asc-150-solar-data-sheet-4921240623-uk
asc-150-solar-data-sheet-4921240623-uk
asc-150-solar-data-sheet-4921240623-uk
4921240623F
Data sheet
1. ASC 150 Solar
1.1 About...................................................................................................................................................................................................................................................3
1.1.1 Software packages............................................................................................................................................................................................................. 3
1.2 Single line drawings for single solar controllers..................................................................................................................................................... 3
1.3 Single-line application diagrams for PMS................................................................................................................................................................... 6
1.3.1 Off-grid power management........................................................................................................................................................................................6
1.3.2 Grid-tied power management.................................................................................................................................................................................... 8
1.4 Power management............................................................................................................................................................................................................... 10
1.4.1 Introduction......................................................................................................................................................................................................................... 10
1.4.2 Power management plant modes...........................................................................................................................................................................10
1.4.3 Power management features....................................................................................................................................................................................10
1.5 Single-line application diagrams for open PMS..................................................................................................................................................... 11
1.5.1 Off-grid open PMS .......................................................................................................................................................................................................... 11
1.5.2 Grid-tied open PMS ...................................................................................................................................................................................................... 12
1.6 Open PMS......................................................................................................................................................................................................................................13
1.7 Display, buttons and LEDs.................................................................................................................................................................................................. 15
1.8 Typical wiring for solar controller.................................................................................................................................................................................. 16
1.9 Functions and features......................................................................................................................................................................................................... 17
1.9.1 Solar functions................................................................................................................................................................................................................... 17
1.9.2 General controller functions...................................................................................................................................................................................... 17
1.9.3 Supported photovoltaic systems............................................................................................................................................................................19
1.9.4 Emulation............................................................................................................................................................................................................................. 19
1.9.5 Easy configuration with the utility software.................................................................................................................................................... 20
1.10 Protections overview..........................................................................................................................................................................................................20
2. Compatible products
2.1 Touch display unit: TDU....................................................................................................................................................................................................... 22
2.2 Power meters............................................................................................................................................................................................................................ 22
2.3 Power measurements from gensets........................................................................................................................................................................... 22
2.4 Power management.............................................................................................................................................................................................................. 22
2.5 Open PMS.................................................................................................................................................................................................................................... 23
2.6 Remote monitoring service: Insight............................................................................................................................................................................ 23
2.7 Additional inputs and outputs.........................................................................................................................................................................................23
2.8 Additional operator panel, AOP-2.................................................................................................................................................................................23
2.9 Other equipment.....................................................................................................................................................................................................................23
2.10 Controller types.....................................................................................................................................................................................................................24
3. Technical specifications
3.1 Electrical specifications...................................................................................................................................................................................................... 25
3.2 Environmental specifications..........................................................................................................................................................................................27
3.3 UL/cUL Listed............................................................................................................................................................................................................................28
3.4 Communication....................................................................................................................................................................................................................... 28
3.5 Approvals.....................................................................................................................................................................................................................................29
3.6 Dimensions and weight...................................................................................................................................................................................................... 30
3.7 Spare parts and accessories........................................................................................................................................................................................... 30
4. Legal information
4.1 Software version.......................................................................................................................................................................................................................31
1.1 About
The ASC 150 Solar controller is a fully flexible controller to control and protect a photovoltaic (PV) system with up to 32
inverters. Use ASC 150 Solar to add PV to an existing or new site. You can have up to 16 ASC Solar controllers working
together.
Use ASC 150 Solar as a single controller to add PV power and a mains connection (optional) to an existing site.
In a power management system (PMS), use ASC 150 Solar for seamless integration of PV power with other power sources
(including storage, gensets and/or mains). To save fuel, the PMS maximises PV penetration, while making sure that the
gensets meet their minimum load requirements. The PMS also makes sure that spinning reserve requirements are met, and
responds quickly to load and weather changes.
For sites with genset and/or mains controllers from other suppliers, use ASC 150 Solar with open PMS to add solar, storage
and/or mains controllers.
The controller has built-in AC measurements. There are two sets of voltage measurements (three phases, and (optional) the
neutral phase), and one set of current measurements (three phases). There is also a 4th current measurement that can be
used to measure mains power. The controller can receive power measurements from power meters, genset communication,
and/or transducers.
Operators can easily control the system from the display unit. Alternatively, use the communication options to connect to an
HMI/SCADA system.
