NPS-CT-0084E

NeuViz 16 Classic

Gantry Repair and Replacement Manual

V1.3

I
Revision History

Version Date Author Description

V1.0 2014-12 gaoyue First Release

V1.1 2018-1 Sheng Updated Completing Replacement Procedures of
Na FRU on page 11 ;
Updated Torques Values for Screw Connections
on page 11 ;
Updated Column Covers on page 13 ;
Updated Front Cover on page 16 ;
Updated Gantry AC Driver Motor on page 106 ;
Updated the tension of the Gantry Rotation Belt
to 626N-700N in section Installing the Gantry
Rotation Belt on page 186 ;
Updated Installing the X-ray Tube on page 141 ;
Updated G-Host ASSY on page 226 ;
Updated Stator Control Board on page 256 ;
Updated Gantry Tilt Gas Strut on page 270 .
V1.2 2018-1 Sheng Updated G-Host ASSY on page 226 ;
Na Updated GPC ASSY on page 231 .
V1.3 2018-5 Sheng AddedA-planeCompensatoraccumulatedX-
Na rayExposureTimeresettingstepsinInstall the
A-Plane compensator on page 55 ;
Added a warning in Installing the DMS Power
Supply on page 95 .

II
About This Manual

This document is the NeuViz 16 Classic Gantry Repair and Replacement Manual.

This manual describes the detailed procedures for repairing and replacing gantry
FRUs. Please read this manual carefully before operating.

The manufacturer will not bear any responsibility for unauthorized contents.

Manual Name: NeuViz 16 Classic Gantry Repair and Replacement Manual

Part Number: NPS-CT-0084E

Revision: 1.3

How to use this manual

Users must read the manual carefully to prevent potential losses and damage.

Please read warnings, cautions, and notes carefully.

For daily operations, it is recommended to refer to the manual at any time.

Copyright

The copyright of the manual belongs to Neusoft Medical Systems Co., Ltd.

It is prohibited to copy or modify the contents of this manual without authorization.

III
Symbol Descriptions

!!
WARNING Attention symbol

WARNING Radiation warning symbol

WARNING Projectile warning symbol

WARNING Laser warning symbol

WARNING Electrical warning symbol

!!
CAUTION CAUTION SYMBOL
Note Note Description

IV
 NeuViz 16 Classic Gantry Repair and Replacement Manual

Section 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Precautionary Measures Regarding Electrical Voltage . . . . . . . . . . 2
2.2 ESD-Anti-Static Field Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 ESD Protection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1 Connecting the Alligator Clip to the Rotor or Stator . . . . . . . . . . . 5
2.4 Replace the Gantry FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4.1 Powering Off the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4.2 Locking the Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.3 Gantry Front cover Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4.4 Auxiliary Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Completing Replacement Procedures of FRU . . . . . . . . . . . . . . . . . 11
2.6 Torques Values for Screw Connections . . . . . . . . . . . . . . . . . . . . . . 11
Section 3 Gantry Covers Repair and Replacement . . . . . . . . . . . . . . . . . . . . . 13
3.1 Column Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.1 Removing the Column Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.2 Installing the Column Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.1 Opening the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.2 Closing the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.1 Removing the Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.2 Installing the Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4 Rear Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.1 Removing the Rear Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4.2 Installing the Rear Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5 Slip Ring Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5.1 Removing the Slip Ring Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5.2 Installing the Slip Ring Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 4 Gantry Front FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1 Blade A Position Detection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.3 Removing the Blade A Position Detection Board . . . . . . . . . . . . 24
4.1.4 Installing the Blade A Position Detection Board . . . . . . . . . . . . . 26
4.2 Blade B Position Detection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.3 Removing the Blade B Position Detection Board . . . . . . . . . . . . 28
4.2.4 Installing the Blade B Position Detection Board . . . . . . . . . . . . . 30
4.3 Monitor Detector Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.3 Removing the Monitor Detector Assy . . . . . . . . . . . . . . . . . . . . . 31
4.3.4 Installing the Monitor Detector Assy . . . . . . . . . . . . . . . . . . . . . . 33
4.4 Reference Converter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.4.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.4.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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4.4.3 Removing the Reference Converter Board . . . . . . . . . . . . . . . . . 35

