BOSSD Content

General ............................................................................................................................................................................2
2 Technical features ........................................................................................................................................................4
2.1 Technical parameters ................................................................................................................................................4
2.2 Main components ..................................................................................................................................................... 5
2.3 Appearance installation dimension .......................................................................................................................... 6
3 Installation of burner ................................................................................................................................................... 8
4 Combustion controller ................................................................................................................................................. 9
4.1LME series controller operation timing chart (medium and small power, with or without fan, intermittent
operation *)......................................................................................................................................................................9
4.2 Introduction to LME series controllers .............................................................................................................. 10
5 Cam position setting of servo motor ......................................................................................................................... 14
5.1 SQN70… cam position setting of servo motor ...................................................................................................... 14
6 Setting of pressure switch ..........................................................................................................................................15
8 Gas solenoid valve .....................................................................................................................................................17
9 Instructions for use of liquefied petroleum gas (L.P.G) ........................................................................................... 19
9.1 Operating cost .........................................................................................................................................................19
9.2 Safety measures ...................................................................................................................................................... 19
9.3 Conditions for safe and correct operation of LPG equipment ............................................................................... 19
9.4 Special requirements for burners using liquefied petroleum gas as fuel ............................................................... 19
10. Commissioning .......................................................................................................................................................20
10.1 Check .................................................................................................................................................................... 20
10.2 Overview of operating procedures ....................................................................................................................... 20
10.3 Debugging ............................................................................................................................................................ 20
10.5 Function check ......................................................................................................................................................21
10.5.1 Inspection of flame monitoring function (this inspection must be carried out after successful ignition of burner)
....................................................................................................................................................................................... 21
10.6 Burner locking ...................................................................................................................................................... 21
10.7 Maintenance ..........................................................................................................................................................21
11 Common faults and troubleshooting methods .........................................................................................................22
12 Circuit diagram ........................................................................................................................................................ 23
BOSSD

General
Foreword
This instruction manual introduces the performance, structure, operation, maintenance, common faults and
troubleshooting methods of BNT series burners in detail. Burner operation and maintenance management personnel
shall read this manual carefully before using BNT series burners to master the operation methods and management
knowledge, so as to maintain and maintain the burners well and keep them in good working condition.

Usage
Burners specially designed for use under unbalanced pressure conditions. For example, it is used in textile
machinery (tenter dryer and heat setting machine), printing machine and many other types of dryers, etc., and uses
direct-fired heating, so the integrated design is convenient for installation. The burner has clean combustion and large
adjustment ratio, and is suitable for precise temperature control. It has strong and durable steel structure, so it can
guarantee long-term reliable operation. The burner is directly fastened to the furnace body by bolts, and the
installation is simple.
Security
To ensure the safe operation of the burner, qualified professionals must carry out correct installation and
commissioning in accordance with this manual. The flame monitoring device, limiting device, regulating mechanism
and other safety devices can only be installed by the manufacturer or its entrusted unit.
Failure to comply with the regulations may lead to serious consequences such as casualties and major material
losses.
Personnel qualification
The qualified personnel referred to in this manual are those who are familiar with installation and debugging and
have enough ability to engage in their work, such as:
1. The personnel has been trained and capable of operating, grounding and marking electrical appliances
according to safety technology standards.
2. The personnel has been trained and capable of installing, debugging and maintaining gas installations on site.

Operating instructions
Operating instructions attached to each burner must be placed in a conspicuous place around the equipment. The
nearest service provider's contact address must be marked on the operating instructions.

Guidance
Faults are often caused by misoperation. Therefore, the personnel in charge should be informed of the common
knowledge of burners in detail. The service provider shall be notified in case that a failure frequently occurs.

Electrical wiring diagram

A detailed wiring diagram is attached to each burner.

Maintenance
If the seal is opened during maintenance and inspection, the sealing surface must be cleaned and the sealing
performance must be maintained during reinstallation.

Care and maintenance

According to the regulation of DIN4755 and DIN4756, the whole set of equipment shall be maintained at least
once a year. According to the actual situation, the airtightness of corresponding parts should be rechecked. The flue
gas value after combustion shall be measured during each maintenance and troubleshooting.

Environmental conditions
The raw materials, manufacturing and protection forms of burners and gas valve sets are generally only suitable
for indoor use. The ambient temperature should be between-15 c and+40 C .

Electrical installation
Special attention shall be paid when installing the connecting cable, the length of the cable must be sufficient to
keep the opening of the burner and boiler door unaffected.
BOSSD

The pole used as the zero line on the control transformer must be grounded. Phase line and zero line must be
connected correctly. Notice the maximum permissible range of fuses.
General instructions when using gas
Notice relevant regulations and standards (such as GB 50028-2006) when installing gas equipment. The
responsible party responsible for gas equipment should know the nature of the planned gas from the gas supplier at the
beginning, and ensure the stable and sufficient supply of gas.