Software variants
Single solar controller Extended Premium
External gensets 4 16
External mains 1 16
Mains support
• Mains breaker ●
• Parallel operation ●
• Measurements from a mains power meter ●
The solar controller can also control the mains breaker. For
fixed power, the controller does not need power
measurements from other power sources.
ASC Solar
I
V
Single solar controller with peak shaving, and mains power export
• Peak shaving: Power plant where the PV supplies the
peak load demand and runs parallel to mains.
• Mains power export: PV with fixed kW set point
(excluding increasing load).
The solar controller calculates the power set points for the
PV power plant based on power readings and breaker
positions.
• Only one mains: You can use the controller's 4th current
transformer terminals to measure the mains power.
• Multiple or other power sources: You must use power
meters, communication, or transducers.
Power
meter
Controller
Load
Busbar
Power
meter
Power
meter
Controller Controller
ASC Solar
Generator Generator PV
breaker breaker breaker
(GB 1) (GB 2) (PVB)
G G
Power
meter
Power
meter
Controller Controller
ASC Solar
Generator Generator PV
breaker breaker breaker
(GB 1) (GB 2) (PVB)
G G
The ASC 150 Solar controllers provide flexibility for off-grid applications.
The ASC 150 Solar controller can work with other DEIF controllers to manage the PV power with other power sources. When
used with a genset, the ASC 150 Solar controller uses the genset power measurements to calculate the set points for the
PV power. When used with storage, the available PV power is combined with the charge/discharge scheme to determine
the set point for the PV power.
These controller configurations can be used in greenfield applications. To use these configurations in brownfield
applications, all the controllers must be replaced with DEIF controllers.
PMS
ASC Solar V
I
Consumers
V
I
AGC Genset V
PMS
V
ASC Solar I
Consumers
V V
I I
V V
AGC Genset ASC Storage
PMS
ASC Solar V
I
Consumers
V
I
ASC Storage V
The ASC 150 Solar controllers can integrate seamlessly into grid-tied applications. This includes power management
applications with other DEIF controllers using CAN bus communication.
The ASC 150 Solar can feed surplus PV energy to the grid, or charge the energy storage system (ESS). Alternatively, the
ASC 150 Solar can regulate the PV production to match the self-consumption, thereby preventing any feed-in of PV power
to the grid.
These controller configurations can be used in greenfield applications. To use these configurations in brownfield
applications, all the controllers must be replaced with DEIF controllers.
PMS
V
I
V
I
AGC Mains ASC Solar
V
Consumers
I
V
AGC Genset
PMS
V
I
V
AGC Mains ASC Solar I
Consumers
PMS
V V
I I
V V
AGC Genset ASC Storage
PMS
V
I
V
I
AGC Mains ASC Solar
V
Consumers
I
V
ASC Storage
The power management system automatically supplies the power that is necessary for the load efficiently, safely and
reliably.
You can monitor the complete power management system from a graphical supervision page in the utility software. You can
also see running status, hours in operation, breaker status, the condition of the mains and busbars, fuel consumption, and
so on.
Multi-master system
The power management system is a multi-master system, for increased reliability. In a multi-master system all vital data is
transmitted between the controllers, so that all the controller know the power management status (calculations and
position) in the application. As a result, the application does not have a single master controller.
Busbar sections
The plant can be divided by one to eight bus tie breakers. This makes it possible to run different sections of the plant in
different plant modes. For example, you can use this to test a section, or to divide the load into primary and secondary
loads.
The plant modes are configurable and can be changed at any time. All modes can be combined with Automatic Mains
Failure mode (AMF). You can use the controllers for the following applications:
Automatic Mains Failure Critical power/emergency standby plants, black start generator.
Fixed power Power plant with fixed kW set point (including building load).
Power plant where generator supplies peak load demand paralleled to the
Peak shaving
mains.
Plant mode where the load is moved from mains to generator. For example, peak
Load take-over
demand periods, or periods with a risk of power outages.
Mains power export Power plant with fixed kW set point (excluding building load).
EasyConnect ● ●
N + X (Secured mode) ● ●
*Restrictions on controllers
ID 1 to 24 ID 25 to 32 ID 33 to 40
G G
V
I
Power meter
Consumers
Open PMS
V V
I I
ASC Storage* V ASC Solar* V
V
I
Power meter
Consumers
Power measurement
Open PMS
V
V V External
genset I
ASC Storage*
I
V ASC Solar*
I controller(s) V
V
V
I
AGC Mains* V
Consumers
G G
NOTE * You can use multiple controllers in the application. Power measurements can be connected to the closest ASC
controller.
