Concrete Mix Design (M-35 RCC)

CONSTRUCTION OF SIX -LANE ACCESS CONTROLLED HIGHWAY (NH-152D)
STARTING FROM JUNCTION WITH NH-352 ( JIND-ROHTAK) NEAR JULANA TO

JUNCTION WITH NH-9 (ROHTAK-HISAR SECTION) NEAR KHARKARA (CH.108+000
TO 131+000; LENGTH 23 KM) ON EPC MODE UNDER BHARATMALA PARIYOJANA IN
THE STATE OF HARYANA.
CLIENT : NATIONAL HIGHWAYS AUTHORITY OF INDIA
AUTHORITY ENGINEER : INTERCONTINENTAL COSULTANTS AND TECHNOCRATS PVT. LTD.
EPC CONTRACTOR : GAWAR CONSTRUCTION LIMITED
MIX DESIGN OF M 35 RCC

MIX DESIGN DATA AS PER INDIAN STANDARD :10262 / IS.SP : 23/ IRC :112
A-1. STRIPULATIONS FOR PROPORTIONING
a) Grade designation M35
b) Target mean strength (As per MoSRT&H Table 1700-5) 47 N/mm2
c) Type of cement (Conforming IS : 8112) Ultratech OPC 43 Grade
d) Maximum size of aggregate 20mm
e) Minimum Cement Content (As per MORTH Table 1700-2) 340 kg/m3
h) Maximum water-cement ratio (As per MoSRT&H Table 1700-2) 0.45
j) Workability 100 ± 50 mm
k) Exposure condition Moderate
l) Degree of Supervision Good
m) Type of aggregate Crushed angular aggregate
n)Method of Pouring Pumpable
o) Maximum cement content 450 kg/m3
p) Chemical admixture type Superplasticizer
B-2.TEST DATA FOR MATERIAL
a) Type of cement (Conforming IS : 8112) Ultratech OPC 43 Grade
b) Specific gravity of cement 3.15
c) Chemical admixture (Conforming IS:9103) Fosroc Auramix 400
d) Chemical admixture specific gravity 1.09

f) Specific gravity (SSD Based)of :-
1) Coarse aggregate-20mm 2.732
2) Coarse aggregate-10mm 2.718
3) Fine aggregate(River sand) 2.671
g) Water absorption :-
1) Coarse aggregate-20mm 0.41%
2) Coarse aggregate-10mm 0.80%
3) Fine aggregate(River sand) 2.880%
h) Free(surface)moisture:-
1) Coarse aggregate(20mm &10mm) Nil
2) Fine aggregate(River sand) Nil
i) Sieve analysis:-
1) Coarse aggregate(20mm) 55%
2) Coarse aggregate(10mm) 45%
j) Proportion of mix:-
1) C.A(20mm & 10mm) 60%
2 )F.A(River Sand) 40%
k) Seive Analysis of Individual aggregate Result Attached
l) Seive Analysis of Combined aggregate Result Attached
m) Aggregate impact value of Coarse aggregate 14.67%
n) Flakiness Index of Coarse aggregate 14.59%
EPC Contractor Authority"s Engineer


A-3.TARGET STRENGTH FOR MIX PROPORTIONING
f'ck= fck + 1.65 s
Where
f'ck= target average compressive strength at 28 days,
fck = characteristic compressive strength at 28 days, and s = standard deviation
From (IS: 10262-2009) Table 1, standard deviation, s = 5.0 N/mm2
Therefore,target strength = 35+ 1.65 *5.0= 43.25 N/mm2
But as per MoSRT&H Table 1700-5 Target mean strength 47 N/mm2
A-4.SELECTION OF WATER-CEMENT RATIO
As per MORTH Table 1700-2 Max Water-Cement Ratio is 0.45
Based on experience,adopt water-cement ratio = 0.39
A-5.SELECTION OF WATERCONTENT
From IS:10262 Table 2, maximum water content for 20mm aggregate=186 (for 25mm to 50mm slump range),
For Every 25mm Slump add 3% Extra Water
Estimated water content for 75mm Slump =186+((186*6)/100)=197.16 liter
As Super Plasticizer is used, water content can be reduced up 20 percent and above (as per IS 10262-2009)
Based on trails with super plasticizer, water content reduction of 0.2285 has been achieved.
Hence the arrived water content = 197.16*0.7715= 152.1lts.
A-6.CEMENT CONTENT
Water cement ratio : 0.39
Cement Content = 152.1 / 0.39 = 390.00 kgs.
as per MORTH Table 1700-2 minimum cement content for RCC = 340 kg/m3
Based on experience,adopt cement content = 390.00 kg/m3
Hence Cement content O.K
A-7.PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE
From table 3, IS 10262:2009 Table No.3,Volume of Coarse Aggregate Corresponding to 20mm Size aggregate and fine aggregate
Zone II for water-cement ratio of 0.50=0.62
In the present case water -cement ratio is 0.39
therefore Volume of Coarse aggregate is required tobe incresed to decrese the fine aggregate content. As the water-cement ratio
is lower by 0.11 the proportion of volume of coarse aggregate is incresed by (at the rate of +/-0.01 for every +/-0.05 change in
water-cement ratio)
therefore,corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.39=0.64
As per Clause 4.4.1 of IS 10262:2009 for more workable concrete mixes it may be desirable to reduce the estimated coarse
aggregate content detemined using Table 3 up to 10%
Therefore volume of coarse aggregate = 0.64*0.94 =0.60
Volume of fine aggregate = 1-0.60 = 0.40
A-8.MIX CALCULATION
The mix calculations per unit volume of concrete shall be as follows:
a) Volume of concrete = 1 m3
b) Volume of cement = (Mass of cement / Specific gravity of cement)*(1 / 1000)
= (390/ 3.15)*(1/1000)
= 0.1238 m3
c) Volume of water = (Mass of water /Specific gravity of water)*(1 / 1000)
= (152.1/1)*(1/1000)
= 0.1521m3
d) Volume of chemical admixture
(superplastiscizer, PC Based)@ 0.45 %
by mass of cementitious material) = (Mass of chemical admixture / Sp. gr.of admixture)*(1 / 1000)
= ( 1.755/1.09)*(1 / 1000)
= 0.0016m3
e) Volume of all in aggregate = [ a - ( b + c + d )]
= 1 - ( 0.124 + 0.1522+0.0016 )
= 0.7225 m3

