INTERNATIONAL ISO

STANDARD 12944-8

Second edition
2017-11

Paints and varnishes — Corrosion

protection of steel structures by
protective paint systems —
Part 8:
Development of specifications for new
work and maintenance
iTeh STANDARD PREVIEW
Peintures et vernis — Anticorrosion des structures en acier par
(standards.iteh.ai)
systèmes de peinture —
Partie 8: 12944-8:2017
ISO Développement de spécifications pour les travaux neufs et de
maintenance
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Reference number
ISO 12944-8:2017(E)

© ISO 2017
ISO 12944-8:2017(E)


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ISO 12944-8:2017
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 ISO 12944-8:2017(E)


Contents Page

Foreword......................................................................................................................................................................................................................................... iv
Introduction...................................................................................................................................................................................................................................v
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references....................................................................................................................................................................................... 1
3 Terms and definitions...................................................................................................................................................................................... 1
4 How to develop a specification for new work or maintenance............................................................................. 3
5 Contents of a specification........................................................................................................................................................................... 4
5.1 Supply.............................................................................................................................................................................................................. 4
Annex A (informative) Basic information for inclusion in a protective paint system
specification for new work and maintenance......................................................................................................................12
Annex B (informative) Reference areas...........................................................................................................................................................14
Annex C (informative) Flow chart for planning new work..........................................................................................................17
Annex D (informative) Flow chart for planning maintenance work..................................................................................19
Annex E (informative) Classification of environments — Checklist (derived from ISO 12944‑2).....20
Annex F (informative) Recommended form for a protective paint system specification —
New work....................................................................................................................................................................................................................22
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Annex G (informative) Recommended form for a protective paint system
specification — Maintenance................................................................................................................................................................23
(standards.iteh.ai)
Annex H (informative) Recommended form for a report on paint work progress and
application conditions..................................................................................................................................................................................
ISO 12944-8:2017 25
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Annex I (informative) Recommended form for final report on corrosion protection work.....................27
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Annex J (informative) Recommended form for a detailed inspection report on the condition
of an existing protective paint system, including the assessment of the need
for maintenance..................................................................................................................................................................................................30
Bibliography.............................................................................................................................................................................................................................. 34

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ISO 12944-8:2017(E)


Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
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World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www.iso.org/iso/foreword.html.(standards.iteh.ai)
This document was prepared by Technical Committee ISO/TC 35, Paints and varnishes, Subcommittee
SC 14, Protective paint systems for steel structures. ISO 12944-8:2017
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This second edition cancels and replaces the first edition (ISO 12944-8:1998), which has been
a6e572e535ff/iso-12944-8-2017
technically revised.
The main changes compared to the previous edition are as follows:
— the normative references have been updated;
— the terms and definitions have been updated;
— water soluble contaminants and dust have been added in Table 1 as particular constraints with
respect to surfaces and surface preparation;
— Annex E has been updated with regard to corrosivity classes;
— Annex I has been updated with regard to surface preparations;
— the bibliography has been updated;
— the text has been editorially revised.
A list of all parts in the ISO 12944 series can be found on the ISO website.

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 ISO 12944-8:2017(E)


