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Milling-Model Answer

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52 views4 pages

Milling-Model Answer

Uploaded by

ahmedelhussiny145
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Write the part program for manufacturing the part below.

The material is a block 100 x 100 x 25


mm made of St 50. The feed used is 50 mm / min, the rotational speed is 300 rpm, the depth of
cut is not to exceed 30% of tool diameter and the step over is 80% of tool diameter. The work
offset is at 150 mm above the part top surface at the machine home zero. The tools available
are:

- 20 mm slot drill fitted in turret face no. 3 has T.L.O. of 40 mm


- 6 mm slot drill fitted in turret face no. 1 has T.L.O. of 35 mm
- 10 mm twist drill fitted in turret face no. 5 has T.L.O. of 60 mm
- Centre drill fitted in turret face no. 2 has T.L.O. of 20 mm
- 8 mm twist drill fitted in turret face no. 4 has T.L.O. of 45 mm
Note: The machine is equipped with fixed cycles, no finishing is required.
C3
C4 C2

C5
C1

% O002

N05 G90 G17 G21 G40 G49 G80 G15 G50;


N10 G54 S300 F50 M03; Work offset, speed 300 rpm, feed 50 mm/min,
Spindle on (CW).
N15 G28 Z0; Homing.
N20 T04 G43 H04 M06; Calling ø8 twist drill.
N25 G52 X50 Y50 Z-150; Shift the active coordinate system G54.
N30 G16 G00 X35 Y30; Polar system on, Approach to the center of hole C1.
N35 Z5 M08; Approach to the start plane, coolant on.
N40 G98 G82 Z-18 P500; Drilling the first hole.
N45 G91 Y30 L4; Drilling holes C2, C3, C4, and C5.
N50 G80 G90 G15 G49 G28 Z100; Cancel cycle and T.L.O, Polar system off,
homing.
N55 T03 G43 H03 D03 M06; Calling ø20 slot drill.
N60 G52 X0 Y0; Cancel shift the active coordinate system.
N65 G00 X25 Y25; Approach to the center of the circular pocket.
N70 Z5; Approach to the reference plane.
N75 G98 G88 I-10 D5 J20 B6 C16 V50; Milling the pocket.
N80 G80 G49 G28 Z100; Cancel cycle and T.L.O, homing.
N85 T01 G43 H01 D01 M06; Calling ø6 slot drill.
N90 G00 X75 Y25; Approach to the center of the rectangular pocket.
N95 Z5 Approach to the reference plane.
N100 G87 I-8 D5 A55 J20 K6 M0 B1.5 C4.8 V50; Milling the pocket.
N105 G80 G49 G28 Z100 M09; Cancel cycle and T.L.O, homing, coolant off.
N110 M05; Spindle off.
N115 M30; End of program.

Another solution

% O002

N05 G90 G17 G21 G40 G49 G80 G15 G50;


N10 G54 S300 F50 M03; Work offset, speed 300 rpm, feed 50 mm/min,
Spindle on (CW).
N15 G28 Z0; Homing.
N20 T04 G43 H04 M06; Calling ø8 twist drill.
N25 G52 X50 Y50 Z-150; Shift the active coordinate system G54.
N30 G16 G00 X35 Y30; Polar system on, Approach to the center of
hole C1.
N35 Z5 M08; Approach to the start plane, coolant on.
N40 G98 G82 Z-18 P500; Drilling the first hole.
N45 G91 Y30 L4; Drilling holes C2, C3, C4, and C5.
N50 G80 G90 G15 G49 G28 Z100; Cancel cycle and T.L.O, Polar system off,
homing.
N55 T03 G43 H03 D03 M06; Calling ø20 slot drill.
N60 G00 X-25 Y-25; Approach to the center of the circular pocket.
N65 Z5; Approach to the reference plane.
N70 G98 G88 I-10 D5 J20 B6 C16 V50; Milling the pocket.
N75 G80 G49 G28 Z100; Cancel cycle and T.L.O, homing.
N80 T01 G43 H01 D01 M06; Calling ø6 slot drill.
N85 G00 X25 Y-25; Approach to the center of the rectangular pocket.
N90 Z5; Approach to the reference plane.
N95 G87 I-8 D5 A55 J20 K6 M0 B1.5 C4.8 V50; Milling the pocket.
N100 G80 G49 G28 Z100 M09; Cancel cycle and T.L.O, homing, coolant off.
N105 M30; End of program.

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