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iCHLOR®
SALT CHLORINE GENERATOR
INSTALLATION AND
USER’S GUIDE
IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
i
IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS

Important Notice: Attention Installer: This manual contains important information about the
installation, operation and safe use of this product. This information should be given to the owner and/
or operator of this equipment. When installing and using this product, basic safety precautions should
always be followed, including the following:
IMPORTANT SAFETY INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC
SHOCK, OR INJURY TO PERSONS. READ AND FOLLOW ALL INSTRUCTIONS.
Before installing this product, read and follow all warning notices and instructions which are included. Failure to follow
safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for
additional free copies of these instructions, or obtain a copy of these instructions at: http://www.pentair.com
To reduce the risk of injury, do not permit children to use this product.
CHLORINE GAS BUILDUP CAN OCCUR WITH IMPROPER WIRING: To reduce the risk of
personal injury the iChlor Salt Chlorine Generator (SCG) Power Center/Pack must be installed on
and wired to the load side of the time clock, electronically controlled switch, or relay load side, so that it will receive
power only when the pool pump is on. Otherwise, dangerous chlorine gas buildup can occur. The SCG should never
be energized when the pool pump is OFF and water is not flowing through the SCG cell.
To reduce the risk of injury, service should only be performed by a qualified pool service
professional.
Never operate the iChlor Salt Chlorine Generator (SCG) without proper flow or water circulation. A
build-up of flammable gases will result in hazardous conditions.
iChlor Salt Chlorine Generator (SCG) is intended for use with permanently-installed pools and
may also be used with hot tubs and spas if so marked. Do not use with storable or steel pools.
A permanently-installed pool is constructed in or on the ground, or in a building such that it cannot be readily
disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage
and reassembled to its original integrity.
When using the iChlor Salt Chlorine Generator (SCG) with a Pentair Control System, always wire
the iSCG Power Center/Pack to the pump side of the relay located in the control system load center.
This wiring method does not require a ground fault circuit-interrupter (GFCI) to protect the circuit.
A green colored terminal (or a wire connector marked “G”, “GR”, “Ground” or “Grounding”) is provided within the
terminal compartment in the power center enclosure. To reduce risk of electric shock, connect this terminal or
connector to the grounding terminal of your electric service or supply panel with a conductor equivalent in size to the
circuit conductors supplying this equipment. The power supply must be interconnected with pool pump motor power
source. This ensures the SCG and pool pump will switch on and off together.
Salt is an inherently corrosive material. While the levels of salt required for proper operation
of the salt chlorine generator (SCG) are relatively low when compared to sea water and other
salt solutions, placing any amount of salt in your pool increases the likelihood of corrosion or deterioration of pool
equipment and any surfaces used in and around your pool. Metal parts (including metal pools) and certain natural
and man-made surfaces are particularly susceptible to corrosion and deterioration when used in and around salt
water pools. Pentair does not represent or otherwise guarantee that the proper use of the (SCG) will prevent corrosion
or deterioration of pool equipment and any surfaces used in and around your pool. Consult your experienced pool
professional, who should be able to advise you on the proper material selection, installation techniques, and the
proper use, care and maintenance of those materials for your specific pool type and location in order to minimize the
corrosion and deterioration that is inherent in and around salt water pools.
iCHLOR® Salt Chlorine Generator Installation and User’s Guide

ii
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
WHEN MIXING ACID WITH WATER, ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO
ACID.
Use of chemicals other than those recommended may be hazardous. Even proper use of the
recommended chemicals can be hazardous. Follow the Chemical Manufacturer’s Instructions.
To reduce the risk of electric shock, install iChlor Salt Chlorine Generator (SCG) a minimum of 5 ft.
(1.5 m) away from the inside wall of the pool.
Install the iChlor SCG a minimum of 3 ft. (0.9 m) away from the heater outlet.
A solid copper, bonding conductor no smaller than No. 8 AWG (8.4 mm) should be connected from
the accessible wire connector on the unit to all metal parts of the swimming pool, spa, or hot tub
structure and to all electrical equipment, metal conduit, and metal piping within 5 ft. (1.5 m) of the inside walls of a
swimming pool, spa, or hot tub, when the unit is installed within 5 ft. (1.5 m) of the inside walls of the swimming pool,
spa, or hot tub.
Canada - Industry Canada (IC) - This device complies with RSS210 of Industry Canada. (1999)
FCC Standard - 47 CFR Part 15, Subpart C (Section 15.247). This version is limited to chapter 1 to chapter 11 by
specified firmware controlled in the U.S.A.
Federal Communications Commission (FCC) - This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept
any interference, including interference that may cause undesired operation of the device.
Interference Statement - This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Note: Modifications not expressly approved by the party responsible for FCC compliance could void the user’s
authority to operate the device.
The iChlor 15 power pack must be interconnected with pool pump motor power source. This ensures
the iChlor SCG and pool pump will switch on and off together. When the iChlor 15 is installed in
Europe, the iChlor 15 power pack fuses must ONLY be obtained from the manufacturer.
The iChlor 15 power pack is only intended for use with the iChlor 15 cell. DO NOT PLUG ANY
OTHER iCHLOR CELLS INTO THIS POWER PACK, SEVERE DAMAGE WILL RESULT.

iii
CUSTOMER SERVICE / TECHNICAL SUPPORT

If you have questions about ordering Pentair replacement parts, and pool products, please use the following
contact information:
Customer Service Technical Support
(8 A.M. to 5 P.M. — Eastern and Pacific Times) Sanford, North Carolina (8 A.M. to 5 P.M. ET)
Phone: (800) 831-7133 Phone: (919) 566-8000
Fax: (800) 284-4151 Fax: (919) 566-8920
Web site Moorpark, California (8 A.M. to 5 P.M. PT)
Visit www.pentair.com for more information about Phone: (805) 553-5000 (Ext. 5591)
Pentair products. Fax: (805) 553-5515
TABLE OF CONTENTS
Important Warnings and Safety Instructions ..... i Connecting the iChlor 15 to the Power Pack 17
General Information ............................................. 1 SmartSense Flow Detection: Connecting the
Salt Chlorine Generator (SCG) Overview 1 iChlor to and IntelliFlo Pump 18
iChlor SCG Models 2 SmartSense Cover Detection 18
Control Panel and Cell Description 2 Connecting the Power Center to IntelliTouch,
System Components 2 EasyTouch or SunTouch Control System 19
iChlor 30 Power Center 3 Connecting iChlor Communication Cable
iChlor 15 Power Pack 3 (RS-485) 20
Installation Requirements and Recommendations 4 Connecting to a SunTouch System 21
Install Chlorine/Bromine Feeders after the Wiring AC Power from iChlor SCG and
iChlor Cell 4 IntelliFlo to Automation Control System 22
Loop Plumbing Diagram 5 Operation .............................................................. 23
iChlor SCG Plumbing Diagram 5 iChlor Operation 23
Pool Water Preparation 6 If Using a Pool Pump Timer 23
Determining Pool Size (Gallons of Water in Start-up Procedure (Super Chlorination) 24
Your Pool) 6 Sanitizer Output Settings and Adjustments 24
Determining Pool Size (Liters of Water in Operating in Winter 24
Your Pool) 6 General Recommendations 24
Control Panel Overview ....................................... 7 General Cautions 24
Salt Level LEDs 7 Maintenance ......................................................... 25
Status LEDs 7 Weekly Service 25
Digital Display 8 Monthly Service 25
Output Buttons 8 Usage Hours Meter 26
Self-Cleaning 8 Cleaning the Cell Blades 26
Water and Chemistry, Conditions Winterizing 27
and Precautions .................................................. 9 Troubleshooting ................................................... 28
Pool Water Chemistry, Conditions and Precautions 9 Troubleshooting Chart 28
Optimum Pool Water Conditions for Salt Water Diagnostic Mode 31
Pools (using the iChlor SCG) 10 Technical Data ...................................................... 32
Chlorine Testing 10 System Specifications - 110 VAC and 220 VAC 32
What Type of Salt to Use 11 115 VAC Basic System Wiring 32
How Much Salt to Use? 11 220 VAC Basic System Wiring 33
Calculating the Saturation Index 12 230 and 115 VAC Transformer Wiring 33
TDS Factor 12 iChlor 15 System Specifications and Wiring 34
Langelier Saturation Index Factors 12
Adding Salt to the Pool (How and How Much?) 13 Replacement Parts ............................................... 34
Installation ............................................................ 15
Kit Contents 15
Required Tools 15
iChlor Spacer Cell 16
Installing the iChlor Cell Assembly 16
Connecting the Cell Power Cable to the
Power Center 17

1
GENERAL INFORMATION
Salt Chlorine Generator (SCG) Overview

The iChlor® Salt Chlorine Generator (SCG) uses a process known as electrolysis to produce chlorine gas which
immediately dissolves into a solution to create Hypochlorite and Hypochlorous acid (a pool and spa water sanitizer)
from a low concentration of salt added to the pool water. Hypochlorite and Hypochlorous kill bacteria, oxidizes organic
material, and kills algae, then reverts back to salt. The iChlor then reuses the salt and the process starts over again.
The iChlor system is comprised of the flow cell and power supply/pack.
of the iChlor salt chlorine generator (SCG) are relatively low when compared to sea water and
other salt solutions, placing any amount of salt in your pool increases the likelihood of corrosion or deterioration
of pool equipment and any surfaces used in and around your pool. Metal parts (including metal pools) and certain
natural and man-made surfaces are particularly susceptible to corrosion and deterioration when used in and
around salt water pools. Pentair does not represent or otherwise guarantee that the proper use of the SCG will
prevent corrosion or deterioration of pool equipment and any surfaces used in and around your pool. Consult your
experienced pool professional, who should be able to advise you on the proper material selection, installation
techniques, and the proper use, care and maintenance of those materials for your specific pool type and location
in order to minimize the corrosion and deterioration that is inherent in and around salt water pools.
The iChlor SCG is designed only to produce chlorine. The iChlor SCG does not monitor or
control chlorine levels in the pool or spa water. It is the pool owner’s responsibility to monitor
and maintain free chlorine levels at the APSP recommended range of 2.0 to 4.0 parts per million (ppm). It is the
pool owner’s responsibility to check, on a regular basis, the free chlorine level while the pool pump is running, and
adjust the iChlor SCG accordingly.
FOR ALL NEWLY CONSTRUCTED OR RESURFACED PLASTER POOLS: Do not operate
the iChlor SCG with newly poured or resurfaced pool plaster. Salt is a corrosive element
and severe damage can occur to your pool. Wait at least ONE (1) MONTH after construction to allow
plaster to cure before adding salt and operating iChlor SCG. Follow the pool surface manufacturer’s
guidelines for your specific pool. FOR NEW VINYL LINER POOLS, contact the manufacturer for
recommended guidelines before adding salt and operating the iChlor SCG.
iChlor SCG Models

iChlor 15 iChlor 30
• Packaged with iChlor 15 Power Pack (P/N 522741Z) • Packaged with PC100 Power Center (P/N 520556)
• Intended for pools of up to 15,000 gallon • Intended for pools of up to 30,000 gallon
(56,781 liters) pools (113,562 liters) pools
• Produces 0.6 lbs. (0.27 kg.) of chlorine per 24 hours • Produces 1.0 lbs. (0.45 kg.) of chlorine per 24 hours
Pool Size: Chlorine Produced:

