TQM Mod3@AzDOCUMENTS.in
TQM Mod3@AzDOCUMENTS.in
TQM Mod3@AzDOCUMENTS.in
3.1 Introduction
The most important asset of an organization is its customer. An organization‘s success depends
on how many customers it has, how much they buy and how often they buy. Customers that
are satisfied will increase in number, buy more and buy more frequently. Satisfied customers
also pay their bills promptly, which greatly improves cash flow - the lifeblood of any
organization. Figure 1 best exemplifies just how important a customer is to any organization.
Increasingly, manufacturing and service organizations are using customer satisfaction as the
measure of quality. The importance of customer satisfaction is not only due to national
competition but also due to worldwide competition. This fact is reflected in the Malcolm
Baldrige National Quality Awards, where customer satisfaction accounts for 30 percent of the
total points. Similarly, customer satisfaction standards are woven throughout ISO 9000:2000.
Customer satisfaction is one of the major purposes of a quality management system.
The customer as satisfying perceives that part of the square that lies within the circle and the
part of the square outside the circle is perceived as unnecessary. It is important that the
organization listens to the ―voice of the customer‖ and ensures that its marketing, design,
production and distribution processes truly meet the expectations of the customer.
An external customer exists outside the organization and generally falls into three categories--
current, prospective and lost customers. Each category provides valuable customer satisfaction
information for the organization. Every employee in an organization should know how his or
her job enhances the total satisfaction of the external customer. Performance should be
continually improved in order to retain existing customers and to gain new ones.
An internal customer is just as important. Every function, whether it is engineering, order
processing, or production, has an internal customer-- each receives a product or service and, in
exchange, provides a product or service. Every person in a process is considered a customer of
the preceding operation. Each worker‘s goal is to make sure that the quality meets the
expectations of the next person. When that happens throughout the manufacturing, sales and
distribution chain, the satisfaction of the external customer should be assured.
All processes have outputs which are used by internal or external customers and inputs which
are provided by internal or external suppliers. Each supplier performs work that produces some
service or product that is used by another customer. As shown by figure 3, each forms a link in
the customer/supplier chain where every chain ends with an external customer and starts with
an external supplier. Every employee throughout the organization is part of the chain of
internal customers and suppliers
Before making a major purchase, some people check consumer magazines that rate product
quality. During the period 1980 to 1988, the quality of the product and its performance ranked
first, price was second and service was third. During the period 1989 to 1992, product quality
remained the most important factor, but service ranked above price in importance.
An American Society for Quality (ASQ) survey on end user perceptions of important factors that
influenced purchases showed the following ranking:
1. Performance
2. Features
3. Service
4. Warranty
5. Price
6. Reputation
The factors of performance, features, service and warranty are the parts of a product or service
quality. Therefore, it is evident that product quality and service are more important than price.
Although this information is based on the retail customer, it appears, to some extent, to be true
for the commercial customer also.
1. Performance
Performance involves ―fitness for use.‖ It is a phrase that indicates that the product and
service is ready for the customers use at the time of sale. Other considerations are as follows:
Availability which is the probability that a product will operate when needed
Reliability which is freedom from failure over time
Maintainability which is the ease of keeping the product operable
2. Features
3. Service
A product warranty represents the organization‘s public promise of a quality product backed up
by a guarantee of customer satisfaction. Ideally, it also represents a public commitment to
guarantee a level of service sufficient to satisfy the customer.A warranty forces the
organization to focus on the customer‘s definition of product and service quality. An
organization has to identify the characteristics of product and service quality and the
importance the customer attaches to each of those characteristics. A warranty generates
feedback by providing information on the product and service quality. It also forces the
organization to develop a corrective action system.
Finally, a warranty builds marketing muscle. The warranty encourages customers to buy a
service by reducing the risk of the purchase decision and it generates more sales from existing
customers by enhancing loyalty.
5. Price
Today‘s customer is willing to pay a higher price to obtain value. Customers are constantly
evaluating one organization‘s products and services against those of its competitors to
determine who provides the greatest value. However, in our highly competitive environment,
each customer‘s concept of value is continually changing. Ongoing efforts should be made by
everyone having contact with customers to identify, verify and update each customer‘s
perception of value in relation to each product and service.
6. Reputation
Most of us find ourselves rating organizations by our overall experience with them. Total
customer satisfaction is based on the entire experience with the organization, not just the
product. Good experiences are repeated to six people and bad experiences are repeated to 15
people. Therefore, it is more difficult to create a favorable reputation.
1. Comment cards
2. Questionnaires
3. Focus groups
4. Toll free telephone lines
5. Customer visits
6. Report cards
7. The Internet
8. Employee feedback
9. Mass customization
10. The American Customer Satisfaction Index
1. Comment Card
A low-cost method of obtaining feedback from customers involves a comment card. It can be
attached to the warranty card and included with the product at the time of purchase. The
intent of the card is to get simple information, such as name, address, age, occupation and
what influenced the customer‘s decision to buy the product. However, there is very little
incentive for buyers to respond to this type of card and the quality of the response may not
provide a true measure of customer‘s feeling. Generally, people respond only if something very
good or very bad has happened. Comment cards are also used in the hospitality industry.
Restaurants and hotels provide them at the ends of tables and in hotel rooms. They can even
be found at the bottom of the restaurant sales receipts. Often, free meals or hotel stays are
provided to rectify a poor experience noted on the comment card. Free meals and hotel stays
can generate significant customer loyalty provided the organization also fixes the problems.
2. Customer Questionnaire
A customer questionnaire is a popular tool for obtaining opinions and perceptions about an
organization and its products and services. However, they can be costly and time consuming.
