machines-10-00266-v2
machines-10-00266-v2
machines-10-00266-v2
Article
Electrically Driven Lower Limb Exoskeleton Rehabilitation
Robot Based on Anthropomorphic Design
Moyao Gao 1 , Zhanli Wang 1, *, Zaixiang Pang 1 , Jianwei Sun 1 , Jing Li 1 , Shuang Li 1 and Hansi Zhang 2
Abstract: To help people with impairment of lower extremity movement regain the ability to stand
and walk, and to enhance limb function, this study proposes an anthropomorphic design of an
electrically driven, lower-limb exoskeleton rehabilitation robot. The angular range of the robot’s
motion was determined according to the characteristics of the targeted lower-limb joints; the robot
was given an active–passive anthropomorphic design with 12 degrees of freedom. The multi-degree-
of-freedom hip exoskeleton, bionic artificial knee exoskeleton and passive rigid-flexible coupling
ankle exoskeleton can assist patients in rehabilitation exercises with better wear comfort and exercise
flexibility. A kinetic model of the seven-rod lower-limb exoskeleton rehabilitation robot was built,
and data analysis of the dynamically captured motion trajectory was conducted. These provided
a theoretical basis for gait planning and the control system of the lower-limb exoskeleton rehabilitation
robot. The results show that the lower-limb exoskeleton rehabilitation robot system possesses sound
wearing comfort and movement flexibility, and the degree of freedom of movement of the exoskeleton
Citation: Gao, M.; Wang, Z.; Pang, Z.; robot matches well with that of human movement. The robot can thus provide effective assistance to
Sun, J.; Li, J.; Li, S.; Zhang, H. patients’ standing and walking rehabilitation training.
Electrically Driven Lower Limb
Exoskeleton Rehabilitation Robot Keywords: anthropomorphism; lower-limb exoskeleton; rehabilitation robot; kinetic simulation
Based on Anthropomorphic Design. analysis; rehabilitation training experiment
Machines 2022, 10, 266. https://
doi.org/10.3390/machines10040266
Academic Editors:
Giuseppe Carbone and Dan Zhang 1. Introduction
teachers for the entire process. The limited number and energy of rehabilitation teachers
leads to problems such as expensive training and short training time [5]. Therefore, using
mechanical devices with high repeatability and precision instead of traditional rehabilita-
tion training equipment can improve the efficiency of rehabilitation and solve the above
problems. With the continuous optimization and improvement of rehabilitation medical
institutions, rehabilitation medical equipment has provided more comfortable and better
services to patients than ever before [6]. However, the problem of wearable lower-limb
rehabilitation medical equipment that can help train patients to stand and walk has not
been fully solved. Therefore, it is urgent to help patients have a reasonable means to
rehabilitate and walk again with assistive devices.
The development of lower-limb exoskeleton rehabilitation robots is a great benefit
for people with special needs of lower-limb movement. With the lower-limb exoskeleton
rehabilitation robots, patients are able to perform medical rehabilitation training to achieve
normal walking and enhance quality of life [7]. Since the proposal of the exoskeleton
rehabilitation robots, they have been actively researched and developed in many coun-
tries. Examples of advanced lower-limb exoskeleton rehabilitation robots in the world
include LokomaT [8] and Walkbot [9]—movable lower-limb exoskeletal robotic system.
They were among the first rehabilitation devices in the world to be successfully used in
rehabilitation medical institutions to help patients with rehabilitation training. Later, Ekso
Bionics Company developed Ekso TM. This is a medical gait-training exoskeleton for
patients with varying degrees of paralysis and hemiplegia [10]. In addition, a research
and development group at Vanderbilt University developed a lower-limb exoskeleton
called Indego to help paraplegics and stroke patients walk [11]. Further, Argo Medical
Inc. developed RewalkTM to provide powered hip/knee movements for paraplegics to
stand and walk [12]. These lower-limb exoskeleton robots have flexible hip, knee and ankle
joints similar to that of the human lower limbs, as well as a large assistive support frame
to provide support during patient training. The main target population is the rehabilita-
tion of hospital patients and persons with disabilities. In the development of lower-limb
exoskeleton rehabilitation robots, the last decade has seen a significant improvement in
every aspect of the system, with the Hybrid Assistive Limb (HAL) series of exoskeletons
developed by Japanese company Cyberdyne Inc. relatively representative [13,14]. The HAL
exoskeleton uses the wearer’s own electromyographic signal amplifier to estimate joint
torque in order to output assisted torque, thus enabling the wearer to control movement.
