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Pt6-41 Performance

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22 views

Pt6-41 Performance

Uploaded by

Jorge Tigaci
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST

Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

71-00-00
Engine Model(s): MODEL(S)PT6A-38/PT6A-41/PT6A-42/PT6A-42A

POWER PLANT - ADJUSTMENT/TEST


1. General
This section contains information for engine ground running and for checks and adjustment/test
procedures to verify integrity of installed/replaced items.
Table 501 defines the specific checks and the order in which they are to be done.
Table 502 defines minimum checks to be done before Fault Isolation procedures are done on an
engine.
Tables 503, 504, 505 and 506 define engine operating limits.
Figures 501 and 502 define engine overtemperature limits and corresponding inspection
requirements.
Figure 503 defines inadvertent engine cut-off and relight during taxi and corresponding inspection
requirements. For unscheduled inspection procedure, refer to Chap. 72-00-00, INSPECTION,
Unscheduled Inspection.

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Figure 504 defines engine overtorque limits and corresponding inspection requirements.
Figure 501 Overtemperature Limits - All Conditions Except Starting
(SHEET 1 OF 3)

PT6A-38 Engines
icn-00198-g000004595-001-01

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Printed on 18/APR/24 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Export Classification: Outside US (EAR): Contains 10-25% 9E991&, US (EAR): 9E619.a., Outside US Page 3
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Printed on 18/APR/24 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

(SHEET 2 OF 3)

PT6A-41 Engines
icn-00198-g000006559-001-01

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Printed on 18/APR/24 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

(SHEET 3 OF 3)

PT6A-42/42A Engines
icn-00198-g000006558-001-01

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Figure 502 Overtemperature Limits - Starting Conditions Only


(SHEET 1 OF 2)

PT6A-38 and PT6A-41 Engines


c1889c

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

(SHEET 2 OF 2)

PT6A-42 and PT6A-42A Engines


c9365b

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Figure 503 Inadvertent Cut-off and Relight During Taxi


(SHEET 1 OF 2)

PT6A-38 and -41 Engines


c94539

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

(SHEET 2 OF 2)

PT6A-42 and -42A Engines


c94541

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Figure 504 Overtorque Limits - All Conditions


(SHEET 1 OF 3)

PT6A-38 Engines
c3926c

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

(SHEET 2 OF 3)

PT6A-41 and PT6A-42A Engines


c1890e

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

(SHEET 3 OF 3)

PT6A-42 Engines
c224202

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

2. Pre-operational Check
A. Procedure
(1) Remove air inlet and exhaust covers (if
fitted).
(2) Open engine cowlings (Ref. Aircraft Maintenance Manual) and examine engine
mounts.
(3) Examine all linkages to engine and to accessories mounted on engine, for
attachment.
(4) Examine all fuel and oil tubes, lines and connections for attachment and leaks. No
leaks are permitted except at normal seepage drains.
(5) Examine all pneumatic line connections and filters for attachment.

WARNING: TURN ELECTRICAL POWER OFF.

(6) Examine all electrical connectors for proper attachment. Check installation of remote
mounted ignition exciter.

CAUTION: DO NOT MOVE COCKPIT POWER CONTROL LEVER INTO PROPELLER


REVERSE POSITION OR DAMAGE TO LINKAGE WILL RESULT. REVERSE
MAY ONLY BE SELECTED WITH ENGINE RUNNING AND PROPELLER
TURNING.

(7) Check cockpit controls for freedom of movement and verify full travel of control
linkages on engine.
(8) Check engine oil level and service as necessary (Ref. 72-00-00, SERVICING). Check
locking of filler cap after servicing.
(9) Close engine cowlings (Ref. Aircraft Maintenance
Manual).
(10)Check fuel system has been serviced with proper fuel (Ref. Service Bulletin SB3044
and SB3244, Listing of Engine Fuel and Additives).
Table 501 Checks after Component Installation/Replacement

Item Installed/Replaced Checks Req'd


(Para. No.)

Engine on Airframe 2. 3. 4. 5. 6. 7. 8. 10.B. 10.C. 16. 9. 11. 12. 15.


13.

Oil-to-fuel Heater 3. 5. 4. 6. 7. 8. 11.

Fuel Pump 5. 4. 6. 7. 8. 15.

Fuel Lines 5. 4. 6. 7. 8.

Flow Divider and Dump Valve 5. 4. 6.

Fuel Manifold/Fuel Nozzles 5. 4. 6. 15.

Front and Rear Fuel Drain Valves 5. 4. 6. 7.

Fuel Control Unit 5. 4. 6. 10. 15.

Compressor Bleed Valve - High 15.


Pressure

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Item Installed/Replaced Checks Req'd


(Para. No.)
Compressor Bleed Valve - Low 15.
Pressure

Torque Limiter (if fitted) 12.

Reversing Linkage 15.

Propeller Governor 9. 15.

Oil Pressure System 11. 15.

Shaft Oil Seals 4. 5. 6. 7. 8.

Scavenge Tube 4. 5. 6. 7. 8.

Oil Filter, Housing and Check Valve 4. 5. 6. 7. 8. 11.

Oil Pressure Relief Valve 6. 11.

P3 (Compressor) Air Filter 2. 3. 4. 8. 16.

Thermostatic Bypass and Check Valve 2. 3. 4. 8.

Table 502 Minimum Checks Required before Troubleshooting

Check and Sequence Para. No.

Engine Pre-operational Check 2.

Engine Pre-start Check 3.

Dry Motoring Run 4.

Wet Motoring Run 5.

Engine Starting 6.

Engine Shutdown 7.

Post-shutdown Check 8.

Acceleration Check 16.

Table 503 PT6A-38 Engine Operating Limits

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)

lb.ft. psig RPM % RPM %

Takeoff 750 1970 64.4 705 38100 101.5 2000 91 105 to 10 to


Max. 135 99
Continuous

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)

lb.ft. psig RPM % RPM %


Max. Climb 750 1970 64.4 685 38100 101.5 2000 91 85 to 0 to
and 135 99
Max Cruise

Min. Idle 660 20000 52 60 -40 to


(3) (8) Min. 99

Starting 1000 0 to -40


(4) 200 Min.
(6)

Transient 2750 89.73 800 38500 102.6 2205 100 40 to 99 to


(4) (12) (5) (9) 200 104
(10)

Max. 700 705 105 to 0 to


Reverse 135 99

NOTE: 1. Torque limit applies within range of 1600 to 2000 rpm propeller shaft; below
1600 rpm, torque is limited to 1100 lb.ft.

NOTE: 2. Engine inlet condition limits for engine operation are: (a) temperature : to
57.3°C (135°F); (b) altitude: ground level to 35000 ft. (temperature lapse rate
of 2°C (3.6°F) per 1000 ft. is assumed). Minimum temperature for starting is
-54°C (-65°F).

NOTE: 3. The minimum flight idle Ng rotor RPM is established by the airframe
manufacturer.