Surveys may be administered by mail or telephone. In the form of questionnaires, the customer
is asked to furnish answers relating to the quality of products and services. One of the reasons
the one-to -five or one-to-ten scale is used is because it easily produces a metric. For example,
see the spouse satisfaction survey in figure 4.
Figure 4 : Spouse satisfaction survey-- A typical approach
Although one- to-five scale is a typical approach to survey yet it probably is not entirely
effective. It neither tells the surveyor how important trash removal is relative to other qualities
nor does it tell what the spouse wants or expects. A better way to do a spouse satisfaction
survey is shown in figure 5.
3. Focus Groups
Customer focus groups are a popular way to obtain feedback, but they too can be very
expensive. These groups are very effective for gathering information on customer expectations
and requirements.
Surveying a focus group is a research method used to find out what customers are really
thinking. A group of customers is assembled in a meeting room to answer a series of questions.
These carefully structured questions are asked by a skilled moderator who probes into the
participants' thoughts, ideas, perceptions or comments. Focus groups are sometimes used with
an organization's employees to examine internal issues.
Toll free telephone numbers are an effective technique for receiving complaint feedback. With
the help of these, organizations can respond faster and more cheaply to the complaint. Such a
number does not, however, reach those who decided not to buy the product or those who
discovered some likable feature(s) on a competitor‘s product. Toll free numbers are in use by at
least 50% of all organizations with sales of at least $10 million.
5. Customer Visits
6. Report Card
Another very effective information-gathering tool is the report card. Figure 6 shows a typical
report card. It is usually sent to each customer on a quarterly basis. The data are analyzed to
determine areas for improvement. For instance, the University of California in San Diego uses a
report card to grade the quality of campus business services such as the payroll department
and the bookstore.
Figure 6 Sample report card
Some managers are beginning to monitor discussions that take place on the Internet to find out
what customers are saying about their products. Internet users frequently seek advice
regarding their everyday activities or activities related to specific interests, hobbies or sports.
Newsgroups, electronic bulletin boards and mailing lists can be scanned using keyword
searches if one knows that company‘s product is of interest to participants in certain activities,
hobbies or professions.
8. Employee Feedback
Employees are often an untapped source of information. Companies are listening more to the
external customer but are still not listening to employees. Employees can offer insight into
conditions that inhibit service quality in the organization. Employee groups can brainstorm
ideas to come up with solutions to problems that customers have identified.
9. Mass Customization
The ultimate in customer satisfaction is giving customers exactly what they want. In the past,
the price tag for this was prohibitive. But mass customization is a way to provide variety at an
affordable cost. It is a direct result of advances made in manufacturing, such as flexible
manufacturing technologies, just-in-time systems and cycle time reduction. It has been done in
the car industry for years. Customers determine what type of seat coverings, color and stereo
system they want. Mass customization is now being used in many other industries too. For
instance, Levi Strauss customers are measured for jeans, choose the fabric and choose the
pattern at a local store. The custom fit jeans are then manufactured to order at a central
factory and sent to the local store. The voice of the Levi Strauss customer is heard at the
fabrication stage of production.
The voice of a customer can be captured in mass customized products by using the hard
data of what the customer bought instead of what the customer was thinking about buying.
The customer satisfaction information obtained from mass customization can be used to
provide more standardized products. The voice of the purchasing customer, however, provides
no information about the non- purchasing customer. Figure16.4 helps in better understanding
the customer's involvement in mass customization.
Customer service is the set of activities an organization uses to win and retain customer’s
satisfaction. It can be provided before, during or after the sale of the product or exist on its
own. The elements of customer services are as follows:
1. Organization
Identify each market segment
Write down the requirements
Communicate the requirement
Organize processes
Organize physical spaces
2. Customer Care
Meet the customer‘s expectations
Get the customer‘s point of view
Deliver what is promised
Make the customer feel valued
Respond to all complaints
Over-respond to the customer
Provide a clean and comfortable customer reception area
3. Communication
Optimize the trade-off between time and personal attention
Minimize the number of contact points
Provide pleasant, knowledgeable and enthusiastic employees
Write documents in customer-friendly language
4. Front-Line People
Employee involvement
Employee involvement is one approach to improve quality and productivity. It is a means to
better meet the organization’s goals for quality and productivity.
3.5 Motivation
Maslow (1943, 1954) stated that people are motivated to achieve certain needs
and that some needs take precedence over others. Our most basic need is for
physical survival, and this will be the first thing that motivates our behavior. Once
that level is fulfilled the next level up is what motivates us, and so on.
1. Physiological needs are the need at the bottom of the triangle and include
the lowest order need and most basic. This includes the need to satisfy the
fundamental biological drives such as food, air, water and shelter.
According to Maslow organizations must provide employees with a salary
that enable them to afford adequate living conditions. The rationale here is
that any hungry employee will hardly be able to make much of any
contribution to his organization.
2. Safety needs this occupies the second level of needs. Safety needs are
activated after physiological needs are met. They refer to the need for a
secure working environment free from any threats or harms. The rationale
is that employees working in an environment free of harm do their jobs
without fear of harm.
3. Social needs: This represents the third level of needs. They are activated
after safety needs are met. Social needs refer to the need to be affiliated
that is (the needed to be loved and accepted by other people). To meet
these needs organizations encourage employees participation in social
events such as picnics, organizations bowling etc.
4. Esteem needs this represents the fourth level of needs. It includes the
need for self-respect and approval of others. Organizations introduce
awards banquets to recognize distinguished achievements.
5. Self-actualization: This occupies the last level at the top of the triangle. This
refers to the need to become all that one is capable of being to develop
ones fullest potential. The rationale here holds to the point that self-
actualized employees represent valuable assets to the organization human
resource.