Furthermore, apart from HAL, a large number of rehabilitation aids have emerged in recent
years, such as AILEGS by Beijing AI-Robotics Ltd. (Beijing, China) [15], Shanghai Fourier
M2 by Fourier Technology Ltd. (Chatswood, Australia) [16] and Rex by Rex Bionics Ltd.
(London, UK) [17]. Currently, R&D organizations have developed a variety of walking
rehabilitation aids to help patients. Some of these are rehabilitation robotic systems fixed
on treadmills to assist patients with weight-reduction training. Although these exoskeleton
rehabilitation devices can be used for various types of rehabilitation aids, the majority
of them are still limited to rehabilitation facilities with a fixed training mode of walking,
which shows poor applicability to the patient.
A lower-limb exoskeleton rehabilitation robot is a combination of robot technology
and medical rehabilitation technology. In terms of machinery, the design of the exoskeleton
should not only combine rigid and flexible structures, but also have a high degree of
resemblance to the joints of the human body [18]. However, there are still many problems
with existing lower-limb exoskeletons, which traditionally use a thick, bulky support frame
with a low degree of freedom to support part of the wearer’s weight and mobility. To
improve comfort during use, the devices are designed to fit closely to the wearer’s limbs.
However, if the rigid support frame and mechanical components are tightly fitted to the
body, they may cause movement discomfort during rehabilitation training and are more
likely to cause secondary injury to patients (although in recent years flexible exoskeleton
devices have been able to assist patients in achieving natural human gait characteristics
and assist with lower-limb rehabilitation exercises in comfort [19,20]). However, these
Machines 2022, 10, 266 3 of 27
devices have not been able to provide stabilizing support until now, which is essential,
considering the importance of auxiliary support for people with lower-limb movement
disorders and lower-limb weakness. Thus, a flexible exoskeleton rehabilitation device is still
not the optimal choice. Therefore, by examining the structural characteristics of different
types of rehabilitation robots, the discomfort caused by mismatch between rehabilitation
movements in different rehabilitation stages can be effectively avoided. Existing lower-limb
exoskeleton rehabilitation robots also have problems such as large gaps between robot
mechanical structure and human physiological structures, poor rehabilitation comfort and
ineffective utilization of rehabilitation resources [21]. Wearing an appropriate exoskeleton
robot can effectively help the wearer carry out rehabilitation training to achieve normal
standing and walking. At the same time, the development of exoskeleton robots for lower-
limb rehabilitation not only eases the pressure on families and society to a certain extent,
but also contributes to the development of the entire healthcare and protection system of
the society.
In this study, an anthropomorphic, multi-degree-of-freedom (DOF), electrically driven
lower-limb exoskeleton rehabilitation robot walking aid was designed to assist people with
lower-limb movement disorders by providing moderate assistive training for standing and
walking as well as to promote functional strength. This study is based on an innovative
anthropomorphic design approach for lower-limb exoskeleton rehabilitation robots. With
an in-depth understanding of the drawbacks of traditional rehabilitation training and the
performance of rehabilitation robots, an anthropomorphic hip, knee and ankle exoskeleton
structure was designed according to the principles of rehabilitation medicine and anthropo-
morphic design. A kinetic model simulation analysis and dynamic trajectory-capture data
analysis for the lower-limb rehabilitation robots was conducted. The system was designed
for passive rehabilitation training of the lower-limb exoskeleton robot. The rationality of
the lower-limb exoskeleton rehabilitation robot system was verified through the experiment
of standing and walking of the wearers.
