MOTOR V8
MOTOR V8
MOTOR V8
FIGURE 1
Series
V8ENGINE COMPONENTS
8 11
5
12
6
4
V8 SERIES
3
7
13
17
14
1
15 1
9 1
1
10 15
16
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 ECB-8644 MAK 59GB1109C BEARING,Cam(Positions #2-5)
2 ECB-8646 MAK 59GB220 BEARING,Cam(Position #1)
3 EGA-8908 MAK 447GC233 O-RING,Sleeve(Use w/ ESL-8285 Sleeve) MAK 447GC213
3 EGA-8909 MAK 447GC219 O-RING,Sleeve(For 865 Engine)
3 EGA-8911 MAK 447GC225 O-RING,Sleeve(Use w/ ESL-8285 Sleeve)
4 ESL-8285 MAK 509GC413A SLEEVE(5.375in Bore)(EM9-400/440) MAK 509GC3163
5 EPP-3574 MAK 49AX233 PLUG,Pipe(3/8in NPT) MAK 63AX45Z
6 EPP-3573 MAK 49AX230 PLUG,Pipe(1/8in NPT)
7 EPN-2765 MAK 31AX268 PIN,Head Locating
8 EWA-2441 MAK 39AX23 WASHER,Main Oil Gallery(Rear)
9 EGA-1177 MAK 446GC1149 O-RING,Piston Cooling Nozzle
10 EWA-0059 MAK 37AX7U WASHER
11 ESE-8961 MAK 449GC229 SEAL,Exhaust Manifold(EM9-400/440)
12 EOS-8818 MAK 446GC310P3 SEAL,Fan Drive
13 EGS-3905-009 MAK 446GC1103 O-RING,Buttress Thread Plug
14 EGS-3905-010 MAK 446GC1142 O-RING,Piston Cooling Plug
15 GGA-2946 MAK 56AX533 O-RING,Piston Cooling MAK 446GC1185
16 EGS-3905-001 MAK 579GB420 GASKET,Oil Pan(EM9-400/440) MAK 579GB318
17 EGS-3905-002 MAK 548GB423B GASKET,Timing Gear
FIGURE 39
ENGINE COMPONENTS
5
3
V8 SERIES
9
1
8
6
3
7 10
11
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 ECR-2079 MAK 57GC393 KIT,Crankshaft(E9-400/500)
Includes Bearings (8)EBG-8335-STD
(5 pair)EBG-8395-STD (2 pair)EBK-2767-STD
2 EBG-8395-STD MAK 64GB21786A BEARING,Main(STD)(Pair)(5 pair req’d) MAK 64GB21786AP1
2 EBG-8395-010 MAK 64GB21786P10 BEARING,Main(.010in Undersize)(Pair)
(5 pair req’d)
2 EBG-8395-020 MAK 64GB21786P20 BEARING,Main(.020in Undersize)(Pair)
(5 pair req’d)
3 +EBK-2767-STD MAK 57GC2144 KIT,Crankshaft Thrust Bearing(Pair)(2 req’d) MAK 57GC277
Includes (1)Upper Bearing (1)Lower Bearing
3 EBK-2767-002 MAK 57GC2144P2 KIT,Crankshaft Thrust Bearing(Pair)(2 req’d) MAK 57GC277P2
Includes (1)Upper Bearing (1)Lower Bearing
4 EOS-8820 MAK 446GC316 SEAL,Front Crankshaft(Neoprene)
4 EKT-8821 EM88210 MAK 446GC310P2 SEAL,Front Crankshaft(Teflon)
5 ESE-7960 EM79600 MAK 446GC238B SEAL,Rear Crankshaft(Neoprene)
5 ESE-7965 EM79650 MAK 446GC235A SEAL,Rear Crankshaft(Neoprene) NAT 336665H
(Used w/ Wear Ring)
5 ESE-7969 MAK 446GC310P10 SEAL,Rear Crankshaft(Teflon)
6 Call MAK 42AX637 KEY,Crank Gear
7 Call MAK 670GB226B GEAR,Crankshaft
8 EKT-3800 EM38000 MAK 57GC186A KIT,Seal and Wear Ring NAT 5645
Includes Seal (1)ESE-7965 Wear Ring (1)ERG-3790
9 ERG-3790 MAK 532GC220B RING,Rear Crankshaft Wear NAT JJ2051
10 Call MAK 761GC32 COUNTERWEIGHT,Crankshaft
11 836023 N/A KIT,Front Seal(Neoprene)
Includes Seal (1)EOS-8820 Wear Ring (1)ERG-3792
11 836024 N/A KIT,Front Seal(Teflon)
Includes Seal (1)EOS-8821 Wear Ring (1)ERG-3792
+High Performance available by adding (HP) to the end of the PAI Reference number when placing your order.
