed 100°C.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
3.1 Mounting
Mounting Flange or Adapter Plate
(Material and thickness determined by user application
and thermal considerations)
Temperature sensor
should be attached
at the center of the
motor body
Drill Pattern
Ø 1.500 ±0.002
(Ø 38.1 ±0.1)
Figure 3.1 MDrive 23 Step / direction input mounting and drill pattern
Revision R070110
Logic and Power The following mating connectors are recommended for the MDrive
12-pin Locking Wire Crimp Connector Shell...........Tyco 1-794617-2
Crimp Pins ................................................................. Tyco 794610-1
Revision R070110
Power leads
Adhesive anchor
& tywrap
Logic leads
Adhesive anchors
& tywrap
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown in this document.
Failure to follow these instructions can result
in equipment damage.
! CAUTION
ELECTRICAL OVERSTRESS
The MDrive 23 is available in four stack lengths, single, double,
triple and quad.
Single, double and triple length motors have an input voltage
range of +12 to +75 VDC. Quad length motors have an input
range of +12 to +60 VDC. Ensure that the proper power supply
voltage is used before applying power to the device.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
P2: 10-pin IDC (Communications) P1: 7-pin Terminal (Power and I/O)
P1
Red Pin 1
conductor
P2
Pin 1
Pin 7
Pin 10
P1
2 1
4 3
6 5
P4
8 7
2 1 10 9
4 3
12 11
6 5
8 7
10 9
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
! CAUTION
ELECTRICAL OVERSTRESS
The MDrive 23 is available in four stack lengths, single, double,
triple and quad.
Single, double and triple length motors have an input voltage
range of +12 to +75 VDC. Quad length motors have an input
range of +12 to +60 VDC. Ensure that the proper power supply
voltage is used before applying power to the device.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
Cable Length: Feet (meters) 10 (3.0) 25 (7.6) 50 (15.2) 75 (22.9) 100 (30.5)
Amps Peak Minimum AWG
1 Amp Peak 20 20 18 18 18
2 Amps Peak 20 18 16 14 14
3 Amps Peak 18 16 14 12 12
Wire Color
Red Motor power supply
Black Power ground
Pin #
6 Power ground
7 Motor power supply
Table 4.8 Power and ground connections, 12-pin locking wire crimp
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
+V GND – +
Wire jumper B to C for 60 VDC Max.
No jumper for 75 VDC Max.
MDrive Power supply
* Do not switch negative side of supply
**Fuse = 6.3 Amp slow blow (recommended: Bussman S505-6.3A
or Littelfuse 215006.3). The fuse is optional.
Revision R070110
Pin # Signal
Opto ref. 1
2 1 Opto reference
Step Clock 3
Direction 4 3 Step clock input
Enable 5 4 CW/CCW direction input
5 Enable input
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
Pin # Signal
CW + 1 1 CW +
2
CW - 3 3 CW —
CCW - 4
CCW + 5 4 CCW —
5 CCW +
7 IDX- Blue/white
8 No Connect Brown/white
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
To computer
USB port
To MDrivePlus
IDC connector
in-line converter
( ) converter cable
Figure 4.3 MD-CC300-001 communications
To MDrivePlus
12-pin wire crimp
Tyco connector Wire Colors Function
Orange Enable
Blue Direction
White Opto Ref
in-line converter Green Step Clock
10.0’ (3.0m)
Black** Power Gnd
To I/O & Power Red** +V
6.0’ (1.8m)
6.0’ (1.8m)
To computer
USB port
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
This page intentionally left blank
MDrive® 34 Step / direction input Table of Contents
Table of Contents
List of Figures
List of Tables
1 Introduction
The MDrive® 34 Step / direction input high torque integrated motor and
step and direction driver is ideal for designers who want the simplicity
of a motor with on-board electronics. The integrated electronics of the
MDrive 34 eliminate the need to run motor cabling through the machine,
reducing the potential for problems due to electrical noise.
Plus
flying leads
K MDM1FSD34
QuickStart Kit
7– OPTION
P2: Communications
10-Pin IDC Connector
Plus
pluggable
K MDM1CS
QuickStart Kit
34 7– OPTION
OPTIONS
Internal
Encoder
–E
Refer to encoder specifications section for line counts and part numbers.
Example: MDM1CSL34A7–EH adds an internal 500-line count differential optical encoder with
index mark to example #2, which is interfaced via a 10-pin friction lock wire crimp connector.
Control
Knob
–N
Example: MDM1CSL34A7–N adds a rear control knob for manual positioning to example #2.
Revision R070110
2 Specifications
0.984 ±0.01
(25.0 ±0.25)
3.727
(94.67)
0.512 +0/–0.004
(13.0 ±0.10) Ø 0.5512 +0/-0.0004
(Ø 14.0 +0/-0.010)
0.079
(2.0)
Ø 2.874 ±0.002
LMAX (Ø 73.0 ±0.05)
2.739 SQ.
LMAX2 (69.57 SQ.)
3.39 SQ.
(86.1 SQ.)
MDrive Lengths Inches (mm) LMAX2 Option
LMAX LMAX2 Ø 1.90
SINGLE SHAFT,
CONTROL KNOB (Ø 48.3)
Motor
Length INTERNAL ENCODER or
VERSION
LINEAR ACTUATOR VERSION
Single 3.81 (96.77) 4.52 (114.81)
Double 4.60 (116.84) 5.31 (134.87)
Triple 6.17 (156.72) 6.88 (174.75)
Control Knob
Power
Power
P3 P3
I/O & Power
P1
Encoder
Connector P4
Options
I/O & Comm
P2
Comm
P1 P1
Protocol SPI
1000 706
900 635
24 VDC
Torque in N - cm
800 565
Torque in Oz - In
45 VDC
700 75 VDC 494
600 423
500 353
400 282
300 211
200 140
100 71
0
0 1000 2000 3000 4000 5000 6000 7000
(300) (600) (900) (1200) (1500) (1800) (2100)
900 635
24 VDC
800 565
Torque in N - cm
Torque in Oz - In
45 VDC
700 75 VDC 494
600 423
500 353
400 282
300 211
200 140
100 71
0
0 1000 2000 3000 4000 5000 6000 7000
(300) (600) (900) (1200) (1500) (1800) (2100)
900 635
24 VDC
800 565
Torque in Oz - In
Torque in N - cm
45 VDC
700 75 VDC 494
600 423
500 353
400 282
300 211
200 140
100 71
0
0 1000 2000 3000 4000 5000 6000 7000
(300) (600) (900) (1200) (1500) (1800) (2100)
Table 2.7 Power, logic and optional internal encoder interface - 12” (308.8.mm) fly-
ing leads
Revision R070110
Connectivity Options
Prototype development
cable:
PD02-3400-FL3
Mfg P/N:
Shell
Molex 51067-0200
Pins
Molex 50217-9101
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P2 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
Mfg P/N:
10 MISO SPI Master In - Slave Out
Shell
SAMTEC TCSD_05-01-N Table 2.9 P1 — SPI communications, 10-oin locking wire crimp
2.4.4 Power, logic and communications — 12-pin wire crimp (universal input)
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
P1 7
5
8
6
3 OPTO Optocoupler power supply input
4 SCLK Step Clock input
3 4
2 The Enable Input can be used to enable or disable the
1 5 EN
driver output circuitry.