The main contributions of this paper are summarized as follows:
(1) An anthropomorphic, multi-degree-of-freedom (DOF), electrically driven lower-limb
exoskeleton rehabilitation robot walking aid was proposed. The robot adopted an
active–passive anthropomorphic design with 12 degrees of freedom. The multi-
degree-of-freedom hip exoskeleton, bionic artificial knee exoskeleton and passive
rigid–flexible-coupling ankle exoskeleton can assist patients in rehabilitation exercises
with better wear comfort and exercise flexibility. The innovative anthropomorphic
structural design method will play an important reference role in assisting lower-
limb exoskeleton rehabilitation training and also provide theoretical support for the
optimization and upgrading of lower-limb exoskeleton rehabilitation robots.
(2) Based on the Lagrange mechanics method, the dynamic model of a seven-bar lower-
limb exoskeleton rehabilitation robot and data analysis of dynamic trajectory capture
were established, and the accuracy of exoskeleton robot motion is verified by simula-
tion analysis. The control system of passive rehabilitation training for the lower-limb
exoskeleton rehabilitation robot was designed. The wearing comfort and movement
flexibility of the lower-limb exoskeleton rehabilitation robot system were verified by
having test subjects wear the device, confirming it can provide adequate assistance
for patients in standing and walking rehabilitation training.
forms, actuation method and wearable mode are all taken into consideration [22]. Therefore,
according to the human motion base plane (Figure 1), it can be broadly assumed that the
movements of joints in the sagittal plane, including flexion and extension, are predomi-
nant in activities such as walking, running, squatting, standing, climbing downstairs, etc.
Furthermore, most existing lower-limb exoskeleton robots have motors placed at different
joints. For this reason, the structure of the lower-limb exoskeleton rehabilitation robot we
propose has six degrees of freedom (DOF) in each leg. Three of these degrees of freedom
are at the hip joint, one at the knee joint and two at the ankle joint. The hip and knee joints
are designed as active joints, and the ankle joints are designed as passive joints. In the sagit-
tal plane, the lower-limb exoskeleton rehabilitation robot can achieve flexion/extension
ranging between 0~100◦ , adduction/abduction between 0~45◦ and internal/external rota-
tion between −25~25◦ at the hip joint, flexion/extension between 0~120◦ at the knee joint,
flexion/extension between −10~30◦ and internal/external rotation between −15~15◦ at
the ankle joint. The angular range of lower-limb motion analysis meets the angular re-
quirements of the lower-limb rehabilitation training process [23]. The human lower-limb
degrees of freedom and the robot degrees of freedom are shown in Table 1.
Because the degree of freedom of the hip joint, knee joint and ankle joint in the sagittal
plane is closely related to the walking gait, we took the flexion/extension degree of freedom
at the hip joint and knee joint in the sagittal plane as the actively driven joint; the other
degrees of freedom of motion are passively driven so as to maintain stability of motion
Machines 2022, 10, 266 5 of 27
during walking. In order to better facilitate patients’ rehabilitation assistive movement, the
introduction of anthropomorphic design can effectively improve the similarity of movement
between the wearer and the exoskeleton device. According to this design concept, the
choice of active freedom should meet the requirements of self-balancing walking ability,
natural gait and control of complexity. In order to cater to wearers with different pelvic
widths and thigh/calf lengths, a manual length regulator was designed in different parts.
In Figure 2, the detailed structural design of the lower-limb exoskeleton system is shown.
Most of the structural components of the lower-limb exoskeleton rehabilitation robot are
made of aluminum, which is lightweight and high-strength. We selected the integrated
deceleration servo motor MYACTUATOR RMD-X10 (rated power of 400 W, maximum
torque of 50 Nm, weight of 1.1 kg and nominal speed of 160 rpm) produced in China as the
actuator of the driven joint to meet the parameters required by the exoskeleton robot to
match the physiological leg.
Figure 2. Structure diagram of lower-limb exoskeleton rehabilitation robot: (a) Waist exoskeleton
structure diagram; (b) Hip joint exoskeleton structure diagram; (c) Ankle joint exoskeleton structure
diagram; (d) Knee joint exoskeleton structure diagram.
Figure 5. Waist exoskeleton structure: (a) Waist exoskeleton structure diagram; (b) Plan diagram of
the lumbar exoskeleton structure.
