pacdBT-4

Operating Manual
(Translation of the original German Operating Manual)
PacDrive
Bus Terminal BT-4
for PacDrive M and PacDrive 3
10.2018
EIO0000002082.01
Imprint
The information provided in this documentation contains general descriptions and/or

technical characteristics of the performance of the products contained herein. This
documentation is not intended as a substitute for and is not to be used for determining
suitability or reliability of these products for specific user applications. It is the duty of
any such user or integrator to perform the appropriate and complete risk analysis,
evaluation and testing of the products with respect to the relevant specific application
or use thereof. Neither Schneider Electric nor any of its affiliated or subsidiary com‐
panies are responsible or liable for a misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this
publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of Schneid‐
er Electric.
All pertinent state, regional, and local safety regulations must be observed when in‐
stalling and using this product. For reasons of safety and to help ensure compliance
with documented system data, only the manufacturer should perform repairs to com‐
ponents.
When devices are used for applications with technical safety requirements, the rele‐
vant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware
products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2018 Schneider Electric. All rights reserved.
2 BT-4 EIO0000002082
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Contents
Contents
1 About this manual 5

1.1 Introduction ............................................................................................................... 5
1.2 Symbols, designator and display format of safety messages .................................. 5
2 Safety information 7
2.1 Proper use ................................................................................................................ 7
2.2 Qualification of Personnel ........................................................................................ 8
2.3 Residual risks ........................................................................................................... 8
3 PacNet (modular I/O enhancement) 11

3.1 PacDrive bus terminal BT-4/DIO1 .......................................................................... 13
3.2 PacDrive bus terminal BT-4/ENC1 ......................................................................... 14
4 Indicators and control elements 17

4.1 Diagnosis BT-4/ENC1 LEDs .................................................................................. 17
4.2 Diagnosis BT-4/DIO1 LEDs .................................................................................... 18
5 Transport, storage, unpacking 19

5.1 Transport ................................................................................................................ 19
5.2 Storage ................................................................................................................... 19
5.3 Type plate ............................................................................................................... 20
6 Installation and maintenance 21

6.1 Commissioning ....................................................................................................... 21
6.1.1 Preparing commissioning ....................................................................................... 22
6.1.2 Wiring of the PacDrive Component ........................................................................ 23
6.2 Electromagnetic compatibility, EMC ....................................................................... 24
6.3 Maintenance, repair, cleaning ................................................................................ 26
6.3.1 Repair ..................................................................................................................... 26
6.4 Spare part inventory ............................................................................................... 26
6.5 Device-, parts- or cable exchange .......................................................................... 27
6.5.1 BT-4 ........................................................................................................................ 28
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Contents
7 Technical data 30
7.1 Ambient conditions ................................................................................................. 30
7.2 Mechanical and electrical data ............................................................................... 31
7.2.1 PacDrive bus terminal BT-4/DIO1 .......................................................................... 31
7.2.2 PacDrive bus terminal BT-4/ENC1 ......................................................................... 32
7.3 Electrical connections ............................................................................................. 33
7.4 Dimensions ............................................................................................................. 40
8 Appendix 42
8.1 Contact addresses ................................................................................................. 42
8.2 Product training courses ......................................................................................... 42
8.3 EC declaration of conformity .................................................................................. 43
8.4 Units and conversion tables ................................................................................... 44
8.5 Changes ................................................................................................................. 44
4 BT-4 EIO0000002082
1.1 Introduction
1 About this manual

1.1 Introduction
Read and understand the material contained in this manual before you work on the
PacDrive Component for the first time. Take particular note of the safety information
(see 2.3 Residual risks). As described in section 2.2, only those persons who meet
the "Selection and qualification of employees" are allowed to work on the PacDrive
Component.
A copy of this manual must be available for personnel who work on the PacDrive
Component.
This manual is supposed to help you use the capabilities of the PacDrive Component
safely and properly.
Follow the instructions within this manual to:
• avoid risks
• reduce repair costs and downtime of the PacDrive Component
• increase the service life of the PacDrive Component
• increase reliability of the PacDrive Component
1.2 Symbols, designator and display format of safety messages
Important Information
NOTE Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special mes‐
sages may appear throughout this documentation or on the equipment to warn of po‐
tential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical
hazard exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to warn the user of potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death
or serious injury.
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1 About this manual
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor
or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
The following symbols and designators are used in this document:
Symbol/Character Meaning
Information Symbol: After this symbol, you will find important information
and useful tips on using the components.
Marker: After this symbol, you will find references for further information.
Prerequisite symbol: This symbol indicates a prerequisite you have to

fulfill before you start to implement an instruction.
Problem symbol: This symbol is followed by a description of the problem
and an instruction how to solve the problem.
Activity symbol: After this symbol, you will find an instruction. Follow the
►
instructions in sequence from top to bottom.
ü Result symbol: The text after this symbol contains the result of an action.
Image numbers in the text always refer to the image numbers in the
(1), (2), (3)
referenced figure.
Orientation aid: Information serving as an orientation aid regarding the
section's contents follows this symbol.
If the descriptive text contains keywords, such as parameters, they are

bold
highlighted in bold.
lBuffSelect Program code is written using a different font.
6 BT-4 EIO0000002082
2.1 Proper use
2 Safety information
This section contains information regarding working with the PacDrive Component.
Qualified personnel working on the PacDrive Component must read and observe this
information. The PacDrive component is conform to recognized technical safety reg‐
ulations.
2.1 Proper use
The PacDrive component must only be installed in a closed electrical equipment (for
example, control cabinet).
Provide for Before installing the device, provide for appropriate protective devices in compliance
protective with local and national standards. Do not commission components without suitable
measures protective devices. After installation, commissioning, or repair, test the protective de‐
vices used.
Perform a risk evaluation concerning the specific use before operating the product and
take appropriate security measures.
If circumstances occur that affect the safety or cause changes to the operating be‐
havior of the PacDrive Component, then immediately shut down the PacDrive Com‐
ponent and contact your Schneider Electric contact person.
Use original- Use only the accessories and mounting parts specified in the documentation and no
equipment third-party devices or components that have not been expressly approved by Schneid‐
only er Electric. Do not change the PacDrive Component inappropriately.
The components must not be used in the following environments:

Forbidden • In hazardous (explosive) atmospheres
environments • In mobile, movable or floating systems
• In life support systems
• In domestic appliances
• underground
Installation Only use the components in accordance with the installation and operating conditions
and operating described in this documentation. The operating conditions at the installation location
conditions must be inspected and maintained in accordance with the required technical data
(performance data and ambient conditions). Commissioning is prohibited until the
usable machine or system in which the PacDrive Component is installed meets all
requirements of EC guidelines 2006/42/EC (machinery directive).
In addition, the following standards, directives and regulations are to be observed:
• EN ISO 13849-1:2008 Safety of machinery - Safety-related parts of control systems
- Part 1: General principles for design
• EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: Gen‐
eral requirements
• EN ISO 12100-1 - Safety of machines - Basic terms, general principles for design
- Part 1: Basic terminology, methodology
• EN ISO 12100-2 - Safety of machines - Basic terms, general principles of design
- Part 2: Technical guidelines
• EN 50178 - Electronic equipment for use in power installations
• EN 61800-3 Adjustable speed electrical power drive systems - Part 3: EMC re‐
quirements and specific test methods
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Electri10/4 BT-4 7
• The generally applicable local and national safety and accident prevention regu‐
lations.
• The rules and regulations on accident prevention and environmental protection that
apply in the country where the product is used.
2.2 Qualification of Personnel