f) Mass of coarse aggregate 20mm = e * Volume of coarse aggregate * % of coarse aggregate 20mm
*Specific gravity of coarse aggregate 20mm * 1000
= 0.7225 * 0.60 *0.55* 2.732 *1000
= 651.38 Kg.
g) Mass of coarse aggregate 10mm = e * Volume of coarse aggregate * % of coarse aggregate 10mm
*Specific gravity of coarse aggregate 10mm * 1000
= 0.7225 * 0.60 *0.45* 2.718 *1000
= 530.214 Kg.
h) Mass of fine aggregate = e * Volume of fine aggregate * specific gravity of fine
aggregate * 1000
= 0.7225*0.40*2.671*1000
= 771.919 Kg.
A-9.MIX PROPORTIONS FOR 1 M3
Ingredient Qty. in Kg.
Cement 390.000
C.A 20mm 651.380
C.A 10mm 530.214
F.A Wash Sand 771.919
Water 152.100
Admixture 1.755
A-10.MOISTURE / WATER CORRECTION FOR M 40 GRADE CONCRETE (PQC)
Qty. per cum (As per Corrected wt.
Ingredient design mix) Kg Water absorption mix M=x+/-D
(x) (Kg)
Cement 390.000 390.000
CA 20 651.380 0.41% 2.67 648.709
CA 10 530.214 0.80% 4.24 525.972
Wash sand 771.919 2.88% 22.23 749.688
Water 152.100 181.244
Admixture 1.755 0.45% total wt. of cementitious 1.755
A-11.CALCULATION FOR TRIAL 0.05m3
SSD Condition Dry Condition Lab Trial
Ingredient
(Kg) (Kg) (Kg)
Cement 390.000 390.000 19.500
CA 20 651.380 648.709 32.435
CA 10 530.214 525.972 26.299
Wash sand 771.919 749.688 37.484
Water 152.100 181.244 9.062
Admixture 1.755 1.755 0.088
Ratio of Mix Cement 20mm 10mm Sand

1 1.66 1.35 1.92
Trial Observations:-
The slump shall be measured,the water content and admixture doage shall be adjusted for the required slump based on trail,the
mix proportions shall be reworked for the actual water content and checked for durability requirements.
Time 9:10 AM 9:40 AM 10:10 AM Remarks

Duration Initial 30 min 60min
Slump(mm) 160 120 90 Choesive Mix
Temperature 28.3 28.8 28.5

COMPRESSIVE STRENGTH IN N/MM2

DATE OF CASTING 16.02.2020 7 DAYS DATE OF TESTING 23.02.2020
Wt of Density
S.No Cube Load(KN) Strength(N/mm2) Avgerage Strength(N/mm2) Remarks
(gm) (gm/cc)
1 8235 2.440 832 36.98
2 8482 2.513 840 37.33 36.90
3 8359 2.477 819 36.40
DATE OF CASTING 16.02.2020 28DAYS DATE OF TESTING 16.03.2020

Wt of Density
S.No Cube Load(KN) Strength(N/mm2) Avgerage Strength(N/mm2) Remarks
(gm) (gm/cc)
1 8324 2.466 1108 49.24
2 8356 2.476 1082 48.09 48.74
3 8352 2.475 1100 48.89
4 8350 2.474 1098 48.80
5 8374 2.481 1121 49.82 49.04
6 8368 2.479 1091 48.49

MINISTRY OF ROAD TRANSPORT & HIGHWAYS
Development To Four Lanes With Paved Side Shoulders of End of Sangrur Bypass To
Tapa Section of NH-64(New NH-7) FROM Existing KM.116+170 To KM.138+030 and
Project
Existing KM.142+950 To KM.168+000 In The State of Punjab on EPC Mode Under
NHDP-IV
Employer PWD B & R Branch on Behalf of Ministary of Road Transport & Highways
Authority's Engineer M/S. AECOM
EPC Contractor Dilip Buildcon Limited
BLENDIND OF COARSE AGGREGATE FOR CONCRETE
Fraction % Selected
20mm Agg. 65.00%
10mm Agg. 35.00%
Individual % of Passing Mix Proportion of 100%