4.4.4 Installing the Reference Converter Board . . . . . . . . . . . . . . . . . . 36
4.5 Stepping Motor ASSY M202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.5.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.5.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.5.3 Removing the Stepping Motor M202 . . . . . . . . . . . . . . . . . . . . . . 37
4.5.4 Installing the Stepping Motor M202 . . . . . . . . . . . . . . . . . . . . . . . 39
4.6 Stepping Motor ASSY M201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.6.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.6.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.6.3 Removing the Stepping Motor ASSY M201 . . . . . . . . . . . . . . . . 40
4.6.4 Installing the Stepping Motor ASSY M201 . . . . . . . . . . . . . . . . . 42
4.7 A-Plane left ball screw ASSY, right ball screw Assy . . . . . . . . . . . . . 43
4.7.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.7.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.7.3 Removing left ball screw Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.7.4 Installing left ball screw Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.8 A-Plane Blade Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.8.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.8.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.8.3 Removing the A-Plane Blade Assy . . . . . . . . . . . . . . . . . . . . . . . 50
4.8.4 Installing the A-Plane Blade Assy . . . . . . . . . . . . . . . . . . . . . . . . 51
4.9 Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.9.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.9.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.9.3 Remove the A-Plane compensator . . . . . . . . . . . . . . . . . . . . . . . . 54
4.9.4 Install the A-Plane compensator . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.10 Tube Alignment Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.10.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.10.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.10.3 Removing the Tube Alignment Device . . . . . . . . . . . . . . . . . . . 58
4.10.4 Installing the Tube Alignment Device . . . . . . . . . . . . . . . . . . . . . 58
4.11 DMS Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.11.1 DMS replacement preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.11.1.1 Removing the DMS Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.11.2 DMS FRU Replacement Procedure Completion . . . . . . . . . . . . 63
4.12 FTP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.12.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.12.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.12.3 Remove FTP Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.12.4 Install FTP Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.13 RCOMM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.13.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.13.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.13.3 Removing the RCOMM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.13.4 Installing the RCOMM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.14 DMS LMB and RMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.14.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.14.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.14.3 RMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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4.14.3.1 Removing the RMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4.14.3.2 Installing the RMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.14.4 LMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.14.4.1 Removing the LMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.14.4.2 Installing the LMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.15 DMS Fan ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.15.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.15.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.15.3 Removing the DMS Fan ASSY . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.15.4 Installing the DMS Fan ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.16 Temperature Control Board Assy . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.16.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.16.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.16.3 Removing Temperature Control Board Assy . . . . . . . . . . . . . . 80
4.16.4 Installing Temperature Control Board Assy . . . . . . . . . . . . . . . . 81
4.17 Film Heating Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.17.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.17.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.17.3 Removing Film Heating Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.17.4 Installing Film Heating Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.18 Rotor Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.18.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.18.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.18.3 Removing the Rotor Control Board . . . . . . . . . . . . . . . . . . . . . . 87
4.18.4 Installing the Rotor Control Board . . . . . . . . . . . . . . . . . . . . . . . 89
4.19 UCOM Board (on R-Host) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.20 Switching Power Supply G205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.20.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.20.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.20.3 Removing the Switching Power Supply G205 . . . . . . . . . . . . . . 92
4.20.4 Installing the Switching Power Supply G205 . . . . . . . . . . . . . . . 92
4.21 DMS Power Supply (G201, G202, G204) . . . . . . . . . . . . . . . . . . . . 93
4.21.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.21.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.21.3 Removing the DMS Power Supply . . . . . . . . . . . . . . . . . . . . . . . 93
4.21.4 Installing the DMS Power Supply . . . . . . . . . . . . . . . . . . . . . . . . 95
4.22 Switching Power Supply G206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.22.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.22.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.22.3 Removing the Switching Power Supply G206 . . . . . . . . . . . . . . 96
4.22.4 Installing the Switching Power Supply G206 . . . . . . . . . . . . . . . 97
4.23 Collimator Stepping Motor Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.23.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.23.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.23.3 Removing the Collimator Stepping Motor Servo . . . . . . . . . . . . 99
4.23.4 Installing the Collimator Stepping Motor Servo . . . . . . . . . . . . . 99
4.24 Gantry Rotor Laser Marker Assembly . . . . . . . . . . . . . . . . . . . . . . . 100
4.24.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
4.24.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
4.24.3 Removing the Gantry Rotor Laser Marker Assembly . . . . . . . . 101

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4.24.4 Installing the Gantry Rotor Laser Marker Assembly . . . . . . . . . 101

