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Parts List - Chapter 9

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25 views82 pages

Parts List - Chapter 9

Uploaded by

assistec
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 82

SECTION

C HAPT ER

Parts list 9 9
9.1 How to use this parts list
This chapter begins by showing the entire ventilator system, including accessories.
Subsequent figures show ventilator subassemblies and their component parts.
This chapter uses the following conventions:
• Two dashes (-) in the Part no. column indicate that the part is not orderable; it is shown for
reference only.
• Bullets (•) in the description column indicate levels of indentation. For example, a part
with a non-bulleted description includes all the subsequent single-bulleted parts. A part
with a single-bulleted description includes all the subsequent double-bulleted parts, and
so on.
• Abbreviations and acronyms used in this chapter are listed in Table 9-1.

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-1


9 Parts list

Table 9-1: Abbreviations used in parts list

Abbreviation Meaning

A/R As Required

BD Breath Delivery

BDU Breath Delivery Unit

BOC British Oxygen Company

BPS Backup Power Source

cmH2O Centimeters Of Water

DISS Diameter Index Safety System

EPROM Erasable Programmable Read-only Memory

EX LK External Lock

FIL Fillister-head

FH Flat-head

FRU Field Replaceable Unit

GUI Graphic User Interface

HEX Hexagonal

I/O Input/output

ID Inside Diameter

IN LK Internal Lock

NIST Non-interchangeable Screw Thread

NHA Next Higher Assembly

NOVRAM Nonvolatile Random-access Memory

OD Outside Diameter

PAN Panhead

PCB Printed Circuit Board

PEEP Positive End Expiratory Pressure

P/N Part Number

SIS Sleeved Index System

SOC Socket

SR Split-ring

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Parts list 9
9.2 840 Ventilator System patient system and accessories

Patient system and accessories parts list

Item no.
Part no. Quantity Description
(Figure 9-1)

-- -- -- 840 Ventilator System


1 4-032006-00 1 • Flex arm assembly (See Section 9.3.1 for parts breakdown.)
2 -- 1 • Power cord (See Section 9.3.4 for part numbers.)
3 -- 1 • Hose assembly, oxygen (See Section 9.3.2 for part numbers.)
4 -- 1 • Hose assembly, air (See Section 9.3.3 for part numbers.)
5 4-074600-00 1 • Filter, inspiratory, reusable (Re/FlexTM inspiratory bacteria filter,
with 22-mm ISO connectors) (F8)

4-074601-00 1 • Filter, inspiratory, single-patient use (D/FlexTM inspiratory


bacteria filter, with 22-mm ISO connectors) (package of 12)
(F8)
6 4-076887-00 1 • Filter with collector vial, expiratory, single-patient use
(D/X800) (carton of 12) (F9)
7 4-070305-00 1 • Filter, expiratory, reusable (Re/X800) (F9)
8 4-074647-00 1 • Collector vial, exhalation, reusable (Re/X800) (ECV)

4-070311-00 1 • Seal (Re/X800) (Not shown. Seals interface between expiratory


--
filter and collector vial)
9 4-074613-00 1 • Drain cap
10 4-048493-00 1 • Tubing, drain bag, single-patient use (package of 10)
11 4-048492-00 1 • Clamp, reusable (carton of 5)
12 4-048491-00 1 • Drain bag, single-patient use (package of 25)

4-072607-00 1 • Seal, exhalation (Not shown. See Figure 9-18 in


--
Section 9.4.8.1)
13 -- 1 • Ventilator breathing circuit (Contact your Puritan Bennett
representative for ordering information.)
14 4-000612-00 1 • Test lung
15 4-074636-00 1 • Plate, humidifier, blank

4-072623-00 4 • Screw, FH, 8-32 x 3/8 (Attach blank humidifier plate to BDU
--
chassis.) (not shown)
16 -- 1 • • Plate with cutout, humidifier, English/French
• • Plate with cutout, humidifier, Spanish/Portuguese
17 4-075659-00 • Mounting kit, Fisher & Paykel humidifier, ventilator-powered
(120 V), cart-mount, Spanish/Portuguese
18 -- 1 • • Bracket assembly, Fisher & Paykel humidifier, cart-mount,
English/French
• • Bracket assembly, Fisher & Paykel humidifier, cart-mount,
Spanish/Portuguese

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-3


9 Parts list

Patient system and accessories parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-1)

19 4-070141-00 4 • • Screw, FH, 8-32 x ½ (Attach bracket assembly/plate to


ventilator)
20 4-074726-00 1 • • Cover, plug

21 4-070143-00 3 • • Screw, FH, 4-40 x 3/16 (Attach plug cover to bracket


assembly)
22 4-075314-00 1 • Mounting kit, Fisher & Paykel humidifier with external power
source, cart-mount
23 -- 1 • • Bracket assembly, Fisher & Paykel humidifier, cart-mount

24 4-070141-00 4 • • Screw, FH, 8-32 x ½ (Attach bracket assembly/plate to


ventilator)
4-075315-00 1 • Wall Air Water Trap kit, cart-mount, DISS male (Includes water
-- trap, bracket with mounting hardware, and interconnect hose)
(not shown)

4-075312-00 1 • Mounting kit, Hudson RCI ConchaTherm humidifier, cart-


--
mount (not shown)

-- 4-074638-00 1 • Humidifier plate with hole (not shown)

4-072223-00 1 • Connector lock, IEC 60320, Int’l, square (not shown)


--
4-078009-00 • Connector lock, IEC-320, angled (not shown)

4-070034-00 2 • Screw, PAN, 6-32 x 0.38, sems (Retain connector lock) (not
--
shown)

-- T-T53204-00 2 • Screw (secures mounting receptacle) (not shown)

-- 4-078105-00 1 • Mounting, receptacle, clip-on style

4-018506-00 1 • Flex tube, 21 in. (53 cm) ("gold standard" test hose, for use with
--
EST) (not shown)

9-4 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-1. 840 Ventilator System patient system and accessories
Remove pages 9-5 and 9-6. Page 9-6 is printed on the reverse side of foldout.

Figure 9-1. 840 Ventilator System patient system and accessories

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-5


9 Parts list

9.2.1 840 Ventilator System NeoMode patient system and accessories

NeoMode patient system and accessories parts list

Item no.
Part no. Quantity Description
(Figure 9-2)

-- 4-076440-00 1 • Upgrade Kit, NeoMode, English, Non-US

-- 4-076441-00 1 • Upgrade Kit, NeoMode, English, US only

-- 4-076442-00 1 • Upgrade Kit, NeoMode, German

-- 4-076443-00 1 • Upgrade Kit, NeoMode, French

-- 4-076444-00 1 • Upgrade Kit, NeoMode, Italian

-- 4-076445-00 1 • Upgrade Kit, NeoMode, Japanese

-- 4-076446-00 1 • Upgrade Kit, NeoMode, Spanish

-- 4-076447-00 1 • Upgrade Kit, NeoMode, Portuguese


1 307/6922 • Ventilator breathing circuit, neonatal, disposable (DAR)

7441-4S2 • Ventilator breathing circuit, neonatal, disposable, 4 feet


--
(Allegiance Healthcare Corporation )
2 4-076408-00 1 • Filter, expiratory, NeoMode

-- DAR part Box of 12 • Expiratory bacteria filter (DAR), disposable


number
351P19005
Order part
number
4-076408-00
3 4-074601-00 Box of 12 • Inspiratory bacteria filter, 22-mm ISO connectors, disposable,
D/Flex
4 4-076405-00 1 • Adapter plate, NeoMode

-- 4-076589-00 1 • Label, adapter, NeoMode

9-6 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

2
3

8-00137

Figure 9-2. NeoMode patient circuit and accessories

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-7


9 Parts list

9.3 Flex arm assembly, oxygen and air hose assemblies, power cords

9.3.1 Flex arm assembly

Flex arm assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-3)

-- 4-032006-00 -- Flex arm assembly


1 4-032017-00 3 • Handle, button-head, large
2 4-032018-00 6 • Washer, Belleville
3 4-032019-00 3 • Washer, Delrin
4 4-021246-00 1 • Base assembly
5 4-032010-00 3 • Nut, mushroom
6 4-032011-00 3 • Ring, friction
7 -- 1 • Shaft with pivot, 0.34 m (13.55 in.) long
8 -- 1 • Shaft with pivot, 0.38 m (15.0 in.) long
9 -- 1 • Shaft, rotating
10 4-032025-00 1 • Bolt, carriage
11 4-032021-00 1 • Clamp, left
12 4-032022-00 1 • Clamp, right
13 4-032023-00 1 • Handle, button-head, small

9-8 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

6 (3 PL)
5 (3 PL)

3 (3 PL)

8
2 (6 PL)

1 (3 PL)

10
7
11

12
13

8-01229

Figure 9-3. Flex arm assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-9


9 Parts list

9.3.2 Oxygen hose assemblies

Oxygen hose assemblies parts list

Item no.
Part no. Quantity Description
(Figure 9-4)

1 4-001474-00 1 Hose assembly, oxygen, DISS female x DISS female, clear, 3-m (10-ft) (for
USA) (See Section 9.2 for NHA.)
2 4-074710-00 1 Hose assembly, oxygen, DISS female x DISS male, 3-m (10-ft) (for
Canada) (See Section 9.2 for NHA.)
3 4-074697-00 1 Hose assembly, oxygen, Air Liquide female x Air Liquide female, 3-m (10-
ft) (for France) (See Section 9.2 for NHA.)
4 4-074711-00 1 Hose assembly, oxygen, SIS female x SIS female, 3-m (10-ft) (for Australia,
New Zealand) (See Section 9.2 for NHA.)
5 4-074698-00 1 Hose assembly, oxygen, NIST female x BOC male, 3-m (10-ft) (for United
Kingdom, Ireland) (See Section 9.2 for NHA.)
6 4-074715-00 1 Hose assembly, oxygen, DISS female x Dräger male, 3-m (10-ft) (for
Germany) (See Section 9.2 for NHA.)
7 4-074700-00 1 Hose assembly, oxygen, NIST female x NIST female, 3-m (10-ft) (for
Netherlands) (See Section 9.2 for NHA.)
8 4-074702-00 1 Hose assembly, oxygen, DISS female x DISS female, green, 3-m (10-ft) (for
Israel, Japan, Saudi Arabia) (See Section 9.2 for NHA.)
9 4-074705-00 1 Hose assembly, oxygen, DISS female x DISS female, white, 3-m (10-ft) (for
Egypt, India, Italy, Kuwait, Poland, Portugal, South Africa) (See Section 9.2
for NHA.)
10 4-074708-00 1 Hose assembly, oxygen, DISS female x DISS female, blue, 3-m (10-ft) (for
Switzerland) (See Section 9.2 for NHA.)

