Green peas Processing Plant-3000 Kghr quotation
Green peas Processing Plant-3000 Kghr quotation
Green peas Processing Plant-3000 Kghr quotation
To,
M/s,
Mr. Vishal Gupta
Mainpuri, Uttar Pradesh, India
Mobile: - + 9410043111
Email Id: - maxxmobile.gupta@gmail.com
Subject : - Quotation for Green Peas Processing Line Input – 3000 kg/hr
Dear Sir,
We have a pleasure to introduce ourselves as food processing machinery
Manufacturers. We are group of engineers and staffs, workers are ex-MATHER + PLATT (I)
LTD experienced person of this field. We had manufactured, installed such lines during our
Service in MATHER+ PLATT then same product range, we are manufacturing in Shiva
Engineers. All our team has 25-30 years experience in food processing, filling and packaging.
We refer Your email enquiry dated on 23.12.2024 in which you had enquired about your
requirement for above said project. Accordingly we had prepared the offer
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❑ II - TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATION
GREEN PEAS PROCESSING LINE
Sr.
Description Qty
No.
A Preparation Line For Green Peas
SLANT CONVEYOR WITH SS DUMPING HOPPER AT BOTTOM
▪ Capacity: - 1000 Kg Pods/Hr.
▪ Size - 500 mm Width X 3.3 Mtr. Height
▪ Suitable for feeding pea to the depodder.
▪ PVC Food quality conveyor belts are used.
1. 3 No
▪ Structure is SS 304 square tube.
▪ Drive through simplex chain and chain wheel
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :- 2 HP + 2 HP + 2 HP
PEA PODDER WITH APPRON BELT CONVEYOR
▪ Capacity - 1000 Kg/Hour
▪ Pea De-Podder specially designed for De-Podding the pea pods.
▪ Conveyor is fitted with SS rollers, flanged bearing on one side & take off
bearing on the other side for tensioning.
▪ Apron belt is food quality rubber.
▪ Beater blade assembly in mild steel Cladded with S.S 304
2. ▪ Riddle drums assembly in mild steel Cladded with S.S 304 3 No
▪ Main drive with variable speed pulley.
▪ Main frame work S.S 304.
▪ Grain collection conveyor of food quality.
▪ Feed and discharge chute of SS-304.
▪ Contact parts in S.S 304
▪ Electrical Power : 1 HP Shaft Drive X 3 Nos = 3 HP
0.5 HP Belt Drive X 3 Nos = 1.5 HP
STRUCTURE FOR PEA PODDER
3. ▪ Frame made of M.S square tube 3 No
▪ MOC :- M.S Duly Painted
SERVICE PLATFORM FOR SLANT CONVEYOR
4. ▪ Frame made of M.S square tube with M.S Chequred Plate 3 No
▪ MOC :- M.S Duly Painted
CROSS PLATFORM
5. ▪ Frame made of M.S square tube with M.S Chequred Plate 2 No
▪ MOC :- M.S Duly Painted
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Description Qty
No.
SMALL PEAS COLLECTION BELT CONVEYOR
▪ Capacity - 1000 Kg of Peas/Hour
▪ Size - 500 mm Width X 3.5 Mtr Length
▪ To Transfer carrying the peas from Pea Podder.
▪ Modular Belt with cleat with SS side guard at both side
6. 1 No
▪ Frame / Structure is SS 304 square tube.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :-0.5 HP
SMALL PEAS COLLECTION BELT CONVEYOR
▪ Capacity - 500 Kg of Peas/Hour
▪ Size - 400 mm Width X 3.5 Mtr Length
▪ To Transfer carrying the peas from Pea Podder.
▪ Modular Belt with cleat with SS side guard at both side
7. 1 No
▪ Frame / Structure is SS 304 square tube.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :-0.5 HP
SMALL WASTE COLLECTION BELT CONVEYOR
▪ Capacity - 500 Kg of waste /Hour
▪ Size - 400 mm Width X 3.5 Mtr Length
▪ To Transfer carrying the waste from Pea Podder appron conveyor belt.
▪ PU conveyor belts are used.