4.25 Temperature Sensor/Rotation Zero Position Board . . . . . . . . . . . . 102
4.25.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4.25.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4.25.3 Removing the Temperature Sensor/Rotation Zero Position Board 102
4.25.4 Installing the Temperature Sensor/Rotation Zero Position Board 103
4.26 Gantry AC Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.26.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.26.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.26.3 Removing the Gantry AC Driver . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.26.4 Installing the Gantry AC Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.27 Gantry AC Driver Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4.27.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4.27.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4.27.3 Removing the Gantry AC Driver Motor . . . . . . . . . . . . . . . . . . . 106
4.27.4 Installing the Gantry AC Driver Motor . . . . . . . . . . . . . . . . . . . . 113
4.28 Transformer T101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.28.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.28.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.28.3 Removing the Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.28.4 Installing the Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.29 Gantry Bottom Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.29.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.29.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.29.3 Removing the Gantry Bottom Fan . . . . . . . . . . . . . . . . . . . . . . . 118
4.29.4 Installing the Gantry Bottom Fan . . . . . . . . . . . . . . . . . . . . . . . . 119
Section 5 Gantry Heavy Parts Repair & Replacement . . . . . . . . . . . . . . . . . . . 120
5.1 Preparing to Replace Gantry Heavy FRUs . . . . . . . . . . . . . . . . . . . . 120
5.1.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5.1.1.1 Gantry Heavy Parts Replacement Tool Kit . . . . . . . . . . . . . . 121
5.1.1.2 Heavy Parts Replacement Tool Kit contents list . . . . . . . . . . 122
5.1.1.3 Assembling the Heavy Parts Replacement Tools Kit . . . . . . 124
5.1.1.4 X-ray Tube Replacement Mode . . . . . . . . . . . . . . . . . . . . . . . 127
5.1.1.5 HV Box and AC Inverter Box Replacement Mode . . . . . . . . 128
5.1.1.6 DMS Replacement Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.2 X-ray Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.2.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.2.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.2.3 Removing the X-ray Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
5.2.4 Installing the X-ray Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.3 High Voltage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5.3.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5.3.2 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.3.2.1 Removing the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.3.2.2 Installing the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
5.3.3 Power Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
5.3.3.1 Remove the Power Control Box . . . . . . . . . . . . . . . . . . . . . . . 151
5.3.3.2 Install the Power Control Box . . . . . . . . . . . . . . . . . . . . . . . . . 153
5.3.4 Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
5.3.4.1 Removing the Tank Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

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5.3.4.2 Installing the Tank Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

5.4 DMS ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4.3 Removing the DMS ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4.4 Installing the DMS ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Section 6 Gantry Rear FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.1 10-way Slip Ring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.1.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.1.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.1.3 Removing the 10-way Slip Ring Plate . . . . . . . . . . . . . . . . . . . . . 169
6.1.4 Installing the 10-way Slip Ring Plate . . . . . . . . . . . . . . . . . . . . . . 173
6.2 Gantry Rotation Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
6.2.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
6.2.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
6.2.3 Removing the Gantry Rotation Belt . . . . . . . . . . . . . . . . . . . . . . . 181
6.2.4 Installing the Gantry Rotation Belt . . . . . . . . . . . . . . . . . . . . . . . . 186
6.3 Rotor Encoding Scanning Head Assy . . . . . . . . . . . . . . . . . . . . . . . . 187
6.3.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
6.3.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
6.3.3 Removing the Rotor Encoding Scanning Head Assy . . . . . . . . . 188
6.3.4 Installing the Rotor Encoding Scanning Head Assy . . . . . . . . . . 192
6.4 Stator Data Receiver Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
6.4.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
6.4.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
6.4.3 Removing the Stator Data Receiver Box . . . . . . . . . . . . . . . . . . . 198
6.4.4 Installing the Stator Data Receiver Box . . . . . . . . . . . . . . . . . . . . 200
6.5 Slip Ring Antenna ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
6.5.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
6.5.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
6.5.3 Removing the Slip Ring Antenna ASSY . . . . . . . . . . . . . . . . . . . 201
6.5.4 Installing the Slip Ring Antenna ASSY . . . . . . . . . . . . . . . . . . . . 202
6.6 Gantry Stator Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
6.6.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
6.6.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
6.6.3 Removing the Gantry Stator Transceiver . . . . . . . . . . . . . . . . . . 203
6.6.4 Installing the Gantry Stator Transceiver . . . . . . . . . . . . . . . . . . . 205
6.7 Rotor Data Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
6.7.1 Removing Rotor Data Transmitter Box . . . . . . . . . . . . . . . . . . . . 206
6.7.2 Installing Rotor Data Transmitter Box . . . . . . . . . . . . . . . . . . . . . 207
6.8 Rotor Transceiver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
6.8.1 Removing rotor transceiver board . . . . . . . . . . . . . . . . . . . . . . . . 208
6.8.2 Installing rotor transceiver board . . . . . . . . . . . . . . . . . . . . . . . . . 209
6.9 Power Brush Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
6.9.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
6.9.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
6.9.3 Removing the Power Brush Block Assembly . . . . . . . . . . . . . . . 210
6.9.4 Installing the Power Brush Block Assembly . . . . . . . . . . . . . . . . 212
6.10 4-Way Signal Brush Block ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
6.10.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