Machines 2022, 10, 266 7 of 27
If no lumbar DOFs are added, the angle of external rotation of the hip joint α moves
the central axis of the lower-limb ankle joint to O N , and then the center moves back to O H IP
in the direction of the arrow through the other joint DOFs of the lower limbs, yielding the
distance O N O H IP ; when lumbar DOFs are added, the angle of rotation of the hip motor
frame around the lumbar joint axis is β, and the DOF of the exoskeleton hip mechanism
is γ. With the combined action of the two, the central axis of the ankle joint moves to
OY , yielding the distance OY O H IP . Through a reasonable angular balance design, the
wearer’s matching of the waist to the exoskeleton will be improved during rehabilitation
training, thus achieving the anthropomorphic design of the waist exoskeleton to the human
lower limbs. As shown in Figure 6, the internal/external rotation angle of the hip joint is
represented by α, with the rotation axis of the waist as the origin of the coordinate axis.
Figure 6. Geometric model of internal/external rotation of hip joint: (a) Interior rotation plane diagram
of lumbar exoskeleton structure, (b) Interior rotation plane diagram of lumbar exoskeleton structure.
In Figure 6, lw represents the total length of the posterior lumbar connection, lh repre-
sents the length of the hip joint connection frame, and the angle θ satisfies θ = arctanlh /lw .
The point of projection of the hip exoskeleton in the axis of internal/external rotation is Q.
In the O-xy coordinate system, the ideal position O H IP is at coordinates (x0 , y0 ) in the O-xy
coordinate system, and the point Q is at coordinates (xQ , yQ ). The angular relationship in
the diagram satisfies α = β + γ, and the forward direction vector of the human lower-limb
thigh is a. When the hip exoskeleton rotates with the waist rotation axis as the center in
internal/external rotation movements, the exoskeleton size is constant, and the coordinates
Machines 2022, 10, 266 8 of 27
of the projection point Q are calculated and derived according to the rotation formula of
the rectangular plane coordinate system:
xQ = a sin α − lwh sin( β − θ )
(1)
yQ = a cos α + lwh cos( β − θ )
where: q
lwh = 2 + l2
lw h
Then, the offset distance of point Q to the ideal position O_HIP is:
q
2 2
ld = x Q − xo + y Q − yo (2)
Under the linear relationship β = kγ, as the elastic hinge connector is used to replace
the rotation axis at the waist rotation axis and is connected to both sides of the waist support
frame, the elastic proportional coefficient k is selected for the linear relationship.
The internal/external rotation angle α is discretized from −15◦ to 15◦ , and the
offset-distance distribution is calculated by different proportional coefficients k through
Formulas (1) and (2), as shown in Figure 7.
From the above figures, it can be seen that the offset distance gradually increases with
the gradual increase of the scale factor k from 0 to 10, and the variance of the offset distance
can be calculated. The minimum range value of the variance region of the offset distance
occurs when the value of k ranges from 2 to 3. In other words, when the ratio of the rotation
angle β to the internal/external rotation angle γ of the exoskeletal hip joint is chosen to be
2.5, the best anthropomorphic state can be achieved for the internal/external rotation axis
of the exoskeletal hip joint.
to resemble the human knee joint. Furthermore, the crossed four-bar linkage mechanism
provides multi-axial motion similar to that of the human knee, which may reduce the
relative motion between the wearer and the assistive device and improve comfort when
wearing the exoskeleton [29].
Figure 10. Crossed four-bar linkage knee exoskeleton structure: (a) Simple model of knee exoskeleton
structure; (b) Analytic diagram of knee exoskeleton structure.