Introduction
Unprotected steel in the atmosphere, in water and in soil is subjected to corrosion that can lead to
damage. Therefore, to avoid corrosion damage, steel structures are normally protected to withstand
the corrosion stresses to which they will be subjected during the service life required of the structure.
There are different ways of protecting steel structures from corrosion. ISO 12944 (all parts) deals with
protection by paint systems and covers, in the various parts, all features that are important in achieving
adequate corrosion protection. Additional or other measures are possible but require particular
agreement between the interested parties.
In order to ensure effective corrosion protection of steel structures, owners of such structures, planners,
consultants, companies carrying out corrosion protection work, inspectors of protective coatings
and manufacturers of coating materials need to have at their disposal state-of-the-art information in
concise form on corrosion protection by paint systems. It is vital that such information is as complete as
possible, unambiguous and easily understandable to avoid difficulties and misunderstandings between
the parties concerned with the practical implementation of protection work.
ISO 12944 (all parts) is intended to give this information in the form of a series of instructions. It is
written for those who have some technical knowledge. It is also assumed that the user of ISO 12944 (all
parts) is familiar with other relevant International Standards, in particular those dealing with surface
preparation.
Although ISO 12944 (all parts) does not deal with financial and contractual questions, attention is
drawn to the fact that, because of the considerable implications of inadequate corrosion protection,
iTeh STANDARD PREVIEW
non-compliance with requirements and recommendations given in ISO 12944 (all parts) can result in
serious financial consequences. (standards.iteh.ai)
ISO 12944-1 defines the overall scope of all parts of ISO 12944. It gives some basic terms and definitions
and a general introduction to the other parts ISO 12944-8:2017
of ISO 12944. Furthermore, it includes a general statement
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on health, safety and environmental protection, and guidelines for using ISO 12944 for a given project.
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This document is intended as an aid when a corrosion protection specification is to be drawn up.

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 iTeh STANDARD PREVIEW
(standards.iteh.ai)
ISO 12944-8:2017
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a6e572e535ff/iso-12944-8-2017
INTERNATIONAL STANDARD ISO 12944-8:2017(E)

Paints and varnishes — Corrosion protection of steel

structures by protective paint systems —
Part 8:
Development of specifications for new work and
maintenance

1 Scope
This document covers the development of specifications for corrosion protection of steel structures
using protective paint systems. It relates to new work and maintenance in the workshop or on site
and is also applicable to the corrosion protection of individual components. This document covers
the corrosion protection of steel structures exposed to different corrosion stresses by environments
such as indoors, open-air and immersion in water or burial in soil, as well as special stresses, due for
example, to medium or high temperatures. The need for different durability ranges is considered.
Steel surfaces that have been hot-dip-galvanized, metal-sprayed, zinc-electroplated or sherardized, and
previously painted steel surfaces, are also covered by this document.
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In this document, reference areas for assessing the quality of the corrosion protection work and the
(standards.iteh.ai)
performance of the protective paint systems used are dealt with. This document provides detailed
flow charts for planning new work and maintenance, which are taken into account when writing a
specification. ISO 12944-8:2017
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This document can also be used asa6e572e535ff/iso-12944-8-2017
a guide if extreme corrosion stresses or high temperatures occur,
or if the protective paint systems are to be used on other substrates, such as non-ferrous metals or
concrete, to define suitable specifications.

2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 12944-1, Paints and varnishes — Corrosion protection of steel structures by protective paint systems —
Part 1: General introduction

3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO 12944-1 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/
— ISO Online browsing platform: available at http://www.iso.org/obp

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ISO 12944-8:2017(E)


3.1
constituent element
part of a structure that is exposed to a particular environment and which will therefore require a
specific protective paint system specification (3.8.2)
Note 1 to entry: For example, a storage tank will have more than one constituent element as it comprises internal
and external surfaces and possibly also support steelwork.

3.2
dry film thickness
DFT
thickness of a coating remaining on the surface when the coating has hardened
Note 1 to entry: For details, see ISO 12944-5:—1), 5.4.

3.3
durability
expected life of a protective paint system to the first major maintenance (3.5) painting
Note 1 to entry: For further important information on durability and durability ranges, see ISO 12944-1.

3.4
inspector
anyone responsible for ensuring conformity with one or more of the individual specifications (3.8)
3.5
maintenance iTeh STANDARD PREVIEW
sum of all measures, as covered by ISO 12944 (all parts), which ensure that the steel structure is
protected from corrosion (standards.iteh.ai)
Note 1 to entry: Maintenance includes, but is not limited to, paint work. Such paint work can be patch painting
ISO 12944-8:2017
(repair of degradated spots/areas of the coating system), patch painting followed by overpainting of the
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structure, or total repainting.
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3.6
nominal dry film thickness
NDFT
dry film thickness (3.2) specified for each coat or for the whole paint system to achieve the required
durability (3.3)
Note 1 to entry: For details, see ISO 12944-5: —1), 5.4.