Open PMS automatically supplies the power that is necessary for the load efficiently, safely and reliably:
• Automatically maximises PV power
• Automatically closes and opens breakers
• Balances the loads in the system
• Deploys logic
The open PMS operating data can be shown graphically on the controller display. You can also monitor open PMS from a
graphical supervision page in the utility software.
EasyConnect ● ●
ID 1 to 24 ID 25 to 32 ID 33 to 40
Automatic Mains Failure Critical power/emergency standby plants, black start generator.
Fixed power Power plant with fixed kW set point (including building load).
Power plant where generator supplies peak load demand paralleled to the
Peak shaving
mains.
Plant mode where the load is moved from mains to generator. For example, peak
Load take-over
demand periods, or periods with a risk of power outages.
Mains power export Power plant with fixed kW set point (excluding building load).
Fixed power Power plant with fixed kW set point (including building load).
Power plant where generator supplies peak load demand paralleled to the
Peak shaving
mains.
Mains power export Power plant with fixed kW set point (excluding building load).
NOTE For an open external mains breaker, open PMS cannot synchronise so that the mains breaker can close. That is,
open PMS runs in island mode and cannot back sync.
3 Navigation Move the selector up, down, left and right on the screen.
The controller automatically starts and stops (and connects and disconnects) the PV, and
6 AUTO mode
automatically controls the power. No operator actions are needed.
7 Silence horn Turns off an alarm horn (if configured) and enters the Alarm menu.
8 Shortcut menu Access the Jump menu, General Shortcuts, Mode selection, and Lamp test.
The operator or an external signal can also open and close the PV breaker. Automatic controller
actions are not possible.
SEMI-AUTO
9
mode
The controller automatically synchronises before closing a breaker, and automatically de-loads
before opening a breaker.
Green: Mains/busbar voltage and frequency are OK. The controller can synchronise and close
10 Mains symbol the breaker.
Red: Mains/busbar voltage failure.
Green: Inverter voltage and frequency are OK. The controller can synchronise and close the
breaker.
14 Inverter Green flashing: The inverter voltage and frequency are OK, but the V&Hz OK timer is still
running. The controller cannot close the breaker.
Red: The inverter voltage is too low to measure.
L1 P1 P2 L1
s1 s2
L2 P1 P2 L2
s1 s2
L3 P1 P2 L3
s1 s2
N N
PV*
F4 K2 F5
+ -
‐
PVB
F3 K2 feedback
56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69
Com (S2)
start/stop
PVB on
PVB off
MB on
PVB on
MB off
I1 (S1)
I2 (S1)
I3 (S1)
I4 (S1)
I4 (S2)
DC (+)
PVB off
MB on
MB off
Auto
Out
Out
Out
Out
Out
Out
L1
L2
L3
L1
L2
L3
In
In
In
In
In
In
In
N
Service port
USB (B)
AC voltage AC voltage
AC current Solar DC output (configurable) Digital input (configurable)
Solar BB/Mains
(TCP/IP)
Ethernet
Supply DC output CAN A Analogue output
R/I/U PMS Port 1 Port 2
Data + (A)
Data + (A)
Data (GND)
Data (GND)
Data (GND)
Data (GND)
Data - (B)
Data - (B)
AO52 (+)
AO55 (+)
AO55 (-)
AO52 (‐)
DC (+)
Emerg.
DC (‐)
GND
High
High
Low
Low
Out
Out
stop
In
In
In
In
-
-
1 2 4 5 6 7 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 51 52 53 54 55
120 120 120 120
Switch
**
F1 F2
GND
+ ‐
Fuses:
• F1: 2 A DC max. time-delay fuse/MCB, c-curve
• F2: 6 A AC max. time-delay fuse/MCB, c-curve
• F3: 4 A DC max. time-delay fuse/MCB, b-curve
• F4, F5: 2 A AC max. time-delay fuse/MCB, c-curve
Spinning reserve
If there is a mains connection, the power management system can start and stop the genset(s) to provide a spinning
reserve. The spinning reserve can be a percentage of the PV power production or the mains import.
