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Processing of turmeric
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PART - 2
VEGETABLE, SPICES & PLANTATION CROPS
Editors:
Published by
Today and Tomorrow’s Printers and Publishers
4436/7, Ansari Road, Daryaganj, New Delhi - 110 002 (India)
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PREFACE
Editorial Team
Harish Reddy K.
Research Scholar, Dr. Y.S.R. Horticultural
University, V.R. Gudem, West Godavari,
Andhra Pradesh-534101.
Reddy M. L. N. Manjunath J Shetty
Dean of Horticulture, Dr. Y.S.R. Department of Post Harvest Technology,
Horticultural University, V.R. Gudem, College of Horticulture, UHS (B) Campus,
West Godavari, Andhra Pradesh-534101. GKVK (P), Bengaluru- 560065
Vegetables
20
POST-HARVEST PRACTICES,
PROCESSING AND VALUE ADDITION OF
TURMERIC
1
P.Srinivas*, 2G.Nirmala, 3S.Bhavani, 4K.Sindhu
1,3&4
Senior Research Fellow, ICAR-CRIDA, Hyderabad-500059
2
Principal scientist, ICAR-CRIDA, Hyderabad-500059
Correspanding Auther mail : seenu.puli1988@gmail.com
ABSTRACT
Turmeric plant of the Zingiberaceae family is known as haldi or golden
ginger. The rhizomes of the plant when dried and ground provide yellow
and flavorful powder used for centuries as a natural coloring agent in
food cosmetic and textiles as a flavoring compound and also as an
insect repellent in Indian medicine. Recently it has been valued world
wide as a functional food due to its health promoting properties. India
is one of the leading countries in production of raw turmeric and other
sub products related to turmeric. 76 % of the world turmeric production
is in India [5]. Turmeric is high value export oriented crop and India
is a major exporter of turmeric and its products. In the quality front,
the major consuming countries like Europe and USA are demanding
more and more quality compliance by the producing countries. The
harvested turmeric rhizomes before entering into the market are
converted into a stable commodity through a number of post-harvest
processing operations like boiling, drying and polishing. Turmeric has
the advantage of not requiring special cultural practices, it presents
good productivity and contains on average 6% curcuminoid pigments
and 5% of essential oils. However there is need to develop processing
technology in order to obtain products of added value and good quality.
To meet this challenge we have to equip ourselves to produce process
and market high quality turmeric, with internationally accepted food
safety standards. Hence precautions has to be taken from the harvesting,
primary processing which includes, boiling, drying, polishing, coloring,
400
INTRODUCTION
India is one of the leading countries in production of raw turmeric
and other sub products related to turmeric. It is traditionally ubiquitous
and held sacred. The history of turmeric is entwined with the history of
Indian culture and also with the socio-religious practices of the country. It
was popular even in Vedic times because of its unique properties of colour,
flavour and also its importance as medicine in Ayurveda, besides its use as
a cosmetic and significance in religious ceremonies and auspicious
occasions. Turmeric is used as condiment, dye and drug in addition to its
use in cosmetic preparations. Andhra Pradesh, Tamil Nadu, Orissa,
Karnataka, West Bengal, Gujarat, Meghalaya, Maharashtra, Assam are some
of the important states cultivating turmeric, of which, Andhra Pradesh alone
occupies 38.0% of area and 58.5% of production. India is the largest
producer, exporter and consumer of turmeric in the world, using more than
90% of the total production domestically and only the rest is going to
export (about 8% of total production). During 2013 - 2014, the country
produced 12.29 lakh tones of turmeric from an area of 2.34 lakh ha. Some
of the popular cultivars are Duggirala, Tekkurpet, Sugandham, Salem,
Alleppe and prabha. Turmeric contains protein (6.3%), fat (5.1%), minerals
(3.5%), carbohydrates (69.4%) and moisture (13.1%). The essential oil
(5.8%) obtained by steam distillation of rhizomes, Curcumin
(diferuloylmethane) (3–4%) is responsible for the yellow colour.
