LM1601

M-Family DC-DC Converters <100 W Rugged Environment
50 W DC-DC (AC-DC) Converters M-Family
Class I Equipment
Single output: series AM...LM 1000
Dual output: series AM...LM 2000
Triple output: series AM...LM 3000
Class II Equipment (double insulation)
Single output: series CMZ/DMZ/LMZ 1000
Dual output: series CMZ/DMZ/LMZ 2000
Triple output: series CMZ/DMZ/LMZ 3000
• Extremely wide input voltage range suitable for

battery (and AC) operation
• Efficient input filter and built-in surge and transient
suppression circuitry
• 4 kVrms input to output electric strength test
• Outputs individually isolated and controlled
• Outputs fully protected against overload
Safety according to IEC 950

LGA
C
Table of Contents ........................................... Page

Description .................................................................. 7 - 2 EMC and Immunity to Input Transients ..................... 7 - 13
7.1
Type Survey ................................................................ 7 - 3 Supplementary Data ................................................. 7 - 15

Safety and Installation Instructions ............................. 7 - 4 Description of Options ............................................... 7 - 16
Functional Description ................................................. 7 - 6 Immunity to Environmental Conditions ...................... 7 - 22
Electrical Input Data .................................................... 7 - 7 Mechanical Data ....................................................... 7 - 24
Electrical Output Data ................................................. 7 - 9 Type Key and Product Marking ................................. 7 - 25
Description
The M-family of DC-DC (AC-DC) converters represents a to output isolation is provided. The modules are designed
broad and flexible range of power supplies for use in ad- and built according to the international safety standard
vanced industrial electronic systems. Features include high IEC 950 and have been approved by the safety agencies
efficiency, reliability, low output voltage noise and excellent LGA (Germany) and UL (USA). The UL Mark for Canada
dynamic response to load/line changes due to individual has been officially recognized be regulatory authorities in
regulation of each output. provinces across Canada.
The converter inputs are protected against surges and tran- The case design allows operation at nominal load up to
sients occuring at the source lines. An input over- and 71°C in a free air ambient temperature. If forced cooling is
undervoltage cut-out circuitry disables the outputs if the in- provided, the ambient temperature may exceed 71 °C but
put voltage is outside the specified range. Certain types in- the case temperature should remain below 95°C under all
clude an inrush current limitation preventing circuit break- conditions.
ers and fuses from being damaged at switch-on. A temperature sensor generates an inhibit signal which
All outputs are open- and short-circuit proof and are pro- disables the outputs if the case temperature TC exceeds the
tected against overvoltages by means of built-in suppres- limit. The outputs are automatically re-enabled when the
sor diodes. The outputs can be inhibited by a logic signal temperature drops below the limit.
applied to the connector pin 2 (i). If the inhibit function is not Various options are available to adapt the converters to in-
used pin 2 should be connected with pin 23 to enable the dividual applications.
outputs.
The modules may either be plugged into 19 inch rack sys-
LED indicators display the status of the converter and allow tems according to DIN 41494, or be chassis mounted.
visual monitoring of the system at any time.
Case: aluminium, black finish, self cooling.
Full input to output, input to case, output to case and output Dimensions: 38.7 × 111.2 × 168.5 mm. Weight: 770 g.
7-2 MELCHER Edition 2/96 - © Melcher AG

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Rugged Environment DC-DC Converters <100 W M-Family
Type Survey
Options see "Descriptions of Options"
General note
The type survey tables provide an overview of the basic input and output configurations. More than 500 different types
have been manufactured providing different output configurations and customized specialities. Please consult Melcher's
field sales engineers for specific requirements. The best technical solution will carefully be considered and a detailed pro-
posal submitted.
Table 1a: Class I equipment
Output 1 Output 2 Output 3 Input Voltage Range and Efficiency 1 Option
Uo nom I o nom Uo nom Io nom Uo nom Io nom Ui min...Ui max η min Ui min... Ui max η min Ui min... Ui max η min
V DC A V DC A V DC A 8...35 V DC % 14...70 V DC % 20...100 V DC %
5.1 8.0 AM 1001-7R 72 BM 1001-7R 74 FM 1001-7R 74 –9
12.0 4.0 AM 1301-7R 79 BM 1301-7R 80 FM 1301-7R 80 P
15.0 3.4 AM 1501-7R 79 BM 1501-7R 81 FM 1501-7R 81 D0...D9
24.0 2.0 AM 1601-7R 81 BM 1601-7R 83 FM 1601-7R 82 V0,V2,V3
48.0 1.0 AM 1901-7R 81 BM 1901-7R 83 FM 1901-7R 83 A
12.0 2.0 12.0 2.0 AM 2320-7 77 BM 2320-7 79 FM 2320-7 80 H
15.0 1.7 15.0 1.7 AM 2540-7 78 BM 2540-7 80 FM 2540-7 79 F
5.1 5.0 12.0 0.7 12.0 0.7 AM 3020-7 75 BM 3020-7 76 FM 3020-7 76 U
5.1 5.0 15.0 0.6 15.0 0.6 AM 3040-7 75 BM 3040-7 76 FM 3040-7 76
Table 1b: Class I equipment

V DC A V DC A V DC A 28…140 V DC % 44…220 V DC % 88...372 V DC %
(85...264 V AC)
7.1
5.1 8.0 CM 1001-7R 74 DM 1001-7R 74 LM 1001-7R 73 –9
12.0 4.0 CM 1301-7R 80 DM 1301-7R 81 LM 1301-7R 79 E
15.0 3.4 CM 1501-7R 82 DM 1501-7R 82 LM 1501-7R 78 P
24.0 2.0 CM 1601-7R 82 DM 1601-7R 83 LM 1601-7R 81 D0...D9
48.0 1.0 CM 1901-7R 82 DM 1901-7R 83 LM 1901-7R 81 V0,V2,V3
12.0 2.0 12.0 2.0 CM 2320-7 79 DM 2320-7 80 LM 2320-7 77 A
15.0 1.7 15.0 1.7 CM 2540-7 80 DM 2540-7 80 LM 2540-7 78 H
5.1 5.0 12.0 0.7 12.0 0.7 CM 3020-7 76 DM 3020-7 77 LM 3020-7 73 F
5.1 5.0 15.0 0.6 15.0 0.6 CM 3040-7 76 DM 3040-7 76 LM 3040-7 71 U
Table 2: Class II equipment (double insulation)

V DC A V DC A V DC A 28...140 V DC % 44...220 V DC % 88...372 V DC %
(85...264 V AC)
5.1 8.0 CMZ 1001-7R 74 DMZ 1001-7R 74 LMZ 1001-7R 73 –9
12.0 4.0 CMZ 1301-7R 80 DMZ 1301-7R 81 LMZ 1301-7R 79 E
15.0 3.4 CMZ 1501-7R 82 DMZ 1501-7R 82 LMZ 1501-7R 78 P
24.0 2.0 CMZ 1601-7R 82 DMZ 1601-7R 83 LMZ 1601-7R 81 D0…D9
48.0 1.0 CMZ 1901-7R 82 DMZ 1901-7R 83 LMZ 1901-7R 81 V0,V2,V3
12.0 2.0 12.0 2.0 CMZ 2320-7 79 DMZ 2320-7 80 LMZ 2320-7 77 A
15.0 1.7 15.0 1.7 CMZ 2540-7 80 DMZ 2540-7 80 LMZ 2540-7 78 H
5.1 5.0 12.0 0.7 12.0 0.7 CMZ 3020-7 76 DMZ 3020-7 77 LMZ 3020-7 73 F
5.1 5.0 15.0 0.6 15.0 0.6 CMZ 3040-7 76 DMZ 3040-7 76 LMZ 3040-7 71 U
1 Efficiency measured at Ui nom and I o nom
Notes: EM types with an input voltage range of 67...385 V DC are available upon request
Remarks: LM types may be operated in AC mode within a frequency range of 47...440 Hz and LMZ types within a fre-
quency range of 47...65 Hz.
Edition 2/96 - © Melcher AG MELCHER 7-3

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Safety and Installation Instructions

Safety
For safety reasons, the power supply modules must be wired via the female connector H11 (according to DIN 41612,
see section "Accessories") in order to meet national and international safety requirements!
If the output circuit of a DC-DC converter is operator-acces- the output circuit. However, it is the sole responsibility of the
sible according to the IEC 950 related safety standards, it installer or user to assure the compliance with the relevant
shall be an SELV circuit (Safety Extra Low Voltage circuit, and applicable safety standards.
i.e. a circuit, separated from mains by at least basic insula- Since the M-family DC-DC converters provide double or re-
tion, that is so designed and protected that under normal inforced insulation between input and output, based on an
and single fault conditions, the voltage between any two input voltage of 250 V AC and 400 V DC, only operational
conductors and between any conductor and earth does not insulation between the AC mains and the input of the DC-
exceed 60 V DC). DC converter is needed according to the following table.
In the following section an interpretation is provided of the If the table below is observed, the output of a DC-DC con-
IEC 950 safety standard with respect to the safety status of verter is considered to be an SELV circuit up to a nominal
output voltage of 36 V.
Table 3: Insulation concept

Nominal Minimum required grade of Maximum Minimum required safety Minimum required grade Resulting
mains isolation, to be provided by output status of the front end of isolation between the safety
supply the AC-DC front end, voltage output circuit input and the output status
voltage including mains supplied from the provided by the of the
(AC) battery charger front end DC-DC converter DC-DC
output
≤250V Operational ≤400 V 1 Primary circuit Reinforced, based on SELV
AC 250 V and DC 400 V 1 circuit
1 With LMZ converters, the maximum rated output voltage of the front end is 250 V according to IEC 950.
7.1
AM...LM types correspond to class I equipment, while the the fully assembled modules are individually tested for elec-
C/D/LMZ types correspond to class II equipment. tric strength and earth continuity (see "Supplementary
In class I equipment the connector protective earthing pin is Data"). All electric strength tests are performed as factory
leading while it is omitted in class II equipment (no protec- tests.
tive earthing is required). Class II equipment provides rein- The UL 1950 recognition limits the maximum ambient op-
forced insulation between input and output circuitry and erational temperature of the standard modules to TA =
also between input and case. There are two class II Y-ca- TA max –15 K. Option U allows the operation in applications
pacitors connected in series between input and output cir- where the full operational temperature range according to
cuitry instead of having Y-capacitors connected to the case. the relevant data sheet and UL 1950 recognition is re-
During the production process, all transformers and each of quired.
Important Advice
Electric strength tests should not be repeated in the field. Improper test methods, for example overshooting or oscillating
test voltages, voltage slopes exceeding 1 kV/µs, internal Y-capacitors not carefully discharged, etc. can cause severe
damage to switching devices and ICs. Melcher AG will not honour any guarantee/warranty claims resulting from high
voltage field tests.

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Installation Instructions
Installation of the power supply must strictly follow the na- – Input to earth impedance is high or undefined
tional safety regulations. To observe the safety require- – Phase and neutral of the mains are not defined (AC-DC
ments according to EN 60950/IEC 950, the module shall be converters)
connected via the female connector type H11 (see section
Reverse polarity at the input of A...D/FM and C/DMZ types
"Accessories"). Other installation methods may not meet
will cause the fuse to blow. In E/LM and LMZ types a series
the safety requirements. A second fuse should be installed
diode will protect the module. A series diode is not incorpo-
in the wiring to pin 29 if:
rated in A...D/FM and C/DMZ types to avoid unwanted
– Local requirements demand an individual fuse in each power loss.
source line
Whenever the inhibit function is not required, pin 2 (i)
should be connected to pin 23 to enable the output(s).
Table 4: H11 connector pin allocation

Electrical Determination A…LM 1000 C/D/LMZ 1000 A…LM 2000 C/D/LMZ 2000 A…LM 3000 C/D/LMZ 3000
Pin Ident Pin Ident Pin Ident Pin Ident Pin Ident Pin Ident
Inhibit control input 2 i 2 i 2 i 2 i 2 i 2 i

Safe Data or ACFAIL 5 D or V 5 D or V 5 D or V 5 D or V 5 D or V 5 D or V
Output voltage (positive) 8 Vo1+ 8 Vo1+ 8 8 8 Vo3+ 8 Vo3+

Output voltage (negative) 11 Vo1– 11 Vo1– 11 11 11 Vo3– 11 Vo3–
Control input + 1 14 R 14 R
Control input – 17 G 17 G
Output voltage (positive) 14 Vo2+ 14 Vo2+ 14 Vo2+ 14 Vo2+

Output voltage (negative) 17 Vo2– 17 Vo2– 17 Vo2– 17 Vo2–
7.1
Output voltage (positive) 20 Vo1+ 20 Vo1+ 20 Vo1+ 20 Vo1+ 20 Vo1+ 20 Vo1+
Output voltage (negative) 23 Vo1– 23 Vo1– 23 Vo1– 23 Vo1– 23 Vo1– 23 Vo1–
Protective earthing 2 26 26 26
DC input voltage 3 29 Vi+ 29 Vi+ 29 Vi+ 29 Vi+ 29 Vi+ 29 Vi+

DC input voltage 32 Vi– 32 Vi– 32 Vi– 32 Vi– 32 Vi– 32 Vi–
AC input voltage 4 29 N 29 N 29 N 29 N 29 N 29 N
AC input voltage 32 P 32 P 32 P 32 P 32 P 32 P
1 This function is not simultaneously available with option P
2 Leading pin (pregrounding)
3 A/B/C/D/E/FM and C/DMZ types
4 LM/LMZ types
Degree of Protection
Condition: Female connector fitted to the unit
IP 40: All units, except those with options P, A, K, D or V with potentiometer adjustment.
IP 30: All units, except those with option P, D or V with potentiometer adjustment.
IP 20: All units fitted with options which include potentiometer setting.
Leakage Currents and Insulation

Please refer to "Supplementary Data"

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Functional Description
The input voltage is fed via an input fuse, an input filter, a mary switching transistor. This signal is fed back via a cou-
rectifier 3 and an inrush current limiter 4 to the input capaci- pling transformer.
tor. This capacitor sources a single transistor forward con- The auxiliary outputs Uo2 and Uo3 are individually regulated
verter. Each output is powered by a separate secondary by means of secondary switching transistors. Each aux-
winding of the main transformer. The resultant voltages are iliary output's current is sensed using a current transformer.
rectified and their ripples smoothed by a power choke and If one of the outputs is driven into current limit, the other
an output filter. The control logic senses the main output outputs will reduce their output voltages as well because all
voltage Uo1 and generates, with respect to the maximum output currents are controlled by the same control circuit.
admissible output currents, the control signal for the pri-
P
Main control circuit 5

14
5
17
20
Y Output 1
filter
29 23
1 2 3
MKT
Forward converter
approx. 70 kHz
Input filter
14
Control Output 2
circuit filter
17
4
Fuse
MKT
32 8
Control Output 3
circuit filter
11
26
Y
7.1
Fig. 1a
DC-DC (AC-DC) converter block diagram, class I equipment
P
Y Y
2

14
5
17
20
Output 1
filter
29 23
1 2 3
Forward converter
approx. 70 kHz
Input filter
14
Control Output 2
circuit filter
17
4
Fuse
32 8
Control Output 3
circuit filter
11
1 Transient suppressor (VDR) in C/D/E/F/LM and C/D/LMZ

Fig. 1b
2 Transient suppressor diode in A/B/C/FM and CMZ types
DC-DC (AC-DC) converter block diagram,
3 Bridge rectifier in LM/LMZ, series diode in EM types
class II equipment (double insulation) 4 Inrush current limiter (NTC) in C/D/E/LM and C/D/LMZ types
(option E: refer to the description of option E)

