INDUSTRIAL

Industrial Scanners
and Accessories
 Phased Array Inspections
Ultrasonic Transducers
Probe Catalog WEDGES, CABLES, TEST BLOCKS

Phased Array Probes and Wedges

• Contact
• Dual Element
• Angle Beam
• Shear Wave
• Solution-Specific Probes
• Delay Line
• Angle Beam Probes
• Protected Face
• Immersion Probes • Immersion
• Integrated Wedge Probes • TOFD
• Curved Array Probes •
•
High Frequency
Atlas European Standard
Scanners are usually not supplied with probes and
• Wedges
wedges. For phased array probes and wedges, refer to the
Phased Array Probes and Wedges catalog; for UT probes
and wedges, refer to the Ultrasonic Transducers catalog.

2
Table of Contents
Scanner Technical Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Scanner Application Matrix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Scanner Encoder Connector Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manual One-Axis Scanners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
VersaMOUSE™ – Manual One-Line Indexer Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mini-Wheel™ Small Footprint Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HST-X04™ TOFD Manual Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wire Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Universal Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HST-Lite Scanner for TOFD Weld Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
COBRA™ Scanner for Weld Inspection of Small-Diameter Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HSMT-Compact™ Scanner for Girth Weld Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HSMT-Flex™ Scanner for Girth Weld Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AxSEAM™ Long Seam Weld Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RollerFORM™ Phased Array Wheel Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HydroFORM™ Scanner for Corrosion Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FlexoFORM™ Scanner for Pipe Elbow Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Motorized One-Axis Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WeldROVER™ Scanner for Weld Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Motorized Two-Axis Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
MapROVER™ Scanner for Corrosion Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SteerROVER™ Scanner for Weld Inspection and Corrosion Mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Manual Two-Axis Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ChainSCANNER™ Solution for Pipe Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MapSCANNER™ Solution for Corrosion Mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GLIDER™ Scanner for Composite Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Accessories
Pulsers and Preamplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TRPP 5810™ Pulser/Preamplifier for TOFD Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5682 Preamplifier for TOFD Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cables and Adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Umbilical Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Adaptors and Extension Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
InterBox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Indexer Clicker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Couplant Feed Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CFU03 and CFU05 Electric Couplant Feed Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Manual Couplant Feed Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Yokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Aqualene Elastomer Couplant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3
 Scanners and Accessories
The capacity to accurately position probes according to the surface being inspected greatly influences inspection quality. Depending
on the application, constraints can arise that make probe positioning difficult. Olympus offers a wide range of industrial scanners and
accessories to assist inspectors in their work while providing optimal data acquisition. Some of the applications covered by our scanner
product line are weld inspection, corrosion mapping, and aerospace. Supported technologies include phased array, conventional
ultrasonic, time-of-flight diffraction (TOFD), eddy current, and eddy current array. Scanner configurations include one- or two-encoded
axes and manual or motorized options.

Scanner Technical Matrix

One-Axis Scanner X-Y Scanner
Inspection Technology Manual Motorized Manual Motorized
Conventional Ultrasonics HSMT-Compact™ WeldROVER™ ChainSCANNER™ MapROVER™
HSMT-Flex™ GLIDER™ SteerROVER™
HST-X04™
TOFD HST-X04 WeldROVER ChainSCANNER SteerROVER
HST-Lite
HSMT-Compact
HSMT-Flex
AxSEAM™
Phased Array Mini-Wheel™ WeldROVER Mini-Wheel + Indexer-Clicker MapROVER
Wire Encoder VersaMOUSE SteerROVER
VersaMOUSE™ RollerFORM™
RollerFORM ChainSCANNER
FlexoFORM MapSCANNER™
HydroFORM™ GLIDER
COBRA™ FlexoFORM
HSMT-Compact
HSMT-Flex
AxSEAM™
Phased Array and TOFD HSMT-Compact WeldROVER ChainSCANNER SteerROVER
HSMT-Flex
AxSEAM™

Scanner Application Matrix

ChainSCANNER
HSMT-Compact

MapSCANNER
Wire Encoder

VersaMOUSE

Scanner Model
HydroFORM
SteerROVER

RollerFORM
WeldROVER
Mini-Wheel

FlexoFORM
MapROVER
HSMT-Flex
HST-Lite

AxSEAM
HST-X04

GLIDER
COBRA

Weld ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Application

Corrosion ● ● ● ● ● ● ● ● ● ●
Aerospace/ Wind Blade ● ● ● ● ●

Scanner Encoder Connector Compatibility

Except when stated otherwise, scanners sold after July 2013 come standard with a LEMO® connector that is compatible with current
generation OmniScan™ and FOCUS instruments. For use on a different instrument, an optional adaptor is required.
Required Encoder Cable Adaptor
Instrument Scanner Connector
LEMO (From 07/2013) DE15 (Prior to 07/2013)
OmniScan MX1 Omni-A-ADP27 [U8780329] N.A.
TomoScan FOCUS LT C1-LF-BXM-0.3M [U8769010] C1-DE15F-BXM-0.30M [U8767107]
Current OmniScan and FOCUS Instruments N.A. Omni-A2-ADP20 [U8775201]

4
Manual One-Axis Scanners
VersaMOUSE™ – Manual One-Line Indexer Scanner

Features
❯ Encoded linear scan (one axis) for phased
array inspection.
❯ Integrated clicker button for indexing
enabling 2-D mapping.
❯ Adjustable fork for easy and fast
installation of multiple wedge dimensions.
❯ Two rubber wheels that remain in contact
with the surface for maximum adherence.
❯ An easily clipped and spring-loaded yoke
that can be positioned with a 90º skew.
❯ Encoder resolution: 8.4 steps/mm.
❯ Durable aluminum body and waterproof
construction.
Standard Inclusions
❯ 2.5 m encoder cable.
❯ One adjustable PA yoke (width: 65 mm,
length: 65 mm with 8mm and
5mm buttons).
❯ Carrying case.
Note: Probes and wedges are not included with the
scanner.

Options
The VersaMOUSE™ scanner is designed for linear encoded scans with a phased array
Magnetic Wheels package
probe. The integrated indexing button makes it ideal for 2D mapping applications such
as CFRP flat panel and corrosion inspections. The VersaMOUSE scanner can perform an Optional magnetic wheels provide
encoded one-line scan followed by indexing the position in the perpendicular direction. maximum adherence and improved stability
on ferromagnetic surfaces.
Another one-line scan can then be performed and juxtaposed to the previous scan. This
process is repeated to produce a complete 2D map of the area of interest. P/N: Versa -A-MagWheel [U8775247]

The scanner's adjustable yoke is easy to set up on an IHC-type wedge using standard
attachment holes. The spring-loaded system is optimized to offer the lowest clearance
possible. The yoke is attached to the scanner using a quick-connect system, which keeps
the probe either parallel or at a 90° skew to the scan axis.
The encoder's wheels are designed to resist slippage on wet surfaces. The rugged
construction makes this scanner an affordable, reliable solution for all phased array
inspections performed with a single probe. For even better stability on ferromagnetic
surfaces, an optional magnetic wheel package is available.
Specifications
Length in Scan Width Height Weight
Probe Holder Position
Axis (mm) (mm) (mm) (kg)
Front 170 80 42 0.4 VersaMOUSE and RexoFORM scanners for corrosion
inspection.
Side 80 152 42 0.4

An easily clipped and spring-loaded yoke that can be positioned with a 90º skew.

5
 Mini-Wheel™ Small Footprint Encoder Wire Encoder

The wire encoder features a robust 1-meter-long stainless

steel wire as well as two types of mounting bases. Easily switch
between the magnetic base to quickly install the encoder on any
The Mini-Wheel™ encoder is compatible with the HST-X04 ferromagnetic surface and the suction cup base to mount it on
scanner as well as Olympus standard PA wedges. It can be other smooth surfaces. Being attached directly to the surface,
mounted directly on the wedges using the included bracket kit the wire encoder enables precise and repeatable positioning as
or using Evident’s universal holder for increased versatility and well as minimum impact on freedom of scanning.
ease of use.
Magnetic Wheel (standard with universal holder package)
Universal Holder
Maximum adherence on ferromagnetic surfaces.
P/N: ENC1-A-MagWheel-V2 [U8775290]
Rubber Wheel (standard on stand-alone ENC1)
Ideal for nonferromagnetic surfaces with temperatures
up to 150°C.
P/N: ENC1-A-Pwheel [Q1500046]
Mounting Bracket Kit (included in stand-alone ENC1)
Used to mount the Mini-Wheel encoder directly on a wedge.
P/N: ENC1-BRACK [U8775120]

Features
❯ Waterproof (IP68). Offering three mounting orientations, the universal holder
❯ Sealed bearing for long-lasting smooth wheel rotation. enables you to quickly attach the Mini-Wheel encoder or the
❯ Spring-loaded attachement system. wire encoder to most phased array wedges without requiring
❯ Threaded holes for alternative mounting.
any tools. Use it to perform circumferential or axial encoded
scanning for angle beam or 0-degree inspections. You can also
attach phased array probes directly to the universal holder to
perform contact inspection when needed.

HST-X04™ TOFD Manual Scanner

The HST-X04™ TOFD manual scanner offers an efficient, low-cost
weld inspection solution. It can be ordered in 3 different kits:
HST-X04: Mini-Wheel™ encoder, 2x 10 MHz, 3 mm TOFD probes,
2x 5 MHz, 6 mm TOFD probes, 2x ST1-45L-IHC, 2x ST1-60L-IHC, 3x
ST1-70L-IHC, 2x 5 m LEMO 00 to Microdot UT cables, 2x LEMO 00
to BNC adapters
HST-X04-SCN: TOFD scanner and Mini-Wheel encoder only
HST-X04-PA: Includes a Mini-Wheel encoder as well as scanner
frame holding two 40 mm wide PA probes.