To this end, this paper proposes a bionic artificial knee exoskeleton structure based on
the crossed four-bar linkage mechanism, which simulates the internal cruciate ligament of
the human knee joint to achieve the instantaneous rotation-center movement of the knee
joint. The electrically driven telescopic rod simulates the human thigh muscle to drive
knee exoskeleton movement, and the auxiliary-limit locking structure simulates the knee
patella to protect the knee exoskeleton against overextension (Figure 11). Figure 12 shows a
schematic diagram of the knee exoskeleton robot structure, whose knee motion mechanism
is driven by a motor linkage, with a single motor for precise bidirectional actuation. The
actuator module is driven by the MYACTUATOR RMD-X10 as described above. Although
the motor is slightly larger in diameter, the one-piece design provides a lighter overall
weight for the exoskeleton. The use of leg pads adds to the comfort and aesthetics of the
Machines 2022, 10, 266 11 of 27
device and conforms to the movement requirements of the legs during human lower-limb
movements, making it more comfortable to wear [30].
center of the human ankle joint and connected in the form of an elastic element that mimics
the human hamstrings in order to improve the cushioning force when landing, as shown
in Figure 14.
where:
τR : Lower-limb exoskeleton robot torque;
τH : Patient torque;
D (θ ): Inertia matrix;
C (θ ): Coriolis force and centripetal force matrix;
G (θ ): Gravity matrix.
When modelling the dynamics of the lower-limb exoskeleton rehabilitation robot, in
order to provide good rehabilitation training for patients, we divided the dynamics model
into two categories according to the status of the rehabilitation patients: (i) for patients who
have not completely lost their motor ability, the exoskeleton robot provides the driving
torque in coordination with the patient’s own torque to complete the walking; (ii) for
patients who have completely lost their motor ability, all the power during the training
Machines 2022, 10, 266 13 of 27
process will be provided by the lower-limb exoskeleton; in this situation, the driving torque
τH is close to zero (τH ∼
= 0) [34]. In this study, the passive rehabilitation training form was
adopted by the lower-limb exoskeleton rehabilitation robot, therefore, we used the second
form of kinetic model for calculation. The normal human walking cycle can be divided into
four phases: (1) right single-leg support; (2) double-leg support; (3) left single-leg support;
(4) double-leg support. Based on the symmetry of the human body and the periodicity
of walking, the walking cycle can be further categorized into two walking modes: the
single-leg support phase mode, accounting for 60%, and the double-leg support phase
mode, accounting for 40% [35]. In this paper, kinetic equations were developed for the
different support-phase modes, and the sum of the left three terms of the kinetic expression
(3) was solved analytically from the two support-phase modes.
A coordinate system is established by selecting the left foot tip as its origin, with its
coordinates as (x0 , z0 ); mi is the mass of each segment, and (xi , zi ) is the centroid position of
each segment; li is the length of each segment; di is the distance from the centroid of each
segment to the joint; Qi is the angle between each segment and the vertical axis; α is the
angle between the two segments, and the clockwise direction is positive.
As shown in Figure 15, the centroid coordinate expression of each connecting rod in
the simplified model is:
i −1
xi = di sin θi + ∑ a j L j sin θ j + x0
j =1
i −1
(4)
∑
z = d cos + a L cos
i
i θ i j j θ j
j =1
0( j = 3)
aj =
1( j = 1, 2, 4, 5, 6)
Machines 2022, 10, 266 14 of 27
. . i −1 .
x = d cos + ∑ a L cos
i
θ
i i θ i j j jθ θ j
j =1
. i −1 . (5)
.
z = − d sin − ∑ a L cos
i i θ i θ i j j θ j θ j
j =1
During the motion of the robot, the control system is generally established with joint
angle θi between the connecting rods as the feedback value, and the tracking control of the
robot trajectory is achieved through the control of motor torque. In Cartesian coordinates,
the following relationship exists between the angle of rotation θi and αi between adjacent
connecting rods:
θ1 = α1 , θ2 = α1 − α2 , θ3 = α1 − α2 − α3
θ4 = α4 − α1 + α2 + α3
θ5 = α4 − α1 + α2 + α3 − α5
θ6 = π2 + α4 − α1 + α2 + α3 − α5 − α6
.2
6 .2 .2
Ek = 12 ∑ mi xi + zi + Ii θ i
i =1
.2
6
1 2
= ∑ 2 Ii + mi di θ i
i =1( ( ))
6 . i −1 h . i (6)
+ ∑ mi di θ i ∑ a j L j θ j cos θi − θ j
i =1 " j =1 #
2 2
# "
6 i −1 . i −1 .