5 Single output modules A...LM 1000 and C/D/LMZ 1000 with
feature R

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Electrical Input Data

General conditions:
– TA = 25°C, unless TC is specified.
– Connector pins 2 and 23 interconnected, with option P: Uo = Uo nom, R input not connected.
Table 5a: Input data
Input AM BM FM CM/CMZ
Characteristics Conditions min typ max min typ max min typ max min typ max Unit
Ui Input voltage range I o = 0…Io nom 8 35 14 70 20 100 28 140 V DC
Ui nom Nominal input voltage TC min…TC max 15 30 50 60
Ii Input current U i nom, Io nom 2 4.0 2.0 2.0 1.0 A
Pi 0 No-load input power: Ui nom
Single output I o1,2,3 = 0 1 1.5 1 1.5 1 1.5 1 1.5 W
Double output 7 9 7 9 7 9 7 9
Triple output 6 9 6 9 6 9 6 9
Pi inh Idle input power inhibit mode 1.5 1.5 1.5 1.5 W
I inr p 6 Peak inrush current Ui = Ui max 400 500 400 170 4 A
t inr r Rise time RS = 0 Ω 3 60 50 40 60 µs
TC = 25°C
t inr h Trailing edge half-life 170 100 60 280
Ri Input resistance TC = 25 °C 87.5 140 250 824 4 mΩ
Ci Input capacitance 2600 4000 670 1100 370 600 370 600 µF
U i abs Input voltage limits 0 40 0 80 0 120 0 160 V DC
without any damage
Table 5b: Input data

Input DM/DMZ EM LM/LMZ
7.1
Characteristics Conditions min typ max min typ max min typ max Unit
Ui Input voltage range Io = 0…Io nom - - 85 264 V AC 1
TC min…TC max 44 220 67 385 88 372 V DC
Ui nom Nominal input voltage 110 220 310
Ii Input current Ui nom , Io nom 2 0.55 0.275 0.20 A
Single output Io1,2,3 = 0 1 1.5 1 1.5 1 1.5 W
Double output 7 9 7 9 7 9
Triple output 6 9 6 9 6 9
Pi inh Idle input power inhibit mode 1.5 1.5 1.5 W
I inr p 6 Peak inrush current Ui = Ui max 110 4 160 4 60 4 A
t inr r Rise time RS = 0 Ω 3 40 40 300 µs
TC = 25°C
t inr h Trailing edge half-life 250 240 900
Ri Input resistance TC = 25°C 2000 4 2400 4 6200 4 mΩ
Ci Input capacitance 140 270 140 270 140 270 µF
Ui abs Input voltage limits 0 400 5 - 400 400 - 400 400 V DC
without any damage
– – – – 0 284 V AC
1 In AC powered mode: LM types: 47...440 Hz; LMZ types: 47...65 Hz
2 With multiple output modules, the same condition for each output applies.
3 R = source resistance.
S
4 Value for initial switch-on cycle.
5 1 s max., duty cycle 1% max.
6 I
inr p = U i /(R s + Ri )

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Input fuse
A fuse holder containing a slow-blow type fuse (Dimension: Table 6: Fuse types (slow-blow)
5 × 20 mm) is mounted in the converter's back plate. The
Series Schurter type Part number
fuse protects the module against severe defects. It may not
fully protect the module at input voltages exceeding AM 1000...3000 SPT 10 A 250 V 0001.2514
200 V DC. In applications where the converters operate at BM 1000...3000 SPT 8 A 250 V 0001.2513
DC source voltages above 200 V DC, an external fuse or a FM 1000...3000 SPT 5 A 250 V 0001.2511
circuit breaker at system level should be installed.
CM/CMZ 1000...3000 SPT 3.15 A 250 V 0001.2509
For applications where the fuse should be inaccessible:
see option F. DM/DMZ 1000...3000 SPT 2.5 A 250 V 0001.2508
EM 1000...3000
LM/LMZ 1000...3000
Input Under-/Overvoltage Cut-out Inrush Current

If the input voltage remains below 0.8 Ui min or exceeds The C...LM and C/D/LMZ (excluding FM) modules incorpo-
1.1Ui max (approx. values), an internally generated inhibit rate a NTC resistor in the input circuitry which (during the
signal disables the output(s). When checking this function initial switch-on cycle) limits the peak inrush current to
the absolute maximum input voltage rating Ui abs must be avoid damage to connectors and switching devices. Subse-
carefully considered (see table "Input Data"). quent switch-on cycles within a short interval will cause an
increase of the peak inrush current due to the warming up
I i [A] of the NTC resistor. Refer also to option E description.
Ii [A]
10.00
A…FM
LM
400 BM
350
7.1
AM AM
300
50; 250
BM FM
1.00
FM 40; 200
CM/CMZ LM/LMZ
30; 150 EM
DM/DMZ DM/DMZ
20; 100 CM/CMZ
EM
LM/LMZ
10; 50
U i DC
________
0.10 0 t [ms]
1 2 3 4 5 6 U i min DC
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 A…EM
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 LM
Fig. 2 Fig. 3
Typical input current versus relative input voltage at Typical inrush current at initial switch-on cycle and at
nominal output load Ui max [DC] versus time

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Electrical Output Data

General conditions
– TA = 25 °C, unless TC is specified.
– Connector pins 2 and 23 interconnected, Uo = Uo nom (option P), R input not connected.
Table 7: Output data
Output Uo nom 5.1 V 12 V 15 V 24 V 48 V
Characteristics Conditions min typ max min typ max min typ max min typ max min typ max Unit
Uo Output voltage U i nom, I o nom 1 5.07 5.13 11.93 12.07 14.91 15.09 23.86 24.14 47.72 48.28 V
Uo L Overvoltage prot. I o nom 7.5 21 25 41 85
Io nom Output current U i min... U i max see tables 1 and 2
Io L Output current TC min...TC max see fig. 4
limitation response
u o1/2/3 Output voltage noise U i nom, I o nom 1 2 4 3 6 3 6 3 6 4 8 mVrms
Bandwidth =
u o1 15 30 25 50 35 70 40 80 50 100 mVpp
20 MHz
u o2/3 60 120 40 80 40 80 40 80 -
∆Uo U Static line regulation U i min... U i nom ±10 ±30 ±12 ±50 ±15 ±60 ±15 ±60 ±15 ±60 mV
U i nom... Ui max
I o nom 1
∆Uo I Static load regulation U i nom 6 25 13 50 17 60 30 80 60 150
I o = I o nom...0 2
∆Uo Ic Static cross load U i nom 0 ±15 0 ±20 0 ±30 0 ±40 -
regulation 4 I o = I o nom...0 3
uo d Dynamic load U i nom, ±220 ±110 ±150 ±130 ±150
regulation Io =
1/0.33/1•I o nom 2
td Dynamic load regu- 0.6 0.6 0.5 1 2 ms
fig. 5
lation time constant
7.1
u o dc Dynamic cross load U i nom, +10 +10 +10 +20 - mV
regulation 4 Io = -100 -75 -140 -200 -
1/0.33/1•I o nom 3
t dc Dynamic cross load 0.05 0.2 0.5 1 - ms
fig. 5
reg. time constant 4 0.5 0.3 0.7 2 -
α Uo Output voltage TC min...TC max ±0.02 ±0.02 ±0.02 ±0.02 ±0.02 %/K
deviation versus
case temperature ±1.0 ±2.4 ±3.0 ±4.8 ±9.6 mV/K
2 Condition for specified output. With multiple output modules, other output(s) loaded with constant current Io = Io nom .
3 Condition for non-specified output, individually tested, other output(s) loaded with constant current I = I
o o nom.
4 Multiple output modules.
Output Protection
Each output is protected against overvoltages which could In parallel operation, one or more of the main outputs may
occur due to a failure of the internal control circuit. Voltage operate continuously in current limit which will cause an in-
suppressor diodes (which under worst case condition may crease in case temperature. Consequently, a reduction of
become a short circuit) provide the required protection. The the max. ambient temperature by 10 K is recommended.
suppressor diodes are not designed to withstand externally Main or auxiliary outputs can be connected in series with
applied overvoltages. Overload at any of the outputs will any other output of the same or another module. In series
cause a shut-down of all outputs. A red LED indicates the connection, the maximum output current is limited by the
overload condition of the respective output. lowest current limit. Output ripple and regulation values are
added. Connection wiring should be kept as short as possi-
Parallel and Series Connection
ble.
Main outputs of equal nominal voltage can be connected in
If output terminals are connected together in order to estab-
parallel. It is important to assure that the main output of a
lish multi-voltage configurations, e.g. +5.1 V, ±12 V etc. the
multiple output module is forced to supply a minimum cur-
common ground connecting point should be as close as
rent of 0.1 A to enable correct operation of its own auxiliary
possible to the connector of the converter to avoid exces-
outputs.
sive output ripple voltages.
Auxiliary outputs should never be connected in parallel!

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Uo1
∆U o
Uo1 nom Io nom IoL1
=
IoL2,IoL3 uod
1.0
=
.95
=
td uod
=
AM...LM and C/D/LMZ td
Io1
Io2,Io3 t
0.5 I o/I o nom
3/3
2/3
1/3
Io
0 0 t
0.5 1.0 1.2 Io nom ≥10 µs ≥10 µs
Fig. 4 Fig. 5
Typical output voltage Uo1 versus output currents Io Control deviation of Uo versus dynamic load change
Output Current Allocation for special Types

Output currents differing from those given for standard With reduced maximum ambient temperature or with forced
types (as per "Type Survey") can be provided. A maximum cooling, the total output power may exceed 50 W. Custom-
output power of 50 W should be considered, if an ambient ized configurations always need to be checked by a feasi-
temperature range of –25...71 °C is required. The maximum bility study first. Please ask Melcher's sales engineers for a
permissible output currents are indicated in the table below. proposal appropriate to your specific needs.
If (upon customer's request) output voltages are different
from standard values, the relevant output currents have to
be adapted accordingly.
Table 8: Current allocation with special types
Output voltage Output 1 Output 2 Output 2 Output 3 Temperature
7.1
all types all types A...LM 2000 A...LM 3000 A...LM 3000
Uo1/2/3 nom [V] I o1 max [A] I o2 max [A] I o2 max [A] I o3 max [A] TA [°C ] TC [°C ]
5.1 8.0 4.0 1.8 (2.5 1 ) 1.5 –25...71 –25...95
12 4.0 2.0 1.5 1.2
15 3.4 1.7 1.2 1.0
24 2.0 1.0 0.7 0.5
2 5.1 10.0 4.5 2.1 (2.8 1 ) 1.8 –25...60 –25...90
12 5.0 2.5 1.7 1.5
15 4.0 2.0 1.5 1.3
24 2.5 1.3 0.9 0.7
5.1 11.0 5.0 2.4 (3.0 1 ) 2.0 –25...50 –25...85
12 6.0 3.0 2.0 1.7
15 4.6 2.3 1.7 1.5
24 3.0 1.5 1.0 0.8
1 Special high current components required, 2 U i min has to be increased
Inhibit (i Input)
The outputs of the module may be enabled or disabled by The reference for the inhibit signal is the negative pin of
means of a logic signal (TTL, CMOS, etc.) applied to the output 1.
inhibit input. If the inhibit function is not required, connect Iinh [mA]
the inhibit pin 2 to pin 23 to enable the outputs (active low Uinh= 0.8 V Uinh= 2.4 V
2.0
logic, fail safe).
1.6
1.2
Vi+ Vo+
0.8
i Iinh 0.4 Uo = on Uo = off
Uinh 0
Vi– Vo– -0.4
-0.8 Uinh [V]
-50 -30 -10 0 10 30 50
-40 -20 20 40
Fig. 6 Fig. 7
Definition of inhibit voltage and current Typical inhibit current I inh versus inhibit voltage U inh
7 - 10 MELCHER Edition 2/96 - © Melcher AG

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Table 9: Inhibit data

Characteristics Conditions min typ max Unit
Uinh Inhibit input voltage causing switched on U i min... Ui max –50 0.8 V DC
output voltage being…
switched off 2.4 50
I inh Inhibit current Uinh = 0 –60 –100 –220 µA
Hold-up Time and Output Response

When the input voltage is switched off the output voltage The behavior of the outputs is similar with either the input
will remain high for a certain hold-up time th (fig. 8) before voltage applied or the inhibit switched low.
the output voltage falls below 0.95 Uo nom . To achieve the An output voltage overshoot will not occur when the module
hold-up times indicated in fig. 9, A/B/C/D/FM and C/DMZ is turned on or off.
modules require an external series diode in the input path.
This is necessary to prevent the discharge of the input ca-
pacitor through the source impedance or other circuits con-
nected to the same source. E/LM and LMZ modules have a
built-in series diode. In A/B/C/D/FM and C/DMZ modules,
no series diode is built-in, since it would generate up to th [ms]
10 W of additional power loss inside the converter. Conse-
quently the maximum operational ambient temperature 1000.00
would have to be reduced accordingly.

LM/LMZ
Output EM
100.00
Uo nom C/DM, C/DMZ
0.95Uo nom
A/B/FM
0.1
0 t
tr tf
7.1
10.00
Ui th
0 t
1.00
Inhibit
U i DC
_____
0 t 0.10
1 2 3 4 5 6 Ui min DC
Fig. 8 Fig. 9
Output response as a function of input voltage (on/off Typical hold-up time th versus relative input voltage at Io nom
switching) or inhibit control
Table 10: Output response time t r, values not applicable for modules equipped with option E
Type of Converter t r at Po =0 and t f at Po = Po nom t r and t f at Po = 3 / 4 Po nom t r at Po = Po nom Unit
typ max typ max typ max
A...LM 1001-7R and C/D/LMZ 1001-7R 5 10 5 10 10 20 ms
A...LM 1301-7R and C/D/LMZ 1301-7R 10 20 15 30 20 40
A...LM 1501-7R and C/D/LMZ 1501-7R 5 10 10 20 30 60
A...LM 1601-7R and C/D/LMZ 1601-7R 15 30 25 50 40 80
A...LM 1901-7R and C/D/LMZ 1901-7R 65 130 100 200 165 330
A...LM 2320-7 and C/D/LMZ 2320-7 20 40 30 60 50 100
A...LM 2540-7 and C/D/LMZ 2540-7 15 30 20 40 35 70
A...LM 3020-7 and C/D/LMZ 3020-7 55 110 85 170 145 290
A...LM 3040-7 and C/D/LMZ 3040-7 40 80 60 120 100 200
Conditions:
R input not used. For multiple output modules the figures indicated in the table above relate to the output which reacts
slowest. All outputs are resistively loaded. Variation of the input voltage within Ui min...Ui max does not influence the values.
Edition 2/96 - © Melcher AG MELCHER 7 - 11

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Programmable Voltage (R Input) The value of R'ext should never be less than 47 kΩ to avoid
As a standard feature single output modules offer an damage to the unit! R inputs may be parallel connected, but
adjustable output voltage identified by letter R in the type 1/Rtot = 1/R1 + 1/R2 +.... should be considered.
designation. The control input R (pin 14) accepts either a
Remark
control voltage Uext or a resistor Rext to adjust the desired
The R-feature excludes option P (output voltage adjust-
output voltage. When not connected, the control input auto-
ment by potentiometer).
matically sets the output voltage to Uo nom. The control input
is protected against external overvoltage up to 8 V max.
a) Adjustment by means of an external control voltage Uext Vi+ Vo1+
29 20
between pin 14 (R) and pin 17 (G):
The control voltage range is 0...2.75 V and allows an
2.5 V 4 kΩ R
adjustment in the range of approximately 14
Uo = 0...110% Uo nom. +
control Uext
Uo
Uext ≈ –––––– • 2.5 V circuit
–
Uo nom G
17
b) Adjustment by means of an external resistor:
Depending upon the value of the required output volt- Vi– AM…LM 1000 Vo1–
32 23
age, the resistor shall be connected C/D/LMZ 1000
either: Between pin 14 and pin 17 (Uo < Uo nom) to
achieve an output voltage adjustment range of approx.
Vi+ Vo1+
Uo = 0...100% Uo nom 29 20
Uo
R ext ≈ 4 kΩ • ––––––––– R'ext
Uo nom – U o 2.5 V 4 kΩ R
14
or: Between pin 14 and pin 20 (Uo > Uo nom) to achieve
control
an output voltage adjustment range of approximately circuit
Rext
Uo = 100...110 % of Uo nom.
G
(U o – 2.5 V) 17
R' ext ≈ 4 kΩ • ––––––––––––––––––
2.5 V • (U o / Uo nom – 1)
Vi– AM…LM 1000 Vo1–
7.1
32 C/D/LMZ 1000 23
For output voltages Uo > Uo nom, the minimum input voltage
according to "Electrical Input Data" increases proportionally
Fig. 10
to Uo /Uo nom.
Output voltage control by means of the R input
Warning
Table 11a: Rext for Uo < Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96, Rext' = ∞)
Uo nom = 5.1 V Uo nom = 12 V Uo nom = 15 V Uo nom = 24 V Uo nom = 48 V
Uo [V] Rext [kΩ] Uo [V] Rext [kΩ] Uo [V] Rext [kΩ] Uo [V] Rext [kΩ] Uo [V] Rext [kΩ]
0.5 0.432 2.0 0.806 2.0 0.619 4.0 0.806 8.0 0.806
1.0 0.976 3.0 1.33 4.0 1.47 6.0 1.33 12.0 1.33
1.5 1.65 4.0 2.0 6.0 2.67 8.0 2.0 16.0 2.0
2.0 2.61 5.0 2.87 8.0 4.53 10.0 2.87 20.0 2.87
2.5 3.83 6.0 4.02 9.0 6.04 12.0 4.02 24.0 4.02
3.0 5.76 7.0 5.62 10.0 8.06 14.0 5.62 28.0 5.62
3.5 8.66 8.0 8.06 11.0 11.0 16.0 8.06 32.0 8.06
4.0 14.7 9.0 12.1 12.0 16.2 18.0 12.1 36.0 12.1
4.5 30.1 10.0 20.0 13.0 26.1 20.0 20.0 40.0 20.0
5.0 200.0 11.0 44.2 14.0 56.2 22.0 44.2 44.0 44.2
Table 11b: R'ext for Uo > Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96, Rext = ∞)
Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ]
5.15 464 12.1 1780 15.2 1470 24.25 3160 48.5 6810
5.20 215 12.2 909 15.4 750 24.50 1620 49.0 3480
5.25 147 12.3 619 15.6 511 24.75 1100 49.5 2370
5.30 110 12.4 464 15.8 383 25.00 825 50.0 1780
5.35 90.9 12.5 383 16.0 332 25.25 715 50.5 1470
5.40 78.7 12.6 316 16.2 274 25.50 590 51.0 1270
5.45 68.1 12.7 274 16.4 237 25.75 511 51.5 1100
5.50 61.9 12.8 249 16.5 226 26.00 453 52.0 953
13.0 200 26.25 402 52.5 845
13.2 169 26.40 383 52.8 806