The demand of turmeric increased all over the world as new
ingredients of therapeutic and life saving properties were discovered.
Turmeric is the major spice in which maximum number of products has
been patented. Another factor that could influence the demand for turmeric
is its increasing use as food colour, since synthetic colours are failing to
disfavour in many countries.
Turmeric of commerce is the dried rhizome. A number of high
value products of turmeric are now being traded in the international market.
‘Curcumin’ the colouring pigment is the most precious among them. The
various products are Turmeric powder, Turmeric oil, Turmeric oleoresin,
Curcumin and Encapsulated flavour. The fame of turmeric is due to its
401
colour and flavour. In fresh state the rootstock has an aromatic and spicy
fragrance, which by drying gives way to a more medicinal aroma. Like
many other spices turmeric is a storehouse of phytochemicals; some of
them have unique properties. Volatile oil and oleoresin are predominant in
turmeric, and are composed of chemically active principles. Scientific post-
harvest methods have paramount importance to retain the quality. Post-
harvest operations generally start from harvesting itself. Cleaning, cooking,
curing, polishing, colouring, and grading are the further steps under post-
harvest technology. Open sun drying is the only method prevailing in Kerala.
So the studies are necessary to investigate the role of different processing
steps on the yield, curcuminoid pigments, and colour characteristics of
ground turmeric [8].
TURMERIC PROCESSING
Turmeric processing
Boiling Drying
and under cooking are found to affect the quality of the rhizome. Steam
pressure in boiler is 1.05 Kg/ cm Temperature is 100°C± 10 °C.
Improved method of boiling
Improved turmeric boiler using steam boiling technique is followed
when large quantities of turmeric are to be cured. The TNAU model of
improved steam boiler for turmeric consists of a trough, inner perforated
drums and lid. The outer drum is made of 18 SWG thick mild steel to a
size of 122 x 122 x 55 cm. A lid is provided with hooks for easy lifting and
also provided with an inspection door. For easy draining and cleaning, an
outlet is placed at the bottom of the drum. Four numbers of inner drums of
48 x 48 x 45 cm size are provided in the outer drum. The capacity of four
inner drum is 100 kg. The inner drums are provided with a leg for a height
of 10 cm, so that the rhizomes will not come in contact with water filled
for about 6-8 cm depth in the outer drum. The outer drum is placed with
more than half of its depth below the ground level by digging a pit, which
serves as a furnace. This furnace is provided with two openings, one for
feeding the fuel and the other one for removing the ash and unburnt. After
placing the turmeric boiler in the furnace, about 75 liters of water is added
(6-8 cm depth). About 55 - 70 kg of well washed rhizome is taken in each
inner drum and placed in the boiler and the lid is placed in position. Using
the available agricultural waste materials, mostly, the turmeric leaves, fire
is put in the furnace. During the boiling process, it takes about 25 minutes
to produce steam and boil the initial batch of rhizomes and 10 - 15 minutes
for the subsequent batches. Through the inspection door, the stage of boiling
of the rhizome is assessed by pressing the rhizomes with a hard pin / needle.
Using a long pole, the lid is removed and the inner drums are lifted one by
one. For the next batch, about 20 litres of water is added to the outer drum,
depending on the water lost by evaporation. The next batch of rhizomes is
loaded in all the drums and heating is continued. At the end of the boiling
process, all the drums need to be cleaned free of mud and soil to avoid
damage and enhance the life of the gadget. The capacity of the boiler is
about 100 kg per batch and the fuel requirement is 70 – 75 kg of agricultural
waste materials.
403
DRYING
Convintional drying
The cooked fingers are dried in the sun by spreading in 5-7 cm
thick layers on the drying floor. A thin layer is not desirable, as the colour
of the dried product may be adversely affected. During night time, the
material should be heaped or covered. It may take 10-15 days for the
rhizome to become completely dry. Turmeric should be dried on clean
surface to ensure that the product does not get contaminated by extraneous
matter. Care should be taken to avoid mould growth on the rhizomes.