The direction Input controls the clockwise/
counterclockwise direction of the motor. It may be
6 DIR
configured as sinking or sourcing depending on the state
of the Optocoupler Reference.
Connectivity Options
USB to SPI Converter: +5 VDC output. This output is only to be used to power
MD-CC303-001 7 +5 VDC the optional communications converter cable MD-
CC305-001. Do not use to power external devices.
Prototype development
cable: 8 CLK SPI Clock
PD12-1434-FL3
9 CGND Communications ground
Mating connector kit:
CK-03 10 MOSI SPI Master In - Slave Out
Mfg P/N:
11 CS SPI Chip Select input
Shell 12 MISO SPI Master In - Slave Out
Tyco: 1-794617-2
Mfg P/N:
Shell
Hirose DF11-2428SC
Pins
Hirose DF11-TA2428HC
Revision R070110
2.4 Options
Drive Protection Module The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to the MDrive.
Internal Encoder Internal differenti4l magnetic encoders with index mark are available
with the MDrive 34 Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 1000
Differential Locking Cable (10.0’/3.0m) ........ PD10-3400-FL3
Control Knob The MDrive 34 is available with a factory-mounted rear control knob for
manual shaft positioning.
Planetary Gearbox Efficient, low maitenance planetary gearboxes are offered assembled
with the MDrive 34.
2.5 Connectivity
QuickStart Kit For rapid design verifi cation, all-inclusive QuickStart Kits have commu-
nication converter, prototype development cable(s), instructions and CD
for MDrive initial functional setup and system testing.
Parameter Setup Cable The optional 12.0’ (3.6m) parameter setup cable assembly with inline
USB to SPI converter facilitates communications, power and logic wiring
and is recommended with first order.
Mating Connector Kits Use to build your own cables. Kit contains 5 mating shells with pins.
Cable not supplied. Manufacturer’s crimp tool recommended.
Mates to connector:
Encoder Cable The following 10.0’ (3m) interface cable is recommended with first or-
ders for MDrive 34 with an internal encoder:
Revision R070110
! CAUTION
LEAD RESTRAINT
Some Step / direction input mounting configurations require
that the MDrive move along the screw. Ensure that all cabling
is properly restrained to provide strain relief on connection
points..
Failure to follow these instructions can result in equipment
damage.
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
3.1 Mounting
The maximum temperature for the MDrive 34 is 75°C measured at the
heat sink, 980°C measured at the motor. Ensure that the unit is mount-
ed to adequate heat sink plating to ensure that the temperature does not
exceed 85°C.
Revision R070110
Figure 3.1 MDrive 34 Step / direction input mounting and drill pattern
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
Logic level cables must not run parallel to power cables. Power cables
will introduce noise into the logic level cables and make your system
unreliable.
Logic level cables must be shielded to reduce the chance of EMI
induced noise. The shield needs to be grounded at the signal source
to earth. The other end of the shield must not be tied to anything, but
allowed to float. This allows the shield to act as a drain.
Power supply leads to the MDrive 34 need to be twisted. If more than
one MDrive is to be connected to the same power supply, run separate
power and ground leads from the supply to each driver.
P1: Power
P2: Communications
Adhesive anchor/tywrap
P1: Logic
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown in this document.
Failure to follow these instructions can result
in equipment damage.
Revision R070110
Connector
Options
P3 P3
1 1
Power
Power
2 2
2 P4 1
I/O & Power
4 3
P1
Encoder
6 5
8 7
10 9
P2 P1 P1
Pin 10 11 12 11 12
9 10 9 10
I/O & Comm
7 8 7 8
Comm
5 6 5 6
3 4 3 4
Pin 1 1 2 1 2
Red conductor
Flying Leads Pluggable Locking Pluggable Locking
Wire Crimp Wire Crimp with
Internal Encoder
! CAUTION
OVER VOLTAGE
The DC voltage range for the MDrive 34 is +12 to +75 VDC.
Ensure that motor back EMF is factored into your power supply
size calculations.
Allow 3.0 A maximum power supply output current per MDrive
34 in the system. Actual power supply current will depend on
voltage and load.
Failure to follow these instructions can result in equipment
damage.
Cable Length: Feet (meters) 10 (3.0) 25 (7.6) 50 (15.2) 75 (22.9) 100 (30.5)
Amps Peak Minimum AWG
1 Amp Peak 20 20 18 18 18
2 Amps Peak 20 18 16 14 14
3 Amps Peak 18 16 14 12 12
4 Amps Peak 16 14 12 12 12
Wire Color
Red +12 to +75 VDC supply
Black Power ground
Revision R070110
Pin 1 +V PD12-1434-FL3
1 +12 to +75 VDC supply Red
Table 4.6 Power and ground connections, 2-pin locking wire crimp
+V GND – +
No jumper for 75 VDC Max.
6.0’ (1.8m)
To computer
USB port
To MDrivePlus
IDC connector
in-line converter
To MDrivePlus
12-pin wire crimp
Tyco connector Wire Colors Function
Orange Enable
Blue Direction
White Opto Ref
in-line converter Green Step Clock
10.0’ (3.0m)
Black** Power Gnd
To I/O & Power Red** +V
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
This page intentionally left blank
MDrive® 34AC Step / direction input Table of Contents
Table of Contents
List of Figures
List of Tables
1 Introduction
The MDrive® 34AC Step / direction input high torque integrated motor
and step and direction driver is ideal for designers who want the simplic-
ity of a motor with on-board electronics. The integrated electronics of
the MDrive 34AC eliminate the need to run motor cabling through the
machine, reducing the potential for problems due to electrical noise.
Plus-65
2 = Plus-65 (sealed) 2 = 240 Volt
Motor
A = Single Length
B = Double Length
C = Triple Length
Control
Knob
–N
Example: MDM1MSZ34B2–N adds a rear control knob to
example #1. Not available with sealed –65 versions.
2 Specifications
0.71
(18.0)
1.46 ±0.039
(37.0 ±1.0)
Ø 0.22 (
(Ø 5.5)
0.87 ±0.010 5.76
(22 ±0.25) (146.2
0.20 +0/-0.002
(5.0 +0/-0.05)
Ø 2.87 ±0.002 3.38 SQ.
(Ø 73.0 ±0.05) (85.8 SQ.)
0.08 ±0.004
0.40 (2.0 ±0.1)
0.63 +0/-0.017
(10.1)
(16.0 +0/-0.432)
* Maintains power to control and feedback circuits [only] when input volt-
age is removed
Table 2.1 Electrical specifications
Protocol SPI
500 354
400 283
300 212
200 141
100 71
0
0 2000 4000 6000 8000 10000
(600) (1200) (1800) (2400) (3000)
Speed – Full Steps/Second (RPM)
Torque in N - cm
Single Motor Length
Torque – Oz - In
500 354
400 283
300 212
200 141
100 71
0
0 2000 4000 6000 8000 10000
(600) (1200) (1800) (2400) (3000)
Speed – Full Steps/Second (RPM)
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P1 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
2.4 Connectivity
QuickStart kit For rapid design verifi cation, all-inclusive QuickStart Kits have commu-
nication converter, prototype development cable(s), instructions and CD
for MDrive AccuStep initial functional setup and system testing.