Target audi‐ Electrical equipment must be installed, operated, serviced, and maintained only by
ence qualified personnel. No responsibility is assumed by Schneider Electric for any con‐
for this manual sequences arising out of the use of this material.
Qualified per‐ A qualified person is one who has skills and knowledge related to the construction and
son operation of electrical equipment and the installation, and has received safety training
to recognize and avoid the hazards involved.
The qualified personnel must be able to detect possible hazards that may arise from
parameterization, changing parameter values and generally from mechanical, electri‐
cal or electronic equipment. The qualified personnel must be familiar with the stand‐
ards, provisions and regulations for the prevention of industrial accidents, which they
must observe when working on the drive system.
2.3 Residual risks
Health risks arising from the PacDrive Component have been reduced. However a
residual risk remains, since the PacDrive Component works with electrical voltage and
electrical currents.
If activities involve residual risks, a safety message is made at the appropriate points.
This includes potential hazard(s) that may arise, their possible consequences, and
describes preventive measures to avoid the hazard(s). The following types of warnings
concerning residual risks which cannot be assigned to a specific handling. The struc‐
ture of a warning instruction is identical to that of a safety label.
Assembly and handling
WARNING
CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING
• Observe the general construction and safety regulations for handling and as‐
sembly.
• Use suitable mounting and transport equipment correctly and use special tools
if necessary.
• Prevent clamping and crushing by taking appropriate precautions.
• Cover edges and angles to protect against cutting damage.
• Wear suitable protective clothing (e.g. safety goggles, safety boots, protective
gloves) if necessary.
Failure to follow these instructions can result in death or serious injury.
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2.3 Residual risks
Electrical parts
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Operate electrical components only with a connected protective conductor.
• After the installation, verify the fixed connection of the protective conductor to all
electrical devices to ensure that connection complies with the connection dia‐
gram.
• Before enabling the device, safely cover the live components to prevent contact.
• Do not touch the electrical connection points of the components when the unit is
switched on.
• Provide protection against indirect contact (EN 50178).
• Disconnect/plug in Plug-in type connectors of the cables, plug-in terminals on the
device and Bus Bar Module only when the system is disconnected from the power
supply.
• Insulate the unused conductors on both ends of the motor cable because AC
voltages in the motor cable can couple to unused conductors.
Failure to follow these instructions will result in death or serious injury.
Hazardous movements
There can be different causes of hazardous movements:
• Missing or incorrect homing of the drive
• Wiring or cabling errors
• Errors in the application program
• Potential component errors
• Potential error in the measured value and signal transmitter
Provide for personal safety by primary equipment monitoring or measures. Do not rely
only on the internal monitoring of the drive components. Adapt the monitoring or other
arrangements and measures to the specific conditions of the installation in accordance
with a risk and error analysis carried out by the system manufacturer.
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08/2014 BT-4 9
DANGER
MISSING OR INADEQUATE PROTECTION DEVICE(S)
• Prevent entry to a zone of operation with, for example, protective fencing, mesh
guards, protective coverings, or light barriers.
• Dimension the protective devices properly and do not remove them.
• Do not make any modifications that can degrade, incapacitate or in any way in‐
validate protection devices.
• Before accessing the drives or entering the zone of operation, bring the drives to
a stop.
• Protect existing work stations and operating terminals against unauthorized op‐
eration.
• Position EMERGENCY STOP switches so that they are easily accessible and
can be reached quickly.
• Validate the functionality of EMERGENCY STOP equipment before start-up and
during maintenance periods.
• Prevent unintentional start-up by disconnecting the power connection of the drive
using the EMERGENCY STOP circuit or using an appropriate lock-out tag-out
sequence.
• Validate the system and installation before the initial start-up.
• Avoid operating high-frequency, remote control, and radio devices close to the
system electronics and their feed lines and perform, if necessary, an EMC vali‐
dation of the system.
PELV circuits
The signal voltage and the control voltage of the devices are <30Vdc and have to be
carried out as PELV circuits. In this range the specification as PELV system, according
to EN 61800-5-1 contains a protective measure against direct and indirect contact with
dangerous voltage through a implemented safe separation in the system/machine of
the primary and the secondary side. We recommend to design the system/machine
with a safe separation (PELV Protective-Extra-Low-Voltage).
DANGER
HAZARD OF ELECTRIC SHOCK BY INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components or lines to the signal voltage connectors
of these components that feature a sufficient, protective separation from the con‐
nected circuits in accordance with the standards (IEC 61800-5-1: Adjustable speed
electrical power drive systems - safety requirements).
▶ Achieve a safe separation in the entire process of the electric circuit.
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3.3 Residual risks
3 PacNet (modular I/O enhancement)

PacNet is a modular I/O extension for the PacDrive System automation. The focus
here is the demand of very fast I/O's.
This is the main advantage of the PacNet in comparison to the I/O extension with the
common field bus systems. With PacNet it is possible to achieve a cycle time of less
than 1 ms from an input event till setting an output.
For this the bus terminals BT-4/DIO1 and BT-4/ENC1 are available as I/O extensions.
The bus terminal BT-4/ENC1 can only be connected to the PacNet connection of the
controllers Cx00, P600 and LMC 300/400/600 C.
PacNet-Master PacNet-Slave PacNet-Slave

BT-4/DIO1 BT-4/ENC1
PacDrive
BT- 4 ENC1
pow
err
0...7: Adress
S1
x10
8: Last Module
X2 / ENC X3 / ENC X4 / INC I/O
9: Reserved
S2
x01
Vext.
GND
24V
24V
X1 X5
0V
0V
PacNet-Master PacNet Slave 1 PacNet Slave 2
PacNet Slave 1
InputGroup 1 InputGroup 1 EncoderIn 1
OutputGroup 1 OutputGroup 1 EncoderIn 2
PacNet Slave 2 EncoderOut 1
EncoderIn 1
EncoderIn 2
EncoderOut 1
Figure 3-1: PacNet system structure
Basic properties of PacNet

PacNet is a high-speed bus system for I/O extension with which distributed digital
inputs/outputs and encoders (incremental and SinCos encoders) can be networked
with the PacDrive system. The bus is used for the communication between the con‐
trollers Cx00, P600, LMC 300/400/600 C and the bus terminal BT-4/DIO1 or between
the controllers Cx00, P600, LMC 300/400/600 C and the bus terminal BT-4/ENC1. The
input and output states are transferred via this interface.
Up to four extension modules BT-4/DIO1 or BT-4/ENC1 can be connected to the bus
of the PacNet. Thereby the bus terminals can also be mixed.
A terminating connector must be attached to the bus line on "PacNet out" of the last
BT-4 module for trouble-free PacNet bus operation.
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Bus terminal BT-4/DIO1