Gas properties
It is necessary to know some basic characteristics of gas from the gas supplier in advance, such as calorific value
(kWh/m 3), theoretical maximum content of CO 2 in flue gas after combustion and gas supply pressure.

Gas pipeline
Gas pipeline shall be inspected by relevant departments for air tightness. Under normal circumstances, the
diameter of the gas transmission pipeline should be at least one size larger than that of the valve group of the burner.

Gas valve assembly

Pay attention to the installation sequence and direction of each component. The electromagnetic valve (DMV)
should be installed as close to the burner gas butterfly valve as possible to ensure the smooth start-up and trouble-free
operation of the equipment.

Boiler room implementation regulations

According to the regulations, we should carefully check the emergency switch, main gas shutoff device,
ventilation and exhaust device, etc. Defects found shall be recorded. In places where steam boilers are used, attention
should also be paid to the results of various air tightness tests and records should be made. After commissioning, a
commissioning report shall be issued and submitted to the user for review and signature. Actual users should be guided
by relevant operations. General operating instructions should be placed in a conspicuous place in the boiler room.
BOSSD

2 Technical features

2.1 Technical parameters

Model
BNT10 BNT20 BNT30
Technical parameter
Minim 4 4.5 8
Heat power KW um
Maxim 120 185 325
um 1:40
Adjustment ratio 1:30 1:40
3N～50Hz 3N～50Hz
Voltage Volt 220V 50Hz
380V 380V
Electric motor power KW 0.15 0.25 0.25
Rotating speed of motor r.p.m 2800
Ignition transformer Feida (26KV 40mA 220V 50Hz)
Flame monitoring mode Ion needle
Minim 0.4 0.45 0.8
Natural gas um
Fuel consumption Maxim 12 18 32
nm/h um 0.3
Minim 0.2 0.2
LPG um
Maxim 4.7 7.2 12.7
um
Gas supply pressure Natural gas Minim 18 18 18
um
mbar LPG Minim 30 30 30
um
Intake diameter 1/2 3/4 1
2.2 Main components
6 5 4 3 21

7 8 910 11 12 13

16
14
15

1. Combustion 5. Leakage detecting 9. Gas butterfly 13. Quick

tube
2. Asbestos pad (optional)
6. Gas valve group valve
10. Ion probe insertion
14. Ignition
3. Servo motor 7. Gas pressure 11. Fire transformer
15. Ignition
4. Air pressure switch
8. Fan motor observation
12. hole
Controller electrode
16. Air inlet
switch
2.3 Appearance installation dimensions
BNT10-20

Installation opening size

Model A B C 0 E F G H I J K L

BNT10 169 187 198.5 337 212 417 127 138 192 4zI10 136 170

BNT20 169 250 202 416 225 536.5 158 170 260 4xM10 184 215
 BNT30

Model A B C D E F G H I J K L
BNT30 169 253 198 382 220 565 210 220 320 4xM12 226.3 264
3 Installation of burner
Before installing the burner, holes must be made according to the specified size.
Use four sets of bolts, nuts and washers in the accessories to install and fix the burner on the furnace wall as shown
in the figure. Heat insulation gasket shall be placed between the machine flange and the front installation plate of the
furnace.
Erection bolt Machine Insulati Mounting plate
flange on pad

 The layout of gas supply pipeline shall meet the requirements of corresponding specifications, and its diameter
shall not be less than the size of gas inlet of burner;
 The gas should be sent to the burner in the shortest distance, and the pressure loss should be as small as possible;
 Before putting into use, the interior of gas supply pipeline should be purged clean, and the inner wall of pipeline
should be treated with anti-corrosion, such as galvanizing and coating with protective paint, and all parts should
be tested and confirmed to be sealed in good condition; (seal test shall be carried out in every installation and
maintenance)
(Sealing test: when the burner gas pipeline is tested at 1.5 times the design pressure but not less than 4KPa,
there should be no leakage or deformation, and the test medium can be air or other inert gases).
 It is suggested to install suitable joints on the pipeline near the burner to facilitate the disassembly of the burner
or the opening of the boiler door.
 Burners and their valve sets are not suitable for outdoor use, but should be placed indoors with good ventilation.
Schematic diagram of pipeline connection:

燃烧器 Combustor
 燃气蝶阀 Gas butterfly valve
燃气阀 Gas valve
燃气压力开关 Gas pressure switch
气压表 Barometer
减震连轴器 Damping coupling device
气压表 Barometer
调压阀 Pressure regulating valve
过滤器 Filter
手动球阀 Manual ball valve
燃料入口 Fuel inlet

When the pressure exceeds the standard range (about 400mm water column), an appropriate pressure reducing
valve should be installed on the external gas pipeline