+ ∑ 12 mi ∑ a L θ cos θ j + ∑ a j L j θ j sin θ j
i =1 j =1 j j j j =1
6
E p = ∑ mi gzi
I =1 "
(
6 i −1
#) (7)
= ∑ mi g ∑ a j L j cos θ j + di cos θi
i =1 j =1
L = Ek − E p
.2
6
= ∑ 12 Ii + mi d2i θ i
i =1( ( ))
6 . i −1 h . i
+ ∑ mi di θ i ∑ a j L j θ j cos θi − θ j
i =1 " j =1 # (8)
2 2
# "
6 i −1 . i −1 .
+ ∑ 21 mi ∑ a L θ cos θ j + ∑ a j L j θ j sin θ j
i =1 j =1 j j j j =1
( " #)
6 i −1
− ∑ mi g ∑ a j L j cos θ j + di cos θi
i =1 j =1
The driving torque of each joint is calculated by Formulas (8) and (9):
.. ..
τ = D (θ )θ + C θ, θ θ + G (θ ) (10)
. ..
In the above formula, θ, θ, θ and τ are generalized coordinates, generalized ve-
locity, generalized acceleration and generalized force matrix, respectively. D (θ ) is a
Machines 2022, 10, 266 15 of 27
!
6
gi = m i d i g + a i ∑ m j li g (13)
j = i +1
6 ∂θ j 6
τi = ∑ Tj ∂qi = ∑ Tj M −1 (14)
j =1 j =1 ji
Figure 17. Single-leg open chain structure with three degrees of freedom.
The kinetic energy and potential energy of the back leg are:
.2
3 .
2 .2
1
EkB = ∑ mi xi + zi + Ii θ i
2
i =1
.2
3
1 2
= ∑ 2 Ii + mi di θ i
i =1( ( ))
3 . i −1 h . i (18)
+ ∑ mi di θ i ∑ L j θ j cos θi − θ j
i =1 " j =1 #
2 2
# "
3 i −1 . i −1 .
+ ∑ 12 mi ∑ L θ cos θ j + ∑ L j θ j sin θ j
i =1 j =1 j j j =1
Machines 2022, 10, 266 17 of 27
3
E pB = ∑ mi gzi
(i=1 " #) (19)
3 i −1
= ∑ mi g ∑ L j cos θ j + di cos θi
i =1 j =1
L B = EkB − E pB
.2
3
1 2
= ∑ 2 Ii + mi di θ i
i =1( ( ))
3 . i −1 h . i
+ ∑ mi di θ i ∑ L j θ j cos θi − θ j
i =1 " j =1 # (20)
2 2
# "
3 i −1 . i −1 .
+ ∑ 12 mi ∑ L θ cos θ j + ∑ L j θ j sin θ j
i =1 j =1 j j j =1
( " #)
3 i −1
− ∑ mi g ∑ L j cos θ j + di cos θi
i =1 j =1
Similarly, for the front leg, the coordinates of the rod centroid are Equation (21).
According to the same calculation, the kinetic energy and potential energy of the front leg
are calculated: " #
i −1
x Fi = S − ∑ l j sin θ j − di sin θi
j =1
(21)
i −1
z Fi = di cos θi + ∑ l j cos θ j
j =1
of the joint torque of the human gait, combined with the existing laboratory environment,
CGA (Clinical Gait Analysis) was chosen as the actual data parameters for analysis [37].
Figure 18. Acquisition diagram of dynamic capture system: (a) Human motion capture scene;
(b) Paste position of human motion markers.
Figure 19. Variation-patterns of human joint motion angles and torques: (a) Chart of lower limb joint
motion angle; (b) Chart of lower limb joint motion torque.
Machines 2022, 10, 266 19 of 27
After acquiring the subject’s human gait data, these data were then processed to
exclude obvious noise, and the motion angles and joint torques of the lower-limbs were
obtained, with the actual motion-capture-acquisition diagram shown in Figure 18. The
data parameters were stored in the computer and processed by transforming the Cartesian
spatial position coordinates through the sine and cosine functions, and the processed data
were imported into MATLAB for curve fitting. Figure 19a shows the motion angle of human
joints, and Figure 19b shows the variation law of human joint torque.