Model
US Gallon (Liter) lbs. (Kg.) per 24 Hours
iChlor 15 15,000 (56,781) 0.60 (0.27)
iChlor 30 30,000 (113,562) 1.0 (0.45)

2
Control Panel and Cell Description

The iChlor® Salt Chlorine Generator includes a control panel with buttons, LED indicators and a digital display to
control the iChlor and produce chlorine (see page 7). The iChlor measures the water temperature and salt level to
produce chlorine at the defined output. If the salt level in the pool water is too low, the cell is turned off until salt is
added to the pool.
The SCG cell has a self-cleaning cycle which reverses the cell polarity every few hours. This feature turns the cell on
and off at regular intervals to minimize calcium and scale buildup and further maximize cell life (see page 8).
iChlor Salt Chlorine Generator (SCG)
System Components
Chlorine production can be varied by either adjusting the output level on the control panel or by varying the
number of hours the iChlor is on each day. The unit automatically enters a cleaning cycle every few hours to
help keep the cell free from calcium deposits. This process does not interrupt the production of chlorine.
• Flow Sensor: A flow sensor assures that there will always be adequate water flow through the iChlor.
If the iChlor is not properly plumbed and/or does not receive adequate water flow, no chlorine will be
produced.
• Temperature Sensor: To protect the iChlor from potential damage when the temperature of the pool water
falls below 52° F, ±3° F (11° C, ±1.67° C), the temperature sensor switches the iChlor off, illuminates the
CELL light in RED, display “COLD” on the digital display, and no chlorine will be produced.
• Salt Sensor: Two (2) salt sensor probes in the iChlor are activated each time the iChlor needs to read
the salinity level of the pool water, which happens at power up, and again, every 2 hours of operation.
However, only at power up, and after 12 hours of continues operation, will the salt level LED indicator
lights flash in a scrolling sequence for two (2) minutes, to indicate that the iChlor is in analysis mode.
Note: After every salinity check, the LED indicator lights will show one (1) of the salinity ranges.
For more information, see Salt Level LEDs on page 7.
Note: The salt sensor reading is within +/- 300 ppm accuracy.

3
iChlor 30 Power Center

The iChlor® Salt Chlorine Generator power center converts AC current to the low-voltage DC current required by the
cell. The power center should be connected with the pool circulation pump electrical source so that the iChlor only
operates when the pool pump is on. The Power Center should be mounted vertically on the wall up to 15 ft. (4.6 m)
away from the iChlor.
The power center contains a fuse mounted on the circuit board inside the enclosure for additional protection. For
information about installation and proper use of the Power Center, see “Power Center Installation Guide” (P/N
520590).
CHLORINE GAS
BUILDUP CAN OCCUR
IF IMPROPERLY WIRED: To reduce the risk of
personal injury the iChlor SCG Power Center Switch OFF power
must be installed on an automation filter pump to the Power Center
relay wired to the load side of the time clock, before plugging in or unplugging the
electronically controlled switch, or relay load iChlor.
side, so that it will receive power only when the
pool pump is on. Otherwise, dangerous chlorine
gas buildup can occur. The iChlor SCG should
never be energized when the pool pump is OFF iChlor 30 Power Center
and water is not flowing through the unit. (PC100)
iChlor 15 Power Pack

The iChlor 15 Power Pack converts AC current to the low-voltage DC current required by the cell. The Power Pack
should be connected with the pool circulation pump electrical source so that the iChlor only operates when the pool
pump is on. A 15 ft. (4.6 m) cord connected to the iChlor 15 unit plugs into the Power Pack which plugs directly into a
110VAC outlet.
The Power Pack can be mounted vertically on the wall up to 15 ft. (4.6 m) away from the iChlor and contains a fuse
mounted on the circuit board inside the enclosure for additional protection.
The Power Pack must be connected to a GFCI protected outlet.
CHLORINE GAS BUILDUP

CAN OCCUR IF IMPROPERLY
WIRED: To reduce the risk of personal injury the
iChlor SCG Power Center must be installed on an
Switch OFF power
automation filter pump relay and wired to the load
to the Power Pack
side of the time clock, electronically controlled
before plugging in or unplugging the
switch, or relay load side, so that it will receive
iChlor.
power only when the pool pump is on. Otherwise,
dangerous chlorine gas buildup can occur. The iChlor
iChlor 15 Power
SCG should never be energized when the pool pump
is OFF and water is not flowing through the unit.
Pack

4
Installation Requirements and Recommendations

The system diagram below shows a typical iChlor® SCG system installation.
Note: Refer to the relevant portions of this Installation and User’s Guide for information regarding proper placement
and spacing of all equipment depicted in the diagram. The diagram is not drawn to scale.
Install Chlorine/Bromine Feeders after the iChlor Cell

To avoid permanent damage to the iChlor SCG cell, in-line chlorine/bromine feeders (such as
Pentair Rainbow® models) MUST be installed AFTER the iChlor SCG cell as shown below.
When using the iChlor SCG with an in-floor cleaning system, it is recommended that a separate return line be
used for the cleaner to reduce the increased water pressure stress on the iChlor cell.
iChlor Power Center. Provided VDC electrical supply

(see Power Center Installation Guide P/N 520590)
Pool pump and Power
center MUST be wired to
ON/OFF switch together.
24-hour pool pump timer,
switch or controller Heater **


115/230 VAC
(*) iChlor
SCG cell 

To Drain
electrical power
supply  (Backwash)


Automatic
Filter
Chlorine/Bromine
Feeder

Note: For best flow sensing, provide
at least 12 - 18 in. (30.5 - 45.7 cm) of
straight pipe in front of the cell inlet.

Note (*): Install iChlor cell vertically

for best performance.
Note (**): The iChlor should be at
Return to Pool least 3 ft. (0.9 m) away from the
Pump heater outlet.

From Pool
iChlor System Diagram

5
Loop Plumbing Diagram

The iChlor® SCG is designed to operate with water flow rates from 20 to 105 gpm (75 to 397.5 lpm). Refer to the pipe
manufacturer specifications for recommended maximum flow rate. For flow rates over 80 gpm (302.8 lpm) you must
use a bypass loop (as shown below) for best chlorine production. Installations with flow rates over 80 gpm (302.8 lpm)
include those that have in-floor cleaning systems or booster pumps. These systems MUST use a bypass loop with the
iChlor with a flow control valve that assures that the flow through the iChlor is maintained within its designed operating
water flow rates.
UPWARD
DIRECTION
iChlor SCG System Loop Plumbing Diagram
iChlor Plumbing Diagram

Plumbing the iChlor Salt Chlorine Generator:
• Always install the iChlor SCG AFTER the filter and heater (see “iChlor System Diagram” on the previous
page). The iChlor SCG should be at least 3 ft. (0.9 m) away from the heater outlet.
• If the iChlor SCG is installed on a pool/spa combination system, install (see diagram below) the iChlor SCG
BEFORE the pool/spa return valve to allow proper chlorination of both the pool and spa and also to avoid
gas being trapped in the pool plumbing.
Note: Install iChlor SCG

cell vertically for best
performance.
Note: For best flow sensing,

provide at least 12 - 18 in.
(30.5 - 45.7 cm) straight pipe
in front of the cell inlet.
iChlor SCG System Plumbing Diagram

6
Pool Water Preparation

Determining Pool Size (Gallons of Water in Your Pool)
• Rectangular Pools: Length x width x average depth x 7.5
• Circular Pools: Diameter x diameter x average depth x 5.9
• Oval Pools: Length x width x average depth x 6.7
• Sloping Sides: Multiply total gallons by 0.85 = gallon capacity
Determining Pool Size (liters of water in your pool)

• Rectangular Pools: Length x width (meters) x average depth x 1000
• Circular Pools: Diameter x diameter x average depth x 785
• Oval Pools: Length x width (meters) x average depth x 893
• Sloping Sides: Multiply total liters by 0.85 = liter capacity.
Never use dry acid (sodium bisulfate) to adjust pH in arid geographic areas with excessive
evaporation and minimal dilution of pool water with fresh water. A buildup of by-products
can damage the iChlor SCG.