Rhizomes are turned intermittently to ensure uniformity in drying.
Advanced drying methods
For drying, various drying methods had been studied. The various
methods are In order to improve the rhizomes quality and to improve the
overall process, new improved fire tube boilers with insulation is used to
reduce the loss of energy. The pressure vessels are also provided with same
insulation, so as to improve cooking time. as follows,
1. Vacuum Drying.
2. Microwave Drying.
3. Solar Drying.
4. Freeze Drying.
As vacuum, freeze and microwave drying need external supply
for its working. Therefore it is not feasible for the farmers to use electricity.
Solution for this problem was solar drying. In solar drying, an active type
flat plate collector is used to heat the air, and that air is allowed to flow
over turmeric by using a centrifugal blower. The fire tube boiler is designed
by using the theories of fired pressure vessels as well as the IBR norms of
404
small boilers for industrial purpose. And the cooking vessels are designed
for the theories of unfired
SOLAR TUNNEL DRYING OF TURMERIC
In the global market, three major types are traded generally, viz.,
Alleppey turmeric, Madras turmeric andWest Indian turmeric. Underground
nature, high initial moisture content (IMC) and highly specialized skin are
the major constraints that have to be faced by the farmers while processing.
Indigenous methods used are very laborious, time consuming and also cause
high loss of material and quality. Turmeric is generally dried under open
sun by spreading it on roads or in places that are otherwise unclean, or on
cowdung smeared floors. Farmers often dry harvested turmeric rhizome
up to a final moisture content 15–35%, depending upon the farmers and
location. Uneven and non-uniform drying promote the microbes, especially
fungus, to start growth immediately. It is reported that traditional drying
method could result in the loss of volatile oil (up to 25%) by evaporation,
and in the destruction of some of the light-sensitive oil constituents. The
quality of dried turmeric is determined based on a number of factors, viz.,
moisture, curcumin, oleoresin, volatile oil, insect infestation, appearance,
animal excreta, microbial incidence and all other organic and inorganic
contaminants. The scenario of turmeric processing is not encouraging in
India as evident from frequent quality revisions and commodity rejections
at the export sector due to low quality. The end quality of turmeric is very
much dependent on its post-harvest methods. Traditionally, open sun drying
is the chief method adopted for processing. Conventional processing could
maintain the intrinsic quality up to a certain level, but extrinsic quality
could not be achieved. Solar tunnel drying method is an effective alternative
to traditional open sun drying, where retention of curcumin, volatile oil
and oleoresin was high, with less drying time. The study also disclosed the
importance of pre-drying and post-drying treatments and hygienic practices
to be adopted during processing. Solar tunnel dryer can be used to process
most of the spices, vegetables, fruits and other perishable crops with
maximum retention of intrinsic quality and for better shelf life. Substantial
reduction of drying time and physical quality improvement with regard to
international quality standards are the other advantages [2].
Methodology
The rhizomes were cleaned off impurities, rhizoids and roots
manually. Diseased and decayed turmeric were also removed. Cleaned
fingers were washed and boiled in a solution containing sodium bisulphite
and concentrated hydrochloric acid (20 g + 20 g per 70 kg of turmeric) to
405
POLISHING
Dried turmeric has poor appearance and rough dull outer surface
with scales and root bits. The appearance is improved by smoothening and
polishing the outer surface by manual or mechanical rubbing. Polishing is
406
Colouring
Exporting turmeric is given special colour by mixing yellow so
that powder and processed materials can give better look and quality.
Cleaning is done by two methods. One is dry colouring and the other wet
colouring. In the first process dry powder of yellow colour is sprayed on
boiled turmeric and rightly mixed. Powder is known as middle crome. In
the wet colouring process its solution is prepared in water which is sprayed
on rhizomes and mechanically mixed. After colouring is complete for one
week these are dried. Later on these rhizomes are kept in sacks and closed
for exporting.