3.7
project
whole of the work for which a specification (3.8) is being developed and which can include one or more
structures
3.8
specification
technical document describing all the requirements to be observed when a steel structure is to
be protected against corrosion by using protective coating systems and which consists of several
individual specifications
Note 1 to entry: Individual specifications, i.e. project specification (3.8.1), protective paint system specification
(3.8.2), paint work specification (3.8.3), inspection and assessment specification (3.8.4), are defined.

3.8.1
project specification
specification (3.8) that describes the project (3.7) and the requirements relating specifically to it

1) Under preparation.

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3.8.2
protective paint system specification
specification (3.8) that describes the preparation of the surface of the structure and the protective
coating system(s) for the structure, in conformity with the project specification (3.8.1)
3.8.3
paint work specification
specification (3.8) that describes the way the coating work is to be carried out, in conformity with
the project specification (3.8.1) and the protective paint system specification (3.8.2), as well as with the
inspection and assessment specification (3.8.4)
3.8.4
inspection and assessment specification
specification (3.8) that describes how inspection and assessment are to be carried out
3.9
specifier
anyone responsible for the development of a specification (3.8)
3.10
sample area
area on which the properties of a newly applied coating are tested
3.11
touch-up
application of coating material on a small area
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4 (standards.iteh.ai)
How to develop a specification for new work or maintenance
It is recommended that the specifier considers the information given in Clause 5 and establishes which
ISO 12944-8:2017
specification(s) apply/applies to the project or constituent element to be protected. Then, the specifier
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should check in the respective table, item by item, which of the items listed are to be taken into account
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in the specification. The various items are supported by detailed information given in the "Remarks"
column in Tables 1 to 4 and in Annexes A to J.
When writing a specification for new work or maintenance, it is important to choose the most suitable
protective paint system. Prior to refurbishment, it can be helpful to create sample areas, e.g. to assess
the coating suitability and appearance. To achieve this, all relevant parameters shall be taken into
consideration, for example:
— required durability;
— environmental conditions and special stresses;
— surface preparation;
— different generic types of paint;
— number and types of coats [priming coat(s), intermediate coat(s) and top coat(s)];
— methods of application and application requirements;
— place of application (shop or site);
— scaffolding requirements;
— requirements regarding (future) maintenance (if any);
— health and safety requirements;
— environmental protection requirements.

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These parameters are described in detail in ISO 12944-1 to ISO 12944-7 and ISO 12944-9. In this
document, only information which is considered to be particularly important to the specifier is given.
In the drafting of a specification for maintenance work on a structure or constituent element, a decision
needs to be made to choose between
— repair,
— partial renewal, or
— complete renewal.
When complete renewal has been decided on, the specification should preferably be developed in
accordance with a specification for new work, e.g. using the form given in Annex G.
In Annex D, it is shown how to define the work for different types of maintenance work. The exact
definition of which kind of work is necessary shall be decided in dependence of the structure. Test areas
can be useful to find a sufficient solution.
At an early stage in the drafting of a project specification, a final decision will have to be taken by the
specifier on essential planning parameters, such as protection of slip-resistant connections using high-
tensile bolts, the inside surfaces of hollow sections and other hidden steel surfaces (see ISO 12944-3 for
details of design).
Exclusions, i.e. items not to be painted, shall be indicated in the specification(s).
The choice of protective paint systems shall be based on practical experience and/or the results of
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laboratory performance tests, particularly when new coating technology is involved. The protective
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paint systems shall be tested for compatibility with existing coatings on previously coated surfaces.
The specifier shall further take into account regulations and/or requirements relating to environmental
protection, health and safety, and working conditions ISO 12944-8:2017
in the shop or on site.
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5 Contents of a specification

5.1 Supply
The items which are preferably to be covered by a specification are listed in Tables 1 to 4, under the
following headings:
— contents of a project specification (see Table 1);
— contents of a protective paint system specification (see Table 2);
— contents of a paint work specification (see Table 3);
— contents of an inspection and assessment specification (see Table 4).
For small structures, or those whose protection is not subject to any particular requirements, only
certain items shall be taken into account.
NOTE Each table contains sufficient information to enable the specifier to write a specification for any
one of the subjects listed above without having to make frequent references to the other tables. This has led to
some expressions being repeated in each of the tables: for example, under 1.1, 2.1, 3.1 and 4.1, the items “name
of project”, “name of customer” and “name of specifier” are repeated. In practice, such information is to be given
only once in the complete specification.