6
HST-Lite Scanner for TOFD Weld Inspection

Features
❯ Circumferential scans performed with two
TOFD probes on pipes 4.5 in. (114.3 mm)
OD or greater.
❯ Four magnetic wheels firmly attach the unit
to ferromagnetic inspection surfaces.
❯ Light aluminum frame.
❯ Independently positioned and spring-
loaded probe holders.
❯ Waterproof, spring-loaded encoder with
9 step/mm resolution.
❯ Removable handle for lower profile.
❯ Attachment devices for umbilical cables.
❯ The frame design enables probes to be
positioned outside the wheels (2 additional
magnetic wheels are required).
❯ Engraved references on the scanner and
pointer on the probe holders ensure easy
probe separation measurement.
Standard Inclusions
The new HST-Lite scanner is the perfect choice for cost-effective, one-channel TOFD ❯ Scanner frame with handle.
inspections when signal quality is important. The combination of magnetic wheels and ❯ Four magnetic wheels.
spring-loaded probe holders offer the stability required to perform high-quality, one- ❯ Waterproof, spring-loaded wheel encoder
line inspections. The scanner can be operated using only one hand and will attach to with 5 m cable.
ferromagnetic surfaces even when in an upside-down position. ❯ Two spring-loaded arms (SLA) with
TOFD–P/E yokes (31.75 mm wide with
The scanner’s position can be encoded on flat surfaces or around the circumference of 5 mm diameter buttons).
pipes as small as 4.5 in. (114.3 mm) OD. Adjustment of the scanner components can be ❯ Irrigation tubing and accessories.
performed without tools. ❯ Cable conduit.
❯ Carrying case.
Note: Probes and wedges are not included with the
scanner.

Specifications
Length in
Width Height Weight
Scan Axis
(mm) (mm) (kg)
(mm)
125 385 100* 1,3
*67 mm without handle

Options
Couplant-Feed Units
See the accessories section on page 34.
5682 Remote Preamplifier Kit
P/N: 5682-KIT02 [U8779091]
Magnetic Wheels
Ordering Information P/N: CHAINSCAN-A-MWHEEL [U8779383]
Part Number Item Number Description
Replacement Encoder
HST-Lite U8750061 Scanner (see standard inclusions).
P/N: HST-Lite-SP-ENC [U8775277]
HST-Lite-kit01 U8750062 Package includes:
Scanner Extra Handle
2x 10 MHz, 3 mm TOFD probes
P/N: HST-Lite-A-Handle [U8775278]
2x 5 MHz, 6 mm TOFD probes
2x ST1-45L-IHS Extra TOFD Probe Holder Kit
2x ST1-60L-IHS
2x ST1-70L-IHS P/N: HST-Lite-A-PH-TOFD [U8775279 ]
2x 5 m LEMO® 00 to Microdot™ UT cables
2x LEMO 00 to BNC adaptors

7
 COBRA™ Scanner for Weld Inspection of Small-Diameter Pipes

Features
❯ Covers standard pipes from 0.84 in. to
4.5 in. OD (21 mm to 114 mm).
❯ Operates within 12 mm (0.5 in.) clearance
(on all standard pipes), permitting
inspections in limited access areas.
❯ Holds up to two phased array probes for
complete weld coverage in one pass.
❯ Easy installation and manipulation from
one side of a row of pipes.
❯ Can be configured to perform one-sided
inspections for pipe-to-component
evaluations.
❯ The included mechanical setup templates
eliminate the need for pipe samples when
preparing the scanner for standard pipes.
❯ The design provides stable and constant
pressure around the full circumference
of the pipe.
❯ Urethane wheels provide smooth radial
movement and limited axial drift.
❯ Encoder resolution of 32 steps/mm.
❯ Compact, lightweight, and portable.
❯ Wedges and probes can be changed
The COBRA™ manual scanner, combined Specially designed low-profile wedges quickly and easily.
with an OmniScan™ phased array fitting each pipe diameter covered ❯ The distance between probes can be
flaw detector, is used to perform by the scanner are available for a adjusted from 0 mm to 55 mm.
circumferential weld inspections on complete solution. ❯ The spring-loaded scanner can
small-diameter pipes. The COBRA scanner be used on ferromagnetic and
The COBRA scanner ensures stable, nonferromagnetic pipes.
holds up to two PA probes for inspections constant, and strong pressure, thus ❯ Waterproof and rust free.
on pipes with outside diameters ranging providing good UT signals and precise
from 0.84 in. (21 mm) to 4.5 in. (114 mm). encoding around the full circumference
With its very slim design, this manual of the pipe.
scanner inspects pipes in limited ac­
cess areas where minimal clearance is
required. Adjacent obstructions, such as
piping, supports, and structures, can be
as close as 12 mm (0.5 in.). This spring-
loaded scanner is designed to clasp
carbon steel and stainless steel pipes of
various diameters using multiple links.
This unique feature enables the scanner
to be installed and operated from one
side of a row of pipes.The COBRA scanner
is characterized by its smooth-rolling
encoded movement, which enables
accurate data acquisition. The scanner
holds up to two phased array probes for
complete inspection of the weld in one
pass. For pipe-to-component inspections,
the scanner can be configured quickly to
perform one-sided inspections using a
single probe.
This Olympus solution uses low-profile
phased array probes with optimized
elevation focusing, enhancing detection
of small defects in thin-wall pipes. The COBRA scanner on a 0.84 in. pipe with two A15 PA probes with an OmniScan® MX2 16:64
flaw detector displaying two PA groups with sectorial scans and C-scans.

8
Probes
Freq. Number of Pitch Elevation Elevation Curvature
Part Number Item Number
(MHz) Elements (mm) (mm) Radius (mm)
2.25CCEV35-A15C-P-2.5-OM* U8331117 2.5 16 0.5 10 35
3.5CCEV35-A15C-P-2.5-OM* U8331149 3.5 16 0.5 10 35
5CCEV35-A15-P-2.5-OM U8331163 5.0 16 0.5 10 35
7.5CCEV35-A15-P-2.5-OM U8330826 7.5 16 0.5 10 35
10CCEV35-A15-P-2.5-OM U8331014 10.0 32 0.3 7 35
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable.
* A15C casing are based on the same design as the A15 but are 2 mm taller, increasing height clearance.

Wedges
Specially designed SA15 low-profile wedges are available with the different axial outside diameters (AOD) specified in the table below.
These wedges have been optimized to position the A15 probe as close as possible to the weld to reduce the number of skips required
and as low as possible for maximum height clearance. This is accomplished with no acoustic compromises. These wedges are fitted
with irrigation ports and holes for scanner mounting and can be configured to generate 60º shear (N60S) or longitudinal (N60L) waves
in steel. Wedges for TOFD inspection are also available (use 3 mm diameter element ST1 probes) with the following refracted angles in
steel: 60L, 70L, and 80L.
Note: height clearance required for longitudinal wave inspection is 25 mm with the SA15 and SA25 and 35 mm with the ST1 and right angle cable connector.

Standard Wedge AOD Values and Pipe OD

AOD (in.) Minimum OD (in.) Maximum OD (in.)
0.84 0.800 0.840
The solution uses low-profile phased array Wedges for TOFD inspection are also
1.05 0.840 1.050 probes with optimized elevation focusing, available.
1.315 1.050 1.315 which improves the detection of small defects
in thin-wall pipes.
1.66 1.315 1.660 59 mm

1.9 1.660 1.900

2.375 1.900 2.375
2.875 2.375 2.875
3.5 2.875 3.500
4.0 3.500 4.000
The A25 dual linear array probe (DLA) series The COBRA™ scanner can also be configured
4.5 4.000 4.500 is designed to inspect austenitic material that for pipe-to-component weld inspections.
cannot be otherwise inspected using an A15
probe in pulse echo.
Ordering Information
Package
Item
Part Number Description PN: COBRA-K-4.5
number
(U8750055)
COBRA U8750053 Small pipe scanner kit with encoder for coverage of 0.84 in. to 4.5 in. OD standard pipes; packaged in ●
hard carrying case
7.5CCEV35-A15-P-2.5-OM U8330826 Low-profile phased array probe (16 elements, 7.5 MHz) ● (x2)
COBRA-A-SA15 U8721205 2 flat SW wedges, plus 10 pairs of curved SW wedges for pipes of 0.84 in. to 4.5 in. OD ●
COBRA-A-SA15LW U8722168 2 flat LW wedges, plus 10 pairs of curved LW wedges for pipes of 0.84 in. to 4.5 in. OD
COBRA-A-ST1-70L U8701348 2 flat wedges, plus 9 pairs of curved TOFD wedges for pipes of 1.05 in. to 4.5 in. OD
COBRA-SP-BASIC U8775166 Basic spare parts kit
COBRA-SP-FULL U8775188 Basic spare parts kit plus links and the encoder assembly
COBRA-SP-SA15 U8750056 One of each of the 11 wedges needed for coverage of 0.84 in. to 4.5 in. OD pipes
OMNI-A2-SPLIT128 U8100133 Y-adaptor (splitter) to support 2 phased array probes on OmniScan MX2 instruments with PA2 128
elements module
OMNI-A2-SPLIT64 U8100135 Y-adaptor (splitter) to support 2 phased array probes on OmniScan MX2 instruments with PA2 64
elements module
OMNI-A-ADP05 U8767016 Y-adaptor (splitter) to support 2 phased array probes on OmniScan MX instruments
E128P0-0000-OM U8800428 Phased array cable extensions required to interface between the Omni-A-ADP05 and an OmniScan MX2
instrument with PA1 128 elements module
EIB64-NT-0-P-0-OM U8779452 Interbox to support 2 phased array probes on OmniScan MX2 instruments with PA1 64 elements
module
WTR-SPRAYER-4L U8775153 4 L manual water pump with irrigation tubes and fittings

9
 HSMT-Compact™ Scanner for Girth Weld Inspection

Features
❯ Enables circumferential scan using up to
four probes (UT or PA) on 4.5 in. (114.3 mm)
OD pipes, or greater.
❯ Four plastic-covered magnetic wheels
hold the unit against a ferromagnetic
inspection surface.
❯ Light aluminum frame with
customizable width.
❯ The frame design enables probes to be
positioned outside the wheels.
❯ Independently positioned and spring-
loaded probe holders.
❯ Waterproof, spring-loaded encoder with a
12 steps/mm resolution.
❯ Removable handles for lower profile.
❯ Attachment devices for umbilical cables.
❯ An integrated water manifold that
simplifies couplant distribution.
❯ Metric/US Customary unit rulers on
the scanner for easy probe separation
measurement.
Standard Inclusions
The HSMT-Compact™ manual one-axis encoded scanner is designed for maintenance ❯ Scanner frame with handles, and:
weld inspection. It is small, light, and versatile and can be used with up to four probes - 250 mm (10 in.) frame bar
on plates as well as for circumferential scans on pipes as small as 4.5 in. (114.3 mm) OD. - 450 mm (18 in.) frame bar
The scanner width can be adjusted and the frame can be extended outside the limit of - 650 mm (26 in.) frame bar
the wheels to provide a configuration that is suitable for hard-to-reach places, such as ❯ Four plastic-covered magnetic wheels.
pipe-to-component welds. ❯ Waterproof, spring-loaded wheel encoder
with a 5 m cable.
❯ Four 90° probe holder brackets.
❯ Four spring-loaded arms (SLA).
❯ Four TOFD–P/E 31.75 mm yokes.
❯ Two PA 40 mm × 38 mm yokes.
❯ Two 55 mm yoke arm pairs
❯ Irrigation tubing and accessories.
❯ Cable conduit attachment fixture.
❯ Carrying case.
Note: the umbilical cable, probes, and wedges are not
included with the scanner.
This configuration is suitable for hard-to-reach places, such as pipe-to-component welds.
Specifications
Length in
Width Height Weight
Options Scan Axis
(mm) (mm) (kg)
(mm)
Divisible Cable Conduit Yokes 152 94 + bar 102 3.2
See the accessories section on page 31. See the accessories section on page 35. length