7
CONTROL PANEL OVERVIEW
iCHLOR®
SALT CHLORINE GENERATOR

 
 Salt Level LED

The iChlor® SCG checks the pool water salinity regularly and displays the levels as follows:
• Green LED: Good salt. The pool water salt level is between 3000 ppm and 4500.
• Green LED (Flashing): Salt level is above 4500 ppm. The salt level is high which increases the risk of
corrosion and deterioration of pool equipment and surfaces.
• Red LED: Low salt. The salt level is between 2600 ppm and 3000 ppm. The iChlor SCG will be producing
chlorine at reduced efficiency. It is highly recommended to add salt. See (*) Note below.
• Red LED (Flashing) Very low salt. The salt level is between 2000 ppm and 2600 ppm. The iChlor SCG
will produce chlorine at a “reduced” output rate of approximate 25% less than output selection. It is highly
recommended to add salt. See Note below.
• Red LED (Flashing): Not enough salt. The salt level has fallen below 2000 ppm. The iChlor SCG will not
produce chlorine until salt is added. The iChlor SCG is OFF. See Note below.
Note: After every salt addition, pump should be allowed to run for at least 24 hours for proper dilution. Salinity
readings should only be taken, after the dilution period.
 Status LEDs
Cell: Shows the status of the iChlor.
• Green: iChlor is operating normally and producing chlorine.
• No Light: iChlor is off and not producing chlorine. It may be in an off-period of the sanitizing cycle and
will return on shortly.
• Red: iChlor is in “Standby” mode (system off, no chlorine production) due to a cold water condition.
The iChlor will resume to normal operation mode, including salinity report, once water temperature
rises above 52° F (11° C). In this mode, the display will read “COLD” to indicate the condition.
• Short Red Flash: Unit has detected a malfunction on the temperature sensor, and will indicate it with
short red flashes either while the cell is off (LED off), or while the cell is ON (Green LED). The unit will
continue normal operation, but salinity indication might not be accurate until flow switch is replaced.
• Green (Flashing): iChlor needs to be inspected. The blades may have calcium buildup or any other
condition that cause a lack of conductivity. The iChlor is not producing chlorine.
In this mode, the display will read “CELL” to indicate the condition.
Flow: This light indicates the status of water flowing through the iChlor.
• Red: Insufficient water flow through the iChlor, no chlorine is being produced.
• Green: Sufficient water flow to produce chlorine.
• Short Flickering: Short flickering: iChlor is in communication with an IntelliFlo pump, and it is
monitoring the pump status. This short flickering will be present as long as there is communication with
the pump, either with no flow (RED FLOW LED) or with good flow (GREEN FLOW LED).
- Continue to Next Page -

8
 Digital Display
The iChlor SCG Digital Display shows “output %” and cell polarity, during normal operation.
To adjust output percentage:

1. Press either LESS or MORE button.
2. Output will begin to flash on the digital display. This indicates that the iChlor is ready for the user to change
output levels.
3. While output is flashing, press LESS or MORE button, to change output in 1% increments.
Note: Press and hold LESS or MORE button to change output in larger increments (5% jumps).
4. Once the desired setting is programmed, and the user stops changing the setting, the digital display will stop
flashing after a few seconds. This indicates the end of the adjustment mode and the iChlor will return to normal
operation.
Cell polarity indicator:

Cell polarity is displayed as a small rotating character on the left-side of the output % display.
• Clockwise rotation indicates Forward polarity on the blades.
• Counterclockwise rotation indicates Reverse polarity on the blades.
• Rotating feature also indicates chlorine production. If cell is OFF, character will not be displayed.
 More and Less Output Buttons

The MORE and LESS buttons control the percentage of time that the iChlor SCG is producing chlorine while the
pump is on.
Note: When an iChlor is connected to a Pentair control system, the LESS and MORE buttons are disabled and
iChlor Sanitizer Output is controlled by the automation system.
• MORE Button: Increases the output of the cell in 1% increments up to 100%.
• LESS Button: Decreases the output of the cell in 1% decrements to 0%.
• Boost Mode On/Off: Press both the MORE and LESS buttons together to turn Boost Mode on or off. Boost
Mode sets the iChlor to run 100% for the next 24 hours of pool pump run time. If the time clock switches
off the pump cycle, then switches power back on the next day, Boost Mode will continue until 24 hours has
elapsed since Boost Mode was turned on or Boost Mode is canceled by the user.
In boost mode, the display will alternate between “100%” output and a 24 hour countdown timer indicating
the time left on boost mode.
Self-Cleaning
The self-cleaning feature reduces scale buildup on the blades of the iChlor SCG. The self-cleaning feature is
factory set to two (3) hours, and can be increased to four (4) or five (5) hours by the user.
To adjust self-cleaning cycle duration:

1. While the iChlor is ON, press and hold LESS Button until “3 Hrs” is displayed.
2. Using the MORE or LESS Buttons, the cycle duration can be set to 3, 4 or 5 hours.

9
WATER CHEMISTRY, CONDITIONS AND PRECAUTIONS

This section describes the start-up procedure and operating instructions for iChlor® SCG.
The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid
regions where pool water is subject to excessive evaporation and is not commonly diluted
with fresh water. Dry acid can cause a buildup of by-products that can damage your chlorinator cell.
Pool Water Chemistry, Conditions and Precautions

1. New Pool Water: A recently filled or newly-refinished pool may contain undesirable matter. This undesirable
matter could interfere with the ability of the iChlor SCG to produce chlorine properly. Make sure the water is
tested by a pool professional and properly balanced before switching on the iChlor SCG.
of the salt chlorine generator (SCG) are relatively low when compared to sea water and
other salt solutions, placing any amount of salt in your pool increases the likelihood of corrosion or deterioration
of pool equipment and any surfaces used in and around your pool. Metal parts (including metal pools) and
certain natural and man-made surfaces are particularly susceptible to corrosion and deterioration when used
in and around salt water pools. Pentair does not represent or otherwise guarantee that the proper use of the
(SCG) will prevent corrosion or deterioration of pool equipment and any surfaces used in and around your pool.
Consult your experienced pool professional, who should be able to advise you on the proper material selection,
installation techniques, and the proper use, care and maintenance of those materials for your specific pool type
and location in order to minimize the corrosion and deterioration that is inherent in and around salt water pools.
2. Super Chlorination burns out the swimmer waste that has combined with chlorine. This frees the chlorine
for sanitizing. This is accomplished by raising the chlorine level quickly and dramatically. When the chlorine
level is raised to ten (10) times the amount of combined chlorine the pool water is said to have been super
chlorinated. As pool water is continuously passed through the iChlor SCG while the unit is powered on, the
water inside the iChlor is being super chlorinated.
Note: On initial start-up of a pool, it is best to super chlorinate using an outside source, i.e., use a shock
treatment available at your local pool supplier.
3. Chloramines should not be present in pool water. Chloramines are formed when ammonia (which is found in
urine and sweat) combine with free chlorine. This ties up the free chlorine in your pool and does not allow the
chlorine in your pool to disinfect. Chloramines also burn the eyes and are foul smelling. Super Chlorinate to
remove chloramines at the initial start-up of the pool and as needed to maintain proper levels of free chlorine.
4. Cyanuric acid is needed in outdoor pools to help to stabilize and maintain proper levels of chlorine. 90% of
un-stabilized chlorine is destroyed by the UV radiation from the sun within two hours. Cyanuric acid stabilizes
chlorine in water from UV degradation. When using the iChlor, the cyanuric acid level should be maintained
between 30-50 ppm. See Table 2, on page 14. NOTE: DO NOT USE CYANURIC ACID IN INDOOR POOLS.
5. Total Dissolved Solids (TDS): Adding salt to pool water will raise the TDS level. While this does not adversely
affect the pool water chemistry or clarity, the pool water professional testing for TDS must be made aware salt
has been added to the iChlor system. The individual performing the TDS test (see page 12) may then subtract
the salinity level to arrive at a TDS level that would be compatible to a TDS reading for a non-salt water pool.
6. Metals - Some metals, i.e. copper and iron, can cause loss of chlorine. Also, metals can stain your pool.
Metals can also damage the iChlor SCG. Have your local pool professional check for metals and recommend
methods of removal.
7. Nitrates and Phosphates can cause extremely high chlorine demands and will deplete chlorine from your
swimming pool. In some cases nitrates may even lower your chlorine levels to zero. Your local pool professional
can test for nitrates and phosphates. While a 0 ppm level of nitrates is the ideal, the pool owner should make
sure that nitrates DO NOT exceed 10 ppm. Phosphates should not exceed 125 parts per billion (ppb).

10
Optimum Pool Water Chemistry Conditions for Salt Water Pools (using the iChlor SCG)
In accordance with the Association of Pool and Spa Professionals (APSP) standards, it is recommended that the
following pool water chemistry conditions be maintained on an on going basis to help protect pool users, pool related
equipment and surfaces in and around the pool. These values are important to maintaining the pool equipment
in proper operating condition and preventing corrosion. For more information, refer to your local agency having
jurisdiction, NSPI (National Spa and Pool Institute), the CDC (Centers for Disease Control), or the WHO (World Health
Organization).
Free Chlorine: 2.0 - 4.0 ppm. Above 4.0 ppm may cause corrosion of metal components
Combined Chlorine (Chloramines): None (super chlorinate to remove all chloramines)
pH: 7.2 - 7.8 (USE MURIATIC ACID to lower pH and Soda Ash to raise pH.)
Cyanuric Acid: 30 - 50 ppm
Total Alkalinity: 80 - 120 ppm
Calcium Hardness: 200 - 400 ppm
TDS (includes salt): 3000 minimum to 5700 to 6000 maximum ppm
Salt: 3000 - 4500 ppm (ideal 3600 ppm)
Metals (Copper, Iron, Manganese): None
Nitrates: None
Phosphates: Less than 125 ppb
Saturation Index -.3 to .3 (zero (0) best)
Chlorine Testing
It is recommended that chlorine test samples be taken from two (2) locations in the pool. Compare the samples. A
higher level should be found at the pool return line. The higher level at the pool return line indicates the iChlor® SCG is
producing chlorine. Take chlorine samples for testing at:
• The pool return line
• 18 inches (45.7 cm) below the surface and well away from the pool return line

11
What Type of Salt to Use?

Use salt that is at least 99.8% pure NaCl, sodium chloride. The preferred and recommended salt is an evaporated,
granulated, food quality, non-iodized salt with no additives. Consult your salt supplier.
• Avoid using salt with anti-caking agents (sodium ferrocyanide, also known as YPS or yellow prussiate of soda).
Filling agents can cause some discoloration of fittings and surface finishes in pool.
• Water conditioning salt pellets are compressed forms of evaporated salt and may be used, but will take longer
to dissolve. Such pellets could damage pool plaster and other surfaces in and around the pool.
• Do not use calcium chloride or potassium chloride as a source of salt. (Use sodium chloride only).
• Do not use Rock salt (insoluble impurities mixed with the rock salt can shorten the life of the iChlor.
How Much Salt to Use?

