GEA HRT

Download as pdf or txt
Download as pdf or txt
You are on page 1of 25

GEA HRT Indonesia

Quotation

Company PT. Haskoning Indonesia

Attn. Mr. Boy Hartanto

Project name Packaged Heat Pump 350TR (1,230 kW) with Heat Recovery 50 deg.C

Quotation / CRM no. 30463205

Revision -

Customer reference -

Date 09 July 2024


Introduction
Dear Mr. Boy Hartanto,

We thank you for the opportunity to tender for the Packaged Heat Pump 350TR (1,230 kW) with Heat
Recovery System 50 oC (Equipment Only) and have pleasure submitting our proposal for your consideration.

We have based our proposal on the information provided which is detailed within Section 6 of the attached
document. To meet your requirements, we offer you a tailored solution using industrial refrigeration equipment
combined with natural refrigerants. This creates a robust, environmentally friendly solution offering you
reliability, optimized the efficiency and plant longevity.

We trust that our proposal meets with your requirements and we look forward to hearing from you. Should you
require any further information in the meantime, please do not hesitate to contact me.

Kind regards,

PT GEA REFRIGERATION INDONESIA

Primadi Raharja

PT. GEA Refrigeration Indonesia


Puri Indah Financial Tower 2nd Floor, Unit 05B, Jl. Puri Lingkar Dalam Blok T8
Kembangan, Jakarta 11610, Indonesia Tel. +62 21 2228 3534
Commercial Register : 9120208122116
VAT No. 02.115.950.4-059.000
Management: Peter Eddy Surya, Katrin Gunawan
PT Bank HSBC Indonesia, account no. 050156413068 (IDR)
SWIFT HSBCIDJA

Page 1 of 24
Introduction GEA

GEA Heating & Refrigeration Technologies (GEA HRT)


GEA Heating & Refrigeration Technologies is a global specialist in industrial refrigeration, heating and
sustainable energy solutions for a wide array of industries including, food, beverage, dairy and oil & gas. Our
proven technologies provide our customers with what they value most — reliability, operating efficiency,
sustainability and long equipment life cycles that reduce their total cost of ownership. GEA provides turnkey
cooling and heating installations, custom-engineered systems, compressors & compressor packages, chillers,
controls and heat pumps to meet precise temperature requirements.

GEA Heating & Refrigeration Technologies is part of the wider GEA group founded in 1881; GEA group
currently has over 17,000 employees worldwide all specialising in the food supply chain. GEA has yearly sales
revenue in excess of 4.5 Billion EUR.

GEA HRT Indonesia


The GEA HRT Indonesia division specialises in the design and installation of industrial refrigeration plants
throughout regional Indonesia. GEA HRT Indonesia Head Office is based in the Jakarta, consisting of sales,
design and project management personnel experienced in delivering bespoke cooling and heating solutions on
an international basis.

GEA RT International has, over the years, developed a substantial global business portfolio working with both
local and global companies in the food, dairy and beverage industries. We have supplied, installed, and
commissioned numerous industrial refrigeration installations throughout regional Indonesia and built our
reputation on delivering reliable, efficient, and long-lasting solutions to meet our customers global requirements.

GEA HRT Indonesia Service & Maintenance


To compliment the HRT Indonesia team, our Service division consists of highly experienced service and
commissioning technicians capable of working in the many different environments throughout regional
Indonesia.

Ensuring your investment continues to offer complete reliability and maximum efficiency is paramount and we
recommend future service and maintenance requirements are discussed with our service team. Service Level
Agreements (SLA) can be tailored to meet your specific requirements including plant monitoring to further
safeguard the plant reliability and performance.

Sustainable Energy Solutions - SEnS


In recent years there has been an increasing drive towards sustainability, lowering energy consumption,
minimising operation costs, and reducing carbon footprint. Refrigeration is typically one of the major contributors
towards your energy usage. GEA HRT plays a key role in achieving your sustainability goals. Through careful
design of your cooling and heating needs, in both greenfield and brownfield applications, out team of experts
create sustainable solutions adding value to your business and to the environment.

Page 2 of 24
Table of Contents
1 Contact details ................................................................................................................................................. 5

2 Design information........................................................................................................................................... 6

3 Supervision ...................................................................................................................................................... 7
3.1 Supervision of Chiller Unit Only ................................................................................................................ 7

4 Commercial Conditions ................................................................................................................................... 8


4.1 Price .......................................................................................................................................................... 8
4.2 Validity ....................................................................................................................................................... 8
4.3 Terms of payment ..................................................................................................................................... 9
4.4 Time of delivery ......................................................................................................................................... 9
4.5 Confidentiality and non-use ...................................................................................................................... 9
4.6 Terms of sale ............................................................................................................................................ 9
4.7 Warranty .................................................................................................................................................... 9

5 GEA Indonesia Service Support .................................................................................................................... 10

6 Exclusions ..................................................................................................................................................... 10

7 Annexes ......................................................................................................................................................... 11
Annex A Technical specifications ............................................................................................................... 11
7.1 GEA Grasso FX PP 900 NH3 ................................................................................................................. 11
Ammonia-Liquid Chiller Type GEA Grasso FX PP 900 NH3 ........................................................................ 11
1. Technical data ..................................................................................................................................... 11
2. Dimensions ......................................................................................................................................... 12
3. General declarations ........................................................................................................................... 12
4. Main components ................................................................................................................................ 13
5. Control system GEA Omni with control panel ..................................................................................... 14
6. Power supply cabinet .......................................................................................................................... 14
7. Safety devices ..................................................................................................................................... 15
8. Options (included) ............................................................................................................................... 15
9. Painting ............................................................................................................................................... 15
10. Factory acceptance test (FAT) – Dry Condition................................................................................ 15
11. Approval and certificates ................................................................................................................... 15
12. Documentation .................................................................................................................................. 15
13. Packing ............................................................................................................................................. 15
14. Exclusions from scope of supply ...................................................................................................... 15