( 20mm + 10mm ) Design Specific Limits as Per IS : 383
Sieve Size Passing %
(MM) I II 20mm 10mm
20mm 10mm 65.00% 35.00% 100% Lower Mid Upper
40.00 100 100 65.00 35.00 100 100 100 100
20.00 98.41 100 63.97 35.00 98.97 95 97.5 100
10.00 5.80 93.58 3.77 32.75 36.52 25 40.0 55
4.75 0.37 11.26 0.24 3.94 4.18 0 5.0 10
100
Lower Limit
90 Design Limit
80 Upper Limit
70
60
% OF PASSING
50
40
30
20
10
0
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00
IS SIEVE SIZE (MM)
Contractor Authority"s Engineer
Development To Four Lanes With Paved Side Shoulders of End of Sangrur Bypass
To Tapa Section of NH-64(New NH-7) FROM Existing KM.116+170 To KM.138+030
Project
and Existing KM.142+950 To KM.168+000 In The State of Punjab on EPC Mode
Under NHDP-IV
BLENDIND OF ALL IN AGGREGATE FOR CONCRETE
Fraction % Selected
Coarse Aggregate 67.00%
Fine Aggregate 33.00%
Mix Proportion of 100%
Individual % of Passing Design
Sieve Size (Coarse Agg. + Fine Agg.) Specific Limits as Per IS : 383
Passing %
(MM) I II C.A. F.A.
C.A. F.A. 67% 33% 100% Lower Mid Upper
40.00 100 100 67.00 33.00 100 100 100 100
20.00 98.97 100 66.31 33.00 99.31 95 97.5 100
4.75 4.18 94.87 2.80 31.31 34.11 30 40.0 50
0.600 0.00 67.87 0.00 22.40 22.40 10 22.5 35
0.150 0.00 4.07 0.00 1.34 1.34 0 3.0 6
100
Lower Limit
90 Upper Limit
80 Mid Limit
70 Design
60
% OF PASSING
50
40
30
20
10
0
0.10 1.00 10.00 100.00
IS SIEVE SIZE (MM)
Development To Four Lanes With Paved Side Shoulders of End of Sangrur
Bypass To Tapa Section of NH-64(New NH-7) FROM Existing KM.116+170 To
Project
KM.138+030 and Existing KM.142+950 To KM.168+000 In The State of Punjab
on EPC Mode Under NHDP-IV
7 Days Compressive Stremgth
Date of Casting 24.09.15
Grade M-30 RCC Date of Testing 01.10.15
Wt of Density Avgerage
S.No Load(KN) Strength(N/mm2) Remarks
Cube(gm) (gm/cc) Strength(N/mm2)
1 8170 2.421 790 35.11

2 8156 2.417 810 36.00 35.70
3 8268 2.450 810 36.00
4 8183 2.425 780 34.67
5 8272 2.451 800 35.56 34.96
6 8211 2.433 780 34.67
7 8190 2.427 770 34.22
8 8213 2.433 790 35.11 34.67
9 8156 2.417 780 34.67
Average Compressive Strength 7 Days 35.11 N/mm2
28 Days Compressive Stremgth

Date of Casting 24.09.15
Grade M-30 RCC Date of Testing 22.10.15
Wt of Density Avgerage
S.No Load(KN) Strength(N/mm2) Remarks
Cube(gm) (gm/cc) Strength(N/mm2)
1 8173 2.422 1040 46.22
2 8181 2.424 1050 46.67 46.07
3 8231 2.439 1020 45.33
4 8263 2.448 1040 46.22
5 8263 2.448 1020 45.33 45.93
6 8186 2.425 1040 46.22
7 8249 2.444 1030 45.78
8 8186 2.425 1030 45.78 46.07
9 8292 2.457 1050 46.67
Average Compressive Strength 28 Days 46.02 N/mm2
Project
NHDP-IV
FINE AGGREGATE GRAPH FOR CONCRETE
Sieve Size Average Speciffication Limit Zone III Remark: Limit As Per IS : 383 - 1970
(MM) Passing (%) Lower Limit Mid Limit Upper Limit Zone I Zone II Zone III
10 100 100 100 100 100 100 100
4.75 94.87 90 95.0 100 90 - 100 90 - 100 90 - 100

Confirming
2.36 90.35 85 92.5 100 to Zone-III 60 - 95 75 - 100 85 - 100
of table 4
1.18 83.96 75 87.5 100 IS:383 - 30 - 70 55 - 90 75 - 100
1970
0.600 67.87 60 69.5 79 15 - 34 35 - 59 60 - 79
0.300 20.29 12 26.0 40 5 .. 20 8 .. 30 12 .. 40
0.150 4.07 0 5.0 10 0 .. 10 0 .. 10 0 .. 10
100 Lower Limit