GRADING
Turmeric of commerce is described in three ways:
407
1. Fingers
These are the lateral branches or secondary ‘daughter’ rhizomes
which are detached from the central rhizome before curing.Fingers usually
range in size from 2.5 to 7.5 cm in length and may be over 1 cm in diameter.
2. Bulbs
These are central ‘mother’ rhizomes, which are ovate in shape and
are of shorter length and having larger diameter than the fingers.
3. Splits
Splits are the bulbs that have been split into halves or quarters to
facilitate curing and subsequent drying. Turmeric being a natural produce,
is bound to gather contaminants during various stages of processing. The
spice is also cleaned to remove such foreign materials. A sifter, destoner,
and an air screen separator will help remove materials such as stones, dead
insects, excreta, and other extraneous matter. Cleaned and graded material
is packed generally in new double burlap gunny bags and stored over
wooden pallets in a cool, dry place protected from light. The stores should
be clean and free from infestation of pests and harbourage of rodents. It is
not recommended to apply pesticides on the dried/polished turmeric to
prevent storage pests. Turmeric produced in lndia is graded under Agmark.
It is carried out both internally as well as for export. Agmark grades of
turmeric are the following.
1. Turmeric finger other than ‘Alleppey’ variety : Special; Good; Fair;
Non-specified
2. ‘Alleppey Finger’ Turmeric : Good; Fair; Non-specified
3. Rajapore Finger Turmeric : Special; Good; Fair; Non-specified
4. Turmeric bulbs (round, Gathas or Golas) : Special; Good; Fair;
Non-specified
5. Rajapore turmeric bulbs : Special; Good; Fair; Non-specified
Turmeric is graded into ‘fingers’, ‘wholes’ and splits; the best
quality being fingers. In the global market three major types are traded
generally, viz. Alleppey turmeric, Madras turmeric and West lndian
turmeric. Indian turmeric quality grades such as Nazamabad (wholes),
Madras (fingers), Rajapore, Cuddapah (wholes and fingers) and Alleppey
(fingers) are well known in trade circles. However being the richest source
of curcumin (up to 14%) Alleppey turmeric remains the highly demanded
408
turmeric grade in the world. Agmark grades are based on physical qualities
but international requirements are focused on chemical quality too. In both
cases the criteria that influences is the post-harvest operations. Like ginger,
rhizomatous nature, high initial moisture content, highly specialized skin
etc. are the major constraints that face farmers while processing [7]
Turmeric Fingers
Grinding
Grinding can be a method of adding value to a product. However,
in general it is not advisable to grind spices as they become more vulnerable
to spoilage. The flavour and aroma compounds are not stable and will
quickly disappear from ground products. The storage life of ground spices
is much less than for the whole spices. It is very difficult for the consumer
to judge the quality of a ground spice. It is also very easy for unscrupulous
processors to contaminate the ground spice by adding other material.
Therefore most consumers, from wholesalers to individual customers, prefer
to buy whole spices. Turmeric is one of the few spices that is usually
purchased in a ground form. The whole rhizome pieces may be exported
and then ground in the country of destination. Alternatively, the dried
rhizomes may be ground at the place of origin. Grinding is a very simple
409
process that involves cutting and crushing the rhizomes into small particles,
then sifting it through a series of screens of different mesh size, to get a
fine powder. There are a range of grinding mills available, both manual
and powered, of different capacities and which work in different ways.
The traditional way to grind would be between two stones. The advantage
of this method is that the turmeric does not get too hot during the grinding
process. With some Figure 5: Ground Turmeric Photo credit: Practical
Action / Neil Noble Turmeric processing Practical Action 5 of the
mechanical mills, such as a hammer mill, heat is generated during the
grinding process, which can cause some of the volatile taste and aroma
compounds to be lost. For higher quality ground turmeric, the grinding
temperature should be kept as low as possible. After grinding the powder
is sieved through different mesh screens until a uniform, fine powder is
obtained. Grade Moisture (%w/w) max Total ash (%w/w) max Acid
insoluble ash (%w/w) max Lead (ppm) max Starch (%w/w) max Chromate
test Turmeric powder a Standard 10 7 1.5 2.5 60 Negative Coarse ground
powder b Standard 10 9 1.5 2.5 60 Negative Agmark standards for turmeric
powder a . Ground to pass through a 300 micron sieve b . Ground to pass
through a 500 micron sieve
Packaging
Dried rhizomes and rhizome pieces are packed in jute sacks,
wooden boxes or lined corrugated cardboard boxes for shipping. Ground
turmeric should be packaged in moisture proof, air-tight polyethylene
packages. The packages should be sealed and labelled with attractive labels.
