Sony Ericsson W995 Disassembly
Sony Ericsson W995 Disassembly
Sony Ericsson W995 Disassembly
- mechanical -
W995
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal
Working instruction (mech)
1 Exterior Views
1.1 W995
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 5(96)
Working instruction (mech)
2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Bits (T6)
3. Bits (JCIS No. 0)
4. Front Opening Tool
5. Guitar Pick
6. Flex Film Assembly Tool
7. ESD Brush
For part information on the tools above, refer to the ‘Tools Catalogue/Matrix’!
STANDARD TOOLS
1. ESD Tweezers
2. Dentist hook
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 6(96)
Working instruction (mech)
3 Disassembly
The disassembly is done in the following order:
1. Battery Cover
2. Battery
3. Keyboard
4. Panel Key Dummy
5. Lower Screw Cap
6. Lower Rear Cover
7. BT GPS Antenna
8. Carrier Holder SIM and SIM Flex Assy
9. Camera - Rear
10. Main Antenna
11. Key Flex Assy
12. Main PBA
13. Upper Screw Cap
14. Front Cover Assy (a) and Navi Key (b)
15. Navi Key PBA
16. Display
17. Carrier Holder VT Cam
18. Camera - Front
Push the knob lock in the direction of the arrow to unlock the
Battery Cover.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 7(96)
Working instruction (mech)
Disassembly
3.2 Battery
Insert the Front Opening Tool and lift the bottom of the
Battery to release it.
3.3 Keyboard
Turn the phone over and open the slider.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 8(96)
Working instruction (mech)
Disassembly
Carefully insert the dentist hook through this hole and lift to
release the Keyboard in this corner.
Be careful not to damage the microphone/Key Flex
Assy just below the hole in the Keyboard!
Insert the Front Opening Tool and raise the Panel Key
Dummy to release it from the phone.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 9(96)
Working instruction (mech)
Disassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 10(96)
Working instruction (mech)
Disassembly
Use index fingers to pull both sides of the Lower Rear Cover
(1) in the direction of arrows and push the Main PBA (2) with
thumbs until the bottom side is released.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 11(96)
Working instruction (mech)
Disassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 12(96)
Working instruction (mech)
Disassembly
Pull the Carrier Holder SIM little bit in the direction of the
arrow (1) and lift to unsnap the third hook (2).
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 13(96)
Working instruction (mech)
Disassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 14(96)
Working instruction (mech)
Disassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 15(96)
Working instruction (mech)
Disassembly
Peel the Key Flex Assy in the direction of the arrow to get
access to the btb connector underneath.
Continue to peel off the Key Flex Assy and remove it.
Scrap! Not to be reused!
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 16(96)
Working instruction (mech)
Disassembly
Gently remove the Main PBA and place it next to the Hinge
Slider Assy as shown in the picture.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 17(96)
Working instruction (mech)
Disassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 18(96)
Working instruction (mech)
Disassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 19(96)
Working instruction (mech)
Disassembly
There are two hooks securing the Navi Key PBA. Insert the
Guitar Pick tool to release the Navi Key PBA.
Turn the Navi Key PBA in the direction of the arrow to gain
the access to the two connectors.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 20(96)
Working instruction (mech)
Disassembly
3.16 Display
Remove the display by lifting it as shown in picture.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 21(96)
Working instruction (mech)
Disassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 22(96)
Working instruction (mech)
4 Replacement
4.2 Keyboard
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare the new Keyboard.
Follow the 5.16 – 5.18 Reassembly instructions!
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 23(96)
Working instruction (mech)
Replacement
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 24(96)
Working instruction (mech)
Replacement
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 25(96)
Working instruction (mech)
Replacement
4.15 Display
Follow the 3.1 – 3.2 & 3.13 – 3.16 Disassembly instructions!
Prepare the new Display.
Follow the 5.3 – 5.6 & 5.17 – 5.18 Reassembly instructions!
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 26(96)
Working instruction (mech)
Replacement
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 27(96)
Working instruction (mech)
Replacement
4.19 Co-Branding Label
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 28(96)
Working instruction (mech)
Replacement: Co-Branding Label
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 29(96)
Working instruction (mech)
Replacement
4.20 MComp Sheet Shade Camera Led
REMOVAL
Peel off the MComp Sheet Shade Camera Led by using the
Flex Film Assembly Tool.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 30(96)
Working instruction (mech)
Replacement: MComp Sheet Shade Camera Led
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 31(96)
Working instruction (mech)
Replacement
4.21 Side Key
REMOVAL
Push the Side Key from outside until the key becomes
released with the tweezers.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 32(96)
Working instruction (mech)
Replacement: Side Key
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 33(96)
Working instruction (mech)
Replacement
4.22 Camera Key
REMOVAL
Push the Side Key from outside until the key becomes
released with the tweezers.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 34(96)
Working instruction (mech)
Replacement: Camera Key
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 35(96)
Working instruction (mech)
Replacement
4.23 Core Unit Label
REMOVAL
Read the old Core Unit Label and/or write the information
into the ‘LabelMake’ program before removal.