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EMC and Immunity to Input Transients

A suppressor diode or a metal oxide VDR (depending upon which typically occur in most installations, but especially in
the type) together with an input fuse and an input filter form battery driven mobile applications. The M-family has been
an effective protection against high input transient voltages successfully tested to the following specifications:
Electromagnetic Immunity
Table 12: Immunity type tests
Phenomenon
Performance
In operation
impedance
procedure
Waveform
Standard
Coupling
applied
Source
mode 4
Value
Level
Test
Impulse voltage IEC 255-4 III i/o, i/c, o/c 5000 Vp 1.2/50 µs 500 Ω 3 pos. and 3 neg. no
App. E4 6 +i/–i, +o/–o impulses per
(1976) coupling mode
High frequency IEC 255-4 III i/o, i/c, o/o, o/c 2500 Vp 400 damped 200 Ω 2 s per yes 1
disturbance App. E5 6 1 MHz waves/s coupling mode

+i/–i, +o/–o 1000 Vp
(1976)
Voltage surge IEC 571-1 3 i/c, +i/–i 800 Vp 100 µs 100 Ω 1 pos. and 1 neg. yes 1
voltage surge per

(1990-07) 1500 Vp 50 µs
coupling mode
3000 Vp 5 µs
4000 Vp 1 µs
7000 Vp 100 ns
Supply related RIA 12 A 5 +i/–i 3.5 • Ubatt 20 ms 0.2 Ω 1 positive yes 1
surge (1984) surge

B 1.5 • Ubatt 1s
Direct transient C 960 Vp 10/100 µs 5Ω 5 pos. and 5 neg.
7.1
impulses
D 1800 Vp 5/50 µs
E 3600 Vp 0.5/5 µs 100 Ω
F 4800 Vp 0.1/1 µs
G 8400 Vp 0.05/0.1 µs
Indirect coupled H i/c 1800 Vp 5/50 µs
transient J 3600 Vp 0.5/5 µs
K 4800 Vp 0.1/1 µs
L 8400 Vp 0.05/0.1 µs
Electrostatic IEC 801-2 4 contact discharge 8000 Vp 1/50 ns 330 Ω 10 positive and yes 1
discharge (1991-04) to case, 10 negative

discharges
air dischg. to case 15000 Vp
Electric field IEC 801-3 3 antenna in 10 V/m AM modulated 26…1000 MHz yes 2
(1984) 1 m distance 80 %, 1 kHz

Fast transient/ IEC 801-4 3 i/c, +i/–i 2000 Vp bursts of 5/50 ns 50 Ω 1 min positive yes 1
burst (1988) 5 kHz rep. rate 1 min negative

transients with bursts per
15 ms burst coupling mode
duration and a
4 4000 Vp 300 ms period 2
Transient IEC 801-5 4 i/c 4000 Vp 1.2/50 µs 12 Ω 5 pos. and 5 neg. yes 1
(Draft 1993-01) impulses per

+i/–i 2000 Vp 2Ω
coupling mode
Conducted IEC 801-6 3 i, o, signal wires 140 dBµV AM modulated 150 Ω 0.15...80 MHz yes 2
disturbance (Draft 1992-12) (10 Vrms) 80 %, 1 kHz

1 Normal operation, no deviation from specifications units are available on customer's request. Standard DM units
2 Normal operation, temporary deviation from specs possible (110 V battery) will not be damaged, but overvoltage lock-out
3 Will be replaced by EN 50155 will occur during the surge
4 i = input, o = output, c = case 6 In correspondence with DIN 57435 part 303 and VDE 0435 part
5 Only met with extended input voltage range of BM (24 V bat- 303 (1984-09)
tery), CM (48 V battery) and EM (110 V battery) types. These

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Electromagnetic Emissions
Table 13: Emissions at Ui nom and Io nom (LM/LMZ at 230 V AC)
Types Level:
VDE 0871 VDE 0875 part 3 EN 55011, 1991 1 FCC: 47 CFR 15.xxx
6.78 12.88 EN 55022, 1987 2 15.107 15.103
≤ 30 MHz ≥30 MHz ≤ 30 MHz ≥30 MHz ≤ 30 MHz ≥30 MHz ≤ 30 MHz ≥30 MHz
AM 1000 B B N K B B B B
AM 2000 B B N K B B B B
AM 3000 B A N K B A B A
BM 1000 B B N K B B B B
BM 2000 B B N K B B B B
BM 3000 B A N K B A B A
CM 1000 B B N K B B B B
CM 2000 B B N K B B B B
CM 3000 B A N K B A B A
DM 1000 B B N K B B B B
DM 2000 B B N K B B B B
DM 3000 B A N K B A B A
EM 1000 B B N K B B B B
EM 2000 B B N K B B B B
EM 3000 B A N K B A B A
FM 1000 A B N K B B A B
FM 2000 A B N K B B A B
FM 3000 A A N K B A A A
LM 1000 B B N K B B B B
LM 3000 B A N K B A B A
CMZ 1000 B A N K B A B A
CMZ 2000 - - - - - - - -
7.1
CMZ 3000 >A >A G G A >A A >A

DMZ 1000 - - - - - - - -
DMZ 2000 - - - - - - - -
DMZ 3000 - - - - - - - -
LMZ 1000 >A >A G K A >A >A >A
LMZ 2000 - - - - - - - -
LMZ 3000 A >A N N B >A A >A
1 Identical with CISPR 11 (1990-09) and VDE 0875 part 11 (1992-07)
2 Identical with CISPR 22 (1985) and VDE 0878 part 3 (1989-11)
[dBµV] [dBµV/m]
100 100
90 90
80 80
A
70 70
60 60
B
50 50
A
40 40
B
30 30
20 20
10 10
0 0
500
1000
30
50
100
200
2
10
20
30
0.01
0.05
0.1
0.5
1
0.02
0.2
Frequency [MHz]
Frequency [MHz]
Fig. 11a Fig. 11b
Conducted RFI at input according to EN 55011 (quasi peak) Radiated RFI according to EN 55011 (Distance 10 m)

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Supplementary Data
Isolation Important Advice
Input to output electric strength tests, in accordance with Testing by applying AC voltages will result in high and
the safety standards IEC 950, EN 60950, VDE 0805 and dangerous leakage currents through the Y-capacitors
EN 41003 are performed as factory tests and should not be (see fig. 1). Melcher will not honour any guarantee/war-
repeated in the field. ranty claims resulting from high voltage field tests. Ref-
erence is also made to chapter: Safety and Installation
Instructions.
Table 14: Electric strength test voltage, insulation resistance, clearance and creepage distances
Characteristic Input/Output Input/Case Input/Case Output/Case Output/Output Unit
a) values according to IEC 950, Class I Class II
b) Product's performance a) b) a) b) a) b) a) b) a) b)
Electric strength DC: 1 s 4243 1 56001 2122 2800 4243 5600 707 1414 – 300 V
test voltage AC: 50 Hz, 1 min 3000 1 4000 1 1500 2000 3000 4000 500 1000 – 200
Insulation resistance at 500 V DC – ≥300 – ≥300 – ≥300 – ≥100 – – MΩ
Clearance and AM/BM 4.0 5.0 2.0 4.0 4.0 5.0 1.0 2.0 – 0.9 mm
Creepage distances C...LM and C/D/LMZ 4.0 8.0 2.0 4.0 4.0 5.0 1.0 2.0 – 0.9
1 Only subassemblies performance in accordance with IEC 950
Leakage Currents in AC-DC operation

Leakage currents will flow due to internal leakage capa- through a measurement circuit, consisting of a 1500 Ω re-
citances and RFI suppression Y-capacitors. The current sistance with a 150 nF capacitor connected in parallel. The
values are proportional to the mains voltage and nearly pro- voltage drop across this element is measured and the cur-
portional to the mains frequency and are specified at an in- rent value calculated from the measured voltage divided by
put condition of 264 V/50 Hz where phase, neutral and pro- 1500 Ω.
tective earth are correctly connected as required for class I If inputs of M-units are connected in parallel, their individual
equipment. Under test conditions the leakage currents flow
7.1
leakage currents are added.
∼
+
+
∼
∼ LM 1000…LM 3000 LMZ 1000…LMZ 3000
– –
∼
connection to case
MD for earth MD for enclosure

leakage current leakage current
MD for output MD for output

MD 1500 Ω
150 nF
Fig. 12
V Definition of leakage currents and measurement proce-
dure by means of the measuring device MD
Table 15: Leakage currents

Characteristic Class I (LM) Class II (LMZ) Unit
a) permissible according to IEC 950 a) b) a) b)
b) value at 264 V, 50 Hz max max max max
Earth leakage current 3.5 1.4 – – mA
Enclosure leakage current – – 0.25 0.03
Output leakage current 0.25 0.005 0.25 0.15

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Display Status of LEDs

Uo1 > 0.95…0.98Uo1 adj Fig. 13
OK LEDs "OK" and "i" status versus input voltage
i Conditions: Io ≤ Io nom, TC ≤ TC max , Uinh ≤ 0.8 V
Ui Ui uv = undervoltage lock-out, Ui ov = overvoltage lock-out
Ui uv Ui min Ui max Ui ov Ui abs
Uo1 > 0.95…0.98Uo1 adj Uo1 < 0.95…0.98Uo1 adj

OK LED "OK" and "I o L" status versus output current
Io L
Io Conditions: U i min...U i max, TC ≤ TC max, U inh ≤ 0.8 V
Io nom IoL
i LED "i"versus case temperature

TC Conditions: U i min...U i max, I o ≤ I o nom, U inh ≤ 0.8 V
TC max TPTC threshold
Uinh threshold
i LED "i"versus U inh
Ui inh Conditions: U i min...U i max, I o ≤ I o nom, TC ≤ TC max
-50 V +0.8 V +2.4 V +50 V
LED off LED Status undefined LED on
Description of Options
Table 16: Survey of options
Option Function of Option Characteristic
7.1
–9 Extended operational ambient temperature range TA = –40...71°C

E Electronic inrush current limitation circuitry Extended inrush current limitation for C/E/LM, C/LMZ
P1 Potentiometer for fine adjustment of output voltage Adjustment range ±5% of Uo nom, excludes R input
D2 Input and/or output undervoltage monitoring circuitry Safe data signal output (D0...D9)
V23 Input and/or output undervoltage monitoring circuitry ACFAIL signal according to VME specifications (V0, V2, V3)
A Test sockets at front panel for check of output voltage U o internally measured at the connector terminals
H Enhanced output to case electric strength test voltage 2000 V AC (standard: 1000 V AC)
F Input fuse built-in inside case Fuse not externally accessible
U UL recognized full ambient temperature range Full temperature range according to temperature suffix
1 Function R excludes option P and vice versa 2 Option D excludes option V and vice versa
3 Only available if main output voltage Uo1 = 5.1 V
Option -9 Extended temperature range Option P Potentiometer

Option -9 extends the operational ambient temperature Optionally built-in multi-turn potentiometers provide an out-
range from –25...71°C (standard) to –40...71°C. The power put voltage adjustment range of minimum ±5 % of Uo nom
supplies provide full nominal output power with convection and are accessible through holes in the front cover. Com-
cooling. pensation of voltage drop across connector and wiring be-
comes easily achievable. For output voltages Uo > Uo nom,
Option A Test sockets the minimum input voltage according to "Electrical Input
Test sockets (pin Ø = 2 mm, distance d = 5.08 mm) are lo- Data" increases proportionally to Uo /Uo nom.
cated at the front of the module. The output voltage is Note: Potentiometers are not recommended for mobile ap-
sensed at the connector pins inside the module. plications
Table 17: Configuration of option A and option P

Type of option AM...LM/CMZ...LMZ 1000 AM...LM/CMZ...LMZ 2000 AM...LM/CMZ...LMZ 3000
Output 1 Output 1 Output 2 Output 1 Output 2 Output 3
Potentiometer 1 yes yes yes yes no no
Test sockets yes yes yes yes no no
1 AM...LM 1000 types equipped with option P do not provide the R input simultaneously, pins 14 and 17 are not connected.