90 Design Limit
80 Upper Limit
70
60
% OF PASSING
50
40
30
20
10
0
0 1 10
IS SIEVE SIZE (MM)
Development To Four Lanes With Paved Side Shoulders of End of Sangrur Bypass To Tapa Section of N
Project
KM.116+170 To KM.138+030 and Existing KM.142+950 To KM.168+000 In The State of Punjab on EPC

AVERAGE % OF PASSING DIFFERENT FRACTION OF AGG. FOR CONCRETE
IS Sieve Size 20mm Indivisual Percentage of Passing

(mm) Trial - 1 Trial - 2 Trial - 3 Trial - 4 Trial - 5 Trial - 6 Trial - 7 Trial - 8 Trial - 9
40 100 100 100 100 100 100 100 100 100
20 98.34 97.87 98.38 98.54 98.82 98.13 98.88 98.44 98.13
10 6.64 6.17 4.85 6.25 4.93 5.01 6.10 6.65 5.26
4.75 0.30 0.22 0.31 0.21 0.27 0.44 0.62 0.67 0.30
IS Sieve Size 10mm Indivisual Percentage of Passing

12.5 100 100 100 100 100 100 100 100 100
10 94.25 93.57 93.45 92.46 94.18 93.49 93.16 92.61 92.73
4.75 11.15 10.59 12.45 10.37 11.73 12.49 12.49 11.59 9.73
2.36 3.94 3.47 3.19 2.98 3.65 2.91 2.97 2.82 2.91
IS Sieve Size Sand Indivisual Percentage of Passing

10 100 100 100 100 100 100 100 100 100
4.75 94.90 95.15 94.61 95.46 94.23 93.59 95.46 94.56 94.56
2.36 91.68 91.56 90.46 89.13 88.90 87.58 87.50 85.49 85.73
1.18 85.45 86.15 83.28 82.49 82.45 81.91 81.70 79.49 80.46
0.600 67.21 68.15 69.44 70.11 64.45 65.58 65.47 64.51 66.31
0.300 21.13 22.15 19.44 18.58 20.14 20.57 19.79 21.46 20.48
0.150 3.94 4.59 4.60 4.10 3.14 4.92 5.14 4.93 3.95
FM = 2.36 2.32 2.38 2.40 2.47 2.46 2.45 2.50 2.49
Silt Content = 1.80 1.74 1.72 1.67 1.49 1.63 1.73 1.54 1.67
AYS
ection of NH-64(New NH-7) FROM Existing
b on EPC Mode Under NHDP-IV
ONCRETE
Average % Spe. Limits As per

Trial - 10 of Passing IS : 383
100 100 100
98.57 98.41 85 - 100
6.15 5.80 0 - 20
0.40 0.37 0-5
Average % Spe. Limits As per

Trial - 10 of Passing IS : 383
100 100 100
94.13 93.58 85 - 100
10.52 11.26 0 - 20
3.19 3.45 0-5
Average % Spe. Limit Zone III

Trial - 10 of Passing As per IS : 383
100 100 100
93.49 94.87 90 - 100
84.66 90.35 85 - 100
82.17 83.96 75 - 100
65.49 67.87 60 - 79
19.50 20.29 12 .. 40
4.36 4.07 0 - 10
2.50 2.43 2.0 % - 3.5 %
1.55 1.65 3.0%
Project
NHDP-IV
SIEVE ANALYSIS OF 20 MM FOR CONCRETE

AS PER IS:383
Type of Material 20mm Date of Sampling 15.09.15
Source of Material Anandpur Sahib Date of Testing 17.09.15
Used for Concrete Sampled By Jointly
: Tested By Jointly
Total Wt. 22406 gms Sample No. 1 Total Wt. 13610 gms Sample No. 2
Sieve Size Wt. of % of Cumm. % Sieve Size Wt. of % of Cumm. %
(mm.) Retained Retained Retained Passing % (mm.) Retained Retained Retained Passing %
40 0 0 0 100 40 0 0 0 100
20 372.0 1.66 1.66 98.34 20 290.0 2.13 2.13 97.87
10 20546.0 91.70 93.36 6.64 10 12480.0 91.70 93.83 6.17
4.75 1420.0 6.34 99.70 0.30 4.75 810.0 5.95 99.78 0.22
Pan Pan
40 0 0 0 100 40 0 0 0 100
20 243.0 1.62 1.62 98.38 20 208.0 1.46 1.46 98.54
10 14009.0 93.53 95.15 4.85 10 13142.0 92.29 93.75 6.25
4.75 680.0 4.54 99.69 0.31 4.75 860.0 6.04 99.79 0.21
Pan Pan
40 0 0 0 100 40 0 0 0 100
20 180.0 1.18 1.18 98.82 20 214.0 1.87 1.87 98.13
10 14270.0 93.88 95.07 4.93 10 10656.0 93.12 94.99 5.01