Carefully remove the Core Unit Label by using the tweezers.
INSTALLATION
Place the new Core Unit Label inside the ‘golden’ frame as
shown in the picture.
One label only is allowed!
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 36(96)
Working instruction (mech)
Replacement
4.24 System Connector Cover
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 37(96)
Working instruction (mech)
Replacement
4.25 Grill Speaker Bottom
REMOVAL
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 38(96)
Working instruction (mech)
Replacement: Grill Speaker Bottom
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 39(96)
Working instruction (mech)
Replacement
4.26 Net Speaker Bottom
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 40(96)
Working instruction (mech)
Replacement: Net Speaker Bottom
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 41(96)
Working instruction (mech)
Replacement
4.27 Grill Speaker Top
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 42(96)
Working instruction (mech)
Replacement: Grill Speaker Top
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 43(96)
Working instruction (mech)
Replacement
4.28 Net Speaker Top
REMOVAL
Detach this part of the Net Speaker Top by using the Front
Opening Tool.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 44(96)
Working instruction (mech)
Replacement: Net Speaker Top
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 45(96)
Working instruction (mech)
Replacement
4.29 Liquid Intrusion Indicator
INSPECTION
To check whether the Liquid Intrusion Indicator has been
activated (reddish color), just remove the Battery Cover.
If activated:
Follow the 3.2 – 3.7 Disassembly instructions!
Carry out the replacement as described below.
Follow the 5.12 – 5.18 Reassembly instructions!
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 46(96)
Working instruction (mech)
Replacement
4.30 Audio Jack
REMOVAL
Push the Audio Jack through the hole to release it with the
tweezers.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 47(96)
Working instruction (mech)
Replacement: Audio Jack
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 48(96)
Working instruction (mech)
Replacement
4.31 Foil Adhesive Audio Jack
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 49(96)
Working instruction (mech)
Replacement: Foil Adhesive Audio Jack
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 50(96)
Working instruction (mech)
Replacement
4.32 Window Flash
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 51(96)
Working instruction (mech)
Replacement: Window Flash
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 52(96)
Working instruction (mech)
Replacement
4.33 Window Main Camera
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 53(96)
Working instruction (mech)
Replacement: Window Main Camera
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 54(96)
Working instruction (mech)
Replacement
4.34 SIM Flex Assy
ITP SW AND FLASH LED CALIBRATION IS NEEDED IN
THIS PROCEDURE! Refer to “Generic repair manual,
electric” 1220-1336
REMOVAL
There are three snap hooks securing the SIM Flex Assy to
the Carrier Holder SIM.
Release the SIM Flex Assy from the three hooks by using
the Front Opening Tool.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 55(96)
Working instruction (mech)
Replacement: SIM Flex Assy
INSTALLATION
Install the SIM Flex Assy according to the guiding pins and
holes.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 56(96)
Working instruction (mech)
Replacement
4.35 Gasket Flash
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 57(96)
Working instruction (mech)
Replacement
4.36 Cushion Cam B to B
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 58(96)
Working instruction (mech)
Replacement
4.37 MComp Sheet FPC Main
REMOVAL
Peel off the MComp Sheet FPC Main by using the tweezers.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 59(96)
Working instruction (mech)
Replacement
4.38 Shield Can Lid AGPS
REMOVAL
Insert the dentist hook into the corners of the Shield Can Lid
AGPS and pull upwards to release it.
Remove it.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 60(96)
Working instruction (mech)
Replacement: Shield Can Lid AGPS
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 61(96)
Working instruction (mech)
Replacement
4.39 Shield Can Lid WLAN
REMOVAL
Insert the dentist hook into the corners of the Shield Can Lid
WLAN and pull upwards to release it.
Remove it.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 62(96)
Working instruction (mech)
Replacement: Shield Can Lid WLAN
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 63(96)
Working instruction (mech)
Replacement
4.40 Shield Can Lid VERA
REMOVAL
Insert the dentist hook into the corners of the Shield Can Lid
VERA and pull upwards to release it.
Remove it.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 64(96)
Working instruction (mech)
Replacement: Shield Can Lid VERA
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 65(96)
Working instruction (mech)
Replacement
4.41 Shield Can Lid KAJSA
REMOVAL
Insert the dentist hook into the corners of the Shield Can Lid
KAJSA and pull upwards to release it.
Remove it.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 66(96)
Working instruction (mech)
Replacement: Shield Can Lid KAJSA
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 67(96)
Working instruction (mech)
Replacement
4.42 MComp Sheet MP202
REMOVAL
Remove it.