Couplant-Feed Units Replacement Encoder

See the accessories section on page 34. P/N: ACIX895 [U8775097]

Remote Pulser/Preamplifier Spare Parts Kit

See the accessories section on page 30. P/N: OPTX689 [U8775021]

Extra Probe Holder Kit

Set of two short, spring-loaded arms (SLA)
mounted on 90º brackets.
P/N: OPTX0739 [U8779086]

10
HSMT-Flex™ Scanner for Girth Weld Inspection

Features
❯ Articulated aluminum frame to optimize
probe contact on pipes for circumferential
weld inspection.
❯ Four plastic-covered magnetic wheels,
enabling smooth movement on
ferromagnetic surfaces.
❯ Independently positioned, tool-free spring-
loaded probe holders offering several
advantages:
- Adjustable yoke width
- Vertical latch
- Configurable spring rate
❯ Supports 4 probes with standard inclusions
and up to 8 probes with optional probe
holder kits.
❯ Compact and versatile; the frame bars and
sliding side-frame feature offer size and
configuration customization.
❯ Waterproof, spring-loaded encoder with a
12 step/mm resolution.
❯ Removable ergonomic handles.
❯ Anchoring system to secure the scanner
The HSMT-Flex scanner is our most capable semiautomated scanner for one-axis
™
and attach cable management sleeve.
encoded inspection of circumferential welds. The scanner comes standard with four
❯ Integrated water manifold simplifies
of our next-generation probe holders, accommodating a total of eight probes with the couplant distribution.
addition of four optional probe holders. To provide optimal efficiency and detection ❯ Metric/US customary unit rulers on the
capabilities, the mounted probes can be phased array (PA), conventional UT, or a scanner frame for easy probe separation
combination of these technologies. Time is saved when switching and adjusting measurement.
the probes and wedges thanks to the simplified probe holder design with toolless
mechanisms and a vertical latching system. Standard Inclusions
❯ Scanner frame with handles and:
Flexible and Stable by Design - Two 340 mm (13.5 in.) frame bars.
The scanner’s articulated design enables For greater configuration flexibility, - Two 500 mm (20 in.) frame bars.
it to fit on pipes as small as 4.5 in. OD one of the HSMT-Flex scanner’s side ❯ Four plastic-covered magnetic wheels.
❯ Encoder with 5 m (16 ft) cable.
(114 mm OD), and its spring-loaded arm frames is slidable, enabling you to
❯ Four spring-loaded arms (SLA).
applies optimal radial pressure for better mount probes on the side of the ❯ Four TOFD–P/E 31.75 mm
wedge stability, providing consistent scanner. This is a useful option for (1.25 in.) long yokes.
and reliable data acquisition. To further targets that are difficult to access, ❯ Two PA 40 mm (1.6 in.) wide × 55 mm
increase the stability on smaller pipes, such as pipe-to-component welds. (2.2 in.) long yokes.
optional probe holders with integrated ❯ Eyelet and cable management sleeve
pivoting systems are available. attachments.
❯ Irrigation tubing and accessories.
Note: Umbilical, cable management sleeve, probes,
and wedges are not included with the scanner.
Options
Specifications
Umbilical Probe Holder Kits Length in
Width Height Weight
See the accessories section on page 31. Set of two spring-loaded arms (SLA) Scan Axis
(mm) (mm) (kg)
mounted on 90º brackets. (mm)
Remote Pulser/Preamplifier
263 460 147 4.5
Standard: for pipes larger than 12 in. OD.
See the accessories section on page 30.
P/N: PH2-PH-PA-40mm [Q7750228]
Couplant-Feed Units P/N: PH2-PH-TOFD-40mm [Q7750229]
See the accessories section on page 34. Pivoting: for pipes smaller than 12 in. OD.
The articulated design of
Laser Guide Kit P/N: HSMT-FLEX2-A-Pivoting [ Q7750226]
the HSMT-Flex scanner
Battery-operated laser guiding device for Spare Parts Kits enables you to inspect
easier weld tracking. pipes as small as 4.5 in.
P/N: HSMT-FLEX2-SP-Full [Q7750225] OD (114.3 mm OD) with
P/N: HSMT-A-Laser-V2 [Q7750221]] up to 8 probes.

11
 AxSEAM™ Long Seam Weld Scanner

Features
❯ Adapts easily to wide range of
pipe diameters:
- Longitudinal welds: 152.4 mm (6 in.)
OD up to flat
- Circumferential welds: as small as
254 mm (10 in.) OD with 4 probes and
114.3 mm (4.5 in.) OD with 2 probes
❯ ScanDeck™ module communicates directly
with an OmniScan™ instrument:
- One button is used to start the
acquisition on any OmniScan™
instrument and the other button
activates the laser guide
- LED status indicators alert to loss of
coupling and when the scan speed has
exceeded the maximum to prevent
missed data*
❯ Innovative probe holders with toolless
adjustments and vertical latching system.
❯ 4 probe holders accommodate both PA and
TOFD probes.
❯ Patented dome-shaped magnetic wheels
adapt to pipes without adjustment
between changes in diameter.
❯ Brake system.
❯ Urethane coating on the wheels to make
scanning smoother.
❯ Convenient cable management sleeve.
*TFM and LED support are provided by the
Inspecting the weld seams of pipes in the longitudinal direction can be more challenging OmniScan™ X3 flaw detector.
than circumferential scanning. With only a few simple adjustments, the AxSEAM™
scanner user can easily switch between longitudinal and circumferential scanning,
change the probe separation, or adapt to changes in pipe diameter.
The AxSEAM scanner includes the innovative ScanDeck™ module, enabling one operator
to perform the scan without needing to manipulate or monitor the acquisition
instrument. Its four probe holders accommodate time-of-flight diffraction (TOFD)
and phased array (PA) probes, so the operator can perform a complete seam weld
inspection, including TOFD/PA screening and the total focusing method (TFM)* to further
investigate regions of interest and difficult-to-detect flaws, such as vertical or hook
cracks, without switching probes. The AxSEAM scanner’s versatility provides operators
with a complete scanning system, so they can accomplish more with less equipment for
a faster return on investment (ROI).

Improved Control over Data Integrity for Challenging Welds

The ScanDeck™ module’s connection to the OmniScan X3 flaw detector provides several
advantages for more challenging weld inspection conditions and for total focusing
method requirements:
❯ The ScanDeck module’s scan speed status LEDs let the operator know when it has exceeded the
maximum acquisition rate. This is an important factor for TFM inspection, which typically has a
lower scan speed threshold.
❯ The coupling check LED, which is connected to the phased array channel on the OmniScan X3
unit, enables the operator to monitor loss in coupling. This information is especially useful
when inspecting flush welds, a common feature of ERW, that lack cap or root geometry echoes
to rely on.
New innovative ScanDeck™ module

12
 ScanDeck™
module

Circumferential
adjustment

Longitudinal
adjustment

Brake

Probe holders

Cable management

Dome-shaped
magnetic wheels

Flexible Configuration
With a few simple adjustments, the AxSEAM scanner can be used to perform circumferential scanning of girth welds as well as axial
scanning of long seam welds on a wide range of pipe diameters.

Longitudinal Circumferential

The AxSEAM scanner can scan With 2 probes, the AxSEAM scanner can With 4 probes, it can scan
longitudinal welds on pipes from inspect circumferential welds on pipes as circumferentially on pipes starting at
152.4 mm (6 in.) OD up to flat small as 114 mm (4.5 in.) OD 254 mm (10 in.) OD

13
 RollerFORM™ Phased Array Wheel Probe

Features
❯ Offered in two different sizes with a
51.2 mm or 128 mm beam width.
❯ Exceptional coupling, requiring
minimal couplant.
❯ Acoustic impedance similar to water.
❯ 25 mm water delay line enables inspection
of composites up to 50 mm thick.
❯ Can be used in accordance with existing
aircraft manufacturer procedures.
Standard Inclusions
❯ Phased array probe with
OmniScan connector.
❯ Waterproof encoder.
❯ Laser guide.
❯ Indexer and Start Acquisition buttons.
❯ Filling/spraying pump and tubing.

The RollerFORM™ phased array wheel probe is designed to address the inspection of composites and other smooth-surfaced materials
commonly used by the aerospace industry. An affordable and easy-to-implement replacement for full 2D encoding systems, the
RollerFORM probe also offers a viable alternative to immersion techniques.
The probe's unique tire material has been specifically developed to provide high-quality, immersion-like ultrasonic testing. Minimal
couplant and pressure are required to provide excellent coupling and a strong signal, even in difficult scanning positions.
Just Roll It for Instant Results
The RollerFORM probe, combined with an OmniScan phased array instrument, uses zero-degree ultrasonic beams for manufacturing
and maintenance inspections. Common applications include delamination sizing, porosity quantification, and bonding integrity in
composite materials as well as wall-loss monitoring in aluminum panels. With its wider tire and probe, the RollerFORM XL scanner
offers greater beam coverage for increased productivity and improved probability of detection (POD). For more attenuative materials,
the 1 MHz version of the RollerFORM XL scanner has a larger elevation to provide the higher penetration required for applications such
as spare cap and shear web bonding inspections in wind turbine blades.

14
With its integrated indexing button, the ergonomically designed RollerFORM probe enables you to map the surface of an inspected
material by acquiring multiple one-line C-scans and combining them in real time into a single image. The built-in laser guide facilitates
straight and precise one-line scans.
In addition to providing exceptional coupling, the probe's tire is made of a unique material that closely matches the acoustic impedance
of water allowing efficient transmission of ultrasound energy to the part. Since the tire is transparent, you can easily identify the
presence of air bubbles or contaminants within the water chamber.