9-10 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

1 (clear)

8 (green)

9 (white)

10 (blue)

6 8-00073

Figure 9-4. Oxygen hose assemblies

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-11


9 Parts list

9.3.3 Air hose assemblies


Air hose assemblies parts list

Item no.
Part no. Quantity Description
(Figure 9-5)

1 4-006541-00 1 Hose assembly, air, DISS female x DISS female, clear, 3-m (10-ft) (for USA)
(See Section 9.2 for NHA.)
2 4-074709-00 1 Hose assembly, air, DISS female x DISS male, 3-m (10-ft) (for Canada) (See
Section 9.2 for NHA.)
3 4-074696-00 1 Hose assembly, air, Air Liquide female x Air Liquide female, 3-m (10-ft) (for
France) (See Section 9.2 for NHA.)
4 4-074712-00 1 Hose assembly, air, SIS female x SIS female, 3-m (10-ft) (for Australia, New
Zealand) (See Section 9.2 for NHA.)
5 4-074713-00 1 Hose assembly, air, NIST female x BOC male, 3-m (10-ft) (for United
Kingdom, Ireland) (See Section 9.2 for NHA.)
6 4-074714-00 1 Hose assembly, air, DISS female x Dräger male, 3-m (10-ft) (for Germany)
(See Section 9.2 for NHA.)
7 4-074701-00 1 Hose assembly, air, NIST female x NIST female, 3-m (10-ft) (for
Netherlands) (See Section 9.2 for NHA.)
8 4-074703-00 1 Hose assembly, air, DISS female x DISS female, black, 3-m (10-ft) (for
Israel, Japan, Kuwait, Poland, Portugal), 3-m (10-ft) (See Section 9.2 for
NHA.)
9 4-074706-00 1 Hose assembly, air, DISS female x DISS female, white/black, 3-m (10-ft)
(for Egypt, India, Italy) (See Section 9.2 for NHA.)
10 4-074707-00 1 Hose assembly, air, DISS female x DISS female, yellow, 3-m (10-ft) (for
Switzerland) (See Section 9.2 for NHA.)

-- -- 1 Common module for the following: DISS male, DISS female, Air Liquide,
NIST, CIG (See Section 9.4.8.2 for details.)

9-12 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

1 (clear)

8 (black)

9 (white/black)

10 (yellow)

6 11 (white)
8-00074

Figure 9-5. Air hose assemblies

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-13


9 Parts list

9.3.4 Power cords

Power cords parts list

Item no.
Part no. Quantity Description
(Figure 9-6)

1 4-078030-00 1 Power cord, universal, North America (See Section 9.2 for NHA.)

-- 4-078107-SP 1 FRU, AC power cord, universal, North America


2 4-078027-00 1 Power cord, Japan (See Section 9.2 for NHA.)

-- 4-078027-SP FRU, AC power cord, latching, Japan


3 4-078110-00 1 Power cord, Australia (See Section 9.2 for NHA.)

-- 4-078110-SP FRU, AC power cord, latching, Australia


4 4-078026-00 1 Power cord, continental Europe (See Section 9.2 for NHA.)

-- 4-078108-SP 1 FRU, AC power cord, latching, continental Europe


5 4-071422-00 1 Power cord, India/South Africa (British-style plug with round
prongs) (See Section 9.2 for NHA.)
6 4-071423-00 1 Power cord, Israel (See Section 9.2 for NHA.)
7 4-031323-00 1 Power cord, Italy (See Section 9.2 for NHA.)
8 4-031325-00 1 Power cord, Switzerland (See Section 9.2 for NHA.)
9 4-078144-00 1 Power cord, United Kingdom (See Section 9.2 for NHA.)

10 4-071421-00 1 Power cord, Denmark (See Section 9.2 for NHA.)

-- 4-078218-00 1 Mounting receptacle kit (retainer and mounting screws)

4-070034-00 1 Screw, mounting (secures power cord receptacle clamp for


latching power cord)

9-14 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

1/2 3

4 5

6 7

8 9

8-00070
10

Figure 9-6. Power cords

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-15


9 Parts list

9.4 Ventilator major assemblies

Major assemblies parts list

Item no.
Part no. Quantity Description
(Figure 9-7)

-- -- -- 840 ventilator (See Section 9.2 for NHA.)


1 -- 1 • Graphic user interface (GUI): 10.4-inch
(See pages 9-26–9-37 for parts breakdown.)
• Graphic user interface (GUI): 9.4-inch
(See pages 9-39–9-45 for parts breakdown.)

-- G-061872-00 1 • Connector, nurse call (not shown)


2 -- 1 • Breath delivery unit (BDU) (See Section 9.4.8 for parts
breakdown.)
3 -- 1 • Data key (Contact your Puritan Bennett representative for
ordering information.)
4 4-071634-00 1 • Cover, data key
5 4-075234-00 2 • Screw, PAN, 4-40 x 0.312, sems (Attach data key cover)
6 4-070520-SP 1 • 802 Backup Power Source (BPS) (See (Section 9.4.10) for parts
breakdown.)
7 -- 1 • 806 Compressor Unit (optional) (See Figure 9.4.9 for parts
breakdown.)1

-- 4-078011-00 1 • • Retainer, compressor power cord (not shown)

8 4-076102-00 1 • Cart assembly (optional) (See Figure 9-30.)

-- 4-070097-00 1 • Shipping container, 840 ventilator (not shown)

-- 4-009836-00 1 • Strapping kit

-- 4-019994-00 -- • Light gray paint (spray)

-- 4-019995-00 -- • Blue paint (spray)

-- 4-019996-00 -- • Charcoal paint (spray)

-- 4-017168-00 -- • Light gray paint (liquid)

-- 4-017169-00 -- • Blue paint (liquid)

-- 4-017170-00 -- • Charcoal paint (liquid)

1. Contact your Puritan Bennett representative to obtain 806 compressor unit ordering information.

9-16 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

3
4
5
6

8-01204

Figure 9-7. Ventilator major assemblies

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-17


9 Parts list

9.4.1 Label kits

Label kits parts list

Item no.
Part no. Quantity Description
(Figure 9-8)

-- 4-075143-00 1 Label kit, ventilator, 100 V, 50/60 Hz, Japanese (See Section 9.4 for
NHA.)

4-075413-00 Label kit, ventilator, 120 V, 60 Hz, English, US (See Section 9.4 for
NHA.)

4-071559-00 Label kit, ventilator, 120 V, 60 Hz, English/French (See Section 9.4
for NHA.)

4-075099-00 Label kit, ventilator, 120 V, 60 Hz, Spanish/Portuguese (See Section


9.4 for NHA.)

4-071590-00 Label kit, ventilator, 220-240 V, 50 Hz, English/French (See Section


9.4 for NHA.)

4-075436-00 Label kit, ventilator, 220-240 V, 60 Hz, English (See Section 9.4 for
NHA.)

4-075059-00 Label kit, ventilator, 220-240 V, 50 Hz, German (See Section 9.4 for
NHA.)

4-075400-00 Label kit, ventilator, 220-240 V, 50 Hz, Portuguese (See Section 9.4
for NHA.)

4-075072-00 Label kit, ventilator, 220-240 V, 50 Hz, Spanish/Italian (See Section


9.4 for NHA.)

4-075086-00 Label kit, ventilator, 220-240 V, 60 Hz, Spanish/Portuguese (See


Section 9.4 for NHA.)
1 -- 1 • Label, gas output, BDU, English

-- • Label, gas output, BDU, English/French

-- • Label, gas output, BDU, German

-- • Label, gas output, BDU, Japanese

-- • Label, gas output, BDU, Portuguese

-- • Label, gas output, BDU, Spanish/Italian

-- • Label, gas output, BDU, Spanish/Portuguese


2 -- 1 • Label, exhaust information, BDU, English, US

-- • Label, exhaust information, BDU, English/French

-- • Label, exhaust information, BDU, German

-- • Label, exhaust information, BDU, Japanese

-- • Label, exhaust information, BDU, Portuguese

-- • Label, exhaust information, BDU, Spanish/Italian

-- • Label, exhaust information, BDU, Spanish/Portuguese

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Parts list 9
Label kits parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-8)

3 -- 1 • Label, product information, GUI, English, US

-- • Label, product information, GUI, English/French

-- • Label, product information, GUI, German

-- • Label, product information, GUI, Japanese

-- • Label, product information, GUI, Portuguese

-- • Label, product information, GUI, Spanish/Italian

-- • Label, product information, GUI, Spanish/Portuguese


4 -- 1 • Label, GUI ports, non-US

-- • Label, GUI ports, US


5 -- 1 • Label, product information, BDU, 100 V, 50/60 Hz, Japanese

-- • Label, product information, BDU, 120 V, 60 Hz, English, US

-- • Label, product information, BDU, 120 V, 60 Hz, English/French

-- • Label, product information, BDU, 120 V, 60 Hz, Spanish/


Portuguese

-- • Label, product information, BDU, 220-240 V, 50 Hz, English/


French

-- • Label, product information, BDU, 220-240 V, 60 Hz, English/


French

-- • Label, product information, BDU, 220-240 V, 50 Hz, German

-- • Label, product information, BDU, 220-240 V, 50 Hz, Portuguese

-- • Label, product information, BDU, 220-240 V, 50 Hz, Spanish/


Italian

-- • Label, product information, BDU, 220-240 V, 60 Hz, Spanish/


Portuguese
6 -- 1 • Label, gas inlet, BDU, English, US

-- • Label, gas inlet, BDU, English/French

-- • Label, gas inlet, BDU, German

-- • Label, gas inlet, BDU, Japanese

-- • Label, gas inlet, BDU, Portuguese

-- • Label, gas inlet, BDU, Spanish/Italian

-- • Label, gas inlet, BDU, Spanish/Portuguese

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-19


9 Parts list

Label kits parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-8)