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 68(96)
Working instruction (mech)
Replacement: MComp Sheet MP202
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 69(96)
Working instruction (mech)
Replacement
4.43 Cushion 0.0 VT Cam
Follow the 3.1 – 3.2, 3.13 – 3.14 & 3.17 – 3.18 Disassembly
instructions!
Carry out the replacement as described below.
Follow the 5.1 – 5.2, 5.5 – 5.6 & 5.17 – 5.18 Reassembly
instructions!
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 70(96)
Working instruction (mech)
Replacement
4.44 Light Guide
REMOVAL
Peel off the Light Guide by using the Flex Film Assembly
Tool
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 71(96)
Working instruction (mech)
Replacement: Light Guide
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 72(96)
Working instruction (mech)
Replacement
4.45 Cushion Upper PBA
REMOVAL
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 73(96)
Working instruction (mech)
Replacement
4.46 Magnet
REMOVAL
Flip the Slider Flex Assy and hold it (1), carefully insert the
dentist hook underneath the Magnet and remove it (2).
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 74(96)
Working instruction (mech)
Replacement: Magnet
INSTALLATION
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 75(96)
Working instruction (mech)
Replacement
4.47 Slider Flex Assy
REMOVAL
Peel it off.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 76(96)
Working instruction (mech)
Replacement: Slider Flex Assy
INSTALLATION
Lift up and hold the protection foil (1) and insert the BtB
connector (2) through the slot as shown in the picture.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 77(96)
Working instruction (mech)
Replacement: Slider Flex Assy
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 78(96)
Working instruction (mech)
5 Reassembly
The reassembly is done in the following order:
1. Camera – Front
2. Carrier Holder VT Cam
3. Display
4. Navi Key PBA
5. Navi Key (a) and Front Cover Assy (b)
6. Upper Screw Cap
7. Main PBA
8. Key Flex Assy
9. Main Antenna
10. Camera – Rear
11. Carrier Holder SIM and SIM Flex Assy
12. BT GPS Antenna
13. Lower Rear Cover
14. Lower Screw Cap
15. Panel Key Dummy
16. Keyboard
17. Battery
18. Battery Cover
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 79(96)
Working instruction (mech)
Reassembly
5.3 Display
Hold the Display and insert it at the top as indicated by the
pointers.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 80(96)
Working instruction (mech)
Reassembly
Turn the Navi Key PBA back to its horizontal position and
insert it into the two hooks.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 81(96)
Working instruction (mech)
Reassembly
Tighten the new screw (M1.4 x 1.6 silver) using the JCIS
No.0 bit to a torque of 10 Ncm.
Place the Hinge Slider Assy on top of the Front Cover Assy.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 82(96)
Working instruction (mech)
Reassembly
Press around the Hinge Slider Assy until the two units snap
together without any gaps.
Tighten the four new screws (M1.4 x 1.6) using the JCIS
No.0 bit to a torque of 10 Ncm.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 83(96)
Working instruction (mech)
Reassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 84(96)
Working instruction (mech)
Reassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 85(96)
Working instruction (mech)
Reassembly
Insert the Key Flex Assy into the slot as indicated by the
pointer.
Attach this part of the Key Flex Assy to the Hinge Slider
Assy according to the guiding pins and holes.
Attach the Key Flex Assy and verify that the two holes are
properly aligned with the pins on the Hinge Slider Assy.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 86(96)
Working instruction (mech)
Reassembly
Attach this part of the Key Flex Assy to the Hinge Slider
Assy according to the guiding pin and hole and press to
secure the attachment.
Press the other end of the Main Antenna to snap the hook to
the Main PBA.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 87(96)
Working instruction (mech)
Reassembly
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 88(96)
Working instruction (mech)
Reassembly
Turn the Carrier Holder SIM and SIM Flex Assy to the
horizontal position.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 89(96)
Working instruction (mech)
Reassembly
Tighten the two new screws (M1.4 x 2.7) using the JCIS
No.0 bit to a torque of 10 Ncm.
Insert the Audio Jack into the hole on top the Lower Rear
Cover as indicated by the pointer.
Press like this to snap this side of the Lower Rear Cover.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 90(96)
Working instruction (mech)
Reassembly
Tighten the two screws (M1.7 x 4.5) using the torx bit no. 6
to a torque of 18 Ncm.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 91(96)
Working instruction (mech)
Reassembly
Tighten the two screws (M1.7 x 4.5) using the torx bit no. 6
to a torque of 18 Ncm.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 92(96)
Working instruction (mech)
Reassembly
5.16 Keyboard
Attach a new Keyboard in cavity by using the tweezers.
5.17 Battery
Clean the system connector by using the ESD brush
before installing the Battery.
Turn the phone over.
Insert the Battery at the top.
1222-6716 Rev 3
Sony Ericsson Mobile Communications AB – Company Internal 93(96)