FOR ALL NEWLY SURFACED PLASTER POOLS: Do not operate the iChlor SCG with newly
surfaced pool plaster. Salt is a corrosive element and severe salt damage can occur to your pool.
Wait at least ONE (1) MONTH after construction to allow plaster to cure before adding salt and operating iChlor
SCG. Follow the pool surface manufacturer’s guidelines for your specific pool.
FOR NEW VINYL LINER POOLS, contact the manufacturer for recommended guidelines before adding salt
and operating the iChlor SCG.
Use Table 2 (page 14) to determine how much salt will be needed. Most pools contain some salt, depending on the
water source and chemicals used for sanitizing. Therefore, the pool owner must always test salt levels before adding
salt. A hand held meter calibrated for NaCl (salt) can be used to determine the salt levels of the water. After the iChlor
SCG is powered on, the LED salt level lights will blink from bottom to top for two (2) minutes while it analyzes the pool
water, then the LED indicators will show one (1) of four (4) salt level ranges. See Salt Status LEDs on page 7 for more
information.
• 3600 ppm of salt is recommended for optimum water condition.
• Low salt concentration below 3000 ppm will reduce operating efficency.
• Low salt concentration below 2600 ppm will cause the unit to reduce production.
• Low salt concentration below 2000 ppm will cause the unit to turn OFF.
• High salt concentration above 4500 ppm may cause excessive corrosion or deterioration to pool
equipment and surrounding surfaces in and around the pool.
Note: Salt measurements will vary between measuring devices (salt test strips, electronic testers, and
titration). The salt sensor reading is within +/- 300 ppm accuracy. For more troubleshooting information about
high salt levels, see Troubleshooting on page 28.

12
Calculating the Saturation Index

The saturation index is a formula that measures a solution ability to dissolve or deposit calcium carbonate and is used
as an indicator of the corrosivity of the solution and temperature. A well balanced water will have a formula result
ranging between -0.3 and +0.3 Outside this range, the pool water is considered out of balance, potentially damaging
pool equipment or scaling the iChlor SCG. The equation to calculate Si is:
SI = pH + CHF + AF + TF + TDSF
Saturation pH as Calcium Alkalinity Temperature TDS
Index tested Hardness Factor Factor Factor
Factor
Cyanuric acid in the form of cyanurate ions contribute to alkalinity. Thus, a correction must be made to total alkalinity.
We subtract 1/3 of the cyanuric acid level from the reading obtained in the total alkalinity test.
Total Alkalinity - 1/3 Cyanuric Acid = Corrected Alkalinity
This correction can be considerable in established pools with high cyanuric acid levels; for example, at 100 ppm
cyanuric acid, the correction amounts to 33 ppm (100 ÷ 3 = 33.3).
TDS Factor
TDS Factor <1000 12.10
Factors shown to the right are based 1000 12.19
on the actual measured value for the 2000 12.29
particular parameter. 3000 12.35
4000 12.41
5000 12.44
Langelier Saturation Index Factors
Note: Use the reading closest to your actual reading in choosing the factor. Total alkalinity in
this context refer to the total of carbonate and bicarbonate alkalinity. If cyanuric acid is used, a
correction factor must be used (see cyanuric acid Table 1 on page 13).

13
Adding Salt to the Pool (How and How Much?)

FOR ALL NEWLY SURFACED PLASTER POOLS: Do not operate the iChlor® SCG with newly
surfaced pool plaster. Salt is a corrosive element and severe salt damage can occur to your pool.
Wait at least ONE (1) MONTH after construction to allow plaster to cure before adding salt and operating iChlor
SCG. Follow the pool surface manufacturer’s guidelines for your specific pool. FOR NEW VINYL LINER POOLS,
contact the manufacturer for recommended guidelines before adding salt and operating the iChlor SCG.
1. Check salt level in the water before adding any salt to pool.
2. Determine the amount of salt from the following chart.
3. Slowly pour the salt around the outer perimeter of the pool for quick and even distribution. To avoid clogging
the filter or damaging pool related equipment and surrounding surfaces, do not add salt through the
skimmer or surge tank.
4. Brush the pool bottom and allow water to circulate for 24 hours to dissolve salt completely.
5. After 24 hours, verify correct salt level reading by checking the LED indicators on the iChlor and by a separate
reliable test method.
6. Power on the iChlor SCG and set the Sanitizer Output level to the proper setting to maintain the appropriate
free chlorine levels in the pool water (i.e., within the 2.0 - 4.0 ppm, APSP recommended range).
Table 1. Approximate amount of stabilizer (cyanuric acid) to obtain 40 ppm in pool

Current
10,000 g 12,000 g 14,000 g 16,000 g 18,000 g 20,000 g 22,000 g 24,000 g 26,000 g 28,000 g 30,000 g
Cyanuric Acid
(38,000 L) (45,425 L) (53,000 L) (60,600 L) (68,137 L) (76,000 L) (83,300 L) (90,850 L) (98,421 L) (106,000 L) (134,000 L)
Level - ppm
3.25 3.90 4.55 5.20 5.85 6.50 7.15 7.80 8.45 9.10 9.75
0
(1.47 kg) (1.77 kg) (2.6 kg) (2.36 kg) (2.65 kg) (2.94 kg) (3.24 kg) (3.53 kg) (3.83 kg) (4.12 kg) (4.42 kg)
2.43 2.92 3.40 3.89 4.37 4.86 5.35 5.83 6.32 6.80 7.29
10
1.62 1.94 2.27 2.59 2.92 3.24 3.56 3.89 4.21 4.54 4.86
20
Note: The cyanuric acid reading should be maintained at 30 - 50 ppm.
See Table 2 (page 14) for approximate pounds (lbs) / kilogram (kg) of salt needed to obtain 3,600 ppm in pool.

14
POOL SIZE IN GALLONS

10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000
lbs 300.43 450.65 600.87 751.08 901.30 1051.52 1201.73 1351.95 1502.17 1652.39 1802.60
0
Kg 136.27 204.41 272.55 340.68 408.82 476.96 545.09 613.23 681.37 749.51 817.64
lbs 279.57 419.36 559.14 698.93 838.71 978.50 1118.28 1258.07 1397.85 1537.64 1677.42
C 250
Kg 126.81 190.22 253.62 317.03 380.43 443.84 507.24 570.65 634.05 697.46 760.86
U lbs 258.71 388.06 517.41 646.77 776.12 905.47 1034.83 1164.18 1293.53 1422.89 1552.24
500
R Kg 117.35 176.02 234.69 293.37 352.04 410.71 469.39 528.06 586.73 645.41 704.08
R lbs 237.84 356.76 475.69 594.61 713.53 832.45 951.37 1070.29 1189.22 1308.14 1427.06
750
E Kg 107.88 161.83 215.77 269.71 323.65 377.59 431.53 485.48 539.42 593.36 647.30
lbs 216.98 325.47 433.96 542.45 650.94 759.43 867.92 976.41 1084.90 1193.39 1301.88
N 1,000
Kg 98.42 147.63 196.84 246.05 295.26 344.47 393.68 442.89 492.10 541.31 590.52
T
lbs 196.12 294.17 392.23 490.29 588.35 686.41 784.47 882.52 980.58 1078.64 1176.70
1,250
Kg 88.96 133.43 177.91 222.39 266.87 311.35 355.83 400.30 444.78 489.26 533.74
S lbs 175.25 262.88 350.51 438.13 525.76 613.39 701.01 788.64 876.26 963.89 1051.52
A 1,500
Kg 79.49 119.24 158.99 198.73 238.48 278.23 317.97 357.72 397.46 437.21 476.96
L lbs 154.39 231.58 308.78 385.97 463.17 540.36 617.56 694.75 771.95 849.14 926.34
1,750
I Kg 70.03 105.04 140.06 175.07 210.09 245.10 280.12 315.13 350.15 385.16 420.18
N lbs 133.53 200.29 267.05 333.82 400.58 467.34 534.10 600.87 667.63 734.39 801.16
2,000
I Kg 60.57 90.85 121.13 151.42 181.70 211.98 242.26 272.55 302.83 333.11 363.40

T lbs 112.66 168.99 225.33 281.66 337.99 394.32 450.65 506.98 563.31 619.64 675.98
2,250
Kg 51.10 76.65 102.21 127.76 153.31 178.86 204.41 229.96 255.51 281.06 306.62
Y
lbs 91.80 137.70 183.60 229.50 275.40 321.30 367.20 413.10 459.00 504.90 550.80
2,500
Kg 41.64 62.46 83.28 104.10 124.92 145.74 166.56 187.38 208.20 229.02 249.84
L lbs 70.94 106.40 141.87 177.34 212.81 248.28 283.74 319.21 354.68 390.15 425.61
E 2,750
Kg 32.18 48.26 64.35 80.44 96.53 112.62 128.70 144.79 160.88 176.97 193.05
V lbs 50.07 75.11 100.14 125.18 150.22 175.25 200.29 225.33 250.36 275.40 300.43
3,000
E Kg 22.71 34.07 45.42 56.78 68.14 79.49 90.85 102.21 113.56 124.92 136.27
L lbs 29.21 43.81 58.42 73.02 87.63 102.23 116.84 131.44 146.04 160.65 175.25
3,250
Kg 13.25 19.87 26.50 33.12 39.75 46.37 53.00 59.62 66.24 72.87 79.49
lbs 8.35 12.52 16.69 20.86 25.04 29.21 33.38 37.55 41.73 45.90 50.07
3,500
Kg 3.79 5.68 7.57 9.46 11.36 13.25 15.14 17.03 18.93 20.82 22.71
Table 2. Approximate pounds (lbs) / kilogram (kg) of salt needed to obtain 3,600 ppm in pool
15
INSTALLATION
This section describes how to install the iChlor® SCG into the pool plumbing system. Also, included are connection
instructions for IntelliTouch®, EasyTouch® and SunTouch® Control Systems. Before installing, review the iChlor kit
contents and required tools.
Note: For Power Center installation instructions, see the “Power Center Installation Guide” (P/N 520590).
Note: Salt is not provided. For details about the type of salt to use, see What Type of Salt to Use on page 11.
Note: A TIME CLOCK must be wired to the load side if the iChlor SCG is used in “stand alone” mode
without an automation control system.
Kit Contents
• One iChlor SCG cell
• Two (2) cell unions with two (2) o-rings
• One iChlor adapter (to retrofit on existing iChlor SCG installations).
• Installation and User’s Guide (this manual)
• Cut-out template
Required Tools
• Tape measure
• Phillips and flathead screwdriver
• Pliers
• Hacksaw
• An NSF approved all purpose PVC/CPVC/ABS cleaner primer
• An NSF approved all purpose PVC/CPVC/ABS cement
RISK OF ELECTRIC SHOCK, WHICH CAN RESULT IN SERIOUS INJURY OR DEATH.