NOTE: 4. This value is time-limited to 5 seconds. Refer to Figures 502 and 503.

NOTE: 5. This value is time-limited to 10 seconds.

NOTE: 6. Limited by oil temperature.

NOTE: 7. Normal oil pressure with gas generator speed above 72 % speed. With engine
torque below 1970 lb.ft., minimum oil pressure 85 psig at normal oil temperature
(60 to 70°C). Under emergency conditions to complete a flight, a lower oil
pressure limit of 60 psig is permissible at reduced power level, not exceeding
1100 lb.ft. torque.

NOTE: 8. Applies over gas generator speed range 20000 to 22000 rpm.

NOTE: 9. May be done in an emergency condition, at all ratings, to complete a flight.

NOTE: 10. Time limited to 10 minutes at any operating condition.

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)

lb.ft. psig RPM % RPM %

NOTE: 11. In flight in the absence of a minimum 40 psig oil pressure, continuous steady
state propeller rotation must be prevented by propeller feathering. On the
ground, with the engine shut down, continuous propeller rotation must be
prevented.

NOTE: 12. This value is time limited, refer to Figure 501.

Table 504 PT6A-41 Engine Operating Limits

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)

lb.ft. psig RPM % RPM %

Takeoff 850 2230 72.95 750 38100 101.7 2000 91 105 to 10 to


and Max. 135 99
Continuous

Max. 850 2230 72.95 725 38100 101.7 2000 91 105 to 0 to


Climb/ 135 99
Max. Cruise

Min. Idle 750 20000 53.3 60 -40 to


(3) (8) min. 99

Starting 1000 0 to -40


(4) 200 min.
(6)

Transient 2750 89.73 850 38500 102.7 2205 100 40 to 99 to


(4) (12) (5) (9) 200 104
(10)

Max. 800 750 105 to 0 to


Reverse 135 99

NOTE: 1. Torque limit applies within range of 1600 to 2000 rpm propeller shaft; below
1600 rpm, torque is limited to 1100 lb.ft.

NOTE: 2. Engine inlet condition limits for engine operation are: (a) temperature : to
57.3°C (135°F); (b) altitude: ground level to 35000 ft. (temperature lapse rate
of 2°C (3.6°F) per 1000 ft. is assumed). Minimum temperature for starting is
-54°C (-65°F).

NOTE: 3. The minimum flight idle Ng rotor RPM must be established by the airframe
manufacturer.

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)
NOTE: 4. This value is time-limited to 5 seconds. Refer to Figures 502 and 503.

NOTE: 5. This value is time-limited to 10 seconds.

NOTE: 6. Limited by oil temperature.

NOTE: 7. Normal oil pressure with gas generator speed above 72 % speed. With engine
torque below 1970 lb.ft., minimum oil pressure 85 psig at normal oil temperature
(60 to 70°C). Under emergency conditions to complete a flight, a lower oil
pressure limit of 60 psig is permissible at reduced power level, not exceeding
1100 lb.ft. torque.

NOTE: 8. Applies over gas generator speed range 20000 to 22000 rpm.

NOTE: 9. May be done in an emergency condition, at all ratings, to complete a flight.

NOTE: 10. Time limited to 10 minutes at any operating condition.

NOTE: 11. In flight in the absence of a minimum 40 psig oil pressure, continuous steady
state propeller rotation must be prevented by propeller feathering. On the
ground, with the engine shut down, continuous propeller rotation must be
prevented.

NOTE: 12. This value is time limited, refer to Figure 501.

Table 505 PT6A-42 Engine Operating Limits

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)

lb.ft. psig RPM % RPM %

Takeoff 850 2230 72.95 800 38100 101.7 2000 91 100 to 0 to


(13) 135 99

Max. 850 2230 72.95 800 38100 101.7 2000 91 100 to 0 to


Continuous (13) 135 99
Max. Cruise

Max. Climb 850 2230 72.95 770 38100 101.7 2000 91 100 to 0 to
135 99

Normal 850 2230 72.95 770 38100 101.7 2000 91 100 to 0 to


Cruise 135 99
(PT6A-42)

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)
Min. Idle 750 21000 56.0 60 -40 to
(3) (8) min. 99

Starting 1000 0 to -40


(4) 200 min.
(6)

Transient 2750 850 (12) 39000 104.1 2205 100 40 to 99 to


(4) (5) (9) 200 104
(10)

Max. 800 750 100 to 0 to


Reverse 135 99

NOTE: 1. Torque limits apply in range of 1600 to 2000 rpm propeller shaft. For takeoff
and Max. continuous, a variation of +45 lbf.ft. permitted to account for power
setting accuracy and steady state fluctuations. If Np is below 1600 rpm, torque
is limited to 1100 lbf.ft. If torque is more than 1100 lbf.ft., refer to Figure 504 for
overtorque condition in Area B.

NOTE: 2. Engine inlet condition limits for engine operation are: (a) temperature : to
57.3°C (135°F); (b) altitude: ground level to 35000 ft. (temperature lapse rate
of 2°C (3.6°F) per 1000 ft. is assumed). Minimum temperature for starting is
-54°C (-65°F).

NOTE: 3. The minimum flight idle Ng rotor RPM must be established by the airframe
manufacturer.

NOTE: 4. These values are time-limited to 5 seconds. Refer to Figures 501, 502 or 503.

NOTE: 5. This value is time-limited to 10 seconds.

NOTE: 6. Limited by oil temperature.

NOTE: 7. Normal oil pressure with gas generator speed above 72 % speed. With engine
torque below 1970 lb.ft., minimum oil pressure 85 psig at normal oil temperature
(60 to 70°C). Under emergency conditions to complete a flight, a lower oil
pressure limit of 60 psig is permissible at reduced power level, not exceeding
1100 lb.ft. torque.

NOTE: 8. Applies over gas generator speed range 21000 to 23000 rpm.

NOTE: 9. May be done in an emergency condition, at all ratings, to complete a flight.

NOTE: 10. Time limited to 10 minutes at any operating condition.

NOTE: 11. In flight in the absence of a minimum 40 psig oil pressure, continuous steady

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) ITT °C psig °C
(7)
state propeller rotation must be prevented by propeller feathering. On the
ground, with the engine shut down, continuous propeller rotation must be
prevented.

NOTE: 12. This value is time-limited. Refer to Figure 501.

NOTE: 13. A variation of +40 rpm is permitted to account for power setting accuracy and
steady state fluctuations.