Start acquisition button Convenient cable management

Indexer button

Laser guide

Transparent
tire material

Height-adjustable middle wheel for

Reliable water inspection of narrow or curved parts
filling system

Quick probe angle

adjustment to adapt to
different part curvatures

Ordering Information
Frequency Delay Line Number of Active Aperture Probe Casing
Part Number Pitch (mm) Elevation (mm)
(MHz) Height (mm) Elements (mm) Model
RollerFORM-3.5L64 3.5 25 64 0.8 51.2 6.4 IWP1
RollerFORM-5L64 5 25 64 0.8 51.2 6.4 IWP1
RollerFORMxl-1L128 1 25 128 1 128 13 IWP2
RollerFORMxl-3.5L128 3.5 25 128 1 128 6.4 IWP2
RollerFORMxl-5L128 5 25 128 1 128 6.4 IWP2

Available with 2.5m or 5m long cables

15
 HydroFORM™ Scanner for Corrosion Mapping

Features
To optimize the productivity of raster
scanning, the HydroFORM system
is equipped with several efficiency-
boosting features:
❯ Integrated X and Y axis encoders
❯ Multifunction remote action button
❯ Index position and coupling indicators
❯ Speed check warning
❯ Efficient bubble management
❯ Easy-to-index magnetic wheels
❯ Braking system
Standard Inclusions
The HydroFORM manual corrosion
mapping scanner kit includes:
P/N: HydroFORM2-K-Manual-YEnc [Q7500189]
Easy to deploy and optimized for one-person operation, the HydroFORM™ scanner is ❯ One probe holder with a water delay line
a complete 2D encoding corrosion mapping solution. Equipped with our ScanDeck™ ❯ One carriage with four magnetic wheels
module offering acquisition instrument feedback and control functions and an ❯ One phased array probe (7.5L64-I8)
integrated index axis encoder, it enables fast and reliable phased array (PA) two- ❯ Replacement foam gaskets and
axis scanning. gasket protectors
❯ 14 mm and 38 mm delay line plates
Acquire high-resolution data of pipes and large surfaces in minimal time for efficient ❯ One 7.5 m encoder cable
and reliable wall-thickness mapping and midwall damage detection. The unique water- ❯ Umbilical, including encoder cable
column system enables inspection of curvatures 4 in. OD (101 mm) and up. and irrigation tube in a zipper type
protective sleeve
Kits are available in configurations
Specifications
adapted to the four compatible scanners
(see “Ordering Information” on page 17).
Phased array probe I8

Maximum one-line scan coverage (width) 60 mm

Delay line medium Water

Delay line height 14 mm or 38 mm

Position of repeat interface echo (in steel) 50 mm (14 mm delay line)

150 mm (38 mm delay line)

Typical near-surface resolution (¹⁄₈ in. FBH) 1.5 mm

Depth resolution 0.1 mm

OD inspection range 4 in. and greater

ID inspection range 10 in. and greater (16 in. with index encoder)
With integrated index axis and scan axis encoders,
Dimensions 16 cm × 14 cm × 8.5 cm with index encoder the HydroFORM scanner is an easy-to-deploy 2D
encoded corrosion mapping solution.
Scanner compatibility Semiautomated: ChainSCANNER™ and MapSCANNER™
Automated: SteerROVER™ (remote) and MapROVER™

16
Versatile 2D Encoding Solution ScanDeck™ Module
High-performance corrosion mapping for rough and uneven Integrated Controls and Status Indicators
surfaces Our ScanDeck module provides important feedback directly
Achieve immersion-tank-quality phased array inspection without in your eyeline while scanning. When using an OmniScan™ X3
concerns about water coupling. The HydroFORM scanner's series flaw detector with the scanner, you fully benefit from all
unique low-flow water-column design with foam gaskets the functionalities of the ScanDeck module.
conforms to flat and curved surfaces, eliminating the need Control button:
for a wedge.
❯ Start the data acquisition on the OmniScan unit
For better wear and temperature resistance, innovative gasket ❯ Switch between guided and freehand scanning modes
protectors can be used to prolong the life of the foam gaskets. ❯ Toggle between index and scan axis scanning
These protectors reduce damage caused by scanning over rough Indicator LEDs:
profiles and welds and surfaces as hot as 90 °C (194 °F).
❯ Index position guidance (guided mode)
Smooth-indexing magnetic wheels and improved bubble ❯ Insufficient coupling warning
management expand the HydroFORM scanner’s capabilities to ❯ Alert when maximum scan speed exceeded
vertical and inverted scanning applications, such as corrosion ❯ Active encoder (X, Y, or both)
monitoring of tank walls.

Ordering Information
Part Number Item Number Description
Hydroform2-k-manual Q7500188 HydroFORM manual corrosion mapping system with ScanDeck (7.5m)
Hydroform2-k-manual-Yenc Q7500189 HydroFORM manual corrosion mapping system with ScanDeck and index encoder (7.5m)
Hydroform2-k-manual-15m Q7500190 HydroFORM manual corrosion mapping system with ScanDeck (15m)
Hydroform2-k-manual-Yenc-15m Q7500191 HydroFORM manual corrosion mapping system with ScanDeck and index encoder (15m)
Hydroform2-k-adpchain Q7500195 HydroFORM semi-automated corrosion mapping system compatible with ChainSCANNER (7.5m)
Hydroform2-k-saut Q7500192 HydroFORM semi-automated corrosion mapping system compatible with MapSCANNER (7.5m)
Hydroform2-k-aut Q7500193 HydroFORM automated corrosion mapping system compatible with MapROVER and SteerROVER (7.5m)
Hydroform2-k-aut-30m Q7500194 HydroFORM automated corrosion mapping system compatible with MapROVER and SteerROVER (30m)
HYDROFORM-SP-FOAM U8775184 100 foam gasket spare part kit

17
 FlexoFORM™ Scanner for Pipe Elbow Inspection

The FlexoFORM™ scanner solves the challenges of pipe elbow inspection and enables Features
100% coverage with intuitive C-scan imaging. Incorporating Olympus’ flexible array
❯ Quickly measure the wall
probe technology, the FlexoFORM scanner solution can map corrosion in pipe elbows thickness of elbows
from 4.5 in. OD and up. The FlexoFORM scanner features a water column with a foam
❯ 100% elbow coverage for a high probability
gasket that contours to the pipe’s inner concave (intrados) and outer convex (extrados) of detection
curves, for optimum coupling and a reliable signal. The flexible array is shaped by the ❯ High-resolution data (1 mm × 1 mm)
wedge to sit concentric to the elbow’s surface, enabling the use of simple 0-degree focal
❯ Intuitive 2D C-scan imaging
laws, similar to inspecting a flat surface. The water wedge can be changed in seconds
❯ Built-in encoder for scan direction
and is the only part that differs from one diameter to the other. The scanner and flexible
❯ Smart indexer button positioned
probes are designed to cover the entire range of diameters, making the FlexoFORM
on the scanner
scanner a versatile and cost-effective solution.
❯ Same probe and scanner are used to cover
Wedge series have also been designed for small-diameter pipes and the entire range of diameters
automated scanning. ❯ Magnetic wheels minimize the operator’s
physical input
❯ Water wedges for a wide range of
pipe diameters
❯ Constant water column

18
Alternative Configurations

SFA1-FLEXO SFA1-SMALL SFA1-AUTO

longitudinal scanning of pipes wedge series for small-diameter pipes wedge series for automated 2D raster
scanning
The FlexoFORM scanner can also inspect These wedges are used to inspect pipes
pipes in the longitudinal direction. This with diameters smaller than 4.5 in. Users For 100% inspection of corrosion in
configuration is especially useful for can manually scan the extrados of elbows pipes, the HydroFORM™ scanner, when
smaller pipes or when the region of or pipes from 1.3 in. OD up to 4 in. OD. combined with the MapROVER™ scanner,
interest is concentrated within a specific The wedge can be fitted with a Mini- represents a field-proven, reliable option.
sector around the pipe. The FlexoFORM Wheel™ encoder to create an encoded However, in some applications, scanning
scanner can also be a powerful tool for one-line scan. in the longitudinal direction may be
the inspection of water walls in power preferred over scanning circumferentially.
generation boilers. The SFA1-AUTO wedge series works on
pipes with diameters from 8.6 in. OD and
up, including flat surfaces.

Adjustable scanner frame with

Smart indexer button magnetic wheels

Diameter-specific water
wedge

Flexible phased array probe

Ordering information and glossary

Item Number Part number Description
Q7500062 FlexoFORM FlexoFORM package with probe and one (1) SFA1 water wedge for 8.625 in. outside diameter. 5 m long cables
compatible with current generation OmniScan and FOCUS instruments.
Q7500063 FlexoFORM-Kit FlexoFORM package with probe and six (6) SFA1 water wedges (for 4.5 in., 6.625 in., 8.625 in., 10.75 in., 12.75 in.,
and 16 in. outside diameters). 5 m long cables compatible with current generation OmniScan and FOCUS
instruments.
Q3301202 7.5L64-64X7-FA1-P-5-OM Flexible phased array probe, 7.5 MHz, 64 elements, 1 mm pitch, 7 mm elevation, FA1 case type for the
FlexoFORM scanner, SFA1-SMALL and SFA1-AUTO wedge series, 5 m cable length, and OmniScan connector.

Probe Type Wedge Series Pipe Diameter

SFA1 - FLEXO - OD8.625

FLEXO Compatible with FlexoFORM. Diameter range: 4.5in OD up to flat.
AUTO Compatible with MapROVER and SteerROVER. Diameter range from 8.625in OD up to Flat. Measured external pipe diameter (inches)
SMALL Manual inspection with Mini-Wheel encoder. Diameter range from 1.3in up to 4in OD.

19
 Motorized One-Axis Scanner
WeldROVER™ Scanner for Weld Inspection

Features
❯ Can support up to six probes for TOFD,
phased array, or pulse-echo inspections.
❯ Constant scanning speed control for
smooth data acquisition at any speed.
❯ Compact motion controller offering
10 different scan speeds from
5 mm/s to 50 mm/s.
❯ Simple two-button remote control for jog
or constant encoded motion in either the
backward or forward direction.
❯ Performs data acquisition using OmniScan
or FOCUS1 instruments with less than five
minutes configuration time.
❯ The four industrial-strength magnetic
wheels for use on ferromagnetic surfaces.
❯ Integrated water manifold for simple and
efficient couplant delivery.
❯ Emergency-stop button located on
the scanner.
❯ A laser guide indicator to help the operator
follow the weld centerline or any other
inspection reference.
The WeldROVER™ scanner is made for The WeldROVER scanner is easy to use.
❯ Room to integrate a remote pulser/
customers who require a more stable It is operated by a simple two-button
preamplifier for improved TOFD–P/E
inspection than that provided by remote control with variable speeds. inspections.
manual scanners and who want a more The scanner directly interfaces with ❯ Divisible cable conduit umbilical offers
economical package than that of the OmniScan™ or FOCUS instruments cable protection and configuration
high-production zone-discrimination without the need for complex software, flexibility. Minimal time needed for probe
systems typically used in offshore pipeline motion controller electronics, or reconfiguration.
construction. configuration. The laser guide indicator ❯ Waterproof (IP65).
helps the operator manually adjust the
The WeldROVER simple, industrial-
scanner direction using the steering lever.
strength, one-axis encoded scanner
This allows precision data to be acquired
provides you with fully mechanized
without the need for guide bands,
automated data acquisition. It is designed
complex tracking systems, or motorized
to perform fast and efficient phased array
steering capability. It is a perfect fit for
inspections on ferromagnetic piping or
companies offering fully mechanized,
vessel girth welds and long seams with
automated phased array (AUT) inspection
minimum training and setup time. The
services and requires less than one hour
scanner can be configured with up to
of training for those individuals who have
six probes for phased array, TOFD, and
completed the basic OmniScan course.
conventional UT inspection.
1 Interface with TomoScan FOCUS LT™ can be
achieved using the optional encoder cable adaptor.