Power management ● ●
Irradiance sensor ● ●
Weather station ●
Inverter monitoring ● ●
PV integration ● ●
Configurable dynamic power offset for the solar power reference (optional) ● ●
NOTE * From software version 1.17, the ASC 150 can have up to 32 TCP/IP connections, or 32 RTU connections.
More information
If you need to use weather forecasts and/or redundant controllers (option T1), use an ASC-4 Solar controller.
More information
For a system that includes gensets, up to 16 inverters, and a mains connection, you can use an AGC 150 Hybrid
controller. If there is a mains, there can be one genset. If there is no mains, there can be up to two synchronising
gensets, or up to four non-synchronising gensets. See the AGC 150 Hybrid controller Data sheet.
• 3-phase/3-wire ● ●
• 3-phase/4-wire ● ●
• 2-phase/3wire (L1/L2/N or L1/L3/N) ● ●
• 1-phase/2-wire L1 ● ●
Counters, including: ● ●
• Breaker operations ● ●
• kWh meter (day, week, month, total) ● ●
• kvarh meter (day, week, month, total) ● ●
Quick setup ● ●
Password-protected setup ● ●
Trending on USW ● ●
Modbus RS-485 ● ●
Modbus TCP/IP ● ●
The ASC 150 Solar supports a wide range of PV systems, power meters, and weather stations. The controllers are
compatible with photovoltaic (PV) systems from a wide range of manufacturers.
SunSpec compliance
All DEIF hybrid controllers are compliant with the SunSpec standards (see sunspec.org). DEIF controllers are therefore
compatible with new inverters that use the generic SunSpec protocol.
Testing
Many PV inverter makers use the same protocol for a wide range of their products. New PV inverters often comply with the
older protocol. If a specific inverter is not listed, but the maker is listed, there is a good chance that the DEIF controller is
compatible.
If your PV inverter is not listed, DEIF can help to confirm compliance using the Modbus protocol documentation.
More information
See Application note, DEIF hybrid controller compatibility for the list of the supported protocols.
1.9.4 Emulation
The controller includes an emulation tool to verify and test the functionality of the application, for example plant modes and
logics, breaker handling, mains and generator operation.
Application emulation is useful for training, customising plant requirements and for testing basic functionality that needs to
be set up or verified.
Operate
Protections Alarms ANSI
time
Over-voltage 2 59 <200 ms
De-load error 1 34
Hz/V failure 1 53
Not in Auto 1 34
NOTE * You can configure these protections for overload or reverse power.
More information
See Application note, DEIF hybrid controller compatibility for supported power meters from other suppliers.
More information
See Application note, DEIF hybrid controller compatibility for supported power measurements from other genset
suppliers.
You can also use AGC 150 Generator, AGC-4 Mk II Genset and/or AGC-4 Genset as external gensets. That is, the genset
controllers are not part of the open PMS. They can send their power measurements to the open PMS controllers over CAN
bus.
You can configure and connect two AOP-2s if the controller has the premium software package.
• Synchroscopes
◦ CSQ-3 (www.deif.com/products/csq-3)
• Battery chargers/power supplies
◦ DBC-1 (www.deif.com/products/dbc-1)
• Current transformers
◦ ASK (www.deif.com/products/ask-asr)
◦ KBU (www.deif.com/products/kbu)
• Transducers
◦ MTR-4 (www.deif.com/products/mtr-4)
Minimum
Parameter Setting Controller type
software
• S1 = Stand-alone
◦ You can change the controller type to any other controller that uses S1 software.
• S2 = Core
• S3 = Extended
◦ You can change the controller type to any other controller type*.
◦ * To change to an ASC 150, the controller must have the sustainability option (S10).
• S4 = Premium
◦ You can change the controller type to any other controller type*.
◦ * To change to an ASC 150, the controller must have the sustainability option (S10).
◦ All functions are supported.
You can select the controller type under Basic settings > Controller settings > Type.