Communication Converters Electrically isolated, in-line converters pre-wired with mating connec-
tors to conveniently set/program communication parameters for a single
MDrive product via a PC’s USB port. Length 12.0’ (3.6m).
Mates to connector:
P1 19-pin M23 industrial ...........................................MD-CC301-001
Prototype Development Cables Speed test/development with pre-wired mating connectors that have
flying leads other end. Length 10.0’ (3.0m).
Mates to connector:
P1 19-pin M23 (straight) ........................................... MD-CS100-000
P1 19-pin M23 (right-angle) ...................................... MD-CS101-000
P3 Euro AC (straight) ............................................... MD-CS200-000
P3 Euro AC (right-angle) .......................................... MD-CS201-000
2.5 Options
Internal Encoder Internal differenti4l magnetic encoders with index mark are available
with the MDrive 34AC Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 1000
Control Knob The MDrive 34AC is available with a factory-mounted rear control knob
for manual shaft positioning.
Planetary Gearbox Efficient, low maitenance planetary gearboxes are offered assembled
with the MDrive 34AC.
Revision R070110
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Failure to follow these instructions can result in equipment
damage.
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
3-Pin Euro AC Connector Pin number Signal European (IEC) color code
1 Earth Yellow/Green
Pin 3: Neutral
2 Line Brown
Pin 1: Earth
3 Neutral Blue
The single-end three conductor cordsets are used with the MDrive AC.
Measuring 13.0’ (3.0m) long, they are available in either straight or right
angle termination. IEC color code, oil-resistant yellow PVC jacket, IP68 and
NEMA 6P rated.
Straight Termination ............................................... MD-CS200-000
Right Angle Termination ......................................... MD-CS201-000
Revision R070110
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
A mating connector kit is not available for this connector. Shop for com-
patible connectors at:
Lumberg
Phoenix
Turck
RDE Connectors
Revision R070110
1.8m
1.8m
To computer
USB port
MD-CS200-000
2.54” (64.5 mm)
Brown
Blue
Yellow/green
13’ (4.0 m)
Brown MD-CS201-000
Blue
Yellow/green
1.70”
(43.3 mm)
Ensure adequate space is available inside your
Enclosure to allow for the cordset connector!
Part 3: Detailed
Specifications and
Connectivity Information
1. MDrive 14 Linear Actuator
2. MDrive 17 Linear Actuator
3. MDrive 23 Linear Actuator
This page intentionally left blank
MDrive® 14 Linear Actuator
Step / direction input
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
This page intentionally left blank
MDrive® 14 Linear Actuator Step / direction input Table of Contents
Table of Contents
List of Figures
List of Tables
1 Introduction
operating range of –40° to +85°C provides long life, trouble free service
in demanding environments.mapping and extended node identifier.
Motor configurations include a single shaft rotary in four lengths, and
linear actuators with long life Acme screw**.
P1
MLM 1,5 C S Z14A4 – L linear actuator
SPI comm
See details at bottom of
Input version page for complete linear
1 = Universal - standard actuator part numbers.
5 = Differential - CW/CCW
–L 1 Z
Coating
Screw end T = teflon* –L 3
M = metric Z = none Coating
Screw end
U = UNC T = teflon*
S = smooth Screw length M = metric
Screw lead Z = none
3.0 to 18.0” U = UNC Nut
travel per rev Z = none S = smooth
in 0.1 increments Screw lead G = general purpose
A = 0.250” (6.35mm) Z = none
ex. 12.5” = 125 travel per rev (dynamic load limit
B = 0.125” (3.175mm) to 25lbs/11kg)
10.0” = 100 A = 0.250” (6.35mm)
C = 0.063” (1.588mm) Screw length A = anti-backlash
D = 0.031” (0.794mm) B = 0.125” (3.175mm) 3.0 to 18.0” (dynamic load limit
C = 0.063” (1.588mm) in 0.1 increments to 5lbs/2kg)
Screw length calculation = desired stroke length + D = 0.031” (0.794mm) ex. 12.5” = 125
1.40" (35.56mm) + mounting surface plate thickness 10.0” = 100
Screw length calculation = desired stroke length +
nut length + mounting surface plate thickness
*Contact factory for availability.
2 Specifications
Ø 0.866 +0/-0.002
(Ø 22.0 +0/-0.051)
0.25
(6.35) 0.25 Screw end options,
(6.35) see detail drawings
2.30 1.024 SQ.
(58.42) (26.0 SQ.)
3.0 to 18.0 1.4 ±0.004 SQ.
(76.2 to 457.2) (35.55 ±0.1 SQ.)
Load limit
Nominal load limit: 50 lbs (22 kg)*
*Screw D: 10 lbs (4.5 kg). Heavier loads will degrade screw life. Consult factory for alternatives.
Screw specifications
Screw material Standard screw Screw end options
MDrive Linear Actuator Dimensions in inches (mm)
Metric end: UNC end:
precision rolled lead Threaded end M4 x 0.7mm #8-32 UNC-2A
thread to thread to
screws are designed 3.0 to 18.0 within 0.03" within 0.03"
specifically for motion (76.2 to 457.2) (0.76mm) (0.76mm)
0.25 of shoulder of shoulder
control applications to (6.35)
deliver maximum life
Smooth end
and quiet operation. Ø 0.1967" ±0.001
Corrosion resistant Screw end options (Ø 5mm ±0.003)
(see details at right)
and non-magnetic, 0.25
(6.35)
screws are manufac-
tured from premium None
grade stainless steel.
—
Lead options
Screw coating
An optional teflon inches (mm) travel per revolution travel per full step
Screw A 0.250 (6.350) 0.00125 (0.0317)
screw coating is avail-
Screw B 0.125 (3.175) 0.00063 (0.0158)
able for smooth opera-
Screw C 0.063 (1.588) 0.00031 (0.0079)
tion and extended life. Screw D 0.031 (0.794) 0.00016 (0.0040)
Cantilevered loads
Unsupported loads and side loading are not recommended for non-captive shaft MDrive® linear actuator products.
0.25
0.079 ±0.01 (6.35)
(2.0 ±0.25) 4X M3x0.5 THREAD
2.05 x0.138 DEEP
(52.07) 0.25
(6.35) 1.82
(46.19)
Nut Ø 0.866 +0/-0.002
(Ø 22.0 +0/-0.051)
Screw specifications
Screw material Standard screw Screw end options
MDrive Linear Actuator Dimensions in inches (mm)
precision rolled lead Metric end: UNC end:
0.25 Threaded end M4 x 0.7mm #8-32 UNC-2A
screws are corrosion Screw end options
(6.35) (see details at right) thread to thread to
resistant and non-mag- within 0.03" within 0.03"
(0.76mm) (0.76mm)
netic, manufactured of shoulder of shoulder
from premium grade 0.25
stainless steel. 3.0 to 18.0
(6.35) Smooth end
(76.2 to 457.2) Ø 0.1967" ±0.001
Screw coating (Ø 5mm ±0.003)
An optional teflon screw Lead options
coating is available for
inches (mm) travel per revolution travel per full step None
smooth operation and Screw A 0.250 (6.350) 0.00125 (0.0317)
extended life. Screw B 0.125 (3.175) 0.00063 (0.0158) —
Screw C 0.063 (1.588) 0.00031 (0.0079)
Screw D 0.031 (0.794) 0.00016 (0.0040)
Cantilevered loads
Loads for external shaft MDrive® linear actuator products MUST BE supported. Side loading is not recommended.