• 16 in- and 16 outputs per Bus Terminal BT-4/DIO1
• Per PacNet connection of the controller a maximum of 4 bus terminals is permitted,
so that with 4 connected Bus Terminals BT-4/DIO1 a maximum of 64 in- and 64
outputs are available (a maximum of 128 in- and 128 outputs by the Cx00 Controller
because it has 2 PacNet connections).
• The maximum 64 inputs can also be used as maximum 64 measuring inputs
(Touchprobe), if the concerned Bus Terminals BT-4/DIO1 are entered as "BT-4/
DIO1 TP" in the PLC Configuration.
Bus terminal BT-4/ENC1

• 4 incremental encoder inputs or 2 SinCos encoder inputs as well as 1 encoder
simulation per Bus Terminal BT-4/ENC1
• Per PacNet connection of the controller a maximum of 4 bus terminals is permitted,
so that with 4 connected Bus Terminals BT-4/ENC1 a maximum of 12 incremental
encoder inputs or 8 SinCos encoder inputs as well as 4 encoder simulations are
available (a maximum of 24 incremental encoder inputs or 16 SinCos encoder
inputs as well as 8 encoder simulations by the Cx00 Controller, because it has 2
PacNet connections).
Limitations to the field bus

PacNet is an extension of the PacDrive system. This is why PacNet can only replace
a field bus up to a certain limit.
PacNet features:
• Fast I/O extension (cycle time 10µs).
• For all the Cx00, P600 and LMC 300/400/600 C controllers a maximum of four
modules with a cable distance of 5m each per PacNet connection between the
slaves is permitted.
• Manufacturer-specific bus protocol
• Per PacNet connection of the controller a maximum of 64 in- and 64 outputs,
therefrom a maximum of 64 Touchprobe inputs
• Per PacNet connection of the controller a maximum of 12 incremental encoder
inputs or 8 SinCos encoder inputs as well as 4 encoder simulations
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3.1 PacDrive bus terminal BT-4/DIO1
3.1 PacDrive bus terminal BT-4/DIO1
The I/O terminal BT-4 / DIO1 (BusTerminal-4 / Digital I/O1) is a Slave unit and is used
to extend the I/O of the PacDrive system.
Features:
• 16 inputs
• 16 outputs
• Electrical isolation of the I/O level
• Optical display of the input state
• Overload display
• Open circuit detection
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3.2 PacDrive bus terminal BT-4/ENC1
The bus terminal BT-4/ENC1 (BusTerminal-4 / ENC or 1) is used as a master encoder

extension of the PacDrive™ System. Every bus terminal provides 2 master encoder
inputs (incremental or SinCos) as well as an incremental encoder input / incremental
encoder output.
PacDrive
BT-4 ENC1
pow
err
0...7: Adress
S1
x10
8: Last Module
9: Reserved
S2
x01
Vext.
GND
24V
24V
X1 X5
0V
0V
Figure 3-2: View of the BT-4/ENC1 bus terminal
It is possible to loop in an incremental encoder input onto the incremental encoder

output.
The essential properties are described in keywords below:
• Three encoder inputs / one incremental encoder output with the following variants:
˗ Evaluate a maximum of three encoder inputs (incremental encoder output not
possible)
˗ Evaluate a maximum of two encoder inputs and one incremental encoder output
• Encoder detection (SinCos)
• Zero track evaluation
• Track monitoring
• Max. frequency 1MHz (encoder input and encoder output)
• Optional, a connection of incremental or SinCos encoders (with two encoder in‐
puts) is possible
• 24 Vdc supply voltage
• Encoder supply voltage is switchable between 5 V, 8 V, and 24 V
• Communication via the PacNet interface
Encoder inputs
The first two encoder inputs (connector X2 and X3) can evaluate an incremental en‐
coder or a SinCos encoder. The bus terminal distinguishes the encoder type according
to the assignment of pin 8 of the encoder connector. This detection also determines
the power supply of the encoders (5V incremental encoder and the 8V SinCos en‐
coder).
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3.2 PacDrive bus terminal BT-4/ENC1
Incremental Incremental encoder inputs are designed to connect encoders with rectangular signals
encoder (RS422). A maximum of three encoders can be connected. An incremental encoder
inputs input shares the connection with the incremental encoder output. This results in the
following variants:
• A maximum of three incremental encoder inputs (no incremental encoder output)
• A maximum of two incremental encoder inputs and one incremental encoder output
SinCos The SinCos encoder inputs (connection X2 and X3) are designed to connect HIPER‐
encoder FACE® encoders. A maximum of two encoders can be connected (connection X4 can
inputs only be used as an incremental encoder input or output). SinCos encoder inputs share
connections with incremental encoder inputs. This results in the following variants:
• A maximum of three incremental encoder inputs (no SinCos encoder inputs)
• A maximum of two incremental encoder inputs and one SinCos encoder input
(connection X2 or X3)
• A maximum of one incremental encoder input and two SinCos encoder inputs
(connection X2 and X3)
Encoder output
The encoder output can be used for incremental encoder simulations and to loop in
(encoder mapping) the second encoder input. The release of the incremental encoder
simulation and the encoder mapping are locked against each other. All the signals are
displayed as rectangular signals in the RS422 level.
Incremental The incremental encoder simulation is implemented via a digital controlled oscillator
encoder in the FPGA that generates the incremental encoder signals with an adjustable fre‐
simulation quency. This is issued on the signal pins "A track" and "B track". In addition, a zero
impulse is generated by the encoder simulation that is issued via the "Z track" con‐
nection pin.
Encoder The second incremental encoder input (connector X3) can be issued on the incre‐
figure mental encoder output (connector X4). Thereby the input signals are switched onto
the outputs directly.
Power supply
The connected encoders receive their power supply from the bus terminal BT-4/
ENC1. Here are three power supply options:
• 5 VDC: Incremental encoder
• 24 VDC: Incremental encoder
• 8 VDC: SinCos encoder
The 5 V and the 8 V are generated in the module. The 24 V have to be supplied by
using an additional supply voltage connector. The power supply is switched with the
EncPowerSupply parameter. To protect the module, the power supply of the individual
encoders is limited via a 300 mA fuse.
NOTICE
BYPASSING GALVANIC ISOLATION OF THE BUS TERMINAL
Use galvanic isolation between external encoder power supply and bus terminal
power supply.
Failure to follow these instructions can result in equipment damage.
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System requirements for the operation of the Bus Terminal BT-4/ENC1

Software: PacDrive System Automation Toolkit SW version
PacDrive M EPAS-4 V00.22.00 or higher
PacDrive 3 Logic Builder V1.33.19.0 or higher
PacDrive System PacDrive controller FW version