FIGURE 3
ENGINE COMPONENTS
35 25
16 22
33
15 29 29
23
30 32 34
14
17 31
36
V8 SERIES
13
19
37 24
12 9
18
11
1 28
27
10
6
26
20
38
8
21 39
7
41
4 5 40
2
3
42
43
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 EGS-3895-001 MAK 554GB316G GASKET,Valve Cover MAK 554GB316F
2 EVA-8139 MAK 690GC339 VALVE,Intake(3/8in Dia. Stem)
(EM9-400/440/500)
3 EVA-8149 MAK 688GC339 VALVE,Exhaust(3/8in Dia. Stem)
(EM9-400/440/500)
4 EVS-2550-STD MAK 13GC2237 SEAT,Intake Valve(ENDT-865)
4 EVS-2550-015 MAK 13GC2237P15 SEAT,Intake Valve(ENDT-865)
4 EVS-2550-031 MAK 13GC2237P31 SEAT,Intake Valve(ENDT-865)
4 EVS-2550-047 MAK 13GC2237P47 SEAT,Intake Valve(ENDT-865)
4 EVS-2550-062 MAK 13GC2237P62 SEAT,Intake Valve(ENDT-865)
4 EVS-2556-STD MAK 13GC2253P1 SEAT,Intake Valve(EM9-400) MAK 13GC2248P1
4 EVS-2556-015 MAK 13GC2253P15 SEAT,Intake Valve(EM9-400) MAK 13GC2248P15
4 EVS-2556-031 MAK 13GC2253P31 SEAT,Intake Valve(EM9-400) MAK 13GC2248P31
4 EVS-2556-047 MAK 13GC2253P47 SEAT,Intake Valve(EM9-400) MAK 13GC2248P47
4 EVS-2556-062 MAK 13GC2253P62 SEAT,Intake Valve(EM9-400) MAK 13GC2248P62
5 EVS-2545-STD MAK 13GC2235P1 SEAT,Exhaust Valve(ENDT-865)
5 EVS-2545-015 MAK 13GC2235P15 SEAT,Exhaust Valve(ENDT-865)
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
5 EVS-2545-031 MAK 13GC2235P31 SEAT,Exhaust Valve(ENDT-865)
ENGINE COMPONENTS
5 EVS-2545-047 MAK 13GC2235P47 SEAT,Exhaust Valve(ENDT-865)
5 EVS-2545-062 MAK 13GC2235P62 SEAT,Exhaust Valve(ENDT-865)
5 EVS-2546-STD MAK 13GC2226AP1 SEAT,Exhaust Valve(EM9-400)
5 EVS-2546-015 MAK 13GC2226AP15 SEAT,Exhaust Valve(EM9-400)
5 EVS-2546-031 MAK 13GC2226AP31 SEAT,Exhaust Valve(EM9-400)
5 EVS-2546-047 MAK 13GC2226AP47 SEAT,Exhaust Valve(EM9-400)
6 EGK-8428 MAK 57GC197A KIT,Gasket(Head)(w/ Fire-Ring)(EM9-400)
7 EFR-8427 MAK 553GB222 FIRE-RING(EM9-400) MAK 553GB218
8 ECP-3486 MAK 79AX68Z PLUG,Core
9 EPP-3572 MAK 49AX242 PLUG
V8 SERIES
10 EPP-3573 MAK 49AX230 PLUG,Fuel Drain MAK 49AX243
11 EPN-2777 MAK 183GC25 PIN
12 EVG-2373 MAK 714GB1329 GUIDE,Valve(ENDT-865)
(1/2in Dia. ID)(Finished)
12 EVG-2374 MAK 714GB26 GUIDE,Valve
(7/16in Dia. ID)(Semi-Finished)(EM9-400)
12 EVG-2379 MAK 714GB222P2 GUIDE,Valve(3/8in Dia. ID)(Finished)(EM9-400)
13 EVR-8327 MAK 722GC313A ROTATOR,Coil(EM9-400) MAK 722GC314
14 ESP-8168 MAK 575GC211A SPRING,Valve
15 EVR-8355 MAK 722GC321 RETAINER(3/8in Dia. Stem) MAK 722GC311,
MAK 722GC312
15 Call MAK 722GC224 RETAINER(7/16in Dia. Stem)
16 EVL-8205 MAK 54GC25 LOCK,Valve(3/8in Dia. Stem)(EM9-400) NAV 41339D
