PART’S MANUAL

2.0 Hydraulics

2.0 Hydraulics
2.2 Hydraulic Schematic 2
2.2.1 HYDRAULIC TANK ASSEMBLY 3
2.3 Hydraulic Components 4
2.3.1 BRAKE PRESSURE SWITCH BLOCK 5
2.3.2 STEER CYLINDER 6
2.3.3 ORBITAL VALVE 7
2.3.4 RELIEF VALVE 9
2.3.5 PRESSURE REDUCING VALVE 10
2.3.6 HYDRAULIC ACCUMULATOR 11
2.3.7 GEAR PUMP 12
2.3.8 HYDRAULIC PISTON PUMP 14
2.3.9 HYDRAULIC RETURN FILTER 18
2.3.10 HYDRAULIC HIGH PRESSURE FILTER 19
2.3.11 PRESSURE COMPENSATED FLOW REGULATOR 20
2.3.12 FLOW CONTROL VALVE 21
2.3.13 SHUTTLE VALVES 22
2.3.14 OPERATOR COMPARTMENT CONTROL VALVE BANK 23
2.3.15 UPPER DECK VALVE BANK (2 Spool) 24

2.4 Wet Dash 25

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2.2.1 HYDRAULIC TANK ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION NOTES

1 2000015 1 Filler cap w/strainer & breather
2 2000014 1 Sight Glass Ass’y
3 2000086 1 Large Suction Strainer
4 2000082 1 Small Suction Strainer
5 4000093-1900 1 Hydraulic Tank 1 to 4 not incl

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2.3 Hydraulic Components

2.3 Hydraulic Components 4
2.3.1 BRAKE PRESSURE SWITCH BLOCK 5
2.3.2 STEER CYLINDER 6
2.3.3 ORBITAL VALVE 7
2.3.4 RELIEF VALVE 9
2.3.5 PRESSURE REDUCING VALVE 10
2.3.6 HYDRAULIC ACCUMULATOR 11
2.3.7 GEAR PUMP 12
2.3.8 HYDRAULIC PISTON PUMP 14
2.3.9 HYDRAULIC RETURN FILTER 18
2.3.10 HYDRAULIC HIGH PRESSURE FILTER 19
2.3.11 PRESSURE COMPENSATED FLOW REGULATOR 20
2.3.12 FLOW CONTROL VALVE 21
2.3.13 SHUTTLE VALVES 22
2.3.14 OPERATOR COMPARTMENT CONTROL VALVE BANK 23
2.3.15 UPPER DECK VALVE BANK (2 Spool) 24

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2.3.1 BRAKE PRESSURE SWITCH BLOCK

2
1

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000038 2 Pressure Switch Block Assy.
1 2000007 1 Pressure Switch Block Each block ass’y
2 2000436 3 Pressure Switch c/w din connector

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2.3.2 STEER CYLINDER

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000143 1 Steer Cylinder Assembly with 1-16
2 JS230302 1 Rod
3 JS230303 1 Gland
4 JS230304 1 Piston
5 JS230305 1 Stem Nut
6 - 1 Piston Seal
7 - 2 Wear Ring
8 - 1 O-ring
9 - 1 O-ring
10 - 1 Back-up Ring
11 - 1 Wear Ring
12 - 1 Wear Ring
13 - 1 Rod Seal
14 - 1 Rod Wiper
15 JS230306 2 Plug
16 4000075 2 Steer Cylinder Pin
17 2000103 4 Spacers
18 JS230309 1 Seal Kit with 6-14

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2.3.3 ORBITAL VALVE

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000179 1 Orbital Valve
1 JS230402 7 Cap Screw
2 JS230403 1 End Cap
3 3 Seal c/w kit only
4 JS230405 1 Gerotor
5 JS230406 - Spacer
6 JS230407 1 Spacer Plate
7 JS230408 4 Drive
8 1 Housing NSS
9 1 Control Spool Sleeve NSS
10 JS230411 1 Centering Pin
11 6 Centering Spring c/w kit only

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2.3.3 ORBITAL VALVE (CONT’D)

ITEM PART NUMBER QTY DESCRIPTION NOTES

13 JS230413 2 Race Bearing
14 JS230414 1 Thrust Needle Bearing
15 1 Seal c/w kit only
16 1 Seal c/w kit only
17 1 Quad Ring Seal c/w kit only
18 JS230418 1 Gland Seal Bushing
19 JS230419 1 Retaining Ring
21 JS230420 1 Check Ball Retainer
22 JS230421 1 Check Ball
23 JS230422 1 Check Ball Seat
24 1 Seal c/w kit only
25 1 Seal c/w kit only
26 JS230425 1 Set Screw
AA JS230426 1 Needle Bearing Kit
JS230427 1 Seal Kit
JS230428 1 Viton Seal Kit use with synthetics
JS230429 1 Seal Kit with torque seal
JS230430 1 Centering Spring Kit

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2.3.4 SELECTOR VALVE

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000057 1 Selector Valve Assembly
2 JS230502 1 Seal Kit
3 JS230503 1 Valve Body
4 JS230504 1 Knob
5 JS230505 1 Spacer
6 JS230506 1 Stud
7 JS230507 2 Retaining Ring
8 JS230508 1 Spool