Project
NHDP-IV

AS PER IS:383
: Tested By Jointly
4.75 709.0 4.66 99.73 0.27 4.75 523.0 4.57 99.56 0.44
Pan Pan
40 0 0 0 100 40 0 0 0 100
20 128.0 1.12 1.12 98.88 20 223.0 1.56 1.56 98.44
10 10628.0 92.78 93.90 6.10 10 13080.0 91.79 93.35 6.65
4.75 628.0 5.48 99.38 0.62 4.75 852.0 5.98 99.33 0.67
Pan Pan
40 0 0 0 100 40 0 0 0 100
20 232.0 1.87 1.87 98.13 20 205.0 1.43 1.43 98.57
10 11506.0 92.87 94.74 5.26 10 13266.0 92.42 93.85 6.15
4.75 615.0 4.96 99.70 0.30 4.75 826.0 5.75 99.60 0.40
Pan Pan
Project
NHDP-IV

AS PER IS:383
: Tested By Jointly
Project
NHDP-IV
AS PER IS:383
: Tested By Jointly
12.5 0 0 0 100 12.5 0 0 0 100
10 647.2 5.75 5.75 94.25 10 672.4 6.43 6.43 93.57
4.75 9353.7 83.10 88.85 11.15 4.75 8678.0 82.98 89.41 10.59
2.36 811.5 7.21 96.06 3.94 2.36 744.6 7.12 96.53 3.47
Pan Pan
12.5 0 0 0 100 12.5 0 0 0 100
10 625.3 6.55 6.55 93.45 10 788.5 7.54 7.54 92.46
4.75 7733.1 81.00 87.55 12.45 4.75 8585.0 82.09 89.63 10.37
2.36 884.1 9.26 96.81 3.19 2.36 772.8 7.39 97.02 2.98
Pan Pan
12.5 0 0 0 100 12.5 0 0 0 100
10 608.7 5.82 5.82 94.18 10 856.5 6.51 6.51 93.49
4.75 8622.6 82.45 88.27 11.73 4.75 10657.2 81.00 87.51 12.49
Project
NHDP-IV
AS PER IS:383
: Tested By Jointly
2.36 845.0 8.08 96.35 3.65 2.36 1260.4 9.58 97.09 2.91
Pan Pan
12.5 0 0 0 100 12.5 0 0 0 100
10 648.8 6.84 6.84 93.16 10 622.6 7.39 7.39 92.61
4.75 7652.4 80.67 87.51 12.49 4.75 6825.9 81.02 88.41 11.59
2.36 903.1 9.52 97.03 2.97 2.36 738.9 8.77 97.18 2.82
Pan Pan
12.5 0 0 0 100 12.5 0 0 0 100
10 706.6 7.27 7.27 92.73 10 615.7 5.87 5.87 94.13
4.75 8066.8 83.00 90.27 9.73 4.75 8769.9 83.61 89.48 10.52
2.36 662.8 6.82 97.09 2.91 2.36 768.8 7.33 96.81 3.19
Pan Pan
Project
NHDP-IV
AS PER IS:383
: Tested By Jointly
Project
NHDP-IV
Authority's EngineerM/S. AECOM
GRADATION TEST FOR FINE AGGREGATE
(IS: 383 – 1970, MORTH Table No – 1000 – 2)
Type of Material Sand Date of Sampling 15.09.15
: Tested By Jointly
10 0 0 0 100 10 0 0 0 100
4.75 48.9 5.10 5.10 94.90 4.75 48.7 4.85 4.85 95.15
2.36 30.8 3.22 8.32 91.68 2.36 36.1 3.59 8.44 91.56
1.18 59.7 6.23 14.55 85.45 1.18 54.4 5.41 13.85 86.15
0.600 174.7 18.24 32.79 67.21 0.600 180.9 18.00 31.85 68.15
0.300 441.5 46.09 78.87 21.13 0.300 462.3 46.00 77.85 22.15
0.150 164.7 17.19 96.06 3.94 0.150 176.5 17.56 95.41 4.59
Pan Pan
Fineness Modulus = 2.36 % Fineness Modulus = 2.32 %
Silt Content = 1.80 % Silt Content = 1.74 %
10 0 0 0 100 10 0 0 0 100
4.75 54.6 5.39 5.39 94.61 4.75 47.1 4.54 4.54 95.46
2.36 42.0 4.15 9.54 90.46 2.36 65.6 6.33 10.87 89.13
1.18 72.8 7.19 16.72 83.28 1.18 68.9 6.64 17.51 82.49
0.600 140.2 13.84 30.56 69.44 0.600 128.4 12.38 29.89 70.11
0.300 506.5 50.00 80.56 19.44 0.300 534.3 51.52 81.42 18.58
0.150 150.3 14.84 95.40 4.60 0.150 150.2 14.48 95.90 4.10
Pan Pan
10 0 0 0 100 10 0 0 0 100
4.75 56.9 5.77 5.77 94.23 4.75 71.7 6.41 6.41 93.59
2.36 52.5 5.32 11.10 88.90 2.36 67.1 6.00 12.42 87.58
1.18 63.6 6.45 17.55 82.45 1.18 63.5 5.68 18.09 81.91
0.600 177.5 18.00 35.55 64.45 0.600 182.5 16.32 34.42 65.58
Project
NHDP-IV
(IS: 383 – 1970, MORTH Table No – 1000 – 2)
: Tested By Jointly
0.300 436.9 44.31 79.86 20.14 0.300 503.2 45.01 79.43 20.57
0.150 167.6 17.00 96.86 3.14 0.150 175.0 15.65 95.08 4.92
Pan Pan
10 0 0 0 100 10 0 0 0 100
4.75 48.4 4.54 4.54 95.46 4.75 57.6 5.44 5.44 94.56
2.36 85.0 7.97 12.50 87.50 2.36 96.1 9.07 14.51 85.49
1.18 61.9 5.80 18.30 81.70 1.18 63.5 6.00 20.51 79.49
0.600 173.1 16.22 34.53 65.47 0.600 158.6 14.98 35.49 64.51
0.300 487.4 45.68 80.21 19.79 0.300 455.9 43.05 78.54 21.46
0.150 156.4 14.66 94.86 5.14 0.150 175.1 16.53 95.07 4.93
Pan Pan
10 0 0 0 100 10 0 0 0 100
4.75 66.3 5.44 5.44 94.56 4.75 88.1 6.51 6.51 93.49
2.36 107.5 8.83 14.27 85.73 2.36 119.6 8.83 15.34 84.66
1.18 64.2 5.27 19.54 80.46 1.18 33.7 2.49 17.83 82.17
0.600 172.3 14.15 33.69 66.31 0.600 225.8 16.68 34.51 65.49
0.300 558.3 45.84 79.52 20.48 0.300 622.8 46.00 80.50 19.50
0.150 201.3 16.53 96.05 3.95 0.150 205.1 15.15 95.65 4.35
Pan Pan
Project
NHDP-IV
(IS: 383 – 1970, MORTH Table No – 1000 – 2)
: Tested By Jointly
Project
NHDP-IV

