Eaton UPS 9130 Installation manual

Kongsberg Maritime
UPS 3kVA MKV (Type 9130) User

and Installation Manual
Supplier: Eaton
Reference: 1029829
Version: 1
351248/A
Installation and User’s Manual for MKV
UPS Eaton 3kVA MKV, 120Vac

UPS Eaton 3kVA MKV, 230Vac
1029829 MKV
Revision 1 Installation and User’s Manual for MKV Page 1
CONTENTS
1. Intoduction ............................................................................................................................. 3
2. Safety information ................................................................................................................. 3
3. Installation.............................................................................................................................. 5
General Information ....................................................................................................................... 5
Location of the Unit ........................................................................................................................ 6
Logistics ......................................................................................................................................... 6
Handling......................................................................................................................................... 6
Mechanical Installation................................................................................................................... 6
Electrical Installation ...................................................................................................................... 6
Connections of Mains .................................................................................................................... 7
Connection of Alarms..................................................................................................................... 7
Connection of Remote ESD trip ..................................................................................................... 8
4. Procedures............................................................................................................................. 9
Operation of the Mains Input Switch S1......................................................................................... 9
Start-up, input voltage available:.................................................................................................. 10
UPS Parameter setting ................................................................................................................ 10
Line Failure test /Battery capacity test: ........................................................................................ 11
Starting up after Emergency Power Off ....................................................................................... 12
Testing the alarm contact readings .............................................................................................. 13
Operation of the Manual Bypass Switch S2................................................................................. 15
Earth Failure Unit ......................................................................................................................... 16
Replacement of Batteries............................................................................................................. 17
5. Storage of UPS .................................................................................................................... 19
6. Storage of Battery ............................................................................................................... 19
7. Technical specification ....................................................................................................... 20
DRAWINGS
Main schematics Drawing UPS with distribution board 1021435
Dimensional Drawing 1029380
1029829 MKV
1. Intoduction
This UPS is to be used only in restricted access locations.

The UPS operates automatically and protects connected equipment against disturbances and power
failures of the vessel’s mains. During mains power failure the UPS will continue to operate independently
for at least 30 minutes by means of internal battery.
The UPS is an uninterruptible power supply unit for general use on board vessels.
The UPSs are delivered in two variants depending on the input voltage and output capacity as follows:
115V / 3kVA
230V / 3kVA
The UPSs are delivered completely assembled in crates and are ready to be installed without any pre-
assembly.
2. Safety information
Since the UPS unit operates on line power and contains a bank of high-current backup batteries, the
information in this chapter is important to all personnel involved. Please read the safety manual provided
with this UPS.
WARNING!
Do not open the UPS cabinet. Some components inside the UPS cabinet carry high voltage. To
touch them may prove fatal. All operations inside the unit must be carried out only by authorized
personnel only.
This UPS contains it’s own energy source (batteries). The output may carry live voltage even
when the UPS is not connected to an AC supply.
User’s operations
The only user’s operations permitted are:
Starting up and shutting down the UPS unit
Operating the user’s interface
Connecting data interface cables
These operations must be performed according to the instructions in this manual. During any of these
operations the user must take greatest care and perform only the prescribed operations. Any deviation
from the instructions could be dangerous to the operator.
1029829 MKV
WARNING!
The UPS contains high voltage and current which can injure or kill personnel and damage
equipment.
All repairs and service should be performed by authorized personnel only.
There are no serviceable parts inside the UPS.
WARNING!
Batteries may contain high energy and voltages, and caustic, toxic and flammable substance.
Because of the battery string the output receptacles may carry high voltage even when the AC
supply is not connected to the UPS.
Read the shut down instruction of the User’s and Installation manual.
WARNING!
Do not discard batteries or battery material in the public disposal system. Follow all applicable
local regulations for storage, handling and disposal of batteries and battery material
Never dispose batteries in fire. Batteries may explode when exposed to flame.
Never open or damage batteries. Released electrolyte is harmful to the skin and eyes, and may
be extremely toxic.
1029829 MKV
3. Installation
General Information
The UPS is a 3kVA UPS with 30 minutes backup time. The UPS includes a main switch, built-in batteries,
power distribution, a bypass switch and an Emergency Shut Down (ESD) function. For cabinet layout refer
to figure 1.
ESD
Power
Distribution Bypass
Switch
Earth Fault
monitor
UPS
Mains
switch
Batteries
Figure 1.
1029829 MKV
Location of the Unit
Avoid direct sunlight or other elements that can cause overheating of the unit.
Make sufficient space around the unit for ventilation and service. The unit must not be installed in a small,
closed and unventilated cabinet.
Logistics
General safety precautions should be followed when working on the UPS.
Handling
Appropriate equipment should be used and care must be taken when handling the UPS units.
Mechanical Installation
The UPS shall be fastened to the floor through two 5 mm mounting rails. Diameter of bolts is 8 mm, see
the attached dimensional drawing no. 1029380.
Electrical Installation
For electrical installation remove the cabinet top plate.
Connect the power and signal cables to appropriate connectors.
Install (or replace) the batteries.
Refer to the Main Schematic drawing 1021435 and figure 2.
To handle selectivity with the output MCB’s, recommended size on fuses upstream are:
Type 32A OV or 25A OV. (For instance Eaton –Type PLSM-OV or equal MCB from other manufacturer)
1029829 MKV
Input
terminals TB1
Alarm
terminals TB2
ESD trip
terminals TB3 Output MCBs
Figure 2.
Connections of Mains
Connect the input mains cable to the terminal block TB1.
Connect the output mains cables directly to the MCBs.
Connect the PE wire to the PE bar.
Connect all armour / screens of cable to the PE bar.
Connection of Alarms
All alarms are by default connected in series in terminal block TB2, i.e. only one common alarm is given
for any specific alarm to terminals D1 and D19. Connection in series is made between terminals D1, D2-
1029829 MKV
D4, D5-D7, D9-D10, D11-D14, D15-D18, D19.
If specific alarm indication are required the jumper connection must be disconnected and a new
connection made according to the table 1.
Connection of Remote ESD trip