8. ▪ Structure is SS 304 square tube. 2 No
▪ Drive & driven rollers are rubber coated
▪ Drive through simplex chain and chain wheel
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :-0.5 HP
MAIN WASTE COLLECTION CONVEYOR
▪ Capacity - 2000 Kg/Hour
▪ Size - 500 mm Width X 8.5 Meter Length
▪ Suitable for collecting & carrying waste discharged from Pea Podder
▪ PU conveyor belts are used.
9. ▪ Structure is SS 304 square tube. 1 No
▪ Drive & driven rollers are rubber coated
▪ Drive through simplex chain and chain wheel
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :- 1.5 HP
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Description Qty
No.
WASTE TRANSFER INCLINED CONVEYOR
▪ Capacity - 2000 Kg/Hour
▪ Size - 500 mm Width X 3.5 Mtr Length
▪ To Transfer carrying the product to recovery drum.
▪ Modular Belt with cleat with SS side guard at both side
10. 1 No
▪ Structure is SS 304 square tube.
▪ Drive through simplex chain and chain wheel
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :- 1 HP
GRAIN PEES RECOVERY DRUM WITH STRUCTURE
▪ Capacity - 2000 Kg Waste/Hour
▪ Suitable for separating of pea grains waste.
▪ Pea De-Podder specially designed for De-Podding the pea pods.
▪ Conveyor is fitted with SS rollers, flanged bearing on one side & take off
bearing on the other side for tensioning.
▪ Apron belt is food quality rubber.
▪ Beater blade assembly in mild steel Cladded with S.S 304
11. ▪ Riddle drums assembly in mild steel Cladded with S.S 304 1 No
▪ Main drive with variable speed pulley.
▪ Main frame work S.S 304.
▪ Grain collection conveyor of food quality.
▪ Feed and discharge chute of SS-304.
▪ Structure Frame made of M.S square tube duly painted
▪ Contact parts in S.S 304
▪ Electrical Power : 1.5 HP Shaft Drive
0.5 HP Belt Drive
SERVICE PLATFORM FOR GRAIN RECOVERY DRUM
12. ▪ Structure Frame made of M.S square tube duly painted 1 No
▪ MOC :- S.S 304
SMALL PEAS COLLECTION BELT CONVEYOR
▪ Capacity - 300 Kg of waste /Hour
▪ Size - 300 mm Width X 6.5 Mtr Length
▪ To Transfer carrying the waste from .recovery drum.
▪ Modular Belt with cleat with SS side guard at both side
13. 1 No
▪ Frame / Structure is SS 304 square tube.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :-0.5 HP
Sr.
Description Qty
No.
SMALL WASTE COLLECTION BELT CONVEYOR
▪ Capacity - 300 Kg of waste /Hour
▪ Size - 300 mm Width X 6.5 Mtr Length
▪ To Transfer carrying the waste from recovery drum.
▪ PU conveyor belts are used.
14. ▪ Structure is SS 304 square tube. 1 No
▪ Drive & driven rollers are rubber coated
▪ Drive through simplex chain and chain wheel
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :-0.5 HP
WASTE PODS (CHILKA) DISCHARGE LINE
▪ Capacity - 2000 Kg of waste /Hour
▪ Size - 500 mm Width X 5 Mtr Length
▪ To Transfer carrying the waste from recovery drum.
▪ Modular Belt with cleat with SS side guard at both side
15. 1 No
▪ Frame / Structure is SS 304 square tube.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :-1 HP
MAIN PEAS COLLECTION CONVEYOR
▪ Capacity - 1000 Kg of Grains /Hour
▪ Size - 500 mm Width X 12 Mtr Length
▪ To Transfer carrying the grains from Pea Podder & recovery drum.
▪ Modular Belt with cleat with SS side guard at both side
16. 1 No
▪ Frame / Structure is SS 304 square tube.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :-2 HP
PEA TRANSFER ELEVATOR
▪ Capacity – 1000 Kg of Grains /Hour
▪ Size - 500 mm Width X 4 Mtr Length
▪ To Transfer carrying the grains to winnower.
