GRUNDFOS INSTRUCTIONS

IO 113
Installation and operating instructions

Other languages

http://net.grundfos.com/qr/i/98097396
IO 113

Installation and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Упътване за монтаж и експлоатация. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Montážní a provozní návod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Montage- und Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Monterings- og driftsinstruktion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Paigaldus- ja kasutusjuhend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Instrucciones de instalación y funcionamiento . . . . . . . . . . . . . . . . . . . . . . . . 142

Asennus- ja käyttöohjeet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Français (FR)
Notice d'installation et de fonctionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Οδηγ ες εγκατάστασης και λειτουργ ας . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Montažne i pogonske upute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Telepítési és üzemeltetési utasítás. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Istruzioni di installazione e funzionamento . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Įrengimo ir naudojimo instrukcija . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Uzst d šanas un ekspluat cijas instrukcija. . . . . . . . . . . . . . . . . . . . . . . . . . . 326

Installatie- en bedieningsinstructies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

Instrukcja montażu i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

Instruções de instalação e funcionamento . . . . . . . . . . . . . . . . . . . . . . . . . . . 395

2
IO 113

Instruc iuni de instalare i utilizare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418

Uputstvo za instalaciju i rad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441

Паспорт, Руководство по монтажу и эксплуатации . . . . . . . . . . . . . . . . . . 464

Monterings- och driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487

Navodila za montažo in obratovanje. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510

Sloven ina (SK)
Návod na montáž a prevádzku . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533

Montaj ve kullan m k lavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556

Інструкці з монтажу та експлуатаці . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580

安装和使用说明书
(AR)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650

3
 Installation and operating instructions
Original installation and operating instructions
Prior to installation, read this document.
These installation and operating instructions Installation and operation must comply
describe Grundfos IO 113. with local regulations and accepted codes
Sections 1-4 give the information necessary to be of good practice.
able to unpack, install and start up the product in a
safe way.
1. General information
Sections 4-11 give important information about the
product, as well as information on service, fault
1.1 Symbols used in this document
finding and disposal of the product.
1.1.1 Warnings against hazards involving risk of
CONTENTS death or personal injury
Page
DANGER
1. General information 4
Indicates a hazardous situation which, if
1.1 Symbols used in this document 4 not avoided, will result in death or serious
2. Installing the product 5 personal injury.
2.1 General installation data 5
2.2 Location 5 WARNING
2.3 Dimensions and mounting 6 Indicates a hazardous situation which, if
2.4 EMC-compliant installation 6 not avoided, could result in death or
2.5 Electrical connection 7 serious personal injury.
3. Configuring the product 9
CAUTION
3.1 Potentiometer 9
3.2 DIP switch configuration 9 Indicates a hazardous situation which, if
3.3 Pump variant 10 not avoided, could result in minor or
moderate personal injury.
3.4 Address for bus communication 11
3.5 SM 113 sensor detection and address 1.1.2 Other important notes
setting 12
3.6 Analog outputs 14 A blue or grey circle with a white graphical
3.7 Bus protocol 15 symbol indicates that an action must be
3.8 ATEX/IEC Ex protection 15 taken.
3.9 Product type 16
A red or grey circle with a diagonal bar,
4. Commissioning the product 17
possibly with a black graphical symbol,
5. Product introduction 17 indicates that an action must not be taken
5.1 Product description 17 or must be stopped.
5.2 User interface 18
5.3 Indicator lights and their function 18 If these instructions are not observed, it
5.4 Description of indicator lights 19 may result in malfunction or damage to the
5.5 Identification 20 equipment.
5.6 Approval 20
5.7 Variants 20 Observe these instructions for explosion-
5.8 Expansion using SM 113 20 proof products.
5.9 WIO/WIA sensor 20
6. Control functions 21
7. Fault finding the product 24 Tips and advice that make the work easier.
8. Overview of alarms and warnings 25
8.1 Alarm resetting 25
9. Calibration 26
10. Maintenance and service 26
11. Disposing of the product 26