The ESD (Emergency Shut Down) trip is located on the upper right part of the cabinet. This trip will
disconnect the batteries in emergency case.
ESD function is activated by an external 24V DC signal connected to terminal block TB3 and marked with
0V and +24V. An alarm contact is wired to terminals D17, D18, D19, refer to table 1. The ESD trip is to be
manually reset after trip.
1029829 MKV
4. Procedures
Operation of the Mains Input Switch S1

UPS will start automatically, when the Mains Input Switch S1 is turned “On”. When S1 is turned “Off”, UPS
will continue operation in battery mode.
Note! If Remote ESD trip is activated before UPS is shut down, UPS should be started manually with the
start button in UPS front panel.
Refer to figure 3.
Figure 3.
1029829 MKV
Start-up, input voltage available:
Normal start-up procedure
# Activity Date Sign.

1.
Close ESD trip/Batterybreaker K2
Turn Bypass S2 in UPS mode.
Close Mains Input S1
UPS will start automatically.

A steady lit green LED indicates normal operation.
Check the UPS front panel display for active alarms or notices.
Resolve any active alarms before continuing. Measure the output
voltage. To verify that the UPS is supplying the load.
UPS Parameter setting
The UPS USER SETTING will inform you about various setting that have been chosen for the UPS.
1. Start the UPS. Press the button for 2 sec.

2. Press the × button for 2 times to the text SETTINGS
3. Press ↲ button once
4. USER SETTINGS
6. Scroll the × button to see the parameter settings
7. Press the ↲ button to change a parameter and ↲ button to save
8. To exit USER SETTING, Press ESC button 3 times.
Control the parameter setting below.
1. “Site wiring” set to Disable

2. “Number of battery strings” set to 3
1029829 MKV
Line Failure test /Battery capacity test:
Capacity test on site can only be carried out after the batteries are fully charged. Batteries are fully
charged if charging voltage 2,27 V/cell or 108 VDC ± 2 VDC has been applied for more than 48 hours.
For battery test it is preferred to use the load that the UPS normally is supposed to support. If no load is
connected or is not available, an external load bank must be connected to the UPS. The external load
bank should have the same kW rating as for the normal load.
While doing the battery test the DC-voltage of the battery bank must be monitored. The battery test may
run until the battery run time is achieved, or to the battery voltage drops to low voltage level.
The battery voltage low level is monitored from the UPS and there is no risk of deep discharging of
batteries from the UPS.
Battery low alarm limit is user configurable setting. As a default the alarm is triggered when the batteries
are discharged and there is about 3 minutes of backup time left. Other options are: [2min], [5 min] or
[Immediate]. When [Immediate] is selected “Battery low” alarm is activated at the same time with “UPS on
battery” notice
Battery cut off limit : 80 VDC
Procedure verifies if battery takes over and supports load uninterruptedly in case of mains shut down.