Configurations
A typical configuration for compliance with ASME codes is two PA probes and one or two
pairs of TOFD probes.

Circumferential scan Longitudinal scan

❯ Supports two probes at the back and two ❯ Supports up to six probes at the front
probes at the front of the scanner on pipes of the scanner on pipes from 30 in. OD
from 4 in. OD and greater. and greater.
❯ Supports up to four probes at the front Note that on smaller pipes, the probe separation
of the scanner on pipes from 12 in. OD distance will be limited.
and greater.
❯ Supports up to six probes at the front Supports two probes at the back and two probes at
of the scanner on pipes from 16 in. OD the front of the scanner on pipes from 4 in. OD and
greater.
and greater.

20
Standard Inclusions Note: All cables for scanner operation are 5 m. Probes Instrument case
and wedges are not included with the scanner. The
❯ One motorized scanner with rotating WeldROVER can also be optionally delivered with 10 m Modular instrument and accessory hard
probe-holder arms at the front and back of cables. carrying case. The modules can be used
the scanner. to transform the scanner case into a
Options workstation.
❯ Two probe holder frame bars of 200 mm
(8 in.) and one of 430 mm (17 in.). Couplant-Feed Units P/N: WELDROVER-A-ICASE [U8775123]
❯ Remote control with a 5 m cable.
❯ MCDC-01: one-axis DC motion controller. See the accessories section on page 34. Yokes
❯ Power supply. Remote Pulser/Preamplifier See the accessories section on page 35.
❯ Encoder cables linking the MCDC-01 to
the OmniScan™. See the accessories section on page 30. Spare Parts Kit
❯ Six spring-loaded arms (SLA), pivoting Extra Spring-Loaded Probe Holder Basic spare part kit for the
probe holders, and all the brackets needed WeldROVER scanner.
for the different configurations. P/N: WELDROVER-A-SLA [U8775125]
❯ Four TOFD–P/E 31.75 mm yokes. P/N: WeldROVER-A-SPKit [U8775122]
Extra Laser Guide
❯ Two PA 40 mm × 55 mm yokes. P/N: WeldROVER-A-SPKit-10M [U8775149]
❯ Two PA 40 mm × 65 mm yokes for PWZ1 P/N: WELDROVER-A-LASER [U8775124]
and A14 probes.
❯ Two PA 40 mm × 46 mm yokes.
❯ Laser guide and holder.
❯ Two steering levers.
❯ One 5 m divisible conduit for cable
protection and attachment to the scanner.
❯ Irrigation tubing and fittings.
❯ Scanner and accessory carrying case.

Data acquisition can be handled completely by an

OmniScan flaw detector (not included in WeldROVER
package) Laser guide for better weld Room to integrate a remote pulser/preamplifier for
tracking improved TOFD and PE inspections

Eyelet for lanyard attachment

Emergency-stop
button
Integrated water manifold
simplifies couplant distribution Steering lever to
manually adjust the
scanner direction

MCDC-01: one axis DC

motion controller

Independently spring-loaded
arm (SLA) probe holders Divisible cable
conduit umbilical for
cable protection and
attachment to scanner

Four driven magnetic wheels firmly hold the scanner against a

ferromagnetic inspection surface

Easy to operate using a simple remote control featuring 2 Rotating probe-holder arms for adaptation
push-buttons and one rotary switch to different diameters
Light and compact aluminum frame

Specifications
Scanner speed: 5 mm to 50 mm per second Length Width Height Weight
Component
(mm) (mm) (mm) (kg)
Encoder resolution: 2100 steps/mm (typical)
Scanner with long bar and six probes 430 380 175 12.0
Power consumption: 90 W
Scanner with small bars and four probes 380 200 175 11.0
Maximum input current: 4 A
MCDC-01 motion controller 175 110 60 1.5
Voltage: 24 VDC
Power supply 200 85 50 1.0
Power supply input voltage:
Remote control 230 50 90 0.8
100 VAC to 240 VAC; autoswitching

21
 Motorized Two-Axis Scanner
MapROVER™ Scanner for Corrosion Mapping

Features
❯ Four magnetic wheels that are motorized
for constant data acquisition up
to 147 mm/s.
❯ Motorized raster arm enabling 600 mm
scan width travelling at a speed up
to 900 mm/s.
❯ Touch screen remote control with two
joysticks, enabling users to perform jog or
constant encoded motion as well as two
different choices of complete automatic
raster scan patterns.
❯ Performs data acquisition using OmniScan
or FOCUS instruments with less than five
minutes configuration time.
❯ Cable management system for increased
reliability.
❯ Emergency-stop button located on the
scanner and on the power supply.
❯ Divisible cable conduit umbilical offers
cable protection and configuration
flexibility.
❯ Handle for scanner manipulation and
umbilical attachment.
Standard Inclusions
Thanks to its two motorized axes, the MapROVER scanner offers improved productivity.
Easily control the scanner with the touch screen remote control, which eliminates the ❯ Nonsteerable motorized scanner.
need for a computer or complex motor-controller programming. When combined ❯ Motorized raster arm 600 mm long.
with the HydroFORM™ phased array corrosion mapping solution, the MapROVER is ❯ Spring loaded probe holder compatible
with the HydroFORM™ scanner and Dual
a very powerful tool for C-scan imaging of remaining wall thickness and mid-wall
Linear Array™ (DLA) probe.
anomalies. When used with the OmniScan™ SX UT flaw detector for conventional dual UT ❯ Touch screen remote control.
inspection, the MapROVER scanner is a cost-effective and simple option over the more ❯ One skew arm to assist scanner direction.
complex systems. ❯ Power controller.
- Detachable umbilical cables with
Ordering information divisible protection sleeve.
Part number
Item
Description
- Encoder cable linking to OmniScan
Number instruments.
MapROVER Q7500003 MapROVER scanner kit with 7.5 m long cable - Carrying case.
MapROVER-30m Q7800017 MapROVER scanner kit with 30 m long cable
HydroFORM-K-AUT Q7750068 7.5 m HydroFORM with PA probe, buggy and encoder
HydroFORM-K-AUT-30m Q7800018 30 m HydroFORM kit with PA probe, buggy and encoder
D790-SM U8450009 Dual UT probe D790-SM
ABWX612 U8700372 Economical fixture for D790 dual UT probe
MapROVER-A-D790- Q7750070 Rugged fixture for D790 dual UT probe
ProbeHolder
C174-LM-UDOT-7.5M Q7670010 7.5 m UT cable (Lemo-00 to Udot)
C174-LM-UDOT-30M Q7670011 30 tm UT cable (Lemo-00 to Udot)
MapROVER-A-weldkit- Q7750114 Weld probe holder kit for 2 probes with PA and TOFD arms The MapROVER scanner is also capable of inspection
2probes-V2 using dual element conventional UT probes. When
MapROVER-A-weldkit- Q7750083 Weld probe holder kit for 4 probes with 2 PA + 2 TOFD probe combined with the OmniScan SX UT instrument, this
4probes holders alternative solution is quite affordable.

22
Configurations
The standard MapROVER scanner application is for corrosion mapping. For greater versatility, it can also be fitted with an optional
probe holder kit for weld inspection.

Corrosion mapping Weld inspection

❯ A motorized raster arm comes standard for a 600 mm wide ❯ An optional probe holder rack can be mounted on the scanner for a
travel distance. one-line scan.
❯ Standard probe holder compatible with the HydroFORM™ scanner Only the kit for 2 probes can be mounted on the raster arm.
or D790 dual conventional UT probe when using the optional probe
fixture and cables.

High-Temperature Scanning
❯ Avoid costly downtime and perform fast, efficient corrosion mapping
on pipes, vessels, and flat surfaces as hot as 350 °C (662 °F) with the
MapROVER HT scanner.
❯ Cooling system electronically controls liquid-filled cooling plates on
the raster arm and crawler.

OmniScan™ acquisition unit

Power controller

HydroFORM scanner
and holder assembly

Motorized scanner with

Specifications 4 magnetic wheels

Maximum scanner speed 142 mm/s Touch screen

remote control
Maximum raster arm speed 900 mm/s
Scanner resolution 1354 steps/mm
Raster arm resolution 240.2 steps/mm Motorized raster arm

23
 SteerROVER™ Scanner for Weld Inspection and Corrosion Mapping

Features
❯ Steerable scanner comprised of two pods
with independent motors and four strong
magnetic wheels.
❯ Touch screen remote with two joysticks;
configure so that scanner movement
requires constant user input (jog) or so
that one input starts the scanner and a
second stops it.
❯ Two complete automatic raster scan
patterns are available.
❯ Can be ordered with two choices of
motorized raster arms for corrosion
inspection or a probe holder rack for weld
inspection with four probes (increase to six
probes with optional probe holders).
❯ Emergency-stop buttons located on the
scanner and on the power controller.
❯ Divisible cable conduit umbilical
offers cable protection and flexible
configurations.
Standard Inclusions
❯ Steerable motorized scanner.
❯ Touch screen remote control.
❯ Power controller.
❯ Detachable umbilical cables with divisible
protection sleeve.
❯ Encoder cable linking to current generation
OmniScan and FOCUS instruments.
❯ Irrigation tubing.
The SteerROVER™ motorized scanner is a rugged and easy-to-operate steerable magnetic ❯ Carrying case(s).
scanning solution. Steer the scanner at a distance using the robust handheld remote ❯ Motorized raster arm or probe holder rack
controller with its easy-to-read touch screen. Use it to simplify inspections of large (depending on configuration).
ferromagnetic surfaces, such as pressure vessels and tanks, and achieve reliable phased Motorized raster arm
array (PA) ultrasonic testing of areas that are difficult to reach.
❯ Spring-loaded probe holder compatible
The versatile SteerROVER system can be configured with a motorized raster arm to with the HydroFORM™ scanner and Dual
perform corrosion monitoring or a probe holder rack to inspect longitudinal and Linear Array™ corrosion probe.
circumferential welds. Increase your ability to keep the scanner properly aligned with Pivoting probe holder rack
the optional RECON camera kit. The cameras ease navigating at a distance and help you
❯ Four spring-loaded probe holders.
ensure that the probes are optimally positioned.
❯ Two adjustable yokes to hold phased
Configurations array probes (up to 57.6 mm wide and
48.5 mm long).
The SteerROVER scanner can be ordered in different configurations depending on ❯ Two adjustable yokes to hold TOFD-
the application (weld or corrosion) and by combining different raster arm and cable P/E probes (up to 45 mm wide and
length options. 36.8 mm long).
Note for pipe inspection: To limit scanner drift, it
is recommended to scan with the raster arm and
index with the scanner wheels. For pipe inspection
with the SteerROVER scanner, the SFA1-AUTO wedge
series should be used rather than the HydroFORM
scanner. If the HydroFORM scanner is to be used, the
MapROVER scanner should be considered over the
SteerROVER scanner.