Table 506 PT6A-42A Engine Operating Limits

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) and ITT °C psig °C
(14) (7)

lb.ft. psig RPM % RPM %

Takeoff 850 2230 72.95 800 38100 101.7 2000 91 100 to 0 to


135 99

Max. 850 2230 72.95 770 38100 101.7 2000 91 100 to 0 to


Continuous 135 99
Max. Cruise

Max. 850 2230 72.95 800 38100 101.7 2000 91 100 to 0 to


Continuous 135 99
Max. Cruise
(13)

Max. Climb 850 2230 72.95 770 38100 101.7 2000 91 100 to 0 to
135 99

Normal 850 2230 72.95 770 38100 101.7 2000 91 100 to 0 to


Cruise (13) 135 99

Min. Idle 750 21000 56.0 60 -40 to


(3) (8) min. 99

Starting 1000 0 to -40


(4) 200 min.
(6)

Transient 2750 880 (4) 39000 104.1 2205 100 40 to 99 to


(4) 850 (12) (5) (9) 200 104
(10)

NOTE: 1. Torque limit applies within range of 1600 to 2000 rpm propeller shaft; below
1600 rpm, torque is limited to 1100 lb.ft.

NOTE: 2. Engine inlet condition limits for engine operation are: (a) temperature : to
57.3°C (135°F); (b) altitude: ground level to 35000 ft. (temperature lapse rate

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Printed on 18/APR/24 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Operating SHP Torque (1) Maximum Ng Np (11) Oil Oil


Conditions Observed Press. Temp.
(2) and ITT °C psig °C
(14) (7)
of 2°C (3.6°F) per 1000 ft. is assumed). Minimum temperature for starting is
-54°C (-65°F).

NOTE: 3. The minimum flight idle Ng rotor RPM must be established by the airframe
manufacturer.

NOTE: 4. These values are time-limited to 5 seconds. Refer to Figures 501, 502 or 503.

NOTE: 5. This value is time-limited to 10 seconds.

NOTE: 6. Limited by oil temperature.

NOTE: 7. Normal oil pressure with gas generator speed above 72 % speed. With engine
torque below 1970 lb.ft., minimum oil pressure 85 psig at normal oil temperature
(60 to 70°C). Under emergency conditions to complete a flight, a lower oil
pressure limit of 60 psig is permissible at reduced power level, not exceeding
1100 lb.ft. torque.

NOTE: 8. Applies over gas generator speed range 21000 to 23000 rpm.

NOTE: 9. May be done in an emergency condition, at all ratings, to complete a flight.

NOTE: 10. Time limited to 10 minutes at any operating condition.

NOTE: 11. In flight in the absence of a minimum 40 psig oil pressure, continuous steady
state propeller rotation must be prevented by propeller feathering. On the
ground, with the engine shut down, continuous propeller rotation must be
prevented.

NOTE: 12. This value is time-limited to 20 seconds. Refer to Figure 501.

NOTE: 13. Applicable to Build Specification 1322 only.

NOTE: 14. Extended operation at power settings above normal Takeoff/Climb/Cruise may
require a reduction in the engine inspection/maintenance intervals (Ref.
SB3003). The use of maximum continuous is unrestricted for the duration
required by the crew to address an emergency situation. Repetitive use of
maximum continuous, and/or extended operation at high speeds and/or ITT
(inter-turbine temperature) will necessitate a significant reduction in HSI (Hot
Section Inspection) interval.

3. Pre-start Checks

WARNING: PERSONNEL, AIRCRAFT AND EQUIPMENT MUST BE KEPT CLEAR OF ENGINE


DANGER ZONE.

A. Procedure

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

NOTE: Cockpit labels and names of controls may differ according to airframe manufacturer. The
terminology used in this and subsequent paragraphs is that of Pratt & Whitney Canada.
(1) Power Control Lever - GROUND-
IDLE.
(2) Propeller Control Lever (where fitted) - Anywhere in forward thrust operating
range.
(3) Fuel Condition Lever -
OFF.
(4) Manual Override Control Lever (where fitted) -
OFF.
(5) Engine Master Switch -
ON.
(6) Fuel System Shutoff Valve - OPEN.
(7) Fuel Boost Pump Switch -
ON.
(8) Fuel Inlet Pressure - Five psig
minimum.
(9) Bleed Air -
OFF.
4. Dry Motoring Run

WARNING: MAKE SURE THAT PERSONNEL, OTHER AIRCRAFT AND EQUIPMENT ARE
CLEAR OF DANGER ZONE NEAR ENGINE.

A. Procedure
NOTE: This procedure is used any time it is deemed necessary to remove internally trapped
fuel and vapor or if there is evidence of a fire within the engine gas path. Air passing
through the engine serves to purge fuel, vapor or fire from the combustion section,
compressor turbine, power turbines and exhaust system.
(1) Fuel Condition Lever -
OFF.
(2) Ignition Switch -
OFF.
(3) Engine Master Switch -
ON.
(4) Fuel System Shutoff Valve - OPEN.
(5) Fuel Boost Pump Switch -
ON.
(6) Engine Starter Switch -
ON.

WARNING: SHOULD A FIRE PERSIST, AS INDICATED BY SUSTAINED T5, CLOSE FUEL


SYSTEM SHUTOFF VALVE AND CONTINUE MOTORING.
(7) Maintain starter operation for the desired duration. Observe starter limits (Ref. Starter
Manufacturer's Manual).
(8) Engine Starter Switch -
OFF.
(9) Fuel Boost Pump Switch -

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

OFF.
(10)Fuel System Shutoff Valve -
CLOSED
(11)Engine Master Switch - OFF.
NOTE: Allow required cooling period for starter before any further operation is
attempted.
(12)Check all oil and fuel lines and connections for leaks. No leaks are allowed except at
normal seepage drains.
(13)Check engine oil level and service as necessary (Ref. 72-00-00,
SERVICING).
5. Wet Motoring Run

WARNING: MAKE SURE PERSONNEL, OTHER AIRCRAFT AND EQUIPMENT ARE CLEAR
OF DANGER ZONE NEAR ENGINE.

CAUTION: THIS PROCEDURE IS USED STRICTLY FOR MAINTENANCE PURPOSES AND IS


NOT PART OF NORMAL ENGINE START PROCEDURE. AFTER A WET
MOTORING RUN, A DRY MOTORING RUN (REF. PARA. 4.) MUST BE DONE
BEFORE AN ENGINE START IS ATTEMPTED.

A. Procedure
(1) Fuel Condition Lever -
OFF.
(2) Manual Override Control Lever (where fitted) -
OFF.
(3) Ignition Switch -
OFF.
(4) Engine Master Switch -
ON.
(5) Fuel System Shutoff Valve - OPEN.
(6) Fuel Boost Pump Switch -
ON.
(7) Engine Starter Switch - ON.
NOTE: Observe starter motor operating limits.
(8) After stabilized Ng and positive oil pressure, set Fuel Condition Lever to GROUND-IDLE
for 10 seconds.
(9) Fuel Condition Lever -
OFF.
(10)Engine Starter Switch -
OFF.
(11)During rundown, check that flow divider and dump valve and gas generator case drain
valves are functioning.
(12)Fuel Boost Pump Switch -
OFF.
(13)Fuel System Shutoff Valve -
CLOSED.
(14)Engine Master Switch -

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OFF.
(15)Check oil lines, fuel lines and connections for leaks. No leaks are allowed except at
normal seepage drains.
6. Engine Starting

WARNING: MAKE SURE PERSONNEL, OTHER AIRCRAFT AND EQUIPMENT ARE CLEAR
OF DANGER ZONE NEAR ENGINE.