7.2 GEA Grasso Blu-Red Fusion (Mod.) as Alternative................................................................................ 17


Ammonia-Liquid Chiller & Heat Pump ........................................................................................................... 17
1. Technical data ..................................................................................................................................... 17
2. Dimensions ......................................................................................................................................... 18
3. General declarations ........................................................................................................................... 19
4. Main components LP side (GEA Blu Chiller) ...................................................................................... 19
5. Control system GEA Omni with control panel ..................................................................................... 20
6. Main components HP side (GEA Red Heat Pump) ............................................................................ 21
7. Power supply cabinet .......................................................................................................................... 22
8. Safety devices ..................................................................................................................................... 22
9. Options (included) ............................................................................................................................... 22
10. Painting ............................................................................................................................................. 22
11. Factory acceptance test (FAT) – Dry Condition................................................................................ 22
12. Approval and certificates ................................................................................................................... 22
13. Documentation .................................................................................................................................. 22
14. Packing ............................................................................................................................................. 22
15. Exclusions from scope of supply ...................................................................................................... 23

Page 3 of 24
7.3 Schematic System of GEA Grasso Blu-Red Fusion (Mod.) ................................................................... 23

Annex B COVID-19 Clause ........................................................................................................................ 24


Annex C Material shortage Event ............................................................................................................... 24
Annex D Material price adjustment ............................................................................................................ 24
(GEA Indonesia Standard Term of Sales) as per attached ........................................................................... 24

Page 4 of 24
1 Contact details
GEA

Name Aha Darwan Phone +62 811 9596 71

Title Director Sales Jakarta - Country E-Mail Aha.Darwan@gea.com


Indonesia
Compression Technologies Sales
Region APAC | Indonesia

Name Primadi Raharja Phone +62 811 1993 1856

Title Sales Engineer - Country Indonesia E-Mail primadi.raharja@gea.com


Components Sales
Region APAC | Indonesia

Revision remarks

Page 5 of 24
2 Design information
We have based the design, capacities, specification and the scope of supply in accordance with the
information detailed below.

Basic design data


Ambient temperature (min./max.) [°C] : +35
Wet bulb temperature (max.) [°C] : +28
Refrigerant : NH3
Electrical supply : 220 V / 380 V / 3 phases / 50 Hz
incl. Neutral(N) & Ground(PE)
Max engine room temperature : +40 °C
Maximum chloride concentration cooling water : 75 ppm
Water supply pressure (min) : 3-6 bar(G)
Altitude above sea level : <200 m

Design data

Cooling capacity [kW] : 1,230 (350 TR)

Refrigerant : R717 (NH3)

Plate Heat Exchanger Evaporator as Heat Source


Water inlet temperature [°C] : +12.0
Water outlet temperature [°C] : +6.0

GEA would propose in 2 options:

1. Packaged Chiller with high condensing temperature.


Condensing Temperature (Tc 53 deg.C) :
Inlet temperature [°C] : +40
Outlet temperature [°C] : +50

COP (shaft) : 3.25

2. Packaged Chiller integrated with Heat Pump (As 2 Stage System, Modified GEA Blu-Red Fusion),
Proposed for less power consume & operate in flexible various capacity either to chiller & heat pump.

Chiller – LP side
Condensing Temperature :
Inlet temperature [°C] : +30
Outlet temperature [°C] : +35

Heat Pump – HP side


Evaporating Temperature (Te 33 deg.C through desuperheater/sub-cooler vessel)
Condensing Temperature (Tc 53 deg.C) :
Inlet temperature [°C] : +40
Outlet temperature [°C] : +50

COP (shaft) of low stage compressor (Chiller) : 5.68


COP (shaft) of high stage compressor (Heat Pump) : 11.24

Page 6 of 24
3 Supervision
3.1 Supervision of Chiller Unit Only
Supervision is included during testing, commissioning, starting up and handover (training) and is based on
one full period without interruptions

Time required for the installation works to complete is estimated at 8 (eight) consecutive
working weeks, six (6) days a week of ten (10) working hours. This is dependent on the quality
level and availability of the personnel of the local contractor.

We have INCLUDED:
➢ Local travelling expenses;
➢ Transport to and from site.

If supervision takes longer than anticipated due to circumstances beyond our control or the quality of
the local contractor (not arranged by GEA), additional costs will be charged after this period as stated
in our rates and terms on a per use basis’. The amount and rates for supervision is valid providing the
supervision can be completed within one year of the issuing date of this document. After this date new
rates will be applicable for supervising work still to be completed.

For the exact details, please refer to our central rates and terms of supervisor services
which can be made available on request.