.
4 Combustion controller

4.1 Time sequence diagram of LME series controller (medium and small power, with or
without fan, intermittent operation *)

Model of flame t11

Reference model Voltage tw approx, t1 min. TSA t3n approx, t3 approx, t4 approx, t22 approx. t10 min. min. t12 min. Replacement model
detector
s s max. s s s s s2> s3) s1) s1)
Single-stage combustion controller without actuator control (up to 120 kW)
LME11.230A2 AC230V 2.5 20 3 2 2 --- --- 5 --- ---
Ion bar
(ION) LME11.330A2 AC230V 2.5 30 3 2 2 --- --- 5 --- ---

Two-stage combustion controller without actuator control

Ion bar LGB21.130A27

LME21.130A2 AC 230 V 2.5 7 3 2 2 8 --- 5 --- ---
LMG21.130A27
(ION) or flame
LGB21.230A27
detector QRA and LME21.230A2 AC 230 V 2.5 20 3 2 2 8 --- 5 --- ---
LMG21.230A27
auxiliary equipment
LGB21.330A27
AGQ3...A27 LME21.330A2 AC 230 V 2.5 30 3 2 2 8 --- 5 --- ---
LMG21.330A27
LGB22.130A27
LME22.131A2 AC 230 V 2.5 7 3 2 3 8 --- 3 12 12
LMG22.130A27

Ion bar LME22.231A2 AC 230 V 2.5 20 3 2 3 8 --- 3 12 12 ---

(ION) or flame
LGB22.230A27
detector QRA...4) and LME22.232A2 AC 230 V 2.5 20 3 2 3 8 --- 3 16.5 16.5
LMG22.230A27
auxiliary equipment
AGQ3...A27 LME22.233A2 AC 230 V 2.5 20 3 2 3 8 --- 3 30 30 LMG22.233A27

LME22.333A2 AC 230 V 2.5 30 3 2 3 8 --- 3 30 30 ---

Legend
tw waiting time t4 Time interval between "Off" and "Bv2"

t1 Pre-purge time t10 Wind pressure signal detection time

TSA Safe time t11 Opening time of actuator "SA"
t3 Preignition time t12 Closing time of actuator "SA"
t3n Post ignition time t22 2nd safe time

1) The actuator "SA" runs for the longest time, and the actuator 2) Corresponding time of t22 flame
running time must be shortened control
3) Up to 65 seconds 4) Only 230V AC can be used

LME11… Series timing diagram LME22… Series timing diagram

A On LP Air pressure switch C Operating position
of burner

LR Burner power regulator B-B’ Time interval of flame C-D Burner operation
stabilization
D Locked by the adjustment of R M Fan motor AL Fault signal
command (alarm)
● The burner goes out immediately R Thermostat/pressure SA Actuator SQN…
switch
Low flame control device to prepare a BV… Fuel valve EK2 Remote reset
new start
idiot Safety limit temperature regulator W Adjusting FS Flame signal
thermostat/pressure
switch
GP Gas pressure switch Z Ignition transformer

4.2 Introduction of LME series controller

Indispensable conditions for burner starting Controller for burner starting has been reset.
All enabled settings on the power supply line have been closed. The fan (m)
or AKG25 must be connected well. The air pressure switch (LP)
thermostat/pressure switch must be connected. No low voltage drop.
Voltage The voltage should be restarted when the rated voltage is lower than
AC175V(at UN=AC230V) which can be safely cut off from the running
position and when the rated voltage exceeds AC185V(at UN=AC230V)

Intermittent operation check Works continuously for 24 hours, the burner control should be safely closed

and then restarted.

Protective facilities for preventing polarity reversal Such as phase line (terminal 12) and neutral line (terminal 2),

are changed, and the control box performs locking at the end of time (TSA).

Control procedures in case of failure In the event of a shutdown, the fuel valve, burner fan, and ignition device are
immediately removed (within 1 second).

Cause Reaction
Major part failure Restart
The voltage is below the low Safe shutdown
voltage limit
The voltage is higher than the low Restart
voltage limit
 No flame was found in TSA LME11… ... Repeat up to 3 times, then
lock LME 2 after TSA ... Lock
immediately after TSA

The flame disappears in operation LME11…

Establish flame TSA→ repeat no
flame TSA for up to 3 times → lock
LME2… lock

"LP" is closed in the working Prevent starting and lock after 65 seconds
position
"LP" is closed in normal position Stop after "t10" is completed
There is no wind pressure signal Locking
after "t10" is completed
CPI is in the open position during Prevent starting and lock after 60 seconds
"tw"
In case of malfunction, LME… still locks the red signal light. The combustion
controller can be reset immediately. This situation also applies to the case where
the main part fails.
Reset of combustion controller When locking occurs, the combustion controller can be reset immediately. Press
the lock reset button for about 1 second ( ﹤ 3 seconds). The LME is reset only
when all electric shocks in the line are turned off and no low voltage exists.
Limit of repetition times (limit LME11…) If no flame is established after TSA, or the flame is extinguished during
operation, each control start will be repeated for up to 3 times via R or other
stops will be restarted. Repeated calculation is restarted via "r" every time.
Operation status indication During the start-up, the status indication occurred shall be in the following table:

