Hormann Prolift 500 En
Hormann Prolift 500 En
Hormann Prolift 500 En
2013
Anleitung für Montage, Betrieb und Wartung
DE Garagentor-Antrieb
Instructions for Fitting, Operating and Maintenance
EN Garage door operator
Instructions de montage, d‘utilisation et d‘entretien
FR Motorisation de porte de garage
Handleiding voor montage, werking en onderhoud
NL Garagedeuraandrijving
Istruzioni per il montaggio, l‘uso e la manutenzione
IT Motorizzazione per portoni da garage
Instrucciones de montaje, funcionamiento y mantenimiento
ES Automatismo para puertas de garaje
Instruções de montagem, funcionamento e manutenção
PT Automatismo para portas de garagem
ENGLISH
Silc
LS a
11 – Bore Ø 13mm
– Cable length 1.5m
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Table of Contents
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WARNING
Important advice to prevent injury to
Indicates a danger that can lead to death or serious injuries. persons and damage to property
CAUTION
Indicates a danger that can lead to minor or moderate
injuries.
ATTENTION High force required
Indicates a danger that can lead to damage or destruction
of the product.
Normal operation
Door travel with the taught-in travel distances and forces.
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DANGER
Compensating springs are under high tension
▶ See warning in section3.1
Audible engagement
WARNING
Danger of injury due to unexpected door travel
▶ See warning in section7
Inspect
Fitting, maintenance, repairs, and disassembly of the door
system and garage door operator must be performed by a
specialist.
▶ In the event of a failure of the garage door operator, a
specialist must be commissioned immediately for the
DIL switch factory setting inspection or repair work.
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3.3 Preparation on a sectional door 7. Completely lay out the toothed belt and fit it along with
the lintel ceiling console and slide carriage
3.3.1 Door locking on the sectional door (seefigure5.1). While doing so, make sure that the
▶ See figure1.3a toothed belt does not become twisted.
▶ Completely disassemble the mechanical door locking on 8. Close the toothed belt and press in the belt teeth all the
the sectional door. way (see figure5.2).
9. Place the jackets on the centre boom segment
3.3.2 Off-centre reinforcement profile on a sectional
(see figure6.1).
door
10. Grease the carriage coupling from below (see figure6.1).
▶ See figure1.5a
11. First, insert the last boom segment in the lintel ceiling
▶ With an off-centre reinforcement profile on the sectional console (see figure6.2).
door, fit the link bracket on the nearest reinforcement
12. Completely assemble the boom (see figure7.2 / 7.3).
profile to the left or right.
13. Check the toothed belt tension and adjust if necessary
3.3.3 Centre locking on a sectional door (see section 7.1)
▶ See figure1.6a
▶ For sectional doors with centre door locking, arrange the 3.5.1 Checking that the slide carriage is easy to move
lintel joint and link bracket max.50cm off-centre. Before ▶ See figure8.1
drilling, mark the position of the lintel ceiling console on 1. Make sure that the individual boom segments are aligned
the lintel or ceiling. For this purpose, use the supplied with one another so that there are smooth transitions at
drill stencil in the appendix of these instructions. each profile end!
2. Check to make sure that the slide carriage can be easily
3.4 Preparation on an up-and-over door moved in the boom. To do this, push the slide carriage
back and forth in the boom once. Repeat this procedure,
3.4.1 Door locking on an up-and-over door
if necessary.
▶ See figure1.3b / 1.4b
▶ Render the mechanical door locking on the up-and-over
3.6 Fitting the garage door operator
door inoperable.
▶ See figure8.2 – 8.5
▶ For door models not covered here, block the catches
on site.
WARNING
3.4.2 Up-and-over doors with an ornamental iron
handle Unsuitable fixing material
▶ See figure1.5b Use of unsuitable fixing material may mean that the
▶ In a deviation from the illustrated section, attach the lintel operator is not securely attached and could come loose.
ceiling console and link bracket max. 50 cm off-centre for ▶ The fitter must check that the fitting materials supplied
up-and-over doors with ornamental iron door handles. are suitable for the purpose and the intended fitting
location.
3.5 Fitting the operator boom ▶ Only use the provided fixing materials (plugs) in
concrete ≥B15 (see figures8.3a / 8.4).
CAUTION
Crushing hazard during boom fitting! WARNING
There is a danger of crushing your fingers while fitting the Danger to life from the rope
operator boom. A running rope may lead to strangulation.
▶ Make sure that your fingers do not get between the ▶ Remove the rope while fitting the operator
profile ends.
(seefigure1.2a).
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CAUTION
Danger of injury from the cord knob
If you hang on the cord knob, you may fall and injure
yourself. The operator could break away and injure persons
or damage objects that are located underneath, or the
operator itself could be destroyed.
▶ Do not hang on the cord knob with your body weight.