A. Procedure
(1) Engine Starter Switch - ON.
NOTE: Minimum Ng to obtain satisfactory light is 12%.
(2) Engine Oil Pressure - Check for
indication.
(3) Ignition Switch -
ON.

CAUTION: WHENEVER THE GAS GENERATOR FAILS TO LIGHT UP WITHIN 10


SECONDS AFTER MOVING FUEL CONDITION LEVER TO GROUND-IDLE
POSITION, SHUT OFF FUEL, STARTER AND IGNITION. ALLOW 30
SECOND FUEL DRAINING PERIOD, FOLLOWED BY 15 SECOND DRY
MOTORING RUN BEFORE ATTEMPTING ANOTHER START. IF STARTER
LIMITS PERMIT, IT IS NOT NECESSARY TO ALLOW RUNDOWN AFTER
DRY MOTORING RUN. IF, FOR ANY REASON, A START ATTEMPT IS
DISCONTINUED, ALLOW THE ENGINE TO COME TO A COMPLETE STOP
AND THEN DO A DRY MOTORING RUN. REPEAT THE COMPLETE START
SEQUENCE. OBSERVE STARTER LIMITS. (REF. STARTER
MANUFACTURER'S MANUAL.)

(4) As the gas generator speed passes through or has stabilized above the minimum light
off speed, move fuel condition lever to GROUND-IDLE position.
(5) Check that Ng accelerates to ground-idle and that T5 starting limit is not exceeded
.
(6) When engine attains ground-idle:
(a) Engine Starter Switch - OFF.
(b) Ignition Switch - OFF.

CAUTION: ON MULTI-ENGINE AIRCRAFT, TO PREVENT OVER-TEMPERATURE


DURING START, MAKE SURE THE FUEL CONDITION LEVER IS
ADVANCED TO FLIGHT-IDLE ON THE ENGINE SUPPLYING GENERATOR
VOLTAGE.

(7) Before proceeding to ground run, do at least two feathering cycles (if fitted with a
Propeller Control Lever) to purge propeller governor and propeller hub. Retain Power
Control Lever in GROUND-IDLE position.
7. Engine Shutdown
A. Procedure

WARNING: IF THERE IS FIRE WITHIN THE ENGINE AFTER SHUTDOWN, PROCEED


IMMEDIATELY AS DESCRIBED UNDER DRY MOTORING RUN (REF. PARA. 4.).
(1) Power Control Lever - IDLE.
NOTE: Let the engine to stabilize for minimum of one minute at minimum obtainable
T5.

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(2) Propeller Control Lever (where fitted) (if equipped) - FEATHER.


NOTE: Keep the propeller control lever on FEATHER position for 15 seconds minimum
before shutting down engine.
(3) Fuel Condition Lever - OFF or CUT-OFF or CUT-OFF/FEATHER as
applicable.
(4) Fuel Boost Pump Switch -
OFF.
(5) Fuel System Shutoff Valve -
CLOSED.
(6) Engine Master Switch -
OFF.
(7) Make sure that the compressor decelerates freely. The compressor rundown time must
not be less than 20 seconds from the ground/low idle (Ref. revised FIC chart).
NOTE: In case of high OAT (above 35 °C (95 °F)), it is recommended to perform 30
seconds dry motoring run after shutdown.
(8) If run down time is less than 20 seconds, turn the compressor manually. Listen for
unusual noise. If you hear unusual noise, identify the source of the noise per applicable
fault isolation chart (Ref. 72-00-00, ENGINE, TURBOPROP - FAULT ISOLATION).
8. Post-shutdown Checks
A. Procedure

WARNING: MAKE SURE THAT THE ENGINE IS SHUT DOWN BEFORE ANY ADJUSTMENTS
ON ENGINE-MOUNTED EQUIPMENT ARE DONE. THIS IS ESSENTIAL DUE TO
THE CLOSE PROXIMITY OF PROPELLER AND EXHAUST NOZZLES.
(1) Check all engine oil lines and connections for leaks. None are allowed, except at normal
seepage drains.
NOTE: Allowable oil seepage is 3 cc/hour at each accessory drive pad, and 5 cc/hour
at the propeller shaft. All seal leakages shall be included in total oil
consumption (Ref. Chapter 72-00-00, ENGINE DESCRIPTION AND
OPERATION).
(2) Do a check of all engine fuel tubes and connections for leaks. No leaks are permitted
other than leakage at seal drain port (Ref. 73-10-02, FUEL PUMP - MAINTENANCE
PRACTICES).
(3) Check engine oil level and service as necessary (Ref. Chapter 72-00-00, SERVICING,
Lubricating Oil System).
(4) Check all engine mounted and off-mounted accessories and linkages for proper
mounting.
(5) Check oil-to-fuel heater installation (Ref. 73-10-01, MAINTENANCE
PRACTICES).
9. Propeller Governor Checks
A. Procedure

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CAUTION: THE FOLLOWING INSTRUCTIONS ARE GIVEN PRIMARILY TO SATISFY


SHIPPING REQUIREMENTS AND THE RESULTANT RIGGING MAY
DIFFER QUITE CONSIDERABLY FROM WHAT IT SHOULD BE WHEN THE
ENGINE IS INSTALLED IN THE AIRFRAME. THE FINAL RIGGING
ARRANGEMENT IS PART OF THE AIRCRAFT CERTIFICATION
REQUIREMENT AND IS DETAILED IN THE APPROPRIATE AIRCRAFT
MAINTENANCE MANUAL. THEREFORE, WHEN AN ENGINE IS
REINSTALLED IN AN AIRCRAFT AFTER OVERHAUL OR REPAIR, THE
ENGINE SHOULD BE RIGGED IN ACCORDANCE WITH THE RELEVANT
AIRCRAFT MAINTENANCE MANUAL AND NOT IN ACCORDANCE WITH
THE APPLICABLE P&WC MAINTENANCE OR OVERHAUL MANUAL.

NOTE: Cockpit labels and names of controls may differ according to airframe manufacturer. The
terminology used in this and subsequent paragraphs is that of Pratt & Whitney Canada.

CAUTION: CAP AIR PRESSURE TUBE ONLY.