Page 7 of 24
4 Commercial Conditions
4.1 Price
The price for the plant as described in this quotation is:

5,988,000,000.00 IDR
DDP Customer Site Destination – PT. Beiersdorf Indonesia, Malang
According to Incoterms 2010

The prices include suitable packing for truck, railway or container transport.
Pricing based on the delivery terms mentioned above are excluding 11% VAT*

The above total price can be split as follows:


4.1.1 Price summary
Item Description Price (IDR)

1 Ammonia-Liquid Chiller Type GEA Grasso FX PP 900 NH3 5,988,000,000.00


for Cooling Capacity 350TR (1230kW) at Tcondenser 50 oC
Included Pre-Commissioning, Commissioning & Start-Up
for 25 Man-Days

VAT 11 %* 658,680,000.00

Total price 6,646,680,000.00

4.1.2 Alternative with Less Power Consume & Flexible Operation Capacity of Chiller & Heat Pump.

Item Description Price (IDR)

1 Ammonia-Liquid Chiller & Heat Pump GEA Blu-Red Fusion 9,425,000,000.00


(Mod.) Cooling Capacity 1230kW; Heating Capacity 800kW
Included Pre-Commissioning, Commissioning & Start-Up
for 25 Man-Days

VAT 11 %* 1,036,750,000.00

Total Price 10,461,750,000.00

*) Subject to government policy changes

Service, Supervision & Start-Up Commissioning Rate: IDR. 5,000,000.00 / day (Monday to Friday)
Overtime/ Local Holiday Rate surcharges +50% of weekday rate.

4.2 Validity
The quotation is valid for a period of 2 month, from date of this quotation.
Any order is subject to our written confirmation and board approval.

Page 8 of 24
4.3 Terms of payment
30% Of the contract value as an irrevocable DP upon placing order.
65% Of the contract value upon on site arrival of equipment.
5% After succesfully start-up and commissioning the chiller.
However, it is not more than 3 (three) months from the date of equipment arrival.

All payments by wire transfer to BCA, KCU Wisma Asia, Slipi, Jakarta, account no. IDR 084 532 1111
or EUR 084 533 8111 in the name of PT. GEA Refrigeration Indonesia.

4.4 Time of delivery


The equipment will be ready for shipment within

Approx. 16 - 20 weeks
ex works Factory, after receipt of your firm order and in compliance with the terms of payment
mentioned below and settlement of all technical formalities.

Kindly allow approx.1 week for pre-shipment Inspection (if required) and approx. 6 to 8 working weeks
for preparing and shipping by sea freight to destination port.

In case import licences or other documents are required in the importing country, as well as shop
and/or installation drawings are to be approved by yourselves and/or surveyors, the delivery time starts
from the last of the data on which we receive your confirmation that these documents have been
obtained or on which the drawings, duly approved, are in our possession again, if that date is
subsequent to the date we receive your order.

4.5 Confidentiality and non-use


All information comprising this quotation is the proprietary and confidential information of GEA and
may not be disclosed to any third party nor used for any purpose except to evaluate whether to place
an order with GEA. GEA reserves all rights to this information, including all intellectual property rights
in respect hereof. The confidentiality provisions of GEA’s Standard Terms of Sale attached shall also
apply.

4.6 Terms of sale


The terms of Appendix (GEA Indonesia Standard Terms of Sale for Machines and Plants) shall be
deemed incorporated mutatis mutandis into this contract.

The terms herein, together with the technical specifications and Appendix, constitute the entire
agreement and understanding between the Parties. All other agreements, understandings, conditions,
reservations or representations, oral or written, that are not embodied herein are hereby superseded.
In the event of any discrepancy between terms and conditions applicable to the performance of this
Contract, terms and conditions shall apply in the following priority order:
(a) Principal Conditions and its Amendment (if any)
(b) GEA Indonesia Standard Terms of Sale for Machines and Plants
(c) Technical specifications as set out in this quotation
(d) Other documents (such as Purchaser’s PO and others, if any)

4.7 Warranty

The equipment and every part thereof is guaranteed for a period of twelve (12) months from trial runs, with
a maximum of fifth teen (15) months from the date mentioned in the shipping documents. This guarantee
is reduced at six (6) months for electrical measure and control components with a maximum of twelve (12)

Page 9 of 24
months from the date mentioned in the shipping documents. The warranty period for replaced parts,
excluding shipping and import duties/taxes, shall last six (6) months from the date of replacement.

5 GEA Indonesia Service Support


GEA offers Service Level Agreements with the following Objectives:

With the conclusion of an SLA, the parties establish a framework for the service and maintenance of the
installation(s) based on customer needs and the expertise of GEA Refrigeration.
The basic principles on which an agreement is based are:
➢ A reliable system that ensures business continuity.
➢ Quick contact and rapid intervention in the event of a malfunction.
➢ Compliance with laws and regulations as in force at the time of commencement of the agreement.
➢ Instruction and, if necessary, training of your maintenance staff and operators.
➢ Support and advice on optimization of your operations and improvement of the energy efficiency.
➢ Optimized operational costs over a longer period (TCO).

The extent to which these principles are put in practice depends, in part, on the activities and services
selected within this agreement. If desired, the principles can be defined in more detail through jointly
established performance indicators.

6 Exclusions
The items or services listed below are excluded from the scope of this quotation

➢ Unloading at site
➢ Installation material and its work
➢ Cooling tower and its installation
➢ Water cooling and proses pump and its installation
➢ All foundations, civil works, etc.;
➢ Drainage work and materials;
➢ Material handling equipment such crane & forklift in job site.
➢ Supporting constructions in steel-, brick-, or concrete work.
➢ Site hut or lockable storage place for material and tools during installation works;
➢ Water, light and power used during installation works, testing and commissioning;
➢ Water make-up and drainage lines for evaporative condenser;
➢ Incoming mains electric supply, distribution board, etc.;
➢ Earthing of electric control panel;
➢ Water treatment kit(s);
➢ Machine room ventilation;
➢ Lloyds or other special tests;
➢ X ray inspection
➢ Any item/service not explicitly mentioned in this quotation.