7 -- 1 • Label, humidifier electrical, 100 V, Japanese

-- • Label, humidifier electrical, 120 V, English, US

-- • Label, humidifier electrical, 120 V, English/French

-- • Label, humidifier electrical, 120 V, Spanish/Portuguese

-- • Label, humidifier electrical, 220-240 V, English/French

-- • Label, humidifier electrical, 220-240 V, German

-- • Label, humidifier electrical, 220-240 V, Portuguese

-- • Label, humidifier electrical, 220-240 V, Spanish/Italian

-- • Label, humidifier electrical, 220-240 V, Spanish/Portuguese


8 -- 1 • Label, I/O disconnect warning, BDU, English/French

-- • Label, I/O disconnect warning, BDU, English, US

-- • Label, I/O disconnect warning, BDU, German

-- • Label, I/O disconnect warning, BDU, Japanese

-- • Label, I/O disconnect warning, BDU, Portuguese

-- • Label, I/O disconnect warning, BDU, Spanish/Italian

-- • Label, I/O disconnect warning, BDU, Spanish/Portuguese


9 -- 1 • Label, gas connection, compressor, non-US

-- • Label, gas connection, compressor, US


10 -- 1 • Label, cooling vent, BDU, English/French

-- • Label, cooling vent, BDU, English, US

-- • Label, cooling vent, BDU, German

-- • Label, cooling vent, BDU, Japanese

-- • Label, cooling vent, BDU, Portuguese

-- • Label, cooling vent, BDU, Spanish/Italian

-- • Label, cooling vent, BDU, Spanish/Portuguese


11 -- 1 • Label, BPS connection

9-20 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9
Label kits parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-8)

12 4-075101-00 1 • Label kit, 806 Compressor, 100 V, 50/60 Hz, Japanese (not
shown)

4-075424-00 • Label kit, 806 Compressor, 120 V, 60 Hz, English, US (not


shown)

4-074015-00 • Label kit, 806 Compressor, 120 V, 60 Hz, English/French (not


shown)

4-075108-00 • Label kit, 806 Compressor, 120 V, 60 Hz, Spanish/Portuguese


(not shown)

4-075120-00 • Label kit, 806 Compressor, 220-230 V, 60 Hz, English (not


shown)

4-075095-00 • Label kit, 806 Compressor, 220-230 V, 60 Hz, Spanish/


Portuguese (not shown)

4-074019-00 • Label kit, 806 Compressor, 220-240 V, 50 Hz, English/French


(not shown)

4-075069-00 • Label kit, 806 Compressor, 220-240 V, 50 Hz, German (not


shown)

4-075409-00 • Label kit, 806 Compressor, 220-240 V, 50 Hz, Portuguese (not


shown)

4-075081-00 • Label kit, 806 Compressor, 220-240 V, 50 Hz, Spanish/Italian


(not shown)
13 -- 1 • Label, compressor lint filter, English/French

-- • Label, compressor lint filter, English, US

-- • Label, compressor lint filter, German

-- • Label, compressor lint filter, Japanese

-- • Label, compressor lint filter, Portuguese

-- • Label, compressor lint filter, Spanish/Italian

-- • Label, compressor lint filter, Spanish/Portuguese


14 -- 1 • Label, compressor, 100 V, 50/60 Hz, Japanese

-- • Label, compressor, 120 V, 60 Hz, English, US

-- • Label, compressor, 120 V, 60 Hz, English/French

-- • Label, compressor, 120 V, 60 Hz, Spanish/Portuguese

-- • Label, compressor, 220-230 V, 60 Hz, English/French

-- • Label, compressor, 220-230 V, 60 Hz, Spanish/Portuguese

-- • Label, compressor, 220-240 V, 50 Hz, English/French

-- • Label, compressor, 220-240 V, 50 Hz, German

-- • Label, compressor, 220-240 V, 50 Hz, Portuguese

-- • Label, compressor, 220-240 V, 50 Hz, Spanish/Italian

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-21


9 Parts list

Label kits parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-8)

15 4-075124-00 1 Label kit, humidifier mount, English/French (not shown)

4-075106-00 Label kit, humidifier mount, Japanese (not shown)

4-075130-00 Label kit, humidifier mount, Spanish/Portuguese (not shown)


16 -- 1 • Label, humidifier plate, English/French (not shown)

-- • Label, humidifier plate, Japanese (not shown)

-- • Label, humidifier plate, Spanish/Portuguese (not shown)


17 -- 1 • Label, humidifier bracket, English/French

-- • Label, humidifier bracket, Japanese

-- • Label, humidifier bracket, Spanish/Portuguese


18 4-075427-00 1 Label, product information, BPS, English, US

4-072504-00 Label, product information, BPS, English/French

4-075071-00 Label, product information, BPS, German

4-075146-00 Label, product information, BPS, Japanese

4-075412-00 Label, product information, BPS, Portuguese

4-075085-00 Label, product information, BPS, Spanish/Italian

4-075098-00 Label, product information, BPS, Spanish/Portuguese


19 4-071524-00 1 Label, alarm graphics, BDU, non-US

4-075428-00 Label, alarm graphics, BDU, US


20 4-073028-00 1 Label, alarm graphics, GUI, non-US

4-075429-00 Label, alarm graphics, GUI, US


21 4-072505-00 1 Label, display, BPS, non-US

4-075430-00 Label, display, BPS, US

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Parts list 9

20

19

1 6 5
2

21
18

13

8-0118 8-0002

8-00298

Figure 9-8. Label kits (Sheet 1 of 2)

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-23


9 Parts list

Graphic user interface (GUI)

14

8-00029
8-00030
8-01182 8-01183

10

11

8-00033 8-00034

Figure 9-8. Label kits (Sheet 2 of 2)

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Parts list 9

This page intentionally blank.

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-25


9 Parts list

9.4.2 10.4-inch GUI (graphic user interface) assembly with Trending-


enabled (TE) GUI CPU PCB

10.4-inch GUI assembly (TE GUI CPU PCB) parts list

Item no. Part no. Quantity Description


(Figure 9-9)
1 4-076672-SP 1 • Housing assembly, GUI rear
2 4-076678-SP 1 • Shield, CPU PCB
3 4-070034-00 47 • Screw, 6-32 X 0.38, sems, SQCN
4 10017202 1 • FRU, TE GUI CPU PCBA upgrade (includes items 24-29 and 31)
5 4-076675-00 1 • Bracket, LCD panels and GUI CPU PCB
6 4-079013-SP 1 • Speaker, GUI alarm, 16 OHM
7 4-076671-SP 1 • Housing assembly, GUI front
8 4-076652-00 1 • Cable assembly, keyboard
9 4-076651-00 1 • Cable assembly, touchframe
10 4-076688-00 4 • Washer, nylon
11 4-076687-00 4 • Screw, 2-56 X 1/4 PH, nylon
12 4-076653-00 2 • Cable assembly, backlight, 10.4-inch GUI
13 4-076855-SP 2 • Inverter, backlight,10.4-inch GUI
14 4-076656-00 1 • Cable assembly, GUI alarm
15 4-076658-00 8 • Screw. 6-32 X 1/4 PH sem
16 4-078267-SP 2 • Display, LCD, 10.4-inch color
17 4-076660-00 11 • Rivet, snap, H type
18 4-073500-SP 1 • PCB, GUI LED
19 4-076530-SP 1 • PCB, touchframe
20 4-076676-00 1 • Shield, LCD
21 4-076684-00 3 • Gasket, EMC, Chrometrics, 8.5”
22 4-076685-00 2 • Gasket, EMC, Chrometrics, 13"
23 4-076856-SP 2 • Cable, flex circuit assembly, video
24 10016911 4 • Spacer, RS-232
25 10013518 2 • Socket saver (includes lock washers and screw-lock fasteners)
26 10003139 1 • Shield, RS-232
27 10011942 1 • Gasket, EMI, 0.157” H x 0.315” W x 2.5” L
28 10011944 1 • Gasket, EMI, 0.157” H x 0.315” W x 3.6” L
29 10011943 1 • Gasket, EMI, 0.157” H x 0.315” W x 3.0” L
30 4-076686-00 2 • Gasket, EMC, Chrometrics, RS-232, 5"
31 10015223 1 • Pad, thermal

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Parts list 9
10.4-inch GUI assembly (TE GUI CPU PCB) parts list
32 4-075865-00 1 • Shield, dielectric, GUI
33 10021121 1 • FRU, IC, mem, compact flash

-- 10021120 1 • FRU, IC, real-time clock (not shown)

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9 Parts list

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Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-9. 10.4-inch GUI assembly with TE GUI CPU PCB
Remove pages 9-29 and 9-30. Page 9-30 is printed on the reverse side of foldout

Figure 9-9. 10.4-inch GUI assembly with TE GUI CPU PCB

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-29


9 Parts list

9.4.3 10.4-inch GUI (graphic user interface) assembly

10.4-inch GUI assembly parts list

Item no. Part no. Quantity Description


(Figure 9-10)
1 4-076672-SP 1 • Housing assembly, GUI rear
2 4-076678-SP 1 • Shield, CPU PCB
3 4-070034-00 47 • Screw, 6-32 X 0.38, sems, SQCN
4 4-075727-SP 1 • PCB, GUI CPU
5 4-076675-00 1 • Bracket, LCD panels and GUI CPU PCB
6 4-076656-00 1 • Cable assembly, GUI alarm
7 4-073500-SP 1 • PCB, GUI LED
8 4-076651-00 1 • Cable assembly, touchframe
9 4-079013-SP 1 • Speaker, GUI alarm, 16 OHM
10 4-076652-00 1 • Cable assembly, keyboard
11 4-076671-SP 1 • Housing assembly, GUI front
12 4-076687-00 4 • Screw, 2-56 X 1/4 PH, nylon
13 4-076855-SP 2 • Inverter, backlight,10.4-inch GUI
14 4-076653-00 2 • Cable assembly, backlight, 10.4-inch GUI
15 4-076658-00 8 • Screw. 6-32 X 1/4 PH sem
16 4-078267-SP 2 • Display, LCD, 10.4-inch color
17 4-076684-00 3 • Gasket, EMC, Chrometrics, 8.5"
18 4-076685-00 2 • Gasket, EMC, Chrometrics, 13"
19 4-076660-00 11 • Rivet, snap, H type
20 4-076676-00 1 • Shield, LCD
21 4-076530-SP 1 • PCB, touchframe
22 4-076686-00 1 • Gasket, EMC, Chrometrics, RS-232, 5"
23 4-076665-00 4 • Screw, lock, fem, 4-40, 0.75L
24 4-076677-00 1 • Shield, RS-232
25 4-071944-SP 1 • Cable, flex circuit assembly, RS-232
26 4-076856-SP 2 • Cable, flex circuit assembly, video
27 4-076688-00 4 • Washer, nylon
28 4-075865-00 1 • Shield, dielectric, GUI

-- 10021120 1 • FRU, IC, real-time clock (not shown)

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Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-10. 10.4-inch GUI assembly
Remove pages 9-31 and 9-32. Page 9-32 is printed on the reverse side of foldout

Figure 9-10. 10.4-inch GUI assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-31


9 Parts list

9.4.4 10.4-inch GUI (graphic user interface) handle

10.4-inch GUI handle parts list

Item no. Part no. Quantity Description


(Figure 9-11)

-- -- 1 Graphic user interface (GUI) (See Section 9.4 for NHA.)