The SteerROVER scanner and probe holder rack can The SteerROVER scanner, when fitted with a
bend to perform inspection of longitudinal welds. motorized raster arm, is a powerful solution for
corrosion inspection in remote locations.

24
Specifications
Circumferential pipe diameter range 2.75 in. (70 mm) up to flat
Longitudinal pipe diameter range 12 in. (305 mm) up to flat
Internal, circumferential pipe range 24 in. (610 mm) and up

Ordering Information
Part number Item Number Description
MapROVER-A-Laser Q7750081 Optional laser guide to be used with the probe holder rack.
MapROVER-SP-VPH-PA Q7750121 Vertical probe holder for phased array probe.
MapROVER-SP-VPH-TOFD Q7750126 Vertical probe holder for TOFD probe.
MapROVER-A-D790-ProbeHolder Q7750070 Rugged probe holder and mounting fixture for D790-SM dual UT probe.

RECON Camera System

The two-camera RECON kit can be added to the SteerROVER
scanner to assist in navigating at a distance, keeping the
weld centered, and helping ensure that the probes remain in
constant contact with the surface. Live video and still images
can be viewed and recorded using the RECON Studio app on the
included tablet.

25
 Manual Two-Axis Scanner
ChainSCANNER™ Solution for Pipe Inspection

Features
❯ Standard configuration using one or two
probes, and optional configuration using
four probes for TOFD, phased array, or
pulse-echo inspections.
❯ A pipe range with outside diameters from
1.75 in. to 38 in. (45 mm to 965 mm).
❯ An encoded manual scan with up
to two axes.
❯ Ergonomic handle to protect
encoder connectors and provide
cable management.
❯ Independent chain links are mounted on
bearing wheels coated with urethane for
smooth rolling.
❯ An easy clamping device for quick scanner
positioning.
❯ Spring-loaded probe holders that ensure
good probe contact in any scanner position
or orientation.
❯ The majority of adjustments can be made
without the use of tools.
Standard Inclusions
❯ Main module with a scan-axis encoder.
The versatile ChainSCANNER two-encoded axes manual pipe-inspection solution ❯ Encoded probe-positioning system with
works on pipes with outside diameters from 1.75 in. to 38 in. (45 mm to 965 mm). The lead screw adjustment.
scanner, which is held by chain links instead of magnetic wheels, is capable of inspecting ❯ Chain links for up to 38 in. pipe ODs, with a
ferromagnetic or nonferromagnetic surfaces. The chain links help ensure a straight quick-release adjustable buckle.
displacement of the scanner by eliminating steering problems. It is also very useful ❯ One 5 m (16 ft) encoder cable.
when the area around the pipe is not entirely accessible, as the scanner can be rotated ❯ One 450 mm (17.7 in.) probe-holder bar.
by pulling on the chain links. ❯ Two spring-loaded probe holders with two
adjustable PA yokes.
Main applications ❯ Two adjustable TOFD–P/E yokes.
❯ One 5 m divisible cable conduit (19 mm ID).
❯ Circumferential pipe weld inspections with phased array, TOFD, or conventional UT
❯ Cable conduit attachment fixture.
(pictured above).
❯ Irrigation tubes and fittings.
❯ Corrosion mapping in conjunction with the HydroFORM™ phased array solution (pictured below). ❯ A ChainSCANNER custom tool.
❯ A carrying case.
Note: probes and wedges are not included with the
scanner.

Main Module Specifications

Length in
Width Height Weight
Scan Axis
(mm) (mm) (kg)
(mm)
114 75 84 1

Encoder resolution:
Circumferential (X) axis: 19.2 steps/mm.
Longitudinal (Y) axis: 226.8 steps/mm.

26
Options Additional Packages
Remote Pulser/Preamplifier Two Additional Probe Packages
See the accessories section on page 30. Needed to perform inspections with four probes and a preamplifier
on the ChainSCANNER.
Couplant-Feed Units
P/N: ChainScan-A-4Probe [U8775128]
See the accessories section on page 34.
Arm Stabilizer
ChainSCANNER™ arm stabilizer kit. Includes a magnetic wheel block
and the holder.
P/N: ChainScan-A-Stabilizer [U8775210]
Chain Links
Extra ChainSCANNER short link. Required on pipe ODs less
than 9.6 in.
P/N: ChainScan-A-SLink [U8775127]
Extra ChainSCANNER long link. To be used on pipe ODs greater
than 9.6 in.
P/N: ChainScan-A-LgLink [U8750042]

Mouse Package
Needed to use the ChainSCANNER solution as a mouse scanner with
magnetic wheels holding the system instead of chain links.
P/N: ChainScan-A-Mouse [U8750037]

Short Bar Package

A 20 cm probe-holder bar and lead screw kit for restricted space
applications.
P/N: ChainScan-A-SBar [U8775129]

Encoded probe-positioning system

with lead screw adjustment.

Ordering information
Part Number Item Number Description
ChainScan-XY38 U8750041 ChainSCANNER for 45 mm to 965 mm (1.75 in. to 38 in.) OD pipes with two encoded axes.
ChainScan-SP-Basic U8779370 Basic spare part kit for the ChainSCANNER, which includes lead screw and lever for buckle, wedge pivot buttons,
dovetail nuts, tool, plastic wheel, and screws.

27
 MapSCANNER™ Solution for Corrosion Mapping

Features
❯ Two-axis encoded scan.
❯ Quick indexing system with
adjustable keys.
❯ Pass-through frame arch principle for
greater scanning width.
❯ Stabilizer wheels at both ends of
the frame bar.
❯ Brake system.
❯ Optional chain links mounted on
bearing wheels coated with urethane for
smooth rolling.
❯ A pipe range with outside diameters from
4 in. to 38 in. (102 mm to 965 mm) for the
model using chain links.
❯ A pipe range with outside diameters from
4 in. to flat (102 mm to flat) for the model
using magnetic wheels.
❯ Spring-loaded probe holders that ensure
good probe contact in any scanner position
or orientation.
Standard Inclusions
❯ Adjustable spring-loaded probe holder.
❯ HydroFORM water box-specific cart
The innovative MapSCANNER manual scanner is designed for corrosion mapping with wheels.
inspections. With its wide scanning capability and quick indexing system, the ❯ 7.5 m encoder cable for OmniScan™
MapSCANNER solution is the ideal scanner for high-production, phased array, flaw detectors with a zipper type cable
semiautomated corrosion mapping inspections. It can be purchased with chain links or protection sleeve (not included in
as an upgrade for the ChainSCANNER solution thanks to its compatibility with the chain MapSCANNER-ADPCHAIN).
❯ Frame bar good for 580 mm
links you may already own. The scanner can also be configured with magnetic wheels
wide inspection.
to inspect ferromagnetic parts where chain links are not required. When combined with ❯ A carrying case.
the HydroFORM™ scanner or Dual Linear Array™ (DLA) corrosion mapping solutions,
the MapSCANNER solution is a powerful tool to efficiently perform C-scan imaging of
remaining wall thickness and mid-wall anomalies.

A version of the MapSCANNER solution is available for

Ordering Information use on ferromagnetic surfaces of 4 in. OD to flat.
Part number Item Number Description
MapSCANNER-ADPCHAIN Q7500004 Manual scanner package upgrade from ChainSCANNER
(without chain links and encoder cable)
MapSCANNER-LINKS Q7500005 Complete manual scanner package including chain links
MapSCANNER-MAG Q7500006 Complete manual scanner package with magnetic wheels
HydroFORM-K-SAUT Q7500007 HydroFORM™ water box with 7.5 m long cable PA probe
MapSCANNER-A-MAG Q7750071 Conversion kit to convert a MapSCANNER compatible with
chain links to a magnetic version
MapSCANNER-SP-Basic Q7750090 Basic spare part kit
MapSCANNER-A-Link Q7750146 Kit of links to transform a MapSCANNER-MAG into a
MapSCANNER-LINK

28
GLIDER™ Scanner for Composite Inspection

Features
❯ Well-suited to phased array, conventional
UT, and eddy current inspection techniques
using one probe.
❯ Two axes with waterproof encoders for
position-encoded X-Y scans.
❯ Axis positioning with minimal backlash.
❯ Both modules are mounted on bearings for
precise and smooth displacement.
❯ Two pivot-equipped mounting pods enable
surface following.
❯ Locking devices for each axis.
❯ Module displacement can be in increments
of 3.27 mm, or in free-running mode.
❯ The probe holder is mounted on a
bearing-arm system that can be spring
loaded if needed.
❯ An aluminum frame is used for lightweight
and rust-free components.
❯ The Y axis can be easily shortened for
smaller surface radius inspection or
removed for easier transport.
Standard Inclusions
The GLIDER™ X-Y, two-axis encoding scanner is used for manual inspection of slightly ❯ Two tracks (18 in., 24 in., or 36 in.,
curved or flat composite surfaces. depending on the model).
❯ Two displacement-encoding modules.
Commonly inspected materials include composites and aluminum using suction-cup ❯ Two suction-cup mounting pods.
pods and carbon steel using optional magnetic pods. ❯ Two encoders with a 5 m cable.
❯ One PA 40 mm × 55 mm yoke.
Applications ❯ One TOFD–P/E 31.75 mm yoke.
❯ Inspection of composites. ❯ 90° probe holder mounting bracket.
❯ 180° probe holder mounting bracket.
❯ Inspection of airplane fuselages for delamination and cracking.
❯ 45°, 90°, 180° adjustable probe holder
❯ Inspection of ferromagnetic plates for corrosion. mounting bracket.
❯ Inspection of friction stir welds (FSW) on aluminum. ❯ Probe holder bearing arm with spring.
❯ Irrigation tubing and fitting.
Options ❯ A carrying case.
Magnetic accessories package Note: the umbilical cable, probes, and wedges are not
included with the scanner.
Magnetic mounting pods and Y-axis support
enable use on ferromagnetic surfaces. Specifications
P/N: GLIDER-A-01 [U8775058] Weight: 5 kg to 8 kg, depending on the configuration
Yokes Suction-cup pod holding force: 18 kg
See the accessories section on page 35. Magnetic-pod holding force: 81 kg per base
Couplant-Feed Units Encoder resolution: 13 steps/mm (±0.15 step/mm),
330 steps/in. (±0.006 step/in.)
See the accessories section on page 34.
Interchangeable mounting pods Minimum curvature for partial scans:
(magnetic pods are optional). 50 cm (20 in.) OD