Code table with color is applicable to signal lamps (LEDs) of various colors
Condition Color code Color
^«tw» when waiting, other waiting status None
The yellow light
Ignition state, ignition control flashes
Running, ignition successful Green light
Running, ignition unsuccessful Green light flashes
There is an external light source when the burner
is started Green, red light
Low voltage Yellow, red light
Fault, alarm Red light
Error code output (refer to Error Code Red light flashes
Agriculture)
Interface diagnosis Red light flashes

Red
..... Stable Yellow
None
Green
Legend

Fault cause diagnosis After it is locked, the red fault indicator is still stable. In this case, press the lock reset
button for more than 3 seconds to enter the visual diagnosis of the fault cause (according to
the error code table). Press the reset button for at least 3 seconds, and the interface diagnosis
will run. If the interface diagnosis has been run by accident once, the red indicator light will
blink slightly in that case, and it can be released by pressing the lock reset button again for
at least 3 seconds. The switch immediately turns into a yellow indicator.
 Error code table
Red flashing signal lamp
«AL» port 10 Possible reasons
code (LED)
After "TSA", no flame was established
- The fuel valve is faulty or contaminated
Two flashes On - The flame detector is faulty or contaminated
- Poor burner adjustment, no fuel in fault
- combustion unit
«LP» fault
Three flashes On -There is no wind switch signal after t10; "Lp" contact
adhesion has no action.
4 flashes On When the burner starts, there is an external light source
5 flashes On -"Lp" contact adhesion has no action.
6 flashes On Unoccupied
The flame disappears during operation (repeated restriction)
- The fuel valve is faulty or contaminated
7 flashes On
- The flame detector is faulty or contaminated
- Poor adjustment of burner
8 flashes On Unoccupied
9 flashes On Unoccupied
10 flashes Off Internal wiring error, output connection and other errors
14 flashes On CPI contact is not closed

During the period when the fault cause is diagnosed, the output signal of the controller is invalid, the burner
remains closed, and the external fault indication is still running.
The fault status signal "AL" is at port 10. After the fault diagnosis exits according to the error code table, the
burner is restarted by resetting the combustion controller. Press the lock reset button for about 1 second ( ﹤ 3
seconds).
Flame detection using ion bar
Power supply voltage 230V AC
AC 115…230V when the voltage of the detector passes through the ion bar and the ground
(AC voltmeter, Ri≥10MΩ ω)
Conversion Start (Limited Value)
Open (flame ignition) (DC voltmeter, ri ≤ 5kω) ≥ 1.5μ a DC
Close (flame ignition) (DC voltmeter, ri ≤ 5kω) ≤ 0.5μ a DC

The current required for reliable operation of the detector is ≥3μADC

The flame occurred during the operation just after startup, if approximate .5 μ a DC
(Green LED flashes)
Short-circuit current between ion bar and ground Max.AC 100…300μA
(AC ammeter Ri≤5kΩ)

Note: Under the same flame, the ionization current passing through LME ... detector may be lower than
that of LMG and LGB!

Flame detection is accomplished by utilizing conductivity and correcting the influence of flame.

The flame signal amplifier only responds to the DC current which is a component of the flame signal. The short
circuit between the ion bar and the ground will lock the burner.

Measuring circuit

Legend
C - electrolytic capacitor, 100 … 470μ f; 10…25
V DC ION- detection electrode
M - microammeter (Ri max = 5000ω)
5 Cam position setting of servo motor

5.1 SQN70… cam position setting of servo motor

Open the plastic cover of SQN70… servo motor, and set the positions of four cams (marked
with symbols and Roman letters) as follows:

Cam I (red): ~ 60 (control the position of the second-stage flame air damper)
Cam Ⅱ (blue): ~ 0 (when the burner stops, the control damper is
closed),
Cam Ⅲ (orange): ~ 10 (controlling the position of the first-stage
flame air damper),
Cam Ⅳ (black): 10~60 (controlling the second-stage flame gas
valve to open)
Note: The values given above are for the first-stage ignition prompt. After successful ignition of the burner, the
positions of cams I, III and IV should be further set according to the combustion conditions. However,
the positions of cams Ⅲ, Ⅳ and Ⅰ should be increased in turn.