The label needs to contain all relevant product and legal information – the
name of the product, brand name (if appropriate), details of the manufacturer
(name and address), date of manufacture, expiry date, weight of the
contents, added ingredients (if relevant) plus any other information that
the country of origin and of import may require (a barcode, producer code
and packer code are all extra information that is required in some countries
to help trace the product back to its origin). See the Practical Action
Technical Brief on labelling for further information on labelling
requirements.
Storage
The bulk rhizomes are stored in a cool and dry environment, away
from direct sunlight. The bright colour of ground turmeric will fade when
it is left in the light for a long period of time. Therefore the packets should
be stored in a cardboard box, away from the sunlight. The storage room
should be clean, dry, cool and free from pests. Mosquito netting should be
410
fitted on the windows to prevent pests and insects from entering the room.
Strong smelling foods, detergents and paints should not be stored in the
same room.
Value addition
Dried rhizome
Turmeric is mostly imported as a whole rhizome, which is then
processed into powder or oleoresin by flavor houses and the industrial
sector.13,26 Rhizomes come as fingers, bulbs and splits. Fingers are the
secondary branches from the mother rhizome, the bulb, and splits are the
bulbs cut into halves or quarters before curing.26,53 The fingers are 2 to 8
cm long and 1 to 2 cm wide, and are easier to grind than the more fibrous
bulbs and splits, and therefore command a higher price.13 Rhizome quality
is judged by a clean and smooth skin, uniform skin and flesh colors, and a
clean snap (or “metallic twang” as described by the Indian. Ministry of
Agriculture standards, Agmark) when broken.56 Turmeric cleanliness
specifications for import pertain to whole rhizomes.
Turmeric powder
Ground turmeric is mostly used on the retail market, and by the
food processors. Rhizomes are ground to approximately 60-80 mesh particle
size.15 Since curcuminoids, the color constituents of turmeric, deteriorate
with light and to a lesser extent, under heat and oxidative conditions15, it
is important that ground turmeric be packed in a UV protective packaging
and appropriately stored. Turmeric powder is a major ingredient in curry
powders and pastes. In the food industry, it is mostly used to color and
flavor mustard.13 It is also used in chicken bouillon and soups, sauces,
gravies, and dry seasonings.53 Recently the powder has also been used as
a colorant in cereals.
Curry powder
Turmeric is such an important ingredient in curry powder that it
merits special mention. In its export statistics of spices, the Indian Spice
Board specifically lists curry powder exports. The turmeric content in curry
powder blends ranges from 10-15% to 30%.26 Typical Indian curry powder
for meat and fish dishes contains 20-30% turmeric, 22-26% coriander,
12% and 10% cardamom and cumin, respectively, 4% or 10% fenugreek,
ginger, cayenne, cloves and fennel in proportions from 1% to 7%.26 Curry
mixes for vegetarian dishes contain less turmeric, in the range of 5 to 10%,
because of the bitter flavor it would impart to the dish.
411
Curcumin
Curcumin, dimethyoxycurcumin and bis demethoxycurcumin is a
dietary photochemical obtained from dried rhizomes of the turmeric plant
(curcuma Longa), Curcumin is a main coloring substance in Curcuma longa
and two related compounds, demethoxycurcumin (DMC) and
bisdemethoxycurcumin (BDMC), are altogether known as curcuminoid.
The value of the turmeric products is based on their curcuminoid content.