(1) Disconnect and cap governor Py air pressure tube at
governor.
(2) Start engine (Ref. Para. 3. and 6.). Allow engine to warm up (oil temp. 60°C (140°F)
min.).
(3) Advance power control lever to obtain 80% Ng and perform two feathering cycles
(where fitted with a Propeller Control Lever) to purge air from system and propeller
hub.
NOTE: Time to feather can be reduced by turning adjustment screw (2, Fig. 505)
counterclockwise. Two turns from nominal is the maximum permitted.
(4) Set propeller control lever (where fitted) to full fine pitch position (max. rpm) with
propeller governor speed set lever against stop.
(5) Advance power control lever sufficiently for the propeller to constant speed, and mark
position on cockpit quadrant. Note and record Ng.
(6) Adjust governor maximum speed (1) as necessary to obtain 2000 rpm (max. rpm)
propeller speed (Ref. NOTE). Turn screw CW to decrease, CCW to increase Np.
NOTE: Refer to Aircraft Maintenance Manual for maximum Np setting as it might be
different.
(7) Connect Py air pressure tube to governor
.
(8) Reset controls as detailed in step (4)
.
(9) Note Ng and compare with value recorded in step (4) . Maximum permissible Ng drop
is 100 rpm. If exceeded, check linkage (5, Fig. 505) is contacting the maximum stop
(3, Fig. 505). Adjust as necessary.

CAUTION: DO NOT DISTURB ADJUSTMENT (3, Fig. 505).


(10)Reset controls as detailed in step (4) and (5) and repeat step (9)
.
(11)Disconnect linkage from reset arm (5, Fig. 505) and fasten arm to minimum rear
position.
(12)With propeller control lever (where fitted) in fine pitch (max. rpm), advance power
control lever sufficiently for propeller to constant speed and record Np. Check Np is 5%
± 1% below speed obtained in Step (6) .
(13)Adjust underspeed as follows:

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(a) Remove lockwire.


(b) Loosen locking screws.
(c) Turn the adjustment screw such that the index mark on the screw head turns
either towards (for increased Np) or away from (for decreased Np) the arrow
mark.
NOTE: This adjustment is very sensitive. Use the index mark on the screw
head as a reference point. Adjust in 1/12 increments maximum.
(d) Tighten locking screws 10 to 14 lbf.in. and lockwire.

(14)Connect governor reset


linkage.

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Figure 505 Propeller Governor Adjustment Points

c930

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1. Governor Maximum Speed Adjustment


2. Feathering Adjustment
3. Pneumatic Maximum Adjustment (DO NOT DISTURB)
4. Pneumatic Minimum Adjustment
5. Airbleed Link (Reset Arm - Pneumatic Section)

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10. FCU Checks

CAUTION: THE MAXIMUM GOVERNING SPEED STOP IS PRESET ON ALL FUEL


CONTROLS AND THE FOLLOWING PROCEDURE SHOULD NOT BE
ACCOMPLISHED UNLESS ABSOLUTELY ESSENTIAL. THIS PROCEDURE WILL
ONLY BE POSSIBLE AT RELATIVELY HIGH AMBIENT TEMPERATURES.

CAUTION: THE FOLLOWING INSTRUCTIONS ARE GIVEN PRIMARILY TO SATISFY


SHIPPING REQUIREMENTS AND THE RESULTANT RIGGING MAY DIFFER
QUITE CONSIDERABLY FROM WHAT IT SHOULD BE WHEN THE ENGINE IS
INSTALLED IN THE AIRFRAME. THE FINAL RIGGING ARRANGEMENT IS PART
OF THE AIRCRAFT CERTIFICATION REQUIREMENT AND IS DETAILED IN THE
APPROPRIATE AIRCRAFT MAINTENANCE MANUAL. THEREFORE, WHEN AN
ENGINE IS REINSTALLED IN AN AIRCRAFT AFTER OVERHAUL OR REPAIR,
THE ENGINE SHOULD BE RIGGED IN ACCORDANCE WITH THE RELEVANT
AIRCRAFT MAINTENANCE MANUAL AND NOT IN ACCORDANCE WITH THE
APPLICABLE P&WC MAINTENANCE OR OVERHAUL MANUAL.

CAUTION: DURING CHECKS AND ADJUSTMENTS IT MAY BE NECESSARY TO EXCEED


97.1% Ng (36400 rpm) TO ACHIEVE MAXIMUM Ng AT ALTITUDE 101.6 %
Ng (38100 rpm). CAUTION MUST BE EXERCISED DURING ADJUSTMENT AND
NORMAL OPERATION TO ENSURE ENGINE OPERATING LIMITS ARE NOT
EXCEEDED.

NOTE: Cockpit labels and names of controls may differ according to airframe manufacturer. The
terminology used in this and subsequent paragraphs is that of Pratt & Whitney Canada.
A. Adjust FCU Maximum Ng Speed (Ref. Fig. 506)

CAUTION: THE MAXIMUM GOVERNING SPEED STOP IS PRESET ON ALL FUEL


CONTROLS AND THE FOLLOWING PROCEDURE SHOULD NOT BE
ACCOMPLISHED UNLESS ABSOLUTELY ESSENTIAL. THIS PROCEDURE
WILL ONLY BE POSSIBLE AT RELATIVELY HIGH AMBIENT
TEMPERATURES.

(1) Remove lockwire from attachment screw


(7).
(2) Loosen screw and rotate maximum governing set block (6) to IN-USE
position.
(3) Torque screw (7) 25 to 30
lb.in.
(4) Start engine (Ref. Paras. 3. and
6.).
(5) Gradually increase power control lever setting until maximum governing stop screw (9)
contacts block (6). Do not exceed any operating limits.
(6) Check that Ng equals 97.0%; if not, proceed as follows:
(a) Remove lockwire from jam nut (8).
(b) Using hexagon head key to prevent stop screw (9) from turning, break torque
on jam nut (8).
(c) Adjust stop screw (9) in 1/8 turn increments, counterclockwise to increase or
clockwise to decrease Ng, until Ng equals 97.0%.
(d) Torque jam nut (8) 20 to 25 lb.in.
(e) Check that 97.0% Ng is maintained, if not, repeat steps (b), (c) and (d).

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(7) Shut down engine (Ref.


Para.7.).
(8) Fasten nut (8) with
lockwire.
(9) Loosen attachment screw (7), rotate maximum governing set block (6) to STOWED
position.
(10)With block (6) in stowed position, torque screw (7) 25 to 30 lb.in. and
lockwire.
B. Adjust FCU Minimum Ng Idle Speed (Ref. Fig. 506)

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NOTE: Refer to Para. D. for adjustment of idle speed on PT6A-42A Engines.


Figure 506 Fuel Control Unit Adjustment

PT6A-38/-41/-42/-42A
icn-00198-g000136483-001-01

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1. Acceleration Adjuster Dome


2. Hi-idle Stop
3. Cut-off and Hi-idle Linkage
4. Nut (Ref. NOTE following step C.(4) )
5. Minimum Governing Adjustment
6. Maximum Governing Set Block
7. Attachment Screw
8. Nut
9. Maximum Governing Stop Screw

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(1) Start engine (Ref. Paras. 3. and


6.).
(2) Set Power Control Lever - GROUND-
IDLE.
(3) Set Fuel Condition Lever -
RUN.
(4) Set propeller governor speed set lever (where fitted) -
MAX

CAUTION: INDIVIDUAL AIRFRAME MANUFACTURERS MAY USE NG PERCENTAGES


OF DIFFERENT VALUES TO THOSE STATED BELOW. REFER TO
AIRFRAME MANUAL.