▪ Modular Belt with cleat with SS side guard at both side
17. 1 No
▪ Frame / Structure is SS 304 square tube.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :-1 HP
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Description Qty
No.
WINNOWER WITH SS STRUCTURE
▪ Capacity - 1000 Kg of Grains /Hour
▪ Size - 600 mm Width X 2.2 Mtr Length
▪ There are two screens fitted on the body.
▪ The top screen separates the pods from the grains. The middle screen
separates the proper size of the grains from the small size ones to be
18. discarded. 1 No
▪ Suitable rating Vibratory motors mounted on flanges mounted on a pipe
fitted on the screen.
▪ Springs to ensure that vibration is not transmitted to the body frame
▪ Discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :-0.5 HP + 0.5 HP.
WASHER (REEL TYPE & CONTINUOUS)
▪ Capacity - 1000 Kg of Grains /Hour
▪ To remove floating impurities, foreign matter from the product.
▪ Washing of green Pea grains in water prior to feeding Continuous belt
blancher.
▪ The Reel type washer is simple in design rotating drum inside and conveying
19. 1 No
material itself.
▪ Water jets spray arrangements washing operation.
▪ Bottom side having filtration chamber and water recirculation arrangement
through centrifugal pump.
▪ MOC :- S.S 304
▪ Electrical Power :-2 HP + 2 HP. = 4 HP
PEA TRANSFER ELEVATOR
▪ Capacity - 1000 Kg of Grains /Hour
▪ Size - 500 mm Width X 4 Mtr Length
▪ To Transfer carrying the grains to winnower.
▪ Modular Belt with cleat with SS side guard at both side
20. 1 No
▪ Frame / Structure is SS 304 square tube.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :-1 HP
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Description Qty
No.
BLANCHER (CONTINUOUS BELT TYPE)
▪ Capacity :- 1000 Kg/Hr
▪ 800 mm Wide X 5 M Long Approx
▪ Suitable for blanching of product.
▪ PP Food quality belt modular high temp belt for smooth operation and high
reliability suitable for green peas in Hot Water.
▪ Hot water pump used for water circulation steam pipe connection to heat the
21. water with live steam. 1 No
▪ Water filter screen for overflow is provided for removing foreign particles.
▪ Top covers with holding bars, side windows can be opened to easy
maintenance and fast cleaning.
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :- 2 HP Water Pump
0.5 HP for Gear Box
WATER TUNNEL SYSTEM
▪ It consists of S.S Water tunnel for transferring the green peas from Blancher
to Cooler.
22. ▪ In this tunnel green pea pre-cooling happens. 1 No
▪ S.S water tank having filtration chamber and water recirculation arrangement
through centrifugal pump.
▪ MOC :- S.S 304
CONTINUOUS BELT TYPE PRE-COOLER & COOLER
▪ Capacity :- 1000 Kg/Hr
▪ 800 mm Wide X 5 M Long Approx
▪ Suitable for cooling of product up to 15°C provided feeded by water of
temp.7°C.
▪ PP Food quality belt modular belt for smooth operation and high reliability
suitable for green peas in Cold Water.
23. ▪ Centrifugal water pump used for water circulation 1 No
▪ Water filter screen for overflow is provided for removing foreign particles.
▪ Top covers with holding bars, side windows can be opened to easy
maintenance and fast cleaning.
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :- 2 HP Water Pump
0.5 HP for Gear Box
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Description Qty
No.
DE-WATERING SHAKER
▪ Capacity - 1000 Kg of Grains /Hour
▪ Size - 600 mm Width X 2.2 Mtr Length Approx
▪ Excess water is removed from the product.
▪ Mounted on both sides of frame.
24. ▪ Complete Unit is mounted on springs. 1 No
▪ Vibrator is kept on S.S. Frame.
▪ Perforated Vibrating screen unbalanced vibratory motors are used for removing
the excess surface water with shaking
▪ S.S. Hooper for collecting waste & drain water
▪ Electrical Power :-0.5 HP + 0.5 HP
MANUAL INSPECTION CONVEYOR
▪ Capacity - 1000 Kg/Hour
▪ Size - 600 mm Width X 4 Mtr Length Approx
▪ Suitable for inspection of product.