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Option E Extended inrush current limitation

Available for C/E/LM and C/LMZ types. monitoring). Option D6, externally adjustable via poten-
The standard version of the modules C/D/E/LM as well as tiometer, is necessary to disable the converter at input volt-
C/D/LMZ include a passive inrush current limitation in the ages below the actual service ranges, avoiding an exces-
form of a NTC resistor. sive input current when the input voltage is raised slowly
according to prETS 300132-2. Option D6 threshold level Ut i
For applications which require an extended inrush current
+ Uh i (refer to description of option D) should be adjusted
limitation, an active electronic circuit as shown in "Option E
to 36.0...40.5 V for 48 V DC nominal supply voltage (for 60
block diagram" has been developed. Typical inrush current
V DC systems, threshold should be set to 44.0...50.0 V
waveforms of units equipped with this option are shown
DC). The D output (pin 5) should be connected to the inhibit
below.
(pin 2). For applications where potentiometers are not al-
CM and CMZ units meet the CEPT/ETSI standards for lowed refer to option D9.
48 V DC supply voltage according to prETS 300132-2 if fit-
ted with option E combined with option D6 (input voltage
Table 18: Inrush current characteristics with option E

Characteristic CM/CMZ EM LM/LMZ Unit
CM/CMZ/EM at Ui = 110 V DC
LM/LMZ at Ui = 230 VAC typ max typ max typ max
Iinr p Peak inrush current 6.5 8 2.2 4 6 10 A
tinr Inrush current duration 22 30 19 30 35 50 ms
Precautions:
In order to avoid overload of the series resistor RI the on/off
switching cycle should be limited to 12 s if switched on/off
continuously. There should not be more than 10 start-up
Input Filter
Converter
cycles within 20 s at a case temperature of 25°C. Control
7.1
If CM and CMZ types are driven by input voltages below FET
35 V DC or LM and LMZ types below 100 V AC, the maxi-
mum case temperature should be derated by 10 K or the to- Rectifier
tal output power should be derated by 20%. EM, LM and (LM/LMZ types) RS RI Ci
LMZ units driven by DC input voltages do not need to be
derated within the full specified input voltage range. Fig. 14
Availability: Option E block diagram
Option E is available for C/E/LM and CMZ/LMZ modules
with a nominal output power of 51 W maximum.
Ii [A]
Ii [A] LM type
12 Ui = 230 V AC
Po = Po nom
Iinr p = Ui / (RS+RI)
6
10 Capacitor Ci
4 fully charged
CM type Normal operation
8 (FET fully conducting)
Ui = 110 V DC 2
Po = Po nom
6 EM type Capacitor Ci 0
Ui = 110 V DC fully charged
Po = Po nom Normal operation -2
4
(FET fully conducting)
-4
2 Ii = Po /Ui • η
-6
0 t [ms] t [ms]
0 10 20 t inr 30 40 0 20 tinr 40 60 80
Fig. 15 Fig. 16
Typical inrush current waveforms of a CM and an EM type Typical inrush current waveform of a LM type

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Option D Undervoltage monitor

The input and/or output undervoltage monitoring circuit op- The threshold level Ut is either adjustable by a potentio-
erates independently of the built-in input undervoltage lock- meter, accessible through a hole in the front cover, or is fac-
out circuit. A logic "low" (JFET output) or "high" signal (NPN tory adjusted to a fixed value specified by the customer.
output) is generated at pin 5 as soon as one of the moni- Option D exists in various versions D0...D9 as shown in the
tored voltages drops below the preselected threshold level following table.
Ut. The return for this signal is Vo1– (pin 23). The D output
recovers when the monitored voltage(s) exceed(s) Ut+Uh.
Table 19: Undervoltage monitor functions

Output type Monitoring Minimum adjustment range Typical hysteresis Uh [ % of U t]
JFET NPN Ui Uo1 of threshold level U t for U t min... Ut max
Uti Uto U hi U ho
D1 D5 no yes – 3.5 V...48 V 1 – 2.3...1
D2 D6 yes no Ui min... Ui max 1 – 3.0...0.5 –
D3 D7 yes yes Ui min... Ui max 1 0.95...0.98 Uo1 2 3.0...0.5 "0"
D4 D8 no yes – 0.95...0.98 Uo1 2 – "0"
D0 D9 no yes – 3.5 V...48 V 3 – 1.8...1
yes no Ui min...Ui max 3 4 – 2.2...0.4 –
yes yes Ui min...Ui max 3 4 0.95...0.98 Uo1 2 2.2...0.4 "0"
1 Threshold level adjustable by potentiometer (not recommended for mobile applications)
2 Fixed value between 95% and 98% of Uo1 (tracking)
3 Fixed value, resistor-adjusted according to customer's specifications ±2% at 25°C; individual type number is determined by Melcher
4 Adjusted at I
o nom
JFET output (D0…D4): Vi+ Vo1+

29 20
Connector pin D is internally connected via the drain-
7.1
source path of a JFET (self-conducting type) to the nega- Rp

tive potential of output 1. UD ≤ 0.4 V (logic low) corresponds ID
to a monitored voltage level (Ui and/or Uo1) < Ut. The cur- 5
D
rent ID through the JFET should not exceed 2.5 mA. The
JFET is protected by a 0.5 W Zener diode of 8.2 V against UD ≤ 6 V
external overvoltages.
Vi–
32 23
Ui , U o1 status D output, U D Vo1–
Ui or U o1 < Ut low, L, U D ≤ 0.4 V at I D = 2.5 mA
Fig. 17
U i and U o1 > U t + U h high, H, I D ≤ 25 µA at U D = 5.25 V
Options D0...D4, JFET output
NPN output (D5...D9): Vi+ Vo1+

29 20
Connector pin D is internally connected via the collector-
emitter path of a NPN transistor to the negative potential of
Rp
output 1. UD < 0.4 V (logic low) corresponds to a monitored
voltage level (Ui and/or Uo1) > Ut + Uh. The current ID ID
5
through the open collector should not exceed 20 mA. The D
NPN output is not protected against external overvoltages. UD
UD should not exceed 40 V.
Vi–
32 23
Ui , Uo1 status D output, U D Vo1–
U i or U o1 U t + U h low, L, UD ≤ 0.4 V at I D = 20 mA Options D5...D9, NPN output

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Threshold tolerances and hysteresis: UD ∆Uti Uhi

If Ui is monitored, the internal input voltage after the input
UD high
filter and rectifier (E/LM and LMZ types) is measured. Con-
sequently this voltage differs from the voltage at the con-
Po = Po nom
Po = Po nom
nector pins by the voltage drop ∆Uti across input filter and
Po = 0
Po = 0
rectifier. The threshold level of the D0 and D9 options is fac-
tory adjusted at nominal output current Io nom and at TA =
25°C. The value of ∆Uti depends upon the input voltage
range (AM, BM, ...), threshold level Ut, temperature and in- UD low
put current. The input current is a function of the input volt- Ui
Uti
age and the output power. Fig. 19
Definition of Uti, ∆Uti and Uhi (JFET output)
Input voltage monitoring

NPN UD
UD high
3 3 3 3
UD low
0 t
ID
ID high
ID low
0 t
JFET UD
UD high
UD low
0 t
th1 tlow min4 tlow min4 tlow min4 thigh min
Uo1
Uo1 nom th1
7.1
1
0.95
0 t
Ui [V DC]
Uti +Uhi
Uti
0 t
Input voltage failure Switch-on cycle Input voltage sag Switch-on cycle and subsequent
input voltage failure
Output voltage monitoring
NPN UD 2
UD high
UD low
0 t
ID
ID high
ID low
0 t
JFET UD
UD high
UD low
0 t
1 See "El. output data", for hold-up time.
tlow min4 2
Uo1 With output voltage monitoring the hold-up time t h = 0
3 The D signal remains high if the D output is connected to
Uo1 nom
Uto +Uho an external source.
Uto 4 t low min = 40...200 ms, typically 80 ms
0 t
Output voltage failure

Fig. 20
Relationship between Ui, Uo1, UD, ID and Uo1/Uo nom versus time.

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Option V ACFAIL signal (VME) Formula for additional external input capacitor
Available for units with Uo1 = 5.1 V. This option defines an 2 • Po • (t h + 0.3 ms) • 100
C i ext = ––––––––––––––––––––– – C i min
undervoltage monitoring circuit for the input or the input and η • (U ti 2 – Ui min2)
main output voltage equivalent to option D and generates
where as:
the ACFAIL signal (V signal) which conforms to the VME
C i min = minimum internal input capacitance [mF], accord-
standard. The low state level of the ACFAIL signal is speci-
ing to the table below
fied at a sink current of IV = 48 mA to UV ≤ 0.6 V (open-col-
C i ext = external input capacitance [mF]
lector output of a NPN transistor). The pull-up resistor feed-
Po = output power [W]
ing the open-collector output should be placed on the VME
η = efficiency [%]
backplane.
th = hold-up time [ms]
After the ACFAIL signal has gone low, the VME standard U i min = minimum input voltage [V]
requires a hold-up time t h of at least 4 ms before the 5.1 V U ti = threshold level [V]
output drops to 4.875 V when the 5.1 V output is fully
loaded. This hold-up time t h is provided by the internal input Remarks: The threshold level Ut i of option V2 and V3 is ad-
capacitance. Consequently the working input voltage and justed during manufacture to a value according to the table
the threshold level U t i should be adequately above the below. A decoupling diode should be connected in series
minimum input voltage Ui min of the converter so that with the input of A...D/FM converters to avoid the input ca-
enough energy is remaining in the input capacitance. If the pacitance discharging through other loads connected to the
input voltage is below the required level, an external hold- same source voltage. If LM or LMZ units are AC powered,
up capacitor (Ci ext) should be added. an external input capacitor cannot be applied unless an ad-
Formula for threshold level for desired value of t h : ditional rectifier is provided.
2 • Po • (t h + 0.3 ms) • 100

U ti = ––––––––––––––––––––– + U i min2
C i min • η
Table 20: Available internal input capacitance and factory potentiometer setting of Ut i with resulting hold-up time
Types AM BM FM CM/CMZ DM/DMZ EM LM/LMZ Unit
Ci min 2.6 0.67 0.37 0.37 0.14 0.14 0.14 mF
Ut i 9.5 19.5 39 39 61 104 120 V DC
7.1
th 0.34 0.69 2.92 1.92 1.73 6.69 8.18 ms
Option V operates independently of the built-in input undervoltage(s) exceed(s) Ut + Uh. The threshold level Ut is either
voltage lock-out circuit. A logic "low" signal is generated at adjustable by a potentiometer, accessible through a hole in
pin 5 as soon as one of the monitored voltages drops below the front cover, or is factory adjusted to a determined cus-
the preselected threshold level Ut. The return for this signal tomer specified value.
is Vo1– (pin 23). The V output recovers when the monitored Versions V0, V2 and V3 are available as shown below.
V output Monitoring Minimum adjustment range Typical hysteresis U h [% of Ut ]
(VME compatible) of threshold level U t for U t min... Ut max
Ui U o1 U ti U to U hi Uh o
V2 yes no U i min...U i max 1 – 3.0...0.5 -
V3 yes yes U i min...U i max 1 0.95...0.98 U o1 2 3.0...0.5 "0"
V0 yes no U i min...U i max 3 4 - 2.2...0.4 -
yes yes U i min...U i max 3 4 0.95...0.98 U o1 2 2.2...0.4 "0"
1 Threshold level adjustable by potentiometer (not recommended for mobile applications). 2 Fixed value between 95 % and 98% of Uo1
(tracking), output undervoltage monitoring is not a requirement of VME standard. 3 Adjusted at Io nom.
4 Fixed value, resistor-adjusted (±2% at 25 °C) acc. to customer's specifications; individual type number is determined by Melcher.
V output (V0, V2, V3):

Connector pin V is internally connected to the open collec- Vi+ Vo1+
tor of a NPN transistor. The emitter is connected to the 29 20
negative potential of output 1. U V ≤ 0.6 V (logic low) corre-

sponds to a monitored voltage level (U i and/or Uo1) < U t. Rp
The current I V through the open collector should not exceed IV
5
50 mA. The NPN output is not protected against external V
overvoltages. U V should not exceed 80 V. UV
Ui , Uo1 status V output, UV Vi–
32 23
U i or U o1 U t + U h high, H, I V ≤ 25 µA at U V = 5.1 V

Fig. 21
Output configuration of options V0, V2 and V3

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Threshold tolerances and hysteresis:

If Ui is monitored, the internal input voltage is measured af- UV ∆Uti Uhi
ter the input filter and rectifier (E/LM and LMZ types). Con-
sequently this voltage differs from the voltage at the con- U V high
nector pins by the voltage drop ∆U t i across input filter and
Po = Po nom
Po = Po nom
rectifier. The threshold level of option V0 is factory adjusted
Po = 0
Po = 0
at Io nom and TA = 25 °C. The value of ∆U t i depends upon the
input voltage range (AM, BM, ...), threshold level U ti , tem-
perature and input current. The input current is a function of
input voltage and output power. U V low
Ui
Uti
Fig. 22
Definition of Uti, ∆Ut i and Uhi

t low min 2 t low min 2 t low min 2
V2 UV
3 3 3
UV high
4 4
UV low
0 t
t low min 2 t low min 2

V3 UV
3 3 3
UV high
UV low
0 t
th 1 th 1
Uo1
5.1 V
4.875 V
2.0 V
7.1
0 t
Ui [V DC]
Uti + Uhi
Uti
0 t
V2 UV
UV high
4 4
UV low
0
t low min 2
V3 UV
3 3
UV high
4
UV low
0
Uo1
5.1 V
4.875 V
2.0 V
0 1 VME request: minimum 4 ms
2 t low min = 40...200 ms, typically 80 ms
Ui 3 U level not defined at U
V o1 < 2.0 V
4 The V signal drops simultaneously with the output voltage, if the
Uti + Uhi
Uti pull-up resistor RP is connected to Vo1+. The V signal remains
high if RP is connected to an external source.
0
Fig. 23 Output voltage failure

Relationship between U i, Uo1, U V , I V and Uo1 / Uo nom versus time.

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Option F Fuse not accessible Option U UL Version

The standard M units have a fuseholder containing a 5 × 20 Underwriters Laboratories (UL) have approved the M se-
mm fuse which is externally accessible and to be found in ries converters as recognized components up to an ambi-
the back plate near the connector. Some applications re- ent temperature of TA max – 15 K given by the upper tem-
quire an inaccessible fuse. Option F provides a fuse perature limit of the standard PCB material. If the full maxi-
mounted directly onto the main PCB inside the case. mum ambient temperature TA max is required with UL ap-
The full self-protecting functions of the module do normally proval, option U should be requested. It consists of an alter-
not lead to broken fuses, except as a result of inverse polar- native PCB material with a higher maximum temperature
ity at the input of an A/B/C/D/FM or C/DMZ type or if a specification.
power component inside fails (switching transistor, free- The European approval boards have in contrast accepted
wheeling diode, etc). In such cases the defective unit has to the converters with the standard PCB material to be ope-
be returned to Melcher for repair. rated up to TA max without any further precautions.
Immunity to Environmental Conditions

Table 22: Mechanical stress
Test Method Standard Test Conditions
Ca Damp heat DIN 40046 part Temperature: 40 ±2 °C
steady state IEC 68-2-3 Relative humidity: 93 +2/-3 %
MIL-STD-810D section 507.2 Duration: 56 days
Unit not operating
Ea Shock DIN 40046 part 7 Acceleration amplitude: 100 gn = 981 m/s2
(half-sinusoidal) IEC 68-2-27 Bump duration: 6 ms
MIL-STD-810D section 516.3 Number of bumps: 18 (3 each direction)
7.1
Unit operating
Eb Continuous shock DIN 40046 part 26 Acceleration amplitude: 40 gn = 392 m/s2
Unit operating
Fc Vibration DIN 40046 part 8 Frequency (1 Oct/min): 10...2000 Hz
(sinusoidal) IEC 68-2-6 Maximum vibration amplitude: 0.35 mm (10...60 Hz)
MIL-STD-810D section 514.3 Acceleration amplitude: 5 gn = 49 m/s 2
Test duration: 7.5 h (2.5 h each axis)
Unit operating
Fda Random vibration DIN 40046 part 23 Acceleration spectral density: 0.05 g2 /Hz
wide band IEC 68-2-35 Frequency band: 20...500 Hz
reproducibility high Acceleration magnitude: 4.9 grms
Test duration: 3 h (1 h each axis)
Unit not operating
Kb Salt mist DIN 40046 part 105 Concentration: 5% (30°C)
cyclic IEC 68-2-52 Duration: 2 h per cycle
(sodium chloride NaCl Storage: 40°C, 93% rel. humidity
solution) Storage duration: 22 h per cycle
Number of cycles: 3
Unit not operating

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Thermal considerations
Table 23: Temperature specifications, values given are for an air pressure of 800...1200 hPa (800...1200 mbar)
Characteristic min max Unit
TA Standard operational ambient temperature range -7, (MIL-STD-810D sections 501.2 and 502.2) –25 71 °C
TA Extended operational ambient temperature range -9, (MIL-STD-810D sections 501.2 and 502.2) –40 71
TC Standard operational case temperature range -7, overtemp. lock-out (PTC) at TC > 95°C –25 95
TC Extended operational case temperature range -9, overtemp. lock-out (PTC) at TC > 95°C –40 95
TS Storage temperature range -7, (MIL-STD-810D sections 501.2 and 502.2) –40 100
TS Extended storage temperature range -9, (MIL-STD-810D sections 501.2 and 502.2) –55 100
Basically the available output power is limited by thermal Io nom [%]

characteristics. Customer specific applications requiring
110 Io nom (forced cooling)
slightly higher output power, i.e. increased voltages or cur-
rents, are available on request. Usually the maximum ambi- 100
ent and case temperatures are reduced compared with 90 Io nom
standard types. Operation at higher temperatures with 80 each output
nominal output currents is also possible if forced cooling 70 (convection cooling)
can be provided (heat sink, fan, etc.). 60
Example: Sufficient forced cooling allowsTA max = 85°C. A 50 TC max
simple check of the case temperature TC ( TC ≤ 95°C) at full
40
load ensures correct operation of the system (temperature
30
measurement point on the case see "Mechanical Data").
20
In general: For an ambient temperature of 85 °C with only
convection cooling, the maximum permissible current for 10
each output is approx. 50% of it's nominal value for -7 or 0 TA [°C]
TA min 50 60 70 80 90 100
-9 units as per figure.
7.1
Fig. 24
Output derating versus ambient temperature under con-
vection and forced cooling conditions
Table 24: MTBF
Values at specified Module Types Ground Benign Ground Fixed Ground Mobile Unit
Case Temperature 40°C 40°C 70°C 50°C
MTBF 1 A...LM 1000 and C/D/LMZ 1000 320'000 130'000 40'000 35'000 h
A...LM 2000 and C/D/LMZ 2000 255'000 105'000 32'000 28'000
A...LM 3000 and C/D/LMZ 3000 225'000 80'000 28'000 25'000
Device hours 2 A...LM 1000 and C/D/LMZ 1000 880'000
A...LM 2000 and C/D/LMZ 2000 720'000
A...LM 3000 and C/D/LMZ 3000 740'000
1 Calculated in accordance with MIL-HDBK-217E (calculation according to edition F would show even better results)
2 Statistical values, based on an average of 4300 working hours per year and in general field use, over 3 years

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Mechanical Data
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated. European
Projection
26
32
23
29
11
14
17
20
8
2
12.1
28.6
6TE
Mounting holes for retaining clips V

3.27
20.5
15
Male connector H 11 according to DIN 41 612
2TE
(Gold plated contacts on customer's request)
1.6
34
100 ±0.6
Front plate
103
20
M 3; depth = 4 mm
(chassis mount)
171.93 (DIN 41494) Main face Rear face

159.4
127
168.5 ±0.5
Measurement point for

22 case temperatureTC
7.1
68
Mounting plane of
connector H11
(11.6) 88
4
38.7
111.2 ±0.8
Back plate
94.5 ±0.1
95 ±0.5
0
30.48
25.40
20.32
15.24
10.16
5.08
31.5 ±0.1
22.30
ø 3.5
ø 4.0
17.25
12.17
7.09
0
OK (LED green) IoL (LED red)

Inhibit i (LED red) Test sockets (option A)
Potentiometer (option D) Potentiometer(s) (option P)
or potentiometer (option V)
Fig. 25 Note: Long case, elongated by 60 mm for 220 mm rack

Case M02, weight 770 g (approx.) depth, is available on request.