PacDrive M Cx00, P600 V00.22.00 or higher
PacDrive 3 LMC 300/400/600 C V1.33.6.0 or higher
Hardware: PacDrive System PacDrive controller Hardware code FPGA version

PacDrive M C200 ≥ xxxxxx3xxx ≥ 0302
C400, C600, P600 ≥ xxxxxxx4xx ≥ 0406
PacDrive 3 LMC 300/400/600 C Hardware revision status ≥ 01 ≥ 0201
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4.1 Diagnosis BT-4/ENC1 LEDs
4 Indicators and control elements

The PacDrive system supports the user with its comprehensive diagnostic system.
The diagnostic messages can be read out with the Toolkit EPAS-4 (PacDrive M) or
Logic Builder (PacDrive 3). The PacDrive System also contains a
powerful message logger in which additional diagnostic information is recorded. Di‐
agnostic messages are usually displayed on a control panel of the machine. In case
of a "detected error" you must read the diagnostic message and contact the machine
manufacturer.
Detailed information on diagnostic can be found in the Online Help of the EPAS-4
Automation Toolkit or the Logic Builder.
4.1 Diagnosis BT-4/ENC1 LEDs
PacDrive
1
BT-4 ENC1
2
pow
err
0...7: Adress
S1
x10
8: Last Module
9: Reserved
S2
x01
Vext.
GND
24V
24V
X1 X5
0V
0V
Figure 4-1: Diagnostic BT-4/ENC1 LEDs

1 err: Error LED
2 pow: Power LED
LED Meaning
pow
• OFF - The control voltage (24 V DC) is not available or too low
• ON - Normal operation
• FLASHES - Firmware update is active
err
• OFF - Normal operation
• FLASHES SLOWLY (1 Hz, 1 s ON) - Connection established, but does not receive any valid
PacNet data
• FLASHES FAST (5 Hz, 0.2 s ON) - No connection with the PacNet interface (PacDrive Con‐
troller)
• ON - No connection to the PacDrive Controller:
Table 4-1: Diagnostic BT-4/ENC1 LEDs
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4 Indicators and control elements
4.2 Diagnosis BT-4/DIO1 LEDs
Figure 4-2: Diagnostic BT-4/DIO1 LEDs

1 ovl: Ovl LED
2 err: Error LED
3 pow: Power LED
LED Meaning
pow
• OFF - The control voltage (24 V DC) is not available or too low
• ON - Normal operation
• FLASHES - Firmware update is active
err
• FLASHES SLOWLY (1 Hz, 1 s ON) - Connection established, but does not receive any valid
PacNet data
• FLASHES FAST (5 Hz, 0.2 s ON) - No connection with the PacNet interface (PacDrive Con‐
troller)
• ON - No connection to the PacDrive Controller:
ovl
• ON -One or more active outputs are overloaded or have a short-circuit against L0.
Table 4-2: Diagnostic BT-4/DIO1 LEDs
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5.1 Transport
5 Transport, storage, unpacking

5.1 Transport
▶ Avoid heavy shocks and/or vibrations during transport.
▶ Check the devices for visible transport damage and inform the shipping company
immediately if necessary.
For further information on transportation. (see 7.1 Ambient conditions)
5.2 Storage
▶ PacDrive Component has to be stored in a clean and dry room.
Further storage information. (see 7.1 Ambient conditions)
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5 Transport, storage, unpacking
5.3 Type plate
1
PacDrive
BT-4 ENC1
pow
err
0...7: Adress
S1
x10
8: Last Module
9: Reserved
S2
x01 Vext.
GND
24V
24V
X1 X5
0V
0V
Figure 5-1: Nameplate and cULus / CE marking on the Bus Terminal BT-4 (here exemplary for
BT-4/ENC1)
1 cULus / CE marking (laterally pasted)
2 Type plate
Nameplate and cULus / CE marking - Bus Terminal BT-4/DIO1
Nameplate and cULus / CE marking - Bus Terminal BT-4/ENC1
Label Meaning
BT-4/ENC1 Bus Terminal BT-4/ENC1
VBO05S00 Item no.
2428058149 Job number
1614 Calendar week / Year
HW: 140000 Hardware code:
FW Firmware Version
(BT-4/DIO1 and BT-4/ENC1 have no firmware)
Table 5-1: Explanation of the nameplate using the example BT-4/ENC1
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6.1 Commissioning
6 Installation and maintenance

Proceed with care during the following steps and take all precautions described in
order to help to avoid the following points:
• Injuries and material damage
• Incorrect installation and programming of components
• the incorrect operation of components
• The use of non-authorized cables or modified components
6.1 Commissioning
DANGER
gram.
switched on.
supply.
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6.1.1 Preparing commissioning

▶ Observe the following instructions for ESD protection in order to avoid any damage
due to electrostatic discharge:
NOTICE
ELECTROSTATIC DISCHARGE
• Do not touch any of the electrical connections or components.
• Prevent electrostatic charges; e.g., by wearing appropriate clothing.
• If necessary at all, touch circuit boards only on the edges.
• Move the circuit boards as little as possible, to avoid the formation of electrostatic
charge caused by clothing, carpet, or furnishings.
• Remove existing static charge by touching a grounded, metallic surface, like for
example, a grounded housing.
Unpacking How to unpack the device:

▶ Remove packaging.
▶ Dispose of the packaging material in accordance with the relevant local regula‐
tions.
Verifying How to check the device:
▶ Verify that the delivery is complete on the basis of the delivery slip.
▶ Verify if the device is in working condition.
WARNING
UNINTENTED EQUIPMENT OPERATION
• Do not mount or commission damaged drive systems.
• Do not modify the drive systems.
• Send back inoperative devices.
▶ Check the data with the help of the nameplates.
▶ Observe requirements for the installation location.
▶ Observe requirements for the degree of protection and the EMC rules.
▶ Then install PacDrive Component.
22 BT-4 EIO0000002082
08/2014
6.1 Commissioning
6.1.2 Wiring of the PacDrive Component

▶ Connect devices, beginning with the functional earth ground conductor (FE).
▶ Check if the terminals are fastened securely and the necessary cable cross sec‐
tions are correct.
▶ Connect PacDrive bus terminators BT-4 using green PacNet cables.
▶ Use terminating plug at the output of the last bus terminal.
▶ Check if shielding is completely correct.
▶ Eliminate the possibility of short circuits and interruptions.
▶ Check the continuity of the functional earth ground conductor system (FE).
NOTICE
WRONG ADDRESS SETTING
• Ensure that the address setting of BT-4 bus terminal matches the address in the
PLC Configuration in the parameter BusAddr of the "BT-4" object.
• Always assign the address 8x (coding switch S1 Adr. 8) to the last bus terminal
BT-4/ENC1 on the PacNet.
• Take care that the address setting on the bus terminal BT-4 is applied only after
a power cycle of the module.
Control
▶ Check the power supply voltage and control voltage.
voltage
▶ Connect external 24V control voltage.
EIO0000002082
08/2014 BT-4 23
6.2 Electromagnetic compatibility, EMC
WARNING
ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES
Use proper EMC shielding techniques to help prevent unintended device operation.
Enclosure The prerequisite for compliance with the specified limit values is an EMC compatible
layout layout. Comply with the following specifications:
EMC measures Target