-- 4-078179-00 1 10,000 hour preventative maintenance kit


1 4-070039-00 2 • Screw, PAN, 6-32 x 1.5", sems (Attach top and bottom handles
to rear housing.)
2 4-073008-00 1 • Handle, GUI top
3 4-075864-00 1 • Cable assembly, GUI-to-BDU, 3-ft (0.9-m)

4-071441-00 • Cable assembly, GUI-to-BDU extension, 10-ft (3.0-m) (for shelf


mount)
4 4-075684-00 2 • Jackscrew
5 4-070036-00 1 • Screw, PAN, 6-32 x 0.75, sems
6 4-073007-00 1 • Handle, GUI bottom
7 -- 1 • Kit, Label, Product information (Refer to Section 9.4.1, for part
number.)
8 -- 1 • Label, serial number (Contact your Puritan Bennett
representative for ordering information.)
9 4-076663-00 1 • Window, LED status, GUI

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Parts list 9

4
(2 PL)

Figure 9-11. 10.4-inch GUI handle assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-33


9 Parts list

9.4.5 10.4-inch graphic user interface (GUI) rotor assembly

10.4-inch GUI rotor assembly parts list

Item no. Part no. Quantity Description


(Figure 9-12)
1 4-070039-00 2 • Screw, PAN, 6-32 x 1.5, sems
2 4-073022-00 1 • Fascia, GUI
3 4-076672-SP 1 • Housing assembly, GUI rear
(See Section 9.4.4 for parts breakdown.)
4 4-073019-00 2 • Rotor, GUI
5 4-075232-00 1 • Spring, rotation, GUI
6 4-073018-00 2 • Shoe, rotor brake, GUI
7 4-070034-00 4 • Screw, 6-32 x 0.38, sems SQCN

9-34 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

1 (2 PL)

6 (2 PL)

7 (4 PL)

Figure 9-12. 10.4-inch GUI rotor assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-35


9 Parts list

9.4.6 10.4-inch GUI keyboards and speaker assembly

10.4-inch GUI speaker assembly parts list

Item no. Part no. Quantity Description


(Figure 9-13)
1 10004505 1 • Keyboard assembly, English, non-US, with ground strap

10004512 • Keyboard assembly, English, US only, with ground strap

10004506 • Keyboard assembly, French, with ground strap

10004507 • Keyboard assembly, German, with ground strap

10004508 • Keyboard assembly, Italian, with ground strap

10004509 • Keyboard assembly, Japanese, with ground strap

10004510 • Keyboard assembly, Portuguese, with ground strap

10004511 • Keyboard assembly, Spanish, with ground strap

10004513 • Keyboard assembly, Polish, with ground strap

10004514 • Keyboard assembly, Russian, with ground strap


2 4-076661-00 1 • Label, alarm-graphics, English, US only
3 4-076662-00 1 • Label, alarm-graphics, English, non-US only
4 4-076671-SP 1 • Housing, GUI, front
5 4-070034-00 1 • Screw, 6-32 X 0.38, sems, SQCN
6 4-079013-SP 1 • Speaker assembly, GUI, 16 OHM
7 4-076652-00 1 • Cable assembly, keyboard
8 10020648 1 • FRU, ground strap (used only on keyboards with ground strap)

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Parts list 9

Fasten ground
8 strap to GUI EMI
shield
2
3

5 (4 PL)

Figure 9-13. 10.4-inch GUI keyboard and speaker assembly

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9 Parts list

This page intentionally blank.

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Parts list 9
9.4.7 9.4-inch graphic user interface (GUI)

9.4-inch GUI assembly parts list

Item no. Part no. Quantity Description


(Figure 9-14)

-- -- 1 Graphic user interface (GUI) (See Section 9.4 for NHA.)


1 4-070039-00 2 • Screw, PAN, 6-32 x 1.5, sems (Attach top and bottom handles
to rear housing)
2 4-073008-00 1 • Handle, GUI top
3 4-075864-00 1 • Cable assembly, GUI-to-BDU, 3-ft (0.9-m)

4-071441-00 • Cable assembly, GUI-to-BDU extension, 10-ft (3.0-m) (for shelf


mount)
4 4-075684-00 2 • • Jackscrew

5 4-070036-00 1 • Screw, PAN, 6-32 x 0.75, sems (Attach bottom handle to rear
housing)
6 4-073007-00 1 • Handle, GUI bottom
7 -- 1 • Label, product information, GUI, English/French (Available only
as part of ventilator label kit. )

• Label, product information, GUI, German (Available only as part


of ventilator label kit.)

• Label, product information, GUI, Japanese (Available only as


part of ventilator label kit.)

• Label, product information, GUI, Spanish/Italian (Available only


as part of ventilator label kit.)

• Label, product information, GUI, Spanish/Portuguese (Available


only as part of ventilator label kit.)
8 -- 1 • Label, serial number (Contact your Puritan Bennett
representative for ordering information.)
9 4-070036-00 1 • Screw, PAN, 6-32 x 0.75, sems (Attaches chain to rear housing)
10 4-075186-00 1 • Cover, D-sub connector
11 4-070047-00 5 • Screw, PAN, 6-32 x 5/16 (Attach rear housing to front housing)
12 4-079014-SP 1 • Housing assembly, GUI back (See Figure 9-16 for parts
breakdown.)
13 -- 1 • Label, GUI ports, US (Available only as part of ventilator label
kit.)

1 • Label, GUI ports, non-US (Available only as part of ventilator


label kit.)
14 4-076153-00 2 • PCB, VGA LCD controller (older 9.4-inch GUI only)
15 4-075727-SP 1 • PCB, graphic user interface (GUI) CPU

10017202 1 • FRU, TE GUI CPU PCBA upgrade (item 39 included)


16 4-075781-00 1 • Bracket, display CPU
17 4-075741-SP 1 • Display, LCD, 9.4-in. (23.9 cm), color

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9 Parts list

9.4-inch GUI assembly parts list (continued)

Item no. Part no. Quantity Description


(Figure 9-14)
18 4-073800-SP 1 • Touch frame, infrared, LED
19 4-071310-00 1 • Cable assembly, touch frame
20 -- 1 • Housing assembly, GUI front (See Figure 9-15 for parts
breakdown.)
21 4-071313-00 1 • Cable assembly, keyboard
22 4-079013-SP 1 • Alarm speaker assembly, GUI
23 4-073500-SP 1 • PCB, GUI LED
24 4-073034-00 4 • Standoff, 6-32 (Attach GUI LED PCB and backlight inverter PCB
to front housing)
25 4-075761-SP 1 • PCB, backlight inverter
26 4-070034-00 4 • Screw, PAN, 6-32 x 0.38, sems (Attach GUI LED PCB and
backlight inverter PCB to front housing)
27 4-071314-00 1 • Cable assembly, backlight control
28 4-070034-00 2 • Screw, PAN, 6-32 x 0.38, sems (Attach touch frame PCB to
display CPU bracket)
29 4-071315-00 1 • Cable assembly, GUI LED PCB
30 4-075782-00 1 • Shield, EMI, GUI
31 4-070034-00 11 • Screw, PAN, 6-32 x 0.38, sems (Attach GUI CPU PCB to display
CPU bracket)
32 4-070034-00 13 • Screw, PAN, 6-32 x 0.38, sems (Attach EMI shield to front
housing)
33 4-070039-00 13 • Screw, PAN, 6-32 x 1.5, sems (Attach rear housing to front
housing)
34 4-075234-00 8 • Screw, PAN, 4-40 X 0.312 (Attach LCD panels to bracket)
35 4-075666-00 2 • Cable assembly, color display, 14 pin
36 4-075667-00 2 • Cable assembly, color display, 15 pin

-- 4-075646-SP 1 • PCB, color I/O (not shown)

-- 4-076175-00 1 • Clip, cord, adhesive (not shown)

37 4-075720-00 1 • Cable extender, long


38 4-075719-00 1 • Cable extender, short
39 10015223 1 • Pad, thermal (Trending-enabled only)
40 4-075865-00 1 • Shield, dielectric, GUI
41 10021121 1 • FRU, IC, mem, compact flash (Trending-enabled only)

-- 10021120 1 • FRU, IC, real-time clock (not shown)

9-40 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-14. 9.4-inch GUI assembly
Remove pages 9-41 and 9-42. Page 9-42 is printed on the reverse side of foldout

Figure 9-14. 9.4-inch GUI assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-41


9 Parts list

9.4.7.1 9.4-inch GUI front housing assembly

9.4-inch GUI front housing assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-15)

-- -- 1 Housing assembly, GUI front (See Section 9.4.7 for NHA.)