Power supply
Nominal voltage: 12 V DC or 24 V DC
Power supply range
Operating range: 6.5 to 36 V DC
Power supply load dump protection Load dump protected according to ISO16750-2 test A
5 W typical
Power consumption
12 W max.
0 V to 36 V DC
Measuring range
Max. continuous operating voltage: 36 V DC
Resolution 0.1 V
Accuracy ±0.35 V
Voltage measurement
Nominal range: 100 to 690 V phase-to-phase (above 2000 m derate to max. 480
Voltage range
V)
±1 % of nominal within 10 to 75 Hz
Voltage accuracy
+1/-4 % of nominal within 3.5 to 10 Hz
Current measurement
Number of CT input 4
3 A (-/1 A)
Max. measured current
15 A (-/5 A)
7 A continuous
Current withstand 20 A for 10 seconds
40 A for 1 second
From 10 to 75 Hz:
Current accuracy • ±1 % of nominal from 2 to 100% current
• ±1 % of measured current from 100 to 300 % current
Power measurement
Digital inputs
12 x digital inputs
Number of inputs
Negative switching
DC outputs
2 x outputs
15 A DC inrush and 3 A continuous, supply voltage 0 to 36 V DC
Number of 3 A outputs
Endurance tested according to UL/ULC6200:2019 1.ed: 24 V, 3 A, 100000 cycles
(with an external freewheeling diode)
10 x outputs
Number of 0.5 A outputs
2 A DC inrush and 0.5 A continuous, supply voltage 4.5 to 36 V DC
Common 12/24 V DC
Analogue inputs
Configurable as:
• Negative switching digital input
Electrical range • 0 V to 10 V sensor
• 4 mA to 20 mA sensor
• 0 Ω to 2.5 kΩ sensor
Current:
• Accuracy: ±20 uA ±1.00 % rdg
Voltage:
• Range: 0 to 10 V DC
• Accuracy: ±20 mV ±1.00 % rdg
Accuracy RMI 2-wire LOW:
• Range: 0 to 800 Ω
• Accuracy: ±2 Ω ±1.00 % rdg
RMI 2-wire HIGH:
• Range: 0 to 2500 Ω
• Accuracy: ±5 Ω ±1.00 % rdg
Display unit
Operation conditions
Damp Heat Cyclic, 20/55 °C at 97 % relative humidity, 144 hours. To IEC 60255-1
Operating humidity Damp Heat Steady State, 40 °C at 93 % relative humidity, 240 hours. To IEC
60255-1
IEC/EN 60529
• IP65 (front of module when installed into the control panel with the supplied
Protection degree
sealing gasket)
• IP20 on terminal side
Response:
• 10 to 58.1 Hz, 0.15 mmpp
• 58.1 to 150 Hz, 1 g. To IEC 60255-21-1 (Class 2)
Endurance:
Vibration
• 10 to 150 Hz, 2 g. To IEC 60255-21-1 (Class 2)
Seismic vibration:
• 3 to 8.15 Hz, 15 mmpp
• 8.15 to 35 Hz, 2 g. To IEC 60255-21-3 (Class 2)
Requirements
Installation To be installed in accordance with the NEC (US) or the CEC (Canada)
3.4 Communication
Communication
CAN port
You can connect these in a daisy chain (and operate them at the same time):
• CIO 116, CIO 208, and CIO 308
CAN A • IOM 220 and IOM 230
Data connection 2 wire + common
Not isolated
External termination required (120 Ω + matching cable)
• Modbus master to PV
• Modbus master to weather station
• Power meters
• Modbus RTU, PLC, SCADA, Remote monitoring (Insight)
Data connection 2-wire + common
Isolated
External termination required (120 Ω + matching cable)
9600 to 115200
Used for:
• Modbus master to PV
• Modbus master to weather station
• Power meters
RS-485 Port 2 • Modbus RTU, PLC, SCADA, Remote monitoring (Insight)
Data connection 2-wire + common
Not isolated
External termination required (120 Ω + matching cable)
9600 to 115200
Used for:
• Modbus master to PV
• Modbus master to weather station
• Modbus to PLC, SCADA, and so on
RJ45 Ethernet • NTP time synchronisation with NTP servers
• Power management system (PMS) communication between AGC 150 and
ASC 150 controllers
Isolated
Auto detecting 10/100 Mbit Ethernet port
3.5 Approvals
Standards
CE
Weight 0.79 kg
J4 PC Ethernet cable crossed, 3 m. UL94 (V1) approved. Weight 0.2 kg (0.4 lbs).
PC cable for utility software (USB), 3 m. UL94 (V1) approved. Weight 0.2 kg (0.4
J7
lbs).
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF
does not take responsibility for the accuracy of translations, and translations might not be updated at the same time as the
English document. If there is a discrepancy, the English version prevails.
Copyright
© Copyright DEIF A/S. All rights reserved.