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6.10.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

6.10.3 Removing the 4-Way Signal Brush Block Assembly . . . . . . . . 215
6.10.4 Installing the 4-Way Signal Brush Block Assembly . . . . . . . . . 217
6.11 Three Phase Power Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.11.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.11.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.11.3 Removing the 3-Phase Power Supply Filter . . . . . . . . . . . . . . . 218
6.11.4 Installing the 3-Phase Power Supply Filter . . . . . . . . . . . . . . . . 220
6.12 Breathing Navigation Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
6.12.1 Removing the Breathing Navigation Board . . . . . . . . . . . . . . . . 221
6.12.2 Installing the Breathing Navigation Board . . . . . . . . . . . . . . . . . 222
Section 7 Gantry Left Column FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
7.1 Auxiliary Control Board ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
7.1.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
7.1.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
7.1.3 Removing the Auxiliary Control Board Assy . . . . . . . . . . . . . . . . 224
7.1.4 Installing the Auxiliary Control Board ASSY . . . . . . . . . . . . . . . . 225
7.2 G-Host ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
7.2.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
7.2.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
7.2.3 Removing the G-Host ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
7.2.4 Installing the G-Host Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
7.3 GPC ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
7.3.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
7.3.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
7.3.3 Removing the GPC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
7.3.4 Installing the GPC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
7.4 UCOM Board (Stator Control Board) . . . . . . . . . . . . . . . . . . . . . . . . . 234
7.4.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
7.4.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
7.4.3 Removing the UCOM Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
7.4.4 Installing the UCOM Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
7.5 Gantry Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
7.5.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
7.5.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
7.5.3 Removing the Gantry Interface Board . . . . . . . . . . . . . . . . . . . . . 236
7.5.4 Installing the Gantry Interface Board . . . . . . . . . . . . . . . . . . . . . . 237
7.6 Switching Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
7.6.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
7.6.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
7.6.3 Removing the Switching Power Supply . . . . . . . . . . . . . . . . . . . . 239
7.6.4 Installing the Switching Power Supply . . . . . . . . . . . . . . . . . . . . . 240
7.7 Transformer T102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
7.7.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
7.7.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
7.7.3 Removing the Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
7.7.4 Installing the Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
7.8 Gantry Tilt Driver ASSY (Tilt Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . 243
7.8.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
7.8.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

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7.8.3 Gantry Tilt Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

7.8.4 Removing the Tilt Driver Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
7.8.5 Installing the Tilt Driver Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
7.9 Stator Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
7.9.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
7.9.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
7.9.3 Removing the Stator Control Board . . . . . . . . . . . . . . . . . . . . . . . 257
7.9.4 Installing the Stator Control Board . . . . . . . . . . . . . . . . . . . . . . . . 258
7.10 Tilt Potentiometer/Tilt Limit Switch ASSY . . . . . . . . . . . . . . . . . . . . 259
7.10.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
7.10.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
7.10.3 Removing the Tilt Potentiometer Assembly . . . . . . . . . . . . . . . 259
7.10.4 Installing the Tilt Potentiometer Assembly . . . . . . . . . . . . . . . . 261
7.10.5 Removing the Tilt Limit Switch ASSY . . . . . . . . . . . . . . . . . . . . 261
7.10.6 Installing the Tilt Limit Switch ASSY . . . . . . . . . . . . . . . . . . . . . 262
Section 8 Gantry Right Column FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
8.1 Power Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
8.1.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
8.1.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
8.1.3 Removing the Power Control Board . . . . . . . . . . . . . . . . . . . . . . 264
8.1.4 Installing the Power Control Board . . . . . . . . . . . . . . . . . . . . . . . . 267
8.2 Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
8.2.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
8.2.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
8.2.3 Removing the Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . 268
8.2.4 Installing the Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . 269
8.3 Gantry Tilt Gas Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
8.3.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
8.3.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
8.3.3 Removing the Gantry Tilt Gas Strut . . . . . . . . . . . . . . . . . . . . . . . 271
8.3.4 Installing the Gantry Tilt Gas Strut . . . . . . . . . . . . . . . . . . . . . . . . 272
8.4 Circuit Breaker and Mini-Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . 273
8.4.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
8.4.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
8.4.3 Removing the Circuit Breaker or Mini-Circuit Breaker . . . . . . . . 274
8.4.4 Installing the Circuit Breaker or Mini-Circuit Breaker . . . . . . . . . 274
8.5 Voltage Monitor Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
8.5.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
8.5.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
8.5.3 Removing the Voltage Monitor Relay . . . . . . . . . . . . . . . . . . . . . 275
8.5.4 Installing the Voltage Monitor Relay . . . . . . . . . . . . . . . . . . . . . . . 276
8.6 Three Phase AC Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
8.6.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
8.6.2 Estimated Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
8.6.3 Removing the Three Phase AC Contactor . . . . . . . . . . . . . . . . . 278
8.6.4 Installing the Three Phase AC Contactor . . . . . . . . . . . . . . . . . . 278
8.7 Main Power Switch Panel ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