16 EVL-8210 MAK 54GC126 LOCK,Valve(7/16in Dia. Stem)(EM9-400)
17 ESC-1603 MAK 400GC33P5 BOLT,Cylinder Head
18 EWA-1780 MAK 711GC1100P9 WASHER
18 EWA-1783 MAK 711GC1100P14 WASHER(Reduced OD)
19 EIS-8341 MAK 12GC212A SLEEVE,Injector
20 EGS-3895-002 MAK 573GB38A GASKET,Inlet/Water Manifold
21 EGS-3895-003 MAK 573GB236 GASKET,Exhaust
22 EWA-1772 MAK 35AX1361U WASHER
23 ELA-3543 MAK 73GC27D ADJUSTER,Lash
24 EGS-3895-006 MAK 446GC193B O-RING
25 ENU-0072 MAK 21AX750 NUT,Lock
26 EML-8582 MAK 72GC347 LIFTER
26 EML-8583 MAK 72GC357 LIFTER(Current Design)
27 EPR-3554 MAK 369GC237A PUSHROD,Exhaust(EM9-400/440/500)
28 EPR-3517 MAK 369GC314AP3 PUSHROD,Intake(Tubular, Cup & Ball)
28 EPR-3555 MAK 369GC415A PUSHROD,Intake(EM9-400/440/500) MAK 369GC238
29 EKT-1170 MAK 57GC246 KIT,Solenoid
Includes Ring (1)ERG-1176 O-Ring (1)EGA-1177
30 EGA-1177 MAK 446GC1149 O-RING
31 ERG-1176 MAK 590GB1327P1 RING
32 ERI-2708 MAK 97AX73 RING,Retaining
33 EPP-3572 MAK 49AX242 PLUG
34 ENU-3538 MAK 148GC19 NUT,Lock
35 EWW-3539 MAK 579GC148A WASHER,Wave
36 ESC-8344 MAK 421GC257A SCREW,Yoke Adjusting MAK 421GC189
37 EYK-3512 N/A KIT,Yoke
Includes Yoke (1)EVY-3522 Nut (1)ENU-0409
Screw (1)ESC-8342
38 EGS-3895-004 MAK 573GB230B GASKET,Inlet Crossover
39 EGS-3905-012 MAK 590GB277A GASKET,Alternator Cover
40 EGS-3905-014 MAK 590GB285A GASKET,Timing Cover Hole
41 EGS-3905-017 MAK 590GB2126 GASKET,Oil Fitting MAK 590GB1318
42 EGS-3905-018 MAK 590GB283A GASKET,Breather
43 EGS-3905-019 MAK 56AX478 O-RING,Oil Pressure
43 EGS-3905-020 MAK 446GC1165 O-RING,Tachometer Drive
43 EGS-3905-021 MAK 446GC1215 O-RING,Turbo Drain
43 EGS-3905-022 MAK 446GC1109 O-RING,Auxiliary(Drive Housing)
43 EGS-3905-023 MAK 446GC194 O-RING,Oil Pump Relief
FIGURE 7
ENGINE COMPONENTS
3
V8 SERIES
8
7
6
9 5
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 ERG-3990 MAK 673GB222 GEAR,Flywheel
2 +EBG-8639 MAK 46AX534 BEARING,Clutch Pilot(Sealed)
3 Call MAK 530GB3118C ASSEMBLY,Flywheel(E9)
4 Call MAK 183GC22 PIN,Flywheel Locating
5 EWA-1782 MAK 711GC1146 WASHER,Flywheel
6 ESC-1610 MAK 419GC113B SCREW,Flywheel(5/8in-18 x 1-3/4in)
7 BWA-0051 MAK 36AX4 WASHER,Clutch(8 req’d)
8 CSC-0821 MAK 419GC115 SCREW,Clutch(7/16in-14 x 2-1/2in)(8 req’d) MAK 6AX1197
9 Call N/A ASSEMBLY,Clutch & Components
(Please refer to Clutch Section of
Drive Train catalog for more information)
+High Performance available by adding (HP) to the end of the PAI Reference number when placing your order.