Page 10 of 24
7 Annexes
Annex A Technical specifications

*Illustration only

7.1 GEA Grasso FX PP 900 NH3

Ammonia-Liquid Chiller Type GEA Grasso FX PP 900 NH3


High efficient Ammonia liquid Chiller with screw compressor, evaporator and condenser in execution as semi welded heat
exchanger, as a compact complete factory packaged unit, ready for connection on site.

1. Technical data
Cond. 1
Refrigerant R717
Rated cooling capacity 1287 kW
EER - Energy Efficiency Ratio (line) 3,02
EER - Energy Efficiency Ratio (shaft) 3,25
Total electrical consumption (line) 426 kW

Evaporator
Plate heat-exchanger of modular semi welded design; service media ports are completed with flanges and counter
flanges.
With drip tray in stainless steel execution.
Medium Water (non-corrosive)
Secondary refrigerant inlet temperature 12,0 °C
Secondary refrigerant outlet temperature 6,0 °C
Secondary refrigerant volume flow 184,0 m³/h
Secondary refrigerant NB in/out 200 DN
Design pressure liquid side 10 bar(g)
Design pressure refrigerant side 16 bar(g)
Secondary refrigerant min. circuit pressure 1 bar(g)
Plate material AISI 316L
Pressure drop < 1.0 bar

Page 11 of 24
Condenser
Plate heat-exchanger of modular semi welded design; service media ports are completed with flanges and counter
flanges.

Medium Water (non-corrosive)


Condenser capacity 1480 kW
Cooling medium inlet temperature 40,0 °C
Cooling medium outlet temperature 50,0 °C
Cooling medium volume flow 128,7 m³/h
Cooling medium NB in/out 100 DN
Design pressure liquid side 10 bar(g)
Design pressure refrigerant side 28 bar(g)
Cooling medium min. circuit pressure 1 bar(g)
Cassette material AISI 316L
Pressure drop < 1.0 bar

Please note that in case of water as secondary refrigerant or cooling medium the selection of the heat exchanger plate
material is based on the assumption of a water quality comparable to VDI rule 3803 and a maximum concentration of
chloride ions of 200 ppm (evaporator) and 150 ppm (condenser / liquid cooled oil cooler, desuperheater and subcooler
if included). Also required are pH values of both – secondary refrigerant and cooling media – between 7 and 9. Please
be aware that possible damages due to excessive values can affect the warranty.

2. Dimensions
The following values for dimensions, weights and charges are preliminary. Final binding data according to the latest version of
the general drawing only.

Length 5800 mm
Width 2300 mm
Height 2650 mm
Oil charge 248 l
Refrigerant charge of supplied components 148 kg
Total transport weight 10300 kg
Total operational weight 10807 kg
ATTENTION
The unit exceeds the loading dimensions of the selected form of transport. Respective parts will be dismounted and delivered
loosely.

3. General declarations
Deviations in cooling capacity and power input maximum acc. to EN 12900 and DIN 8976; selection of oil according to GEA
documentation.
The chiller is designed according to the operating conditions written in this document. Intended deviations have to be confirmed
by GEA.

Min ambient temperature 5 °C


Max ambient temperature 40 °C
Max elevation 1000 m
Installation conditions Indoor
Power supply (from net) 400 V / 50 Hz ± 5%
Recommended oil type GEA PR OLEO C MH68A
(for alternatives please contact GEA Berlin)
All performance data refer to a constant volume flow of the secondary refrigerant and cooling medium.
The ammonia supplied for GEA chillers and heat pumps must not include more than 0,3% water contents. During operation the
water content in the ammonia cycle must not exceed 1% of the ammonia charge.

Page 12 of 24
4. Main components
Description of the screw compressor type NMR-N30T-28
GEA Grasso M series screw compressor with adapted fixed internal volume ratio and continuous capacity control.
Scope of supply in detail:
Solenoid valves specification 3 coils for solenoid valves DC 24V
O-ring material CR
Without oil pump

Electric drive motor


Manufacturer WEG
Number of poles 2
Degree of protection IP 23
Efficiency class Not applicable
Voltage 400 V ± 5%
Frequency motor windings variable
Drive motor rating 450 kW
Nominal motor current 765 A
Maximum speed (for the component motor) 4500 minˉ¹
Minimum speed (for the component motor) 1500 minˉ¹
Winding Protection 3 x PTC
Maximum installation height above sea level 1000 m
Including Common Mode Filter. Mounted in the power panel.

Flanged coupling casing


Oil filter
Single oil filter with filter fineness 20 micron and stop valves.

Suction filter
Integrated suction filter with filter fineness 100 micron.

Oil separator
Oil separator horizontal with fine separation stage. Oil return to the compressor with orifice.
2 pcs. oil heater (temperature regultation by controller), with safety limiter.
Electrical data 400 V ; 2 Ph ;500 W
Heater mounted in protective pipe

Liquid cooled oil cooler


Cond. 1
Medium Water (non-corrosive)
Cooling medium (equal to condenser)
Oil inlet temperature (at compressor) 60.0 °C
Cooling medium inlet temperature 40,0 °C
Cooling medium outlet temperature 50,0 °C
Cooling medium volume flow 17,6 m³/h
Oil cooling rating 202,0 kW
Oil cooling rating (min. part load) 52,6 kW
Oil cooler is not internally piped to the condenser.