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Introduction

Section 1 Introduction

1.1 Overview

This manual describes the repair and replacement procedures for the Gantry of Neu-
Viz 16 Classic CT Scanner System.

It is divided into the following sections according to the components location:

• Page13 Gantry Covers Repair and Replacement

• Page22 Gantry Front FRUs
• Page120 Gantry Heavy Parts Repair & Replacement
• Page130 X-ray Tube
• Page149 Inverter
• Page151 Power Control Box
• Page153 Tank
• Page155 DMS ASSY
• Page167 Gantry Rear FRUs
• Page223 Gantry Left Column FRUs
• Page263 Gantry Right Column FRUs

1.2 Required Tools

• ESD Anti-Static kit

• Standard Service Tools
• Torque Wrench
• DMS Allen Wrench
• Gantry Heavy Parts Replacement Tools Kit
• Loctite

Note Special tools necessary for a specific procedure are listed in the same
procedure.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Safety

Section 2 Safety

2.1 Precautionary Measures Regarding Electrical Voltage

Before you start the procedure outlined in this manual make sure that you read and
understand the warnings listed below.

WARNING Prior to any service and maintenance activities inside

components:

Switch OFF the system at the main power supply, (using the
on-site ON-OFF switch) and the internal/external Uninter-
ruptible Power Supply (UPS).

Make sure that no other person can switch ON power or

switch OFF the security measures, when installation, main-
tenance or service work on the system is performed.
Assign an additional person to monitor safety issues during
the entire replacement process.

!!
WARNING In addition to the warnings listed above, make sure to
follow all safety guidelines as described in the safety guide-
lines manual. Failure to do so can result in severe personal
injury.

!!
CAUTION Follow the guidelines in section ESD-Anti-Static Field Service Kit
before performing any service procedure.

!!
WARNING Read Service Safety Manual and make sure you under-
stand all contents in it.

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ESD-Anti-Static Field Service Kit

2.2 ESD-Anti-Static Field Service Kit

This section describes the use of the ESD—Anti-Static Field Service Kit with NeuViz
16 Classic CT Scanner System.

The ESD—Anti-Static Kit contains the following (see Figure 1):

• The length of the wrist strap can be adjusted to be appropriate for different users.
• Ground wrist strap
• Ground cable: length 3m,compressive resistance 5kg, to make circuit connect
• Banana Plug/Alligator clip: It will be plugged in the static wrist strap socket or
directly clamped to the ground cable as needed.
• Series resistor:1MΩ,to protect personnel and device safety.

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ESD Protection Procedure

Figure1: ESD Anti-static Kit Parts

2.3 ESD Protection Procedure

WARNING Electrical Hazard! Before working on electrical parts in

the Gantry Rotor, ensure that the ground cable is connected
to the Rotor and Stator. To prevent an electric shock, follow
the procedure below.

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ESD Protection Procedure

2.3.1 Connecting the Alligator Clip to the Rotor or Stator

The Rotor bearing is made from non-conductive material. Therefore, it is required to

connect the Rotor to a good ground prior to performing any service procedure on the
Rotor.