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Table 1 — Contents of a project specification

No. Main item/sub-itema Remarks
1.1 GENERAL INFORMATION
1.1.1 Name of project
1.1.2 Name of customer
1.1.3 Location(s) of structure(s)
1.1.4 Name of specifier State organization and person.
1.1.5 Environmental conditions at location(s) of See Annex E and ISO 12944-2.
structure(s)
1.1.6 References to standards and regulations
1.2 TYPE OF PROJECT For definitions of project, structure and constit-
uent element, see Clause 3.
1.2.1 New construction without protection
1.2.2 New construction blast-cleaned and coated
1.2.3 Touch-up and final paint work
1.2.4 Maintenance See Annexes H, I and J.
1.2.5 New construction and maintenance combined
1.2.6 Items not to be coated
1.3 DESCRIPTION OF EACH CONSTITUENT Each structure should preferably be divided into
ELEMENT constituent elements on the basis of the protec-
iTeh STANDARD PREVIEW tive paint system(s) to be used and the corro-
sion stresses associated with each constituent
(standards.iteh.ai) element.
1.3.1 Substrate(s) Metallic coatings, e.g. zinc, are part of the coat-
ISO 12944-8:2017 ing system.
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Existing paint system and its condition See ISO 12944-5.
1.3.3 2
Areas (m )
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1.4 DESCRIPTION OF ENVIRONMENT OF EACH Descriptions are given in ISO 12944-2. See also
CONSTITUENT ELEMENT Annex E.
1.4.1 Atmospheric environmental conditions See E.1.1.
1.4.2 Immersed categories See E.2.
1.4.3 Special situations See E.4.1.
1.4.4 Special stresses See E.4.2.
1.5 DURABILITY
1.5.1 Durability range See ISO 12944-1.
a These items are recommended. If, however, a particular sub-item is included in the specification, any instructions in
the remarks column shall be followed.

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Table 1 (continued)
No. Main item/sub-itema Remarks
1.6 PROTECTIVE PAINT SYSTEMS — Details of types of surface, surface preparation
PARTICULAR CONSTRAINTS WITH grades, surface profiles and surface preparation
RESPECT TO SURFACES AND SURFACE methods can be found in ISO 12944-4. In the
PREPARATION specification, the required surface preparation
grade shall be given for each individual protec-
tive paint system to be used.

1.6.1 Types of surface and surface preparation Besides the surface preparation grade, the
grade(s) for new work and maintenance specification shall give details of the surface
preparation work required. See also Annexes G
and H and Table 3.
1.6.2 Surface preparation method(s) See ISO 12944-4.
1.6.3 Water-soluble contaminants See ISO 8502-6 and ISO 8502-9.
1.6.4 Dust See ISO 8502-3.
1.7 PROTECTIVE PAINT SYSTEMS — PARTICULAR CONSTRAINTS WITH RESPECT TO PAINT
MATERIALS
1.7.1 Choice of the coating system
1.7.1.1 Protective paint systems for initial protection See ISO 12944-5, ISO 12944-7, ISO 12944-9 and
and complete renewal Annexes G and H, and Table 2.
1.7.1.2 Protective paint systems for repair and partial Systems according to ISO 12944-5 and
renewal iTeh STANDARD PREVIEW ISO 12944-9.
Corrosion protection may be assessed using
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sample areas.
1.7.2 Particular constraints relating to coatings and For example: compatibility with existing
paint work coatings, edge protection (see ISO 12944-5 and
ISO 12944-8:2017
ISO 12944-7), non-skid coatings or spraying
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with airless rather than conventional equipment.
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1.7.3 Special requirements regarding, in particular: For example: low level of harmful substances,
protection against pollution by such substances,
—   health and safety
waste disposal.
—   environmental protection
1.8 PROTECTIVE PAINT SYSTEMS — PARTICULAR CONSTRAINTS WITH RESPECT TO PAINT
WORK
1.8.1 Location of paint work: workshop and/or on site See ISO 12944-7.
1.8.2 Conditions for paint work For example: timetable and climatic conditions
(to be taken into account by the operator). See
also ISO 12944-7.
1.8.3 Method of application of protective paint sys- See ISO 12944-7. Any particular requirements
tems for new, touch-up and maintenance work shall be given. Special methods of application
shall be described in full detail.
1.8.4 Constraints relating to paint work For example: compatibility with existing
coatings, masking of areas to be welded (see
ISO 12944-7), edge protection (see ISO 12944-5
and ISO 12944-7).
1.8.5 Special requirements regarding, in particular: For example: low level of harmful substances,
protection against pollution by such substances,
—   health and safety
waste disposal.
—   environmental protection
a These items are recommended. If, however, a particular sub-item is included in the specification, any instructions in
the remarks column shall be followed.