1 4-073003-00 1 • Bezel, GUI
2 4-073043-00 1 • Gasket, window
3 4-073036-00 1 • Window, GUI
4 4-073033-00 1 • Gasket, housing
5 4-073028-00 1 • Label, alarm graphics, GUI, non-US

4-075429-00 • Label, alarm graphics, GUI, US


6 4-073001-00 1 • Housing, GUI front
7 4-075828-SP 1 • Keyboard assembly, English, non-US (Includes PCB and knob)

4-075834-SP • Keyboard assembly, English, US (Includes PCB and knob)

4-075829-SP • Keyboard assembly, French (Includes PCB and knob)

4-075830-SP • Keyboard assembly, German (Includes PCB and knob)

4-075832-SP • Keyboard assembly, Italian (Includes PCB and knob)

4-075835-SP • Keyboard assembly, Japanese (Includes PCB and knob)

4-075833-SP • Keyboard assembly, Portuguese (Includes PCB and knob)

4-075831-SP • Keyboard assembly, Spanish (Includes PCB and knob)


8 4-071313-00 1 • Cable assembly, keyboard

9-42 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

5 7

8-00076

Figure 9-15. 9.4-inch GUI front housing assembly

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9 Parts list

9.4.7.2 9.4-inch GUI rear housing assembly

9.4-inch GUI rear housing assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-16)

-- 4-079014-SP 1 Housing assembly, GUI back (See Section 9.4.7 for NHA.) (Does
not include labels. Order ventilator label kit to obtain product
information label, and GUI ports label. Refer to Section 9.4.1 for
part numbers.)
1 -- 1 • Housing, GUI back
2 4-073022-00 1 • Fascia, GUI
3 4-070036-00 2 • Screw, PAN, 6-32 x 0.75, sems (Attach fascia to rear housing)
4 4-073019-00 1 • Rotor, GUI
5 4-075232-00 1 • Spring, rotation
6 4-073018-00 2 • Shoe, rotor-brake, GUI

-- 4-073032-00 1 • Foam kit (not shown)

-- 4-073042-00 30 • Nut, push (Attach to foam kit to rear housing) (not shown)

9-44 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

3 (2 PL)

Tilt/swivel
assembly

6 (2 PL)

8-00077

Figure 9-16. 9.4-inch GUI rear housing assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-45


9 Parts list

9.4.8 Breath delivery unit (BDU)

BDU assembly parts list

Item no.
Part no. Quantity Description
(Section 9-17)

-- -- -- Breath delivery unit (BDU) (See Section 9.4 for NHA.)


1 -- 1 • Cover assembly, BDU (See Section 9.4.8.3 for parts
breakdown.)
2 -- 1 • Label, cooling vent, BDU (Refer to Section 9.4.1 for labeling
part numbers.)
3 -- 1 • Chassis assembly, BDU (See Section 9.4.8.4 for parts
breakdown.)
4 4-072623-00 2 • Screw, FH, 8-32 x 3/8 (Attach chassis to cover assembly)
5 4-076314-SP 1 • Power supply
6 4-070041-00 2 • Screw, PAN, 8-32 x 1/2, sems (Attach power supply to BDU
chassis)
7 4-071504-00 1 • Cover, inspiratory
8 4-070041-00 2 • Screw, PAN, 8-32 x 1/2, sems (Attach inspiratory cover to
inspiratory module)
9 -- 1 • Label, gas inlet, BDU (Refer to Section 9.4.1 for labeling part
numbers.)
10 4-070041-00 2 • Screw, PAN, 8-32 x 1/2, sems (Attach inspiratory module to
BDU chassis)
11 -- 1 • Inspiratory module (See Section 9.4.8.2 for parts breakdown.)
12 -- 1 • Label, product information, BDU (Refer to Section 9.4.1 for
labeling part numbers.)
13 -- 1 • Label, serial number (Contact your Puritan Bennett
representative for ordering information.)
14 4-071594-00 1 • Gasket, BPS cover
15 4-071593-00 1 • Cover, BPS connector
16 4-072623-00 2 • Screw, FH, 8-32 x 3/8 (Attach BPS connector cover to BDU)
17 -- 1 • Label, BPS connection (Refer to Section 9.4.1 for labeling part
numbers.)
18 4-070077-SP 1 • AC panel assembly, 100-120 V, non-US

4-075437-SP • AC panel assembly, 120 V, US

4-070078-SP • AC panel assembly, 220-240 V


19 4-070041-00 4 • Screw, PAN, 8-32 x 1/2, sems (Attach AC panel to BD chassis)
20 -- 1 • Label, gas output, BDU, English, US (Refer to Section 9.4.1 for
labeling part numbers.
21 4-071406-00 1 • Actuator, switch, non-US

4-075331-00 • Actuator, switch, US

9-46 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9
BDU assembly parts list (continued)

Item no.
Part no. Quantity Description
(Section 9-17)

22 4-074636-00 1 • Plate, humidifier, blank


23 4-072623-00 4 • Screw, FH, 8-32 x 3/8 (Attach humidifier plate to BDU chassis)
24 4-079016-SP 1 • Humidifier receptacle assembly (100-120 V units only)
25 4-072623-00 2 • Screw, FH, 8-32 x 3/8 (Attach humidifier receptacle assembly to
BDU)
26 -- 1 • Label, humidifier electrical (Refer to Section 9.4.1 for labeling
part numbers.)
27 -- 1 • Cover assembly, exhalation
28 4-071503-00 1 • Cover, exhalation

4-078156-00 • Cover, exhalation, EMI (Use only in units with updated


exhalation harness)
29 4-072612-00 1 • Bracket, exhalation cover
30 4-009763-00 2 • • Screw, PAN, HI-LO, 6-19 x 3/4 (Attach exhalation cover
bracket to exhalation cover)
31 4-006219-00 2 • • Washer, flat, #6 (Attach exhalation cover bracket to
exhalation cover)
32 4-071568-00 1 • • Sleeve, large (Attach exhalation cover bracket to exhalation
cover)
4-071567-00 1 • • Sleeve, small (Attach exhalation cover bracket to exhalation
cover)
33 4-070041-00 4 • Screw, PAN, 8-32 x 1/2, sems (Attach exhalation cover assembly
to BDU)
34 -- 1 • Label, exhaust information, BDU (Refer to Section 9.4.1 for
labeling part numbers.)
35 4-071545-00 1 • Grommet, exhalation cable
36 4-074901-00 1 • Harness assembly, exhalation module (Part of exhalation
module (Figure 9-18)
37 4-071564-00 2 • Block, latch (Attach exhalation module cable to chassis/cover)
38 4-071569-00 2 • Screw, FIL, 4-40 x 5/8 (Attach exhalation module cable to
chassis/cover)
39 4-070550-SP 1 • PCB, analog interface (AI)
40 4-070950-SP 1 • PCB, breath delivery (BD) CPU
41 4-075743-00 1 • Panel, card cage I/O, US only

4-075742-00 • Panel, card cage I/O, non-US only


42 -- 1 • Label, I/O disconnect warning, BDU (Refer to Section 9.4.1 for
labeling part numbers.)
43 4-075234-00 8 • Screw, PAN, 4-40 x 0.312, sems (Attach card cage I/O panel to
PCBs and BDU chassis/cover)
44 4-073041-00 2 • Standoff, #4, M/F (Attach card cage I/O panel to AI PCB PTS
2000 connector)

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-47


9 Parts list

BDU assembly parts list (continued)

Item no.
Part no. Quantity Description
(Section 9-17)

45 4-072600-SP 1 • Exhalation module (See Figure 9-18 for parts breakdown.)


46 4-071524-00 1 • Label, alarm graphics, BDU, non-US

4-075428-00 • Label, alarm graphics, BDU, US


47 -- 1 • Label, gas connection, compressor (Refer to Section 9.4.1 for
labeling part numbers.)
48 4-070041-00 2 • Screw, PAN, 8-32 x 1/2, sems (Attach chassis to cover assembly)
49 4-016142-00 1 • Nut, HEX, 6-32, keps (Attaches AC blindmate cable to ground
post on AC panel) (Not shown.)

4-075124-00 1 • Label kit, humidifier mount (Refer to Section 9.4.1 for labeling
--
part numbers.) (Not shown.)

-- 1 • Label, humidifier plate (Refer to Section 9.4.1 for labeling part


--
numbers.) (Not shown.)

-- 1 • Label, humidifier bracket (Refer to Section 9.4.1 for labeling


--
part numbers.) (Not shown.)
50 4-071634-00 1 • Cover, data key
51 4-075234-00 2 • Screws (data cover)
52 4-078105-00 1 • Power cord receptacle

-- 4-078219-00 1 • Power cord mounting receptacle, retainer only (not shown)

4-078218-00 1 • Power cord mounting receptacle kit, retainer and mounting


--
screws (not shown)

-- 10021120 1 • FRU, IC, real-time clock (not shown)

9-48 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-17. Breath delivery unit (BDU)
Remove pages 9-49 and 9-50. Page 9-50 is printed on the reverse side of foldout

Figure 9-17. Breath delivery unit (BDU)

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-49


9 Parts list

9.4.8.1 Exhalation module

Exhalation module assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-18)

-- 4-072600-SP -- Exhalation module (See Section 9.4.8 for NHA.)


1 4-079022-SP 1 • Heater assembly, exhalation
2 4-070048-00 3 • Screw, PAN, 6-32 x 5/8 (Attach heater assembly to latch
assembly)
3 4-079054-SP 1 • Check valve assembly with seal, exhalation (CV5)
4 -- 1 • • Check valve assembly

5 -- 1 • • Seal, check valve, exhalation

6 -- 1 • Manifold, expiratory filter


7 4-072607-00 1 • Seal, exhalation
8 4-072218-SP 1 • Solenoid valve assembly, 3-way, +6 V (expiratory pressure
transducer autozero solenoid, SOL2)
9 -- 1 • Chassis assembly, exhalation
10 4-072623-00 3 • Screw, FH, 8-32 x 3/8 (Attach exhalation filter manifold and
fascia to exhalation chassis)
11 4-078141-00 1 • Harness assembly, exhalation module
or • Harness assembly, exhalation module, EMI (Phase II) (Use only
4-078220-SP with EMI exhalation cover and EMI exhalation transducer PCB)

12 4-070300-SP 1 • PCB, exhalation transducer


or • PCB, exhalation transducer, EMI (Phase II) (Use only with EMI
4-075226-SP exhalation harness)

13 4-070034-00 3 • Screw, PAN, 6-32 x 0.38, sems (Attach exhalation transducer


PCB to exhalation chassis)
14 4-076461-SP 1 • Valve assembly, exhalation (EV)
15 -- 1 • • Valve, exhalation (EV)

16 -- 1 • • Port, exhalation

17 4-072212-SP 1 • Sensor with O-rings, flow, exhalation (Q3)


18 -- 1 • • Sensor, flow, exhalation (Q3)

19 -- 2 • • O-ring

20 4-070034-00 4 • Screw, PAN, 6-32 x 0.38, sems (Attach exhalation valve to


exhalation chassis)
21 4-070047-00 2 • Screw, PH, 6-32 x 5/16, sems (Attach expiratory pressure
transducer autozero solenoid (SOL2) t o exhalation chassis)
22 4-076392-00 1 • Fascia, exhalation
23 4-072625-00 1 • Latch assembly, exhalation
24 4-072614-00 1 • Ring, retaining (Attaches latch to manifold)
25 4-072623-00 1 • Screw, FH, 8-32 x 3/8 (Attach latch to manifold)

9-50 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9
Exhalation module assembly parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-18)

26 4-078160-00 1 • Ferrite core

-- 4-078159-00 1 • Epoxy, conductive (Use only with EMI cable and cover)
27 068227 1 • Shield, bottom
28 068228 1 • Shield, top
29 068184 1 • Shield, ground
30 T-T51668-00 2 • Washer, external lock
31 4-075234-00 2 • Screw, PAN, 4-40 x 0.312, sems

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9 Parts list

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Parts list 9

1
2 (3 PL)

NOTE:
Lubricate O-rings with
Krytox grease
(P/N 4-732130-00).

