MI_YA041

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Before installing this product, check the

contents of the kit. If anything is missing, please


contact an Öhlins dealer.

Kit Contents
Part No. Pcs.
Shock Absorber YA 041 1
Tie wrap 00231-01 4
Washer 8.4/26/5 00426-02 1
Nut M5 00430-04 3
Screw MC6S 5x16 01046-18 2
Screw MC6S 5x22 01046-26 1
Screw MC6S 8x30 01046-30 4
Reservoir bracket 05378-10 1
Washer 10/16/3 21617-03 1
Bracket 21617-10 1
Öhlins Sticker 00192-01 2
Memo Notes Sticker 01180-01 1
Owner’s Manual 07241-02 1

Please note that during storage and


transportation, especially at high ambient
temperature, some of the oil and grease used for
assembling may leak and stain the packaging.
This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.

Warning!
Before installing this product, read the Öhlins
Owner’s Manual. The shock absorber is an
important part of your vehicle and will affect the
stability.

Shock Absorber for Yamaha FZ1 / FZ8

YA 041
Mounting Instructions
How to install
Warning! 6
It is advisable to have an Öhlins dealer install the Tighten the upper and lower attachment
shock absorber. screws, then tighten the lower attachment of
the triangle link.
When installing, consult your Vehicle Service
7
Manual.
Install the reservoir to the left passenger foot
1 peg bracket, according to the figure. Use
Put the motorcycle on a workstand so that the screws (2x01046-30) and the washer
the rear wheel barely touches the ground. (21617‑03) provided in this kit.

Warning! Caution!
Make sure the vehicle is securely supported so Ensure that the hydraulic preload adjuster hose
that it will not tip. runs in soft bends. Also check that it does not
2 come in contact with the exhaust pipe or any
Remove the covers on the right and left side sharp edges.
of the vehicle. 8
3 Install the hydraulic preload adjuster to
Loosen the ABS unit (two screws - see figure) the right side passenger foot peg bracket,
to reach the upper attachment of the original according to the figure. Use the screws
shock absorber. (2x01046-30) and washer (00426-02) provided
in this kit.
4
9
Loosen the upper (A) and the lower (B)
attachment of the original shock absorber and Make sure that all removed parts are
remove it. Also remove the lower attachment reinstalled in the same way as they were
for the triangle link (C). before the installation of the Öhlins Shock
Absorber.
Note!
Before installing the Öhlins shock absorber clean Caution!
the vehicle thoroughly. Make sure that all screws are tightened to the
correct torque and that nothing fouls or restricts
5 movement of the shock absorber when the
Install the Öhlins Shock absorber from below. suspension is fully compressed or extended.
Leave the hydraulic preload adjuster hanging
to the right side and the reservoir to the left.

Note!
Lower the motorcycle so that the shock
absorber is sligthly compressed, before
tightening the screws.

1
How to install

3 View from right side


A
4 View from left side
B

Triangle link
C

7 View from left side


8 View from right side
Install washer
here

Install washer
here

2
Adjustments
Hydraulic Spring
Warning! Preload Adjuster
Before riding, always make sure that the
basic settings made by Öhlins are according
to recommended Set-up Data. Read about
adjustments and setting up in the Öhlins
Owner’s Manual before you make any
adjustments. Contact an Öhlins dealer if you
have any questions about setting up the shock
absorber.

Compression
Damping Adjuster

Rebound
Set-up Data Damping Adjuster

Recommended set-up
Rebound 16 clicks Shock absorber data
Compression 14 clicks Length 320 mm
Spring Preload 10 mm Stroke 68
Spring Free Sag and Ride Height
Part No. Rate R1 - R2 = 12 mm
01095-44 120 N/mm R1 - R3 = 30 mm
Spring free length 180 mm

Öhlins products are subject to To find the latest information contact


continuous improvement and your Öhlins distributor. Please
development, therefore, although consult your Öhlins dealer if you
these instructions include the most have any questions regarding the
up-to-date information available at contents in this document.
the time of printing, minor updates
may occur. Part no. YA041_0
Issued 2011-11-09

© Öhlins Racing AB. All rights Öhlins Racing AB


reserved. Any reprinting or Box 722
unauthorized use without the written S-194 27 Upplands Väsby, Sweden
permission of Öhlins Racing AB Phone +46 8 590 025 00
is prohibited. fax +46 8 590 025 80
www.ohlins.com

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