The variation pattern of angle and torque for each joint of the leg can be derived from
Figure 19, where the flexion/extension motion data was collected for each joint of the leg at
5 s/cycle. During the entire walking gait of the human body, the angular variation range
of the ankle and hip joints is small, while the angular variation range of the knee joint is
relatively large. Conversely, since the human hip joint is the active joint and the ankle joint
is the load-bearing joint, their torque variations are relatively large, which coincides with
the intuitive motion pattern of the human body during normal walking.
In Figure 21, the flexion/extension angle curves in the sagittal plane of a unilateral hip
joint, knee joint and ankle joint are shown. Through comparison, it can be intuitively seen
that the angle change relationship of the three joints in the process of flexion/extension
match the joint angle change range during the exoskeleton walking cycle. Overall, the
angle curves in the diagram are relatively smooth, without cusps, and there is not too much
fluctuation, indicating that the exoskeleton simulation walking process is stable.
Figures 22–24 are the actual angle curves and simulated motion curves of the hip
joint, knee joint and ankle joint during normal walking. The solid red line corresponds
to the actual measured motion curve; the blue dotted line corresponds to the simulation
motion curve.
The main movement of the hip joint during walking is flexion/extension in the sagittal
plane, which corresponds to flexion/extension of the thigh during walking, with the
motion angles ranging from approximately 30◦ to −25◦ . In comparison with the actual
measurements, without the influence of structural errors, friction or applied impedance, the
simulated curve is smoother than the actual curve and the flexion and extension movements
correspond to the range of motion of the hip joint during walking.
The main movement of the knee joint during walking is sagittal flexion/extension,
corresponding to flexion and extension of the leg during walking. As shown in Figure 23,
the range of the flexion and extension angle is about 0~60◦ . Considering that there is a
certain flexion angle of the leg when standing naturally and the reference plane takes the
hip joint as the reference value of 0◦ , if the knee joint is taken as the reference value of
0◦ , the range of flexion and extension angle of the knee joint should be 0~40◦ . However,
in the theoretical calculation and the simulation analysis curve, there are still the same
influencing factors as those of the hip joint. Therefore, the flexion and extension of the knee
joint conform to the range of knee joint movement when walking.
As can be seen in Figure 24, among the three joints, the angular range of motion of the
ankle joint is relatively small. If we take the ankle joint as the 0-degree reference plane, then
the range of flexion and extension angles is −3◦ to 9◦ . From the figures we can also see
that the error between the actual measurement curve and the simulation curve is relatively
obvious. From the analysis of the data, we believe that it is the inclusion of elastic elements
in the ankle joint exoskeleton structure that cause the movement curve to be unstable.
Machines 2022, 10, 266 21 of 27
Figures 25–27 show the comparison between the theoretical and simulated torque
curves for the hip, knee and ankle joints, respectively. From top to bottom, the flex-
ion/extension joints of the hip, knee and ankle are represented in order. According to the
figures, it can be seen that the hip joint has the largest torque among the three joints, and
the joint torque variation pattern of the exoskeleton is similar to that of the corresponding
human joints. By comparing the curves of each joint, it is found that the peak torques of the
hip and knee joints occur at approximately the same time, and there are two peak torques
in one cycle. In contrast, the ankle joint has only one peak per cycle.
Figures 28 and 29 show the displacement of each joint of the lower-limb exoskeleton
robot system and the displacement curve of the foot of the lower-limb exoskeleton. It can
be seen that the movement displacement curve of each joint of the exoskeleton in one cycle
is smooth, with no protruding curve change. As the displacement gradually increases, the
curve change from the waist to the foot tends to be obvious, while the foot displacement
change is periodically symmetrically distributed.