Use galvanized or chromium-plated sub plates, bond metallic parts Good conductivity by surface
across large surface areas, remove paint layer from contact surfaces. area contact
Ground enclosure, door and sub plates by using grounding strips or Reduce emission.
grounding cables with a cross-section of 10 mm2 (AWG 6).
Supplement switch devices such as contactors, relays or magnetic Reduces mutual interference
valves with interference suppression combinations or spark suppressor
elements (e.g. diodes, varistors, RC elements).
Fit power and control components separately. Reduces mutual interference
Shielded EMC measures Target

cables
Place cable shields on the surface, use cable clamps and grounding Reduce emission.
strips.
At the control cabinet outfeed, connect the shield of all shielded cables Reduce emission.
via cable clamps to the sub plate across large surface areas.
Ground shields of digital signal cables on both sides across large surface Reduce interference action on
areas or through conducting connector housings. signal cables, reduce emis‐
sions.
Ground shield of analog signal cables directly on the device (signal in‐ Reduce grounding loops by
put), insulate the shield at the other cable end or ground the same low frequency interferences.
through a capacitor, such as 10 nF.
Use only shielded motor supply cables with a copper braid and at least Specifically discharge interfer‐
85% cover, ground shield on both sides across a large surface area. ence currents, reduce emis‐
sions.
Cable EMC measures Target

routing
Do not route fieldbus cables and signal cables together with cabling for Reduces mutual interference
direct and alternating voltages above 60 V in the same cable duct (field‐
bus cables can be routed together with signal cables and analog cables
in the same duct). Recommendation: Routing in separated cable cuts
with a distance of at least 20 cm (7.84 in.).
Keep the cables as short as possible. Do not install any unnecessary Reduce capacitive and induc‐
cable loops, short cable routing from a central grounding point in the tive interference couplings.
control cabinet to the external grounding connection.
Insert a potential equalization for: Reduce current on cable
shield, reduce emissions.
• large surface installation
• different voltage infeeds
• networking across buildings
Use fine wire potential equalization conductor. Discharging of high frequency
interference currents.
24 BT-4 EIO0000002082
08/2014
6.2 Electromagnetic compatibility, EMC
EMC measures Target

If motor and machine are not connected in a conducting fashion, e.g. due Reduce emissions, increase
to an insulated flange or a connection not across a full surface, the motor interference resistance.
must be grounded via a grounding cable > 10 mm2 (AWG 6) or a ground‐
ing strip.
Use twisted pair for 24 Vdc signals. Reduce interference action on
signal cables, reduce emis‐
sions.
Motor and From an EMC perspective, motor supply cables and encoder cables are particularly
encoder cables critical. Only use pre-configured cables, or cables with the prescribed properties, and
comply with the following EMC measures.
EMC measures Target
Do not install switching elements in motor cables or encoder cables. Reduces interference.
Route motor cable with a distance of at least 20 cm (7.84 in.) to the Reduces mutual interference
signal cables or insert shield plates between the motor supply cable and
the signal cable.
For long cabling, use potential equalization cables. Reduce current on cable
shield.
Route motor supply cables and encoder cables without any separation Reduces emission.
point. 1)
1)
If a cable must be cut through for installation purposes, the cables must be connected at the point of
separation by means of screen connections and metal housing.
Additional Depending on the respective application, the following measures may lead to an EMC
measures for compatible layout:
improving the
EMC
EMC measures Target

Upstream connection of line chokes Reduction of the harmonic
network oscillations, exten‐
sion of the service life of the
product.
Upstream connection of external integrated mains filters Improvement of the EMC limit
values.
Special EMC-suitable layout, e.g. within an enclosed control cabinet Improvement of the EMC limit
complete with 15 dB attenuation of the interferences emitted values.
EIO0000002082
08/2014 BT-4 25
6.3 Maintenance, repair, cleaning

▶ Observe the following instructions before carrying out maintenance on Device:
How to de-energize the system:
▶ Set main switch to "OFF Position".
▶ Prevent main switch from being switched back on.
DANGER
Turn off all power supplying this equipment before working on or inside equipment.
6.3.1 Repair
In case of repair proceed as follows:

▶ Contact the Schneider Electric Customer Service (see 8.1 Contact addresses).
6.4 Spare part inventory
▶ Keep a stock of the most important components to make certain the equipment is
functioning and ready for operation at all times.
▶ Only exchange devices with the same or higher hardware code to ensure the
compatibility.
▶ Indicate the following information on the spare part order:
Item name: e.g. BT-4/ENC1
Item no.: e.g. VBO05S00
Hardware code: e.g. HW: 140000
This information can be found on the nameplate (see 5.3 Type plate).
26 BT-4 EIO0000002082
08/2014
6.5 Device-, parts- or cable exchange
DANGER
gram.
switched on.
supply.
NOTICE
IMPROPER REPLACEMENT OR OPENING OF THE DEVICE HOUSING
• Do not open the housing of the device for commissioning, replacement or any
other reason whatsoever.
• Observe and respect the instructions and specifications of the machine manu‐
facturer when replacing the device.
• Replace defective devices as a whole.
NOTICE
EIO0000002082
08/2014 BT-4 27
6.5.1 BT-4
How to replace the PacDrive Component:
WARNING
INCORRECT EXCHANGE OF THE COMPONENT
• Do not open the PacDrive Component for exchange.
• In addition to the following instructions, you must observe the machine manu‐
facturer's specifications when replacing the PacDrive Component.
NOTICE
How to de-energize the system:

▶ Set main switch to "OFF Position".
▶ Prevent main switch from being switched back on.
DANGER
Turn off all power supplying this equipment before working on or inside equipment.
▶ Remove the connector from the terminal.
▶ Remove the connection of the functional earth ground conductor (FE).
▶ Remove the module from the cap rail.
▶ Set the PacNet address on the "new" bus terminal the same way as it is on the
"old" bus terminal via the two rotary switches on the front panel.
28 BT-4 EIO0000002082
08/2014
NOTICE
WRONG ADDRESS SETTING
• Ensure that the address setting of BT-4 bus terminal matches the address in the
PLC Configuration in the parameter BusAddr of the "BT-4" object.
• Always assign the address 8x (coding switch S1 Adr. 8) to the last bus terminal
BT-4/ENC1 on the PacNet.
• Take care that the address setting on the bus terminal BT-4 is applied only after
a power cycle of the module.
Figure 6-1: Address setting via the rotary switches S1 and S2

1 Rotary switch S1 for the address setting
2 Rotary switch S2 for the address setting
▶ Attach the module to the cap rail.