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Table 1 (continued)
No. Main item/sub-itema Remarks
1.9 PROPERTIES (OTHER THAN ANTI-CORROSIVE) OF PROTECTIVE PAINT SYSTEMS
1.9.1 Colours Colour should preferably be based on colour
designations such as those of the Munsell Colour
System, RAL 840-HR, NF X 08-002, BS 4800,
NS 4054, UNE 48103, JPMA Standard Paint
Colours or NCS, in accordance with the relevant
national standard where applicable. The colours
of all coats of a paint system should normally be
different from each other. The last but one coat
should normally be of such a colour that the top
coat fully hides it.
1.9.2 Stability of top-coat colour See also No. 1.4.4, this table.
1.10 QUALITY MANAGEMENT
1.10.1 Quality control, quality assurance and records
1.11 INSPECTION AND ASSESSMENT See Table 4.
1.11.1 Inspection by internal bodies
1.11.2 Inspection by external (e.g. independent) bodies
1.11.3 Names of external inspection bodies and/or the Such bodies and/or inspectors, if any, shall be
inspectors themselves nominated by the specifier.
The level of qualification of the inspector should
iTeh STANDARD PREVIEW be specified.
1.11.4 Methods of inspection The specifier shall indicate the methods and
(standards.iteh.ai)
types of instrument required, using Internation-
al Standards, wherever possible. The specifier
ISO 12944-8:2017 shall also indicate the recording and reporting
procedures to be used.
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1.11.5 Inspection steps a6e572e535ff/iso-12944-8-2017 Details of inspection steps, if any, shall be de-
scribed.
1.12 REFERENCE AREAS
1.12.1 Records The specifier should normally specify for which
1.12.2 Responsibility for records constituent element(s) of each structure of the
project reference areas are to be provided. If
1.12.3 Location and number of reference area(s) not specified, any of the interested parties may
1.12.4 Size of reference area(s) also request the preparation of reference areas
(conditions to be agreed). Reference areas shall
1.12.5 Marking of reference area(s)
normally be prepared in the presence of all
parties concerned, e.g. owner, paint manufac-
turer, sub-contractors and main contractor. See
ISO 12944-7 and Annex B.
1.13 HEALTH AND SAFETY; ENVIRONMENTAL PROTECTION
1.13.1 Applicable regulations The regulations applicable on site shall be ob-
served. If appropriate, these shall be described
by the specifier. See ISO 12944-7.
1.14 SPECIAL REQUIREMENTS
1.14.1 Procedure for dealing with deviations from the Shall be specified by the specifier.
specification, limits of inspection and assessment
1.14.2 Special factors related to execution and supervi- Shall be specified by the specifier.
sion of paint work
1.14.3 Any further requirements Requirements concerning transport, loading and
unloading, and storage shall be indicated, if any.
a These items are recommended. If, however, a particular sub-item is included in the specification, any instructions in
the remarks column shall be followed.

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