Protocol SPI
Force kg
100 Screw D 4 100 Screw D 44 100 Screw D 44
90 Screw C 4 Screw C 40 Screw C 40
90 90
Screw B Screw B Screw B
g
80 3 80 36 80 36
Screw A Screw A Screw A
70 3 70 31 70 31
60 2 60 27 60 27
Load limit 50lbs / 22kg * Load limit 50lbs / 22kg * Load limit 50lbs / 22kg *
50 2 50 22 50 22
40 40 18 40 18
30 30 13 30 13
Force lbs
Force lbs
Force lbs
20 9 20 9 20 9
10 4 10 4 10 4
0 0 0
0 1000 2000 3000 4000 5000 6000 7000 800 0 1000 2000 3000 4000 5000 6000 7000 8000 0 1000 2000 3000 4000 5000 6000 7000 8000
(300) (600) (900) (1200) (1500) (1800) (2100) (240 (300) (600) (900) (1200) (1500) (1800) (2100) (2400) (300) (600) (900) (1200) (1500) (1800) (2100) (2400)
Speed in full steps per second (RPM) Speed in full steps per second (RPM) Speed in full steps per second (RPM)
*For non-captive shaft linear actuators. Load limit for external shaft linear actuators is determined by selected nut.
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P1 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
Table 2.9 P1 — Power, communications and logic, 12-pin locking wire crimp
Revision R070110
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
Table 2.10 P1 — Power, communications and logic, 12-pin locking wire crimp
Revision R070110
Pins
Hirose DF11-TA2428HC
Revision R070110
2.4 Options
Drive Protection Module The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to a motor drive.
Internal Encoder Internal differential magnetic encoders with index mark are available
with the MDrive 14 Linear Actuator Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 1000
Differential Locking Cable (10.0’/3.0m) ........ PD10-3400-FL3
Differential Inputs Changes the clock and direction inputs to differential +5 VDC inputs.
Refer to details and part numbers in Appendix D of this document.
2.5 Connectivity
QuickStart Kit For rapid design verification, all-inclusive QuickStart Kits have commu-
nication converter, prototype development cable(s), instructions and CD
for MDrive Linear Actuator initial functional setup and system testing.
Parameter Setup Cable The optional 12.0’ (3.6m) parameter setup cable assembly with inline
USB to SPI converter, part number MD-CC305-001, facilitates commu-
nications, power and logic wiring and is recommended with first order.
Mating Connector Kits Use to build your own cables. Kit contains 5 mating shells with pins.
Cable not supplied. Manufacturer’s crimp tool recommended.
Mates to connector:
Encoder Cable The following 10.0’ (3m) interface cable is recommended with first or-
ders for MDrive 14 Linear Actuator with an internal encoder:
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
LEAD RESTRAINT
Some MDrive mounting configurations require that the MDrive
move along the screw. Ensure that all cabling is properly re-
strained to provide strain relief on connection points..
Failure to follow these instructions can result in equipment
damage.
! CAUTION
THERMAL MANAGEMENT
The mounting plate material should offer sufficient mass and
thermal conductivity to ensure that the motor temperature does
not eceed 100°C.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
SCREW MISALIGNMENT
Ensure that support for the screw is in place as to not exceed
Revision R070110
! CAUTION
CANTILEVER LOADS
Loads for external shaft MDrive linear actuator products MUST
BE supported. Side loading is not recommended.
Failure to follow these instructions can result in equipment
damage.
3.1 Mounting
The maximum temperature for the MDrive 14 Linear Actuator is 85°C
measured at the heat sink, 100°C measured at the motor. Ensure that
the unit is mounted to adequate heat sink plating to ensure that the
temperature does not exceed 85°C.
Maximum length of
screw threads into
the motor housing
0.130" (3.3 mm)
4 X M3-0.5 Screw
(not supplied)
Length TBD
by flange thickness
1.024 SQ.
(26.0 SQ.)
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
HOT PLUGGING!
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
Logic level cables must not run parallel to power cables. Power cables
will introduce noise into the logic level cables and make your system
unreliable.
Logic level cables must be shielded to reduce the chance of EMI
induced noise. The shield needs to be grounded at the signal source
to earth. The other end of the shield must not be tied to anything, but
allowed to float. This allows the shield to act as a drain.
Power supply leads to the MDrive 14 Linear Actuator need to be twisted.
If more than one MDrive is to be connected to the same power supply,
run separate power and ground leads from the supply to each driver.
Power Leads
Adhesive Anchor
& Tywrap
Logic Leads
Adhesive Anchors
& Tywraps
Communication Leads
3) Insert opposite tang into front nut slot or hole (dependant on size).
Use the slot or hole that will allow the the cam to be positioned clos-
est to the bottom of the ramp.
1) With washer installed, insert the back nut into the front nut.
2) With the cam held at the bottom of the ramp, thread the entire
nut onto the screw starting with the front nut. After the entire nut
is threaded onto the screw, release the cam to observe the gap
distance (X on the drawing). The gap distance (X) should be about
one-third of the full ramp distance, but no more than half.
3) If the gap distance is incorrect, unthread the nut just enough to al-
low the back nut to disengage from the screw. Pull the back nut off
and rotate to the next index position and reinsert back into the front
nut. With the cam held at the bottom of the ramp, thread the entire
nut back onto the screw. Release the cam and verify the correct
gap distance. If still not correct repeat this step.
Revision R070110
1) Once the back nut has been properly clocked to yield the correct
gap distance, unthread the nut again just enough to disengage the
back nut from the screw, but do not remove from the nut. Pull the
cam away from the ramp and rotate in the clockwise direction for
two ramp settings, then hold the cam at the bottom of the second
ramp. Be careful not to allow the back nut to rotate with respect to
the front nut while completing this task. With the cam held at the
bottom of the second ramp, push the back nut into the front nut and
thread the entire nut onto the screw.
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
Communications, DC power and logic are all interfaced using the 12-pin
wire crimp connector at P1.
! CAUTION
OVER VOLTAGE
The DC voltage range for the MDrive 14 Linear Actuator
Step / direction input is +12 to +48 VDC. Ensure that motor
back EMF is factored into your power supply size calculations.
Allow 2.0 A maximum power supply output current per MDrive
14 Linear Actuator in the system. Actual power supply current
will depend on voltage and load.
Failure to follow these instructions can result in equipment
damage.
1 Ampere (Peak)
Length (Feet) 10 25 50* 75* 100*
Minimum AWG 20 20 18 18 16
2 Amperes (Peak)
Length (Feet) 10 25 50* 75* 100*
Minimum AWG 20 18 16 14 14
1: +VDC 2: GND Table 4.4 Power and ground connections, 12-pin locking wire crimp
+V GND – +
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
To MDrivePlus
12-pin wire crimp
JST connector
Mates to connector:
P1 12-pin wire crimp ................................................................CK-08
P2 10-pin wire crimp (encoder) ...............................................CK-02
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
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MDrive® 17 Linear Actuator Table of Contents
Table of Contents
List of Figures
List of Tables
1 Introduction
in demanding environments.