4
3
5

27
24
28
6
25
23

7
29
30
31 (2 PL)
(2 PL) 22 8

19
(2 PL)

17
18
9

21
(2 PL)
14 10 (3 PL)
15

16
26

20
(4 PL) 12

11

13
(3 PL) To
exhalation
I/O cable
assembly
8-01212

Figure 9-18. Exhalation module

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9 Parts list

9.4.8.2 Inspiratory module

Inspiratory module assembly parts list

Item no.
Part no. Quantity Description
(Section 9-19)

-- 4-076800-SP -- Module, inspiratory, universal

4-076790-00 Inlets, DISS male

4-076791-00 Inlets, DISS female

4-076793-00 Inlets, Air Liquide

4-076792-00 Inlets, NIST

4-076794-00 Inlets, CIG

4-076800-SP Inspiratory module, DISS male body (See Section 9.4.8 for NHA.)

4-071876-SP Inspiratory module, DISS female body (See Section 9.4.8 for NHA.)

4-071869-SP Inspiratory module, Air Liquide body (See Section 9.4.8 for NHA.)

4-071866-SP Inspiratory module, NIST body (See Section 9.4 for NHA.)

4-071862-SP Inspiratory module, CIG body (See Section 9.4.8 for NHA.)
1 -- 1 • Plate, inspiratory module right side
2 4-071860-00 3 • Screw, FH, 8-32 x 0.5 (Attach right side plate to PSOL assembly)
3 4-070041-00 3 • Screw, PAN, 8-32 x 1/2, sems (Attach right side plate to floor
assembly)
4 4-070100-SP 1 • PCB, inspiratory electronics

4-075227-SP • PCB, inspiratory electronics with EMI


5 4-072211-SP 2 • Sensor with O-rings, flow, inspiratory (Q1/Q2)
6 -- 2 • • O-ring

7 -- 1 • • Sensor, flow, inspiratory (Q1/Q2)

8 4-071322-00 1 • Cable assembly, flow sensor, oxygen


9 4-071321-00 1 • Cable assembly, flow sensor, air
10 -- 1 • Floor assembly, inspiratory module (See Figure 9-21 for parts
breakdown.)
11 4-075783-00 1 • Seal, inspiratory module rear
12 4-075194-00 8 in. • Tape, adhesive transfer (Available in multiples of 1-ft lengths.
(20.3 cm) Minimum order is 10 ft.)

13 -- 1 • Bracket, regulator
14 4-070047-00 2 • Screw, PAN, 6-32 x 5/16, sems (Attach SOL1 to regulator
bracket)
15 4-072215-SP 1 • Solenoid valve assembly, 3-way, +6 V (inspiration pressure
transducer autozero solenoid, SOL1)
16 4-071854-00 2 • Nut, HEX, captive lock (Attach regulator bracket to floor
assembly)

9-54 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual


Parts list 9
Inspiratory module assembly parts list (continued)

Item no.
Part no. Quantity Description
(Section 9-19)

17 -- 1 • Plate, inspiratory module left side


18 4-070041-00 3 • Screw, PAN, 8-32 x 1/2, sems (Attach left side plate to floor
assembly)
19 4-071860-00 3 • Screw, FH, 8-32 x 0.5 (Attach left side plate to PSOL assembly)
20 -- 1 • Proportional solenoid (PSOL) valve assembly (See Figure 9-20
for parts breakdown.)
21 4-070047-00 5 • Screw, PAN, 6-32 x 5/16, sems (Attach inspiratory electronics
PCB to pneumatic chassis)
22 4-079073-00 3 • Ferrite (use when upgrading older ventilators with NeoMode
option)

-- 4-078159-00 1 • Epoxy, conductive (Use only with EMI upgrades to ventilator)

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9 Parts list

This page intentionally blank.

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Parts list 9

21
NOTE: (5 PL)
Lubricate O-rings with
2
Krytox grease
(3 PL)
(P/N 4-732130-00).

3
(3 PL)

4
20

19
(3 PL)
6
(2 PL)
5 (2 PL)
Oxygen
7

22
17
Air 8
18
(3 PL)
9

15
16 (2 PL) 10

11
14 13
12
(2 PL)

8-01225

Figure 9-19. Inspiratory module

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-57


9 Parts list

9.4.8.2.1 Proportional solenoid (PSOL) valve assembly

PSOL valve assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-20)

-- -- 1 Proportional solenoid (PSOL) valve assembly (See Section 9.4.8.2


for NHA.)
1 4-074925-00 1 • Cable assembly, oxygen sensor
2 4-072214-00 1 • Sensor, oxygen (OS)
3 4-076709-SP 1 • Manifold, outlet check valve
4 4-071930-00 1 • Flap, outlet check valve (CV3)
5 4-071929-00 1 • Seat, check valve, outlet (CV3)
6 4-072151-00 0.625 ft • Rod, nylon, 6/6, natural, 0.062 diameter (Available in multiples
of 1-ft lengths. Minimum order is 10 ft.)
7 -- 1 • Manifold, PSOL/SV
8 4-071800-SP 2 • Valve, PSOL, with O-rings
9 -- 1 • • O-ring, 20-mm

10 -- 1 • • O-ring, 21-mm

11 -- 1 • • O-ring, 29-mm

12 -- 1 • • Valve, PSOL

13 4-072400-SP 1 • Valve with O-rings, safety (SV)


14 -- 1 • • Valve, safety (SV)

15 -- 1 • • O-ring

16 -- 1 • • O-ring

17 4-071860-00 2 • Screw, FH, 8-32 x 0.5 (Attach SV to PSOL/SV manifold)


18 4-005817-00 4 • Screw, PAN, 6-32 x 1-1/8 (Attach outlet check valve manifold to
PSOL/SV manifold)
19 4-071878-00 1 • Washer, silicone

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Parts list 9

1
2

6
3

4
5
19
7

18
(4 PL) 8 (2 PL)
9
10
11
12

NOTE:
Lubricate O-rings with
Krytox grease
16
(P/N 4-732130-00).
15
13

14

8-00081
17
(2 PL)

Figure 9-20. Proportional solenoid (PSOL) valve assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-59


9 Parts list

9.4.8.2.2 Inspiratory module floor assembly

Inspiratory module floor assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-21)

-- -- 1 Floor assembly, inspiratory module (See Section 9.4.8.2 for NHA.)


1 4-079030-SP 1 • Manifold, check valve
2 4-070036-00 2 • Screw, PAN, 6-32 x 0.75, sems (Attach check valve manifold to
floor)
3 4-071936-00 2 • O-ring
4 4-079025-SP 1 • Regulator, pressure, oxygen (REG1), with bleed tube
5 -- 1 • • Regulator, pressure, oxygen (REG1)

6 -- 1 • • Tube, bleed

7 4-079024-SP 1 • Regulator, pressure, air (REG2)


8 4-070036-00 2 • Screw, PAN, 6-32 x 0.75, sems (Attach flow sensor manifold to
air filter head)
9 4-071936-00 2 • O-ring
10 -- 1 • Manifold assembly, flow sensor
11 -- 1 • • Manifold, flow sensor

12 -- 2 • • Dust cap, access valve

13 4-071326-00 1 • Harness assembly, oxygen/air pressure switch


14 4-072206-00 2 • Pressure switch with O-ring (oxygen/air) (PS1/PS2)
15 -- 1 • • Pressure switch (oxygen/air) (PS1/PS2)

16 -- 1 • • O-ring

17 4-072205-00 1 • Bowl, filter, oxygen


18 4-071925-00 1 • O-ring
19 4-072204-00 1 • Filter element assembly, oxygen inlet (F3)
20 4-072204-00 1 • • Filter element, oxygen inlet (F3)

21 -- 1 • • O-ring

22 4-071931-00 1 • Filter, bronze, 1/2 x 1/16 (oxygen impact) (F1)


23 4-070036-00 2 • Screw, PAN, 6-32 x 0.75, sems (Attach inlet manifold to floor)
24 4-071861-00 1 • Spring, compression, 0.480 diameter x 0.375

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Parts list 9
Inspiratory module floor assembly parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-21)

25 4-071902-00 1 • Manifold assembly, inlet, common

-- • • Common bracket for the following: DISS male, DISS female,


Air Liquide, NIST, CIG
-- • • Common module for the following: DISS male, DISS female,
Air Liquide, NIST, CIG
4-076790-00 • • Inlets, DISS male

4-076791-00 • • Inlets, DISS female

4-076793-00 • • Inlets, Air Liquide

4-076792-00 • • Inlets, NIST

4-076794-00 • • Inlets, CIG

26 -- 1 • Tag, serial number (Contact your Puritan Bennett representative


for ordering information.)
27 4-071920-00 2 • O-ring
28 4-071918-00 1 • Tube, transfer, oxygen
29 -- 1 • Head, air filter
30 4-071922-00 1 • O-ring
31 4-072203-00 1 • Filter element with O-ring, air (F2)
32 -- 1 • • Filter element, air inlet (F2)