▶ Attach the connection of the functional earth ground conductor (FE).
▶ Attach the connector to the terminal again.
▶ Put the system back in operation.
EIO0000002082
08/2014 BT-4 29
7 Technical data
7 Technical data
7.1 Ambient conditions
Procedure Parameter Value Basis

Operation Class 3K3 IEC/EN 60721-3-3
Degree of protection IP 20
Pollution degree 2
Ambient temperature +5°C...+55°C / +41°F ...
131°F
Condensation Prohibited
Formation of ice Prohibited
Relative humidity 5% ... 95%
Class 3M3
Shock 70 m/s2
Vibration 5 m/s2
Transport Class 2K3 IEC/EN 60721-3-2
Ambient temperature -25°C...+70°C / -13° F ...
+158°F
Class 2M2
Shock 300 m/s2
Vibration 15 m/s2
Long-term storage in Class 1K4 IEC/EN 60721-3-1
transport packaging Ambient temperature -25°C...+55°C / -13°F ...
+ 131°F
Table 7-1: Ambient conditions for control cabinet devices
30 BT-4 EIO0000002082
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7.2 Mechanical and electrical data
7.2 Mechanical and electrical data
7.2.1 PacDrive bus terminal BT-4/DIO1
Category Parameter Value

Product Item name Bus Terminal BT-4/DIO1
configuration Order number VBO04Sxx, with xx = "00" for standard
Power supply Supply voltage DC 24 V -15 % / +20 %, typ. 300 mA (without outputs)
16 inputs Area UIN 0-state -3 V < UIN < 5 V
(according to EN 61131-2 Area U 1-state 15 V < UIN < 30 V
IN
Type I)
Input current IIN = 3 mA by UIN = 15 V
Time constant during signal TID = 100 µs
change
16 outputs Output voltage UL -3 V < UOUT < UL
(according to EN 61131-2 Rated current Ie = 100 mA per output
Type I)
Switching current Iemax < 1 A for 1 s
Leakage current with 0 signal < 0.4 mA
Output delay time TQD = 100 µs
Short-circuit protection Via output driver
PacNet Expansion Maximum of 5m between the bus slaves
Plug-in connectors RJ45
Transmission medium PacNet cable
Transmission time 10 µs for all I/Os
Slave module Maximum of 4 BT-4 modules on a PacNet port
PD Controller Hardware PacDrive Controller C200 Hardware code ≥ xxxxxx3xxx & FPGA Version ≥ 0302
PacDrive M PacDrive C400, C600, P600 Hardware code ≥ xxxxxxx4xx & FPGA Version ≥ 0406
MAx-41) Hardware Code ≥ C44288
PD Controller Hardware PacDrive Controller LMC Hardware revision status ≥ 01 & FPGA Version ≥ 0201
PacDrive 3 300/400/600 C
PD Controller Firmware PacDrive Controller C200, C400, ≥ V00.12.02
PacDrive M C600, P600, MAx-41)
PD Controller Firmware PacDrive Controller LMC ≥ V1.33.6.0
PacDrive 3 300/400/600 C
Weight 700 g
Degree of protection IP 20
Pollution degree 2 according to EN 61131-2
The product MAx-4 was discontinued on March 31, 2010. For questions on this, please contact your Schneider Electric
1)
partner.
Table 7-2: Technical data of the Bus Terminal BT-4/DIO1
EIO0000002082
08/2014 BT-4 31
7 Technical data
7.2.2 PacDrive bus terminal BT-4/ENC1
Category Parameter Value

Product Item name Bus Terminal BT-4/ENC1
configuration Order number VBO05Sxx, with xx = "00" for standard
Power supply Supply voltage DC 24 V -15 % / +20 %, typ. 200 mA (without encoder),
max. 300 mA (internal encoder supply)
Encoder power supply Internal DC 5 V (incremental encoder)
Internal DC 8 V (SinCos encoder)
External connector X5 DC 24 V (incremental encoder)
Maximum 200 mA per incremental encoder
maximum 100 mA per SinCos encoder
Interfaces Connector X2 Incremental encoder input or SinCos encoder input1)
Connector X3 Incremental encoder input or SinCos encoder input1)
Connector X4 Incremental encoder input or incremental encoder output
Maximum frequency (incremen‐ 1 MHz
tal encoder)
Sampling time SERCOS cycle time (1, 2 or 4 ms)
PacNet Expansion Maximum of 5m between the bus slaves
Plug-in connectors RJ45
Transmission medium PacNet cable
Slave module Maximum of 4 BT-4 modules on a PacNet port
PD Controller Hardware PacDrive Controller C200 Hardware code ≥ xxxxxx3xxx & FPGA Version ≥ 0302
PacDrive M PacDrive C400, C600, P600 Hardware code ≥ xxxxxxx4xx & FPGA Version ≥ 0406
PD Controller Hardware PacDrive Controller LMC Hardware revision status ≥ 01 & FPGA Version ≥ 0201
PacDrive 3 300/400/600 C
PD Controller Firmware PacDrive Controller C200, C400, ≥ V00.12.02
PacDrive M C600, P600
PD Controller Firmware PacDrive Controller LMC ≥ V1.33.6.0
PacDrive 3 300/400/600 C
Weight 520 g
Degree of protection Housing IP 20
Pollution degree 2 according to EN 61131-2, condensation during operation
is not permitted
SICK Stegmann Hiperface encoder (Supported encoders: See parameter EncoderType in the EPAS-4 online help (Pac‐
1)
Drive M) or EcoStruxure Machine Expert online help (PacDrive 3))

Table 7-3: Technical data of the Bus Terminal BT-4/ENC1
32 BT-4 EIO0000002082
08/2014
7.3 Electrical connections
X11
X10
X2 X5
X3
X6
X4
X7
X1
X8
Figure 7-1: Electrical connections PacDrive bus terminal BT-4/DIO1
Connec‐ Meaning Connection cross-section [mm2]/ Tightening torque [Nm]/[lbf in]

tion [AWG]
Shield connection - Functional 4 11 1 / 8.85
earth ground conductor (FE)
X1 - Control voltage
Pin Designation Meaning Range

1 24 V Supply voltage -15 % / +20 %
3 0V Supply voltage
4 0V Supply voltage
Maximum cross-section 1.0 mm2; stripping length l=9 mm; length of the metal sleeves by wire end
sleeves l=10 mm;
all 24 V Pins are connected with each other electro-conductive (internally bridged):
X1 Pin 1 and X1 Pin 2 and X6 Pin 1 and X7 Pin 1 and X3 Pin 1-16;
X1 Pin 3 and X1 Pin 4 and X4 Pin 1-16 and X8 Pin 1-16;
Table 7-4: Electrical connection BT-4/DIO1/X1
EIO0000002082
08/2014 BT-4 33
7 Technical data
X2 Digital in

1 I00 Input EN 61131-2 type I
:
Maximum cross-section 1.0 mm ; stripping length l=9 mm; with conductor end sleeves, metal sleeve
2
length l=10 mm
X3 - Power supply 24 V