4
2. Installing the product 2.2 Location
IO 113 is only for indoor installation.
CAUTION
Electric shock CAUTION
Minor or moderate personal injury Explosive environment
- Before installing IO 113, make sure that Minor or moderate personal injury
the power supply has been switched off - Do not install IO 113 in potentially
and that it cannot be accidentally explosive environments
switched on.
Pumps with sensors may, however, be installed in an
explosive environment provided that they have the
2.1 General installation data
necessary product certification.
The power supply must be a limited energy supply or
Class II. Safety information
IO 113 enclosure class is IP20.
Supply voltage: 24 VAC ± 10 % It has been designed to meet IEC-61010 concerning
50 or 60 Hz electronic measuring instruments, overvoltage
24 VDC ± 10 % category II.
Supply current: Minimum size: 2.4 A* In order to meet the requirements of Pollution
Maximum size: 8 A* Degree 2, install IO 113 in a protected environment
with enclosure class IPX4 or better according to IEC
Power consumption: Maximum 5 W 60529. The cabinet must be of a flame-retardant
Ambient temperature: -25 to +65 °C material.
Enclosure class: IP20 Ambient temperature
* Peak power line communication. -25 to +65 °C.
IO 113 must not be exposed to direct sunlight.
CAUTION
Installation altitude
Electric shock Maximum 2000 m above sea level.
Minor or moderate personal injury
Check that the supply voltage corresponds Relative humidity
to the values stated on the nameplate. Maximum 95 %.

ATEX/IEC Ex protection can be activated

by means of DIP switch 10. This enables
additional alarms, see section 3.8 ATEX/
IEC Ex protection.

5
2.3 Dimensions and mounting 2.4 EMC-compliant installation

If the motor cable between the pump and

any frequency converter is more than 10
Min. 30 mm metres long, we recommend that you
equip the frequency converter with an
output filter to prevent incorrect analog
measurements.
It is especially important to ensure EMC-compliant
installation of pumps with a frequency converter or
when using more than one IO 113 in a cabinet.
The following rules must be observed:
• Connect the cable screen to earth.
• Do not twist screen ends as this will destroy the
Min. 30 mm screening effect at high frequencies. Use cable
clamps as shown in fig. 3.
• Ensure a good electrical contact from the
mounting plate through the mounting screws to
35 mm DIN rail (EN 50022)
the metal cabinet of the frequency converter.
Recommended height: 7.5 mm
• Use toothed washers and a galvanically
conducting mounting plate.

7.5

Fig. 1 Module and DIN rail

IO 113 is prepared for mounting on a 35 mm DIN rail

(EN 50022).
Fit the IO 113 module by hooking the top onto the
DIN rail and clicking the bottom onto the rail. Fig. 3 Screen fixed with cable clamp

Screen both ends of the motor cable to

earth. The insulating plastic layer between
screen and sheath must be as close to the
terminals as possible.

Fig. 2 Mounting on DIN rail

The IO 113 module can be removed by pushing it

upwards and free of the DIN rail.

CAUTION
Hot surface
Minor or moderate personal injury
- The installation must incorporate a
circuit breaker in order to switch off the
phase voltage on the supply terminals.
The circuit breaker must be close to the IO 113
module and easily accessible for the operator. It
must be marked as circuit breaker for IO 113.
The circuit breaker must meet the requirements of
IEC 60947-1 and IEC 60947-3.

6
2.5 Electrical connection
2.5.1 Wiring diagrams
The wiring diagrams below show the regular applications of WIO/WIA sensors, moisture switch, thermal
switches, Pt100/Pt1000/PTC sensors, as well as sensor monitoring board SM 113 with speed sensor, vibration
sensor and components.
For information about setting the DIP switches, see section 3.2 DIP switch configuration.