▪ Food quality conveyor belts are used.
25. ▪ Structure is SS 304 square tube. 1 No
▪ Drive & driven rollers are rubber coated
▪ Drive through simplex chain and chain wheel
▪ Feed and discharge chute of SS-304.
▪ MOC :- S.S 304
▪ Electrical Power :- 1 HP
FREEZER FEED ELEVATOR WITH PUFF INSULATION
▪ Capacity - 1000 Kg of Grains /Hour
▪ Size - 500 mm Width X 3 Mtr Length Approx
▪ To Transfer carrying the grains to IQF.
▪ PVC flight Belt Conveyor with s. s. side guard at both side
26. 1 No
▪ Frame S.S 304.
▪ Feed and discharge chute of SS-304.
▪ Drive through simplex chain and chain wheel
▪ MOC :- S.S 304
▪ Electrical Power :- 1 HP
VIBRATORY SHAKER
▪ Capacity - 1000 Kg of Grains /Hour
▪ Size - 600 mm Width X 2.2 Mtr Length Approx
▪ Excess water is removed from the product.
▪ Mounted on both sides of frame.
27. ▪ Complete Unit is mounted on springs. 1 No
▪ Vibrator is kept on S.S. Frame.
▪ Perforated Vibrating screen unbalanced vibratory motors are used for removing
the excess surface water with shaking
▪ S.S. Hooper for collecting waste & drain water
▪ Electrical Power :-0.5 HP + 0.5 HP
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Description Qty
No.
B. IQF Section
IQF (1 Mt/Hr) Refrigeration
Capacity: - 1000 Kg/ Hrs.
Product
Product Description: Green Peas
In feed Temperature: Max. +10 °C
Out feed Temperature: (-) 18 °C equilibrated
Loading of Product to Freezer: Evenly loaded
Equipment
Capacity (KG/Hr) : Up to 1000 KG/Hr
Dimensions:
Over-all; L x W x H : 4.4 mts x 4.8 mts x 4.2 mts
Enclosure Material : SS 304 - Inside & Outside
Type of Insulation : PUF 150 mm
No. of Doors incl. Heating System : 3
Interior lighting: 4 Nos.
Total length incl. in feed section : 5.2 mts
Net Belt Width (mm) : 900 mm (870)
Belt Specification : Stainless Steel
1 1 No
In feed Height (mm) : 2250
Out feed Height (mm) : 1550
Total Refrigeration Load :- 200 KW
No of Evaporators 1 with 4 Circuits (VARIFIN type)
Installed Effect:
Power Supply : 415V/3Ph/50Hz
Control Voltage : 220V/1Ph/50Hz
Power Consumption at Operation : 37 kW
Motors: Fans (KW) : 2 x 10 KW & 2 x 7.5 KW
Belt Drive (kW) : 1.5 KW
Defrost Water; LPM (liters per minute) : 276 LPM
Pressure (Bar) : 2 bar
Temperature (°C) : +15 °C to + 30 °C
Air defrosting system for Coil :- ADF 1 H.P. gear motor with limit switches
Pulsator :- 0.5 HP Gear Motor with Pulsator duct
Freezer Controls : PLC BASED Stainless Steel Control Panel with variable Frequency
Drive
Safety Device : E Stop/Main in Freezer
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Description Qty
No.
C. Cold Storage - Section
Cold Storage - Fruits & Vegetables Green Pea
▪ Cold storage Room Temperature: - (-20 Deg. C)
▪ Cold storage size: 60 ft. x 60 ft. x 18 ft. (H) Ext. dim.
▪ Ante Room Size: - 10 ft (L) x 15 ft (W) X 10 ft (H) on each Door (80 mm PUF
Panels)
▪ Storage Capacity: 2500 MT [500 MT x 5 nos.]