1 I00 Power supply I00 DC 24 V (-15 % / +20 %)
:
2
length l=10 mm

1 I00 Power supply I00 DC 0 V
:
2
length l=10 mm
34 BT-4 EIO0000002082
08/2014
X5 - Digital out

1 O00 Output EN 61131-2 type I
:
16 O15 Input EN 61131-2 type I
2
length l=10 mm
X6 - Power supply O00 - O07

1 24 V Power supply (X1) -15 % / +20 %
2 +UL Power supply (for O00 - O07)
sleeves l=10 mm
By a supply of the outputs via the device supply the X6 Pin 1 has to be bridged with the X6 Pin 2.
By a supply of the outputs via an external power supply:
- Do not use a bridge between the X6 Pin 1 and X6 Pin 2.
- Connect the positive pole of the external power supply to the X6 Pin 2.
- Connect the negative pole of the external power supply to any 0 V Pin (X1 Pin 3 or X1 Pin 4 or X4 Pin
1-16 or X8 Pin 1-16).
X7 - Power supply O08 - O15

1 24 V Power supply (X1) -15 % / +20 %
2 +UL Power supply (for O08 - O15)
sleeves l=10 mm
By a supply of the outputs via the device supply the X7 Pin 1 has to be bridged with the X7 Pin 2.
By a supply of the outputs via an external power supply:
- Do not use a bridge between the X7 Pin 1 and X7 Pin 2.
- Connect the positive pole of the external power supply to the X7 Pin 2.
- Connect the negative pole of the external power supply to any 0 V Pin (X1 Pin 3 or X1 Pin 4 or X4 Pin
1-16 or X8 Pin 1-16).
EIO0000002082
08/2014 BT-4 35
7 Technical data

1 O00 Power supply O00 DC 0 V
:
2
length l=10 mm
X10 - PacNet in

1 TxD+ OutputTransmit Data+
2 TxD- OutputTransmit Data-
3 RxD+ InputReceive Data+
4 TxC- OutputTransmit Clock-
5 TxC+ OutputTransmit Clock+
6 RxD- InputReceive Data-
7 RxC+ InputReceive Clock+
8 RxC- InputReceive Clock-
X11 - PacNet out

36 BT-4 EIO0000002082
08/2014
X7
X6
PacDrive
BT-4 ENC1
X2
X3
X4
pow
err
0...7: Adress
S1
x10
8: Last Module
9: Reserved
S2
x01
Vext.
GND
24V
24V
X1 X5
0V
0V
X1
X5
Figure 7-2: Electrical connections of PacDrive Bus Terminal BT-4/ENC1
Connec‐ Meaning Connection cross-section [mm2]/ Tightening torque [Nm]/[lbf in]

tion [AWG]
Shield connection - Functional 4 11 1 / 8.85
earth ground conductor (FE)
X1 - Control voltage

3 0V Supply voltage
4 0V Supply voltage
sleeves l=10 mm;
X1 Pin 1 and X1 Pin 2 internally bridged; X1 Pin 3 and X1 Pin 4 internally bridged;
Table 7-14: Electrical connection BT-4/ENC1/X1
EIO0000002082
08/2014 BT-4 37
7 Technical data
X2 ... X3 - Encoder Input (incremental encoder or SinCos)

1 _UA Track A-
2 UA Track A
3 _UB Track B-
4 UB Track B
5 +5 V Supply voltage
6 _U0 Track 0-
7 U0 Track 0
8 - Reserved
9 GND Ground
Maximum cross-section 0.25 mm2
Table 7-15: Electrical connection BT-4/ENC1/X2 ... 3 (incremental encoder input)

1 REFSIN Reference signal sine
2 SIN Sinusoidal trace
3 REFCOS Reference signal Cosinus
4 COS Cosinus trace
5 +8 V Supply voltage
6 RS485- Parameter channel -
7 RS485+ Parameter channel +
8 Encoder detection Encoder plugged
(Bridge to GND)
9 GND Ground
Maximum cross-section 0.25 mm 2
Table 7-16: Electrical connection BT-4/ENC1/X2 ... 3 (SinCos encoder input)
X4 - Incremental encoder input/output

1 _UA Track A-
2 UA Track A
3 _UB Track B-
4 UB Track B
5 VCC Supply voltage
6 _U0 Track 0-
7 U0 Track 0
8 - Reserved
9 GND Ground
Maximum cross-section 0.25 mm 2
Table 7-17: Electrical connection BT-4/ENC1/X4 (incremental encoder input/output)
38 BT-4 EIO0000002082
08/2014
X5 - Encoder power supply

1 Vext. External power supply of the 24 V (see encoder data sheet)
encoder
2 GND External power supply of the GND (see encoder data
encoder sheet)
sleeves l=10 mm
The supply voltage of all the connected encoders is set with the parameter EncPowerSupply in the PLC
Configuration. The encoders are normally powered by the power supply of the BT-4/ENC1 (X1 plug).
X6 - PacNet in

X7 - PacNet out

EIO0000002082
08/2014 BT-4 39
7 Technical data
7.4 Dimensions
157
32 52
60
152
19
34
84
8
150
Figure 7-3: Measurements of the Bus Terminal BT-4/DIO1 in mm (conversion table in the appendix)
Assembly arrangement
Assembly arrangement: vertical (shield connection on the bottom)
40 BT-4 EIO0000002082
08/2014
7.4 Dimensions
60,0
154,0
167,0
5,4
109,0 8,3
116,0 17,6
22,6
33,1
80,0
Figure 7-4: Measurements of the Bus Terminal BT-4/ENC1 in mm (conversion table in the appendix)
Assembly arrangement
Assembly arrangement: vertical (shield connection on the bottom)
EIO0000002082
08/2014 BT-4 41
8 Appendix
8 Appendix
8.1 Contact addresses
Schneider Electric Automation GmbH

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 0
Fax: +49 (0) 9391 / 606 - 4000
Email: info-marktheidenfeld@schneider-electric.com
Internet: www.schneider-electric.com
Machine Solution Service

Schneiderplatz 1
97828 Marktheidenfeld, Germany
Phone: +49 (0) 9391 / 606 - 3265
Fax: +49 (0) 9391 / 606 - 3340
Email: automation.support.de@schneider-electric.com
Internet: www.schneider-electric.com
See the homepage for additional contact addresses:

www.schneider-electric.com
8.2 Product training courses
Schneider Electric offers a number of product training courses.