Before attempting installation or service, ensure that all power to the circuit supplying power
to the system is disconnected/turned off at the circuit breaker. It is recommended, but not
mandatory that the iChlor Power Center be connected to a circuit protected by a ground
fault circuit-interrupter (GFCI). When using electrical products, basic precautions should
always be followed, including the following:
• Grounding (earth bonding) is required. The unit should be installed by a qualified service person and grounded.
• Install to allow access to cell buttons and power center.
• Read Safety Precautions and Important Instructions (page i and ii). Before attempting any electrical
wiring, be sure to read and follow Safety Instructions. Wiring should only be performed by a qualified
professional.
• Install the iChlor unit a minimum of 3 ft. (0.9 m) away from the heater outlet.
• Pipe couplings: Schedule 80, maximum pressure 50 psi at 70° F (21° C).
• Operate unit with minimum flow of 20 gpm. For high flow applications (higher than 80 gpm), use a bypass loop
(see page 5) for best flow sensing.
• Provide at least 12 - 18 in. (30.5 - 45.7 cm) of straight pipe in front of the cell inlet.

16
iChlor SCG Spacer Cell

After new pool construction has been completed, in order to prevent debris from entering the iChlor® SCG, it is
recommended that the iChlor SCG spacer cell (P/N 522965) be installed before installing the iChlor SCG. After the
pool system has flushed the debris from the pipes, remove the spacer cell and install the iChlor SCG.
Installing the iChlor Cell Assembly

Install the iChlor cell assembly no closer than 3 ft. (0.9 m) away from the heater outlet, if used. For more information
see plumbing diagrams on page 4 and 5.
Note: For best flow sensing, provide at least 12 - 18 in. (30.5 - 45.7 cm) of straight pipe in front of the cell inlet.
Note: After new pool construction has been completed, in order to prevent debris from entering the iChlor cell
assembly, it is recommended that the iChlor SCG spacer cell (P/N 522965) be installed before installing the iChlor
SCG cell. After the pool system has flushed the debris from the pipes, remove the spacer cell and install the iChlor
cell.
Note: Pipe couplings: Schedule 80, maximum pressure 50 psi at 70° F (21° C).
To install the iChlor SCG Cell:

1. Using the cut-out template provided with the iChlor, measure how much plumbing will have to be removed to
install the cell. Cut the plumbing accordingly.
2. Using PVC glue, mount the PVC couplings to the plumbing pipe. Allow the glue to dry.
3. Mount the cell vertically if possible. Allow access to the cell operator control panel. Install the cell onto the
couplings. Ensure the O-rings are seated properly.
Note: Ensure that the cell has been installed so that there is proper direction of flow through the cell. Refer to
the flow direction marking on the side of the iChlor cell.
4. Start the pump and visually inspect for leaks around the couplings.
Cell Union Coupling

with O-ring (2x)
Water flow out
Cell Union Coupling

with O-ring (2x)
Water flow in Flow Direction
Marking

17
Connecting the iChlor Cell Power Cable to the Power Center

After the cell installation is completed, connect iChlor SCG cell’s power cable to the Power Center:
Switch OFF main system power to the Power Center before making any connections.
1. Be sure that AC power is switched OFF before connecting the power cord to the Power Center or the cell may
short circuit.
2. Align the four (4) pins of the cell power cord connector with the socket on the bottom of the Power Center and
insert the connector. Turn the round socket nut until it locks the connector in place.
Connector socket nut
To cell assembly
Connecting the iChlor 15 to the Power Pack

Switch OFF main system power to the Power Center before making any connections.
After iChlor 15 cell installation has been completed, follow the instructions below to connect the Power Pack:
1. Ensure all power to the iChlor cell and power pack has been turned OFF at the circuit breaker.
2. If mounting the power pack, mount to a vertical surface within 15 ft. (4.6 m) of the iChlor cell.
3. Align the cell cable connector with the power pack Cell Connection and insert the cell cable. Firmly fasten the
cell cable to the power pack.
4. Plug the power pack into the appropriate outlet.
5. Return power to the power pack and cell at the circuit breaker.
Cell
Connection
Power OUT
iChlor 15 Power Pack Connections

18
SmartSense Flow Detection: Connecting the iChlor SCG to an

IntelliFlo pump (stand-alone mode only)
SmartSense™ Flow Detection technology allows the connection of an IntelliFlo® Variable Speed Pump via RS-485
communication, to an iChlor® SCG power center while in stand-alone mode, by simply attaching the RS-485 cable
from the pump, to the RS-485 connector located in the iChlor Power Center (see iChlor Power Center Wiring Diagram
at the bottom of the next page).
SmartSense is a safety feature that will continually monitor the status of the IntelliFlo pump before generating chlorine.
Note: Flow detection is only available when the iChlor is installed alongside a PC100 Power Center (P/N 520556).
SmartSense Cover Detection: Pool Cover Detection (stand-alone mode only)

SmartSense Cover Detection technology allows iChlor cells to receive a “pool cover” signal and reduce the chlorine
output when the cover is closed
• Will detect pool cover closed, and default to 5% output the first time.
• Will allow user to set desired output for “cover closed” and will keep the setting for future “cover closed”
events.
• Under “cover closed” condition, will limit max. Output setting to 50%.
• “Cover closed” signal is a dry contact input to the power center board.
Note: Pool cover detection is only available when the iChlor is installed alongside a PC100 Power Center
(P/N 520556).

19
Connecting the iChlor SCG Power Center to an IntelliTouch, EasyTouch

or SunTouch Control System
To operate iChlor® SCG with the IntelliTouch®, EasyTouch® or SunTouch® Control Systems, connect a four wire cable
from the iChlor SCG Power Center to the IntelliTouch, EasyTouch or SunTouch load center.
Note: Only one iChlor cell can be installed per system.
Note: Refer to the control system User’s Guide for iChlor SCG operating instructions when connected to a Pentair
Control System.
Wire the Power Center AC to the filter pump relay on the LOAD SIDE for maximum safety.
To connect iChlor Power Center four wire cable to the IntelliTouch, EasyTouch or SunTouch Control System
load center:
Switch OFF main system power to the Load Center before making any connections.
1. Remove the cover screw securing the Power Center cover. Remove the cover.
2. Run a UL approved four conductor cable (22 AWG) from the iChlor Power Center to the Load Center. The
preferred wire color scheme is red, yellow, green, and black.
3. Remove the cover screw securing the Power Center cover. Remove the cover.
4. Remove one (1) of the knockouts from the underside of the Power Center.
5. Route the four conductor cable up through the lower hole.
6. Strip back the cable conductors 1-1/4 in. Insert the wires into the screw terminals (provided in the kit). Secure
the wires with the screws. Make sure to match the color coding of the wires:
Red = +15, Yellow = +DT, Green = -DT, and GND = Black.
7. Plug the screw terminal onto the four (4) pins located on the Power Center board.
8. Reinstall the cover and secure with the cover screw.
9. Proceed to Connecting iChlor Communication Cable, on the next page.
Transformer
Internal
Ground lug
Attach incoming AC wire 10 AMP
to Power Center AC replaceable fuse
power wires Power LED (Green)
(blue and brown) Screw terminal 1 GND BLK
(RS-485) (connect
to EasyTouch and 2 - DT GRN
IntelliTouch Control 3 + DT YEL
Systems 4 15V RED
Lug (Ground bonding)
Cell connector Screw terminal pin-outs
(not shown)
iChlor Power Center (Model PC100)
Wiring Diagram

20
Connecting iChlor Communication Cable (RS-485)

1. Unlatch the load center/power center enclosure door spring latch, and open the door.
2. EasyTouch® and IntelliTouch® Control Systems: Loosen the two (2) retaining screws from the control panel.
(a) Lower down the control panel on its hinges to access the motherboard located behind the control panel.
(b) Route the four conductor cable up through the low voltage raceway, on the left-hand side of the load
center, to the motherboard.
Note: For SunTouch® Control System see page 21 for details.
3. Strip back the cable conductors ¼ in. Insert the wires into the connector screw terminals (provided in the kit).
Secure the wires with the screws. Make sure to match the color coding of the wires; Red = +15, Yellow = +DT,
Green = -DT, and GND = Black.
4. Insert the connector screw terminal onto the COM Port pins on the circuit board: (EasyTouch J20,
IntelliTouch J7/8).
5. When the connection is completed: EasyTouch/IntelliTouch: Close the control panel and secure it with the
two (2) retaining screws.
6. Close the load center front door. Fasten the spring latch.
7. Switch ON main system power to the load center.
COM PORT
(J20) COM ports
Indoor Control Panel

iChlor
IntelliFlo
RF Transceiver
EasyTouch Control System Circuit Board IntelliTouch Control System Personality Circuit Board
Note: EasyTouch or IntelliTouch Control System Load Center

For information about connecting an iChlor SCG to an EasyTouch or IntelliTouch
Control System Load Center with built-in iChlor SCG power supply, please refer
to the EasyTouch or IntelliTouch Pool and Spa Control System (with optional Salt
Chlorine Generator) Load Center Installation Guide (P/N 521139).