Additional refrigerant injection


Due to the operating conditions of this configuration the refrigerant injection is necessary to support the cooling process.
Refrigerant injection group, mounted between condenser and compressor with discharge temperature-controlled
expansion valve.

Oil temperature control


Additional 3-way-valve in the oil circuit for oil temperature control.

Page 13 of 24
Main valves
Suction side 1 x stop valve
1 x check valve integrated in the compressor
Discharge side (after oil separator) 1 x stop valve
1 x suction pressure-controlled check valve

Liquid separator
Vertical pressure vessel to separate gas and fluid phase of the refrigerant.

Insulation
Suction pipe and liquid separator insulated with Armaflex.
The insulation is designed for 20°C machine room temperature and 70% humidity.

5. Control system GEA Omni with control panel


Industrial panel PC.
Implementation of a defined start and stop procedure.
Physical sequence control with a master (supplied and provided by customer!) is possible by use of hardwired signals or
control via network communication (see communication guideline for details).
All sensors and actuators (stipulated by GEA) are fully wired to the compressor controller.
The touch screen (installed at eye-level 170 cm height) and input devices are integrated in a standard enclosure with
door.
Power panel includes the control system.
Continuous monitoring and displaying of all important operating data. In case safety limits are exceeded the unit will shut
down. Limitations for high motor current, low suction pressure, high discharge pressure and low outlet temperature (if
available) help to reduce the risk of a complete shut down in case of critical operation conditions.
Capacity control possible according to all standard process values, the control variable is adjustable and alterable.
Default control variable Secondary refrigerant outlet temperature
Display language English
Communication via EtherNet/IP or Modbus TCP.

Set of standard temperature sensors 1 x suction temperature


1 x discharge temperature
1 x oil temperature
1 x oil separator sump temperature
1 x sec. refrigerant outlet (delivered loose)
Set of standard pressure sensors with stop valve 1 x suction pressure
1 x discharge pressure
1 x oil pressure
Mechanical flow switch for secondary refrigerant (delivered loosely).

6. Power supply cabinet


Power panel with IP23 protection completely mounted, wired and tested. Includes frequency converter for drive motor,
main switch, emergency switch, contactors for oil heater, thermal over current release, safety fuses and power fuses.
High-efficient frequency drive executed as refrigeration drive and sized according motor requirements. Frequency drive
and its harmonic distortion complies to requirements of industrial environment specified by EN 55011 (class A1) and
EN61800-3 (class C2).
Net Type TN-C-Net
Voltage 3~/400V/50Hz
Color RAL 7035
Cable input Below

The following values are preliminary. Final binding data according to the latest version of the electrical diagram only.

Designed for nominal current 798 A


Size of main switch 800 A
Maximum back-up fuse for the inserted main switch 1600 A
Short-circuit resistance 25 kA

Page 14 of 24
7. Safety devices
Maximum allowable pressure (PS) high stage 28.0 bar(g)
Maximum allowable pressure (PS) low stage 16.0 bar(g)
Overflow valve between discharge and suction side at the compressor.
Overflow valve opening pressure 27.0 bar(g)
Overflow valve between condenser and liquid separator.
Overflow valve opening pressure 28.0 bar(g)
Dual safety valve with changeover valve at the evaporator / liquid separator.
Safety valve opening pressure 16.0 bar(g)
1x safety pressure limiter KP7 ABS with two separate locks.

8. Options (included)
1 set of spare oil filter elements for the first maintenance.
Evenly spread anti-vibration mounts at the base frame for operation with minimized vibration to the ground.

9. Painting
Degree of cleanliness Sa 2 1/2 acc. to DIN EN ISO 8501-1 and
DIN EN ISO 12944-4
Type of coating C2.05 DIN EN ISO 12944-5
Color RAL 5014, pigeon blue
Primer 2 K-EP 60 µm
Top coat 2 K-EP 60 µm
Minimum dry film thickness 120 µm

10. Factory acceptance test (FAT) – Dry Condition


GEA Factory Acceptance Test “wet” is not possible due to upgrading of our Test Center in Halle between December 6, 2024
to May 5,2025. This upgrading aimed for more flexibility, wider operating range and more efficient test processing will be
implemented in future.Instead of “wet” test, we offered the Factory Acceptance Test “dry” means using Nitrogen as medium.
Visual inspection and approval of the unit by the customer in the factory upon production completion. A performance test on
the test bench is not included in the factory acceptance test "dry"

11. Approval and certificates


CE certificate for pressure vessels only acc. to Pressure Equipment Directive (PED) 2014/68/EU. Calculated and
manufactured acc. "AD 2000". Documentation acc. to CE rules.

12. Documentation
1 set of documentation allocated on GEA file sharing server.
Language English

13. Packing
Without packing, transport in closed systems only.

14. Exclusions from scope of supply


Erection and supervision of erection on site
Water supply and drain piping
Foundations and anchoring bolts, as well as spare parts and special tools not explicitly offered
All services not mentioned
Enclosure (not available)
Discharge pipe at safety-valve (acc. DIN EN378-2)
Equipment storage due to customer/site delays

Page 15 of 24
Part Load Summary - Variable Speed Chiller

Page 16 of 24
Alternative
7.2 GEA Grasso Blu-Red Fusion (Mod.)