Quantitative estimation of curcuminoids can be carried out photometrically
based on its absorbance at 420 nm .The principal colouring components of
curcumin exhibit a keto-enol tautomerism and antioxidative properties.
The antioxidant property of curcumin can prevent rancidity of foods and
provide foodstuffs containing less oxidized fat or free radicals. The powerful
antioxidation property of curcumin has an important role in keeping curry
for a long time without it turning rancid. Curcuminoids are poorly soluble
in the hydrocarbon solvents. Curcumin is an oil soluble pigment, practically
insoluble in water at acidic and neutral pH, soluble in alkali. Preparations
of water-soluble curcumin by incorporation into various surfactant micellar
systems (acetone, methanol, and ethanol) have been reported. It is stable
at high temperatures and in acids, but unstable in alkaline conditions and
in the presence of light. Curcumin is widely used to colour many foods.
Curcumin is listed for use in dairy products, fats, oils and fat emulsions,
edible ices, fruit and vegetable products, confectionery, cereal products,
bakery wares, meat and meat products, fish and fish products, eggs and
eggs products, spices, soups, sauces and protein products, Curcumin, the
most active curcuminoid found in turmeric, has been shown to possess a
multitude of beneficial effects in the treatment of cancers, cardiovascular
disease, and inflammation. A daily dose of 2 grams of Curcuma domestic
extract was found to provide pain relief that was equivalent to ibuprofen
for the relief of pain associated with osteoarthritis of the knee. Commercial
capsules of curcumin contain piperine, a compound found in Extraction
and purification of curcuminoids from Turmeric (curcuma longa L.
Curcumin might be potentially useful in some kidney diseases by preventing
renal inflammation. The most conventional method for extraction of
curcumin has been Soxhlet extraction with heating time ranging as long as
up to 12 h. the Soxhlet extraction process is a time consuming, laborious
and makes use of bulk amount of organic solvents. as the heating process
continues for long hours, the approach possibly involves high risk of thermal
decomposition of target molecules. A number of studies are undertaken to
separate curcuminoid pigments by thin layer chromatography (TLC),
column chromatography. HPLC method was sensitive, precise, and accurate
412
with hexane or other lipophilic solvent, tends to alter the oil by loss of
higher volatile molecules in the process of solvent evaporation; or, if alcohol
is used as the solvent, artifacts are formed by esterification, etherification
and acetal formation. The major compounds found in turmeric oil, up to
50-60%, are the sesquiterpene ketones, ß-, and ar-turmerone.34 The
sesquiterpenes zingeberene and ar-curcumene were either not reported, or
found at as high as 25% and 35%, respectively. In general, there is a
tremendous variation in published compositions of turmeric essential oils,
and such variation was also observed in one study, within rhizomes collected
from the sub-Himalayan region of the Tarai in India.[1]
References
1. Anne, P. (2004). Turmeric post harvest operations. Food and Agriculture
Organization of the United Nations (FAO), AGST.
2. Esper, A. and Muhlbauer, W. 1996. Solar tunnel dryer for fruits. Plant Res. Dev.
44, 61–79.
3. Jayashree, E. (2015). Turmeric - Extension Pamphlet. ICAR- Indian Institute of
Spices Research, Kozhikode.
4. Jose, K.P. and Joy, C. M. (2009). Solar tunnel drying of turmeric (curcuma longa
linn. syn. c. domestica val.) for quality improvement. Journal of Food Processing
and Preservation. 33 121–135.
5. Maria, L.A. Bambirra, R. Junqueira, G. Maria, B. and Gloria, A. (2002). Influence
of post harvest processing conditions on yield and quality of ground turmeric
(Curcuma longa L.). Brazilian Archieves of Biology and Technology. Vol 45, n. 4
: pp. 423-429.
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turmeric polishing machine. International Journal of Modern Engineering Research
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7. Rajendra, P. (2017). Study of design and development of turmeric processing unit:
A Review. International Journal Of Innovations In Engineering Research And
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