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Type Key and Product Marking

Type Key C M Z 2 5 40 -7 E R P D V A H F U
Input voltage range Ui: 8...35 V DC ............... A
14...70 V DC ............... B
20...100 V DC ............... F
28...140 V DC .............. C
44...220 V DC .............. D
67...385 V DC ............... E 1
85...264 V AC, 88...372 V DC .............. L
Family .............. M
Class II Equipment ............... Z
Blank .................
Number of outputs .......... 1...3
Output 1, Uo1 nom: 5.1 V .......... 0...2
12 V ............... 3
15 V .......... 4...5
24 V ............... 6
other voltages .......... 7...8
48 V ............... 9
other specs for single output modules ...... 01...99
Output 2 and 3, Uo2 nom, Uo3 nom: 5.1 V ...... 01...19
12 V ...... 20...39
15 V ...... 40...59
24 V ...... 60...69
other voltages for multiple output modules ...... 70...99
Ambient temperature range TA: –25…71°C .............. -7
7.1
(operational) –40…71°C .............. -9
customer specific ........ -0...-6
Output voltage control input (single output modules only) R 2
Options:
Inrush current limitation (C/E/LM and C/LMZ only) ......... E
Potentiometers for fine adjustment of output voltages ..... P 2
Save data signal (D0...D9, to be specified) ..................... D 3
ACFAIL signal (V0, V2, V3, to be specified) .................... V 3
Output voltage test sockets .............................................. A
Increased electric strength test voltage (O/C) ................. H
Input fuse built-in (not accessible) ................................... F
UL recognized component for TA max ............................... U
1 EM types upon custom specifications available
2 Feature R excludes option P and vice versa
3 Option D excludes option V and vice versa
Example: CM 2540-7PD3A: DC-DC converter, input voltage range 28...140 V, providing output 1 with 15 V/1.7 A and
output 2 with 15 V/1.7 A; equipped with potentiometers, undervoltage monitor and test sockets.
Accessories: Front panels, female connectors, mounting facilities, etc. please refer to section "Accessories".
Product Marking (refer also to "Mechanical Data")

Main face: Basic type designation, applicable safety approval and recognition marks, warnings, pin allocation, Melcher
patents and company logo.
Front plate: Identification of LEDs, optional test sockets and potentiometers.
Back plate: Specific type designation, input voltage range, nominal output voltage(s) and current(s), pin allocation of op-
tions and auxiliary functions, fuse specification and degree of protection.
Rear face: Label with batch no., serial no. and data code comprising production site, modification status of the main
PCB, date of production. Confirmation of successfully passed final test.

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M-Family AC-DC Converters <100 W Rugged Environment
50 W AC-DC (DC-DC) Converters M-Family
Class I Equipment
Single output: series LM 1000
Dual output: series LM 2000
Triple output: series LM 3000
Class II Equipment (double insulation)
Single output: series LMZ 1000
Dual output: series LMZ 2000
Triple output: series LMZ 3000
• Extremely wide input voltage range suitable for most

AC mains around the world
• Efficient input filter and built-in surge and transient
suppression circuitry
• 4 kVrms input to output electric strength test
• Outputs individually isolated and controlled
• Outputs fully protected against overload
Safety according to IEC 950

LGA
C
Table of Contents ........................................... Page

Description ................................................................ 10 - 2 EMC and Immunity to Input Transients ................... 10 - 11
Type Survey .............................................................. 10 - 3 Supplementary Data ............................................... 10 - 12
Safety and Installation Instructions ........................... 10 - 3 Description of Options ............................................. 10 - 14
Functional Description .............................................. 10 - 5 Immunity to Environmental Conditions .................... 10 - 19
Electrical Input Data .................................................. 10 - 6 Mechanical Data ..................................................... 10 - 21
Electrical Output Data ............................................... 10 - 7 Type Key and Product Marking ............................... 10 - 22
Description
The M-family of AC-DC (DC-DC) converters represents a Full input to output, input to case, output to case and output
broad and flexible range of power supplies for use in ad- to output isolation is provided. The modules are designed
vanced industrial electronic systems. Features include high and built according to the international safety standard
efficiency, reliability, low output voltage noise and excellent IEC 950 and have been approved by the safety agencies
dynamic response to load/line changes due to individual LGA (Germany) and UL (USA). The UL Mark for Canada
regulation of each output. has been officially recognized by regulatory authorities in
The converter inputs are protected against surges and tran- provinces across Canada.
sients occuring at the Input. An input over- and under- The case design allows operation at nominal load up to an
10.1
voltage cut-out circuitry disables the outputs if the input ambient temperature of 71 °C in free air. If forced cooling is
voltage is outside the specified range. These types include provided, the ambient temperature may exceed 71 °C but
an inrush current limitation preventing circuit breakers and the case temperature should remain below 95°C under all
fuses from being damaged at switch-on. conditions.
All outputs are open- and short-circuit proof and are pro- A temperature sensor generates an inhibit signal which
tected against overvoltages by means of built-in suppres- disables the outputs if the case temperature TC exceeds the
sor diodes. The outputs can be inhibited by a logic signal limit. The outputs are automatically re-enabled when the
applied to the connector pin 2 (i). If the inhibit function is not temperature drops below the limit.
used pin 2 should be connected with pin 23 to enable the Various options are available to adapt the converters to in-
outputs. dividual applications.
LED indicators display the status of the converter and allow The modules may either be plugged into 19 inch rack sys-
visual monitoring of the system at any time. tems according to DIN 41494, or be chassis mounted.
Case: aluminium, black finish, self cooling.
Dimensions: 38.7 × 111.2 × 168.5 mm. Weight: 770 g

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Rugged Environment AC-DC Converters <100 W M-Family
Type Survey
Options see "Descriptions of Options"
General note
The type survey tables provide an overview of the basic input and output configurations. More than 500 different types
have been manufactured providing different output configurations and customized specialities. Please consult Melcher's
field sales engineers for specific requirements. The best technical solution will carefully be considered and a detailed pro-
posal submitted.
Table 1: Class I equipment
Uo nom I o nom Uo nom Io nom Uo nom Io nom Ui min...Ui max η min
V DC A V DC A V DC A 85…264 V AC/47...440 Hz %
(88…372 V DC)
5.1 8.0 LM 1001-7R 73 –9
12.0 4.0 LM 1301-7R 79 E
15.0 3.4 LM 1501-7R 78 P
24.0 2.0 LM 1601-7R 81 D0...D9
48.0 1.0 LM 1901-7R 81 V0,V2,V3
12.0 2.0 12.0 2.0 LM 2320-7 77 A
15.0 1.7 15.0 1.7 LM 2540-7 78 H
5.1 5.0 12.0 0.7 12.0 0.7 LM 3020-7 73 F
5.1 5.0 15.0 0.6 15.0 0.6 LM 3040-7 71 U
Table 2: Class II equipment (double insulation)

Uo nom I o nom Uo nom Io nom Uo nom Io nom Ui min...Ui max η min
V DC A V DC A V DC A 85…264 V AC/47...65 Hz %
(88…372 V DC)
5.1 8.0 LMZ 1001-7R 73 –9
12.0 4.0 LMZ 1301-7R 79 E
15.0 3.4 LMZ 1501-7R 78 P
24.0 2.0 LMZ 1601-7R 81 D0…D9
48.0 1.0 LMZ 1901-7R 81 V0,V2,V3
12.0 2.0 12.0 2.0 LMZ 2320-7 77 A

15.0 1.7 15.0 1.7 LMZ 2540-7 78 H
5.1 5.0 12.0 0.7 12.0 0.7 LMZ 3020-7 73 F
5.1 5.0 15.0 0.6 15.0 0.6 LMZ 3040-7 71 U
1 Efficiency measured at Ui nom and I o nom
10.1
Safety and Installation Instructions

Safety
For safety reasons, the power supply modules must be wired via the female connector H11 (according to DIN 41612,
see chapter "Accessories") in order to meet national and international safety requirements!
If the output circuit of an AC-DC converter is operator-ac- In the following section an interpretation is provided of the
cessible according to the IEC 950 related safety standards, IEC 950 safety standard with respect to the safety status of
it shall be an SELV circuit (Safety Extra Low Voltage circuit, the output circuit. However, it is the sole responsibility of
i.e. a circuit, separated from mains by at least basic insula- the installer or user to assure the compliance with the re-
tion, that is so designed and protected such that under nor- levant and applicable safety standards:
mal and single fault conditions, the voltage between any two If the AC-DC converter is installed according to the relevant
conductors and between any conductor and earth does not safety regulations its outputs are considered to be SELV
exceed 60 V DC). circuits up to a nominal output voltage of 36 V.

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LM types correspond to class I equipment, while the LMZ During the production process, all transformers and each of
types correspond to class II equipment. the fully assembled modules are individually tested for elec-
In class I equipment the connector protective earthing pin is tric strength and earth continuity (see "Supplementary
leading while it is omitted in class II equipment (no protec- Data"). All electric strength tests are performed as factory
tive earthing is required). Class II equipment provides rein- tests.
forced insulation between input and output circuitry and The UL 1950 recognition limits the maximum ambient op-
also between input and case. There are two class II Y-ca- erational temperature of the standard modules to TA =
pacitors connected in series between input and output cir- TA max –15 K. Option U allows the operation in applications
cuitry instead of having Y-capacitors connected to the case. where the full operational temperature range according to
the relevant data sheet and UL 1950 recognition is re-
quired.
Important Advice
Electric strength tests should not be repeated in the field. Improper test methods, for example overshooting or oscillating
test voltages, voltage slopes exceeding 1 kV/µs, internal Y-capacitors not carefully discharged, etc. can cause severe
damage to switching devices and ICs. Melcher AG will not honour any guarantee/warranty claims resulting from high
voltage field tests.
Installation Instructions
Installation of the power supply must strictly follow the na- – Local requirements demand an individual fuse in each
tional safety regulations. To observe the safety require- source line
ments according to EN 60950/IEC 950, the module shall be – Neutral to earth impedance is high or undefined
connected via the female connector type H11 (see section
– Phase and neutral of the mains are not defined
"Accessories"). Other installation methods may not meet
the safety requirements. A second fuse should be installed Whenever the inhibit function is not required, pin 2 (i)
in the wiring to pin 29 if: should be connected to pin 23 to enable the output(s).
Table 3: H11 connector pin allocation

Electrical Determination LM 1000 LMZ 1000 LM 2000 LMZ 2000 LM 3000 LMZ 3000
Pin Ident Pin Ident Pin Ident Pin Ident Pin Ident Pin Ident
Inhibit control input 2 i 2 i 2 i 2 i 2 i 2 i

Safe Data or ACFAIL 5 D or V 5 D or V 5 D or V 5 D or V 5 D or V 5 D or V
Output voltage (positive) 8 Vo1+ 8 Vo1+ 8 8 8 Vo3+ 8 Vo3+

Output voltage (negative) 11 Vo1– 11 Vo1– 11 11 11 Vo3– 11 Vo3–
Control input + 1 14 R 14 R
Control input – 17 G 17 G
Output voltage (positive) 14 Vo2+ 14 Vo2+ 14 Vo2+ 14 Vo2+

Output voltage (negative) 17 Vo2– 17 Vo2– 17 Vo2– 17 Vo2–
Output voltage (positive) 20 Vo1+ 20 Vo1+ 20 Vo1+ 20 Vo1+ 20 Vo1+ 20 Vo1+

Output voltage (negative) 23 Vo1– 23 Vo1– 23 Vo1– 23 Vo1– 23 Vo1– 23 Vo1–
Protective earthing 2 26 26 26
10.1
AC input voltage 3 29 N 29 N 29 N 29 N 29 N 29 N
AC input voltage 32 P 32 P 32 P 32 P 32 P 32 P
1 This function is not simultaneously available with option P

2 Leading pin (pregrounding)
3 In DC-DC operation pin 29 should be connected to the earth related potential of the input voltage
Degree of Protection
Condition: Female connector fitted to the unit
IP 40: All units, except those with options P, A, K, D or V with potentiometer adjustment.
IP 30: All units, except those with option P, D or V with potentiometer adjustment.
IP 20: All units fitted with options which include potentiometer setting.
Leakage Currents and Insulation
Please refer to "Supplementary Data"

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Functional Description
The input voltage is fed via an input fuse, an input filter, a mary switching transistor. This signal is fed back via a cou-
rectifier and an inrush current limiter to the input capacitor. pling transformer.
This capacitor sources a single transistor forward con- The auxiliary outputs Uo2 and Uo3 are individually regulated
verter. Each output is powered by a separate secondary by means of secondary switching transistors. Each auxili-
winding of the main transformer. The resultant voltages are ary output's current is sensed using a current transformer. If
rectified and their ripples smoothed by a power choke and one of the outputs is driven into current limit, the other out-
an output filter. The control logic senses the main output puts will reduce their output voltages as well because all
voltage Uo1 and generates, with respect to the maximum output currents are controlled by the same control circuit.
admissible output currents, the control signal for the pri-
P (option)

14
2
17
20
Y Output 1
29
filter 23
Forward converter
approx. 70 kHz
MKT
VDR
Input filter
14
Control Output 2
circuit filter
1 17
Fuse
MKT
32 NTC 8
Control Output 3
circuit filter
11
26
Fig. 1a
AC-DC (DC-DC) converter block diagram, class I equipment
P (option)
Y Y
2

14
2
17
20
Output 1
10.1
29
filter 23
Forward converter
approx. 70 kHz
VDR
Input filter
14
Control Output 2
1
circuit filter 17
Fuse
32 NTC 8
Control Output 3
circuit filter
11
1 Inrush current limiter (option E: refer to the description of

Fig. 1b
AC-DC (DC-DC) converter block diagram, option E)
2 Single output modules LM 1000 and LMZ 1000 with feature R
class II equipment (double insulation)