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To prevent malfunctions:
4.2 Teaching in the operator ▶ Duct the operator's connection cables (24VDC) in an
▶ See figure13 - 14 installation system that is separate from other supply
Among other things, the door-related data such as the travel lines (230 / 240VAC).
and forces needed during the opening and closing runs are
taught in and saved in a power failure-proof manner during 4.3.1 Electrical connection / connecting terminals
the teach-in process. This data is only valid for this door. ▶ See figure15
▶ Remove the side flap on the operator cover in order to
NOTE: access the connecting terminals for additional
If connected, the photocell is not active during the teach-in components.
process.
NOTE:
1. Push down the green coupling slider on the slide carriage. All connecting terminals can be given multiple assignments,
2. Move the door by hand until the slide carriage snaps into but with a maximum of 1 × 1.5mm2 (see figure16).
the carriage coupling.
Loading of the operator by all accessories: max. 250mA.
3. Plug in the mains plug.
The operator light will flash two times. 4.3.2 External buttons*
4. Press the T button on the operator cover in order to start ▶ See example for an internal push button in figure17
the learning runs. One or more buttons with normally open contacts (volt-free)
– The door will open and stop shortly in the OPEN can be connected in parallel.
end-of-travel position. The operator light will flash.
– The door will automatically open - close - open - 4.3.3 2-wire photocell*
close. In the process the travel and forces needed will
NOTE:
be taught in. The operator light will flash.
Follow the fitting instructions when mounting photocells.
– The door will stop in the OPEN end-of-travel position.
The operator light will now light up continually and go ▶ Connect the photocells as shown in figure18.
out after approx. 2 minutes. After the photocell triggers, the operator stops and, after a
The operator has been taught in and is ready for short pause, a safety reversal of the door is performed to the
operation. OPEN end-of-travel position.
5. Check whether the door actually fully reaches the CLOSE 4.4 DIL switch functions
and OPEN positions. If it does not, reposition the end ▶ See figure15
stop accordingly, then delete the existing door data (see
section9) and teach in the operator again. Several of the operator's functions must be programmed
using the DIL switches. Before initial start-up, the DIL
switches are in the factory settings, i.e. all the switches are in
the OFF position.
WARNING
NOTE:
Danger of injuries due to faulty safety equipment
Only change the DIL switch settings when the operator is at a
In the event of a malfunction, there is a danger of injuries
rest and no radio codes are being programmed.
due to faulty safety equipment.
▶ After the learning runs, the person commissioning the Set the DIL switches as described below in accordance with
system must check the function(s) of the safety the national regulations, the desired safety equipment and the
equipment. on-site conditions.
The system is ready for operation only after this.
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4.4.1 DIL switch A: activate 2-wire photocell • After teaching-in or extending the radio system, perform
▶ See figure18 a function check.
If the light path is interrupted during closure, the operator will • Only use original components when extending the radio
stop immediately and, after a short pause, travel until it system.
reaches the OPEN end-of-travel position.
5.1 Hand transmitter RSC 2
ON 2-wire photocell The hand transmitter works with a rolling code that changes
with each sending procedure. For this reason, it must be
No safety device (delivery condition)
OFF taught in with the desired hand transmitter button on each
receiver that is to be controlled (see section5.4 or the
receiver's operating instructions).
4.4.2 DIL switch B: without function
5.1.1 Control elements
5 Radio ▶ See figure19
1 LED
2 Hand transmitter button
WARNING 3 Battery
Danger of injury during unwanted
door travel 5.1.2 Inserting / changing the battery
Pressing a button on the hand
▶ See figure19
transmitter may result in undesired door ▶ Only use the battery type C2025, 3VLi, and pay
cycles and cause injury. attention to the correct polarity.
▶ Make sure that the hand
5.1.3 Hand transmitter LED signals
transmitters are kept away from
children and can only be used by • LED illuminated:
people who have been instructed The hand transmitter is sending a radio code.
on how the remote-control door • LED flashing:
functions! The hand transmitter is transmitting, but the battery
▶ If the door has only one safety charge is so low that it must be replaced soon.
feature, only operate the hand • No LED response:
transmitter if you are within sight of The hand transmitter is not functioning.
the door! – Check whether the battery has been inserted
▶ Only drive or pass through remote correctly.
control door systems when the door – Exchange the battery for a new one.
is at a standstill!
▶ Never stay standing under the open 5.2 Excerpt from the declaration of conformity
door. Conformity of the above-mentioned product with the
▶ Please note that unwanted door requirements of the directives according to article 3 of the
cycles may occur if a hand R&TTE directives 1999/5/EC was verified by compliance
transmitter button is accidentally with the following standards:
pressed (e.g. if stored in a • EN 300 220-2
pocket / handbag).
• EN 301 489-3
• EN 50371
• EN 60950-1
CAUTION
The original declaration of conformity can be requested from
Danger of injuries due to unintended door travel the manufacturer.
Unwanted door travel may occur while teaching in the radio
system. 5.3 Integral radio receiver
▶ Pay attention that no persons or objects are in the The garage door operator is equipped with an integral radio
door's travel range when teaching in the radio system. receiver. A maximum of 6 different hand transmitter buttons
can be taught in. If more are taught in, the first one will be
deleted without advance warning. All memory spaces are
ATTENTION empty in the delivery condition. They can only be taught in or
Functional disturbances caused by environmental deleted when the operator is at a standstill.
conditions
5.4 Teaching in hand transmitters
These conditions can impair function!
