Uncased Crossing Calculation (Road Crossing)

Client Bellatrix Based on API RP 1102

Project BT092-004 Date 2017-06-22 Rev B
KW Job# Originator J.Shaikh Checked B.Gilchrist
LSD PE PM S.Chui
Inputs

Licence/Line 54369/005 43392/104 (9930 kPa) 43392/104 (6800 kPa) 54369/004 43392/105 - 37432/003

Sweet LVP (Condensate) Natural Gas Natural Gas Sweet LVP Natural Gas HVP Natural Gas (Fuel Gas)
Service
Od Pipe Outer Diameter, mm 168.3 406.4 406.4 114.3 406.4 219.1 219.1
tw Pipe Wall Thickness, mm 4.8 7.9 7.9 4.0 9.5 5.6 5.6
E Pipe Material Youngs Modulus, Mpa 207.0E+3 207.0E+3 207.0E+3 207.0E+3 207.0E+3 207.0E+3 207.0E+3
α Pipe Material Coefficient of thermal expansion per degC 12.0E-6 12.0E-6 12.0E-6 12.0E-6 12.0E-6 12.0E-6 12.0E-6
ѵs Pipe Material Poissons Ratio 0.30 0.30 0.30 0.30 0.30 0.30 0.30
Ti Temperature at time of install, deg C -10.0 -10.0 -10.0 -10.0 -10.0 -10.0 -10.0
Tmax/min Maximum or Minimum Operating Temperature, deg C 20.0 20.0 20.0 20.0 20.0 20.0 20.0
CA Corrosion/Errosion Allowance, mm 0 0 0 0 0 0 0
MOP Maximum Operating Pressure (MOP), MPa 9.93 9.93 6.8 9.93 6.18 9.93 4.96
F Design Factor per CSA Z662 0.8 0.8 0.8 0.8 0.8 0.8 0.8
L Location Factor 1 0.75 0.75 1 0.75 0.8 0.75
SMYS Pipe Grade, Mpa 359.2 359.2 359.2 359.2 359.2 359.2 359.2
H Pipe Burial Depth, m 2 2 2 2 2 2 2
Bd Bored Diameter, mm 219.1 457.2 457.2 139.7 457.2 269.9 269.9
Soil Type
Loose to medium dense sand
Loose to medium dense sand and Loose to medium dense sand and Loose to medium dense sand and Loose to medium dense sand and Loose to medium dense sand and Loose to medium dense sand and and gravels; soft clays and
gravels; soft clays and silts gravels; soft clays and silts gravels; soft clays and silts gravels; soft clays and silts gravels; soft clays and silts gravels; soft clays and silts silts
KHe Stiffness Factor for Earth Load from API RP 1102 Fig. 3 1350 2750 2750 850 1950 1800 1800
Be Burial Factor for Earth Load from API RP 1102 Fig. 4 1.28 1 1 1.46 1 1.15 1.15
Ee Excavation Factor for Auger bored earth load from API RP 1102 Fig. 5 1.4 0.985 0.985 1.18 0.985 1.18 1.18
Er Resilient modulus, Er, Ksi 10 10 10 10 10 10 10
KHh Highway Stiffness Factor for Cyclic Circ. Stress API RP 1102 Fig. 14 11 14 14 8 13 12 12
GHh Highway Geometry Factor From API RP 1102 Fig.15 1.09 0.9 0.9 1.07 0.9 1.06 1.06
R Highway Pavement Factor Table 2, Tandem Axle 1 1 1 1 1 1 1
Pavement Type Flexible pavement Flexible pavement Flexible pavement Flexible pavement Flexible pavement Flexible pavement Flexible pavement
L Axle Configuration Factor, Tandem Axle 1 1 1 1 1 1 1
Fi Impact Factor from API RP 1102 fig. 7 1.44 1.44 1.44 1.44 1.44 1.44 1.44
w Applied Design Surface pressure, Kpa, pg 14 for tandem axle loading 479 479 479 479 479 479 479
KLh Highway Stiffness Factor for Cyclic longitudinal Stress, API RP 1102 Fig. 16 8.5 10 10 7.5 9 9.2 9.2
GLh Highway Geometry Factor for Cyclic longitudinal Stress, API RP 1102 Fig. 17 1.45 0.95 0.95 1.8 0.95 1.25 1.25
 Uncased Crossing Calculation (Road Crossing)

Client Bellatrix Based on API RP 1102

Project BT092-004 Date 2017-06-22 Rev B
KW Job# Originator J.Shaikh Checked B.Gilchrist
LSD PE PM S.Chui