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Electrical Input Data

General conditions:
– TA = 25°C, unless TC is specified.
– Connector pins 2 and 23 interconnected, with option P: Uo = Uo nom, R input not connected.
Table 4: Input data
Input LM/LMZ
Ui Input voltage range Io = 0…Io nom 85 264 V AC 1
TC min…TC max 88 372 7 V DC 1
Ui nom Nominal input voltage 310 2
Ii Input current Ui nom, I o nom 3 0.20 A
Single output Io1,2,3 = 0 1 1.5 W
Double output 7 9 1 In AC powered mode:
Triple output 6 9 LM types: 47...440 Hz;
Pi inh Idle input power inhibit mode 1.5 W LMZ types: 47...65 Hz.
2 310 V DC corresponds with
I inr p 4 Peak inrush current Ui = Ui max 60 6 A 220 V AC.
t inr r Rise time RS = 0 Ω 5 300 µs
3 With multiple output modules, the
TC = 25°C same condition for each output ap-
t inr h Trailing edge half-life 900 plies.
4 I
Ri Input resistance TC = 25°C 6200 6 mΩ inr p = Ui /(R s + Ri ).
5 R = source resistance.
S
Ci Input capacitance 140 270 µF 6 Value for initial switch-on cycle.
7 With LMZ converters, the maximum
Ui abs Input voltage limits –400 400 V DC
without any damage rated output voltage of the front end
0 284 V AC is 250 V according to IEC 950.
Input fuse
A fuse holder containing a slow-blow type fuse (Dimension: Table 5: Fuse type (slow-blow)
5 × 20 mm) is mounted in the converter's back plate. The
Series Schurter type Part number
fuse protects the module against severe defects. It may not
fully protect the module at input voltages exceeding LM/LMZ 1000...3000 SPT 2.5 A 250 V 0001.2508
200 V DC. In applications where the converters operate at
Inrush Current
DC source voltages above 200 V DC, an external fuse or a
circuit breaker at system level should be installed. The modules incorporate an NTC resistor in the input cir-
For applications where the fuse should be inaccessible: cuitry which (during the initial switch-on cycle) limits the
see option F. peak inrush current to avoid damage to connectors and
switching devices. Subsequent switch-on cycles within a
Input Under-/Overvoltage Cut-out short interval will cause an increase of the peak inrush cur-
If the input voltage remains below 0.8 Ui min or exceeds rent due to the warming up of the NTC resistor. Refer also
1.1Ui max (approx. values), an internally generated inhibit to option E description.
signal disables the output(s). When checking this function
the absolute maximum input voltage rating Ui abs must be
carefully considered (see table "Input Data").
10.1
Ii [A]
Ii [A]
50
1.00
40
30
20
10
Ui DC
____ 0 t [ms]
0.10 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
1 2 3 4 5 6 Ui min DC
Fig. 2 Fig. 3
Typical input current versus relative input voltage at Typical inrush current at initial switch-on cycle and at
nominal output load Ui max (DC) versus time

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Electrical Output Data

General conditions
– TA = 25 °C, unless TC is specified.
– Connector pins 2 and 23 interconnected, Uo = Uo nom (option P), R input not connected.
Table 6: Output data
Output Uo nom 5.1 V 12 V 15 V 24 V 48 V
Characteristics Conditions min typ max min typ max min typ max min typ max min typ max Unit
Uo Output voltage U i nom, I o nom 1 5.07 5.13 11.93 12.07 14.91 15.09 23.86 24.14 47.72 48.28 V
Uo L Overvoltage prot. I o nom 7.5 21 25 41 85
Io nom Output current U i min... U i max see tables 1 and 2
Io L Output current TC min...TC max see fig. 4
limitation response
u o1/2/3 Output voltage noise U i nom, I o nom 1 2 4 3 6 3 6 3 6 4 8 mVrms
Bandwidth =
u o1 15 30 25 50 35 70 40 80 50 100 mVpp
20 MHz
u o2/3 60 120 40 80 40 80 40 80 -
∆Uo U Static line regulation U i min... U i nom ±10 ±30 ±12 ±50 ±15 ±60 ±15 ±60 ±15 ±60 mV
U i nom... Ui max
I o nom 1
∆Uo I Static load regulation U i nom 6 25 13 50 17 60 30 80 60 150
I o = I o nom...0 2
∆Uo Ic Static cross load U i nom 0 ±15 0 ±20 0 ±30 0 ±40 -
regulation 4 I o = I o nom...0 3
uo d Dynamic load U i nom, ±220 ±110 ±150 ±130 ±150
regulation Io =
1/0.33/1•I o nom 2
td Dynamic load regu- 0.6 0.6 0.5 1 2 ms
fig. 5
lation time constant
u o dc Dynamic cross load U i nom, +10 +10 +10 +20 - mV
regulation 4 Io = -100 -75 -140 -200 -
1/0.33/1•I o nom 3
t dc Dynamic cross load 0.05 0.2 0.5 1 - ms
fig. 5
reg. time constant 4 0.5 0.3 0.7 2 -
α Uo Output voltage TC min...TC max ±0.02 ±0.02 ±0.02 ±0.02 ±0.02 %/K
deviation versus
case temperature ±1.0 ±2.4 ±3.0 ±4.8 ±9.6 mV/K
2 Condition for specified output. With multiple output modules, other output(s) loaded with constant current Io = Io nom .
3 Condition for non-specified output, individually tested, other output(s) loaded with constant current I = I
o o nom.
4 Multiple output modules.
Output Protection
Each output is protected against overvoltages which could In parallel operation, one or more of the main outputs may
operate continuously in current limit which will cause an in-
10.1
occur due to a failure of the internal control circuit. Voltage
suppressor diodes (which under worst case condition may crease in case temperature. Consequently, a reduction of
become a short circuit) provide the required protection. The the max. ambient temperature by 10 K is recommended.
suppressor diodes are not designed to withstand externally Main or auxiliary outputs can be connected in series with
applied overvoltages. Overload at any of the outputs will any other output of the same or another module. In series
cause a shut-down of all outputs. A red LED indicates the connection, the maximum output current is limited by the
overload condition of the respective output. lowest current limit. Output ripple and regulation values are
added. Connection wiring should be kept as short as possi-
Parallel and Series Connection
ble.
Main outputs of equal nominal voltage can be connected in
If output terminals are connected together in order to estab-
parallel. It is important to assure that the main output of a
lish multi-voltage configurations, e.g. +5.1 V, ±12 V etc. the
multiple output module is forced to supply a minimum cur-
common ground connecting point should be as close as
rent of 0.1 A to enable correct operation of its own auxiliary
possible to the connector of the converter to avoid exces-
outputs.
sive output voltage noise.
Auxiliary outputs should never be connected in parallel!

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Uo1
∆U o
Uo1 nom Io nom IoL1
=
IoL2,IoL3 uod
1.0
=
.95
=
td uod
=
td
Io1
Io2,Io3 t
0.5 I o/I o nom
3/3
2/3
1/3
Io
0 0 t
0.5 1.0 1.2 Io nom ≥10 µs ≥10 µs
Fig. 4 Fig. 5
Typical output voltage Uo1 versus output currents Io Control deviation of Uo versus dynamic load change
Output Current Allocation for special Types

Output currents differing from those given for standard With reduced maximum ambient temperature or with forced
types (as per "Type survey") can be provided. A maximum cooling, the total output power may exceed 50 W. Custom-
output power of 50 W should be considered, if an ambient ized configurations always need to be checked by a feasi-
temperature range of –25...71 °C is required. The maximum bility study first. Please ask Melcher's sales engineers for a
permissible output currents are indicated in the table below. proposal appropriate to your specific needs.
If (upon customer's request) output voltages are different
from standard values, the relevant output currents have to
be adapted accordingly.
Table 7: Current allocation with special types
Output voltage Output 1 Output 2 Output 2 Output 3 Temperature
all types all types LM/LMZ 2000 LM/LMZ 3000 LM/LMZ 3000
Uo1/2/3 nom [V] I o1 max [A] I o2 max [A] I o2 max [A] I o3 max [A] TA [°C ] TC [°C ]
5.1 8.0 4.0 1.8 (2.5 1 ) 1.5 –25...71 –25...95
12 4.0 2.0 1.5 1.2
15 3.4 1.7 1.2 1.0
24 2.0 1.0 0.7 0.5
2 5.1 10.0 4.5 2.1 (2.8 1 ) 1.8 –25...60 –25...90
12 5.0 2.5 1.7 1.5
15 4.0 2.0 1.5 1.3
24 2.5 1.3 0.9 0.7
5.1 11.0 5.0 2.4 (3.0 1 ) 2.0 –25...50 –25...85
12 6.0 3.0 2.0 1.7
15 4.6 2.3 1.7 1.5
24 3.0 1.5 1.0 0.8
1 Special high current components required, 2 U i min has to be increased
10.1
Inhibit (i Input)
The outputs of the module may be enabled or disabled by The reference for the inhibit signal is the negative pin of
means of a logic signal (TTL, CMOS, etc.) applied to the output 1.
inhibit input. If the inhibit function is not required, connect Iinh [mA]
the inhibit pin 2 to pin 23 to enable the outputs (active low Uinh= 0.8 V Uinh= 2.4 V
2.0
logic, fail safe).
1.6
1.2
Vi+ Vo+
0.8
Iinh 0.4 Uo = on Uo = off
i
0
Uinh
Vi– Vo– -0.4
-0.8 Uinh [V]
-50 -30 -10 0 10 30 50
-40 -20 20 40
Fig. 6 Fig. 7
Definition of inhibit voltage and current Typical inhibit current I inh versus inhibit voltage U inh

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Table 8: Inhibit data

Uinh Inhibit input voltage causing switched on U i min... Ui max –50 0.8 V DC
output voltage being…
switched off 2.4 50
I inh Inhibit current Uinh = 0 –60 –100 –220 µA
Hold-up Time and Output Response

When the input voltage is switched off, the output voltage An output voltage overshoot will not occur when the module
will remain high for a certain hold-up time th before the out- is turned on or off.
put voltage falls below 0.95 Uo nom.
The behavior of the outputs is similar with either the input
voltage applied or the inhibit switched low. th [ms]
Output 1000.00
Uo nom
0.95Uo nom
0.1
0 t
tr tf 100.00
Ui th
0 t 10.00
Inhibit
U i DC
_____
0 t 1.00
1 2 3 4 5 6 Ui min DC
Fig. 8 Fig. 9
Output response as a function of input voltage (on/off Typical hold-up time th versus relative input voltage at Io nom
switching) or inhibit control
Table 9: Output response time tr , values not applicable for modules equipped with option E
Type of Converter t r at Po =0 and t f at Po = Po nom t r and t f at Po = 3 / 4 Po nom t r at Po = Po nom Unit
typ max typ max typ max
LM/LMZ 1001-7R 5 10 5 10 10 20 ms
LM/LMZ 1301-7R 10 20 15 30 20 40
LM/LMZ 1501-7R 5 10 10 20 30 60
LM/LMZ 1601-7R 15 30 25 50 40 80
LM/LMZ 1901-7R 65 130 100 200 165 330 10.1
LM/LMZ 2320-7 20 40 30 60 50 100
LM/LMZ 2540-7 15 30 20 40 35 70
LM/LMZ 3020-7 55 110 85 170 145 290
LM/LMZ 3040-7 40 80 60 120 100 200
Conditions:
R input not used. For multiple output modules the figures indicated in the table above relate to the output which reacts
slowest. All outputs are resistively loaded. Variation of the input voltage within Ui min...Ui max does not influence the values.

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Programmable Voltage (R Input) The value of R'ext should never be less than 47 kΩ to avoid
As a standard feature single output modules offer an ad- damage to the unit! R inputs may be parallel connected, but
justable output voltage identified by letter R in the type desi- 1/Rtot = 1/R1 + 1/R2 +.... should be considered.
gnation. The control input R (pin 14) accepts either a con-
Remark
trol voltage Uext or a resistor Rext to adjust the desired out-
put voltage. When not connected, the control input auto- The R feature excludes option P (output voltage adjustment
matically sets the output voltage to Uo nom. The control input by potentiometer).
is protected against external overvoltage up to 8 V max.
a) Adjustment by means of an external control voltage Uext
between pin 14 (R) and pin 17 (G): N Vo1+
29 20
The control voltage range is 0...2.75 V and allows an
adjustment in the range of approximately 2.5 V 4 kΩ R
Uo = 0...110% Uo nom. 14
+
Uo control
Uext ≈ –––––– • 2.5 V circuit
Uext
Uo nom –
G
17
b) Adjustment by means of an external resistor:
Depending upon the value of the required output volt-
P Vo1–
age, the resistor shall be connected 32 23
either: Between pin 14 and pin 17 (Uo < Uo nom) to
achieve an output voltage adjustment range of approx.
Uo = 0...100% Uo nom N Vo1+
29 20
Uo
R ext ≈ 4 kΩ • ––––––––– R'ext
Uo nom – U o 2.5 V 4 kΩ R
14
or: Between pin 14 and pin 20 (Uo > Uo nom) to achieve
control
an output voltage adjustment range of approximately Rext
circuit
Uo = 100...110 % of Uo nom.
G
(U o – 2.5 V) 17
R' ext ≈ 4 kΩ • ––––––––––––––––––
2.5 V • (U o / Uo nom – 1)
P Vo1–
32 23
For output voltages Uo > Uo nom, the minimum input voltage
according to "Electrical Input Data" increases proportionally
Fig. 10
to Uo /Uo nom.
Output voltage control by means of the R input
Warning
Table 10a: Rext for Uo < Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96); R'ext = ∞
Uo [V] Rext [kΩ] Uo [V] Rext [kΩ] Uo [V] Rext [kΩ] Uo [V] Rext [kΩ] Uo [V] Rext [kΩ]
0.5 0.432 2.0 0.806 2.0 0.619 4.0 0.806 8.0 0.806
1.0 0.976 3.0 1.33 4.0 1.47 6.0 1.33 12.0 1.33
1.5 1.65 4.0 2.0 6.0 2.67 8.0 2.0 16.0 2.0
2.0 2.61 5.0 2.87 8.0 4.53 10.0 2.87 20.0 2.87
2.5 3.83 6.0 4.02 9.0 6.04 12.0 4.02 24.0 4.02
3.0 5.76 7.0 5.62 10.0 8.06 14.0 5.62 28.0 5.62
3.5 8.66 8.0 8.06 11.0 11.0 16.0 8.06 32.0 8.06
10.1
4.0 14.7 9.0 12.1 12.0 16.2 18.0 12.1 36.0 12.1
4.5 30.1 10.0 20.0 13.0 26.1 20.0 20.0 40.0 20.0
5.0 200.0 11.0 44.2 14.0 56.2 22.0 44.2 44.0 44.2
Table 10b: R'ext for Uo > Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96); Rext = ∞
Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ] Uo [V] R'ext [kΩ]
5.15 464 12.1 1780 15.2 1470 24.25 3160 48.5 6810
5.20 215 12.2 909 15.4 750 24.50 1620 49.0 3480
5.25 147 12.3 619 15.6 511 24.75 1100 49.5 2370
5.30 110 12.4 464 15.8 383 25.00 825 50.0 1780
5.35 90.9 12.5 383 16.0 332 25.25 715 50.5 1470
5.40 78.7 12.6 316 16.2 274 25.50 590 51.0 1270
5.45 68.1 12.7 274 16.4 237 25.75 511 51.5 1100
5.50 61.9 12.8 249 16.5 226 26.00 453 52.0 953
13.0 200 26.25 402 52.5 845
13.2 169 26.40 383 52.8 806

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EMC and Immunity to Input Transients

A metal oxide VDR together with an input fuse and an input but especially in battery driven mobile applications. The M-
filter form an effective protection against high input tran- family has been successfully tested to the following specifi-
sient voltages which typically occur in most installations, cations:
Electromagnetic Immunity
Table 11: Immunity type tests
Phenomenon
Performance
In operation
impedance
procedure
Waveform
Standard
Coupling
applied
Source
mode 4
Value
Level
Test
Impulse voltage IEC 255-4 III i/o, i/c, o/c 5000 Vp 1.2/50 µs 500 Ω 3 pos. and 3 neg. no
App. E4 5 +i/–i, +o/–o impulses per
(1976) coupling mode
High frequency IEC 255-4 III i/o, i/c, o/o, o/c 2500 Vp 400 damped 200 Ω 2 s per yes 1
disturbance App. E5 5 1 MHz waves/s coupling mode

+i/–i, +o/–o 1000 Vp
(1976)
Voltage surge IEC 571-1 3 i/c, +i/–i 800 Vp 100 µs 100 Ω 1 pos. and 1 neg. yes 1
(1990-07) voltage surge per