*) Illustration only

Ammonia-Liquid Chiller & Heat Pump


High efficient Ammonia liquid Chiller with screw compressor, evaporator and condenser in execution as semi welded heat
exchanger, also heat pump with piston compressor as a compact complete factory packaged unit, ready for connection on site.

1. Technical data
Cond. 1
Refrigerant R717
Rated cooling capacity of chiller 1230 kW
Rated cooling capacity of heat pump 754 kW
Rated heating capacity of heat pump 828.5 kW
EER - Energy Efficiency Ratio (shaft) 5,68
COP - Coefficient of Performance (shaft) 11.24
Electrical consumption LP stage (shaft) 216.5 kW
Electrical consumption HP stage (shaft) 73.7 kW

Evaporator LP side
Plate heat-exchanger of modular semi welded design; service media ports are completed with flanges and counter
flanges.
With drip tray in stainless steel execution.
Medium Water (non-corrosive)
Secondary refrigerant inlet temperature 12,0 °C
Secondary refrigerant outlet temperature 6,0 °C
Secondary refrigerant volume flow 175.9 m³/h
Secondary refrigerant NB in/out 200 DN
Design pressure liquid side 10 bar(g)
Design pressure refrigerant side 16 bar(g)
Secondary refrigerant min. circuit pressure 1 bar(g)
Plate material AISI 316L
Pressure drop < 1.0 bar

Page 17 of 24
Condensor LP side
Plate heat-exchanger of modular semi welded design; service media ports are completed with flanges and counter
flanges.

Medium Water (non-corrosive)


Condenser capacity 1396 kW
Cooling medium inlet temperature 30,0 °C
Cooling medium outlet temperature 35,0 °C
Cooling medium volume flow 241.7 m³/h
Cooling medium NB in/out 200 DN
Design pressure liquid side 10 bar(g)
Design pressure refrigerant side 25 bar(g)
Cooling medium min. circuit pressure 1 bar(g)
Cassette material AISI 316L
Pressure drop < 1.0 bar

Evaporator HP side
Desuperheater / sub-cooler vessel ; service media ports are completed with flanges and counter flanges.
Medium Ammonia
Ammonia evaporating temperature 33,0 °C

Heat carrier circuit HP side


Plate heat-exchanger of fully welded design; stainless steel media ports, completed with flanges and counter flanges.

Medium Water (non-corrosive)


Heat carrier inlet temperature 40,0 °C
Heat carrier outlet temperature 50,0 °C
Heat carrier volume flow 69,6 m³/h
Heat carrier NB in/out 80 DN
Design pressure liquid side 16 bar(g)
Design pressure refrigerant side 40 bar(g)
Heat carrier min. circuit pressure 8 bar(g)
Cassette material AISI 316L
Pressure drop < 1,2 bar

Please note that in case of water as secondary refrigerant or cooling medium the selection of the heat exchanger plate
material is based on the assumption of a water quality comparable to VDI rule 3803 and a maximum concentration of
chloride ions of 200 ppm (evaporator) and 150 ppm (condenser / liquid cooled oil cooler, desuperheater and subcooler
if included). Also required are pH values of both – secondary refrigerant and cooling media – between 7 and 9. Please
be aware that possible damages due to excessive values can affect the warranty.

2. Dimensions
The following values for dimensions, weights and charges are preliminary. Final binding data according to the latest version of
the general drawing only.

Charges LP side (GEA Blu Chiller Mod.)


Oil charge 155 l
Refrigerant charge of supplied components 171 kg

Charges HP side (GEA Red Heat Pump Mod.)


Oil charge 24 l
Refrigerant charge of supplied components 50 kg

Total dimensions and weight (Approximately)


Length 5500 mm
Width 2400 mm
Height 3600 mm
Total transport weight 10000 kg
Total operational weight 10446 kg

Page 18 of 24
ATTENTION
The unit exceeds the loading dimensions of the selected form of transport. Respective parts will be dismounted and delivered
loosely.

3. General declarations
Deviations in cooling capacity and power input maximum acc. to EN 12900 and DIN 8976; selection of oil according to GEA
documentation.
The chiller is designed according to the operating conditions written in this document. Intended deviations have to be confirmed
by GEA.

Min ambient temperature 5 °C


Max ambient temperature 40 °C
Max elevation 1000 m
Installation conditions Indoor
Power supply (from net) 400 V / 50 Hz ± 5%
Recommended oil type GEA PR OLEO C MH68A
(for alternatives please contact GEA Berlin)
All performance data refer to a constant volume flow of the secondary refrigerant and cooling medium.
The ammonia supplied for GEA chillers and heat pumps must not include more than 0,3% water contents. During operation the
water content in the ammonia cycle must not exceed 1% of the ammonia charge.

4. Main components LP side (GEA Blu Chiller)


Description of the screw compressor type NMR-N22T-28
GEA Grasso M series screw compressor with adapted fixed internal volume ratio and continuous capacity control.
Scope of supply in detail:
Solenoid valves specification 3 coils for solenoid valves DC 24V
O-ring material CR
Without oil pump

Electric drive motor


Manufacturer WEG
Number of poles 2
Degree of protection IP 23
Efficiency class Not applicable
Voltage 380 V ± 5%
Frequency motor windings variable
Drive motor rating 315 kW
Nominal motor current 579 A
Maximum speed (for the component motor) 4500 minˉ¹
Minimum speed (for the component motor) 1500 minˉ¹
Winding Protection 3 x PTC
Maximum installation height above sea level 1000 m
Including Common Mode Filter. Mounted in the power panel.