21
Connecting SCG to an SunTouch Control System

To connect the four wire communication cable from the iChlor® SCG Power Center (see page 20) to the motherboard
located in the SunTouch® Control System Power Center:
To access the Power Center electronics compartment:

1. Unlatch the front door of the Power Center, and open the door.
2. Loosen the retaining screw on front panel. Open the hinged front panel to access the electronics compartment.
3. Route the four conductor cable up through the Power Center grommet opening located on the left side, and up
through the low voltage raceway to the motherboard.
4. Strip back the cable conductors 1-1/4 in. Insert the wires into the screw terminals (provided in the kit). Secure
the wires with the screws. Make sure to match the color coding of the wires:
Red = +15, Yellow = +DT, Green = -DT, and GND = Black.
5. Insert the connector on the COM-PORT (J11) screw terminal on the motherboard.
6. When the connection is completed, close the control panel and secure it with the retaining screw.
7. Close the front door. Fasten the spring latch.
8. Switch ON main system power to the load center.
GAS
HEATER
VALVE ACTUATORS
INTAKE RETURN SOLAR PUMP AUX1 AUX2 AUX3

VLV A
VLV B
VLV C
RESET
SOLAR
ONLY
CLNR
COM PORT
SunTouch Control System

motherboard

22
Wiring AC Power from iChlor (SCG) and IntelliFlo® pump to IntelliTouch®, EasyTouch®
and SunTouch® Control System
When using the iChlor SCG and an IntelliFlo pump (or 2-speed pump) with an IntelliTouch, EasyTouch or
SunTouch Control System, the iChlor AC power center wires must be connected to the LOAD SIDE OF THE
FILTER PUMP RELAY located in the Load/Power Center (see diagram below). This ensures that the iChlor
SCG cell produces chlorine only when the main filter pump is on. This method does not require a ground
fault circuit-interrupter (GFCI) to protect the circuit. Note: For non-automation control systems using a
time clock, see page 32 for wiring information.
EasyTouch, IntelliTouch, and SunTouch Control Systems Load/Power Center
TO AUX (FILTER PUMP) SOCKET

Filter Pump Relay in Load/Power Center (ON AUTOMATION CONTROL SYSTEM
connected to 240 VAC 20 AMP direct CIRCUIT BOARD)
IntelliFlo AC Power Cable
to main circuit breakers circuit breaker in Load/Power Center.
LOAD SIDE
LOAD SIDE
GRN
RED
BLK
YEL
iChlor SCG Connect IntelliFlo,
Power Center IntelliChlor
(120 or 240 VAC) Communincation
cable to RS-485
COM port on
LINE SIDE
LINE SIDE
Automation
Control System
IntelliFlo® Pump LOAD SIDE (VOLTAGE) main circuit board
Communincation
(Pool filter pump)
cable to RS-485 COM
port on Automation
Control System Source voltage:
main circuit board 120 VAC or 240 VAC
to circuit breaker sub-panel IntelliChlor SCG
Transformer
RS-485 Communication Cable

iChlor SCG
iChlor SCG Power Cable
WhisperFlo 2-Speed Pump AC power

cord connect to LOAD SIDE of Filter
Relay (wired for 120 or 240 VAC)
Wiring iChlor SCG AC Power Cord

to Automation Control System Filter Pump Relay

23
OPERATION
This section describes the start up procedure and operating instructions for iChlor® SCG.
Before starting up and operating the iChlor SCG, the pool in which the iChlor SCG will be used must have been
completed and filled with water for at least one (1) month (for plaster pools) and the pool water salt level must be
stable and being maintained at 3600 ppm.
iChlor Operation
IMPORTANT! Use of an external Pool Pump Timer is NOT Required
The iChlor is designed to supply a sufficient amount of chlorine to sanitize pool water on a daily basis. If the pool
pump is continuously running and the iChlor is operated 24 hours a day at 100%, more chlorine would be generated
than would be needed by most pools (2-4 ppm, per APSP recommendations). The iChlor has its own internal timer
which cycles the electrolytic cell on and off depending on what percent the Sanitizer Output is set. For instance, at
100% the cell works all the time while the pool pump is running. When set at 80%, the cell is allowed to rest 20% of
the time while the pool pump is running prolonging cell life. In order to fine tune iChlor to your pool size just increase
or decrease the Sanitizer Output from 1% to 100% of the time. For more information, see Output Buttons on page 8.
The iChlor SCG is designed to only produce chlorine. The iChlor SCG does not monitor or
control chlorine levels in the pool or spa water. It is the pool owner’s responsibility for monitoring
and maintaining free chlorine levels at 2.0 to 4.0 parts per million (ppm) according to APSP recommendations.
Before attempting to operate iChlor refer to General Recommendations and General Cautions on
page 24, and Pool Water Preparation on page 6.
If Using a Pool Pump Timer

The Association of Pool and Spa Professionals (APSP) recommends that all water in a residential pool pass through
the filtration system at least once every six (6) hours, four (4) turns every 24 hours (referred to as pool water turnover).
However, many factors have an effect on actual pump and filter system run times. Pool size, source of water, direct
sun light, indoor/outdoor, screened/unscreened, filtration system, cold or hot weather, swimmer load, rain, organic
debris, algae, etc., are all factors which contribute to either more or less pool pump and filter system run times.
Because of these differences, it is extremely difficult to set a standard initial run time (starting point) for the pool pump
and chlorinating system.
Try initially setting the pool pump timer to twelve (12) hours. It will take a few days to achieve the correct amount of
pool pump operating time. When iChlor® SCG is wired with a pool pump timer results will vary greatly from one pool
installation to the next, so this should be discussed with your pool professional.
The key points are:

• Operate the pool pump at least the minimum time needed for good filtration and adequate chlorine
production by the iChlor SCG, according to your pool professional’s recommendations.
• While pool pump timers can reduce energy consumption, the pool pump must be running for the iChlor
SCG to produce chlorine and must remain running long enough to maintain proper chlorine levels (i.e.,
2.0 - 4.0 ppm of free available chlorine).
Note: Exception - For Cold Weather Operation: The unit turns off in water temperatures of 52° F, ±3° F (11° C,
±1.67° C) and below, and will not produce chlorine. This feature extends the life of the cell.

24
Start-up Procedure (Super Chlorination)

Super Chlorination is recommended before pool start-up. Start out with clean, properly chlorinated, pool water
from the beginning. The iChlor® SCG will build up a sufficient level of chlorine for sanitation in several hours. However,
if the pool water has a high demand from start-up the iChlor will not be able to produce enough chlorine to reach
break-point chlorination. So, it is best to super chlorinate using an outside source at the time of pool start-up. Then,
wait until the chlorine level has returned to 2.0 to 4.0 ppm before switching on the iChlor.
Sanitizer Output Settings and Adjustments

• Switch on the pool pump switch or pool pump timer. The salt display will blink both LEDs (bottom to top)
for two (2) minutes, indicating that it has not checked the salt level yet. After two (2) minutes, the salt will
be checked and one (1) of the salt level LEDs will be displayed. If the salinity is below 2600 ppm, the salt
display will light the red LOW SALT indicator, and the CELL light will go blank, indicating there is not enough
salt in the pool for chlorine to be produced.
• Set the Sanitizer Output to 60% by pressing the MORE or LESS button (see page 8).
• After 24 hours, use a reliable test method to test the pool water for free available chlorine. The ideal range to
maintain is 2.0-4.0 ppm. If the free chlorine level of the pool water is too low, increase iChlor run time
by pressing the MORE button. If the free chlorine level of the pool water is too high, decrease iChlor
run time by pressing the LESS button.
• Due to a varying free chlorine demand of pool water, it may take a few days to determine the number of
daily pool operating hours and “Sanitizer Output” percentage setting (see page 8) for your pool. Continue
adjusting as necessary, allowing 24 hours between adjustments until the free chlorine level of the pool water
is stabilized at 2.0 - 4.0 ppm, per APSP recommendations.
Operating in Winter
The iChlor SCG switches off and will not produce chlorine in water temperatures of 52° F, ±3° F (11° C,
±1.67°C) and below. This feature extends the life of the iChlor SCG. See Winterizing on page 27.
General Recommendations
• After new pool construction has been completed, before installing the iChlor SCG, install the iChlor Spacer
Cell (P/N 522965) to remove debris from the pipes for thirty (30) days and to allow sufficient time for the pool
plaster (or other similar material) to properly cure and seal.
• Read and keep this Installation and User’s Guide in a safe place.
• Increase Sanitizer Output level as necessary after heavy rain (outdoor pools) and return to normal
afterwards.
• Increase Sanitizer Output level when air and water temperature rise.
• Increase Sanitizer Output level when number of pool users increase.
• Use Cyanuric Acid ONLY as necessary to stabilize chlorine in outdoor pools. NOTE: DO NOT USE
CYANURIC ACID IN INDOOR POOLS.
• Once a month take a pool water sample to a pool professional for a complete analysis.
General Cautions
• Do not get fertilizer in your pool. Fertilizers contain nitrates, which cause a high chlorine demand.
• Never use dry acid to adjust pH in arid geographic areas with excessive evaporation and minimal
dilution. A buildup of by-products can damage the iChlor SCG.
• Do not add any pool water balancing chemicals (including salt) unless the iChlor SCG is switched off.
• Do not let the Cyanuric Acid level drop below 30 ppm in outdoor pools. DO NOT USE CYANURIC ACID
IN INDOOR POOLS.

25
MAINTENANCE
Weekly Service
1. pH Level Test: Test the pH level of your pool water with a reliable test method. If necessary, adjust according
to your pool professional’s recommendations. APSP’s recommended ideal range for pH is 7.4 to 7.6, although
7.2 to 7.8 is an acceptable range under APSP’s guidelines.
Note: Never use dry acid (sodium bisulfate) to adjust pH in arid geographic areas with excessive
evaporation and minimal dilution. A buildup of byproducts can damage the iChlor SCG.
2. Total Alkalinity Test: Test the pool water for total alkalinity with a reliable test method. Adjust according to
your pool professional’s recommendations. APSP’s recommended ideal range for total alkalinity is 80 to 120
ppm.
3. Chlorine Test: Test the pool water the for free chlorine level with a reliable test method. Maintain ideal range
by adjusting the iChlor SCG Sanitize Output settings. See Output Buttons on page 8.
• Desired Free Chlorine is 2.0-4.0 ppm, per APSP recommendations.
Note: Above 4.0 ppm of chlorine may cause excessive corrosion of metal components and possibly
cause damage to associated pool equipment.
Note: It is recommended that free chlorine readings be taken from two (2) places in the pool, one at the pool
return line, the other well away from the pool return line. Compare the test results. A higher free chlorine level
should be found at the pool return line. The higher free chlorine level at the pool return line indicates iChlor
SCG is producing chlorine.
Monthly Service
To ensure that the correct chemical balance is maintained in your pool, it is important to perform the following
recommended salt and pool water tests every month using a reliable test method.
1. Salt Level Test: Check salt display lights on the unit and check that the green “GOOD” light is on and is not
flashing.
• If the red LOW LED salt light is on. Add salt to the pool water (see charts beginning on page 13).
• If salt level does not rise after 24 hours, see Troubleshooting on page 28.
To access salinity information through Diagnostic Mode:
Press and hold the MORE button for three (3) seconds until the lights scroll across the unit. This means the
iChlor has entered Diagnostic Mode. Scroll through the screens using the MORE button until the salinity
screen is displayed.
2. Pool Water Sample: Take a sample of the pool water to your local pool store for testing.
3. Cyanuric Acid: Sample the pool water and test for cyanuric acid level using a reliable test method. When
using the iChlor SCG the recommended ideal cyanuric acid level is 30-50 ppm.
4. Calcium Hardness: Test pool water for calcium hardness level using a reliable test method. If necessary,
adjust according to your pool professional’s recommendations. APSP’s recommended ideal range for calcium
is 200 to 400 ppm for pools.
5. Metals Test: It is recommended that the pool water be sampled and tested periodically for the presence of
metals such as copper, iron, and manganese. These metals can damage the iChlor SCG and other related
pool equipment and should not be present in the pool water. If those metals are present, contact your pool
professional.
6. TDS (Total Dissolved Solids): Test pool water for TDS level using test kit or by having a water sample tested
by a pool professional. If necessary, adjust according to your pool professional’s recommendations. APSP
standard of 3000 minimum to 6000 maximum ppm (which includes the salt) is recommended for salt pools.