(5) Ng must be :
52 % for PT6A-38 and -41 Engines
56 % for PT6A-42 Engines

(6) Adjust Ng:

WARNING: SHUT DOWN ENGINE BEFORE MAKING ANY ADJUSTMENTS ON


ENGINE-MOUNTED EQUIPMENT. THIS IS ESSENTIAL DUE TO
CLOSE PROXIMITY OF PROPELLER AND EXHAUST NOZZLES.
(a) Remove lockwire on minimum governing screw (5).
(b) Prevent rotation of screw (5), break torque on jam nut.
(c) Turn adjustment screw (5) in increments until Ng equals 52.0 % for PT6A-
38/-41 Engines or 56.0 % for PT6A-42 Engines.
NOTE: 1/8 turn increments clockwise, equals 1 % Ng augmentation.

(7) Shut down engine (Ref. Para.


7.).
(8) Hold adjustment screw (5), torque jam nut 20 to 25 lb.in. Lockwire adjustment screw
and jam nut.
C. Adjust FCU Flight-idle Speed (Ref. Fig. 506)
NOTE: Refer to Para. D. for adjustment of idle speed on PT6A-42A Engines.
(1) Start engine (Ref. Paras. 3. and
6.).
(2) Advance Fuel Condition Lever - FLIGHT-
IDLE.
(3) Make sure cut-off and flight idle linkage (3, Fig. 506) contacts stop
(2).

WARNING: SHUT DOWN ENGINE BEFORE MAKING ANY ADJUSTMENTS ON ENGINE-


MOUNTED EQUIPMENT. THIS IS ESSENTIAL DUE TO CLOSE PROXIMITY
OF PROPELLER AND EXHAUST NOZZLES.

CAUTION: INDIVIDUAL AIRFRAME MANUFACTURERS MAY USE NG PERCENTAGES


OF DIFFERENT VALUES TO THOSE STATED BELOW. REFER TO
AIRFRAME MANUAL.

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(4) Check that Ng is 69 to 71 % for PT6A-38, -41 and -42


Engines.
(5) If Ng is not within limits, adjust stop (2).
NOTE: It is permissible to adjust nut (4, Fig. 506) for certain installations (Ref. Aircraft
Maintenance Manual).
D. Adjust FCU Idle Speed ( PT6A-42A only) (Ref. Fig. 506)
NOTE: The PT6A-42A FCU is used only in one idle speed setting and the condition lever is
always set to its maximum stop.

WARNING: STABILIZED GROUND OPERATION BELOW 1180 RPM (Np) CAN


GENERATE HIGH PROPELLER STRESSES AND RESULT IN FATIGUE
DAMAGE TO THE PROPELLER. THIS DAMAGE CAN LEAD TO A REDUCED
PROPELLER FATIGUE LIFE, PROPELLER FAILURE AND LOSS OF CONTROL
OF THE AIRCRAFT. CONTACT THE PROPELLER MANUFACTURER FOR
CORRECTIVE ACTIONS IF A PROPELLER RESTRICTION OR LIMITATION IS
VIOLATED.
(1) With the engine shut down, advance the fuel condition lever to the IDLE (Maximum)
position.
(2) Make sure the condition lever input bracket (3) contacts idle stop (2). Adjust the
condition lever rigging to ensure this stop is contacted.
(3) Do a pre-start checks (Ref. Para. 3.) and start the engine (Ref. Para.
6.).
(4) With the engine at idle, allow the oil temperature to rise and stabilize greater than 50
°C (122 °F).
(5) Select the generator, air-conditioning and pressurization bleeds to the ON
position.
(6) Record the engine idle speed in Ng. This should be between 64% to 65%. If not,
proceed as follows:

WARNING: SHUT DOWN THE ENGINE BEFORE MAKING ANY ADJUSTMENTS


ON ENGINE-MOUNTED EQUIPMENT. THIS IS ESSENTIAL DUE TO
THE CLOSE PROXIMITY OF THE PROPELLER AND EXHAUST
NOZZLES.
(a) For Honeywell FCU:
1 Adjust the idle adjustment screw (5) until Ng is within limits.

CAUTION: HOLD THE ALLEN KEY FIRMLY AT ITS POSITION WHILE


TIGHTENING THE LOCKNUT, THEN SECURE IT. THIS
AVOIDS THE IDLE SPEED MOVING WHILE THE LOCKNUT IS
BEING TIGHTENED.
2 Loosen the locknut at idle adjustment screw (5) before making any
adjustment with Allen screw in small increments until required Ng is
achieved, this might take several runs. Tighten the locknut and lock
with safety wire.
NOTE: 1. When adjusting the Ng Idle, it should be noted that each
1/32 of a turn of the idle adjustment screw relates to 1% Ng
idle change.
NOTE: 2. The nut (4) on ‘previous’ idle adjustment and the idle stop
(2) should never be adjusted. This was previously used to

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adjust the low idle, however it was found to have little to no


impact and may lead to Ng idle decay due to changes in
atmospheric ambient conditions.

(b) For Woodward FCU:


1 Adjust idle until Ng is within limits.

E. Manual Override System Static Check (PT6A-42A Engines where fitted) (Ref. Fig. 507)
NOTE: Paras. 10.E. and F. apply only to engines incorporating the manual override system.
(1) As part of the periodic inspection (Ref. 72-00-00, INSPECTION), check the static
operation of the manual override system, with the engine shutdown:
(a) Set cockpit Manual Override Control lever - OFF.
(b) Set cockpit Manual Override Control lever to the maximum forward position.
Make sure the cockpit Manual Override Control lever does not bind and the
Manual Override Lever on the FCU contacts the stop at the maximum flow
position.
NOTE: Some resistance to movement of the cockpit Manual Override Control
lever is normal.
(c) If max flow stop is not reached (Ref. Fig. 507), check/adjust the airframe
rigging (Ref. Aircraft Maintenance Manual).

F. Manual Override System Operational Check (PT6A-42A Engines where fitted) (Ref. Fig. 507)

CAUTION: OTHER THAN THE FOLLOWING CHECK, USE OF THE MANUAL OVERRIDE
SYSTEM IS RESTRICTED FOR EMERGENCIES ONLY.

CAUTION: WHEN USING THE MANUAL OVERRIDE SYSTEM, THE ENGINE


RESPONSE MAY BE MORE RAPID THAN WHEN USING THE POWER
LEVER. A RAPID INCREASE IN MANUAL OVERRIDE LEVER POSITION
TOWARDS MAXIMUM IS TO BE AVOIDED, AS THIS CAN CAUSE ENGINE
SURGE, ENGINE OVER-TEMPERATURE, Ng OVER-SPEED OR OVER-
TORQUE.