第二火焰阀门介人凸轮（黒色） Second flame valve intervention cam (black color)

（必须调节至处于第一火焰凸轮与第二火焰凸轮 (It must be adjusted to the middle position between
的中间位置） the first flame cam and the second flame cam)
第一火焰空气调节凸轮（橙色） First flame air conditioning cam (orange)
燃烧器停止时空气闸门关闭凸轮（蓝色） Air gate closing cam when burner stops (blue)
第二火焰空气调节凸轮（红色） Second flame air conditioning cam (red)
电机-凸轮轴离合销 Motor-camshaft clutch pin
按下此销可解最机与凸轮轴间的连接 Press this pin to solve the connection between the
cam shaft and the cam shaft
要改变凸轮的调节可转动相应的调节环。按下 To change the adjustment of the cam, turn the
电机-凸轮轴离合销，松开各凸轮的紧定蛭钉， corresponding adjusting ring. Press the motor-
用专用扳手对凸轮位置进行调节。调节环的指 camshaft clutch pin, loosen the fastening nail of
each cam, and use a special wrench to adjust the
 针在参考刻度上指示毎个凸轮的设定转动角 cam position. The pointer of the adjusting ring
度。 indicates the set rotation angles of the cams on the
reference scale.

Note: The cams I (black) and IV (red) are adjusted with special tools carried by servo motors.
Adjust cams Ⅱ (blue) and Ⅲ (orange) with a small screwdriver.
There is a current position indication in the servo motor, and each cam uses a pointer to indicate the
position of the corresponding microswitch.
6 Setting of pressure switch
6.1 Air pressure switch

The function of the air pressure switch is to prevent the opening of the gas valve to ensure the safe and stable
operation of the burner when the combustion air pressure is lower than the set value. Therefore, the set value of the pressure
switch should be set to close its contacts when the combustion air pressure reaches enough pressure (closing of air pressure
switch contacts 2 and 3). Turn the central bolt slowly clockwise until the burner controller is locked. Turn the bolt
counterclockwise for about half a turn and repeat the burner starting to check whether the operation is normal. If the burner
is locked again, please turn the bushing for another half turn.
Note: The connection loop of the pressure switch has automatic control function. If the air pressure switch does
not sense the set pressure (no change), the controller executes its own cycle, but the ignition transformer is not
connected to the power supply and the ignition valve is not opened until the controller stays in the "locked" position.

6.2 Gas pressure switch

The function of the gas pressure switch is to prevent the burner from running when the gas pressure is not within the
specified range.
When the burner is working, slowly close the ball valve to gradually reduce the gas pressure, and observe the flame
condition at the same time. The pressure switch must play a protective role before shutdown, but the set pressure shall not
be lower than half of the normal pressure.
7. Leakage detecting
(Automatic safety cut-off valve inspection device LDU11 ...)

The LDU11… valve inspection device is specially designed for safety shut-off valves, which are used in gas burners and
other gas applications. In case of gas leakage, the system can prevent the burner from starting.
LDU11… meets the requirements of automatic shut-off valves covered by EN1643, and these valves meet the
requirements of EN161 gas burners and gas applications.

When used in connection with 1 or 2 pressure switches, the valve verification will start automatically when each burner is
started.
-Take precedence over the start of the burner
-The previous purging time lasts for 1 minute
-Start immediately when the shutdown control command is issued, or
At the completion of burner control, for example, at the post-purge stage

The valve verification test is based on the principle of 2-level pressure verification test:
1. First-stage test: firstly, drain the test area of the main pipeline valve, and then test the atmospheric pressure inside.
2. Second stage test: pressurize the test area of burner valve and detect the gas pressure.

If the pressure of the first stage test «Test1» increases and the pressure of the second stage test «Test2» decreases. The
valve verification device will prohibit the burner from starting and lockout out. In this case, the lock reset button will
illuminate to indicate an error. Remote indication errors can also be used. When a question occurs, the program will stop
and indicate that the valve has leaked.

The valve verification device can be reset on the device itself or by a remote reset device.
8 Gas solenoid valve
DMV-D/11
Two single-stage normally closed solenoid valves, which can be quickly opened and closed, can control
the gas flow through the opening adjusting screw on valve 1(V1).

