Brushbond FLXIII specification

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PARTICULAR SPECIFICATION – TANKING, ROOFING & WATERPROOFING WORKS

TANKING, ROOFING & WATERPROOFING WORKS

WATERPROOFING MATERIAL SCHEDULE & SPECIFICATIONS

ELASTOMERIC CEMENTITIOUS WATERPROOFING COATING SYSTEM

The elastomeric cementitious waterproofing coating system shall be “Brushbond FLXIII” or


equivalent, a pre-packed polymer modified cementitious coating specifically for concrete and masonry
surface at a minimum thickness of 0.5mm per coat for two coats. The waterproof system shall also be
incorporated with a “Fosroc Butyl SA non-woven tape” or equivalent from the same waterproofing
supplier for the joints between dry wall/block wall to concrete interface as details below.

The waterproofing must be applied by specialist applicator as approved by the supplier. The material

o
shall not be applied at an application temperature below 5 C.

The waterproof coating shall be compatible with any subsequent tile adhesive or cement sand
mortar, without necessary addition of wire mesh reinforcement or additional cement sand render.
The waterproofing must be applied by specialist applicator as approved by the supplier.

The waterproof coating shall have the following typical properties:

Properties Test Method Typical Value

Ultimate elongation BS903: Part A2: 1995 > 250%

Tensile Strength ASTM D412 0.97 MPa

Crack bridging ability ASTM C836: 1995 2mm

Hydrostatic test at water pressure of 5 DIN1048 No penetration


bars
Water Vapour Permeability ASTM E96 < 4 g/m2/day
Shore A hardness at 25oC, 7 days cure ASTM D2240 60
Pull off strength to concrete after BS EN24624: 1993 2.0 N/mm2
storage at 23 oC and 50% R.H. for 28
days
Pull off strength to fiber cement board BS EN24624: 1993 2.0 N/mm2
after storage at 23 oC and 50% R.H. for
28 days
Pull off strength to tiles after storage at BS EN1348 1.22 N/mm2 (Non-
23 oC and 50% R.H. for 28 days Vitrified Tile)
1.26 N/mm2
(Vitrified Tile)
Pull off strength to tiles after heat BS EN1348 1.4 N/mm2 (Non-
storage at 70 oC for 14 days Vitrified Tile)
1.6 N/mm2 (Vitrified
Tile)
Pull off strength to tile adhesive after HKHA Library Spec 3299 (Tile Adhesive)
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PARTICULAR SPECIFICATION – TANKING, ROOFING & WATERPROOFING WORKS

Properties Test Method Typical Value

storage at 20 oC and 60% R.H. for 14 Method WAT6.M010.7


days
Pull off strength to tile adhesive after HKHA Library Spec 2679 (Tile Adhesive)
storage under water for 7 days Method WAT6.M010.7
Evaporation time after first coat 23 oC and 50% humidity 1 hour
Evaporation time after second coat 23 oC and 50% humidity 1 to 2 hour
(ready for subsequent tiling)
Ponding Test in 3% Sodium Chloride HKHA Method No sign of leakage
Solution and other anomalies
Green Product Approval Singapore Green Label Certificated Green
Scheme Product
Green Product Approval Hong Kong CIC Green “Platinum” rating.
Product Certification
Ozone Depleting Substance Content BS EN ISO 11890-2 Not detected for
Ozone Depleting
Substance as fully
listed below :
CFCs, Halons, Fully
Halogenated
Chlorofluorocarbons,
Methyl Chloroform,
Carbon tetrachloride,
Methyl Bromide,
HBFCs,
HCFCs, BCM.

