High Pressure Pump Series HDP 500

Design criteria

Hammelmann high pressure pumps are built to operate at the continuous

maximum duty stated in the performance parameters. Just compare the
crankshaft speed, average plunger speed, plunger diameter and power rating.
High pressure pump
Weight: 1960 kg

Features

• Power ratings up to 500 kW

• Vertical 3 cylinder design
• Wide variety of complementary
Stationary unit ancillaries
with electric motor
Length: 2896 mm Quality and reliability
Width: 1330 mm
Height: 1910 mm
Weight: approx. 5600 kg • Stainless steel pump head free of
at 400 kW alternating stress
• Cross head piston bellows seal
Main dimensions without accessories such • Choice of 'application specific'
as suction line, pressure regulator etc. All seal assemblies
shown as right side drive.
Detailed dimensional drawings
• Solid ceramic or tungsten carbide
and weights available on request.
plungers
• Choice of bronze or stainless
steel suction chamber
Stationary unit
• Crank section calculation by
with diesel engine
‘Finite element method’ ensures
Length: 3140 mm
Width: 1690 mm
long working life under continuous
Height: 2410 mm load
Weight: approx. 6700 kg • Crankshaft supported by
at 522 kW with
full fuel tank 2 bearings and incorporating twin
helical speed reducing gears
• Pressurised oil lubrication
Hammelmann GmbH system with oil cooler/filter
Carl-Zeiss-Str. 6-8
59302 Oelde • Germany
Telefon (0 25 22) 76-0
Telefax (0 25 22) 76-140
mail@hammelmann.de 01/21 © Copyright Hammelmann GmbH, Oelde, Germany.
www.hammelmann.com Subject to modification.
HDP 500 series, technical data
Performance parameters (Standard design)
Required power rating [kW] Note: Actual flow rates for water
Q r. p. m.
HDP [l/min]
300 350 400 450 500 D as pumped medium
Operating pressure [bar] n1 n2 (volumetric efficiency has
already been taken into
52* 2900* 3000* 1500 315
account).
63* 2400* 2800* 3000* 28 1500/1800 380
77* 2000* 2300* 2700* 3000* 3000* 1800 465
• Rod force: 210 kN
70 / 68* 2300* 2600* 1500 315
• Stroke:100 mm
504

84 / 82* 1870 2200* 2500* 2600* 32 1500/1800 380

103 / 100* 1520 1780 2000* 2300* 2500* 1800 465 • Mean piston speed at n2
85 / 83* 1880 2200* 1500 315 315 r.p.m. = 1,06 m/sec
102 / 100* 1560 1820 2100* 2200* 35 1500/1800 380
125 / 122* 1270 1500 1700 1910 2200* 1800 465 380 r.p.m. = 1,27 m/sec
*Ultra high pressure 465 r.p.m. = 1,54 m/sec
113 1440 1670 1500 315
136 1200 1400 1600 1670 40 1500/1800 380
167 980 1140 1300 1460 1630 1800 465 Typical high pressure
503

pump units
143 1140 1320 1500 315
172 940 1100 1260 1320 45 1500/1800 380
211 770 900 1030 1160 1280 1800 465

178 920 1070 1500 315

215 760 900 1020 1070 50 1500/1800 380
263 620 730 830 940 1040 1800 465
213 760 880 1500 315
257 630 740 840 880 55 1500/1800 380
315 520 600 700 770 860 1800 465
257 640 740 1500 315
309 530 620 710 740 60 1500/1800 380
379 430 510 580 650 720 1800 465
• Stationary unit with
304 550 630 1500 315 diesel motor
502

367 450 530 600 630 65 1500/1800 380

449 370 430 500 550 620 1800 465
353 470 550 1500 315
426 400 450 520 550 70 1500/1800 380
521 320 370 420 480 530 1800 465
405 410 480 1500 315
489 340 400 450 480 75 1500/1800 380
598 280 320 370 420 460 1800 465
447 360 420 1500 315
539 300 350 400 420 80 1500/1800 380
659 240 280 330 370 410 1800 465

447 360 420 1500 315 • Stationary unit with

539 300 350 400 420 80 1500/1800 380 electric motor
659 240 280 330 370 410 1800 465
504 320 370 1500 315
608 260 310 350 370 85 1500/1800 380
744 220 250 300 320 360 1800 465
501 High flow

571 280 330 1500 315

689 240 280 310 330 90 1500/1800 380 Hammelmann plunger pumps
843 200 220 260 300 320 1800 465 convert 93 to 98 % of the shaft
power to hydraulic energy.
705 230 270 1500 315
851 200 220 250 270 100 1500/1800 380
Conversion table
1041 160 180 210 230 260 1800 465 Rating 1 kW = 1.34 HP
871 200 220 1500 315 Op. pressure bar = 14.5 psi
1051 160 180 210 220 110 1500/1800 380 Flow rate 1l = 0.264 US gallon
1286 130 150 170 200 210 1800 465 1l = 0.22 Imp. gallon

HDP Seal** Sealing system

D = Piston/Plunger dia. [mm]
Dynamic D 28 Tungsten carbide plunger & bushing n1 = Motor/Engine r.p.m. [1/min]
504
Dynamic D 35 Tungsten carbide plunger / bronze bushing n2 = Crankshaft r.p.m. [1/min]
Dynamic Ceramic plunger / bronze bushing ** The dynamic high pressure sealing extends the
503 advantages of the labyrinth design with further
Packing Ceramic plunger / packing
Dynamic D 50 -75 Ceramic plunger / bronze bushing increased efficiency.
502
Packing D 50 - 80 Ceramik plunger / packing
501 Packing Ceramik plunger / packing