Ordering Information
Length (X) Width (Y) Height
Part Number Item Number Description
(mm) (mm) (mm)
GLIDER-18X18 U8750001 GLIDER scanner with X-Y 457 mm × 457 mm stroke 700 690 152
GLIDER-24X24 U8750002 GLIDER scanner with X-Y 610 mm × 610 mm stroke 900 845 152
GLIDER-36X36 U8750003 GLIDER scanner with X-Y 914 mm × 914 mm stroke 1200 1150 152

29
 Pulsers and Preamplifiers
TRPP 5810™ Pulser/Preamplifier for TOFD Inspection

The TRPP 5810™ unit is a high-performance remote pulser/preamplifier dedicated to TOFD inspections and compatible with Olympus
scanners. This remote pulser/preamplifier provides an optimum signal-to-noise ratio for TOFD inspections by combining a 40 dB
preamplifier with a remote high-voltage (200 V) pulse repeater in a single, small enclosure. The TRPP 5810 unit supports two UT
channels, enabling simultaneous inspection with one or two pairs of TOFD probes. The TRPP 5810 unit can be used as a pulser and/or
preamplifier.

Preamplifier Preamplifier

Pulser Pulser

To probes To instrument

TRPP 5810 Unit as a Pulser TRPP 5810 Unit as a Preamplifier

❯ Provides an additional pulse gain to generate a stronger signal, as ❯ Provides the additional gain or broadband signal-to-noise
needed, to reveal difficult-to-detect flaws. enhancement necessary for optimum signal acquisition on thick
sections of material.
❯ Enables long cables to be driven from remotely located sensors.
Ordering Information
Item
Part Number Package Contents
Number
TRPP-5810 U8120042 Pulser/preamplifier, one 5 m power supply cable (120 VAC to 240 VAC input to 12 VDC output), one 5 m power supply cable
linking to an OmniScan™ MX or MX2 flaw detector.
TRPP-5810-KIT01 U8120043 Same as P/N TRPP-5810, plus: Four 0.6 m UT probe cables (LEMO® 00 to Microdot™), and brackets. (P/N: HSMT-A-BRK5810
[U8779088])
TRPP-5810-INST U8775114 Same as P/N TRPP-5810-KIT01, plus: Four 5 m UT cables (LEMO 00 to LEMO 00) linking the TRPP 5810 unit to the instrument.
TRPP-5810-UMB U8775113 Same as P/N TRPP-5810-KIT01, plus: Four 0.6 m UT cables (LEMO 00 to LEMO 00) linking the TRPP 5810 unit to the umbilical.

5682 Preamplifier for TOFD Inspection

The 5682 ultrasonic preamplifier provides low-noise amplification of ultrasonic signals (for one probe) ranging from 500 kHz to 25 MHz.
The preamplifier, which is housed in a rugged splashproof enclosure, is very small and lightweight, making it ideally suited to remote
applications. The preamplifier can be powered with either a single 9 V battery (included) for up to 50 hours of continuous operation
or an optional 9 V to 13 V DC supply. When battery operated, a multicolored LED provides battery feedback status. This preamplifier is
ideal for TOFD inspections.
Specifications
❯ 26 dB gain
❯ 50 hours of battery life (continuous discharge)
❯ 67 dB signal-to-noise ratio

5682-KIT01

Ordering Information
Part Number Item Number Package Contents
5682 U8120006 5682 preamplifier and 9 V battery
5682-KIT01 U8120038 5682 preamplifier, one 2.5 m UT probe cable (LEMO® 00 to LEMO 00), one 2.5 m power supply cable linking to an
OmniScan™ MX or MX2 flaw detector, and a belt case.
5682-KIT02 U8779091 5682 preamplifier, one 5 m UT probe cable (LEMO 00 to LEMO 00), one 5 m UT probe cable (LEMO 00 to Microdot),
one 0.6 m UT probe cable (LEMO 00 to Microdot™), one 5 m power supply cable linking to an OmniScan™ MX or MX2
flaw detector, a belt case, and a bracket to attach a scanner (P/N: HSMT-A-BRK5682 [U8779089]).

30
Cables and Adaptors
Umbilical Cables
Umbilical cables are used to make all the connections between the
scanner and the acquisition unit. They can be of two types:
❯ Closed umbilical
❯ Divisible conduit
Closed umbilical
The closed-type umbilical offers the best rugged protection. It covers
the cable with a resistant, waterproof, and dust proof conduit. It is
also fitted with a safety hook on both ends and comes in different
models according to the applications and scanners with that it is
intended to be used with. The configuration of the cables is fixed and
cannot be changed afterwards.

Ordering information for Umbilical cables

Umbilical cable type UT and PA cables Cable length Power cable

UMB -
UMB1 Umbilical for HSMT UT
UTPA0202
RG174 coaxial cables for conventional UT probes.
- 10 - RO
5 5m RO Remote pulser/receiver
scanners. PA0000 128-element OmniScan™ PA probe extension. 10 10 m or Interbox power cable
linking to an OmniScan®
PA0202 124-element OmniScan PA probe extension with 4 LEMO® 00 at pin 63–64 and 127–128. or AC-using adaptor.
IBTx 128-element Interbox with two OmniScan PA probe connectors, TRPP 5810™ unit, and x (0, 4, or 8)
extra UT channels.
IBx 128-element Interbox with two OmniScan PA probe connectors and x (0, 4, or 8) UT channels.
64IBTx 64-element Interbox with two OmniScan PA probe connectors, TRPP 5810™ unit, and x (0, 4, or 8)
extra UT channels.
64IBx 64-element Interbox with two OmniScan PA probe connectors, and x (0, 4, or 8) UT channels.

*Can be customized, common values shown. Note that, under certain circumstances, the use of longer phased array cables can lead to signal degradation due to attenuation
and/or crosstalk.

Divisible conduit
The divisible type is composed of two split shells that completely protect the cables.
Even though it is not as rugged as the closed-type umbilical, it offers other advantages.
Because the cables can be changed inside at any time, there is no need for connection
boxes, which are often needed for PA probes on the scanners. The probes must have the
proper cable length to reach the acquisition unit.

Ordering information
Part Number Item Number Description
60BA5028 U8779093 One 0.3 m divisible cable conduit with a 16 mm ID. Well-suited to 2 × PA, irrigation tube, and the encoder cable.
60BA0109 U8779094 One 0.3 m divisible cable conduit with a 19.2 mm ID. Well-suited to 2 × PA, 2 × conventional UT, irrigation tube, and the
encoder cable. Standard equipment on the HydroFORM™ scanner.
60BA0131 U8775093 One 0.3 m divisible cable conduit with a 24.2 mm ID. Well-suited to 2 × PA, 4 × conventional UT, irrigation tube,
encoder, and preamplifier power supply cables.
OPTX0719 U8779095 One 5 m divisible cable conduit with 24.2 mm ID. Well-suited to 2 × PA, 4 × conventional UT, irrigation tube, encoder,
and preamplifier power supply cables. Standard equipment on the WeldROVER™ scanner.

31
 Adaptors and Extension Cables
Part Number Item Number Description
Adaptors
OMNI-A2-ADP03 U8775202 Adaptor for Hypertronics® PA probe to instrument with an OmniScan™
connector. Compatible with OmniScan PA instruments.

OMNI-A-ADP05* U8767016 Y adaptor with OmniScan connectors to support two PA probes with
a maximum of 64 elements each. Compatible with OmniScan MX.
instruments.
Connector layout: one female output and two male inputs.

OMNI-A2-SPLIT64 U8100135 Y-adaptor (splitter) with OmniScan connectors to support 2 phased

array probes. Compatible with the OmniScan MX2 with PA2 module and
OMNI-A2-SPLIT64-4UT U8100136
OmniScan X3 unit using mounting plate P/N: U8150431 (included).
OMNI-A2-SPLIT128 U8100133 Part number details
SPLIT64: Compatible with 64 element PA2 modules
OMNI-A2-SPLIT128-4UT U8100134 SPLIT128: Compatible with 128 element PA2 modules
4UT: Features four LEMO® 00 UT connectors
OMNI-A-ADP11* U8767019 Adaptor with LEMO 00 connectors. Enables the use of up to 8
conventional UT probes with an OmniScan MX PA instrument.

OMNI-A-ADP12 U8767020 Adaptor with LEMO 00 connectors. Enables the use of up to 16

conventional UT probes with an OmniScan PA instrument. Supplied
with a 1 m cable.

*These adaptors cannot be connected directly to the OmniScan MX2 instrument. To make the connection, a PA extension cable is needed (E128P type, shown on table
below).
Phased Array Extension cables (Common models)
E128P0-0202-OM U8800635 An extension cable with an OmniScan connector at both ends. Can be
fitted with 4 LEMO 00 connectors enabling the simultaneous use of
E128P5-0004-OM U8800441
conventional UT and PA probes with a PA instrument.
E128P5-0202-OM U8800442 Option: A bracket for mounting the OmniScan PA extension on HSMT
scanners.
E128P10-0004-OM U8800431 P/N: HSMT-A-BRKEX [U8779090]
E128P10-0202-OM U8800432

Combining extension cables with adaptors offers numerous connection possibilities.