SPECIFIC GRAVITY AND WATER ABSORPTION OF COARSE AGGREGATE
IS: 2386 (Part – 3)
Type of Material : 20 MM Date of Sampling 15.09.15

Used for : Concrete Tested By Jointly
Test Method : By Basket :
Sr.
Description 1 2 3 Average
No
A Wt. of S.S.D. Sample in air (gm) 2104.3 2101.7 1836.1
B Wt. of Sample in Water (gm) 1318.0 1312.7 1149.1
C Weight of Oven dry sample in air (gm) 2094.2 2091.1 1827.0
D Spe. Gravity on oven dried = C/(A-B) 2.663 2.650 2.659 2.658
E Spe. Gravity on S.S.D. = A/(A-B) 2.676 2.664 2.673 2.671
F Apparent Specific Gravity = C/(C-B) 2.698 2.686 2.695 2.693
G Water absorption = 100(A-C)/C 0.48 0.51 0.50 0.50
Remark:
Project
NHDP-IV

Project
NHDP-IV

SPECIFIC GRAVITY AND WATER ABSORPTION OF COARSE AGGREGATE
IS: 2386 (Part – 3)
Type of Material : 10 MM Date of Sampling 15.09.15

Test Method : By Pycnometer :
Sr.
No
B Wt. of Pycnometer+S.S.D Sample+Water (gm) 1882.3 1893.7 1874.8
C Wt. of Pycnometer + filled with water (gm.) 1503.5 1503.4 1503.5
D Wt. of Oven dried sample (gm.) 597.0 613.8 584.4
E Spe. Gravity on oven dried = D/A-(B-C) 2.684 2.692 2.688 2.688
F Spe. Gravity on S.S.D. = A/A-(B-C) 2.703 2.712 2.708 2.708
G Apparent Specific Gravity = D/D(B-C) 2.736 2.746 2.742 2.742
H Water absorption = 100(A-D)/D 0.70 0.73 0.74 0.72
Remark:
Project
NHDP-IV

Project
NHDP-IV

SPECIFIC GRAVITY AND WATER ABSORPTION OF FINE AGGREGATE
IS: 2386 (Part – 3)
Type of Material River Sand Date of Sampling 15.09.15

Test Method : By Pycnometer :
Sr.
No
B Wt. of Pycnometer+S.S.D Sample+Water (gm) 1820.0 1866.0 1823.5
C Wt. of Pycnometer + filled with water (gm.) 1503.5 1503.5 1503.5
D Wt. of Oven dried sample (gm.) 496.1 568.0 501.1
E Spe. Gravity on oven dried = D/A-(B-C) 2.636 2.632 2.639 2.636
F Spe. Gravity on S.S.D. = A/A-(B-C) 2.682 2.680 2.685 2.682
G Apparent Specific Gravity = D/D(B-C) 2.762 2.764 2.767 2.764
H Water absorption = 100(A-D)/D 1.73 1.81 1.76 1.77
Remark:
Project
NHDP-IV