P1 P2
P1 I/O & power connectors: Communication connectors:
F = flying leads D = 10-pin IDC
P = pluggable terminal Z = None (when C used at P1
C = locking wire crimp on Microstepping version)
P2 (includes Comm on
Microstepping version)
P1 P2
MLM 1,5 F,P S D 17A4 – L linear actuator
SPI comm
Input version
1 = Universal - standard
5 = Differential - CW/CCW
–L 1 Z
Coating
Screw end T = teflon* –L 3
M = metric Z = none Coating
U = UNC Screw end
T = teflon*
Screw lead S = smooth Screw length M = metric
Z = none
3.0 to 18.0” U = UNC Nut
travel per rev Z = none S = smooth
in 0.1 increments Screw lead G = general purpose
A = 0.250” (6.35mm) Z = none
ex. 12.5” = 125 travel per rev (dynamic load limit
B = 0.125” (3.175mm) to 25lbs/111N)
10.0” = 100 A = 0.250”/6.35mm
C = 0.063” (1.588mm) Screw length A = anti-backlash
D = 0.031” (0.794mm) B = 0.125”/3.175mm (dynamic load limit
3.0 to 18.0”
C = 0.063”/1.588mm in 0.1 increments to 5lbs/22N)
Screw length calculation = mounting surface plate D = 0.031”/0.794mm
ex. 12.5” = 125
thickness + 1.40" (35.56mm) + desired stroke length
10.0” = 100
Stroke length calculation =
screw length – nut length – mounting surface plate thickness
*Contact factory for availability.
2 Specifications
0.08 0.25
(2.0) (6.35) 4X M3x0.5 thread
x0.15 minimum deep
Screw end
options:
- Smooth
1.59 - None 1.220 ±0.004 SQ.
2.20 (40.5) (31.0 ±0.1 SQ.)
(55.9)
1.68 SQ.
Nut detail (42.7 SQ.)
B
B
F Anti-backlash ØD
F nut outline
Ø BCD
General
purpose ØE
A A nut outline
Screw Specifications
Cantilevered loads
Loads for external shaft MDrive® linear actuator products MUST BE supported. Side
loading is not recommended.
Connector
option
0.25
(6.4)
Screw Specifications
Standard Acme style rolled screw Screw end options
3.0 to 18.0
(76.2 to 457.2) Metric
Dimensions
0.250 M4 x 0.7mm
(6.35) thread to within
0.03" (0.76mm)
of shoulder
Screw end options
(see details at right) UNC
#8-32 UNC-2A
0.250
(6.35) thread to within
0.03" (0.76mm)
of shoulder
Smooth
Lead options Ø 0.1967" ±0.001
(Ø 5mm ±0.003)
inches (mm) Travel/revolution Travel/full step
Screw A 0.250 (6.35) 0.00125 (0.0317)
Screw B 0.125 (2.175) 0.00063 (0.0158) None
Screw C 0.063 (1.588) 0.00031 (0.0079)
Screw D 0.031 (0.794) 0.00016 (0.004) —
Cantilevered loads
Unsupported loads and side loading are not recommended for non-captive shaft
MDrive® linear actuator products.
Protocol SPI
Force in N
60 266
Load limit 50lbs / 222N *
50 222
40 177
30 Screw D 133
20 Screw C 88
Screw B
10 44
Screw A
0
0 1000 2000 3000 4000 5000 6000 7000 8000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400)
Speed in full steps per second (RPM)
Revision R070110
24 VDC Curves
100 444
90 399
80 355
70 310
Force in lbs
Force in N
60 266
Load limit 50lbs / 222N *
50 222
40 177
30 Screw D 133
20 Screw C 88
Screw B
10 44
Screw A
0
0 1000 2000 3000 4000 5000 6000 7000 8000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400)
Speed in full steps per second (RPM)
48VDC Curves
100 444
90 399
80 355
70 310
Force in lbs
Force in N
60 266
Load limit 50lbs / 222N *
50 222
40 177
30 Screw D 133
20 Screw C 88
Screw B
10 44
Screw A
0
0 1000 2000 3000 4000 5000 6000 7000 8000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400)
Speed in full steps per second (RPM)
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P2 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
If using the model MDrive with the 12-pin locking wire crimp connector
at connector position P1, the P2 connector is eliminated and SPI com-
munications are bundled with power and logic.
Table 2.10 Power and logic interface - 12” (308.8.mm) flying leads
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
7-pin pluggable
terminal
Pin # Function Description
I/O & Power
1 CW + Clockwise plus input
0.44”
(11.2mm) 2 N/C Not connected
3 CW - Clockwise minus input
4 CCW - Counter-clockwise minus input
P1
5 CCW + Counter-clockwise plus input
6 GND Power ground
Top view 7 +V Motor Power (+12 to +48 VDC)
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
Shell
Tyco: 1-794617-2 12 MISO SPI Master In - Slave Out
Pins Table 2.13 P1 Power, logic and communications
Tyco: 794610-1
2.5 Options
Drive Protection Module The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to a motor drive.
Internal encoder Internal differential magnetic encoders with index mark are available
with the MDrive Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 800, 1000
2.6 Connectivity
QuickStart kit For rapid design verifi cation, all-inclusive QuickStart Kits have commu-
nication converter, prototype development cable(s), instructions and CD
for MDrive linear actuator initial functional setup and system testing.
Communication Converters Electrically isolated, in-line converters pre-wired with mating connec-
tors to conveniently set/program communication parameters for a single
MDrive product via a PC’s USB port. Length 12.0’ (3.6m).
Mates to connector:
P2 10-pin wire crimp .................................................MD-CC302-001
P1 12 pin locking wire crimp .....................................MD-CC303-001
Prototype Development Cables Speed test/development with pre-wired mating connectors that have fly-
ing leads other end. Length 10.0’ (3.0m).
Mates to connector:
P1 12-pin locking wire crimp.................................... PD12-1434-FL3
P4 10-pin wire crimp (encoder) ........................... ED-CABLE-JST10
Mating Connector Kits Use to build your own cables. Kit contains 5 mating shells with pins.
Cable not supplied. Manufacturer’s crimp tool recommended.
Mates to connector:
P2 10-pin wire crimp ................................................................CK-02
P1 12-pin wire crimp ................................................................CK-03
P4 10-pin wire crimp ................................................................CK-13
Revision R070110
! CAUTION
LEAD RESTRAINT
Some linear actuator mounting configurations require that the
MDrive move along the screw. Ensure that all cabling is prop-
erly restrained to provide strain relief on connection points..
Failure to follow these instructions can result in equipment
damage.
! CAUTION
SCREW MISALIGNMENT
Ensure that support for the screw is in place as to not exceed
the maximum misalignment of ±1°.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CANTILEVER LOADS
Loads for external shaft MDrive linear actuator products MUST
BE supported. Side loading is not recommended.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
MOUNTING SCREW TORQUE
When mounting the MDrive, do not exceed the maximum rec-
ommended tightening torque of 7.8 lb-in (9 kg-cm).
Failure to follow these instructions can result in equipment
damage.
Revision R070110
3.1 Mounting
Care must be observed when installing the mounting screws on ALL MDrive 17 linear
actuator versions. The mounting holes on the flange are not drilled through and have
a maximum depth of 0.150” (3.81 mm).