33 -- 1 • • O-ring

34 4-072202-00 1 • Water trap with O-ring, air, 150 cc


35 -- 1 • • Water trap, air, 150 cc

36 -- 1 • • O-ring

37 -- 1 • Floor, pneumatics
38 4-071919-00 1 • Tube, transfer, air
39 4-071920-00 2 • O-ring
40 -- 1 • Seat, oxygen
41 4-071920-00 2 • O-ring
42 -- 1 • Seat, check valve, air (CV2)
43 4-070036-00 6 • Screw, PAN, 6-32 x 0.75, sems (Attach gas/check valve seats to
check valve manifold)
44 4-071915-00 1 • Plug, compressor port

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9 Parts list

Inspiratory module floor assembly parts list (continued)

Item no.
Part no. Quantity Description
(Figure 9-21)

45 4-071921-00 1 • O-ring
46 4-075567-00 1 • Washer, BDU interconnect
47 4-071932-00 1 • Spring, compression, 0.845 x 0.750
48 -- 1 • Seat, check valve, compressor (CV4)
49 -- 2 • Poppet, check valve, compressor (CV4)
50 -- 2 • O-ring
51 -- 2 • O-ring

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Parts list 9

1 2 (2 PL)
3 (2 PL) 4
6

5
Oxygen

8 (2 PL)
9 (2 PL) 10
11
7
51 40
(2 PL) 12 (2 PL)
Air 13
50 42
(2 PL)
49
(2 PL) 17
48
41
(2 PL) 18
47
43
46 (6 PL) 15 14
45 (2 PL)
20
39 16 19
(2 PL) 38 29 22 21
23
44 (2 PL)
28
30 27 24
(2 PL)

33
31
32

36 26
34 25
35
NOTE:
Lubricate O-rings with
Krytox grease
(P/N 4-732130-00).

37

8-01224

Figure 9-21. Inspiratory module floor assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-63


9 Parts list

9.4.8.3 BDU cover

BDU cover assembly parts lists

Item no.
Part no. Quantity Description
(Figure 9-22)

-- -- 1 Cover assembly, BDU (See Section 9.4.8 for NHA.)


1 4-071502-00 1 • Panel, BDU front
2 4-009763-00 1 • Screw, PAN, HI-LO, 6-19 x 3/4 (Attaches right panel to top
cover/front panel)
3 4-006219-00 2 • Washer, flat, #6 (Attach right panel to top cover/front panel)
4 4-071505-00 1 • Panel, BDU right
5 4-009750-00 1 • Screw, PAN, HI-LO, 6-19 x 1/2 (Attaches right panel to top
cover/front panel)
6 4-009750-00 4 • Screw, PAN, HI-LO, 6-19 x 1/2 (Attach front panel to top cover)
7 4-006219-00 4 • Washer, flat, #6 (Attach front panel to top cover)
8 4-071501-00 1 • Cover, BDU top

4-076929-00 • Cover, BDU top, O2 access port (must use with


P/N 4-075227-SP, PCB, inspiratory electronics with EMI)
9 4-071507-00 2 • Vent, back
10 4-071508-00 2 • Vent, side
11 4-071565-00 1 • Sleeve, catch (Attaches front panel to top cover)
12 4-009763-00 1 • Screw, PAN, HI-LO, 6-19 x 3/4 (Attaches front panel to top
cover)
13 4-071506-00 1 • Cover, switch window
14 4-009750-00 2 • Screw, PAN, HI-LO, 6-19 x 1/2 (Attach bracket to top cover)
15 4-006219-00 2 • Washer, flat, #6 (Attach bracket to top cover)
16 4-071525-00 1 • Bracket, vent head cover
17 4-075797-00 1 • Insulator
18 4-079036-SP 1 • PCB, BDU LED
19 4-071466-00 1 • Shield, LED
20 4-071509-00 1 • Mounting frame, display
21 4-002459-00 2 • Screw
22 4-075187-00 1 • Switch assembly, power (S1) (Also requires actuator
(Figure 9-17)
23 4-075152-00 1 • LED indicator assembly, power switch
24 4-075189-00 1 • Spacer
25 4-075188-00 1 • Clamp, LED (Attaches LED indicator assembly to front panel)
26 4-070035-00 1 • Screw, PAN, 8-32 x 1/2, sems (Secures LED indicator assembly
to front panel)
27 4-076897-00 1 • Cover, O2 access port

-- -- 2 • Nut

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Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-22. BDU cover assembly
Remove pages 9-65 and 9-66. Page 9-66 is printed on the reverse side of foldout

Figure 9-22. BDU cover assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-65


9 Parts list

9.4.8.4 BDU chassis assembly

BDU chassis assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-23)

-- -- 1 Chassis assembly, BDU (See Section 9.4.8 for NHA.)


1 4-079032-SP 1 • Chassis kit, BDU (See Figure 9-24 for parts breakdown.)
2 4-079019-SP 1 • Cable assembly, inspiratory blindmate
3 4-005482-00 3 • Nut, HEX, 8-32, keps (Attach inspiratory blindmate cable to
chassis)
4 4-079018-SP 1 • Cable assembly, DC blindmate
5 4-070055-00 2 • Screw, FH, 8-32 x 1/4 (Attach DC blindmate cable to chassis)
6 4-079017-SP 1 • Cable assembly, AC blindmate
7 4-016142-00 1 • Nut, HEX, 6-32, keps (Attaches AC blindmate assembly ground
wire to chassis)
8 4-072623-00 2 • Screw, FH, 8-32 x 3/8 (Attach AC blindmate assembly to
chassis)
9 4-023138-SP 1 • Audio alarm assembly with barrier, BD
10 4-071452-00 1 • Cable assembly, BDU LED PCB/alarm/power switch
11 4-074901-00 1 • Cable assembly, exhalation I/O
12 4-073041-00 8 • Standoff, #4, M/F (Attach motherboard PCB to enclosure)
13 4-007566-00 8 • Washer, SR, #4 (Attach motherboard PCB to enclosure)
14 4-070900-SP 1 • PCB, motherboard
15 4-070034-00 7 • Screw, PAN, 6-32 x 0.38, sems (Attach motherboard PCB to
enclosure)

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Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-23. BDU chassis assembly
Remove pages 9-67 and 9-68. Page 9-68 is printed on the reverse side of foldout

Figure 9-23. BDU chassis assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-67


9 Parts list

9.4.8.5 BDU chassis kit

BDU chassis kit parts list

Item no.
Part no. Quantity Description
(Figure 9-24)

-- 4-079032-SP 1 Chassis kit, BDU (See Section 9.4.8.4 for NHA.)


1 -- 1 • Chassis, enclosure, BDU
2 4-071549-00 1 • Slide, mount, BDU latch
3 4-070064-00 3 • Screw, FH, 10-32 x 3/8 (Attach slide to chassis)
4 4-079015-SP 1 • Handle kit, BDU release
5 -- 1 • • Release and pin assembly, BDU latch

6 4-072614-00 1 • • Ring, retaining

7 4-071546-00 1 • • Spring, BDU latch

8 4-071558-00 10 • Card guide


9 4-070057-00 9.75 in. • Grommet, serrated strip (Available in multiples of 1-ft lengths.
(24.8 cm), Minimum order is 10 ft.)
cut into 2
4.875 in.
(12.4 cm)
pieces
10 4-070056-00 2 • Grommet
11 4-071583-00 1 • Gasket, chassis, enclosure
12 4-071535-00 4 • Foot
13 4-070041-00 4 • Screw, PAN, 8-32 x 1/2, sems (Attach feet to chassis)

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Parts list 9

3
(3 PL) 2

1 4

5
6 7
13
(4 PL)

12
(4 PL)

8
(10 PL)

9
(2 PL)
4.875 in. (12.4 cm) 8-00136
11 10
(2 PL)

Figure 9-24. BDU chassis kit

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9 Parts list

9.4.9 806 compressor unit


806 compressor unit parts list

Item no.
Part no. Quantity Description
(Figure 9-25)

-- 806 compressor unit


-- 4-076805-00 1 15,000 hour preventative maintenance kit (120V 60Hz)
-- 4-076806-00 1 15,000 hour preventative maintenance kit (100V 50/60Hz)
-- 4-076807-00 1 15,000 hour preventative maintenance kit (220V 50/60Hz)
1 4-076297-00 1 • Cable, DC
2 4-070034-00 4 • Screw, 6-32 x 0.38
3 4-076236-00 2 • Fan cord
4 4-079062-SP 1 • Assembly, back panel
5 4-076247-00 4 • Rod, threaded 1-32 x 4.0"
6, 11 4-079063-SP 2 • Side panel
7 4-075802-SP 1 • Printed circuit board, 806 compressor
8 4-079061-SP 1 • Assembly, front panel
9 4-076206-00 1 • Support, filter foam
10 4-074374-00 1 • Filter, foam
11, 6 4-079063-SP 2 • Side panel
12 4-076477-00 4 • Accumulator
13 4-019135-00 2 • Fan, cooling, 115V
4-020303-00 • Fan, cooling, 100V
4-020305-00 • Fan, cooling, 220-240V
14 4-076245-00 1 • Foam kit, sound, plenum
15 4-079060-SP 1 • Assembly, top cover
16 4-076287-00 1 • Power cord, AC, 806
17 4-076210-00 1 • Plate, motor mount
18 4-079059-SP 1 • Assembly, air dryer
19 4-076211-00 1 • Plate, base, floor
20 4-079064-SP 1 • Assembly, base (includes air dryer clamp assembly)
21 N-3440009 • Tie, cable (secures air dryer)
22 4-076289-00 1 • Air dryer filter/muffler
23 4-079067-SP 1 • Assembly, coalescing filter (water trap assembly)
24 4-076728-00 1 • Coalescing filter element (also included in PM kit)
25 4-079058-SP 1 • Assembly, solenoid valve, 806
26 -- 1 • Assembly, compressor motor (Available only as part of 10,000
hour preventative maintenance)
27 4-076263-00 1 • Clamp, air dryer

-- 4-076723-00 1 • Shipping container, 806 Compressor (not shown)

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Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-25. 806 compressor unit
Remove pages 9-71 and 9-72. Page 9-72 is printed on the reverse side of foldout.