(1) Following an FCU or engine change (Ref. 71-00-00, ADJUSTMENT/TEST, Table 501) or
as part of an annual airframe zone inspection (Ref. Aircraft Maintenance Manual), check
the serviceability of the manual override system as follows:
(a) Do the Manual Override System static check (Ref. Para. 10.E.).
(b) Set Manual Override Control lever - OFF.
(c) Start the engine (Ref. Paras. 3. and 6.).
(d) Slowly advance Manual Override Control lever observing ITT, torque and Ng at
all times. Keep Ng maximum rate of increase under 4% per second.
NOTE: Some movement of the Manual Override Control lever, resulting in no
increase in engine power, is normal.
(e) Slowly increase Ng until a 15% increase above ground-idle speed is obtained.
This indicates proper functioning of the Manual Override System.
(f) Slowly reduce the Manual Override Control lever to OFF, keeping Ng rate of
decrease less than 4% Ng per second.

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Figure 507 Fuel Control Unit (FCU) Manual Override Control

PT6A-42A only
c245543

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

1. Stop Screw - Maximum Speed


2. Shaft
3. Stop
4. Lever - Manual Override Control

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G. Deceleration Check (Ref. Fig. 508)


Figure 508 Deceleration Check

c228856

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(1) Do a check for FCU minimum Ng idle speed (Ref. Para. 11.11.) and record in
logbook.
(2) With the engine still running, set to min. idle and let instruments stabilize for one
minute minimum.
(3) If equipped, make sure that the cockpit Manual Override Control lever is to the OFF
position.
(4) Set engine Ng speed to 85% and propeller speed to MAX and stabilize engine for ten
seconds.
(5) Slam decel Ng in less than one second to ground idle
speed.
(6) Note and record in logbook time to reach Ng of 60% or low idle speed, whichever
comes first.
(7) If deceleration time is more than the limit, contact
P&WC.
11. Oil Pressure Check
A. Procedure
(1) Start engine (Ref. Paras. 3. and
6.).
(2) Run engine at some convenient gas generator speed above 72% Ng to stabilize oil
temperature within the operating range.
(3) After the instrument readings have stabilized, make sure that the oil pressure is within
limits as specified .
(4) If the oil pressure requires adjustment, shut down the engine:
(a) Remove oil filter and housing (Ref. 79-20-02).
(b) Remove oil pressure relief/regulating valve (Ref. 72-60-00, MAINTENANCE
PRACTICES) and add or remove spacers to obtain desired oil pressure.

CAUTION: FOR PT6A-42A ENGINES: IF THE OIL PRESSURE IS ADJUSTED


DURING PREVIOUS MAINTENANCE OR TROUBLESHOOTING AND
LOW OIL PRESSURE OCCURS AGAIN, REFER 79-20-02,
MAINTENANCE PRACTICES.
(c) With Pre-SB3106 valve: use a maximum of five class 41 (0.045 to 0.055)
spacers, each affecting oil pressure by approximately 3 to 5 psi.
(d) With Post-SB3106/Pre-SB3153 valve: use a maximum of nine spacers.
Selections of class 31 (0.020 to 0.030 ) and/or class 35 (0.035 to 0.040)
and/or class 41 ( 0.045 to 0.055) may be used in any combination provided
0.275 inch maximum thickness is not exceeded.
(e) With Post-SB3153 valve: use a maximum of nine (0.035 to 0.040) spacers to
0.360 inch maximum thickness.
(f) After applicable adjustments are made, install oil pressure relief/regulating
valve.
(g) Install housing and oil filter (Ref. 79-20-02).
(h) Check engine oil level (Ref. 72-00-00, SERVICING). Replenish if necessary.
(i) Repeat steps if required, until oil pressure range is within applicable engine
specified limits .

12. Torque Limiter Check (Ref. Fig. 509)

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

Figure 509 Torque Limiter Adjustment Point

c2842

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

CAUTION: THE FOLLOWING INSTRUCTIONS ARE GIVEN PRIMARILY TO SATISFY


SHIPPING REQUIREMENTS AND THE RESULTANT RIGGING MAY DIFFER
QUITE CONSIDERABLY FROM WHAT IT SHOULD BE WHEN THE ENGINE IS
INSTALLED IN THE AIRFRAME. THE FINAL RIGGING ARRANGEMENT IS PART
OF THE AIRCRAFT CERTIFICATION REQUIREMENT AND IS DETAILED IN THE
APPROPRIATE AIRCRAFT MAINTENANCE MANUAL. THEREFORE, WHEN AN
ENGINE IS REINSTALLED IN AN AIRCRAFT AFTER OVERHAUL OR REPAIR,
THE ENGINE SHOULD BE RIGGED IN ACCORDANCE WITH THE RELEVANT
AIRCRAFT MAINTENANCE MANUAL AND NOT IN ACCORDANCE WITH THE
APPLICABLE P&WC MAINTENANCE OR OVERHAUL MANUAL.

CAUTION: DO NOT EXCEED ENGINE OPERATING LIMITS OF SPEED AND TEMPERATURE.

CAUTION: DO NOT EXCEED TORQUE SETTING OR MAINTAIN MAX TORQUE CONDITION


FOR MORE THAN FIVE SECONDS.

NOTE: Cockpit labels and names of controls may differ according to airframe manufacturer. The
terminology used in this and subsequent paragraphs is that of Pratt & Whitney Canada.
A. Procedure
(1) For PT6A-42A Engines (BS 1011, BS 1181 and BS 1192):
(a) Slowly advance the power control lever to its full max travel.
(b) Record torque pressure. Torque pressure should be between 1480 lb.ft. (48.43
psig) and 1500 lb.ft. (49.09 psig).

(2) For PT6A-42A Engines (BS 1322):


(a) Slowly advance the power control lever to its full max. travel.
(b) Record the torque pressure. Torque pressure must be between 1775 lbf.ft.
(58.08 psig) and 1800 lbf.ft. (58.90 psig).

(3) For PT6A-38/-41/-42 and PT6A-42A (BS 1067 and BS 1284) Engines:
(a) With propeller control lever set at max. rpm, slowly advance power control
lever to takeoff power.
(b) Slowly retard propeller control lever until torque pressure ceases to increase.
(c) Record torque pressure. Torque pressure should be between 2370 lb.ft. (77.60
psig) and 2440 lb.ft. (80.05 psig).

(4) If the torque pressure does not fall within the limits specified in step (1) or (3) , shut
down engine and adjust torque limiter (Ref. Fig. 509):
(a) Slacken locknut on torque limiter adjustment screw.
(b) Use an Allen key to turn adjusting screw clockwise to increase torque and
counterclockwise to decrease torque. One half turn of screw changes torque
pressure by 76 lb.ft. (2.5 psig).
(c) Torque locknut 55 to 60 lb.in. and make sure that adjusting screw position is
unchanged.
(d) Repeat torque limiter check as in steps (1) or (3) as applicable.

13. Torquemeter Function Test


A. Procedure
(1) Determine and record pressure altitude.
NOTE: The pressure altitude (PA) can be obtained by contacting the local flight service

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for uncorrected pressure reading, or by setting the altimeter to 29.92 in.Hg.