The warning note and Figure below illustrate the maximum safe thread length and
maximum torque for mounting all versions of the MDrive 17 linear actuator.
Maximum length of
screw threads into
the motor housing
0.140" (3.5 mm) 4 X M3-0.5 Screw
(not supplied)
Length TBD
by flange thickness
1.220 SQ.
(31.0 SQ.)
Crimp contact for 10-pin wire crimp (22 AWG) ............................... DF11-22SC
Crimp contact for 10-pin wire crimp (24 - 28 AWG) .................... DF11-2428SC
Crimp Contact for 10-pin wire crimp (30 AWG) .............................. DF11-30SC
Logic and Power The following mating connectors are recommended for the MDrive
Power leads
Adhesive anchor
& tywrap
Logic leads
Adhesive anchors
& tywrap
Communication leads
3) Insert opposite tang into front nut slot or hole (dependant on size).
Use the slot or hole that will allow the the cam to be positioned clos-
est to the bottom of the ramp.
1) With washer installed, insert the back nut into the front nut.
2) With the cam held at the bottom of the ramp, thread the entire
nut onto the screw starting with the front nut. After the entire nut
is threaded onto the screw, release the cam to observe the gap
distance (X on the drawing). The gap distance (X) should be about
one-third of the full ramp distance, but no more than half.
3) If the gap distance is incorrect, unthread the nut just enough to al-
low the back nut to disengage from the screw. Pull the back nut off
and rotate to the next index position and reinsert back into the front
nut. With the cam held at the bottom of the ramp, thread the entire
nut back onto the screw. Release the cam and verify the correct
gap distance. If still not correct repeat this step.
Revision R070110
1) Once the back nut has been properly clocked to yield the correct
gap distance, unthread the nut again just enough to disengage the
back nut from the screw, but do not remove from the nut. Pull the
cam away from the ramp and rotate in the clockwise direction for
two ramp settings, then hold the cam at the bottom of the second
ramp. Be careful not to allow the back nut to rotate with respect to
the front nut while completing this task. With the cam held at the
bottom of the second ramp, push the back nut into the front nut and
thread the entire nut onto the screw.
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown in this document.
Failure to follow these instructions can result
in equipment damage.
Revision R070110
Red P1
conductor
Pin 1
Pin 1
Pin 7
Pin 10
P2
P1
2 1
12-Pin Pluggable Locking Wire Crimp 4 3
connector at P1 eliminates Locking Tab 6 5
the P2 connector. to Left 8 7
10 9
12 11
P4
2 1
4 3
6 5
8 7
10 9
! CAUTION
OVER VOLTAGE
The DC voltage range for the MDrive 17 is +12 to +48 VDC.
Ensure that motor back EMF is factored into your power supply
size calculations.
Allow 2.0 A maximum power supply output current per MDrive
17 in the system. Actual power supply current will depend on
voltage and load.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
Cable Length: Feet (meters) 10 (3.0) 25 (7.6) 50 (15.2) 75 (22.9) 100 (30.5)
Amps Peak Minimum AWG
1 Amp Peak 20 20 18 18 18
2 Amps Peak 20 18 16 14 14
Wire Color
Red +12 to +48 VDC supply
Black Power ground
Pin #
6 Power ground
7 +12 to +48 VDC supply
Table 4.7 Power and ground connections, 12-pin locking wire crimp
Revision R070110
+V GND – +
Pin # Signal
Opto ref. 1
2 1 Opto reference
Step Clock 3
Direction 4 3 Step clock input
Enable 5 4 CW/CCW direction input
5 Enable input
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
Pin # Signal
CW + 1
1 CW +
2
CW - 3 3 CW —
CCW - 4
CCW + 5 4 CCW —
5 CCW +
To computer
USB port
To MDrivePlus
IDC connector
in-line converter
( ) converter cable
Figure 4.3 MD-CC300-001 communications
To MDrivePlus
12-pin wire crimp
Tyco connector Wire Colors Function
Orange Enable
Blue Direction
White Opto Ref
in-line converter Green Step Clock
10.0’ (3.0m)
Black** Power Gnd
To I/O & Power Red** +V
1. Introduction
2. Specifications
3. Mounting Recommendations
4. Interface and Connectivity
This page intentionally left blank
MDrive® 23 Linear Actuator Step / direction input Table of Contents
Table of Contents
List of Figures
List of Tables
1 Introduction
P1 P2
MLM 1,5 F,P S D 23A7 – L linear actuator
Non-captive
N
Non-c shaft External sh
shaft
–L 1 Z –L 3
Coating Coating
Screw end Screw end
T = teflon* T = teflon*
M = metric Z = none M = metric
Z = none
U = UNC U = UNC Nut
S = smooth Screw length S = smooth
Screw lead
S l Screw lead
Screw
S d G = general purpose
3.0 to 24.0” Z = none
travel per rev Z = none travel per rev (dynamic load limit
in 0.1 increments to 60lbs/22kg)
G = 0.375” (9.525mm) G = 0.375” (9.525mm)
ex. 12.5” = 125 Screw length A = anti-backlash
A = 0.200” (5.08mm) A = 0.200” (5.08mm)
10.0” = 100 3.0 to 24.0” (dynamic load limit
B = 0.167” (4.233mm) B = 0.167” (4.233mm) in 0.1 increments to 25lbs/11kg)
D = 0.083” (2.116mm) D = 0.083” (2.116mm) ex. 12.5” = 125
10.0” = 100
Screw length calculation = desired stroke length + Screw length calculation = desired stroke length +
1.8" (45.7mm) + mounting surface plate thickness nut length + mounting surface plate thickness
2 Specifications
0.50
(12.7) Ø 1.500 ±0.002
(Ø 38.1 ±0.1)
1.34 0.19
(34.0) (4.9)
2.65 1.856 ±0.008 SQ.
(67.31) (47.1 ±0.2 SQ.)
3.0 to 24.0 2.22 SQ.
(76.2 to 609.6) (56.4 SQ.)
Load limit
Nominal load limit: 200 lbs (91 kg)
Screw specifications
Screw material Standard screw Screw end options
MDrive Linear Actuator Dimensions in inches (mm) Metric end: UNC end:
precision rolled lead Threaded end M6 x 1.0mm 1/4-20 UNC-2A
thread to thread to
screws are designed 3.0 to 24.0 within 0.03" within 0.05"
specifically for motion (76.2 to 609.6) (0.76mm) (1.3mm)
0.50 of shoulder of shoulder
control applications to (12.7)
deliver maximum life
Smooth end
and quiet operation. Ø 0.2362" ±0.001
Corrosion resistant Screw end options (Ø 6mm ±0.003)
0.375 (see details at right)
and non-magnetic, (9.52)
screws are manufac-
tured from premium None
grade stainless steel.
—
Lead options
Screw coating
inches (mm) Travel/revolution Travel/full step
An optional teflon Screw G 0.3750 (9.525) 0.001875 (0.0476)
screw coating is avail- Screw A 0.200 (5.08) 0.001 (0.0254)
able for smooth opera- Screw B 0.1670 (4.233) 0.000835 (0.0212)
tion and extended life. Screw D 0.0833 (2.116) 0.0004165 (0.0106)
Cantilevered loads
Revision R070110
Unsupported loads and side loading are not recommended for non-captive shaft MDrive® linear actuator products.