26
Usage Hours Meter

The iChlor® SCG provides a built-in cell “hours used” meter that reports how many hours iChlor has been operating.
The iChlor SCG is designed to operate for approximately 10,000 hours before replacement is needed or roughly five
(5) years of average use.
To access the usage meter through Diagnostic mode:
Press and hold the MORE button for three (3) seconds until the lights scroll across the unit. The iChlor SCG will
enter its diagnostic mode, showing hours of operation on the display.
Cleaning the Cell Blades

1. Automatic Cleaning: The iChlor has an automatic cell blade cleaning feature that helps remove scale
deposits from the iChlor blades. Note: Automatic cleaning does not interrupt chlorine production. “Scale” is
a white crusty deposit that forms in excessively hard water or from pool water that is out of balance and in
a scaling condition. If the iChlor blades show excessive scaling, you need to perform an acid wash cleaning.
Proceed to “Acid Wash Cleaning,” Step 2.
Note: Before acid washing, remove the loose calcium in the cell: Use a garden hose on the jet setting and
spray directly into both ends of the cell. Most of this calcium buildup has a slushy consistency and will be blown out
of the cell. Once the majority of the calcium has been removed, continue with acid washing which will now be more
effective since most of the calcium has been removed.
2. Acid Wash Cleaning: If the iChlor blades show a tendency to scale, it is recommended that every two (2)
months the iChlor be removed and inspected for scale formation and/or debris on the iChlor blades. High
hardness areas may require more frequent cleaning. Some filters allow debris to pass through to the iChlor,
possibly lodging between the blades. A small amount of scale formation is normal. If by looking through the
iChlor it is observed that there is excessive scale formation between the blades or debris is present, the iChlor
must be cleaned as follows:
a. Use a high-pressure jet of water from a garden hose. If the blades cannot be reasonably cleaned in this
manner, acid cleaning is necessary.
b. To acid clean the iChlor SCG blades: Turn off power to the Power Center, then disconnect the iChlor
SCG from the Power Center.
c. Create a 1 to 4 parts solution of acid and water. Mix one (1) quart of muriatic acid with one (1) gallon of
tap water in a plastic bucket.
Note: The iChlor® SCG Acid Cleaning Kit (P/N 523103) provides an acid wash stand for the iChlor SCG
to allow diluted acid solution to be poured into the iChlor SCG to immerse the blades for cleaning.
Working with muriatic acid can be dangerous. When cleaning the iChlor SCG always
wear rubber gloves and eye protection. Always add acid to water, do not add water to
acid. Always work in a well-ventilated area. Splashing or spilling acid can cause severe
personal injury and/or property damage.
d. Screw the acid wash stand onto the threaded end of the iChlor cell, making sure the O-ring is properly
installed on the acid wash stand (acid wash stand and o-ring are provided with the acid wash kit [P/N
523103]). Place the iChlor vertically in a five (5) gallon bucket. Pour the acid solution (as described in
step c) into the iChlor until the cell blades are covered. Allow the acid solution to bubble, and to clean
the blades. Note: The acid should only be contained inside the iChlor covering the blades. Try not to
spill the acid on the outside of the iChlor. If acid does spill on the outside of the iChlor, rinse it off with
water. A foaming action will begin, which is caused by scale (calcium carbonate) being dissolved from
the blades. If rigorous foaming action does not begin, the blades do not need to be cleaned (STOP THE
CLEANING PROCESS - continue to step “e”). Otherwise, allow the blades to remain immersed in the
solution until the foaming has stopped. However, do not leave acid in the iChlor for more than thirty (30)
minutes. Excessive acid washing will damage the blades.
e. Remove the iChlor from the bucket and place in an empty five (5) gallon bucket. Rinse the inside and
outside of the iChlor thoroughly with clean tap water and inspect. If deposits are still visible, repeat the
acid cleaning process.

27
Cleaning the Cell Blades (Continued)

f. Rinse the iChlor again with clean tap water and inspect. Once clean, replace the iChlor and resume
normal operation.
g. If the acid wash procedure is necessary, it is recommended that a sample of pool water be analyzed
by a pool professional for excessive calcium hardness (i.e. ideal range is 200 to 400 ppm) and/or
improper water balance.
h. Inspect the inside of the iChlor every two (2) months (or more frequent in hard water areas). If no scale
or debris deposits are observed inside the iChlor after four (4) months, it is not necessary to continue
inspections every two (2) months. However, due to possible changes in pool water chemistry and
filtering effectiveness, it is recommended that the cell be removed for inspection at least twice a year.
i. Reconnect the iChlor SCG to the Power Center, then turn on AC power to the iChlor Power Center.
Winterizing
Very little chlorine production is needed in cold water so long as free chlorine levels are maintained at 2.0 - 4.0 ppm.
The iChlor will not produce chlorine below 52° F ±3° F (11° C, ±1.67° C). This low-temperature cutoff extends the
life of the cell. If preventative measures are not taken, freezing water may cause severe damage to the cell. Prevent
freeze damage to the cell by running the pool pump continuously or winterize the pool by draining water from pump,
filter, and all intake and return lines. Remove the cell, clean and store it.

28
TROUBLESHOOTING
Use the following troubleshooting information to resolve possible problems with the iChlor® SCG.
Switch OFF main system power to the iChlor SCG cell before servicing.
Note: Switch power off to unit before to attempting service or repair. Always remove AC power to Power
Center when plugging or unplugging the iChlor SCG cell into the Power Center.
Troubleshooting Chart
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Low or no chlorine. Low stabilizer (cyanuric acid) level in pool water Add cyanuric acid in outdoor pools only to
(outdoor pools only). maintain 30 - 50 PPM per pool professional’s
recommendations. See Stabilizer Chart, Table 1,
page 13.
Insufficient operating hours of the iChlor SCG Increase the iChlor SCG operating time per day.
(pump time). See page 23 for pump run time information.
iChlor OUTPUT percentage set too low or off Increase iChlor OUTPUT by pressing the MORE
at 0%. button. See page 8.
Recent increases in weather temperature Increase SANITIZER OUTPUT by pressing the
without increasing the iChlor Output. MORE button. See page 8.
Temporary loss of chlorine due to heavy Set “Boost” mode and allow to run for 24 hours.
organic load, rain, leaves, fertilizer or heavy Recheck, If still too low, super-chlorinate by using
bather load, recent party, or pets using pool. an outside source. (Take pool water sample to pool
professional).
Low salinity level in pool water (less than 2600 Add salt to pool to achieve 3600 ppm. See pages
ppm), reduced chlorine production. Observe 12-13.
Salt Display lights. See Salt Level Status LEDs,
page 7.
Low salinity level in pool water (less than 2000 Add salt to pool to achieve 3600 ppm. See pages
ppm), shuts off chlorine production. Observe 12-13.
Salt Display lights. See Salt Level Status LEDs,
page 7.
High nitrate and phosphate level. Contact Pool Professional. Maximum nitrate level is
10 ppm. Maximum phosphate level is 125 ppb
Metals (copper, iron, manganese, etc.) present Contact Pool Professional.
in pool water
New pool water, or not shocked properly upon Super Chlorinate Pool.
startup. See Start-up Procedure (Super Chlorination), page
24.
Clogged or dirty cell. Remove cell for inspection. Clean if necessary. (see
page 26).
SALT LED is solid RED Low salinity level. Salinity between 2600 and Add salt to pool to achieve 3600 ppm. See pages
2999 ppm. Chlorine is being produced but pool 12-13.
water needs salt.
SALT LED is Flashing Very low salinity level. Salinity between 2000 Add salt to pool to achieve 3600 ppm. See pages
RED. and 2599 ppm. Chlorine is being produced at a 12-13.
reduce rate. Pool water needs salt.
Not enough salinity level. Salinity below 2000 Add salt to pool to achieve 3600 ppm. See pages
ppm. No chlorine is being produced. Pool water 12-13.
needs salt.
- Continue to Next Page -