Pressure test position

Legend
1. Pressure in front of VI
2. Pressure between VI and V2
3. Pressure behind of V2
4. Test points on the inlet flange
5. Test points on the flange

Technical data
The maximum working pressure is 500 mbar
Voltage/frequency ~ (AC)230V-15%… to 240V+10% 50/60Hz
Ambient temperature -15 C …+60 C
Installation position The electromagnetic coil is placed vertically

Electrical connection
 Replacement of double solenoid valve DMV solenoid

1. Disconnect the power supply of the equipment.

2. Unplug the connection plug.
3. Remove the safety paint on the countersunk head screw (a).
4. Remove countersunk screws.
5. Remove the stud screw (b).
6. Remove the cover (C) and metal sheet (D)
7. Replace the electromagnet. Pay attention to the number on
the coil and the corresponding voltage.
8. Install metal sheet (d) and cover (c).
9. Re-tighten countersunk head and stud screws.
10. Carry out air tightness inspection through pressure test
points 2 and 3: the lowest value of pressurization =100-
150mbar.
11. Perform functional test.
12. Connect the equipment power supply

Flow regulation of dual solenoid valve DMV

DMV 507-520/11
The lift of VI is about 0.5mm for one revolution

DMV 5040-5125
The lift of VI is about 1mm in one turn

Factory settings: Maximum lift

9 Instructions for use of liquefied petroleum gas (L.P.G)

9.1 Operating cost

a) Low calorific value: 22000Kcal/Nm3.
b) The heating value of 22000 kcal needs 1 standard cubic meter (gaseous) ≈2 kg liquefied petroleum gas (liquid)
≈4 liters liquefied petroleum gas (liquid), so as to calculate the approximate operation cost.

9.2 Safety measures

The density of liquefied petroleum gas (L.P.G) in gaseous state is higher than that of air (the relative density
between them is ≈1.56), so the liquefied petroleum gas is not dispersed in air, but scattered on the ground (similar to
liquid).
a) Burners and/or boilers of liquefied petroleum gas (L.P.G) can only be used in houses and open spaces on the
ground. Equipment using liquefied petroleum gas is not allowed to be installed in places such as basements or cellars.
b) Rooms using liquefied petroleum gas must have an external wall ventilation entrance and should not have an
external door locking device, and the area of the ventilation entrance should be at least 1/15 of the room area; The
minimum area of ventilation entrance shall be 0.5 square meters, and the entrance area shall be at least one third of the
total area of the lower part of the external wall from the ground.

9.3 Conditions required for safe and correct operation of LPG equipment
Liquefied petroleum gas (LPG) can only be used for low-power equipment, whether it is an air tank or a gas tank.
Gaseous output varies depending on the size of the gas tank and the lowest temperature of the location. The data in the
following table is for reference only.
Minimum -15℃ -10℃ -5℃ -0℃ +5℃
temperature
990-liter gas 1.6kg/h 2.5 kg/h 3.5 kg/h 8 kg/h 10 kg/h
tank
3000-liter gas 2.5 kg/h 4.5 kg/h 6.5 kg/h 9 kg/h 12 kg/h
tank
5000-liter gas 4 kg/h 6.5 kg/h 11.5 kg/h 16 kg/h 21 g/h
tank
9.4 Special requirements for burners using liquefied petroleum gas as fuel
 It is required that the burner must only use liquefied petroleum gas (L.P.G), and be equipped with a gas
valve of sufficient size to ensure normal ignition and realize staged adjustment.
 The gas valve provided by us is suitable for the pressure of about 300mmH2O, so it is suggested to measure
the gas pressure of burner with water column pressure gauge. Remark: The maximum and minimum power
of the burner will be approximately the same when methane is used as fuel (the calorific value of liquefied
petroleum gas is higher than that of methane gas, so in order to fully burn, a proper amount of combustion-
supporting air should be ensured and fully mixed evenly).
 It is suggested that the burner should be debugged with special instruments to ensure various indexes of
combustion flue gas. Instruction: If liquefied petroleum gas (L.P.G) is used as fuel in equipment without
safety requirements, manufacturers and distributors will be exempted from all accident liabilities.
10. Commissioning

10.1 Check
 Check whether the boiler (thermal energy equipment) is in operation?
 Is there enough medium in thermal energy equipment and heating system?
 Is the flue gas discharge channel unobstructed?
 If there is a flap on the flue gas discharge channel, is it fully open?
 Is the on-site air passage unobstructed?
Have all the operating regulations of thermal energy equipment been met?
The fuel delivery pipeline should be purged and cleaned and the air exhausted.
 Check whether the voltage of the power supply line connected to the burner is consistent with the specifications
of the burner and whether the power supply voltage matches the motor power supply. Check that all electrical
connections on the site should be consistent with the circuit diagram, especially pay attention to the correct
connection of positive, negative and ground wires.
 Verify that all air supply pressures are consistent with the nameplate requirements on the gas valve, and check that
the gas supply pipeline is connected correctly and there is no leakage.
 Verify that the burner itself has operating conditions.
 Check whether the turning direction of fan impeller is consistent with the arrow indication of motor casing.