PA - Thermal switches, Pt1000

PB - With SM 113. Thermal switch, moisture switch, WIO/WIA
sensor, moisture switch, WIO/
sensor, Pt100/Pt1000 sensor
WIA sensor

PA - Thermal switches, PTC

PB - With SM 113. Thermal switches, moisture switch, WIO/WIA
sensor, moisture switch, WIO/
sensor, Pt100/Pt1000 sensors
WIA sensor

PA - Thermal switches, moisture PB - With SM 113. Thermal switches, moisture switch, WIO/WIA
switch, WIO/WIA sensor sensor, Pt100/Pt1000 sensors, vibration sensor

7
PA - PTC sensor, moisture PB - With SM 113. Thermal switches, moisture switch, WIO/WIA
switch, WIO sensor sensor, Pt100/Pt1000 sensors

PA - WIO/WIA sensor PC - IO 113 with SM 113 module

PA - IO 113 without a WIO/WIA

PB - IO 113 with SM 113 module
sensor

PA - With WIO/WIA sensor PD - Without WIO/WIA sensor PD - With WIO/WIA sensor

8
2.5.2 Electrical connection 3. Configuring the product
All terminals are rated for maximum 8 A.
Terminals 1, 2, 3, 5, 10 and 11 are for wire size 0.08 3.1 Potentiometer
- 3.3 mm 2 (AWG 28-12); terminal 17 is for wire size Set the warning limit for stator insulation resistance
0.08 - 1.3 mm 2 (AWG 28-16). For voltage rating of by means of a potentiometer. See fig. 20 (4). The
the individual terminals, see section 2.5 Electrical warning limit can be set between 1 and 10 M . The
connection. alarm limit is 1 M .
For terminals 5 and 17, one 3-hole socket and one
8-hole socket are provided as accessories in the
package.
Terminals T1 and T2 are normally connected to 220-
240 VAC. See fig. 20 (1).
Terminal I3 may be connected to up to 600 VAC. See 1M 10 M
fig. 20 (10) and the diagrams at the end of these
instructions. Fig. 4 Potentiometer

The insulation between the cabinet in 3.2 DIP switch configuration

which the module is fitted and the sensor
input terminals must have a dielectric IO 113 must be configured for the connected pump
strength of 2210 VAC, or the cabinet must by means of the DIP switches. See fig. 20 (12).
be connected to earth.

External controllers connected to the

IO 113 module via the RS-485 connection
must meet the requirements of IEC 60950-
1 (USA: UL 60950-1).

Fig. 5 Shows where all DIP switches are in

If SM 113 is used in the installation, OFF position
connect a PTC sensor to IO 113.
A configuration alarm will be given in the following
cases:
• The configuration does not correspond to the
pump connected.
• The configuration fault is of safety-related
importance (see section 5.6 Approval).
• A configuration warning will be given if the
configuration fault is of function-related
importance (see section 5.6 Approval).

9
3.3 Pump variant
IO 113 must be configured for the connected pump.
The pump type designation indicates an A, B, C or D.
Example 1, internal wiring:
SE1 80 80 40 A Ex 4 5 1D
Example 2, external wiring:
SE2.90.250.2250.4.S.496.Ex.S.5.13.C.Q.S
The letters A and C in the examples can be found on
the pump nameplate and must be referred to when
setting DIP switches 1 and 2.

Pump variant Description

IO 113 without SM 113.

Sensors are connected directly to IO 113.
PA
Position 1 ON
Position 2 OFF

IO 113 with SM 113.

Sensors are connected to SM 113.
PB
Position 1 OFF
Position 2 ON

IO 113 without SM 113.

For SE/SL 9-30 kW pumps only.
PC Sensors are connected directly to IO 113.
Position 1 OFF
Position 2 OFF
IO 113 without SM 113.
The WIO/WIA sensors are connected directly to the
PD pump.
Position 1 ON
Position 2 ON

10
3.4 Address for bus communication
IO 113 can communicate with control systems via a
bus connection. For the purpose of bus
communication, IO 113 is slave. As a control system
must be able to identify the slave units with which it
communicates, the IO 113 modules must have
unique addresses. An address between 32 and 231
can be selected. By default, the address is set to
231.
When an SM 113 is used together with an IO 113 as
a pair, SM 113 is slave. In one control system, a
maximum of seven pairs may be used. Each IO 113
must be identified by a unique address, configured
by means of DIP switches 3, 4 and 5. See the below
table.
Another way to set the unique address of an SM 113
in the control system is by bus. In this case, DIP
switches 3, 4 and 5 must be toggled to OFF.

Address Description

40 IO 113 address 1

41 IO 113 address 2

42 IO 113 address 3

43 IO 113 address 4

44 IO 113 address 5

45 IO 113 address 6

Unique address for IO 113 set in the control

Address set by bus system via bus.
Default address: 231.