Flanged coupling casing


Oil filter
Single oil filter with filter fineness 20 micron and stop valves.

Suction filter
Integrated suction filter with filter fineness 100 micron.

Page 19 of 24
Oil separator
Oil separator horizontal with fine separation stage. Oil return to the compressor with orifice.
2 pcs. oil heater (temperature regultation by controller), with safety limiter.
Electrical data 400 V ; 2 Ph ;500 W
Heater mounted in protective pipe

Liquid cooled oil cooler


Cond. 1
Medium Water (non-corrosive)
Cooling medium (equal to condenser)
Oil inlet temperature (at compressor) 60.0 °C
Cooling medium inlet temperature 30,0 °C
Cooling medium outlet temperature 35,0 °C
Cooling medium volume flow 9,5 m³/h
Oil cooling rating 54,8 kW
Oil cooling rating (min. part load) 30,8 kW
Oil cooler is not internally piped to the condenser.

Additional refrigerant injection


Due to the operating conditions of this configuration the refrigerant injection is necessary to support the cooling process.
Refrigerant injection group, mounted between condenser and compressor with discharge temperature-controlled
expansion valve.

Oil temperature control


Additional 3-way-valve in the oil circuit for oil temperature control.

Main valves
Suction side 1 x stop valve
1 x check valve integrated in the compressor
Discharge side (after oil separator) 1 x stop valve
1 x suction pressure-controlled check valve

Liquid separator
Vertical pressure vessel to separate gas and fluid phase of the refrigerant.

Insulation
Suction pipe and liquid separator insulated with Armaflex.
The insulation is designed for 20°C machine room temperature and 70% humidity.

5. Control system GEA Omni with control panel


Industrial panel PC.
Implementation of a defined start and stop procedure.
Physical sequence control with a master (supplied and provided by customer!) is possible by use of hardwired signals or
control via network communication (see communication guideline for details).
All sensors and actuators (stipulated by GEA) are fully wired to the compressor controller.
The touch screen (installed at eye-level 170 cm height) and input devices are integrated in a standard enclosure with
door.
Power panel includes the control system.
Continuous monitoring and displaying of all important operating data. In case safety limits are exceeded the unit will shut
down. Limitations for high motor current, low suction pressure, high discharge pressure and low outlet temperature (if
available) help to reduce the risk of a complete shut down in case of critical operation conditions.
Capacity control possible according to all standard process values, the control variable is adjustable and alterable.
Default control variable Secondary refrigerant outlet temperature
Display language English
Communication via EtherNet/IP or Modbus TCP.

Page 20 of 24
Set of standard temperature sensors 1 x suction temperature
1 x discharge temperature
1 x oil temperature
1 x oil separator sump temperature
1 x sec. refrigerant outlet (delivered loose)
Set of standard pressure sensors with stop valve 1 x suction pressure
1 x discharge pressure
1 x oil pressure
Mechanical flow switch for secondary refrigerant (delivered loosely).

6. Main components HP side (GEA Red Heat Pump)


Description of the piston compressor type V450 HP
Direct driven reciprocating compressor GEA Grasso V450 HP, open-type execution with capacity control by VSD
combined with cylinder offloading. The applicable part load limits depend on the operating conditions. The compressor is
equipped with integrated gas suction filter, solenoid valves for capacity control, oil heater, suction and discharge oil
filters, back-pressure independent overflow valve and unloaded start.
V450 HP reciprocating compressor with 6 cylinders
Cylinder heads forced cooled none
Oil pump separate, fixation flanged at the compressor
Oil filter included

Electric drive motor


Manufacturer WEG
Number of poles 4
Degree of protection IP 23
Efficiency class IE3
Voltage 380 V ± 5%
Frequency motor windings variable
Drive motor rating 90 kW
Nominal motor current 240 A
Maximum speed (for the component motor) 1200 minˉ¹
Minimum speed (for the component motor) 500 minˉ¹
Winding Protection 3 x PTC
Maximum installation height above sea level 1000 m

Including Common Mode Filter. Mounted in the power panel.

Wear-free steel laminated coupling with coupling guard


Oil cooler
Water-cooled oil cooler completely piped

Main valves
Suction side 1 x stop valve
1 x motor-operated stop valve
Discharge side (after compressor): 1 x stop valve
1 x check valve

Insulation hot side


Discharge pipe, heat exchanger and heat carrier pipes insulated with mineral wool and coated with aluminum sheets.

Insulation cold side


Suction pipe before compressor inlet and discharge pipe after compressor insulated and fitted with a trace heating
system to prevent condensate drainage into the compressor during standstill and at start.
The insulation is designed for 20°C machine room temperature and 70% humidity.

Page 21 of 24
7. Power supply cabinet
Power panel with IP23 protection completely mounted, wired and tested. Includes frequency converter for drive motor,
main switch, emergency switch, contactors for oil heater, thermal over current release, safety fuses and power fuses.
High-efficient frequency drive executed as refrigeration drive and sized according motor requirements. Frequency drive
and its harmonic distortion complies to requirements of industrial environment specified by EN 55011 (class A1) and
EN61800-3 (class C2).
Net Type TN-C-Net
Voltage 3~/380V/50Hz
Color RAL 7035
Cable input Below

The following values are preliminary. Final binding data according to the latest version of the electrical diagram only.