From the above Figures 20–29, it can be seen that during walking, the single- and
double-leg support phases alternate within a relatively short time, and the flexion/extension
angle curves as well as the joint torque curves of the hip, knee and ankle show periodic
changes. Through comparative analysis, it is found that—although the motion trend,
flexion and extension angles and torque of each joint are within the range of human gait
data—there is still a certain deviation between the theoretical calculations and the simula-
tion analysis. The main factors responsible for the deviation are as follows: In the dynamic
theoretical calculation, the exoskeleton robot was regarded as an ideal model, and the
lower-limb exoskeleton system was simplified as a seven-bar mechanism model, so factors
such as ground friction and error were ignored. In the virtual prototype simulation, the
model structure in the simulation was relatively complex, so there were some errors in the
setting of freedom degree, bar stiffness and friction, as well as in the motion function set by
using the experimental motion data. Therefore, there are differences between theoretical
calculations and simulation results.
mental site, the test sampling period was 10 s [39]. The test results in Figure 34 show the
experimental curves of hip, knee and ankle flexion/extension of lower limbs. The red line
in the figure shows the simulation results and the blue line shows the test results. It can be
seen that there is a certain deviation between the actual angle and the simulation angle of
the three joints of the exoskeleton robot in motion, which is mainly due to three reasons:
the degree of freedom of the mechanical structure itself, the error caused by processing
and assembly, and certain external forces the subject wearing the robot inevitably exerts
on the rehabilitation robot. After the experimental analysis, the prototype test results are
basically consistent with the simulation results, indicating that the lower-limb exoskeleton
rehabilitation robot meets the expected design requirements and can complete the motion
function required for passive rehabilitation training of lower limbs.
Figure 34. Experimental results of lower-limb exoskeleton rehabilitation robot joints. (a) Results
of hip flexion/extension test. (b) Results of knee flexion/extension test. (c) Results of ankle flex-
ion/extension test.
6. Conclusions
In this paper, a humanoid design of an electrically driven lower-limb exoskeleton
rehabilitation robot is proposed. It aims to help patients with wearable walking assistance
training to regain the ability to stand and walk, and to restore and improve functional
disorder of the limbs to provide comfortable rehabilitation training auxiliary movement.
A 12-degree-of-freedom active–passive anthropomorphic design with four drive motors
for exoskeleton joint movements, a multi-degree-of-freedom hip exoskeleton, a bionic
artificial knee exoskeleton and a passive rigid–flexible ankle exoskeleton can well assist
wearers in rehabilitation exercises with better wearing comfort and motion flexibility.
With the development of a seven-rod lower-limb exoskeleton rehabilitation robot kinetic
Machines 2022, 10, 266 25 of 27
model and the motion trajectory data obtained by a dynamic capture method, a more
accurate theoretical basis was provided for gait planning and the control system of the
lower-limb exoskeleton rehabilitation robot, the designing of the control system for passive
rehabilitation training, and the conduction of standing and walking experiments with
the wearer.
According to the experimental results, the feasibility of the proposed anthropomorphic
lower-limb exoskeleton structure was verified by the walking gait experiments for reha-
bilitation training on a flat surface, and sound coordination between the motion form of
the exoskeleton structure and human motion was further demonstrated. During the static
and dynamic experiments conducted by the subjects, the exoskeleton rehabilitation system
performed rehabilitation walking with a reasonable range of torque, and the lower-limb
exoskeleton rehabilitation robot maintained a range of motion similar to that of the human
body in the same cycle. Although there were some deviations due to the degree of freedom
of the exoskeleton mechanical structure itself, processing and assembly, etc., the results
of the test robot basically met the standard; the lower-limb exoskeleton rehabilitation
robot satisfied the expected design requirements and performed well the motor functions
required for passive rehabilitation training of the lower limbs.
Author Contributions: In this work, M.G. and Z.P. conceived and designed the experiments; J.S.
gave some constructive suggestions; S.L. performed the experiments; J.L. and H.Z. analyzed the
data; Z.W. guided the writing of the article and made some modifications; M.G. wrote the paper. All
authors have read and agreed to the published version of the manuscript.
Funding: This work was supported in part by the National Natural Science Foundation of China
under grant 51875047 and grant 61873304, in part by the China Postdoctoral Science Foundation
funded project under grants 2019T120240 and 2018M641784, and in part by the Foundation of Jilin
Province Science and Technology under grant JJKH20181012KJ.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Acknowledgments: The authors are grateful to the anonymous reviewers and the Editor for their
valuable comments and suggestions on improving this paper.
Conflicts of Interest: The authors declare no conflict of interest.
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