Calculating screw length
Screw length = [mounting surface plate thickness] + [1.8" (45.7mm)] + [desired stroke length]
Nut
Ø 1.500 ±0.002
Screw end (Ø 38.1 ±0.1)
options:
- Smooth
- None
1.34 0.19
(4.9) 1.856 ±0.008 SQ.
(34.0) 2.65 (47.1 ±0.2 SQ.)
(67.31) 2.22 SQ.
(56.4 SQ.)
Nut detail / load limit
B
B
F Nut outline ØD
F
Ø BCD
A ØE
A
BCD load
General purpose nut Anti-backlash nut drag
A B D E F
Flange shape: round Flange shape: triangle inches (mm) limit torque
Load limit: 60 lbs (27 kg) Load limit: 25 lbs (11 kg) General 0.71 1.50 1.5 0.20 0.20 1.125 60lbs/ free
Purpose: for applications Purpose: backlash free purpose (18.0) (38.1) (38.1) (5.08) (5.08) (28.6) 27kg wheeling
not requiring anti-backlash operation for high accuracy 1.875
0.82 (47.63) 1.5 0.20 0.20 1.125 25lbs/
and wear compensation. and low drag torque. Anti-backlash (20.8) 1–3
max (38.1) (5.08) (5.08) (28.6) 11kg
Screw specifications
Screw material Standard screw Screw end options
MDrive Linear Actuator Dimensions in inches (mm)
Metric end: UNC end:
precision rolled lead Threaded end M6 x 1.0mm 1/4-20 UNC-2A
3.0 to 24.0
screws are corrosion (76.2 to 609.6) thread to thread to
resistant and non-mag- 0.50 within 0.03" within 0.05"
(12.7) (0.76mm) (1.3mm)
netic, manufactured of shoulder of shoulder
from premium grade
stainless steel. Screw end options Smooth end
0.375 (see details at right) Ø 0.2362" ±0.001
(9.52)
Screw coating (Ø 6mm ±0.003)
Cantilevered loads
Loads for external shaft MDrive® linear actuator products MUST BE supported. Side loading is not recommended.
Available stroke length = [screw length] – [nut length] – [mounting surface plate thickness]
Figure 2.2 External shaft mechanical specifications
Current (Amp)
2.0
motors 1.2
75 60 45 30 12
Voltage (VDC)
Current (Amp)
3.5
2.8
Quad length ,motor
2.1
60 48 36 24 12
Voltage (VDC)
Protocol SPI
Force kg
Load limit 200lbs / 91kg *
200 91
180 Screw D 79
160 Screw B 70
Screw A
140 61
Screw G
120 52
100 44
80 36
60 27
Force lbs
40 18
20 9
0
0 1000 2000 3000 4000 5000 6000 7000 8000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400)
+48 VDC
Force kg
Load limit 200lbs / 91kg *
200 91
180 Screw D 79
Screw B
160 70
Screw A
140 Screw G 61
120 52
100 44
80 36
60 27
Force lbs
40 18
20 9
0
0 1000 2000 3000 4000 5000 6000 7000 8000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400)
+75 VDC
Force kg
40 18
20 9
0
0 1000 2000 3000 4000 5000 6000 7000 8000
(300) (600) (900) (1200) (1500) (1800) (2100) (2400)
Revision R070110
! CAUTION
+5VDC OUTPUT
The +5 VDC output on connector P2 is for the express pur-
pose of powering the IMS isolated communications converter
cables. Do not use to power external devices.
Failure to follow these instructions may result in damage
to system components!
If using the model MDrive with the 12-pin locking wire crimp or M23 cir-
cular connector at connector position P1, the P2 connector is eliminated
and SPI communications are bundled with power and logic.
Ribbon cable
Tyco: 1-57051-9
Revision R070110
Table 2.8 Power and logic interface - 12” (308.8.mm) flying leads
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
2.4.3 Power, logic and communications — 12-pin wire crimp (universal input)
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerent to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown below.
Failure to follow these instructions can result
in equipment damage.
Pins
Tyco: 794610-1
2.5 Options
Drive Protection Module The function of the DPM75 Drive Protection Module is to limit the surge
current and voltage to a safe level when DC input power is switched on
and off to the MDrive
Internal encoder Internal differential magnetic encoders with index mark are available
with the MDrive Step / direction input.
Line counts available: 100, 200, 250, 256, 400, 500, 512, 800, 1000
2.6 Connectivity
QuickStart kit For rapid design verifi cation, all-inclusive QuickStart Kits have com-
munication converter, prototype development cable(s), instructions and
CD for MDrive Step / direction input initial functional setup and system
testing.
Communication Converters Electrically isolated, in-line converters pre-wired with mating connec-
tors to conveniently set/program communication parameters for a single
MDrive product via a PC’s USB port. Length 12.0’ (3.6m).
Mates to connector:
P2 10-pin IDC ...........................................................MD-CC300-001
P1 12 pin locking wire crimp .....................................MD-CC303-001
Prototype Development Cables Speed test/development with pre-wired mating connectors that have fly-
ing leads other end. Length 10.0’ (3.0m).
Mates to connector:
P1 12-pin locking wire crimp.................................... PD12-1434-FL3
P4 10-pin wire crimp (encoder) ........................... ED-CABLE-JST10
Mating Connector Kits Use to build your own cables. Kit contains 5 mating shells with pins.
Cable not supplied. Manufacturer’s crimp tool recommended.
Mates to connector:
P2 10-pin IDC ..........................................................................CK-01
P1 12-pin wire crimp ................................................................CK-03
P4 10-pin wire crimp ................................................................CK-13
Revision R070110
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
LEAD RESTRAINT
Some MDrive mounting configurations require that the MDrive
move along the screw. Ensure that all cabling is properly re-
strained to provide strain relief on connection points..
Failure to follow these instructions can result in equipment
damage.
! CAUTION
THERMAL MANAGEMENT
The mounting plate material should offer sufficient mass and
thermal conductivity to ensure that the motor temperature does
not eceed 100°C.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
3.1 Mounting
Temperature sensor
should be attached
at the center of the
motor body
Drill Pattern
Ø 1.500 ±0.002
(Ø 38.1 ±0.1)
Logic and Power The following mating connectors are recommended for the MDrive
12-pin Locking Wire Crimp Connector Shell...........Tyco 1-794617-2
Crimp Pins ................................................................. Tyco 794610-1
Revision R070110
Power leads
Adhesive anchor
& tywrap
Logic leads
Adhesive anchors
& tywrap
Communication leads
3) Insert opposite tang into front nut slot or hole (dependant on size).
Use the slot or hole that will allow the the cam to be positioned clos-
est to the bottom of the ramp.
1) With washer installed, insert the back nut into the front nut.
2) With the cam held at the bottom of the ramp, thread the entire
nut onto the screw starting with the front nut. After the entire nut
is threaded onto the screw, release the cam to observe the gap
distance (X on the drawing). The gap distance (X) should be about
one-third of the full ramp distance, but no more than half.