10.2 Overview of operating procedures

After closing the main power switch, open all ball valves outside the burner. If the thermostat is closed, the voltage
will reach the controller, and the operation will start when the operating conditions are met. After waiting for a short
time, the fan motors are turned on one after another and the combustion chamber is pre-ventilated. The air volume of the
damper is fully opened to realize large air volume purging. After 18 seconds, it turns to small air volume purging. After
about three seconds after the ignition transformer is switched on, the safety valve and operating valve (main valve) are
opened. At this point, the flame (measured by the flame detection device) is generated and the ignition is successful. If
the flame is not generated, the controller will enter the "safety lock" state within 3 seconds after the gas valve (operation
and safety) is opened.
Note: When the "safety lock" state occurs, all gas valves will be closed immediately. To reset the controller
from a safe position, the red button on the controller must be pressed.

10.3 Commissioning
1) Turn on the main switch to electrify the burner, and the burner will be pre-ventilated. If the air pressure control
switch detects that the pressure exceeds the regulated value, the ignition transformer is turned on, and then the
gas valve (safety and operation) is opened. The gas output is regulated on the flow regulator of the gas solenoid
valve. (See chapter P18 of solenoid valve adjustment for details)
The first ignition may fail due to the following reasons:
 The air in the gas pipeline is not exhausted, so the gas quantity is insufficient and the ignition cannot be started.
Reset the controller and run it again.
 Failure of ignition in the presence of flame may be caused by unstable flame in ionization zone and incorrect air/gas
ratio. At this time, it is necessary to change the supply quantity of air or combustion gas to achieve the correct air-
fuel ratio and proper mixing.
 Lonization current may be blocked by discharge current of ignition transformer (two currents travel the same path
through burner ground wire), so the burner will fail to ignite due to insufficient ionization. This situation can be
solved by treating both ends of the power supply part (220V end) of the ignition transformer which are responsible
for power supply (connecting the two power supply connecting lines of the transformer in reverse). At this time, it
may be caused by poor grounding of burner, so reconnect the grounding wire.
 2) After the burner is ignited, the gas output can be adjusted by turning the regulator on the gas solenoid valve as
required (refer to "Gas Valve Adjustment Instructions").
3) Use special instruments to detect the components of flue gas to confirm whether the combustion is normal.
4) After the adjustment is completed, the burner must be closed and restarted several times to verify whether the
ignition is normal.

Important note:
If the flow rate exceeds the maximum allowable value of heating equipment, the burner should be stopped
immediately to continue running, so as to avoid damaging the burner and heating equipment.

10.5 Function check

10.5.1 Inspection of flame monitoring function (this inspection must be carried out after successful
ignition of burner)
 Check the function of ionization electrode when the burner is equipped with ionization electrode to monitor flame,
remove the wire connected with ionization electrode and turn on the burner to check the function of flame detector
(ionization electrode). The controller of the burner completes its own cycle and should enter the "locked" state three
seconds after successful ignition.
Instruction:
The minimum current for operating the controller is 3 μ a.
The current output by the burner will be much higher, which usually
does not need to be checked.
To check the ionization current, open the connector "C" as described
in the figure, and connect the ammeter in series with the ionization
current wiring.

10.6 Burner locking

The operation of the burner is fully automatic, so there is no need to perform any adjustment operation during
operation. The "locked" position is a safe position of the burner, which will be automatically entered when the burner
or a part of the equipment fails. Before resetting this state, find out the cause of "locking" and whether it will lead to
danger. The reason of locking may be some excessive features. Therefore, once reset, the burner will resume normal
operation.

When the "locked" state appears repeatedly (3-4 times in a row), please do not stubbornly continue to reset the
operation, find out the reason and try to remove obstacles, or ask the technical personnel of the after-sales service
center for assistance.

In the "locked" position, the burner may be locked indefinitely. In case of emergency, please close the fuel
supply valve and cut off the power supply.

10.7 Care and maintenance

1. The burner should regularly check whether the gas filter is clean and whether the ignition electrode is effective.
2. Check whether the spark of ignition electrode is generated only at the electrode and diffusion plate.
3. The combustion head needs to be cleaned. During reinstallation, care must be taken, and the electrodes (ignition
and flame detection) should be completely aligned, so as to avoid that the electrodes are wrongly connected to the
ground wire and short circuit will cause the burner to fail to operate normally.
4. Check the functions of safety devices (thermostats, pressure switches, etc.) regularly.
11 Common faults and troubleshooting methods