29
Troubleshooting Chart (Continued)

SALT LED flashing High salinity level. Salinity level above 4500 If needed, dilute pool water by draining some water,
GREEN ppm. Unit will continue normal operation. then filling with fresh water. Adjust salinity level to
High salinity level may cause damage to other 3600 ppm. See pages 12-13.
pool equipment and surrounding surfaces.
CELL LED does not Chlorine Production set to 0 %. Adjust iChlor Output to desired percentage.
come on.
Insufficient water flow. Cell is plugged with Remove obstruction and/or clean cell. See page 26.
debris, pump has lost prime. Prime pump if necessary.
Salt level below 2000 ppm. Add salt to pool to achieve 3600 ppm. See pages
12-13.
Cell may be in an off-period of the sanitizing Cell should turn on within five minutes.
cycle and will return shortly.
Chlorine Production set to output levels of 8% Cell will turn on once an hour.
or lower. Cell will only turn on once an hour.
CELL LED is red. Standby mode. Water is below 52°F. COLD The water temperature must be above 52°F to
Display shows WATER CUT OFF. No chlorine is being produce chlorine.
"COLD" produced.
CELL LED is flashing Check salt level. Salinity level might be Add salt if necessary to maintain 3600 ppm
green. Display shows too low and in combination with low water minimum. Increase water temperature above 60°F
“CELL” temperatures, could put the unit into an if possible.
“INSPECT CELL” condition.
Cell has calcium build-up and requires Refer to Maintenance Procedure for acid wash/
cleaning. cleaning. See Maintenance section on page 25.
Check water chemistry and water balance. High Contact Pool Professional. Remove nitrates and
nitrate and phosphate levels, could contribute phosphates, and balance the water properly.
to this situation. Remove metals from water using chemical solution.
NOTE: metal content should be 0 ppm.
CELL LED has a "short Unit has detected a malfunction on the Replace Flow switch (Flow/Temperature sensor).
flash RED" either while temperature sensor.
the cell is ON or while
the cell OFF.
Flow LED is RED Pump fails to provide sufficient water flow. Check for correct operation of the pump, i.e., loss of
pump prime or clogged strainer baskets.
Closed valves. Check and correct all valve alignments.
Dirty filter. Follow filter cleaning procedures.
Obstruction in the cell. Remove cell for inspection. Follow cleaning
procedures. See Cleaning the Cell Blades on page
26.
Flow Switch failure. Make sure there is enough Replace Flow switch.
flow through the cell. Flow LED should turn
GREEN.
Flow LED - Short This is a confirmation that iChlor is in No action needed.
flickering either on communication with an IntelliFlo pump, and it is
GREEN flow or RED monitoring the pump status (SmartSense Flow
flow Detection).
EasyTouch reporting iChlor cell has detected a malfunction on the Replace Flow switch (Flow/Temperature sensor).
salinity 0000 ppm. temperature sensor, and will not be able to read
accurate salinity. CELL LED will show a "short
flash RED", confirming the temperature sensor
failure.

30
Troubleshooting Chart (Continued)

Display shows "AC". iChlor cell was powered with an "AC" power Make sure iChlor is plugged into an IntelliChlor
No other indication on supply, or the unit had detected an "AC" input Power Center, or an iChlor Power pack (old
the cell. voltage. IntelliChlor IC15 Power Packs cannot be used with
iChlor).
Display alternates iChlor unit has detected a "low current" Inspect Flow Switch functionality by turning the
between "CELL" condition, and is placing the unit in a "safety pump off, while iChlor unit is powered.
and "FLO" lock". Confirm flow switch LED turns RED (no flow). If
CELL LED is blinking Flow switch LED stays GREEN with NO water flow,
RED. replace flow switch immediately or remove iChlor
unit until a flow switch replacement is available (Do
Not run the unit with a faulty flow switch!).
Inspect the cell for any calcium build-up, and clean
if necessary. After inspecting the unit, restart
iChlor (power off-on), and confirm everything is
working properly.
Display shows "FLO" iChlor unit has detected a "bad flow switch" Inspect Flow Switch functionality by turning the
SALT and CELL LED condition, and is placing the unit in a "safety pump off, while iChlor unit is powered.
blinking RED. FLOW lock". Confirm flow switch LED turns RED (no flow). If
LED blinking GREEN. Flow switch LED stays GREEN with NO water flow,
replace flow switch immediately or remove iChlor
unit until a flow switch replacement is available (Do
Not run the unit with a faulty flow switch!).
To manually clear this condition, the unit
requires "user acknowledgement" (passcode).
Passcode will be 1-2-3 (which can be entered
by pressing “LESS” and “MORE” Buttons in the
following sequence:
LESS - MORE - MORE - LESS - LESS - LESS
Display shows iChlor unit has detected a "loss of If communication is restored, iChlor will resume
"LOSS" communication" with an IntelliFlo or operation.
SALT and FLOW LED IntelliCenter (loss safety device), and is placing To manually clear this condition, the
blinking RED. the unit in a "safety lock". unit requires ""user acknowledgement""
Passcode will be 1-2-3 (which can be entered
by pressing “LESS” and “MORE” Buttons in the
following sequence:
LESS - MORE - MORE - LESS - LESS - LESS
Display alternates iChlor cell is in "Boost" mode operation. Press both (LESS and MORE) buttons together, to
between output turn "Boost" mode OFF if needed.
percentage and a 24
hours countdown timer.
iChlor unit does not Fuse in Power Center is blown. Replace fuse located in the Power Center. Fuse
have power. information can be found on the wiring label inside
the Power Center cover.
No incoming power to Power Center. Verify time clock is providing 110 VAC or 220 VAC to
Power Center when active.
Transformer leads not wired correctly in Power Verify transformer leads wired properly, by referring
Center. to wiring diagram decal on inside of Power Center
cover.

31
Diagnostic Mode
To enter “Diagnostic Mode” press and hold the MORE button for 3 seconds, until light indicates you are in diagnostic
mode.
Note: Be sure you are not in Output Percentage mode (Output flashing). In this mode, pressing and holding the
MORE button will only fast-forward the output setting.
While in “Diagnostic Mode”, you can advance to the next screen by pressing the MORE button. You will not be able
to go back to the previous screen. You can only advance by pressing the MORE button. The LESS button has
different functions during diagnostic mode and will be explained further below.
There are five different screens in diagnostic mode:

First screen: Total Cell Hours (life).
Displays total cell hours (lifetime) in a rotating pattern.
While on this screen, the WAND report can be displayed by pressing the LESS button.
Note: If needed, the WAND report can be re-sent by pressing the LESS button once again.
Second screen: Temperature (°F or °C)

Displays water temperature in either °F or °C.
While on this screen the user can switch between °F and °C by pressing the LESS button.
Third screen: Salinity (ppm)

Displays last salinity level (ppm) recorded by the unit.
While on this screen the unit is able to take real-time salinity readings, which can be accessed by pressing the LESS
button.
Fourth screen: Cell Voltage (V)

Displays last cell voltage recorded by the unit.
While on this screen the unit is able to take real-time cell voltage readings, which can be accessed by pressing the
LESS button.
Note: If front panel orientation is flipped 180° (see explanation below), displayed voltage will not show the decimal
point as it shows during factory-set orientation. For example, 22.4V will be displayed as 224.
Fifth screen: Firmware Revision (r)

Displays current firmware revision (r X.XX)
While on this screen the orientation of the user interface can be flipped 180° by pressing both (LESS and MORE)
output buttons. This will allow for multiple types of installations and field set ups.
Note: After flipping the user interface the button functionality will be swapped, and the display will be upside down.
You will need to install a 180° overlay (included with every unit) in order to operate the unit in this mode.

32
TECHNICAL DATA
System Specifications - 110 VAC and 230 VAC Wiring
Circuit Protection: Two-pole 20 AMP device at the electrical panel
Input: 95-130 VAC, 50/60 Hz, 220 Watts (2 AMP) or 220-240 VAC, 50/60 Hz, 220 Watts (1 AMP)
Output: 22-39 VDC @ 7.5 AMPS maximum from the Power Center
Note: A TIME CLOCK must be used if the iChlor SCG is used in “stand alone” mode without an automation
control system.
When using the iChlor SCG and an IntelliFlo pump (or 2-speed pump) with an IntelliTouch®, EasyTouch®
or SunTouch® Control System, the iChlor SCG AC power center wires must be connected to the LOAD
SIDE OF THE MAIN FILTER PUMP RELAY located in the load/power center (see page 22 for diagram). This
ensures that the iChlor SCG cell produces chlorine only when the main filter pump is on. This method does
not require a ground fault circuit-interrupter (GFCI) to protect the circuit.
IMPORTANT: When using iChlor SCG with an IntelliTouch Control System, it is recommended to wire the
Power Center to the pump side of the relay located in the IntelliTouch Control System Load Center. This
method does not require a ground fault circuit-interrupter (GFCI) to protect the circuit.
115 VAC Basic System Wiring with Pool Pump Timer

33
Power Center 230 and 115 VAC Transformer Wiring

34
iChlor 15 System Specifications and Wiring

Circuit Protection: Two-pole 20 AMP device at the electrical panel.
Input: 85-130 VAC, 50/60 Hz, 65 watts
Output: 24 VAC (4 AMPS) to internal blades of cell.
REPLACEMENT PARTS
Part Number Description
522680Z Control Panel Lid
522741Z Power Pack, iChlor 15

35
NOTES

1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000
10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000
All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their
respective owners.
© 2023 Pentair. All rights reserved. WWW.PENTAIR.COM
*522709*
P/N 522709 REV. G 7/21/23

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iCHLOR®

SALT CHLORINE GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

IMPORTANT WARNING AND SAFETY INSTRUCTIONS

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

CUSTOMER SERVICE / TECHNICAL SUPPORT

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

Salt Chlorine Generator (SCG) Overview

iChlor SCG Models

Pool Size: Chlorine Produced:

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

Control Panel and Cell Description

iChlor Salt Chlorine Generator (SCG)

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

iChlor 30 Power Center

iChlor 15 Power Pack

CHLORINE GAS BUILDUP

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

Installation Requirements and Recommendations

Install Chlorine/Bromine Feeders after the iChlor Cell

iChlor Power Center. Provided VDC electrical supply

Note (*): Install iChlor cell vertically

iChlor System Diagram

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

Loop Plumbing Diagram

iChlor SCG System Loop Plumbing Diagram

iChlor Plumbing Diagram

Note: Install iChlor SCG

Note: For best flow sensing,

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

Pool Water Preparation

Determining Pool Size (liters of water in your pool)

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

CONTROL PANEL OVERVIEW

 Salt Level LED

- Continue to Next Page -

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

To adjust output percentage:

Cell polarity indicator:

 More and Less Output Buttons

To adjust self-cleaning cycle duration:

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

WATER CHEMISTRY, CONDITIONS AND PRECAUTIONS

Pool Water Chemistry, Conditions and Precautions

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

What Type of Salt to Use?

How Much Salt to Use?

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

Calculating the Saturation Index

Langelier Saturation Index Factors

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

Adding Salt to the Pool (How and How Much?)

Table 1. Approximate amount of stabilizer (cyanuric acid) to obtain 40 ppm in pool

Note: The cyanuric acid reading should be maintained at 30 - 50 ppm.

iCHLOR® Salt Chlorine Generator Installation and User’s Guide

POOL SIZE IN GALLONS

iCHLOR® Salt Chlorine Generator Installation and User’s Guide