Note The stator contains two ground points. Use one for the ground cable
connection to the Rotor, and the other to connect the ESD Field Ser-
vice Kit.
Figure 2: Gantry Rotor GND

Figure2: Gantry Rotor GND

Figure3: Gantry Stator GND

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ESD Protection Procedure

Connecting the ESD Field Service Kit

1) Connect the ESD Field Service Kit according to Figure 1

2) Connect the series resistor with the ground wrist strap, and fasten the buckle.
3) Select the Banana Plug or the Alligator clip according to the situation on site.
4) Fit on the elastic wrist strap snugly, yet comfortably.
5) Connect the banana plug/Alligator clip to the stator ground point.

The field service engineer is now static-protected, and can safely handle static-sensi-
tive boards and components.

New components should be placed in static-shielding bags or containers during trans-

portation. Besides, place any faulty boards removed from the equipment in static-
shielding packaging so that additional damage is not done during shipment to the
repair depot.

!!
CAUTION The grounding procedures detailed above effectively remove static
from conductive objects like the human body or metal parts. However,
non-conductive objects (such as synthetic clothing, plastic coffee
cups, cigarette packs, vinyl work order envelopes, or common plas-
tics) can also carry large amounts of static charge, and the charges on
nonconductors such as these cannot be removed by grounding.
Therefore, the engineer must take care to keep all such nonconductors
as far from the work area and the sensitive equipment as possible.

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Replace the Gantry FRUs

2.4 Replace the Gantry FRUs

2.4.1 Powering Off the System

1) If there are no specific requirements, make sure the Gantry tilt is zero.
2) Press the Patient Table Out button on Control Panel to move the Patient Table to
maximum Out and Lowest position.
3) Turn Off the system:

a) Log Off the console application and shut down the console computer.

Note Make sure stop the Tube Rotor and Tube Capacity is less than 25%,
before Power OFF the Gantry.
b) Turn Off the Gantry from the On/Off Switch on the right column (see Figure 4).
c) Turn Off the Isolation Transformer.
d) Turn Off the Wall Power Box.

Figure4: Main Power Switch

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Replace the Gantry FRUs

2.4.2 Locking the Rotor

!!
WARNING When Replacing Gantry Components Position the
Rotor As Instructed and lock the rotor.
To engage the Rotor Locking Pin, pull out the Locking Pin and turn it 90(see
Figure 5);after rotating lock the pin(see Figure 6).

Figure5: Locking Pin Out - Disengaged

Figure6: Locking Pin In - Engaged

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Replace the Gantry FRUs

2.4.3 Gantry Front cover Switch

Note When Gantry Front Cover is open and the Gantry is Power ON, the Gan-
try could tilt or rotate only while the Gantry Interlock Switch (on Gantry
front left) is Pulled out (see Figure 7).

pullout

Figure8: Gantry Cover Switch (For

example)

Figure7: Switch Location

2.4.4 Auxiliary Control Assembly

WARNING When manual control is needed, use the Auxiliary Con-

trol Assembly on Gantry left side to manually tilt or rotation
the Gantry. When operating, be careful about safety protec-
tion.
• Via changing auto/manual switch, you can adjust different control mode as
needed(see Figure 9).
• Commands from the Workstation will only be executed when the Manual/Auto
switch is set to AUTO.
• In MANUAL mode, the Gantry Tilting and rotating can be done via Auxiliary Control
Assembly:
• Tilt control handle can make the Gantry do “Positive Tilt” (leftward) or “Nega-
tive Tilt” (right wards). Release handle to stop motion. The tilt range is ± 30
°( ± 2°).

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Replace the Gantry FRUs

• The manual Rotation Speed knob will allow manual speed control of the
rotor, see figure as shown, and a clockwise adjustment will increase the
speed.

Note Positive tilt-Gantry top tilts far from the Patient Table. Negative tilt-Gan-
try top tilts close to the Patient Table.

