Transmission Digest Ene 2022
Transmission Digest Ene 2022
Transmission Digest Ene 2022
com
4L60E - 62TE - 42LRE - 68RFE - 40/41TES - HONDA 10-SPEED
HABBY’S
TRANSMISSIONS
DOING THE
LITTLE
THINGS
RIGHT
INSIDE:
■ HOW TO SERVICE THE HON-
DA 10-SPEED TRANSMISSION
■ CHRYSLER TRANSMISSION
MAX LINE PRESSURE
■ DIAGNOSING A SLOW-TO-
RESPOND SOLENOID
Quality Solutions for
EVERY Transmission Job
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Sonnax to get you through your next rebuild.
SHOP PROFILE:
18
HABBY’S
TRANSMISSIONS
BUSINESS
Reman U ................................................................................................................................................................. 22
The new year: Ready, set, start!
TECHNICAL
Technically Speaking ........................................................................................................................... 4 e-Powertrain Bulletin
How to service the Honda 10-speed transmission Sign up (transmissiondigest.com/subscribe) to receive additional
technical and business articles in the e-Powertrain Bulletin newsletter.
TASC Force Tips ............................................................................................................................................ 7 This month’s featured article: “Reassembling GM pumps with cam
Diagnosing Chrysler transmission max line pressure failure.”
You can also sign up for Transmission Tech/Talk, a quarterly newsletter
R&R Tech ............................................................................................................................................................... 10
featuring four unique technical articles by TD Technical Editor Wayne
Diagnosing a slow-to-respond solenoid
Colonna.
E
acrissey@babcox.com
veryone is hoping for a prosperous New Year! One way Wayne Colonna Technical Editor
to achieve greater prosperity in 2023 is to increase Mike Riley Contributing Editor
our knowledge concerning what we do—that is, fixing
Mike Weinberg Manual Powertrain Editor
transmissions, transfer cases and converters. There is hardly a
week that goes by without someone telling me, “I didn’t know
about that digital publication. How do I sign up?”
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“free to everyone” Transmission Digest publications contain Director of Corporate Design Vice President of Audience
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itself. On the second Monday of every month, we publish Art Director Bruce Kratofil
Audience Insights Manager
Transmission Digest e-Powertrain Bulletin containing the “Shift bkratofil@babcox.com
Pointers” technical column and much more. DIGITAL
The Transmission Digest Tech/Talk is a quarterly deep dive Michael Madej
SUBSCRIPTION SERVICES
Executive Director of Digital
into emerging technical issues, fixes, diagnostics and rebuilding Development & Sales Pat Robinson
methods. Audience Development and
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Finally, there is the every-Thursday e-Newsletter that contains Digital Project Manager probinson@babcox.com
industry news and product release coverage. Wes Hollendonner
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To subscribe to Transmission Digest publications, visit the whollendonner@babcox.com ADVERTISING SERVICES
website at transmissiondigest.com/subscribe and choose the Kelly McAleese
digital publications you want delivered directly to your email Ad Services Director
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address. Furthermore, urge every person in the shop to sign Annelise Moore
up for their own emailed versions of these treasure troves of Ad Services Coordinator
amoore@babcox.com
information.
All of us send our hopes to you for a prosperous and
successful New Year. TD
BUSINESS LEADERSHIP
Bill Babcox CEO
Greg Cira President
WE WANT
Mike Maleski Executive Vice President
Brandi Gangel Vice President of Audience Data & Marketing
Jim Merle Vice President/Group Publisher
TO FEATURE
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YOUR SHOP!
REGIONAL SALES ACCOUNTING
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Know a shop that deserves Karen Kaim; Cathy Kulwicki;
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Technically Speaking
Wayne Colonna Technical Editor
Issue: Honda 10-speed automatic transmission
How to service
the Honda
10-speed
transmission
W ith Honda’s 10-speed front wheel drive transmission
(see Figure 1) going into its fifth year on the roads, it’s
feasible that one may show up in your shop for service.
(One note: this transmission does not have a typical
name; it’s simply known as “the Honda 10-speed automatic
transmission” in all OEM materials.) 1
One thing to know about this unit is that it uses Honda ATF
Type 2 fluid. Honda warns that if any type of fluid is used other
than ATF Type 2, damage will occur.
There are two varieties of this transmission: Type A and
Type B. Type B has round boss on the case to the right side of
the fill plug and check level plug, as seen in Figure 2. Type A
transmission will not have this boss. The fill capacity is slightly
different between these two transmissions.
Type A requires 4.5L (4.8 U.S. qt.) when servicing the
2
transmission. It uses 8.5L (9.0 U.S. qt.) after overhaul.
Type B requires 4.3L (4.5 U.S. qt.) when servicing the
transmission. It uses 8.3L (8.8 U.S. qt.) after overhaul.
There are two types of check level plugs as well. One has
an integrated washer while the other has a separate sealing
washer.
To fill the transmission, pour fluid in until it begins to
trickle out the check level hole. Place the plug into the
hole. Start the engine, and warm it up at idle speed to the
normal operating temperature (when the radiator fan comes
on twice). Step on the brake and shift the transmission to
P→R→N→D→S→2nd→S→D→N→R→P position/mode and
wait at least three seconds in each position/mode. To shift into
second gear, enter the Sportshift mode using the paddle shifter.
Once completed, return to Park and turn off the engine. servicing the fluid. If the transmission needed to be exchanged
Carefully pull the check level plug, as the transmission and or rebuilt, it is highly recommended that a new heat exchanger
fluid will be hot. Fill until fluid begins to trickle out of the hole. be included in the cost of the repair as well. This is too
Return the check level plug into the transmission and tighten. expensive of a unit to have it destroyed due to a clogged heat
One aspect of servicing this transmission that can be easily exchanger.
overlooked is the lube filter located under the heat exchanger, Getting back to the fluid service: as easy as it is to underfill
as seen in Figures 3 and 4. This filter should be changed when this unit, it is as difficult to overfill it. But if it is overfilled, this
3 4
transmission doesn’t use a conventional vent for the fluid to A driver turns the vehicle to the Off (Lock) mode with any
be exhausted. The vent for this transmission uses a breather other position/mode than P position/mode while the vehicle
assembly mounted on top of the transmission to maintain speed is less than 1 MPH with the engine running.
equilibrium inside the transmission, as seen in Figures 5 and There is a manual method of getting the transmission out
6. of Park should the battery be dead and the vehicle need to be
This is a sophisticated way to allow the transmission to moved. On the upper left side of the rear of the transmission
breathe air when the air inside transmission expands or (the right side of the valve body side cover), locate a control
contracts due to heating and cooling of lubricating oil when shaft as seen in Figures 8 and 9. With an open-end wrench,
5 7
rotate the control shaft 30 degrees counterclockwise to take the Confirm that the message “Neutral-Hold Mode On” is
transmission out of Park. indicated on the gauge control module.
If the battery is good, there is also a “Neutral Position Turn the vehicle to the Off (Lock) mode.
Holding Mode” option available to you that can be useful. To
enter this Mode: This function is automatically canceled about 15 minutes
Park the vehicle on level ground and block all four wheels. after entering the neutral position holding mode while the
Start the engine. engine stops. If the negative terminal of the 12-volt battery is
Shift the transmission to N position/mode while pressing disconnected, the neutral position holding mode will also be
the brake pedal. canceled and the vehicle is shifted into P position.
Press and hold the N button again for 2 seconds. Just another ordinary day doing a fluid change. TD
8 9
Diagnosing Chrysler
transmission max line pressure
and P0933, P0869, P1745 codes
1
Normal OE pressure is 60 PSI minimum and 150–160 PSI maximum at stall (unit dependable).
Diagnosing
A 2001 Chevrolet S-10 pickup came
into our shop the other day. This
job started with a concern of the engine
4L60E transmission, I expected to find
non-functioning third and fourth gears,
which is a common failure for these
(2-3 shift solenoid B circuit fault) stored.
Next, I was off on a road test with my
scanner set to monitor the commanded
revving high and not shifting correctly. transmissions. shift, gear ratio SSA (shift solenoid
With the truck being equipped with a I scanned for codes and found P0758 ‘A’), and SSB (shift solenoid ‘B’) status.
an unusual problem
A slow-to-respond solenoid
Starting out in first gear felt normal, second was good also, but
when the scanner showed the command for third gear, I didn’t
feel any shift and the engine RPM continued to climb. The gear
ratio showed 1.6:1 (second gear). Continuing to slowly increase
speed, the scan data showed fourth gear commanded with no
drop in RPM and still at the 1.6:1 gear ratio. Continuing down
the street holding the throttle steady, suddenly the engine speed
dropped, and gear ratio was then at .69:1 (fourth gear ratio). off then commanded back on, there was no second click.
With this being an unusual scenario, I chose to go to a quiet The first thing I wanted to do was look through service
street where I can usually do several stop-and-go and slow information and get the electrical schematic for the shift
maneuvers without encountering traffic. Again, from a stop solenoids to confirm how they were powered and controlled,
and light throttle the 1-2 shift was nice and when the scanner and what connector pins I would want to look at for testing.
showed third gear, the ratio stayed at 1.6:1. But this time I held (See Figure 1).
the throttle and road speed steady, so the commanded gear A look through the diagnosis charts revealed the solenoid
remained in third. resistance specifications of 19-31Ω, and had a link to a nice
Before I got to the end of the block, I felt a shift and the gear chart of the shift solenoid valve states and gear ratios. (See
ratio then displayed 1.0:1 (third gear) with light acceleration; Figure 2).
until fourth gear was commanded the transmission shifted A quick study of the solenoid state chart confirmed that
nicely. Starting out from a stop in manual third gear, the shift I wanted to look for a condition keeping the 2-3 solenoid
feel and ratio change was delayed from the command by 20 on when commanded off; possibly a short to ground? The
to 25 seconds. Starting out in manual second and shifting to consistent replication of the symptoms made that seem
third when up to speed, the ratio change had the same delay. unlikely. To begin testing, I needed to check the integrity of the
This continued throughout the road test starting with a cold circuits and solenoids.
transmission up to full running temperature. Confirming that both solenoids used the same power source
Back at the shop, I finished the preliminary checks of fluid from the cluster fuse directly to the transmission and low side
level and condition, drive line condition and wire harness drivers in the PCM, I decided to test the entire circuit at the
routing. With the scanner still connected, I decided to PCM connector. After disconnecting PCM connector C2 and
command the shift solenoids on and off and listen for the click locating terminals 51 and 52, I connected a battery maintainer
of them turning on. When commanding SSA on and off I got to keep a constant battery voltage during testing. With the key
a distinct “click clack” of the solenoid operation, but when on and engine off, I checked for battery voltage on each of the
commanding SSB I got a nice click but no clack. When turned solenoid circuits and had 13V that matched the battery voltage.
1-800-261-7729
© 2023 Wrenchers LLC. All Rights Reserved.
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DOING THE LITTLE
THINGS RIGHT AT
HABBY’S
TRANSMISSIONS
In addition to Warren and Wayne, Habby’s has three the GMs, Fords, the Chryslers. So we do all our own
rebuilders, four installers and two drivers that pick up programming in house, which is a big investment
and deliver cars. that we made this year. We took on a lot of Allison
Habby’s is located in Hicksville, New York, on transmissions recently, so we do Allison work now.
Long Island, about an hour’s drive from Manhattan. We have portable lifts that we purchased that can lift
Hicksville has a population of about 41,000 according up dump trucks and big tractors, so we do heavy truck
to the latest Census data. work and bus work as well.”
Warren says the shop prides itself on high-quality Much of the work at Habby’s comes from fleets,
equipment. and from wholesale business because, as Warren says,
“We do most of our business with Transtar many repair shops in the area refer their customers
Industries,” Warren notes. “We have all of our own to Habby’s. He estimates that 40% of their customers
programming software from a company called CAS are retail, with the other 60% being split between
where we can do all the programming on the Nissans, wholesale and fleet.
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WE HAVE
Sonnax highlights boost TransTec updates 6F35
WHAT YOU NEED
valve kits for Aisin Seiki Gen 1 overhaul kits
transmissions
FOREIGN &
TransTec announced that its Ford 6F35
Sonnax offers valve kits for Aisin Seiki Gen 1 overhaul kits have been updated DOMESTIC
AS66RC and AS69RC transmissions. The to include a new Duraprene gasket and
drop-in K1 apply boost valve kit (part no. aluminum spacer (pictured above). This
122740-29K) and lockup boost valve kit (part new gasket and spacer are used in place
no. 122740-30K) are available from Sonnax. of the silicone sealant the OEM uses.
The company says these kits can restore The company notes that due to case
proper hydraulic control and renew line and support wear, some transmissions
pressure performance in these Aisin Seiki may exhibit a fluid pressure loss in the • Standard Transmissions
transmissions. direct and intermediate clutch feed circuit, • Transfer Cases
causing premature clutch failure. According • New & Used Parts
Sleeves in both kits are manufactured from
to TransTec, this solution seals the gap
wear-resistant aluminum, and the kits come • Rebuilt Units
between the case assembly and the center
with Sonnax’s Drop-in Zip Valve parts, the LL
support preventing that loss in pressure. O NE C A L L
company notes. E S I T A
Each seal is also spring-loaded. DO
•TransTec Kit Numbers affected: 71018423 /
81000651
• Applications and Year Coverage: Gen 1
6F35, model years 2008-2012. 866-571-GEAR
westcoaststandards.com
VALVE BODIES
(909) 476-7252
GEARSPEED.COM
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