3) If the gap distance is incorrect, unthread the nut just enough to al-
low the back nut to disengage from the screw. Pull the back nut off
and rotate to the next index position and reinsert back into the front
nut. With the cam held at the bottom of the ramp, thread the entire
nut back onto the screw. Release the cam and verify the correct
gap distance. If still not correct repeat this step.
Revision R070110
4) Once the back nut has been properly clocked to yield the correct
gap distance, unthread the nut again just enough to disengage the
back nut from the screw, but do not remove from the nut. Pull the
cam away from the ramp and rotate in the clockwise direction for
two ramp settings, then hold the cam at the bottom of the second
ramp. Be careful not to allow the back nut to rotate with respect to
the front nut while completing this task. With the cam held at the
bottom of the second ramp, push the back nut into the front nut and
thread the entire nut onto the screw.
! DANGER
EXPOSED SIGNALS
Hazardous voltage levels may be present if using an open
frame power supply to power the product.
Failure to follow these instructions will result in death or
serious injury.
! CAUTION
SWITCHING DC POWER/HOT PLUGGING
Do not connect or disconnect power, logic, or communications
while the device is in a powered state.
Remove DC power by powering down at the AC side of the DC
power supply.
Failure to follow these instructions can result in equipment
damage.
! CAUTION
CONNECTOR PRODUCT ALERT! 7 1
The manufacturer of the Tyco 12-pin connec-
tor has begun marking the connector shell, PN 12 6
1-794617-2. with pin numbers as shown in the
diagram on the right. Disregard
these marki-
Disregard these pin number markings. Use the pin nings
numbering scheme as shown in this document.
Failure to follow these instructions can result
in equipment damage.
Revision R070110
P2: 10-pin IDC (Communications) P1: 7-pin Terminal (Power and I/O)
P1
Red Pin 1
conductor
P2
Pin 1
Pin 7
Pin 10
P1
2 1
4 3
6 5
P4
8 7
2 1 10 9
4 3
12 11
6 5
8 7
10 9
! CAUTION
OVER VOLTAGE
The DC voltage range for the MDrive 23 Linear Actuator is +12
to +75 VDC for single, double and triple length motors, +12 to
+60 VDC for quad length motors. Ensure that motor back EMF
is factored into your power supply size calculations.
Allow 3.0 A maximum power supply output current per MDrive
23 Linear Actuator in the system. Actual power supply current
will depend on voltage and load.
Failure to follow these instructions can result in equipment
damage.
Revision R070110
Cable Length: Feet (meters) 10 (3.0) 25 (7.6) 50 (15.2) 75 (22.9) 100 (30.5)
Amps Peak Minimum AWG
1 Amp Peak 20 20 18 18 18
2 Amps Peak 20 18 16 14 14
3 Amps Peak 18 16 14 12 12
Wire Color
Red Motor power supply
Black Power ground
Pin #
6 Power ground
7 Motor power supply
Table 4.7 Power and ground connections, 12-pin locking wire crimp
Pin # Signal
Opto ref. 1
2 1 Opto reference
Step Clock 3 3 Step clock input
Direction 4
Enable 5 4 CW/CCW direction input
5 Enable input
! CAUTION
ELECTRICAL OVERSTRESS
The universal logic inputs are tolerant to +24 VDC. The dif-
ferential input version inputs are TTL level and only tolerant to
+5 VDC:
Do not exceed +5 VDC on the differential inputs.
Failure to follow these instructions can result in equipment
damage.
Pin # Signal
CW + 1
2 1 CW +
CW - 3
CCW - 4 3 CW —
CCW + 5 4 CCW —
5 CCW +
2: CH A+ 1: Ground
ED-CABLE-JST10
4: CH B+ 3: CH A- 1 GND White/Brown
6: IDX+
5: CH B- 2 CH A+ White/green
7: IDX- 3 CH A- Green/white
4 CH B+ White/orange
5 CH B- Orange/white
6 IDX+ White/blue
7 IDX- Blue/white
8 No Connect Brown/white
6.0’ (1.8m)
To computer
USB port
To MDrivePlus
IDC connector
in-line converter
To MDrivePlus
12-pin wire crimp
Tyco connector Wire Colors Function
Orange Enable
Blue Direction
White Opto Ref
in-line converter Green Step Clock
10.0’ (3.0m)
Black** Power Gnd
To I/O & Power Red** +V
NOTE: MDrive Motion Control electronics are not removable from the motor in the field. The entire unit must be returned to the factory
for repair.
This Limited Warranty does not extend to any Product damaged by reason of alteration, accident, abuse, neglect or misuse or improper or inadequate
handling; improper or inadequate wiring utilized or installed in connection with the Product; installation, operation or use of the Product not made in strict
accordance with the specifications and written instructions provided by IMS; use of the Product for any purpose other than those for which it was designed;
ordinary wear and tear; disasters or Acts of God; unauthorized attachments, alterations or modifications to the Product; the misuse or failure of any item
or equipment connected to the Product not supplied by IMS Schneider Electric Motion USA; improper maintenance or repair of the Product; or any other
reason or event not caused by IMS Schneider Electric Motion USA.
IMS SCHNEIDER ELECTRIC MOTION USA HEREBY DISCLAIMS ALL OTHER WARRANTIES, WHETHER WRITTEN OR ORAL, EXPRESS OR
IMPLIED BY LAW OR OTHERWISE, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE. CUSTOMER’S SOLE REMEDY FOR ANY DEFECTIVE PRODUCT WILL BE AS STATED ABOVE, AND IN NO EVENT WILL
IMS BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, SPECIAL OR INDIRECT DAMAGES IN CONNECTION WITH THE PRODUCT.
This Limited Warranty shall be void if the Customer fails to comply with all of the terms set forth in this Limited Warranty. This Limited Warranty is the
sole warranty offered by IMS Schneider Electric Motion USA with respect to the Product. IMS Schneider Electric Motion USA does not assume any other
liability in connection with the sale of the Product. No representative of IMS Schneider Electric Motion USA is authorized to extend this Limited Warranty
or to change it in any manner whatsoever. No warranty applies to any party other than the original Customer.
IMS Schneider Electric Motion USA and its directors, officers, employees, subsidiaries and affiliates shall not be liable for any damages arising from any
loss of equipment, loss or distortion of data, loss of time, loss or destruction of software or other property, loss of production or profits, overhead costs,
claims of third parties, labor or materials, penalties or liquidated damages or punitive damages, whatsoever, whether based upon breach of warranty,
breach of contract, negligence, strict liability or any other legal theory, or other losses or expenses incurred by the Customer or any third party.
Customer shall prepay shipping charges for Products returned to IMS Schneider Electric Motion USA for warranty service and IMS Schneider Electric
Motion USA shall pay for return of Products to Customer by ground transportation. However, Customer shall pay all shipping charges, duties and taxes for
Products returned to IMS Schneider Electric Motion USA from outside the United States.
Schneider Electric Motion USA
370 North Main Street, P.O. Box 457
Marlborough, CT 06447 - U.S.A.
Tel. +00 (1) 860 295-6102 - Fax +00 (1) 860 295-6107
e-mail: info@imshome.com
http://www.schneider-electric-motion.us
© Schneider Electric Motion USA All Rights Reserved. REV070110
Product Disclaimer and most recent product information at
www.schneider-electric-motion.us.