1 1 Lot
▪ Insulation : 120 mm thick PUF panels with manual swing Door with heater
▪ Door Size :- 0.9 x 2.0mt(H) Manual Swing Door
▪ Product incoming temperature: -15 Deg C
▪ Refrigeration machine capacity condensing unit and evaporator
▪ Electrical load : 225 kw [ 45 kw /Room x 5] ---- 300 HP
▪ Civil (Kota Stone flooring will be done by Client scope)
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Description Qty
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D. Utilities Section
Steam Boiler
▪ Capacity :-750 Kg/Hr
▪ Maximum pressure :- 10.54 kg/cm2
▪ Fuel :- Coal / Wood
▪ Type of feeding : - Manual
▪ Type Of Boiler :- Horizontal Stationary WB / Package Type
▪ Design Code:- IBR Code
▪ Inspecting Authority:- CIB, Maharashtra State
▪ Safety Valve Set Pressure :- 10.54 Kg/Cm²
1. 1 Lot
▪ Steam Condition:- Dry Saturated Up To 98%
▪ Thermal Efficiency (GCV) :- 75 ± 2
▪ Flue Gas Temp :- 220°C
▪ Max. Evap. Cap. F & A. 100° C :- 750 Kg/Hr
▪ Flue Gas Opening.:- 250 mm
▪ Heat Transfer Area :- 44.71 Mtr²
▪ Feed Water Pump :- 1.5 HP/ 1440 RPM – 2 Set
▪ Centrifugal Fan - 3 HP
▪ Electrical Power :-3+1.5+1.5 = 6 HP
Steam Boiler Accessories
▪ Air Preheater
▪ Multicyclone Dust Collector
▪ F.D. Fan And I.D. Fan
2. ▪ Ducting From Air Preheater To Furnace 1 No
▪ Refractory Lining For Furnace
▪ Chimney Self Supported - 1 No
▪ Ducting –(Boiler to Air Preheater, Air Preheater to MDC, MDC to ID Fan, ID fan
to Chimney) – 1 Set
3. Steam Pressure Reducing Station 40 NB 1 No
4. Steam Piping & Fittings & its supports 1 Lot
5. Water Piping & Fittings & its supports 1 Lot
6. Air Piping & fittings & its supports 1 Lot
7. Air Compressor -2 HP 1 No
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Description Qty
No.
Cooling Tower with Water Pump
▪ Water Flow : 50 M2/Hr
▪ Hot Water Temperature : 37° C
▪ Cold Water Temperature : 32° C
▪ Wet Bulb Temperature : 28° C
▪ Cooling Tower Casing: F.R.P.
▪ Cooling Pack: P.V.C.
8. 1 Lot
▪ Fan : 1300 mm
▪ Continuous Rating, IP 55, Weaher Proof.
▪ Header: PP FRP Moulded [Non-Corrosive Type]
▪ Electrical Power H.P./ RPM : 3 HP/1000 RPM
Centrifugal Water Pump
▪ Pump Type :- Centrifugal Pump
▪ Electrical Power :- 1.5 HP
9. Electrical Control Panel 1 Lot
10. Electrical Cabling 1 Lot
11. M.S Support for Piping & Cable Tray 1 Lot
PRICE BID
GREEN PEAS PROCESSING LINE
Each Sales Total Sales
Sr.
Description Qty Price Ex Work Price Ex Work
No.
Pune In Rs Pune In Rs.
UTILITIES
D. Utilities – Section
1. Steam Boiler 1 No 828000 828000
2. Steam Boiler Accessories 1 No 662400 662400
3. Steam Pressure Reducing Station 1 No 207000 207000
4. Steam Piping & Fittings 1 No 174000 174000
5. Water Piping & Fittings 1 No 91800 91800
6. Air Piping & fittings 1 No 46200 46200
7. Air Compressor 1 No 128400 128400
8. Cooling Tower with Water Pump 1 No 183000 183000
9. Electrical Panel 1 No 1242000 1242000
10. Electrical Cabling 1 No 548400 548400
11. M.S Support for Piping & Cable Tray 1 No 274200 274200
D. Sub Total Sales Price Ex Work Pune In Rs. - Utilities – Section 43,85,400
CLIENTS SCOPE
We hope our offer is in line with your need. If you have any query please feel free to
Contact us on 0091-9822499586.