Auto/Manual
Select

Tilt+/Tilt-
Select
Tilt+ Tilt-

Rotation
Speed

Figure9:

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Completing Replacement Procedures of FRU

2.5 Completing Replacement Procedures of FRU

After perform any FRU replacement procedure, proceed as follows:

1) Make sure that no materials or tools are left inside of the Gantry.
2) Release the Rotor Locking Pin and manually rotate the Rotor to verify smooth
movement and that all parts and cables are secured properly and are not dam-
aged or caught during rotation.
3) Close and install the Covers.
4) Power ON the Wall Power Box.
5) Turn ON Power Stability/Isolation Transformer.
6) Turn ON Gantry from ON/OFF switch on the Right Column.
7) Insert the Service-Dongle.
8) Turn on the Host Computer.
9) After the Windows 7 starts up, double-click the Host icon, and log on as
nms_service.
10) Apply for and input the SUID Code (only applicable to Tube, HV power control
box, RCOMM, Stator Control Board, Rotor Control Board and SDG Card)
11) Perform Board Firmware Upgrade to the Host software version. Refer to Flash
Programming Manual.
12) Run Calibration and Performance Test for the specific FRU replaced according
to the Calibration Manual and Performance Test Manual.
13) Perform a few Surview, Axis and Spiral scans to verify proper operation of the
system.

2.6 Torques Values for Screw Connections

Fixity of components on the rotor board should reach the standard request of factory
setting, accessories which are used to fix should reach safety request when compo-
nents rotate.The fastening torque of rotating components should reach standard.The
torque value recommended by factory is as follows, please operate according to
requests.

Refer to Service Safety Manual for special nominal tightening torques.

Table 1 shows Hexagon screws tightening torques.

Table 2 shows non-Hexagon screws tightening torques.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Torques Values for Screw Connections

Table 1: Common Hex Screws

Nominal Torque
Diameter Nm
M3 1
M4 3
M5 5
M6 8
M8 20
M10 40
M12 70
M16 120

Table 2: Common Other Screws

Bolts Size Torque Nm
M3 0.7
M4 1.6
M5 3.5
M6 7.5
M8 18
M10 37
M12 63
M16 120
M20 150

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Gantry Covers Repair and Replacement

Section 3 Gantry Covers Repair and Replacement

3.1 Column Covers

3.1.1 Removing the Column Covers

Note Right and Left Operation Panels are on the Side Covers. Notice the
cables connected to X1 connectors when removing the Side Cover.
\

Figure10: Operation Panel on Side Cover

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Column Covers

1) Power down the system.

2) Remove the 4 screws (fiberglass reinforced plastic cover) or 2 screws (blister
cover) on each column cover (see Figure 11) and (see Figure 12).

Figure11: Gantry Column Cover (fiber- Figure12: Gantry Column Cover (blister
glass reinforced plastic cover) cover)

3) Pull out the cover and remove it.

4) Put the Covers in a safe place.

Note Two E-Stop switches on the Operation Panels should be short-circuited

when powering on the system. For convenient repairing, short circuit 1
and 6 pins of operation panel cable on one side, use the other side
operation panel and E-stop switch. or
remove the operation panel and install it on the Gantry and connect the
cable to interface X1.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Column Covers

Figure13: Operation Panel installed on Gantry

3.1.2 Installing the Column Covers

Note If DB9 cable pin 1 and 6 were short-circuited during removing the col-
umn covers, cancel the short circuit now.

Note If operation panels were installed on the gantry during removing the
column covers, install the operation panels on the column covers now.

1) Position the Column Cover. Make sure that all cables do not touch the Column
Cover.
2) Secure the Column Cover with the 4 screws (fiberglass reinforced plastic cover) or
2 screws (blister cover) (see Figure 11) and (see Figure 12).
3) Cover the screw holes with the decorative caps.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Front Cover

3.2 Front Cover

3.2.1 Opening the Front Cover

1) Gently remove the

Mylar and set it
aside (see
Figure 14).

Mylar

Figure14: Mylar
2) If it is fiberglass
reinforced plastic
cover: insert the
screwdriver into
the two screws
located at the bot-
tom of the Front
Cover and remove
the screws (see
Figure 15). Press
the screwdriver
downward, and
unlock the cover.
Figure15: Cover Lock

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Front Cover

3) If it is blister cover: unlock the

two locks at the left and right
sides of the front cover. Insert
the screwdriver into the screw
hole on each side of the Gan-
try located at the lower side of
the Front Cover (see
Figure 16). Press the screw-
driver downward to unlock the
front cover. Open the front
cover carefully.

Figure16: Front Cover screw

!!
WARNING When the front cover is open, ensure the gas strut is
depressurized and at its maximum length.

4) The Gantry front cover

is supported by two
arms, one on each
side (see Figure 17).