Ordering information for PA Extension Cables

Number of elements in extension Cable type Cable length* Connector on the probe side* Connector on the instrument side*

128
E128
128 elements P
P
Flexible PVC cable 0
10 -
0.5 m 0000
0202
OmniScan connector and 0 LEMO
- OM
OM
OmniScan connector
M Metal armor outer 5 5m 0004 OmniScan connector and 4 LEMO at pins 125–128 HY Hypertronics connector
cover 10 10 m 0202 OmniScan connector and 4 LEMO at pins 63–64 * can be customized, common values shown.
and 127–128
HY Hypertronics connector

Note: Under certain circumstances, the use of longer phased array cables can lead to signal degradation due to attenuation and/or crosstalk.

32
InterBox
The InterBox interconnection box is an ergonomic solution for
a common problem associated with scanner accessories and
connection buildup. This compact hub can connect two phased
array probes and two amplified TOFD channels in addition
to eight conventional UT channels driven by a phased array
acquisition unit. The InterBox unit can integrate a PA splitter,
a TRPP 5810™ TOFD pulser/preamplifier, and up to eight extra
conventional UT connections, depending on the configuration.

Ordering information
Conventional
Cable length in
Extension type TRPP 5810 UT connectors Cable type Instrument connector
meters
(LEMO® 00)

IB
EIB -
InterBox of 128 elements T
T
TRPP 5810 included
- 0
8
Zero connectors
- M P Flexible PVC cable
- 5 - OM OM OmniScan® connector
(can connect two PA NT TRPP 5810 not 4 Four connectors M Metal armor outer HY Hypertronics®
probes of maximum 64 included cover connector
elements each) 8 Eight connectors

IB64* I nterBox of 64 elements

(can connect two PA
probes of maximum 32
elements each)
* Required for OmniScan® PA
instruments with 64 elements.

Under certain circumstances, the use of longer phased array cables can lead to signal degradation due to attenuation and/or crosstalk.

Indexer Clicker
Using an indexer clicker is an economical way to create a
C-scan with a one-axis scanner. The indexer clicker is offered
in two different models optimized for either manual or semi-
automated inspection.
Both models feature:
❯ Ergonomic handle
❯ LEMO 16-pin encoder input
❯ Indexing button
❯ Configurable digital input (DIN) button
❯ Encoder cable with LEMO 16-pin connector compatible with current
OmniScan instruments

Clicker-scanner Clicker-manual
5 m long cable, laser guide, and a scanner mounting bracket compatible with HSMT 2.5 m cable for manual operation
scanners
P/N: Q7500011
P/N: Q7500012
33
 Couplant Feed Units
CFU03 and CFU05 Electric Couplant Feed Units

CFU03 Features
❯ A diaphragm pump with a flow of 3.78 l/
min (1 GPM ) at 60 psi.
❯ An internal bypass that ensures the pump
is always primed.
❯ Operates on 100 VAC and 240 VAC.
❯ Start/Stop button.
❯ An outlet flow control valve.
❯ A pump inlet tube equipped with a filter
and check valve to ensure that the tube is
always filled.
❯ Inlet and outlet quick-connect fittings.
❯ A rugged plastic case.
❯ CE certified.
CFU05 Features
The CFU05 unit has the same features as
the CFU03, plus:
❯ Water suction generated by a
Venturi system using an external
compressed-air supply.
CFU05 CFU03
Standard Inclusions
❯ 3.3 m (10 ft), 9.5 mm (3⁄8 in.) ID tube for
The CFU03 and CFU05 portable electric-pump units are used to supply couplant to
pump inlet with filter and check valve.
wedges during ultrasonic inspections. Both units are equipped with a diaphragm pump ❯ 3.3 m (10 ft), 9.5 mm (3⁄8 in.) ID tube for
equipped with a bypass to ensure a constant flow and avoid any pump priming issues. vacuum outlet (CFU05 only).
The pump units are also equipped with a valve to control the outlet flow. The CFU05 unit ❯ 3.3 m (10 ft), 5 mm (3⁄16 in.) ID tube and Y
features water-suction capabilities to reduce water loss when used with certain water adaptor for pump outlet.
delay line wedges. ❯ 3.3 m (10 ft), 5 mm (3⁄16 in.) ID tube and Y
adaptor for vacuum inlet (CFU05 only).
❯ Power supply, 100 VAC to 240 VAC input to
24 VDC output.

Manual Couplant Feed Units

The manual-pump unit offers an affordable and efficient way to supply couplant to
wedges during automated inspections.
Features
❯ Reservoir capacity of 4 L or 8 L
❯ Flow valve
❯ Supplied tubes: 8 mm OD and 5 mm ID
❯ Sling for easy transport
Ordering Information

Part Number Item Number Description

CFU03 U8780008 Electric couplant feed unit

CFU05 U8780009 Electric couplant feed unit with suction capability

WTR-SPRAYER-4L U8775153 4 L manual water pump with irrigation tubes and fittings

WTR-SPRAYER-8L U8775001 8 L manual water pump with irrigation tubes and fittings
WTR-SPRAYER-8L

34
Yokes
Yokes are used to attach the wedges to the spring-loaded arms (SLA) used on most scanners. Depending on the wedge model used, the
yoke model changes. The yokes below are compatible with HSMT-Compact™, WeldROVER™, and GLIDER™ scanners, as well as previous
generation HSMT-Flex™ scanners.
Ordering Information
Part Number Item Wedge compliance Button A B
Number OD (mm) (mm)
(mm)
B
Standard Yokes
ADIX689 U8775048 ST1, ST2, SPE1, SPE2, SPE3, and SA0 5 31.75 23.5 A
ADIX655 U8775047 SA1, SA2, SA10, SA11, SA12, SA31, SA32, SI1, 8 40 55
Button
SPWZ3, SNW1-AQ25 (WR), and SNW3-AQ25
ADIX612 U8775046 SA10, SA11, SA31, and SA32 8 40 38
Other Yokes
ADIX1354 U8775187 SPWZ1 and SA14 (in reverse position) 8 40 46
ADIX1082 U8780194 SPWZ1, SA14, RexoFORM, and SNW3-AQ25-WR 8 40 65
PH1-Yoke-55x45-5mm Q7750200 SA28 5 45 55
ADIX853 U8775055 SA1-L (lateral) 8 45 60
ADIX846 U8779096 SA3 and SA26 8 50 55
ADIX893 U8775084 SA4, SA5, and HydroFORM-A-LiteHolder 8 55 55
ADIX908 U8779097 Water wedge 8 50 65
PH1-PA-FORK-65x64- Q7750157 SI5 8 64 65
5deg
ADIX1325 U8775132 SNW1 8 31.75 55
ADIX1482 U8775165 SNW2 8 31.75 23.5
ADIX1481 U8775164 SNW3 8 31.75 65
ADIX1896 Q7750014 SA17-DN 5 50 38
ADIX1897 Q7750015 SA17-N 5 31.75 38
ADIX870 U8775056 SA27-DN and creeping wave probe holder 5 40 23
(ADIX1129) [U8775080]

Aqualene Elastomer Couplant

Aqualene™ is an elastomer designed for ultrasonic inspection applications. Acoustic impedance of the material is nearly the same
as water, and its attenuation coefficient is lower than many documented elastomers and plastics. Applications for nondestructive
testing include:
❯ Flexible couplant pads with minimal water addition.
❯ Low-velocity delay lines.
❯ Water-box membrane.
Aqualene elastomer couplant reduces the drawbacks of wet coupling when used on
porous or refractory surfaces. It allows a minimal amount of couplant to be used while
protecting the probe when in direct contact with the part. Furthermore, Aqualene can
serve as a thermic insulator. Aqualene couplant products are available in many sizes and
thicknesses.
Ordering Information
Part Number Item Number Description Size (L x W x H) mm (in.)

29HD0002 U8770300 Plate 146 × 146 × 2 (5.75 × 5.75 × 0.08)

29HD0004 U8770301 Plate 152 × 152 × 6.4 (6 × 6 × 0.25)

29HD0005 U8770302 Plate 102 × 102 × 25.4 (4 × 4 × 1)

29HD0009 U8770299 Plate 102 × 203 × 2.3 (4 × 8 × 0.09)

29HD0010 U8770303 Plate 200 × 100 × 0.5 (7.9 × 3.9 × 0.02)

29HD0011 U8770304 Plate 127 × 127 × 25.4 (5 × 5 × 1)

35
How to Order
For pricing or additional information, contact your local sales representative.
To quickly locate your local sales representative, go to www.olympus-ims.com.

Training
Evident works with major training companies to develop our Training Academy to offer comprehensive courses in phased array
technology and applications. Courses range from a two-day “Introduction to Phased Array” program to an in-depth, two-week “Level II
Phased Array” course. In both cases, students experience practical training utilizing the portable OmniScan™ phased array flaw detector.
Courses lead to either recognized certification or certificates of attendance.
Courses are currently being offered at the training facilities of participating companies and at customer-determined locations worldwide.
Customized courses can also be arranged. Check the latest course schedule in the "Support" section at www.olympus-ims.com.

About Evident
Evident is known for its pioneering work in optical technology, electronics, and precision manufacturing. A leader in providing solutions
for customers in the industrial and life science markets, Evident offers a comprehensive portfolio of advanced technologies including
remote visual, microscopy, ultrasound, eddy current, eddy current array, and X-ray fluorescence.
Our commitment to designing quality products is directly linked to our customers' responsibility to help ensure safety, quality, and
reliability by complying with the highest industry standards and regulations to help people lead safe and productive lives.

E0440031EN

Evident Scientific, Inc. Evident Canada Inc. EVIDENT CORPORATION is certified to ISO 9001, ISO 14001, and OHSAS 18001.
48 Woerd Avenue 3415 Rue Pierre-Ardouin, *All specifications are subject to change without notice.
Waltham, MA 02453, USA Québec, QC G1P 0B3, Canada All brands are trademarks or registered trademarks of their respective owners and third party entities.
VersaMOUSE, Mini-Wheel, COBRA, HSMT-Compact, HSMT-Flex, RollerFORM, HydroFORM, RexoFORM, FlexoFORM,
(1) 781-419-3900 +1-418-872-1155 WeldROVER, MapROVER,
SteerROVER, ChainSCANNER, MapSCANNER, GLIDER, TRPP 5810, AxSEAM, ScanDeck, and Dual Linear Array are
trademarks of Evident Corporation or its subsidiaries.
LEMO is a registered trademark of LEMO SA. Microdot is a trademark of Tyco Electronics Corporation. Rexolite is
a registered trademark of C-Lec Plastics Inc. Hypertronics is a registered trademark of Hypertronics Corporation.
Copyright © 2024 by Evident Corporation.

EvidentScientific.com Industrial_Scanners_catalog_EN_2024_02 • 920-145-EN Rev. N