11
3.5 SM 113 sensor detection and address
setting
The first time voltage is applied, SM 113 will check
all inputs to detect which sensors are connected.

Power supply to SM 113 Description

The slave SM 113 detects sensor status

Power on and communicates with IO 113 to set
the address.

Power off The slave SM 113 is off.

If a valid signal is measured, SM 113 will detect that Example: (six pairs)
a sensor is present and save the status.
If IO 113 indicates a sensor error or configuration
error, repeat the sensor detection. See section
7. Fault finding the product. Change DIP switch 6 on
IO 113 from OFF to ON, then switch from ON to OFF.
After approximately 5 seconds, SM 113 will reset and
the sensor detection is completed.

If more than one pair of IO 113 and SM 113

are used in a control system, make sure Fig. 6 DIP 6 "ON"
the address setting is handled pair by pair.
Only one pair of IO 113 and SM 113 may
be on and initialised at a time when
performing settings. All other IO 113 and
SM 113 modules must be off; otherwise,
the address setting may fail.

Fig. 7 Power on

Fig. 8 IO 113_1, DIP 6 "OFF"

Fig. 9 All indicator lights flashing

12
After approximately 5 seconds: After approximately 5 seconds:

Fig. 10 IO 113_1, DIP 6 "ON" Fig. 16 IO 113_7, DIP 6 "ON"

Fig. 11 IO 113_2, DIP 6 "OFF" Fig. 17 Power off

Fig. 12 All indicator lights flashing Fig. 18 DIP 6, "OFF"

After approximately 5 seconds:

Fig. 19 Power on
Fig. 13 IO 113_2, DIP 6 "ON"

Fig. 14 IO 113_6, DIP 6 "OFF"

Fig. 15 All indicator lights flashing

13
3.6 Analog outputs
The analog outputs of IO 113 can be set to various
types of output signal.

Analog output Description

Analog output 2: Motor temperature

G2 and A2. See fig. 24 4-20 mA, 0-180 °C
(2). 0 mA = no sensor

Analog output 2: Motor temperature

G2 and A2. See fig. 24 Pt1000 emulator
(2) 1000-1685 , 0-180 °C

Water in oil:
4-20 mA, 0-20 %
0 mA = Water-in-oil sensor not fitted
3.5 mA = Alarm, air in oil chamber
Analog output 1:
22 mA = Warning, water content far outside the
G1 and A1. See fig. 24
measuring range
(2)
Water in air:
0 mA = Water-in-oil sensor not fitted
3.5 mA, OK
22 mA = Alarm
Water in oil:
Pulse output: 0-20 %
Maximum connection: 24 V, 100 mA
Status of output transistor
Off
Pulse A Pulse B
On
Time
Analog output 1:
G1 and A1. See fig. 24 Pulse A, water in oil:
(2) 0.5-3.66 s = 0-20 %
10 s = Water content far outside the measuring
range
Pulse A, water in air:
0.5-3.66 s = OK
10 s = Water content exceeds alarm range

Pulse B, insulation resistance:

0.5 s = 0 M
10.5 s = 20 M

14
3.7 Bus protocol
By setting the bus protocol, the type of bus
connection can be chosen.
GENIbus is a Grundfos standard protocol for
Grundfos products.
The Modbus protocol is used for communication
between IO 113 and a control unit from another
supplier.

Bus protocol Description

Grundfos standard protocol for communication

GENIbus
between Grundfos products

Go to the Grundfos Product Center online and

Modbus
search Literature for document number: 98288208
- IO 113, via Modbus.

3.8 ATEX/IEC Ex protection

ATEX/IEC Ex protection can be enabled or disabled
by means of DIP switch 10.

ATEX/IEC Ex protection Description

Activation of ATEX/IEC Ex protection

enables additional alarms:
Disabled • Main bearing temperature too high.
Default alarm temperature: 140 °C
(installation with SM 113)
• Support bearing temperature too
high.
Default alarm temperature: 140 °C
(installation with SM 113)
• Missing signal from bearing sensor
(installation with SM 113)
Enabled • Missing signal from WIO/WIA sensor
• Communication alarm (installation
with SM 113).

15
3.9 Product type
IO 113 must be configured for the connected pump
by configuring DIP switches 11 and 12.

Product type Description

Pump Pump with WIO sensor.

Pump Pump with WIA sensor.

n/a Reserved for future configuration.

Pump Pump without WIO/WIA sensor.

16
4. Commissioning the product 5. Product introduction
Before installation, check the following items:
5.1 Product description
• IO 113 is the variant you ordered.
• IO 113 is suitable for the supply voltage and IO 113 provides an interface between a Grundfos
frequency available at the installation site. wastewater pump equipped with sensors and the
pump controller(s). The most important sensor status
• IO 113 has not been damaged during information is indicated on the front panel.
transportation.
One pump can be connected to one IO 113 module.
CAUTION Together with the sensors, IO 113 provides a
galvanic isolation between the motor voltage in the
Electric shock
pump and the connected controller(s).
Minor or moderate personal injury
- Before installing IO 113, make sure that IO 113 can do the following as standard:
the power supply has been switched off • protect the pump against overheating
and that it cannot be accidentally • monitor the status of these items:
switched on. – motor winding temperature
The installation must be carried out by authorised – leakage (WIO/WIA)*
staff in accordance with local regulations. – moisture in pump
All safety regulations must be observed on the • measure the stator insulation resistance
installation site.
• stop the pump in case of alarm
When IO 113 has been set up as described in
section 2. Installing the product, startup must be • remotely monitor the pump via RS-485
carried out by an authorised person. communication (Modbus or GENIbus)
1. Switch on the power supply to IO 113 before • control the pump via a frequency converter.
starting the pump. When IO 113 is combined with an SM 113, it is also
2. IO 113 now carries out a self-test. All indicator possible to monitor the following:
lights on the front panel will turn on for a few – bearing temperature
seconds. If IO 113 does not detect any fault, all – vibration in pump.
indicator lights will go out except those for water * WIO and WIA are abbreviations for water-in-oil
in oil and stator insulation resistance. If a fault is and water-in-air.
detected, an indicator light for the fault will light
up. If SM 113 is installed, connection of the leakage
3. Check that there are no warnings or alarms sensor must be done via the SM 113 device.
before switching on the pump.
IO 113 must not be used for other
purposes than those specified above.

IO 113 V0 and V1 are not compatible with SM 113

V2. IO 113 and SM 113 V2 units are compatible, see
the table below.
Compatibility list

SM 113 SM 113 SM 113 SM 113

V0 V1 V2 V3
IO 113 V0 OK OK - -
IO 113 V1 OK OK - -
IO 113 V2 - - OK OK

17
5.2 User interface 5.3 Indicator lights and their function
On the front, IO 113 has seven indicator lights for
sensor status. Figure 21 shows the location of lights
on IO 113, and the table explains their meanings.

16 6
15 7
14 8
13 9

Fig. 21 Indicator lights on IO 113

Fig. 20 IO 113 module

Pos. Description

1 Terminals for alarm relay

Terminals for analog and digital inputs and
2
outputs
3 Terminals for supply voltage
Potentiometer for setting the warning limit of
4
stator insulation resistance
Terminals for RS-485 for GENIbus or
5
Modbus
6 Indicator light for measurement of moisture
7 Indicator light for stator insulation resistance
8 Indicator light for leakage (WIO/WIA)
9 Indicator light for vibration in pump
Terminals for measurement of stator
10
insulation resistance
11 Terminals for connection of pump sensors
12 DIP switch for configuration
13 Indicator light for motor temperature
14 Button for resetting alarms
15 Indicator light for motor running
16 Indicator light for service
17 Terminals for digital outputs

18
5.4 Description of indicator lights

Pos. Symbol Description

Moisture
6 Red indicator light flashing for alarm in case of moisture in the motor.

Insulation resistance
Stator insulation resistance is indicated by a green, yellow or red light.
Green indicator light is on when the insulation resistance is correct, i.e. above the
warning level set on the potentiometer.
7 Yellow indicator light is permanently on when the warning limit has been reached,
see 3.1 Potentiometer.
Red indicator light flashing when the alarm limit has been reached, i.e. below 1 M .
Note: The indicator lights are only active if the conductor for contactor status is
connected (K1, K2 ). This measurement is only correct when the motor is stopped.
Leakage
For wastewater pumps:
Green indicator light permanently on indicates leakage below 5 %.
Green indicator light flashing indicates leakage between 5 and 10 %.
Yellow indicator light permanently on indicates leakage between 10 and 15 %.
Yellow indicator light flashing indicates that the input signal is out of range.
8 Red indicator light flashing indicates leakage between 15 and 20 %.
Red indicator light permanently on indicates leakage above 20 %, or oil chamber is
empty.

For SE/SL 9-30 kW:

Off indicator light is off, WIO/WIA sensor is disabled.
Green indicator light permanently on indicates that the pump is healthy.
Red indicator light flashing indicates alarm.
Vibrations
9 Yellow indicator light permanently on when vibrations are in the warning range
(exceeds alarm range).

Temperature
Red indicator light flashing for alarm when temperature is above the limit.
If ATEX/IEC Ex protection is activated (DIP switch 10), this indicator light can also
13
indicate the following:
• bearing temperature too high.
• missing signal from bearing sensor (with SM 113).
Motor running
Green indicator light is permanently on when motor is running.
15 Note: The indicator light is only active if the conductor for contactor status is
connected (K1, K2).

Service
Yellow indicator light permanently on when there is a communication problem
16 between IO 113 and SM 113.
Yellow indicator light flashing when there is a warning. Immediate service is
needed.

19
5.5 Identification 5.8 Expansion using SM 113
5.5.1 Type key SM 113 may be used for the collection and transfer
of additional sensor data. SM 113 works together
with IO 113 (98711370) as shown below.
Code Meaning IO 1 1 3

IO Input/output unit IO 113 SM 113

11 Controller series Power line

communication
3 Model number using Grundfos
GENIbus
5.5.2 Nameplate protocol
The nameplate is fitted on the side of IO 113.

Sensor inputs

Fig. 23 IO 113 and SM 113

SM 113 can be built into a pump or mounted next to

IO 113 in a control cabinet.
SM 113 can collect data from these devices:
Fig. 22 Nameplate
• current sensors, 4-20 mA*
• Pt100**/Pt1000*** thermal sensors.
Pos. Description * Vibration sensor, water-in-oil or water-in-air
A Type designation sensor (WIO or WIA)

B Product number ** Maximum three Pt100 sensors

C Rated voltage *** Maximum four Pt1000 sensors

D Version number 5.9 WIO/WIA sensor

E Serial number
In Ex and IEC Ex applications, the
F Production code (year and week) maximum current supplied to the sensor
G Enclosure class must not exceed 350 mA according to EN/
IEC 60079-18.
H EAC approval logo As IO 113 is equipped with this current
I Power consumption limitation, no further protection is required
when using IO 113.
5.6 Approval For more information about the WIO/WIA sensor,
see the installation and operating instructions at
IO 113 is UL listed to US and Canadian http://net.grundfos.com/qr/i/96591899.
safety standards.

5.7 Variants
IO 113 is available in two variants:
• without communication module (standard variant)
• with communication module.
The product number on the nameplate shows the
variant:
• 98097391 = standard variant
• 98711370 = variant with communication module.

20
6. Control functions

Fig. 24 IO 113 module

Pos. Terminal Description Data Function Diagram

Terminal for All alarms trip the alarm relay. The

T1 Max. 250 VAC
alarm relay alarm relay is closed during normal
operation.
1 In case of alarm or if IO 113 is not
Terminal for connected to the power supply, the
T2 Max. 250 VAC
alarm relay relay opens and breaks the
connection between T1 and T2.
GND for analog 1) 0 V Analog output 1 has two functions set
G1
output 1 2) 0 V via DIP switch 8. See section
3.6 Analog outputs.
1. 4-20 mA for content of water in
1) 15 VDC the oil. Load resistance: max.
Terminal for 250 .
A1 2) 24 VDC, max.
analog output 1 2. Pulse output for content of water
100 mA
in the oil and stator insulation
resistance.
GND for analog 1) 0 V Analog output 2 has two indications
G2
output 2 2) 0 V set via DIP switch 7. See section
3.5 SM 113 sensor detection and
address setting.
1. 4-20 mA for stator winding
temperature.
1) 15 VDC Load resistance: max. 250 .
Terminal for
2 A2 2) 24 VDC, rated Note: There is no 4-20 mA signal
analog output 2
1 mA if the pump is installed with PTC
sensor.
2. Pt1000 emulator for stator
winding temperature.
GND Feedback from motor contactor
K1 0V
connection whether the pump is running or not.
Short-circuit the input when the pump
Terminal for is running. The signal is used by
K2 conductor for Digital input IO 113 for filtering measuring signals
contactor status and for analysis during fault
indication.
GND For resetting of alarms, see section
R1 0V
connection 8.1 Alarm resetting.
Terminal for Short-circuit the input when alarms
R2 Digital input are reset.
resetting
21
Pos. Terminal Description Data Function Diagram

PE Earth Earth
0 VDC
GND for supply
- 24 VAC
voltage
+ 10 %/- 10 %
3 Supply voltage to IO 113
24 VAC
Positive for + 10 %/- 10 %
+
supply voltage 24 VDC
+ 10 %/- 10 %
A RS-485 A Bus input
RS-485 communication connection
5 Y RS-485 GND 0V
(9600 baud)
B RS-485 B Bus input
I1 Earth Earth
The insulation resistance between
I2 Not connected -
stator windings and earth is
10 Terminal for measured. The measurement is only
measurement of correct when the motor is stopped.
I3 CAT II 600 V
stator insulation Measurement voltage: 10 VDC.
resistance
Terminal for
P1 sensors in the Sensor input
pump
Terminal for
supply voltage Thermal switch or PTC sensor
P2 15 V
to sensors in according to DIN 44081 and 44082.
the pump
Terminal for
11 P3 sensors in the Sensor input
P1 to P5 are used for the connection
pump
of sensors in the pump. All sensors in
Terminal for contact with phase voltage must be
supply voltage double insulated according to UL/
P4 15 V
to sensors in IEC/EN 61010-1.
the pump
Terminal for
P5 sensors in the Sensor input
pump

22
Pos. Terminal Description Data Function Diagram

Digital output
Terminal for 24 VDC
alarm in case of Min. impedance
D1 Alarm for temperature too high in the
too high stator 10 k
temperature Max. rated stator windings. The output is closed
current 2.4 mA during normal operation.
If an alarm occurs, the connection is
GND for alarm broken between D1 and D2.
in case of too
D2 0V
high stator
temperature
Digital output
Terminal for 24 VDC
alarm in case of Min. impedance
D3 Alarm for moisture in the motor part
moisture in the 10 k
pump Max. rated of the pump. The output is closed
current 2.4 mA during normal operation. If an alarm
occurs, the connection is broken
GND for alarm between D3 and D4.
in case of
D4 0V
moisture in the
pump
17 Digital output
24 VDC
Output for alarm Alarm for too low insulation value
Min. impedance
D5 in case of between stator windings and earth.
10 k
insulation fault The output is closed during normal
Max. rated
current 2.4 mA operation. If an alarm occurs, the
connection is broken between D5 and
GND for alarm D6.
D6 in case of 0V
insulation fault
Digital output Warning: The output is closed during
24 VDC normal operation. If a warning
Terminal for Min. impedance occurs, the connection is broken
D7
warning 10 k between D7 and D8.
Max. rated The following warnings can occur:
current 2.4 mA – communication warning
– configuration warning
– too much water in the oil
GND for – stator insulation resistance
D8 0V below warning limit.
warning
See section 7. Fault finding the
product

23
7. Fault finding the product CAUTION
WARNING Electric shock
Minor or moderate personal injury
Electric shock
- Make sure that the installation
Death or serious personal injury incorporate a circuit breaker in order to
- Before any fault finding, make sure that switch off the phase voltage on the
the fuses have been removed or the supply terminals. The circuit breaker
main switch has been switched off. It must be close to the IO 113 module and
must be ensured that the power supply easily accessible for the operator. It
cannot be accidentally switched on. must be marked as circuit breaker for
OBS: terminals T1 and T2 are normally IO 113. The circuit breaker must meet
connected to 220-240 VAC. Terminal I3 the requirements of IEC 60947-1 and
may be connected to up to 600 VAC. IEC 60947-3.

Fault Cause Remedy

Conductor for contactor status

Green indicator light is off when
has not been connected to Connect the conductor.
the pump is running.
terminals K1 and K2.
This indicates configuration
Yellow indicator light is flashing
setting conflicts. The DIP switch Reset the DIP switches.
at startup.
settings are incorrect.
The connection between IO 113
Re-establish the connection or
Yellow indicator light is and SM 113 is interrupted, or the
reconfigure DIP switches 1
permanently on. setting of DIP switches 1 and 2
and 2.
is incorrect.
Motor winding or bearing
temperature is too high, or
Red indicator light is flashing. Check connection to SM 113.
missing signal from bearing
sensor.
Set a higher limit using the
Yellow indicator light is The warning limit for stator
potentiometer. See section
permanently on. insulation resistance is too low.
3.1 Potentiometer.
The oil in the oil chamber has
New oil does not show 4 mA on Calibrate IO 113 for the new
not been changed completely, or
analog output 1. oil, see section 9. Calibration.
it was changed to another type.
The water-in-oil sensor
previously indicated water in the The power supply to IO 113 has Let the pump run for some
oil, but now it indicates less than been interrupted. time and check again.
5 % water in the oil.
• WIO sensor is disconnected. Reconnect the sensor or
• WIO sensor is defect. replace the sensor.
Yellow indicator light is flashing • WIO sensor short circuit. For SM 113, choose the
• Wrong configuration (only correct setting of the DIP
applications with SM 113). switches.
Re-establish the signal, e.g.
SM 113 cannot detect the
by changing the setting of DIP
sensor. Only applicable to non-
Fault in signal from sensor. switch 9 or by securing the
Ex applications with DIP switch
wire connection from sensor
10 in the OFF position.
to SM 113.

24
8. Overview of alarms and warnings
IO 113 has two categories of fault:
1. Alarm. The pump stops. The fault is related to a
primary functionality (e.g. motor temperature too
high). The relay opens and breaks the connection
between T1 and T2 in case of alarm or if IO 113
is not connected to the power supply. An alarm is
shown by the indicator lights on the front panel of
IO 113 and via the four digital outputs. See fig. 20
(17).
2. Warning. The pump does not stop. The fault is
related to a secondary functionality (e.g. too
much water in the oil). A warning is shown by the
indicator lights on the front panel of IO 113. The
warning status can be read via the digital outputs
D7 and D8. See fig. 20 (17).

Standard ATEX/IECEx protection activated

Fault
Warning Alarm Warning Alarm

Stator winding temperature too high

Moisture in top cover
Moisture in stator housing
Moisture in bottom of motor
Water in air
Missing signal from water-in-air sensor
Water in the oil exceeds limit
Missing signal from water-in-oil sensor
Insulation resistance too low
Configuration conflict
Main bearing temperature too high*
Support bearing temperature too high*
Missing signal from bearing sensor*
Communication fault*
Time for service
Internal fault
Vibrations exceed limit
* Pump with SM 113

8.1 Alarm resetting

Alarms can be reset by means of terminals R1 and
R2.
Manual resetting
Alarms can be reset by short-circuiting R1 and R2.
The reset button also short-circuits R1 and R2.
Never press the reset button for more than 2
seconds to reset alarms. See section 9. Calibration.
Automatic resetting
If you make a permanent short circuit between R1
and R2, alarms will automatically be reset when the
cause of the alarm has disappeared.

25
9. Calibration
After an oil change, the measurement of water in the
oil must be calibrated for the new oil:
1. Let the pump run for at least one minute.
2. Press the reset button for more than five
seconds.
3. 4 mA can now be read between terminals A1 and
G1 of analog output 1. See fig. 20 (2).
(4 mA = 0 %).

If this is done with used oil, the

measurement of water in the oil may be
incorrect.

10. Maintenance and service

IO 113 cannot be serviced, nor does it need
maintenance. If the module is faulty, it must be
replaced.

11. Disposing of the product

This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
You can look up your product on:
www.grundfos.com/products/product-sustainability/
product-recycling.html

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