FIGURE 4
16
15
ENGINE COMPONENTS
10
8 11 2
22 28
12
17
23
V8 SERIES
18
3 7
27
6
25
5
21 4
20
13 26
24 2
19
14 9 1
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 EAD-0880 MAK 32GB183 ADAPTER,Filter
2 Call MAK 27GB42A MOUNT,Filter
3 Call MAK 27GB317 ASSEMBLY,Mount(Filter)
Includes Adapter (2)EAD-0880 Plunger (1)EPL-3151
Spring (1)ESP-3155 Washer (1)EWA-3156
Mount (1)NSS Cap (1)NSS
4 EPL-3151 MAK 296GC21A PLUNGER
5 ESP-3155 MAK 572GC130 SPRING
6 EWA-3156 MAK 38AX52 WASHER
7 Call MAK 226GB152A CAP
8 Call MAK 27GB217A MOUNT,Filter
9 EGA-0472 MAK 446GC1161 O-RING
10 BWA-0066 MAK 37AX265 WASHER
11 Call MAK 6AX1467X CAPSCREW(Short)
11 Call MAK 6AX1459X CAPSCREW(Long)
12 EWA-0059 MAK 37AX7U WASHER
13 FWA-0050 MAK 36AX3 WASHER,Lock
14 ESC-0017 MAK 4AX58 SCREW(3/8in-16 x 7/8in)
15 EWA-0052 MAK 36AX5 WASHER,Lock
16 ESC-0014 MAK 4AX25 SCREW(1/2in-13 x 1-1/2in)
17 Call MAK 143GB47B BRACKET,Oil Cooler(Rear)
18 ECL-1954 MAK 45SF20 CLAMP,Water Inlet
19 EGS-3900-015 MAK 549GB28AP1 GASKET
20 ESC-2189 MAK 6AX1279 SCREW(5/16in-18 x 7/8in)
21 Call MAK 6AX1280X CAPSCREW
22 EGA-0471 MAK 446GC1160 O-RING
23 EGS-3905-008 MAK 549GB27A GASKET
24 ECC-8607 MAK 57GC269 KIT,Oil Cooler Core
Includes Core Kit (1)ECA-8605-001
Core (1)ECC-8607-001 Gasket (1)EGS-3905-008
25 ESE-8962 MAK 446GC225A O-RING
26 EGS-3900-065 MAK 549GB28AP4 GASKET,Oil Cooler
27 FOF-4570 MAK 485GB3191C FILTER,Oil
28 EGS-3905-006 MAK 56AX444 GASKET
FIGURE 6
ENGINE COMPONENTS
8
9
2
6
1
V8 SERIES
4 5 7
3
11
10
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 EPK-3508 MAK 202SB43 KIT,Water Pump(E9)
Includes Rotor (1)ERW-0748
Seals (1)ESR-3377 (1)EOS-8819
Bushings (2)EBG-3378 Shaft (1)ESH-3888
Pin (1)EPN-5115 O-Ring (1)EGS-3905-011
2 ERW-0748 MAK 379GC42 ROTOR
3 ESR-3377 MAK 447GC234A SEAL
4 EOS-8819 MAK 446GC310P5 SEAL
5 EBG-3378 MAK 186GB214 BUSHING
6 EPN-5115 MAK 31AX364 PIN(3/16in x 3/4in)
7 ESH-3888 MAK 469GC317 SHAFT
8 EGS-3905-004 MAK 447GC210B SEAL
9 EGS-3905-011 MAK 446GC242 O-RING,Housing
10 EWP-3363 MAK 316GC3192 ASSEMBLY,Water Pump(E9)
Includes Housing (1)EPH-3381 Shaft (1)ESH-3888
Gear (1)EGE-2586 Seals (1)ESR-3377 (1)EOS-8819
Rotor (1)ERW-0748 Pin (1)EPN-5115
O-Ring (1)EGS-3905-011
10 EWP-3363X MAK 4103-5001837328 ASSEMBLY,Water Pump(Reman)(E9)
11 EGE-2586 MAK 691GB234 GEAR
FIGURE 5
ENGINE COMPONENTS
1
V8 SERIES
3
2 4
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 EAS-3297-155 MAK 215SB166P1 KIT,Thermostat(155 deg.)(Vented)