Calculated Values
tw/Do Wall Thickness to OD Ratio (tw/D) 0.0285 0.0194 0.0194 0.0350 0.0234 0.0256 0.0256
E' Modulus of Soil Reaction (recommended 0.5 Kips/in2) 0.5 Kips/in2 0.5 Kips/in2 0.5 Kips/in2 0.5 Kips/in2 0.5 Kips/in2 0.5 Kips/in2 0.5 Kips/in2
H/Bd Depth to Bored Diameter Ratio 9.1 4.4 4.4 14.3 4.4 7.4 7.4
Bd/Od Bored Diameter to pipe Diameter Ratio 1.3 1.1 1.1 1.2 1.1 1.2 1.2
Stresses
SHe Hoop Stress Due to Earth Load, MPa 7.670 20.738 20.738 3.153 14.705 10.082 10.082
∆SHh Highway Cyclic Circumferential Stress, MPa 8.27 8.69 8.69 5.90 8.07 8.77 8.77
∆SLh Highway Cyclic Longitudinal Stress, MPa 8.50 6.55 6.55 9.31 5.90 7.93 7.93
SHi Hoop Stress due to internal MOP, MPa 174.09 255.41 174.91 141.87 132.19 194.26 97.03
S1 Principal Stress 1, Mpa 190.03 284.84 204.34 150.93 154.96 213.11 115.89
S2 Principal Stress 2, Mpa -11.49 14.88 -9.27 -21.70 -24.55 -5.29 -34.45
S3 Principal Stress 3 (Max Radial Stress), Mpa -9.93 -9.93 -6.80 -9.93 -6.18 -9.93 -4.96
Se Total Effective Stress, Mpa 200.74 283.19 212.38 167.06 171.07 220.76 137.98
Fe Effective Design Factor (F xL) 0.80 0.60 0.60 0.80 0.60 0.64 0.60
FeXSMYS Factored SMYS, Mpa 287.36 215.52 215.52 287.36 215.52 229.89 215.52
% Hoop Stress of SMYS 48.46 71.11 48.69 39.50 36.80 54.08 27.01
DESIGN CHECK (Hoop Stress < factored SMYS) ACCEPTABLE UN-ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE
DESIGN CHECK (Total Effective Stress <factored SMYS) ACCEPTABLE UN-ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE
Girth Weld Fatigue Check
SFG Fatigue Endurance Limit All welds from Table 3 in Mpa 82.728 82.728 82.728 82.728 82.728 82.728 82.728
SFG x Fe 66.1824 49.6368 49.6368 66.1824 49.6368 52.94592 49.6368
∆SLh< SFG x Fe ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE
Longitudinal Weld Fatigue Check
SFL Fatigue Endurance Limit SMLS and ERW welds from Table 3 in Mpa 144.774 144.774 144.774 144.774 144.774 144.774 144.774
SFL x Fe 115.8192 86.8644 86.8644 115.8192 86.8644 92.65536 86.8644
∆SLh< SFG x Fe ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE
CSA Z662 Clause 4.12.3. Requirements (a-d)
a Pipe desgined to sustain the loads at the crossing as specified in Clause 4.3 Yes No Yes Yes Yes Yes Yes
b Compliance with Table 4.10 Yes Yes Yes Yes Yes Yes Yes
c Design requirement applied to pipeline beyond 7m the centreline of the outside tr Yes Yes Yes Yes Yes Yes Yes
d NDT per clause 7 Unknown Unknown Unknown Unknown Unknown Unknown Unknown
 Loose to medium dense sand and
Soil Type gravels; soft clays and silts

Dense to very dense sands and gravels;

medium to very stiff clays and silts

Chart made from Figure 3 - Stiffness factor for

Earth Loading Circumferential Stress for E' =
0.5 ERW Pipe Data (Table just for reference, not linked
tw/D KHE 2 3 4
W.T. (mm) W.T. (mm) W.T. (mm)
2.80 2.80 3.20
3.20 3.20 4.00
4.00 4.00 4.80
4.80 4.80 5.20
5.50 5.50 5.60
6.40 6.00
7.10 6.40
7.60 7.10
7.90
8.60
11.10

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ust for reference, not linked with any formula in this workbook)
6 8 10 12
W.T. (mm) W.T. (mm) W.T. (mm) W.T. (mm)
3.20 4.00 4.00 4.80
4.00 4.80 4.80 5.20
4.80 5.20 5.20 5.60
5.20 5.60 5.60 6.40
5.60 6.40 6.40 7.10
6.40 7.00 7.10 7.90
7.10 7.90 7.80 8.40
7.90 8.20 8.70 8.70
8.70 8.70 9.30 9.50
9.50 9.50 11.10 10.30
11.00 11.10 12.70 11.10
12.70 12.70 12.70
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