Development To Four Lanes With Paved Side Shoulders of End of Sangrur Bypass To Tapa
Project Section of NH-64(New NH-7) FROM Existing KM.116+170 To KM.138+030 and Existing
KM.142+950 To KM.168+000 In The State of Punjab on EPC Mode Under NHDP-IV
AGGREGATE IMPACT VALUE TEST
( As per IS 2386, ( Part-lV ) )
FORMAT: DBL/NH-7/ST/QC/TF/16
Lab job No. Date of Sampling 15.09.15
Type of Material 20 & 10mm aggregate Sampled by
Jointly
Location Tested by Jointly
Proposed Use Offset From
Sl.No. Description Unit Test 1 Test 2
Weight of surface dry sample passing 12.5 mm. and retained on

1 (gm)
10 mm. IS sieves,W1 355 351 358
Weight of fraction passing on 2.36 mm.sieve after the test,W2
2 (gm)
53.6 49.86 49.56
Weight of fraction retained on 2.36 mm.sieve after the test,W3
3 (gm)
301.4 301.14 308.44
4 Loss in wt. of aggregate W4 = W1 - (W2 + W3 ) (gm)

0 0 0
5 Aggregate Impact Value ( A .I .V.) = ( W2 / W1 ) x 100 %

15.10 14.21 13.84
6 Average value of ( A. I .V.) %

14.38
Note :- If W4 > 1 gm., Repeate the test
Remarks :
Contractor Authority's Engineer
FLAKINESS & ELONGATION INDICES
( As per IS 2386, (Part - l ) & MOST Specification )

Location Tested by
Proposed Use Sample No 1

Wt. of Aggregate Wt. of non -flaky Wt. of flaky Wt. of Elongated particle
Taken particle Retained On particle Passed retained on elongation gauge of
I.S.Sieve Size mm. Thickness Gauge Through non-flaky particle ( D )
(B ) Thickness Gauge
(A) (C)
Passing Retained gm gm gm gm
63 50
50 40
40 31.5
31.5 25
25 20 497 48
20 16 1825.5 170.8
16 12.5 1003 97.9
12.5 10 518.4 58.6
10 6.3 312.8 37.3
Total wt. of sample 4156.7 412.6
Flakiness Index ( FI ) = ( C / A ) x 100 : 9.93 %

Elongation Index ( EI ) = ( D / B ) x 100 : %
Combined Flakiness and Elongation indeces =
( FI + EI ) : %
Specification Maximum : %

Location Tested by
I.S.Sieve Size mm. Taken particle Retained On particle Passed retained on elongation gauge of
(A) Thickness Gauge Through non-flaky particle ( D )
63 50
50 40
40 31.5
31.5 25
25 20 511 51
20 16 1764 162.5
16 12.5 997 92.4
12.5 10 489 51.3
10 6.3 296 36.9
Total wt. of sample 4057 394.1

( FI + EI ) : %

Location Tested by
I.S.Sieve Size mm. Taken particle Retained On particle Passed retained on elongation gauge of
(A) Thickness Gauge Through non-flaky particle ( D )
63 50
50 40
40 31.5
31.5 25
25 20 569 49
20 16 1682 155.9
16 12.5 989 96.4
12.5 10 502 49.5
10 6.3 281 34.5
Total wt. of sample 4023 385.3

( FI + EI ) : %
Development To Four Lanes With Paved Side Shoulders of End of Sangrur Bypass To Tapa Section
Project of NH-64(New NH-7) FROM Existing KM.116+170 To KM.138+030 and Existing KM.142+950 To
KM.168+000 In The State of Punjab on EPC Mode Under NHDP-IV
Lab Job No Date of Sampling 16.09.15

Source Shree Cement Factory Sampled by Jointly
Grade of Cement OPC 43grade Date of Testing 17.09.15
Brand Shree Cement Tested by Jointly
Batch 37-2015
CEMENT PHYSICAL TEST
FINENESS OF CEMENT
IS 4031 (Part 1) FORMAT: DBL/NH-7/ST/QC/TF/27
Description Trial 1 Trial 2 Trial 3 Remarks
Weight of Cement taken A (gm) 100 100 100
Weight of Cement ratained on 90 mic. Sieve (gm) 2.34 2.84 3.07
Fineness of Cement (%) 2.34 2.84 3.07
Average Fineness(B/A)x100 (%) 2.75
STANDARD CONSISTENCY
IS 4031 (Part 4)
Weight of cement Water added (ml) % of water Penetration (mm) Remarks
Sl. No. taken (gms)
1 400 116 29 7
2 400 118 29.5 5
3 400 120 30 3
Consistency =29.5
SETTING TIMES
IS 4031 (Part 5)
Initial Setting time (min.) 123 Min. 30 min.
Final Setting time (min.) 287 Max. 10 hrs.
SOUNDNESS OF CEMENT
IS 4031 (Part 5)
Descriptions Trial 1 Trial 2 Trial 3 Remark's
Initial length of Specimen A (mm) 15.6 12.4 11.8
Final length of Specimen B (mm) 17.3 14.2 14.1
Expansion B - A (mm) 1.7 1.8 2.3
Average Expansion (mm) 1.90
COMPRESSIVE STRENGTH
IS 4031 (Part 3)
Dimension 70.6 * 70.6 * 70.6 mm Date of Casting :- 17.09.15
Volume of cube 0.00035 m3
Area of the cube 4984.36 mm2
Cube No. 1 2 3 4 5 6 7 8 9
Age of cube 3 days 7days 28 days
Date of testing 20.09.15 24.09.15 15.10.15
Weight of cube (Kg) 812 807 810 818 821 815 826 821 827
Density (Kg/m3) 2.31 2.29 2.30 2.32 2.33 2.32 2.35 2.33 2.35
Failure load (Kn) 140 148 145 200 210 204 234 242 240
Compressive strength(N/mm2) 28.09 29.70 29.09 40.13 42.13 40.93 46.95 48.56 48.15
Avg.Comp. strength(N/mm2) 28.96 41.06 47.89
Required Comp.Strength(N/mm2) Minimum.23 Minimun.33 Minimun.43
Remarks :
Contractor Authority's