Includes Gaskets (1)EGS-3905-013 (1)EGS-3905-015
(1)EGS-3905-016 Seal (1)ESE-3304
Thermostat (1)NSS
1 EAS-3297-170 MAK 215SB166P2 KIT,Thermostat(170 deg.)(Vented)
Includes Gaskets (1)EGS-3905-013 (1)EGS-3905-015
(1)EGS-3905-016 Seal (1)ESE-3304
Thermostat (1)NSS
1 EAS-3297-180 MAK 215SB166P3 KIT,Thermostat(180 deg.)(Vented)
Includes Gaskets (1)EGS-3905-013 (1)EGS-3905-015
(1)EGS-3905-016 Seal (1)ESE-3304
Thermostat (1)NSS
2 ESE-3304 MAK 447GC217A SEAL,Thermostat
3 EGS-3905-013 MAK 590GB282A GASKET,Water Housing
4 EGS-3905-015 MAK 590GB1325 GASKET,Water Outlet
5 EGS-3905-016 MAK 56AX390 GASKET,Water Bypass
FIGURE 8
ENGINE COMPONENTS
1 3
1 3
2
3
2
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION
3 EIN-8934 AMB NBM770042 NOZZLE(V8)
MAK 114GC39P15
FIGURE 2
ENGINE COMPONENTS
10 7
5 4
2 8
V8 SERIES
1
6
3
Please note:
Rebuild Kit indicated below is standard only. Specify size of Main Bearings, Rod Bearings and
Thrust Washers when ordering Rebuild Kit.
.002 Thrust Washers (EBK-2767-002) sold separately.
KEY PAI REFERENCE EXCEL NO. OEM REFERENCE DESCRIPTION REFERENCE INFORMATION
1 EBG-8335-STD MAK 62GB2391 BEARING,Connecting Rod(STD) MAK 62GB2391P1
(EM9-400/440/500)
1 EBG-8335-010 MAK 62GB2391P10 BEARING,Connecting Rod(.010in Undersize)
(EM9-400/440/500)
2 EBG-8025 MAK 187GB23 BUSHING,Piston Pin(2.25in OD)
(EM9-400/440/500)
2 EBG-8026 MAK 187GB27 BUSHING,Piston Pin(2.30in OD)
(EM9-500 - Late Model Version)
3 ESC-2091 MAK 396GC138 SCREW,Connecting Rod(EM9-400/440/500)
(5/8in-18 x 2-15/16in)
4 EPA-8066 MAK 57GC191 KIT,Piston(50 Grams lighter weight) MAK 215SB339,
(EM9-400/440/500) MAK 240GC570
(Interchanges w/ EPA-8065 Piston Kit in sets only)
5 EPR-8311 MAK 353GC238A SET,Ring(5.250in Bore)
(ENDT-865/866)
5 EPR-8312 MAK 353GC2134 SET,Ring(5.375in Bore)
(EM9-400/440)
6 EGS-3895 MAK 126SB185 KIT,Upper Gasket(EM9-400/440)
6 EGS-3905 MAK 126SB186 KIT,Lower Gasket(EM9-400/440)
7 ELK-8917 MAK 57GC375C KIT,Liner(17.1 Compression Ratio)
(EM9-400/440/500)
Includes Piston (1)EPA-8066 Liner (1)ESL-8285
Ring Set (1)EPR-8312 O-Rings (3)EGA-8911 (3)EGA-8908
8 ERK-8016-001 MAK 215SB204 KIT,Engine Rebuild
Includes Liner Kits (8)ELK-8917
Main Bearings (5)EBG-8395(*)
Rod Bearings (8)EBG-8335-(*)
Thrust Washers (2)EBK-2767-(*)
Upper Gasket Set (1)EGS-3895
Lower (1)EGS-3905 Head Sets (4)EGK-8428
9 EPN-8051 MAK 182GC2208 PIN MAK 182GC2208P1
10 111178 MAK 97AX165 RETAINER