1500 Vp 50 µs
coupling mode
3000 Vp 5 µs
4000 Vp 1 µs
7000 Vp 100 ns
Supply related RIA 12 B +i/–i 1.5• Ubatt 1s 0.2 Ω 1 positive yes 1
surge (1984) surge

Direct transient C 960 Vp 10/100 µs 5Ω 5 pos. and 5 neg.
impulses
D 1800 Vp 5/50 µs
E 3600 Vp 0.5/5 µs 100 Ω
F 4800 Vp 0.1/1 µs
G 8400 Vp 0.05/0.1 µs
Indirect coupled H i/c 1800 Vp 5/50 µs
transient
J 3600 Vp 0.5/5 µs
K 4800 Vp 0.1/1 µs
L 8400 Vp 0.05/0.1 µs
Electrostatic IEC 801-2 4 contact discharge 8000 Vp 1/50 ns 330 Ω 10 positive and yes 1
discharge (1991-04) to case, 10 negative

discharges
air dischg. to case 15000 Vp 10.1
Electric field IEC 801-3 3 antenna in 10 V/m AM modulated 26…1000 MHz yes 2
(1984) 1 m distance 80 %, 1 kHz

Fast transient/ IEC 801-4 3 i/c, +i/–i 2000 Vp bursts of 5/50 ns 50 Ω 1 min positive yes 1
burst (1988) 5 kHz rep. rate 1 min negative

transients with bursts per
15 ms burst coupling mode
duration and a
4 4000 Vp 300 ms period 2
Transient IEC 801-5 4 i/c 4000 Vp 1.2/50 µs 12 Ω 5 pos. and 5 neg. yes 1
(Draft 1993-01) impulses per

+i/–i 2000 Vp 2Ω
coupling mode
Conducted IEC 801-6 3 i,o, 140 dBµV AM modulated 150 Ω 0.15...80 MHz yes 2
disturbance (Draft 1992-12) signal wires (10 Vrms) 80 %, 1 kHz
1 Normal operation, no deviation from specifications 2 Normal operation, temporary deviation from specs possible
3 Will be replaced by EN 50155 4 i = input, o = output, c = case
5 In correspondence with DIN 57435 part 303 and VDE 0435 part 303 (1984-09)

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Electromagnetic Emissions
Table 12: Emissions at U i = 230 V AC and Io nom
Types Level:
VDE 0871 VDE 0875 part 3 EN 55011, 1991 1 FCC: 47 CFR 15.xxx
6.78 12.88 EN 55022, 1987 2 15.107 15.103
≤ 30 MHz ≥30 MHz ≤ 30 MHz ≥30 MHz ≤ 30 MHz ≥30 MHz ≤ 30 MHz ≥30 MHz
LM 3000 B A N K B A B A
LMZ 1000 >A >A G K A >A >A >A
LMZ 2000 - - - - - - - -
LMZ 3000 A >A N N B >A A >A
1 Identical with CISPR 11 (1990-09) and VDE 0875 part 11 (1992-07)
2 Identical with CISPR 22 (1985) and VDE 0878 part 3 (1989-11)
[dBµV]
100 100
90 90
80 80
A
70 70
60 60
B
50 50
A
40 40
B
30 30
20 20
10 10
0 0
500
1000
30
50
100
200
2
10
20
30
0.01
0.05
0.1
0.5
1
0.02
0.2
Frequency [MHz]
Frequency [MHz]
Fig. 11a Fig. 11b
Conducted RFI at input according to EN 55011 (quasi peak) Radiated RFI according to EN 55011 (Distance 10 m)
Supplementary Data
Isolation Important Advice
Input to output electric strength tests, in accordance with Testing by applying AC voltages will result in high and
the safety standards IEC 950, EN 60950, VDE 0805 and dangerous leakage currents through the Y-capacitors
10.1
EN 41003 are performed as factory tests and should not be (see fig. 1). Melcher will not honour any guarantee/war-
repeated in the field. ranty claims resulting from high voltage field tests. Ref-
erence is also made to chapter: "Safety and Installation
Instructions".
Table 13: Electric strength test voltage, insulation resistance, clearance and creepage distances
Characteristic Input/Output Input/Case Input/Case Output/Case Output/Output Unit
a) values according to IEC 950, Class I Class II
b) Product's performance a) b) a) b) a) b) a) b) a) b)
Electric strength DC: 1 s 4243 1 5600 1 2122 2800 4243 5600 707 1414 – 300 V
test voltage 1 1
AC: 50 Hz, 1 min 3000 4000 1500 2000 3000 4000 500 1000 – 200
Insulation resistance at 500 V DC – ≥300 – ≥300 – ≥300 – ≥100 – – MΩ
Clearance and 4.0 8.0 2.0 4.0 4.0 5.0 1.0 2.0 – 0.9 mm
Creepage distances
1 Only subassemblies performance in accordance with IEC 950

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Leakage Currents in AC-DC operation

Leakage currents will flow due to internal leakage rents flow through a measurement circuit, consisting of a
capacitances and RFI suppression Y-capacitors. The cur- 1500 Ω resistance with a 150 nF capacitor connected in
rent values are proportional to the mains voltage and nearly parallel. The voltage drop across this element is measured
proportional to the mains frequency and are specified at an and the current value calculated from the measured voltage
input condition of 264 V/50 Hz where phase, neutral and divided by 1500 Ω.
protective earth are correctly connected as required for If inputs of M-units are connected in parallel, their individual
class I equipment. Under test conditions the leakage cur- leakage currents are added.
∼
+
+
∼
∼ LM 1000…LM 3000 LMZ 1000…LMZ 3000
– –
∼
connection to case
MD for earth MD for enclosure

MD for output MD for output

MD 1500 Ω
150 nF
Fig. 12
V Definition of leakage currents and measurement proce-
dure by means of the measuring device MD
Table 14: Leakage currents

Characteristic Class I (LM) Class II (LMZ) Unit
a) permissible according to IEC 950 a) b) a) b)
b) measured value at 264 V, 50 Hz max max max max
Earth leakage current 3.5 1.4 – – mA
Enclosure leakage current – – 0.25 0.03
Output leakage current 0.25 0.005 0.25 0.15
Display Status of LEDs

Uo1 > 0.95…0.98Uo1 adj Fig. 13
OK LEDs "OK" and "i" status versus input voltage
i
Conditions: Io ≤ Io nom, TC ≤ TC max, Uinh ≤ 0.8 V
Ui Ui uv = undervoltage lock-out, Ui ov = overvoltage lock-out
Ui uv Ui min Ui max Ui ov Ui abs
10.1
Uo1 > 0.95…0.98Uo1 adj Uo1 < 0.95…0.98Uo1 adj

OK LED "OK" and "Io L" status versus output current
Io L
Io Conditions: U i min...U i max, TC ≤ TC max, U inh ≤ 0.8 V
Io nom IoL
i LED "i"versus case temperature

TC Conditions: U i min...U i max, I o ≤ I o nom, U inh ≤ 0.8 V
TC max TPTC threshold
Uinh threshold
i LED "i"versus U inh
Ui inh Conditions: U i min...U i max, I o ≤ I o nom, TC ≤ TC max
-50 V +0.8 V +2.4 V +50 V
LED off LED Status undefined LED on

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Description of Options
Table 15: Survey of options
Option Function of Option Characteristic
–9 Extended operational ambient temperature range TA = –40...71°C
E Electronic inrush current limitation circuitry Extended inrush current limitation
P1 Potentiometer for fine adjustment of output voltage Adjustment range ±5% of U o nom, excludes R input
D 2 Input and/or output undervoltage monitoring circuitry Safe data signal output (D0...D9)
V23 Input and/or output undervoltage monitoring circuitry ACFAIL signal according to VME specifications (V0, V2, V3)
A Test sockets at front panel for check of output voltage Uo internally measured at the connector terminals
H Enhanced output to case electric strength test voltage 2000 V AC (standard: 1000 V AC)
F Input fuse built-in internally Fuse not externally accessible
U UL recognized full ambient temperature range Full temperature range according to temperature suffix
1 Function R excludes option P and vice versa 2 Option D excludes option V and vice versa
3 Only available if main output voltage Uo1 = 5.1 V
Option -9 Extended temperature range Option P Potentiometer

Option -9 extends the operational ambient temperature Optionally built-in multi-turn potentiometers provide an out-
range from –25...71 °C (standard) to –40...71 °C. The power put voltage adjustment range of at minimum ±5 % of Uo nom
supplies provide full nominal output power with convection and are accessible through holes in the front cover. The
cooling. compensation of voltage drops across connector and wir-
ing becomes easily achievable. For output voltages Uo >
Option A Test sockets Uo nom, the minimum input voltage according to "Electrical
Test sockets (pin Ø = 2 mm, distance d = 5.08 mm) are lo- Input Data" increases proportionally to Uo /Uo nom.
cated at the front of the module. The output voltage is Note: Potentiometers are not recommended for mobile ap-
sensed at the connector pins inside the module. plications.
Table 16: Configuration of option A and option P
Type of option LM/LMZ 1000 LM/LMZ 2000 LM/LMZ 3000
Output 1 Output 1 Output 2 Output 1 Output 2 Output 3
Potentiometer 1 yes yes yes yes no no
Test sockets yes yes yes yes no no
1 LM/LMZ 1000 types equipped with option P do not provide the R input simultaneously, pins 14 and 17 are not connected.
Option E Extended inrush current limitation

Available for C/E/LM and C/LMZ types. Ii [A] LM type
Ui = 230 V AC
The standard versions include a passive inrush current Po = Po nom
limitation in form of a NTC resistor. 6
For applications which require an extended inrush current Capacitor Ci
limitation, an active electronic circuit as shown in option E 4 fully charged
"Block diagram" has been developed. Typical inrush cur- Normal operation
10.1
rent waveforms of units equipped with this option are 2 (FET fully conducting)
shown below.
Precautions: 0
In order to avoid overload of the series resistor RI the on/off
switching cycle should be limited to 12 s if switched on/off -2
continuously. There should not be more than 10 start-up
cycles within 20 s at a case temperature of 25 °C. -4
If the modules are driven by an input voltage below
100 V AC, the maximum case temperature should be -6
derated by 10 K or the total output power should be derated t [ms]
by 20 %. Units driven by DC input voltages do not need to
be derated within the full specified input voltage range. 0 20 tinr 40 60 80
Availability: Fig. 14
Option E is available with a nominal output power of 51 W Typical inrush current waveform of a LM type
maximum.

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Table 17: Inrush current characteristics with option E

Characteristic LM/LMZ Unit
Input Filter
Converter
Ui = 230 VAC typ max
Control
Iinr p Peak inrush current 6 10 A
FET
tinr Inrush current duration 35 50 ms
Rectifier RS RI Ci
Fig. 15
Option E block diagram
Option D Undervoltage Monitor
The input and/or output undervoltage monitoring circuit op- The threshold level Ut is either adjustable by a potentio-
erates independently of the built-in input undervoltage lock- meter, accessible through a hole in the front cover, or is fac-
out circuit. A logic "low" (JFET output) or "high" signal (NPN tory adjusted to a fixed value specified by the customer.
output) is generated at pin 5 as soon as one of the moni- Option D exists in various versions D0...D9 as shown in the
tored voltages drops below the preselected threshold level following table.
Ut. The return for this signal is Vo1– (pin 23). The D output
recovers when the monitored voltage(s) exceed(s) Ut+Uh.

Output type Monitoring Minimum adjustment range Typical hysteresis U h for
JFET NPN Ui U o1 of threshold level Ut U t min...U t max [ % of U t]
Uti Uto Uhi U ho
D1 D5 no yes – 3.5 V...48 V 1 – 2.3...1
D2 D6 yes no Ui min...U i max 1 – 3.0...0.5 –
D3 D7 yes yes Ui min...U i max 1 0.95...0.98 Uo1 2 3.0...0.5 "0"
D4 D8 no yes – 0.95...0.98 Uo1 2 – "0"
D0 D9 no yes – 3.5 V...48 V 3 – 1.8...1
yes no Ui min... Ui max 3 4 – 2.2...0.4 –
yes yes Ui min... Ui max 34 0.95...0.98 Uo1 2 2.2...0.4 "0"
1 Threshold level adjustable by potentiometer (not recommended for mobile applications)
2 Fixed value between 95% and 98% of Uo1 (tracking)
3 Fixed value, resistor-adjusted according to customer's specifications ±2% at 25°C; individual type number is determined by Melcher
4 Adjusted at I
o nom
JFET output (D0…D4): Vo1+

N
29 20
Connector pin D is internally connected via the drain-
source path of a JFET (self-conducting type) to the nega- Rp
tive potential of output 1. UD ≤ 0.4 V (logic low) corresponds ID
to a monitored voltage level (Ui and/or Uo1) < Ut. The cur- 5
D
rent ID through the JFET should not exceed 2.5 mA. The
JFET is protected by a 0.5 W Zener diode of 8.2 V against UD ≤ 6 V
external overvoltages.
P 23
32
10.1
Ui , U o1 status D output, U D Vo1–
Ui or U o1 U t + U h high, H, I D ≤ 25 µA at U D = 5.25 V
Options D0...D4, JFET output
NPN output (D5...D9): Vo1+

N
29 20
Connector pin D is internally connected via the collector-
emitter path of a NPN transistor to the negative potential of
Rp
output 1. UD < 0.4 V (logic low) corresponds to a monitored
voltage level (Ui and/or Uo1) > Ut + Uh. The current ID ID
5
through the open collector should not exceed 20 mA. The D
NPN output is not protected against external overvoltages. UD
UD should not exceed 40 V.
P 23
32
U i , U o1 status D output, U D Vo1–
U i or Uo1 Ut + U h low, L, U D ≤ 0.4 V at I D = 20 mA Options D5...D9, NPN output

The Power Partners.
Threshold tolerances and hysteresis: UD ∆Uti Uhi

If Ui is monitored, the internal input voltage after the input
UD high
filter and rectifier is measured. Consequently this voltage
differs from the voltage at the connector pins by the voltage
Po = Po nom
Po = Po nom
drop ∆Uti across input filter and rectifier. The threshold level
Po = 0
Po = 0
of the D0 and D9 options is factory adjusted at nominal out-
put current Io nom and at TA = 25 °C. The value of ∆Uti de-
pends upon the threshold level Ut, temperature and input
current. The input current is a function of the input voltage UD low
and the output power. Ui
Uti
Fig. 18
Definition of Uti, ∆Uti and Uhi (JFET output)
NPN UD
UD high
3 3 3 3
UD low
0 t
ID
ID high
ID low
0 t
JFET UD
UD high
UD low
0 t
th1 tlow min4 tlow min4 tlow min4 thigh min
Uo1
Uo1 nom th1
1
0.95
0 t
Ui [V DC]
Uti +Uhi
Uti
0 t
NPN UD 2
UD high
UD low
0 t
ID
10.1
ID high
ID low
0 t
JFET UD
UD high
UD low
0 t
tlow min4 1 See "El. output data" for hold-up time.
Uo1 2
Uo1 nom With output voltage monitoring the hold-up time t h = 0
3 The D signal remains high if the D output is connected to
Uto +Uho
Uto an external source.
4 t low min = 40...200 ms, typically 80 ms
0 t
Fig. 19
Relationship between Ui, Uo1, UD, ID and Uo1/Uo nom versus time.