Faults Cause Troubleshooting methods

The power line has no voltage or low
Check the cause and eliminate it
voltage
Thermostat wires are not connected
Correct connection
according to the wiring diagram
Fuse open or not installed Replace fuse
Burner does not start
Controller is not reset Press the reset button
Increase the set point or wait for the temperature or
Overtemperature state of thermostat
pressure to naturally decrease until it closes
Check the air supply pipeline and check the opening
No gas reaches the burner
status of each cut-off device.
The burner starts, but the
controller does not work The air pressure switch is set
Transformer does not Reset the setting value of the air pressure switch
incorrectly
ignite
Lonization current is interfered by Switch the voltage of ignition transformer (230V side)
ignition transformer and check it with analog microamperometer
The flame sensor (ionization probe)
Replace
has failed
Incorrect position of flame sensor Adjust the position, and then insert the analog micro
(ionization probe) ammeter to check whether it is effective
The controller "locks" Grounding of ionization probe or
Visual inspection and tool inspection
when the flame burns (the corresponding wire
red indicator light is on). The flame sensor power supply is
Restore power connection
Therefore, the barrier is disconnected
limited to the flame Poor ventilation or blocked flue gas Check whether the boiler flue gas channel and
monitoring device. pipeline chimney joint are unblocked
Dirty or worn flame disc or burner Visual inspection and replacement if necessary
Controller failure Replace
If the grounding of the controller is invalid, the
ionization current cannot be measured. Check the
Lack of ionization "grounding" efficiency of the special terminal of the
controller and the equipment ground wire
Check the voltage (230V side) and high voltage circuit
Ignition circuit failure of ignition transformer (the grounding electrode or
insulator under the locking terminal is damaged)
The ignition transformer power is
Replace
The controller is "locked", released to the ground
and there is gas release, but
there is no flame (red Failure of ignition transformer Replace
indicator lights up). The The distance between electrode and
fault is limited to the Correct to the correct position
ground wire is incorrect
ignition circuit.
The insulator is so dirty that the
Clean or replace insulators and power supplies
electrode discharges to the ground
Wire of ignition transformer is
Replace
disconnected
 The air/gas ratio is incorrect Correct the air/gas ratio
The controller is "locked",
and gas is released, but Check and adjust the appropriate gas pressure value (it
there is no flame (red Insufficient or excessive gas pressure is recommended to test with water column pressure
indicator light is on). gauge)
The air in the gas pipeline is not
Exhaust the air in the gas pipeline
exhausted
Gas is released,
immediately after ignition
Off, the controller is not Pressure drop occurs when the burner Adjust the setting value of gas pressure switch, or
locked (red indicator light works increase the diameter of gas supply pipeline
is not on)
 BNT10…30 Circuit Diagram
12 Circuit Diagram
LME22 Program Controller
1 5 11 3 9 4 10 5 12 7 8 2

TA

H - OPERATION LIGHT
FE - IONIZES THE ELECTRODE
FE 1 2 3 H0 - BLOCK LAMP
P PA H1 - TTH LOW LIGHT
KM - FAN MOTOR CONTACTOR
PA - AIR PRESSURE SWITCH
PG - GAS PRESSURE SWITCH
L1 L2 L3 N
RT - THERMIC RELAY
1 2 3 4 5 8 N
SQN70... 24A20

1 3 5 13 T 2 - S E C O N D F LA M E T H E R M O S T A R T
TA - IGNITION TRASFORMER
KM 2 4 6 14 TS - SAFETY THERMOSTAT
95 TC - BOILER THERMOSTAT
VS - SAFETY ELECTROVALVE
RT
96 2 4 6 EK - RESET SWITCH
LME22 CONTROLLER
M

1 L 2 N 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L N L 1 2 3 H0 H
TS H1 EK KM

PG TC
P
VS 220 V N T2 N N N N
 BNT10…30 Circuit Diagram (with leakage detecting)
LME22LME22 Program
Program Controller
12 1 6 11
Controller
3 9 4 10 5 7 8 2
H - OPERATION LIGHT

TA FE - IONIZES THE ELECTRODE

H0 - BLOCK LAMP
FE 1 2 3 H1 - TTH LOW LIGHT
H2 - LEAKAGE FAILURE INDICATOR
P PA KM - FAN MOTOR CONTACTOR
PA- AIR PRESSURE SWITCH
PG - GAS PRESSURE SWITCH
RT - THERMIC RELAY
T 2 - S E C O N D F LA M E T H E R M O S TA R T
TA- IGNITION TRASFORMER
TS - SAFETY THERMOSTAT
TC - BOILER THERMOSTAT
1 2 3 45 8 N
SQN70...24A20

VS - SAFETY ELECTROVALVE
EK - RESET SWITCH
PM - LEAK DETECTION SWITCH
S2 S2 - LEAK DETECTION RESET SWITCH
LDU11.523A27 LEAK DETECTION CONTROLLER
LME22 CONTROLLER

L1 L2 L3 N
4 5 6 12 10 2 18 1 3 13
1 3 5 13
LDU11.523A27 161714 15 9 N 11
KM
1 2 3 L N L 1 2 3 H0 H H2 2 4 6 14
1 L 2 N 3 4 5 6 7 8 9 10 11 12 13 14 15 16 95
EK
PM VS PG TS
TC H1 KM
P
220V RT
N T2 N N N N N 96 2 4 6
P
M