3.
Verify that the UPS is in normal mode and displays no active alarms.
Take actions if any active alarm.
Disconnect the input power
Verify “ UPS On Battery “ in the display and Yellow battery LED is
steady lit.
Verify the output voltage by measure the output voltage. To verify
that the UPS is supplying the load.
Connect the input power, the UPS returns back to normal mode.
Verify that UPS returns back to normal mode and the yellow LED
indicating the battery run mode turns off. Battery voltage
measurement menu should indicate a building battery charging
voltage.
1029829 MKV
Starting up after Emergency Power Off

4.
Close ESD trip/Batterybreaker K2
Start the UPS manually with the start button in UPS front panel.
1029829 MKV
Testing the alarm contact readings
Alarm contact reading test can only be performed while the UPS is in normal mode.
Function Terminal no. System state

Line failure D1 – D2 Line OK D1 D2
D1 – D3 Line failure D3
Low battery D4 – D5 Battery normal D4 D5
D4 – D6 Battery low D6
UPS on / ok D7 – D9 UPS on / ok D7 D9
UPS alarm D7 – D8 UPS alarm D8
Earth failure D11 – D10 Opens at earth failure D11 D10
D12 – D13 Closes at earth failure D12 D13
Manual Bypass D15 – D14 Opens when bypassed D15 D14
D15 – D16 Closes when bypassed D16
Emergency Safety D18 – D19 Opens when activated D18 D19
Device D18 – D17 Closes when activated D17
Table 1. All contacts are shown in “OK” position.
Testing procedure:

5. Line failure
This alarm represents an input power outage and can be simulated
by disconnect the input power.
D1-D2 Open
D1-D3 Close
Battery low
This alarm indicates low voltage level while UPS is running in battery
mode. As a default the alarm is triggered when the batteries are
discharged and there is about 3 minutes of backup time left. Other
options are: [2min], [5 min] or [Immediate]. When [Immediate] is
selected “Battery low” alarm is activated at the same time with “UPS
on battery” notice
D4-D5 Open
D4-D6 Close
1029829 MKV
General alarm
While UPS is running in normal mode Enable the site fault warning
alarm from LCD menu, this will generate the Common alarm and the
contact K3 on relay interface.
D7-D9 Open.
D7-D8 Closes.
Disable the site fault warning alarm from the LCD menu.
Earth failure
Push the test button on Earth failure K1
D11-D10 Open
D12-D13 Close
Manual bypass
While UPS is running in normal mode select Manual bypass GO
“ON” from UPS settings in the LCD menu.
This will transfer load to by-pass
Turn the Manual bypass switch S2 to “bypass”
D14-D15 Open
D15-D16 Close
Turn the Manual bypass switch S2 to “UPS”

Select Manual bypass “OFF” from UPS settings in the LCD menu.
Emergency Safety Device

Open ESD Trip / Battery breaker
D18-D19 Open
D18-D17 Close
Close ESD Trip / battery breaker
1029829 MKV
Operation of the Manual Bypass Switch S2
NOTE!
Force the UPS first to static bypass before manual bypass
NOTE!
The manual bypass switch should be operated only by a qualified and trained personnel. An error
in the procedure may result in a breakdown of load feeding.
The manual bypass switch S2 is located on the upper right part of cabinet. It allows the user to isolate the
UPS unit and batteries from the load for servicing the UPS system. The information of the position of the
Manual Bypass Switch is wired to terminals D14-D15-D16, refer to table 1.
From normal mode to bypass:
1. Press the × button for 4 times to the text CONTROLS

3. GO TO BYPASS
5. Verify that the Yellow bypass LED is steady lit.
The UPS’s are now in static bypass.
6. Turn the S2 switch to MAINS
The UPS are now in external bypass.
From Bypass to normal mode:
1. Verify that the UPS are in static bypass and Yellow bypass LED is steady lit
2. Turn the S2 switch to UPS
3. Press the × button for 4 times to the text CONTROLS
4. Press ↲ button once GO TO NORMAL
The UPS’s are now in normal mode.
1029829 MKV
Earth Failure Unit
The earth failure unit is located on the upper right part of cabinet. The earth failure unit sum up the load
current, - phase + neutral. Adjust the earth fault alarm level to 30 mA and the alarm delay to zero. If the
current differs from zero more than 30mA, it gives an alarm out to terminals D10, D11, D12 and D13. For
more detail refer to table 1, figure 3 and drawing 1021435.
1029829 MKV
Replacement of Batteries
WARNING!
Batteries may contain high energy and voltages, caustic, toxic and flammable substances.
Do not discard batteries or battery material in public disposal systems. Follow all applicable local
regulations for storage, handling and disposal of batteries and battery material
Never dispose batteries in fire. Batteries may explode when exposed to flame.
Never open or damage batteries. Released electrolyte is harmful to the skin and eyes, and may
be extremely toxic.
NOTE!
The UPS are not protecting the load, while the UPS are in Bypass mode.
The batteries are not hot-swappable.