Designed for nominal current 606 A


Size of main switch 630 A
Maximum back-up fuse for the inserted main switch 630 A
Short-circuit resistance 25 kA

8. Safety devices
Maximum allowable pressure (PS) high stage 23.0 bar(g)
Maximum allowable pressure (PS) low stage 16.0 bar(g)
Overflow valve between discharge and suction side at the compressor.
Overflow valve opening pressure 22.0 bar(g)
Overflow valve between condenser and liquid separator.
Overflow valve opening pressure 23.0 bar(g)
Dual safety valve with changeover valve at the evaporator / liquid separator.
Safety valve opening pressure 16.0 bar(g)
1x safety pressure limiter KP7 ABS with two separate locks.

9. Options (included)
1 set of spare oil filter elements for the first maintenance.
Evenly spread anti-vibration mounts at the base frame for operation with minimized vibration to the ground.

10. Painting
Degree of cleanliness Sa 2 1/2 acc. to DIN EN ISO 8501-1 and
DIN EN ISO 12944-4
Type of coating C2.05 DIN EN ISO 12944-5
Color RAL 5014, pigeon blue
Primer 2 K-EP 60 µm
Top coat 2 K-EP 60 µm
Minimum dry film thickness 120

11. Factory acceptance test (FAT) – Dry Condition


GEA Factory Acceptance Test “wet” is not possible due to upgrading of our Test Center in Halle between December 6, 2024
to May 5,2025. This upgrading aimed for more flexibility, wider operating range and more efficient test processing will be
implemented in future.Instead of “wet” test, we offered the Factory Acceptance Test “dry” means using Nitrogen as medium.
Visual inspection and approval of the unit by the customer in the factory upon production completion. A performance test on
the test bench is not included in the factory acceptance test "dry"

12. Approval and certificates


CE certificate for pressure vessels only acc. to Pressure Equipment Directive (PED) 2014/68/EU. Calculated and
manufactured acc. "AD 2000". Documentation acc. to CE rules.

13. Documentation
1 set of documentation allocated on GEA file sharing server.
Language English

14. Packing
Without packing, transport in closed systems only.

Page 22 of 24
15. Exclusions from scope of supply
Water supply and drain piping
Foundations and anchoring bolts, as well as spare parts and special tools not explicitly offered
All services not mentioned
Enclosure (not available)
Discharge pipe at safety-valve (acc. DIN EN378-2)
Equipment storage due to customer/site delays

7.3 Schematic System of GEA Grasso Blu-Red Fusion (Mod.)

Page 23 of 24
Annex B COVID-19 Clause
“Due to current developments and measures taken globally, nationally and locally in connection with the World
Health Organization’s declared public health emergency in respect of the COVID-19 pandemic, Contractor’s offered
Goods and/or Services can be negatively affected. Although Contractor is taking actions to mitigate potential
supply impacts, please be advised that Contractor choice of suppliers/subcontractors, delivery lead-times,
engineering and/or site services, quoted prices, etc. may be impacted due to the COVID-19 pandemic.

Such adverse effects may, in particular, be caused by or occur in response to actions taken by a government or
public authority (including the imposition of embargoes or import or export restrictions, quarantine orders, travel
restrictions or any other restrictions or prohibitions and the compliance by Contract or any of its sub-suppliers of any
tier with corresponding laws or governmental orders, rules, regulations, directions, recommendations or
precautions). The coronavirus pandemic and these effects may inter alia result in excessive illness rates of
personnel, difficulties or increased costs in obtaining workers or goods, inability to transport goods or persons
across borders, other travel restrictions or mobility impairments, personnel and/or material shortages, delays or
other adverse circumstances affecting the supply of Goods or Services.

Accordingly, Contractor reserves the right to require an extension of any stated time schedule and/or to charge
extra reasonable costs in the event Contractor’s time schedule is adversely impacted and/or Contractor incurs
additional costs due to any of the foregoing.”

Annex C Material shortage Event


The global semiconductor shortage and circumstances relating thereto (“Material Shortage Event”) may impact the
performance by GEA and its suppliers of their obligations under this quotation, including without limitation their
timely performance. By entering into a contract with GEA in respect of this quotation, the Customer acknowledges
and agrees (subject to the provisions of the next paragraph) that (i) any delay caused by a Material Shortage Event
shall not be deemed as non-compliance by GEA of its contractual obligations and (ii) GEA will be entitled to an
extension of time to the extent the Material Shortage Event affects the time required by GEA to complete its
obligations; and (iii) GEA will have an entitlement for extra reasonable, documented costs incurred due to a Material
Shortage Event.

In the event that a Material Shortage Event becomes known to GEA and GEA determines that the event will delay
its performance under the contract, GEA will notify the Material Shortage Event to the Customer. GEA’s notice will
include a description of the relevant circumstances, including the expected length of delay and information from its
supplier regarding the Material Shortage Event.
GEA shall keep the customer regularly informed of developments concerning the Material Shortage Event and shall
liaise with the customer in respect of measures that may be taken to mitigate the Material Shortage Event. Any
mitigation measures by GEA will be subject to the contract’s variation procedures.

Annex D Material price adjustment


Seller reserves the right to adjust the Contract Price for any escalation in the cost of materials (including without
limitation the cost of stainless steel, nickel and other metals) that occurs in the time period from the date of Seller’s
quotation and up to and including the date Seller (or any affiliate of Seller) orders materials for the manufacture or
assembly of Seller’s supply (“Contract Price Adjustment”). Any Contract Price Adjustment shall be based solely on
the escalation (if any) of Seller’s direct costs.erms and Conditions

(GEA Indonesia Standard Term of Sales) as per attached

Page 24 of 24

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy