ROCLA OYJ 2011

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
A1
X1/B+ K1 HYDRAULIC COLD
17 VALVES STORAGE

BF 1
1 2
5F1
c

PUMP MOTOR DRIVE MOTOR

2 300A
+B

W
Fan supply voltages added (J34 & J36)

M1 W
+
1 1 1 V V
3

3F1

4F1
1F1
10A

10A

10A
M2 U
U
2 2 2
-

A
J14 V1
7/12
C

XX1
CHANGE:

11
1 2 XM1/ 1 XA1_D/6
S9 EM.STOP 0V
J8
12 4/23 XM1/ 2 XA1_D/3 TEMP.
NAME:

J2 J30 SENSOR
24V J32 2/17 6/22 R31
EP

G1 4/25
S1
2012-09-04

KEY
J16 6 1 XM1/3 XA1_B/1
7/14
A2
DATE:

4 5 3 2 Y31
XM1/4 XA1_B/5
A1

XX2
REV
H

-P
to unauthorized person without written permission by ROCLA OYJ.

X22/ 1
This document is property of ROCLA OYJ and is not allowed in
any condition to be copied, duplicated, shown or handed over

CHARGER CONTROL

XA1_B/2

XA1_A/12 DI-8
ECONOMY MODE
X22.1/1

J18
7/15 XA1_B/6
A2
K1 J4 J6 J12 J20 J26 J28 J34 J36
2/15 4/20 4/14 4/11 5/22 4/17 4/27 4/29
A1 XX3
XA1_C/1

A1 -B
X1/ B- COMBI AC-X
CONTROLLER
J29 J25 J27 J15 J13 J7 J5 J3 J1
4/18 4/15 4/22 5/23 7/13 4/13 2/28 2/17 2/14

REV
P.O. BOX 88 DATE: NAME: 1/8 I
04401 JÄRVENPÄÄ ROCLA OYJ NPP_N2
JOHNNIE TWS16/TWS20
DESIGN. 2011-01-10 JL
FINLAND PIIRIKAAVIO AJOPIIRIT
Tel +358-20-77811
Fax +358-20-7781214
CHECK. 2011-08-23
CIRCUIT DIAGRAM DRIVE CIRCUIT 3-7066
APPROV.
 This document is property of ROCLA OYJ and is not allowed in REV DATE: NAME: CHANGE: c ROCLA OYJ 2011
any condition to be copied, duplicated, shown or handed over
to unauthorized person without written permission by ROCLA OYJ. D 2011-08-23 EP FORWARD- AND BACKWARD-SIGNAL ROUTING
11

A1
12

XA1_C/2 1
DI1
XT1/

XA1_B/4 3

CONTROLLER
DI3
13

XA1_B/8 2
DI4

ZAPI COMBI-AC X PW
4

FINLAND
J1
1/25
14

P.O. BOX 88
XA1_C/4 5
CPOTTR

04401 JÄRVENPÄÄ

Tel +358-20-77811
Fax +358-20-7781214
15

J4
1/21
16

CHECK.
APPROV.
7
J3
1/25

DATE:
8
17

J2

DESIGN. 2010-12-23
1/19

RH
NAME:
18

XS7.1/1
S7
OPTION:
19

BN
PNP

XS7.1/4

ROCLA OYJ
4

BK
20

PIIRIKAAVIO
XS7.1/3
LIFT LIMIT

BU

CIRCUIT DIAGRAM
FOR POSSIBLE FUTURE USE
21
22

XS7/3
25
J17

XS7.1/4
XA1_A/ 5 XS7/1 XS7/ 4 9
DI7
23

XS7.1/1
XA1_A/ 11 10
DI6
24

NPP_N2
22
J17
25

XA1_A/10 1
XX14

GND
XT2/

AISA JA TULOT 1
26

TILLER AND INPUTS 1

JOHNNIE TWS16/TWS20

XA1_A/ 7 2
DI11
27

H1

3
J5
1/24
A2
A1
28

V8
C

A
29

2/8
REV

3-7066
30

I
 ROCLA OYJ 2011
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

RD R1 + R2 when additional levers BRAKE

1 SPEED LIFT / 2 SPEED LOWER LIFT LOWER HORN
R1 for pallet trucks. RELEASE
c

COLD STORAGE
Condensator removed. SWS wireharness separate

SAFETY B1 R2
B4
ACCELERATOR 1 SPEED LIFT, 2 SPEED LOWER
SWITCH S4 S5 S3 S6
(BELLY) 24R
2 1 NO NO NO NO
R1
POT SPEED SPEED B- B+ LIFT
BW FW LOW 0-5V B- B+ 24R LOWER LOWER
COM COM COM COM
S2.1 COM

NC

S2.2 COM

NC
WH/ X20 X21
WH/ RED/ WH/ WH/
GRY BK WH OR BK BN GRY GR WH
GRN BK BR

XB1/ XT3/ XB4/ XT5/

CHANGE:

8 3 4 5 6 7 1 2 1 5 4 2 1 3 6 5 1 2 4 3
NAME:
EP
2012-10-26
DATE:

J11 J9 J9 J24 J10 J19 J11 J22 J10 J24 J19

REV

20 14 14 24 23 27 13 15 19 15 19
I

J22
21
to unauthorized person without written permission by ROCLA OYJ.
This document is property of ROCLA OYJ and is not allowed in
any condition to be copied, duplicated, shown or handed over

XX4 XX5 XX6 XX7

10
1

4
XT1/ XT2/

REV
P.O. BOX 88 DATE: NAME: 3/8 I
04401 JÄRVENPÄÄ ROCLA OYJ NPP_N2
JOHNNIE TWS16/TWS20
DESIGN. 2011-08-19 RH
FINLAND PIIRIKAAVIO AISA JA TULOT 2
Tel +358-20-77811
Fax +358-20-7781214
CHECK.
CIRCUIT DIAGRAM TILLER AND INPUTS 2 3-7066
APPROV.
 ROCLA OYJ 2011
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
BATTERY LOCK
TILLER CUTBACK (SIDE LOADING LED INDICATOR LOWER ERGO VALVE HOT ENVIROMENT MODIFICATION
S12 S18 (ERGO-OPTION) S14 OPTION) A10 (STANDARD) VALVE (OPTION) FANS (OPTION)
PNP PNP NPN 615689
RL615689

YELLOW
+24V +24V

GREEN
+24V +24V
c

RED
J8 J32 J34 J36
1/18 1/18 1/24 1/25
BN

BK

BU

BN

BK

BU

BN

BK

BU

IN1

IN2

GND
V+
if optional display
1 4 3 1 4 3 1 2 3
XM3/1 XM4/1

A7 installed in
+ +

A10 removed
XS12/ 1

XS12/ 4

XS12/ 3

XS18/ 1

XS18/ 4

XS18/ 3

XS14/ 1

XS14/ 2

XS14/ 3

XA10/ 1

XA10/ 2

XA10/ 3

XA10/ 4
M3 M4

system
A1XY1/ LOWER A1XY2/ ERGO
- -
NEVP EV3
A1 A1
Fan output added

Y1 Y2 XM3/2 XM4/2
A2 A2
CHANGE:

A2XY1/ A2XY2/
NAME:
EP

J20 J7 J12 J25 J28 J29 J6 J27

1/24 1/22 1/21 PIN CODE LOCK
1/23 1/22 1/24 1/22 1/22
CONNECTOR
2012-09-04

+24V 0V +24V 0V +24V 0V +24V 0V

XB5/
DATE:

XX15 1 2 3 4
REV
H
to unauthorized person without written permission by ROCLA OYJ.
This document is property of ROCLA OYJ and is not allowed in
any condition to be copied, duplicated, shown or handed over

XA1_A/ 14

XA1_A/ 13
XA1_C/ 6

XA1_A/ 6

XA1_A/ 3

XA1_A/ 9

XA1_B/ 3

XA1_A/ 2

XA1_D/ 2

XA1_C/ 7

XA1_A/ 4
XA1_A/1
A1
CUTBACK

PIN CODE

PIN CODE

PIN CODE
EV3
DI-0

DI-9

NEVP

+12V
DI-12

NAUX2

NAUX1

BIT 1

BIT 2

BIT 3
TILLER

BATTERY LOCK

EV1
ZAPI COMBI-AC X
CONTROLLER

REV
P.O. BOX 88 DATE: NAME: 4/8 I
04401 JÄRVENPÄÄ ROCLA OYJ NPP_N2
JOHNNIE TWS16/TWS20
DESIGN. 2011-02-02 JL
FINLAND PIIRIKAAVIO TULOT & LÄHDÖT
Tel +358-20-77811
Fax +358-20-7781214
CHECK.
CIRCUIT DIAGRAM INPUTS & OUTPUTS 3-7066
APPROV.
 ROCLA OYJ 2011
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CAN-BUS OUTPUT CAN-BUS OUTPUT DISPLAY

TO ABBOT2 FOR DIAGNOSTICS (OPTION)
(OPTION)
c

XAB1.1/ 8

XAB1.1/ 7

XAB1.1/ 6

XAB1.1/ 5
CAN BUS TERMINATION OUTSIDE COMBI-ACX

A10 and jumper XA7.1/

are removed if
1
R4 2 A7 A7 is installed

CANH

CANL

XA7.1/ 3

XA7.1/ 4
120R DISPLAY

CANH

CANL
XAB1/ 5

XAB1/ 6

XAB1/ 7

XAB1/ 8

X10/1

X10/2
- +
120R
B+ B-
3 4 2 1
XA7/

XA7/ 3

XA7/ 4

XA7/ 2

XA7/ 1
XX8 XX9
CHANGE:
NAME:
EP
2011-09-27

1/23 1/23
J26 J15
+24V 0V
DATE:

1
R3
120R 2
REV
E
to unauthorized person without written permission by ROCLA OYJ.

YEL

GRN
This document is property of ROCLA OYJ and is not allowed in
any condition to be copied, duplicated, shown or handed over

XA1_C/10
XA1_C/5

A1
CANH

CANL

ZAPI COMBI-AC X
CONTROLLER

REV
P.O. BOX 88 DATE: NAME: 5/8 I
04401 JÄRVENPÄÄ ROCLA OYJ NPP_N2
JOHNNIE TWS16/TWS20
DESIGN. 2011-02-01 IR
FINLAND PIIRIKAAVIO CAN-VÄYLÄ, NÄYTTÖ
Tel +358-20-77811
Fax +358-20-7781214
CHECK.
CIRCUIT DIAGRAM CAN BUS, DISPLAY 3-7066
APPROV.
 ROCLA OYJ 2011
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SISÄINEN VARAAJA WORKING LIGHT PIN CODE LOCK

ON-BOARD CHARGER (OPTION) (OPTION)
(OPTION)
LED INDICATOR
+24V
c

MAINS SOCKET
J30
1/20

YEL

GRN
X22/ 1
PE N L1

1
7F1
10A
2

1
S20
2
S8
4
CHANGE:

RED

BLK

RED

BRN
3

85-265Vac 1 2
NO

CHARGE STATUS
POWER ON

10A-4A
NAME:

0 2
1
EP

3
COM

2
0: Open lead acid ESC
2011-11-15

+24Vdc SECURITY 1: Maintenance free 120-380 Ah E1

RELAY 2: Maintenance free 42 Ah
30A 3: Fixed 24V output 1
+ - ENTER
DATE:
REV
F
to unauthorized person without written permission by ROCLA OYJ.
This document is property of ROCLA OYJ and is not allowed in
any condition to be copied, duplicated, shown or handed over