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2.3.5 RELIEF VALVE

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000116 1 Relief Valve

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2.3.6 HYDRAULIC ACCUMULATOR

ITEM PART NUMBER QTY DESCRIPTION NOTES

1 2000042 2 Hydraulic Accumulator
2 JS230702 1 Repair Kit

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2.3.7 GEAR PUMP

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000441 1 Gear Pump Assembly
1 JS231001 1 S.E.C.
2 JS231002 1 P.E.C.
3 JS231003 1 Gear Housing
4 JS231004 1 Gear Set
5 JS231005 1 Conn. Shaft
6 JS231006 2 Thrust Plate
7 JS231007 1 Snap Ring
8 JS231008 1 Ball Bearing
9 JS231009 1 Double Lip Seal
10 JS231010 1 Double Lip Seal
11 JS231011 2 Ring Seal
12 JS231012 4 CRW Roll Bearing
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2.3.7 GEAR PUMP (CONT’D)

ITEM PART NUMBER QTY DESCRIPTION NOTES

13 JS231013 2 Check Valve Not Shown
14 JS231014 1 Plug Not Shown
15 JS231015 4 Dowel Pin
16 JS231016 2 SQ Gasket Seal
17 JS231017 2 Cap Screw
18 JS231018 2 Stud Not Shown
19 JS231019 2 Wrench Nut Not Shown
20 JS231020 4 Washer
21 JS231021 1 Plastic Plug Not Shown
22 JS231022 1 Plastic Plug Not Shown
23 JS231023 1 Shaft Protector Not Shown
24 JS231024 1 Name Tag Not Shown

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2.3.8 HYDRAULIC PISTON PUMP

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000191 1 Hyd. Piston Pump Assy.
1 JS231201 1 Plug
2 JS231202 1 Body
3 JS231203 1 ‘O’ Ring
4 JS231204 1 Gasket
5 JS231205 1 ‘O’ Ring
6 JS231206 1 ‘O’ Ring
7 JS231207 1 Piston Rod
8 JS231208 1 Plug
9 JS231209 1 Valve Plate
10 JS231210 1 Instruction Plate
11 JS231211 2 Screw
12 JS231212 1 Bearing
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2.3.8 HYDRAULIC PISTON PUMP (CONT’D)

ITEM PART NUMBER QTY DESCRIPTION NOTES

13 JS231213 1 Piston
14 JS231214 2 Pin
15 JS231215 1 Spring
16 JS231216 1 Thrust Washer
17 JS231217 1 Cylinder Block
18 JS231218 3 Pin
19 JS231219 1 Pin Retainer
20 JS231220 1 Spherical Washer
21 JS231221 1 Lift Limiter
22 JS231222 1 Retaining Ring
23 JS231223 1 Gasket
24 JS231224 1 Screw
25 JS231225 1 Screw
26 JS231226 1 Rotation Plate
27 JS231227 4 Screw
28 JS231228 1 ‘O’ Ring
29 JS231229 1 Plug
30 JS231230 1 Adjustment Plug
31 JS231231 1 ‘O’ Ring
32 JS231232 1 Compensator Spring
33 JS231233 1 Seat
34 JS231234 1 Spool
35 JS231235 4 Screw

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2.3.8 HYDRAULIC PISTON PUMP (CONT’D)

ITEM PART NUMBER QTY DESCRIPTION NOTES

1 JS231236 Seat
2 JS231237 Spring
3 JS231238 Bearing
4 JS231239 Pintle
5 JS231240 Identification Plate
6 JS231241 2 Screw
7 JS231242 Housing
8 JS231243 Shaft Seal w/ spring
9 JS231244 Retainer
10 JS231245 Shaft
11 JS231246 Key
12 JS231247 Bearing
13 JS231248 Retaining Ring

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2.3.8 HYDRAULIC PISTON PUMP (CONT’D)

ITEM PART NUMBER QTY DESCRIPTION NOTES

14 JS231249 Retaining Ring
15 JS231250 ‘O’ Ring
16 JS231251 Control Pintle
17 JS231252 Bearing
18 JS231253 Bearing
19 JS231254 Pintle
20 JS231255 Yoke
21 JS231256 Pin
22 JS231257 Swash Plate
23 JS231258 Piston S/A Kit
24 JS231259 Shoe Plate

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2.3.9 HYDRAULIC RETURN FILTER

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000085 Return Filter
1 NSS 1 Gauge
2 NSS 1 Filter Head
3 2000440 1 Filter Element

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2.3.10 HYDRAULIC HIGH PRESSURE FILTER

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000002 1 High Pressure Filter Assy.
2000320 1 High Pressure Filter Element

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2.3.11 PRESSURE COMPENSATED FLOW REGULATOR

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000826 1 Pressure Compensated Flow Regulator

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2.3.12 HYDRAULIC FLOW CONTROL

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000039 1 Flow Control

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2.3.13 SHUTTLE VALVES

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000248 1 Shuttle Valve Assy. ¾” Power pack
2000181 2 Shuttle Valve Assy. Scissor deck

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2.3.14 OPERATOR COMPARTMENT CONTROL VALVE BANK

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000183 1 5 Spool Selector Valve Assy.
JS230805 5 Handle Kit

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2.3.15 UPPER DECK VALVE BANK

ITEM PART NUMBER QTY DESCRIPTION NOTES

2000189 1 Valve Bank Assy.

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2.4 Wet Dash

2
3

ITEM PART NUMBER QTY DESCRIPTION NOTES

4000044 Wet Dash Assy Incl 1,2,3
1 2000268 1 Dash Housing (not shown) Stainless dash only
2 2000083 8 Gauge
3 1000029 1 Lamacoid

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