Figure 9-25. 806 compressor unit

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-71


9 Parts list

9.4.9.1 806 compressor base assembly

806 compressor base assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-26)

1 4-076299-00 1 • Cable, ground


2 4-00 1138-00 1 • Lockwasher, #8 (not shown)
3 4-005482-00 1 • Nut, captive, 8-32, zinc (not shown)
4 -- 1 • Assembly, compressor (Refer to appropriate 806 compressor
preventative maintenance kit.)
5 4-075214-00 4 • Lower stopper
6 4-003941-00 4 • Washer, flat
7 4-007654-00 4 • Lockwasher, SR, zinc PL 1/4"
8 4-074339-00 4 • Screw, hex head, 1/4 - 20 x 2
9 4-079058-SP 1 • Assembly, solenoid valve
4-076257-00 1 • • Outlet filter
10 4-076319-00 1 • Clip holder, air dryer assembly
11 4-072623-00 3 • Screw, FH, 8-32 x 3/8
12 4-076220-00 1 • Baffle, sound, base plate
13 4-076241-00 1 • Foam kit, sound, base
14 4-079064-SP 1 • Assembly, base (includes air dryer clamp assembly)
15 4-076289-00 1 • Air dryer filter and muffler assembly (Included in the
preventative maintenance kit)
16 4-079059-SP 1 • Assembly, air dryer
17 4-079067-SP 1 • Assembly, coalescing filter
18 4-076728-00 1 • Coalescing filter element (also included in PM kit)
19 4-076219-00 1 • Bracket, H2O water trap, 806
20 4-076291-00 1 • Elbow, 1/4 NPT x 3/8 TU
21 4-070041-00 18 • Screw, 8-32 x 0.38 (not all screws shown)
22 4-000697-00 2 • Screw, pan, 1/4-20 x 1/2, zinc
23 4-076210-00 1 • Plate, motor mount
24 -- 1 • Capacitor, motor (Refer to appropriate preventative
maintenance kit.)
25 -- 1 • Clamp, capacitor, motor, 1.75" diam (120V & 100V)
-- • Clamp, capacitor, motor, 1.379" (220V)
26 4-075215-00 4 • Upper stopper
27 4-076318-00 4 • Pop rivet (not shown)
28 4-075247-00 4 • Sleeve, shock mount
29 4-076290-00 4 • Vibration mount
30 4-076282-00 1 • Pressure relief valve, 36 PSIG (not shown)

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Parts list 9
30

1 26
2 27
3 28
29
4 25
24

23

22
7 (2 PL)

21
5
6 (4 PL) 20
(4 PL)
8 7 (4 PL)
(4 PL) 17
18
9 19

16
15

10

11
(3 PL)

12

14

13

8-01194

Figure 9-26. 806 compressor base assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-73


9 Parts list

9.4.9.2 806 compressor unit enclosure assembly

806 compressor unit enclosure assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-27)

1 4-079060-SP 1 • Assembly, top cover


2 4-076246-00 1 • Foam kit, sound, top panel (foam not shown)
3 4-079062-SP 1 • Assembly, back panel
4 4-076465-00 1 • Fitting, plug, accumulator
5 4-076207-00 4 • Fitting, accumulator
6 N-3710120 4 • O-ring, accumulator
7 4-075256-00 8 • Hose clamp
8 4-075514-00 • Tubing, braided, silicone
9 4-079063-SP 2 • Assembly, side panel (includes Tinnerman clips)
10 4-076244-00 2 • Foam kit, sound, side panel (foam not shown)
11 4-075802-SP 1 • Printed circuit board, 806 compressor
12 4-070034-00 3 • Screw, 6-32 x 0.38 (mount PCB to side panel)
13 4-076241-00 1 • Foam kit, sound, base (Included in base assembly)
14 4-079064-SP 1 • Assembly, base (includes air dryer clamp assembly)
15 4-079061-SP 1 • Assembly, front panel
16 4-076243-00 1 • Foam kit, sound, front panel (foam not shown)
17 4-076206-00 1 • Support, foam filter
18 4-074374-00 1 • Filter, foam
19 4-076218-00 1 • Bracket, accumulator
20 4-076477-00 4 • Accumulator
21 4-005483-00 4 • Nut
22 4-076242-00 1 • Foam kit, sound, back panel

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Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-27. Compressor unit enclosure assembly
Remove pages 9-75 and 9-76. Page 9-76 is printed on the reverse side of foldout.

Figure 9-27. Compressor unit enclosure assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-75


9 Parts list

9.4.9.3 806 compressor unit plenum assembly

806 compressor plenum assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-28)

1 4-002568-00 8 • Screw, pan, 6-32 x 2


2 4-001056-00 8 • Washer, #6
3 4-079065-SP 1 • Assembly, outlet air tube
4 -- 1 • Nut, dome, strain relief
5 4-074505-00 1 • Strain relief
6 4-076724-00 1 • Spacer, strain relief
7 -- 1 • Strain relief
8 -- -- • Wire saddle
9 4-079066-SP 1 • Assembly, heat exchanger
10 4-076212-00 1 • Plate, heat exchanger
11 4-072623-00 4 • Screw, FH, 8-32 x 3/8
12 4-070041-00 1 • Screw, 8-32 X 0.5
13 4-0776236-00 2 • Fan cord
14 4-070034-00 4 • Screw, 6-32 x 0.38
15 4-076297-00 1 • Cable, data, DC
16 4-076287-00 1 • Power cord, AC, 806
17 4-019135-00 2 • Cooling fan, 115V
(Included in
4-020303-00 PM kit) • Cooling fan, 100V

4-020305-00 • Cooling fan, 220-240V

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Parts list 9

Replace this page and next with 11 x 17 foldout page:


Figure 9-28. Compressor plenum assembly
Remove pages 9-77 and 9-78. Page 9-78 is printed on the reverse side of foldout.

Figure 9-28. Compressor plenum assembly

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-77


9 Parts list

9.4.10 Backup power source (BPS)

BPS parts list

Item no.
Part no. Quantity Description
(Figure 9-29)

-- 4-070520-SP -- Backup power source (BPS) (See Section 9.4 for NHA.)
1 4-074678-00 1 • Bezel, BPS, front
2 4-072510-00 2 • Screw, PAN, 6-32 x 1/4, black oxide (Attach bezel)
3 4-074677-00 1 • Panel, BPS front
4 4-071599-00 4 • Screw, FH, 6-32 x 1/4 (Attach front panel)
5 4-074532-00 1 • Fuse, 15 A, fast-acting, cartridge-type
6 4-000003-00 1 • Tie wrap, small
7 4-070523-SP 1 • Battery pack
8 4-074665-00 1 • Floor assembly, BPS enclosure
9 4-079031-SP 1 • Chassis with cable, BPS
10 -- 1 • Standoff, battery
11 4-003443-00 1 • Coupling
12 4-070062-00 2 • Screw, FH, 6-32 x 1/2 (Attach floor to cover)
13 4-016142-00 4 • Nut, HEX, 6-32, keps (Attach PCB to chassis)
14 4-076727-SP 1 • PCB, backup power source (BPS)
15 N-7600028 1 • • Fuse, 15 A, fast-acting

16 4-071599-00 6 • Screw, FH, 6-32 x 1/4 (Attach floor to cover)


17 4-004994-00 2-1/4 in. • Molding, plastic (Available in multiples of 1-ft lengths.
(5.7 cm) Minimum order is 10 ft.)
18 4-072505-00 1 Label, display, BPS, non-US

4-075430-00 Label, display, BPS, US

4-075427-00 1 Label, product information, BPS, English, US (not shown)

4-072504-00 Label, product information, BPS, English/French (not shown)

4-075071-00 Label, product information, BPS, German (not shown)

-- 4-075146-00 Label, product information, BPS, Japanese (not shown)

4-075412-00 Label, product information, BPS, Portuguese (not shown)

4-075085-00 Label, product information, BPS, Spanish/Italian (not shown)

4-075098-00 Label, product information, BPS, Spanish/Portuguese (not shown)

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Parts list 9

18
1 2 (2 PL)

4 (4 PL)

17
3

16
5
(6 PL)
9 6
J2

,
J1
14 15
J3 7
13
(4 PL) to J2

12
(2 PL)
11
10

Figure 9-29. Backup power source (BPS)

840 Ventilator System Service Manual 4-070496-00 Rev. E (06/07) 9-79


9 Parts list

9.4.11 Cart assembly

Cart assembly parts list

Item no.
Part no. Quantity Description
(Figure 9-30)

-- 4-076102-00 -- Cart assembly, RTA (See Section 9.4 for NHA.)


1 4-073021-00 1 • Base, GUI
2 4-073020-00 1 • Latch
3 4-073463-00 1 • Spring, latch
4 4-070036-00 3 • Screw, PAN, 6-32 x 0.75, sems (Attach GUI base to cart)
5 4-074653-00 1 • Rail, mount, BDU
6 4-009760-00 3 • Screw, FH, 10-32 x 5/8 (Attach BDU mount rail to cart)
7 4-079037-SP 1 • Caster kit (Requires caster wrench, P/N N-4800168)
8 -- 2 • • Caster, front (with brake)

9 -- 2 • • Caster, rear (without brake)

10 4-074616-00 4 • Bumper
11 4-074630-00 2 • Mount, flex arm (Original cart model only)
12 4-072623-00 2 • Screw, FH, 8-32 x 3/8 (Attaches flex arm mount to original cart
model only)
13 4-074680-00 1 • Bracket , BPS top slide, right
14 4-074681-00 1 • Bracket, BPS top slide, left

4-072623-00 4 • Screw, FH, 8-32 x 3/8 (Attach BPS slide brackets to cart) (not
--
shown)
15 4-074652-00 1 • Drawer
16 4-070520-SP 1 • Backup power supply (BPS)

-- 4-075315-00 1 • Wall air water trap kit (not shown)

-- 4-070770-00 1 • E-cylinder holder

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Parts list 9

4 (3 PL)

1
11 (2 PL)

3
12 (2 PL) 2

5
6 (3 PL)

15
14

16

13
10 (4 PL)

8 (2 PL)
7
9 (2 PL)

8-01209

Figure 9-30. Cart assembly

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9 Parts list

This page intentionally blank.

9-82 4-070496-00 Rev. E (06/07) 840 Ventilator System Service Manual

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