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Option V ACFAIL signal (VME) If the input voltage is below the required level, an external
Available for units with Uo1= 5.1 V hold-up capacitor (Ci ext) should be added. If the units are
AC powered, an external input capacitor cannot be applied
This option defines an undervoltage monitoring circuit for
unless an additional rectifier is provided.
the input or the input and main output voltage equivalent to
option D and generates the ACFAIL signal (V signal) which Formula for additional external input capacitor
conforms to the VME standard. 2 • Po • ( t h + 0.3 ms) • 100
C i ext = ––––––––––––––––––––– – C i min
The low state level of the ACFAIL signal is specified at a η • (U ti 2 – Ui min2)
sink current of IV = 48 mA to UV ≤ 0.6 V (open-collector out- whereas:
put of a NPN transistor). The pull-up resistor feeding the C i min = minimum internal input capacitance [mF], accord-
open-collector output should be placed on the VME back- ing to the table below
plane. C i ext = external input capacitance [mF]
After the ACFAIL signal has gone low, the VME standard Po = output power [W]
requires a hold-up time t h of at least 4 ms before the 5.1 V η = efficiency [%]
output drops to 4.875 V when the 5.1 V output is fully th = hold-up time [ms]
loaded. This hold-up time t h is provided by the internal input U i min = minimum input voltage [V]
capacitance. Consequently the working input voltage and U ti = threshold level [V]
the threshold level U ti should be adequately above the mini-
mum input voltage Ui min of the converter so that enough Remarks:
energy is remaining in the input capacitance.
The threshold level Uti of option V2 and V3 is adjusted dur-
Formula for threshold level for desired value of t h: ing manufacture to a value according to the table below.
2 • Po • (t h + 0.3 ms) • 100 Option V operates independently of the built-in input under-
U ti = ––––––––––––––––––––– + U i min2
C i min • η voltage lock-out circuit. A logic "low" signal is generated at
pin 5 as soon as one of the monitored voltages drops below
Table 19: Available internal input capacitance and factory the preselected threshold level Ut. The return for this signal
potentiometer setting of Uti with resulting hold-up time is Vo1– (pin 23). The V output recovers when the monitored
voltage(s) exceed(s) Ut + U h. The threshold level Ut is either
Types LM/LMZ Unit
adjustable by a potentiometer, accessible through a hole in
Ci min 0.14 mF the front cover, or is factory adjusted to a determined cus-
Uti 120 V DC tomer specified value.
Versions V0, V2 and V3 are available as shown below.
th 8.18 ms

V output Monitoring Minimum adjustment range Typical hysteresis U h [ % of U t]
(VME compatible) Ui Uo1 of threshold level U t for U t min... U t max
U ti U to U hi U ho
V2 yes no U i min...U i max 1 – 3.0...0.5 -
V3 yes yes U i min...U i max 1 0.95...0.98 U o1 2 3.0...0.5 "0"
V0 yes no U i min...U i max 3 4 - 2.2...0.4 -
yes yes U i min...U i max 3 4 0.95...0.98 U o1 2 2.2...0.4 "0"
1 Threshold level adjustable by potentiometer (not recommended for mobile applications).
2 Fixed value between 95% and 98% of Uo1 (tracking), output undervoltage monitoring is not a requirement of VME standard.
3 Adjusted at Io nom
10.1
4 Fixed value, resistor-adjusted (±2% at 25°C) acc. to customer's specifications; individual type number is determined by Melcher
V output (V0, V2, V3):

Connector pin V is internally connected to the open collec- N Vo1+
29 20
tor of a NPN transistor. The emitter is connected to the
negative potential of output 1. U V ≤ 0.6 V (logic low) corre- Rp
sponds to a monitored voltage level (U i and/or Uo1) < U t.
IV
The current I V through the open collector should not exceed 5
50 mA. The NPN output is not protected against external V
overvoltages. U V should not exceed 80 V. UV
Ui, Uo1 status V output, UV P

32 23
U i or U o1 U t + U h high, H, I V ≤ 25 µA at UV = 5.1 V Fig. 20

Output configuration of options V0, V2 and V3

The Power Partners.
Threshold tolerances and hysteresis:

If Ui is monitored, the internal input voltage is measured af- UV ∆Uti Uhi
ter the input filter and rectifier. Consequently this voltage
differs from the voltage at the connector pins by the voltage UV high
drop ∆U ti across input filter and rectifier. The threshold level
Po = Po nom
Po = Po nom
of option V0 is factory adjusted at Io nom and TA = 25°C. The
Po = 0
Po = 0
value of ∆U ti depends upon the threshold level U ti , tem-
perature and input current. The input current is a function of
input voltage and output power.
UV low
Ui
Uti
Fig. 21
Definition of Uti, ∆Uti and Uhi

t low min 2 t low min 2 t low min 2
V2 UV
3 3 3
UV high
4 4
UV low
0 t
t low min 2 t low min 2

V3 UV
3 3 3
UV high
UV low
0 t
th 1 th 1
Uo1
5.1 V
4.875 V
2.0 V
0 t
Ui [V DC]
Uti + Uhi
Uti
0 t
V2 UV
UV high
4 4
UV low
0
t low min 2
V3 UV
3 3
UV high
10.1
UV low
0
Uo1
5.1 V
4.875 V
2.0 V
0
1 VME request: minimum 4 ms
Ui 2 t low min = 40...200 ms, typically 80 ms
3 U level not defined at U
V o1 < 2.0 V
Uti + Uhi 4 The V signal drops simultaneously with the output voltage, if the
Uti
pull-up resistor Rp is connected to Vo1+. The V signal remains
high if Rp is connected to an external source.
0
Fig. 22
Relationship between U i, Uo1, U V, I V and Uo1 / Uo nom versus time.

The Power Partners.
Option F Fuse not accessible Option U UL version

The standard M units have a fuseholder containing a 5 × 20 Underwriters Laboratories (UL) have approved the M se-
mm fuse which is externally accessible and to be found in ries converters as recognized components up to an ambi-
the back plate near the connector. Some applications re- ent temperature of TA max – 15 K given by the upper tem-
quire an inaccessible fuse. Option F provides a fuse moun- perature limit of the standard PCB material. If the full maxi-
ted directly onto the main PCB inside the case. mum ambient temperature TA max is required with UL ap-
The full self-protecting functions of the module do normally proval, option U should be requested. It consists of an alter-
not lead to broken fuses, except a power component inside native PCB material with a higher maximum temperature
fails (switching transistor, freewheeling diode, etc). In such specification.
cases the defective unit has to be returned to Melcher for The European approval boards have in contrast accepted
repair. the converters with the standard PCB material to be oper-
ated up to TA max without any further precautions.
Immunity to Environmental Conditions

Table 21: Mechanical stress
Test Method Standard Test Conditions
Ca Damp heat DIN 40046 part Temperature: 40 ±2 °C
steady state IEC 68-2-3 Relative humidity: 93 +2/-3 %
MIL-STD-810D section 507.2 Duration: 56 days
Unit not operating
Ea Shock DIN 40046 part 7 Acceleration amplitude: 100 gn = 981 m/s2
Unit operating
Eb Continuous shock DIN 40046 part 26 Acceleration amplitude: 40 gn = 392 m/s2
Unit operating
Fc Vibration DIN 40046 part 8 Frequency (1 Oct/min): 10...2000 Hz
(sinusoidal) IEC 68-2-6 Maximum vibration amplitude: 0.35 mm (10...60 Hz)
MIL-STD-810D section 514.3 Acceleration amplitude: 5 gn = 49 m/s2
Test duration: 7.5 h (2.5 h each axis)
Unit operating
Fda Random vibration DIN 40046 part 23 Acceleration spectral density: 0.05 g2 / Hz
wide band IEC 68-2-35 Frequency band: 20...500 Hz
reproducibility high Acceleration magnitude: 4.9 grms
Test duration: 3 h (1 h each axis)
Unit not operating
Kb Salt mist DIN 40046 part 105 Concentration: 5% (30°C)
cyclic IEC 68-2-52 Duration: 2 h per cycle
(sodium chloride NaCl Storage: 40°C, 93 % rel. humidity
solution) Storage duration: 22 h per cycle
Number of cycles: 3
Unit not operating
10.1

The Power Partners.
Thermal considerations
Table 22: Temperature specifications, values given are for an air pressure of 800...1200 hPa (800...1200 mbar)
Characteristic min max Unit
TA Standard operational ambient temperature range -7, (MIL-STD-810D sections 501.2 and 502.2) –25 71 °C
TA Extended operational ambient temperature range -9, (MIL-STD-810D sections 501.2 and 502.2) –40 71
TC Standard operational case temperature range -7, overtemp. lock-out (PTC) at TC > 95°C –25 95
TC Extended operational case temperature range -9, overtemp. lock-out (PTC) at TC > 95°C –40 95
TS Storage temperature range -7, (MIL-STD-810D sections 501.2 and 502.2) –40 100
TS Extended storage temperature range -9, (MIL-STD-810D sections 501.2 and 502.2) –55 100
Basically the available output power is limited by thermal Io nom [%]

characteristics. Customer specific applications requiring
110 Io nom (forced cooling)
slightly higher output power, i.e. increased voltages or cur-
rents, are available on request. Usually the maximum ambi- 100
ent and case temperatures are reduced compared with 90 Io nom
standard types. Operation at higher temperatures with 80 each output
nominal output currents is also possible if forced cooling 70 (convection cooling)
can be provided (heat sink, fan, etc.). 60
Example: Sufficient forced cooling allowsTA max = 85°C. A 50 TC max
simple check of the case temperature TC ( TC ≤ 95°C) at full 40
load ensures correct operation of the system (temperature 30
measurement point on the case see "Mechanical Data").
20
In general: For an ambient temperature of 85 °C with only
10
convection cooling, the maximum permissible current for
0 TA [°C]
each output is approx. 50% of it's nominal value for -7 or TA min 50 60 70 80 90 100
-9 units as per figure.
Fig. 23
Output derating versus ambient temperature under con-
vection and forced cooling conditions
Table 23: MTBF

Values at specified Module Types Ground Benign Ground Fixed Ground Mobile Unit
Case Temperature 40°C 40°C 70°C 50 °C
MTBF 1 LM/LMZ 1000 320'000 130'000 40'000 35'000 h
LM/LMZ 2000 255'000 105'000 32'000 28'000
LM/LMZ 3000 225'000 80'000 28'000 25'000
Device hours 2 LM/LMZ 1000 880'000
LM/LMZ 2000 720'000
LM/LMZ 3000 740'000
1 Calculated in accordance with MIL-HDBK-217E (calculation according to edition F would show better results)
2 Statistical values, based on an average of 4300 working hours per year and in general field use, over 3 years
10.1

The Power Partners.
Mechanical Data
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated. European
Projection
26
32
23
29
11
14
17
20
8
2
12.1 ±0.5
28.6
6TE
Mounting holes for retaining clips V

3.27
20.5
15
Male connector H 11 according to DIN 41 612
2TE
(Gold plated contacts on customer's request)
1.6
34
100 ±0.6
Front plate
103
20
M 3; depth = 4 mm
(chassis mount)
Main face Rear face

171.93 (DIN 41494)
159.4
127
168.5 ±0.5
Measurement point for

22 case temperatureTC
68
Mounting plane of
connector H11
(11.6) 88
4
38.7
111.2 ±0.8
Back plate
94.5 ±0.1
95 ±0.5
10.1
0
30.48
25.40
20.32
15.24
10.16
5.08
31.5 ±0.1
22.30
ø 3.5
ø 4.0
17.25
12.17
7.09
0
OK (LED green) IoL (LED red)

Inhibit i (LED red) Test sockets (option A)
Potentiometer (option D) Potentiometer(s) (option P)
or potentiometer (option V)
Fig. 24 Note: Long case, elongated by 60 mm for 220mm rack

Case M02, weight 770 g (approx.) depth, is available on request.

The Power Partners.
Type Key and Product Marking

Type Key L M Z 2 5 40 -7 E R P D V A H F U
Input voltage range Ui :85...264 V AC, 88...372 V DC .... L
Family .............. M
Class II Equipment ............... Z
Blank .................
Number of outputs .......... 1...3
Output 1, Uo1 nom: 5.1 V .......... 0...2
12 V ............... 3
15 V .......... 4...5
24 V ............... 6
other voltages .......... 7...8
48 V ............... 9
other specs for single output modules ...... 01...99
Output 2 and 3, Uo2 nom, Uo3 nom: 5.1 V ...... 01...19
12 V ...... 20...39
15 V ...... 40...59
24 V ...... 60...69
other voltages for multiple output modules ...... 70...99
Ambient temperature range TA: –25…71 °C .............. -7
(operational) –40…71 °C .............. -9
customer specific ........ -0...-6
Output voltage control input (single output modules only) R 1
Options:
Inrush current limitation (C/E/LM and C/LMZ only) ......... E
Potentiometers for fine adjustment of output voltages ..... P 1
Save data signal (D0...D9, to be specified) ..................... D 2
ACFAIL signal (V0, V2, V3, to be specified) .................... V 2
Output voltage test sockets .............................................. A
Increased electric strength test voltage (Output/Case) ... H
Input fuse built-in (not accessible) .................................... F
UL recognized component for TA max ............................... U
1 Feature R excludes option P and vice versa
2 Option D excludes option V and vice versa
Example: LM 2540-7PD3A: AC-DC converter, input voltage range 85...264 V, providing output 1 with 15 V/1.7 A and
output 2 with 15 V/1.7 A; equipped with potentiometers, undervoltage monitoring and test sockets.
Accessories: Front panels, female connectors, mounting facilities, etc. please refer to section "Accessories".
10.1
Product Marking (refer also to "Mechanical Data")

Main face: Basic type designation, applicable safety approval and recognition marks, warnings, pin allocation, Melcher
patents and company logo.
Front plate: Identification of LEDs, optional test sockets and potentiometers.
Back plate: Specific type designation, input voltage range, nominal output voltage(s) and current(s), pin allocation of op-
tions and auxiliary functions, fuse specification and degree of protection.
Rear face: Label with batch no., serial no. and data code comprising production site, modification status of the main PCB,
date of production. Confirmation of successfully passed final test.

The Power Partners.

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M-Family DC-DC Converters <100 W Rugged Environment

50 W DC-DC (AC-DC) Converters M-Family

• Extremely wide input voltage range suitable for

Safety according to IEC 950

Table of Contents ........................................... Page

Type Survey ................................................................ 7 - 3 Supplementary Data ................................................. 7 - 15

7-2 MELCHER Edition 2/96 - © Melcher AG

Table 1b: Class I equipment

Table 2: Class II equipment (double insulation)

Edition 2/96 - © Melcher AG MELCHER 7-3

Safety and Installation Instructions

Table 3: Insulation concept

7-4 MELCHER Edition 2/96 - © Melcher AG

Table 4: H11 connector pin allocation

Inhibit control input 2 i 2 i 2 i 2 i 2 i 2 i

Output voltage (positive) 8 Vo1+ 8 Vo1+ 8 8 8 Vo3+ 8 Vo3+

Output voltage (positive) 14 Vo2+ 14 Vo2+ 14 Vo2+ 14 Vo2+

DC input voltage 3 29 Vi+ 29 Vi+ 29 Vi+ 29 Vi+ 29 Vi+ 29 Vi+

Leakage Currents and Insulation

Edition 2/96 - © Melcher AG MELCHER 7-5

Main control circuit 5

Main control circuit 5

1 Transient suppressor (VDR) in C/D/E/F/LM and C/D/LMZ

(option E: refer to the description of option E)

7-6 MELCHER Edition 2/96 - © Melcher AG

Electrical Input Data

Table 5b: Input data

Edition 2/96 - © Melcher AG MELCHER 7-7

Input Under-/Overvoltage Cut-out Inrush Current

7-8 MELCHER Edition 2/96 - © Melcher AG

Electrical Output Data

Edition 2/96 - © Melcher AG MELCHER 7-9

Output Current Allocation for special Types

7 - 10 MELCHER Edition 2/96 - © Melcher AG

Table 9: Inhibit data

Hold-up Time and Output Response

would have to be reduced accordingly.

Edition 2/96 - © Melcher AG MELCHER 7 - 11

7 - 12 MELCHER Edition 2/96 - © Melcher AG

EMC and Immunity to Input Transients

disturbance App. E5 6 1 MHz waves/s coupling mode

voltage surge per

surge (1984) surge

discharge (1991-04) to case, 10 negative

(1984) 1 m distance 80 %, 1 kHz

burst (1988) 5 kHz rep. rate 1 min negative

(Draft 1993-01) impulses per

disturbance (Draft 1992-12) (10 Vrms) 80 %, 1 kHz

Edition 2/96 - © Melcher AG MELCHER 7 - 13

CMZ 3000 >A >A G G A >A A >A

7 - 14 MELCHER Edition 2/96 - © Melcher AG

Leakage Currents in AC-DC operation

MD for earth MD for enclosure

MD for output MD for output

Table 15: Leakage currents

Edition 2/96 - © Melcher AG MELCHER 7 - 15

Display Status of LEDs

Uo1 > 0.95…0.98Uo1 adj Uo1 < 0.95…0.98Uo1 adj

i LED "i"versus case temperature

–9 Extended operational ambient temperature range TA = –40...71°C