RED

BLK

WHT

A1-B
X22.1/1

1 2 3 4
K1/1

A1-B

XB5/

REV
P.O. BOX 88 DATE: NAME: 6/8 I
04401 JÄRVENPÄÄ ROCLA OYJ NPP_N2
JOHNNIE TWS16/TWS20
DESIGN. 2011-01-28 IR
FINLAND PIIRIKAAVIO LISÄVARUSTEET
Tel +358-20-77811
Fax +358-20-7781214
CHECK.
CIRCUIT DIAGRAM OPTIONAL DEVICES 3-7066
APPROV.
 This document is property of ROCLA OYJ and is not allowed in REV DATE: NAME: CHANGE: c ROCLA OYJ 2011
any condition to be copied, duplicated, shown or handed over
to unauthorized person without written permission by ROCLA OYJ. 2011-08-30
11

XJ1/ 16 XAB1.2/ 1 XAB1/ 1 PWR IN 10,8-96V

PWR IN
12

1/13
+24V
J14

ABBOT2
XJ1/ 9 XAB1.2/ 2 XAB1/ 2 0V
0V
0V
13

1/23
J13

XJ1/ 15
SAFETY CHAIN

FINLAND
XX10
XJ1/ 1 XAB1.2/ 3 XAB1/ 3 ENABLE RELAY IN
ENABLE IN
14

1/13

P.O. BOX 88
J16

XJ1/ 7
KEY SWITCH

04401 JÄRVENPÄÄ

Tel +358-20-77811
XX11
XJ1/ 3 XAB1.2/ 4 XAB1/ 4 ENABLE RELAY OUT

Fax +358-20-7781214
ENABLE OUT
15

1/12
J18
ABBOT2
(OPTION)

XX12
XJ1/ 19 XAB1.2/ 5 XAB1/ 5
CANH
16

CHECK.
APPROV.
DATE:
XX13
XJ1/ 20 XAB1.2/ 6 XAB1/ 6
CANL
17

DESIGN. 2011-08-30
IR
NAME:
ON PAGE 5

XAB1.2/ 8 XAB1/ 8
18

CAN BUS CONNECTION

XAB1.2/ 7 XAB1/ 7
19

ROCLA OYJ
XJ1/ 5 X1D1/ 1 YEL
iBUTTON GND
20

PIIRIKAAVIO
GRY

CIRCUIT DIAGRAM
iBUTTON XJ1/ 4 X1D1/ 2 WHT
21

1-WIRE

RED
iBUTTON
OPTION

XJ1/ 11 X1D1/ 3 BRN

OPERATOR

iBUTTON LED2
22

(RL489349)
IDENTIFICATION

GRN
XJ1/ 12 X1D1/ 4 GRN
iBUTTON LED1
23
24

NPP_N2
JOHNNIE
25

LISÄVARUSTEET 2
26

OPTIONAL DEVICES 2
TWS16/TWS20
27
28
29

7/8
REV

3-7066
30

I
 ROCLA OYJ 2011
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TOP-VIEW *1
c

XS12/ XT2/

LED INDICATOR XM1/ XT1/

OF THE ON-BOARD S9 S1
CHARGER

A10
OR
A7

BACK-VIEW EL PANEL
*2
CHANGE:

XS18/ XA10/

1F1
3F1
NAME:

ON-BOARD
Y31 4F1
EP

CHARGER
7F1
2011-11-16

- +
M2 M1
DATE:

EL-PANEL

W V U
*2 A1
XY1/ H1 *1 K1 V -P
REV
F

-B
to unauthorized person without written permission by ROCLA OYJ.

XY2/
A1
+B
This document is property of ROCLA OYJ and is not allowed in
any condition to be copied, duplicated, shown or handed over

A2
W
U
X10/ 5F1
BF
XS7/
/
1 _D
XAB1/ XA / / /
1 _C 1 _B 1 _A
XA XA XA
XS14/

REV
P.O. BOX 88 DATE: NAME: 8/8 I
04401 JÄRVENPÄÄ ROCLA OYJ NPP_N2
JOHNNIE TWS16/TWS20
DESIGN. 2011-11-16 EP
FINLAND PIIRIKAAVIO KOMPONENTTIEN SIJOITTELU
Tel +358-20-77811
Fax +358-20-7781214
CHECK.
CIRCUIT DIAGRAM COMPONENT LAYOUT 3-7066
APPROV.