▶ See figure20
Protect the hand transmitter from the following conditions:
• Direct sunlight (perm. ambient 1. Briefly press the P button on the operator cover.
temperature:– 20 °Cto+ 60 °C) The red LED will begin to flash, signalling readiness for
the teach-in process.
• Moisture
2. Hold the desired hand transmitter button down until the
• Dust
LED begins flashing rapidly.
3. Release the hand transmitter button and press it again
• If there is no separate garage entrance, perform all within 15seconds until the LED begins flashing very
teach-in processes, program changes and extensions rapidly.
while standing in the garage.
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6 Operation NOTE:
As a general rule, conduct the initial function tests and the initial
start-up or extension of the radio system inside the garage.
WARNING
Danger of injury during door travel 6.1 Instructing users
If people or objects are in the area ▶ Instruct all persons who use the door system on the
around the door while the door is in proper and safe use of the garage door operator.
motion, this can lead to injuries or ▶ Demonstrate and test the mechanical release as well as
damage. the safety reversal.
▶ Make sure that children are not
playing near the door system.
6.2 Function tests
▶ Make sure that no persons or objects
are in the door's travel range. 6.2.1 Cord knob mechanical release
▶ If the door system has only one
safety feature, only operate the
garage door operator if you are WARNING
within sight of the door's area of
Danger of injury by fast-closing door
travel.
If the cord knob is actuated while the door is open, there is
▶ Monitor the door travel until the
a danger that the door will close rapidly if the springs are
door has reached the end-of-travel
weak, broken or defective, or if the counterbalance is
position.
inadequate.
▶ Only drive or pass through remote
▶ Only pull the cord knob when the door is closed.
control door systems when the
door is at a standstill!
▶ Never stay standing under the open ▶ Pull the cord knob when the door is closed.
door. The door is now released and should be easy to open
and close by hand.
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Replaced parts become the property of the manufacturer. Connection • Simple screw terminal
technology • Max.1.5mm 2
12 Excerpt from the Declaration of • For internal and external
Incorporation buttons with impulse
operation
(as defined in EC Machinery Directive 2006/42/EC for Special functions • Operator light, 2-minute light
incorporation of partly completed machinery according to
• 2-wire photocell can be
annexII, partB).
attached
The product described on the reverse side has been
Mechanical release Actuated from inside with pull
developed, constructed and produced in accordance with the
cord in the event of a power failure
following directives:
• EC Machinery Directive 2006/42EC Remote control With 2-button hand transmitter
RSC2 (433MHz) and integral
• EC Construction Products Directive 89/106/EEC
radio receiver with 6 memory
• EC Low-Voltage Directive 2006/95/EC
spaces
• EC Electromagnetic Compatibility Directive 2004/108/EC
Universal fittings For up-and-over doors and
Applied and consulted standards and specifications: sectional doors
• ENISO 13849-1, PL “c”, Cat.2 Door travel speed Approx.10.5cm per second
Safety of machinery – Safety-related parts of control (depending on the door type, the
systems – Part 1: General principles door size and the door leaf weight)
• EN60335-1 / 2, when applicable
Airborne sound The equivalent continuous sound
Safety of electrical appliances / Operators for doors
emission of the pressure level of 70dB
• EN61000-6-3 garage door operator (A-weighted) is not exceeded at a
Electromagnetic compatibility – Electromagnetic radiation distance of three metres.
• EN61000-6-2
Electromagnetic compatibility – Interference immunity Operator boom • Extremely flat (30mm)
• Three-part
Partly completed machinery as defined in the EC Directive • With maintenance-free,
2006/42/EC is only intended to be incorporated into or patented toothed belt
assembled with other machinery or other partly completed
machinery or equipment, thereby forming machinery to which Use • Exclusively for private
garages
this directive applies.
• For easy to move up-and-
This is why this product must only be put into operation after over and sectional doors with
it has been determined that the entire machine / system in a door area of up to 7,125m2
which it will be installed corresponds with the guidelines of
• Not approved for
the EC directive mentioned above.
industrial / commercial use.
Any modification made to this product without our express
permission and approval shall render this declaration null and
void.
13 Technical Data
Mains voltage 230 / 240 V, 50 / 60 Hz,
Stand-by Approx. 6W
Mains voltage type Y
Protection category Only for dry rooms
Temperature range – 20 °C to + 60°C
Automatic safety Is automatically taught in for both
cut-out directions separately.
End-of-travel position • Self-learning
cut-out / force limit • Wear-free, as it is designed
without mechanical switches
• Additionally integrated run
time limit of approx. 45 s
• Automatic safety cut-out,
readjusting at every door run.
Rated load See data label
Pull and push force See data label
Motor Direct current motor with hall
sensor
Transformer with thermal protection
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