Barium, Lead, Cadmium, Mercury USEPA Method 3051A / Barium: <0.1%


USEPA Method 6010 / Lead : <0.01%
Cadmium: <0.01%
Mercury : <0.01%
Chromium VI USEPA Method 7196A ChromiumVI: <0.01%
Formaldehyde content Measurement of evolved <0.01%
formaldehyde from water
reducible air-dry coatings
ASTM D6191-97R03
Phthalates content (BBP, DBP, DEHP, CPSC-CH-C1001-09-3 <0.1%
DINP, DIDP, DNOP)

APPLICATION SPECIFICATION

Surface Preparation

All preparatory work shall be carried out strictly in accordance with the published data of the
manufacturer. All surfaces that are to receive the waterproofing coating must be free from oil, grease,
wax, dirt or any other form of foreign matter, which might affect adhesion. Concrete or screed
surfaces shall be a light steel trowel finish. All damaged areas shall be made good to the satisfaction
of the Engineer prior to the commencement of the waterproofing work.

Mixing

The liquid concentrate shall be poured from the plastic container into the metal drum supplied and
mixed mechanically with a slow speed drill 350 – 450 rpm. Add the power component gradually
to the liquid avoiding lump formation and mix for 4 – 5 minutes until a smooth consistent mix is
achieved. Use the material within the recommended pot life.
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PARTICULAR SPECIFICATION – TANKING, ROOFING & WATERPROOFING WORKS

Application

The substrates, which are to receive the waterproofing coating, shall be dampened with clean
water. Sweep excess water to avoid ponding on horizontal areas. Apply the properly mixed
waterproof coating with a short and bristle brush preferably 120 – 200 mm in width at theoretical of
0.5mm in one coat. An overall coating thickness of 1mm is required.

The first coat of the waterproofing coating should be allowed to dry for 30 minutes to 1 hour prior to
application of second coat of the waterproof coating as above.

For the shower wall areas, the waterproofing shall be applied up to the ceiling wall height, and
this application shall be extend outside the shower wall area for minimum 300mm.

For wall areas other than the shower areas, the waterproofing shall be end at 500mm height from the
concrete floor level.

Protection of Installed Waterproofing

For the installed waterproofing at the floor area, if the waterproofing after water testing are not to be
covered by screed or other finishes subsequently, then the waterproofing at the floor slab must be
protected from traffic by a protection board or a cement sand screed protection.

Joints between Dry wall/block wall to concrete interface

For any joints at the interface between block wall /dry wall to concrete, and the wall to wall junction
between dry wall or block wall to itself or to concrete wall, the interface shall be reinforced by applying
one coat of the cementitious waterproofing at the interface joint at 150mm width, allow to cure and
apply the “Fosroc Non-Woven Butyl Reinforcement Tape”or equivalent, The non-woven tape shall
be 80mm width and consist of a white fabric surface with a butyl backing grey adhesive surface and a
thickness of 0.8mm.

After the above treatment, then apply 2 coats of the cementitious waterproofing to the overall areas
as per above “Application” section.

Overlaying with cement sand render or screed

If waterproof coating is to be subsequently overlaid with cement sand render or screeding, it


should be primed with a Nitobond SBR slurry primer in accordance with the following procedures.

The waterproof surface should cleaned to become free of dirt, debris or grease, oil etc .The
waterproofing surface should be thoroughly soaked with clean water and any excess removed prior to
commencement. Prepare the Nitobond SBR slurry primer by mixing 1 volume of Nitobond SBR
primer to 1 volume of clean water and 3 volume of fresh cement. To obtain a smooth consistency,
the cement should be blended slowly into the premixed liquids. The slurry primer should be stirred
frequently during use to offset settlement. Apply the slurry primer to the substrate. Avoid apply too
thickly and avoid ‘puddling’.

Apply the rendering onto the wet slurry primer. If the slurry primer dries before application of the
rendering, the slurry primer must be removed and the area reprimed before continuing.

Inspection

After completion of each section of work, and prior to water testing or application of subsequent
finishes, the waterproofed areas shall be inspected for error and damage. The Main Contractor shall
ensure that any areas damaged during installation of the cementitious coating are repaired to the
satisfaction of the Engineer and strictly in accordance with the manufacturer’s printed literature.

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PARTICULAR SPECIFICATION – TANKING, ROOFING & WATERPROOFING WORKS

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