The needle position indicates pressure altitude in feet. Do not use sea level
pressure.
(2) Determine and record indicated outside air temperature (Tam) in degrees Celsius.
NOTE: To make sure test is accurate, determine and record Tam immediately before
engine start.
(3) Use flight manual chart to determine target torque at which to set engine using PA and
Tam recorded at step (1) and (2) respectively. Record values.
(4) Start engine (Ref. Paras. 3. and 6.) and run for two
minutes.
(5) Place generator, bleed air and air conditioning
OFF.
(6) Check that propeller control lever (where fitted) is in high
rpm.
(7) Check that oil temperature is above
60°C.
(8) Set Ng 500 rpm above ground-idle (Ref. Engine Operating Limits). Record the Ng, Np,
and Tq readings.
(9) Accelerate engine slowly and uniformly at a rate of 2000 rpm per second until target
Tq recorded at step (3) is reached. Let engine stabilize for two minutes.
(10)Reduce Ng slowly and uniformly at a rate of 2000 rpm per second until Ng set at step
(8) is reached. Record the Ng, Np, and Tq readings.
(11)Repeat steps (8) to (10)
.
(12)Shut down engine (Ref. Para.
7.)
(13)The engine torque indication system functions correctly when the difference between
Tq recorded in steps (8) , (10) , and (11) is equal to or less than 150 lb.ft.
(14)If the difference between the torque settings is more than 150 lb.ft., check aircraft
indicating system. If the aircraft system is okay, the power section should be removed
and sent to an approved overhaul facility and the torquemeter piston, cylinder and
servo valve inspected for wear, scoring, fretting, etc.
14. Bleed Valve Closing Adjustment
A. Procedure
(1) If closing point of LP or HP bleed valve is incorrect, then do the steps that follow:
NOTE: Refer to 75-30-00, COMPRESSOR BLEED VALVE - MAINTENANCE PRACTICES,
approved repairs for disassembly and assembly of bleed valve.
(a) Remove the secondary orifice to get access to the internal (primary) orifice.
(b) Remove the internal (primary) orifice. Select a correct size of orifice (Ref.
Illustrated Parts Catalog) and install the orifice.
(c) Install the secondary orifice again.
(d) Run the engine, then examine the closing point again to make sure that the
closing point is in the specified limits (Ref. 75-30-00, COMPRESSOR BLEED
VALVE - MAINTENANCE PRACTICES, Inspection/Check).
(e) Record on log book the size of orifice removed and new one installed.

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NOTE: 1. It is not necessary to remove the bleed valve from the engine to
remove or install the orifice.
NOTE: 2. The size difference between each orifice dash number is 0.001 inch
hole diameter. If indications shows that the closing point is too high,
then a larger hole size orifice is necessary or vice versa if the point
is too low.

15. Engine Performance Check (Ref. Fig. 510)


Figure 510 Performance Check Curve
(SHEET 1 OF 2)

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

PT6A-38/-41
icn-00198-g000038518-001-01

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MAINTENANCE MANUAL 71-00-00 - POWER PLANT - ADJUSTMENT/TEST
Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

(SHEET 2 OF 2)

PT6A-42
icn-00198-g000038519-001-01

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

A. General
Engine Performance Checking Chart allows engine performance to be checked on the ground
over a wide range of ambient temperatures without engine overtorque or overtemperature.
Engine performance checks should be done after aircraft delivery, installation of replacement
engine, before and after Hot Section Inspection, and at regular intervals thereafter.
Ground running, checking performance and adjusting procedures are described herein. Consult
the appropriate Aircraft Maintenance Manual for detailed procedures (Charts or Tables) to do the
checks.
(1) The ground performance check charts may vary between the Aircraft Maintenance Manual
(AMM) and the Engine Maintenance Manual (EMM). Where applicable, it is recommended to
refer to AMM performance check charts as they account for installation losses. EMM charts
are based on assumption for installation losses. For better consistency with results, always
refer to same chart.
In addition to any in-flight condition monitoring checks that may be done (Ref. Maintenance
Practices), periodic ground performance checks should be implemented, and changes in engine
performance noted.
All forms of engine deterioration are accompanied by an increase in T5 and Wf at a given power.
Compressor deterioration is, in most cases, due to dirt deposits and causes an increase in Ng at
a given power setting. This form of deterioration can be remedied by field cleaning (Ref.
CLEANING).
B. Procedure
(1) Determine engine performance parameters:
(a) Obtain ambient air temperature (Tam).
(b) Obtain field barometric pressure (not corrected to sea level).
(c) From relevant engine performance checking chart, obtain T5, Ng , Wf and
target torque for ambient conditions. Record values.

(2) Check engine performance:


(a) Do not use P3 air or power extraction for operation of aircraft ancillaries.
(b) Start engine (Ref. Paras. 3. and 6.). Run at ground-idle for five minutes to
stabilize operating temperatures.
(c) Set propeller control lever to 91% Np 2000 rpm and power control lever to
target torque setting previously determined from performance checking chart.
Allow engine instrumentation to stabilize.
(d) Record and compare observed T5, Ng and Wf with values previously recorded.
(e) Value of T5, Ng and Wf should not deviate from limits on chart.
NOTE: Limits on the chart cover normal engine deterioration, which should
not necessarily be cause for engine rejection, until all possible
troubleshooting has been completed (Ref. 72-00-00, FAULT
ISOLATION).
(f) Maintain record to monitor engine performance.
NOTE: The preceding check should not be confused with the principles and
purpose of Engine Condition Trend Monitoring (Ref. 72-00-00, FAULT
ISOLATION).

16. Acceleration Check


A. Procedure

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Manual Part No.3021442 Rev. 69.0 - 08/JAN/24

CAUTION: DO NOT ATTEMPT ACCELERATION CHECKS WITH MANUAL OVERRIDE.


(1) If applicable, manual override control lever -
OFF.
(2) Start the engine (Ref. Paras. 3. and 6.). Operate at ground idle for five minutes to
allow stabilization of temperatures.
(3) Set Ng to FLIGHT-
IDLE.
(4) Advance the power control lever (in less than one second), to maximum
setting.
(5) Note and record time required to reach 93.5
Ng.
(6) Immediately retard the power control lever to idle
setting.

CAUTION: IF ACCELERATION CHECK IS DONE AFTER A COMPRESSOR RUNNING


WASH, CHECK THE Post-SB3012 P3 FILTER/FORWARD AIR TUBE FOR
CONTAMINATION/BLOCKAGE. DO NOT ADJUST THE FCU.
(7) Acceleration time should be 2.5 to 4.0 seconds. If not, rotate acceleation adjuster
dome (1, Fig. 506) one click at a time until requirement is met. Rotate dome clockwise
to reduce acceleration time (faster acceleration) or counterclockwise to increase
acceleration time (slower acceleration). If requirement cannot be met within a
maximum of three clicks in either direction, replace fuel control unit (Ref. 73-20-00,
Removal/Installation).

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