Concrete Mix Design (M-35 RCC)

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CONSTRUCTION OF SIX -LANE ACCESS CONTROLLED HIGHWAY (NH-152D)

STARTING FROM JUNCTION WITH NH-352 ( JIND-ROHTAK) NEAR JULANA TO

MIX DESIGN OF M 35 RCC

c) Chemical admixture (Conforming IS:9103) Fosroc Auramix 400

d) Chemical admixture specific gravity 1.09

EPC Contractor Authority"s Engineer

AUTHORITY ENGINEER : INTERCONTINENTAL COSULTANTS AND TECHNOCRATS PVT. LTD.

EPC CONTRACTOR : GAWAR CONSTRUCTION LIMITED

EPC Contractor Authority"s Engineer

Ratio of Mix Cement 20mm 10mm Sand

Time 9:10 AM 9:40 AM 10:10 AM Remarks

EPC Contractor Authority"s Engineer

COMPRESSIVE STRENGTH IN N/MM2

DATE OF CASTING 16.02.2020 28DAYS DATE OF TESTING 16.03.2020

EPC Contractor Authority"s Engineer

BLENDIND OF COARSE AGGREGATE FOR CONCRETE

Individual % of Passing Mix Proportion of 100%

40.00 100 100 65.00 35.00 100 100 100 100

20.00 98.41 100 63.97 35.00 98.97 95 97.5 100

10.00 5.80 93.58 3.77 32.75 36.52 25 40.0 55

4.75 0.37 11.26 0.24 3.94 4.18 0 5.0 10

BLENDIND OF ALL IN AGGREGATE FOR CONCRETE

40.00 100 100 67.00 33.00 100 100 100 100

20.00 98.97 100 66.31 33.00 99.31 95 97.5 100

4.75 4.18 94.87 2.80 31.31 34.11 30 40.0 50

0.600 0.00 67.87 0.00 22.40 22.40 10 22.5 35

0.150 0.00 4.07 0.00 1.34 1.34 0 3.0 6

1 8170 2.421 790 35.11

28 Days Compressive Stremgth

FINE AGGREGATE GRAPH FOR CONCRETE

10 100 100 100 100 100 100 100

4.75 94.87 90 95.0 100 90 - 100 90 - 100 90 - 100

0.300 20.29 12 26.0 40 5 .. 20 8 .. 30 12 .. 40

0.150 4.07 0 5.0 10 0 .. 10 0 .. 10 0 .. 10

100 Lower Limit

Authority's Engineer M/S. AECOM

IS Sieve Size 20mm Indivisual Percentage of Passing

IS Sieve Size 10mm Indivisual Percentage of Passing

IS Sieve Size Sand Indivisual Percentage of Passing

Average % Spe. Limits As per

Average % Spe. Limits As per

Average % Spe. Limit Zone III

SIEVE ANALYSIS OF 20 MM FOR CONCRETE

20 372.0 1.66 1.66 98.34 20 290.0 2.13 2.13 97.87

10 20546.0 91.70 93.36 6.64 10 12480.0 91.70 93.83 6.17

20 243.0 1.62 1.62 98.38 20 208.0 1.46 1.46 98.54

10 14009.0 93.53 95.15 4.85 10 13142.0 92.29 93.75 6.25

20 180.0 1.18 1.18 98.82 20 214.0 1.87 1.87 98.13

10 14270.0 93.88 95.07 4.93 10 10656.0 93.12 94.99 5.01

SIEVE ANALYSIS OF 20 MM FOR CONCRETE

20 128.0 1.12 1.12 98.88 20 223.0 1.56 1.56 98.44

10 10628.0 92.78 93.90 6.10 10 13080.0 91.79 93.35 6.65

20 232.0 1.87 1.87 98.13 20 205.0 1.43 1.43 98.57

10 11506.0 92.87 94.74 5.26 10 13266.0 92.42 93.85 6.15

SIEVE ANALYSIS OF 20 MM FOR CONCRETE

12.5 0 0 0 100 12.5 0 0 0 100

10 647.2 5.75 5.75 94.25 10 672.4 6.43 6.43 93.57

12.5 0 0 0 100 12.5 0 0 0 100

10 625.3 6.55 6.55 93.45 10 788.5 7.54 7.54 92.46

12.5 0 0 0 100 12.5 0 0 0 100