To replace the batteries follow these instructions:
Transfer load into by-pass according to the procedure section 4.7 ”Operation of the Manual Bypass Switch
S2”.
Turn The UPS off and turn breaker K2 ESD to off.
Remove front cover by removing 8 pcs of Pozidriv drive screws.
Remove fastening brackets for the batteries.
Remove the screw that connects the bracket
Twist the bracket axially to counter clockwise until the “teeth” at the far end of the bracket will come
outside the clamp at the back wall
Turn the bracket to right until it is not anymore under the electrical components
Lift bracket and remove it
Pay attention not to short-circuit the batteries. Even used batteries may contain high energy and should be
handled carefully.
Disconnect all battery connection cables and label the positive and negative output cables.
Pull out the old batteries and install the new ones. Make sure that the new batteries are according to
specifications in section 7.6.To prevent overheating of battery bank, please install spacers between the
batteries.
1029829 MKV
Reinstall the fastening brackets by entering the inner fastening clamp and secure the brackets by
mounting the screws on the outer end.
Fit all connection cables to the batteries and tighten the battery terminals with a torque wrench key. For
batteries with M5 bolt insertion type and M5 bolt and nut type use fastening torque 20~30 kg x cm or
17.3~26.0 lbs x inch.
Cross-check battery polarity and make absolutely sure that the battery bank is terminated with correct
polarity to the UPS. Verify that there is no connection between any battery terminals and ground.
Reinstall the front cover with all fastening screws.
Close K2 and start the UPS.
Set the UPS back to normal mode according to the procedure in section 4.7 “Operation of the Manual By-
pass switch S2”
1029829 MKV
5. Storage of UPS
Store the UPS in a stable position and protect it from rain. Keep the UPS in upright position. Do not store
the UPS under direct sunlight, in high temperatures (+60°C or higher) or in a high humidity atmosphere.
6. Storage of Battery
During storage of the batteries, recharge batteries at least every six months (when ambient temperature is
+25°C or lower). Shorten the interval of recharging to half by every 10°C rise of ambient temperature.
Rate of self-discharge of battery doubles every 10°C rise of ambient temperature. If the battery has been
stored for a longer period in a discharged state, it may not be able to recharge to full capacity of it.
If the battery is stored for a year or longer without being recharged, it’s service life may be shortened.
Typical battery life time is six years at ambient temperature of 25°C and ten years at temperature of 20°C.
1029829 MKV
7. Technical specification
7.1 General
Rated power 3000 VA at p.f. 0,9
Backup time Max 2100w in 30 min.
Technology On-line, double conversion topology with
automatic and maintenance bypass
7.2 Input
Phase Single phase with ground
Input Voltage 100 to 138 VAC / 200 to 276 VAC
Frequency 50/60Hz
Frequency window from mains 40 – 70Hz
Input current (230VAC/2kVA) 8,7A
(230VAC/3kVA) 13,0A
(120VAC/3kVA) 25,0A
Input Power factor 0.99
7.3 Output
Output Voltage 120VAC / 230VAC
Voltage regulation +/- 2%
Voltage distortion < 5% THD at full non-linear load
< 3% THD at full linear load
Frequency variation +/- 0,5% Normal mode +/- 0,1% Battery mode
Overload capacity 100 – 102% overload warning
102 – 130% 12s
130 – 150% 2s
150% < shutdown in 100ms.
Efficiency 0,90
Output fuse breakers 6 Amps.
7.4 Environmental
Ambient temperature +0°C … +40°C
Recommended temperature +15°C … +25°C
Storage temperature -20°C … +40°C (without batteries)
Cooling Forced air cooling
Humidity 5 –90%, non-condensing
Audible noise at 1m < 52 dB normal and battery mode
1029829 MKV
7.5 Mechanical
Width x Depth x Height 650 x 586 x 676 mm
Weight with batteries 115 kg
Colour Grey NCS S 4500-N
Protection IP22
7.6 Battery
Type Panasonic LC-X1224AP
Number of batteries 8
Nominal voltage 12 V
Rated capacity 24 Ah
1029829 MKV
1029829 MKV
1029829 MKV
1029829 MKV

Eaton UPS 9130 Installation manual

Uploaded by

Copyright:

Available Formats

Eaton UPS 9130 Installation manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Eaton UPS 9130 Installation manual

Uploaded by

Copyright:

Available Formats

Kongsberg Maritime

UPS 3kVA MKV (Type 9130) User

UPS Eaton 3kVA MKV, 120Vac

This UPS is to be used only in restricted access locations.

Connection of Remote ESD trip

Operation of the Mains Input Switch S1

# Activity Date Sign.

UPS will start automatically.

UPS Parameter setting

1. Start the UPS. Press the button for 2 sec.

Control the parameter setting below.

1. “Site wiring” set to Disable

# Activity Date Sign.

# Activity Date Sign.

Function Terminal no. System state

# Activity Date Sign.

Turn the Manual bypass switch S2 to “UPS”

Emergency Safety Device

Close ESD Trip / battery breaker

From normal mode to bypass:

1. Press the × button for 4 times to the text CONTROLS

The UPS’s are now in static bypass.

6. Turn the S2 switch to MAINS

The UPS are now in external bypass.

From Bypass to normal mode:

The UPS’s are now in normal mode.

The batteries are not hot-swappable.

You might also like

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.