Our training instructors will help you take advantage of the extensive possibilities of‐
fered by the system.
See the homepage (www.schneider-electric.com) for further information and our cur‐
rent seminar schedule.
42 BT-4 EIO0000002082
08/2014
8.3 EC declaration of conformity
8.3 EC declaration of conformity
EC DECLARATION OF CONFORMITY
Document number / Month.Year: HRB7966900_01 / 05.2014
- Original -
We: Schneider Electric Automation GmbH

Subsidiary of Schneider Electric (F-92500 Rueil-Malmaison)
Schneiderplatz 1
97828 Marktheidenfeld Germany
hereby declare that the products:

Trademark: Schneider Electric
Product, Type, Function: Accessories for SCL / iSH servomodule
Models: VBO
Serial number: YYZZXXXXXX (YY: Year, 22=2012, 23=2013; ZZ: Supplier Code;
XXXXXX: Continuous number)
with the references
Reference Description
VBO01zxx POWER DISTRIBUTION BOARD PD 4
VBO02zxx POWER DISTRIBUTION UNIT PD 8, ASEPTIC
VBO03zxx ISH DISTRIBUTION BOX DB 5
VBO04zxx** PACNET BUSTERMINAL BT 4 DIO1 16I 16O
VBO05zxx** PACNET ENCODER MODULE BT 4 ENC1
z are letters, x are numbers for different variations
** only EN 61800-3:2004 + A1:2002
are in conformity with the requirements of the following directives and conformity was checked in accordance with the
following standards:
Directive Harmonized Standard
DIRECTIVE 2004/108/EC OF THE EUROPEAN EN 61800-3:2004 + A1:2012
PARLIAMENT AND OF THE COUNCIL (EMC) Adjustable speed electrical power drive systems -
of 15 December 2004 on the approximation of Part 3: EMC requirements and specific test methods
the laws of the Member States relating to (IEC 61800-3:2004 + A1:2011)
electromagnetic compatibility and repealing
Directive 89/336/EEC
DIRECTIVE 2006/95/EC OF THE EUROPEAN EN 61800-5-1:2007
PARLIAMENT AND OF THE COUNCIL Adjustable speed electrical power drive systems -
of 12 December 2006 on the harmonization of Part 5-1: Safety requirements - Electrical, thermal
the laws of Member States relating to electrical and energy (IEC 61800-5-1:2007)
equipment designed for use within certain
voltage limits
DIRECTIVE 2011/65/EC OF THE EUROPEAN EN 50581:2012
PARLIAMENT AND OF THE COUNCIL (DIN EN 50581)
(Restriction of the use of certain hazardous Technical documentation for the assessment of
substances (RoHS)) electrical and electronic products with respect to the
of 8 June 2011 on the restriction of the use of restriction of hazardous substances
certain hazardous substances in electrical and
electronic equipment
It is important that the component is subject to correct installation, maintenance and use conforming to its intended
purpose, to the applicable regulations and standards, to the supplier’s instructions, user manual and to the accepted
rules of the art.
First year of affixing CE Marking: 2008
Issued at Marktheidenfeld, Germany - May 05,2014
i.A. Susanne Dormann

Certification Manager
Address: Schneiderplatz 1, 97828 Marktheidenfeld, Germany

Phone: +49(0)9391 606-0 | Fax: +49(0) 9391 606-4000
www.schneider-electric.com
EIO0000002082
08/2014 BT-4 43
8 Appendix
8.4 Units and conversion tables
8.5 Changes
03/2002
• New edition of the operating manual
07/2006
• New BT-4/ENC1 bus terminal
01/2007
• Address setting on the BT-4/ENC1 (last module) was added.
• Technical data of PacNet added.
7/2007
• Revision of the chapter structure
• Revision of the figures
• Revision of the chapter 6 "Installation and Maintenance"
6/2014
• Using the bus terminals BT-4/DIO1 and BT-4/ENC1 for PacDrive 3 also (so far only
PacDrive M)
44 BT-4 EIO0000002082
08/2014
Index
Index
Q
Qualification of Personnel 8
B Qualified person 8
BT-4 DIO1 13, 31, 40
BT-4 DIO1 - LEDs 18
BT-4 ENC1 14, 16, 32, 41 R
BT-4/ENC1LEDs 17
Residual risks 8
C
S
Changes 44
Contact addresses 42 Seminars 42
Service addresses 42
SinCos-Encoder 14
Storage 19
D Symbols 6
domestic appliances 7
T
E Training courses 42
Electrical connection - BT-4 DIO1 33
Electrical connection - BT-4/ENC1 37
U
underground 7
F
floating systems 7
flying systems 7
H
hazardous, explosive atmospheres 7
Hazards 8
Homepage 42
I
Incremental encoder 14
Incremental encoder simulation 15
L
life support systems 7
M
mobile systems 7
P
PacNet 11
portable systems 7
EIO0000002082
08/2014 BT-4 45

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Operating Manual

(Translation of the original German Operating Manual)

The information provided in this documentation contains general descriptions and/or

1 About this manual 5

3 PacNet (modular I/O enhancement) 11

4 Indicators and control elements 17

5 Transport, storage, unpacking 19

6 Installation and maintenance 21

1 About this manual

1.2 Symbols, designator and display format of safety messages

Prerequisite symbol: This symbol indicates a prerequisite you have to

If the descriptive text contains keywords, such as parameters, they are

2.1 Proper use

The components must not be used in the following environments:

2.2 Qualification of Personnel

2.3 Residual risks

3 PacNet (modular I/O enhancement)

PacNet-Master PacNet-Slave PacNet-Slave

Figure 3-1: PacNet system structure

Basic properties of PacNet

Bus terminal BT-4/DIO1

Bus terminal BT-4/ENC1

Limitations to the field bus

3.1 PacDrive bus terminal BT-4/DIO1

3.2 PacDrive bus terminal BT-4/ENC1

The bus terminal BT-4/ENC1 (BusTerminal-4 / ENC or 1) is used as a master encoder

Figure 3-2: View of the BT-4/ENC1 bus terminal

It is possible to loop in an incremental encoder input onto the incremental encoder

System requirements for the operation of the Bus Terminal BT-4/ENC1

PacDrive System PacDrive controller FW version

Hardware: PacDrive System PacDrive controller Hardware code FPGA version

4 Indicators and control elements

4.1 Diagnosis BT-4/ENC1 LEDs

Figure 4-1: Diagnostic BT-4/ENC1 LEDs

4.2 Diagnosis BT-4/DIO1 LEDs

Figure 4-2: Diagnostic BT-4/DIO1 LEDs

5 Transport, storage, unpacking

5.3 Type plate

Nameplate and cULus / CE marking - Bus Terminal BT-4/DIO1

Nameplate and cULus / CE marking - Bus Terminal BT-4/ENC1

6 Installation and maintenance

6.1.1 Preparing commissioning

Unpacking How to unpack the device:

6.1.2 Wiring of the PacDrive Component

6.2 Electromagnetic compatibility, EMC

EMC measures Target

Shielded EMC measures Target

Cable EMC measures Target

EMC measures Target

EMC measures Target

6.3 Maintenance, repair, cleaning

In case of repair proceed as follows:

6.5 Device-, parts- or cable exchange

How to replace the PacDrive Component:

How to de-energize the system:

Figure 6-1: Address setting via the rotary switches S1 and S2

▶ Attach the module to the cap rail.

Procedure Parameter Value Basis

7.2 Mechanical and electrical data

7.2.1 PacDrive bus terminal BT-4/DIO1