Figure17: Gas Struts

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Rear Cover

3.2.2 Closing the Front Cover

1) Close the front cover and press it downward to lock. Pay attention to keep right and
left side balance.
2) Lock the two locks at the left and right sides of the front cover (only applicable to
blister cover).
3) Align the mylar in the front cover, and the joint in the mylar faces
upward. Move the mylar to the right so that the joint is at around 45
degrees and located symmetrically to the scan aperture front and rear
sides.
4) With only mild pushing, insert the gantry mylar into the front cover.

!!
CAUTION Make sure that the Mylar joint is at around 45 degrees.
If the cover and mylar cannot be placed in their origi-
nal locations, re-adjust the upper side covers, the
lower front cover, the rear funnel cover and the rear
cover.

3.3 Rear Cover

3.3.1 Removing the Rear Cover

1) Power down the system.

2) Remove the two screws at the bottom left and right corners of the rear cover (see
Figure 18).

Figure18: Rear Cover Screws

3) Lift the rear cover so that the upper pins clear the Gantry frame. Remove the rear
cover.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Rear Funnel

3.3.2 Installing the Rear Cover

1) Lift the Rear Cover and hang it to fix on the Gantry rear, note the gap around the
edge (see Figure 19);
1

Figure19: After Removing Rear Cover

2) Press the whole rear cover and keep right and left side balanced, and check its
installation status.
3) After installation, secure the socket head cap screws on each side of the Gantry
located at the bottom of the rear cover.

3.4 Rear Funnel

3.4.1 Removing the Rear Funnel

1) Power Down the system.

2) Remove the Rear Cover.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Slip Ring Cover

WARNING After power down the system, wait at least 10 minutes

for the Slip Ring to discharge before remove the rear funnel
cover.
3) Disconnect the cable connected to
the Breathing Navigation Board.
4) Release the four screws that secure
the rear funnel to the Gantry frame
(see Figure 20).
5) Remove the rear funnel, and set it
aside.

Figure20: Rear Funnel

3.4.2 Installing the Rear Funnel

1) Position the rear funnel on the Gantry frame.

2) Tighten the four screws which secure the Funnel to the Gantry frame.
3) Reconnect the cable which was disconnected above to the Breathing Navigation
Board.
4) Check the rear funnel cover status.

3.5 Slip Ring Cover

3.5.1 Removing the Slip Ring Cover

1) Power down the system.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Slip Ring Cover

WARNING Turn off the Gantry main power switch and wait at least
ten minutes for the Slip Ring to discharge. Take all electrical
precautions after removing the Slip Ring cover. Never touch
the Slip Ring with your bare hands. Always wear antistatic
gloves when removing the Slip Ring.
2) Release the four retention bars (see Figure 21).

Figure21: Slip Ring Cover

3) Remove the Slip Ring cover and place it in a safe place.

3.5.2 Installing the Slip Ring Cover

!!
WARNING Always wear anti-static gloves when installing the slip
ring cover.
1) Position the Slip Ring cover on the Gantry.
2) Secure the Slip Ring cover with four retention bars to the Gantry (see Figure 21).

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Gantry Front FRUs

Section 4 Gantry Front FRUs

5
6 7

11
10
4

7
12
14
3
2
15
13 1 9 8

Figure22: Gantry Front

1) Page130 X-ray Tube

2) Collimator system

a) Page24 Blade A Position Detection Board

b) Page27 Blade B Position Detection Board
c) Page31 Monitor Detector Assy
d) Page34 Reference Converter Board
e) Page37 Stepping Motor ASSY M202
f) Page40 Stepping Motor ASSY M201

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Gantry Front FRUs

g) Page43 A-Plane left ball screw ASSY, right ball screw Assy
h) Page49 A-Plane Blade Assy
i) Page53 Compensator
j) Page57 Tube Alignment Device
3) Page153 Tank
4) Page149 Inverter and Page151 Power Control Box
5) Page155 DMS ASSY

a) Page65 FTP ASSY

b) Page70 RCOMM ASSY
c) Page73 DMS LMB and RMB
d) Page78 DMS Fan ASSY
6) Page86 Rotor Control Board

a) Page90 UCOM Board (on R-Host)

7) Page91 Switching Power Supply G205
8) Page93 DMS Power Supply (G201, G202, G204)
9) Page96 Switching Power Supply G206
10) Page98 Collimator Stepping Motor Servo
11) Page100 Gantry Rotor Laser Marker Assembly
12) Page102 Temperature Sensor/Rotation Zero Position Board
13) Page104 Gantry AC Driver
14) Page106 Gantry AC Driver Motor
15) Page115 Transformer T101
16) Page118 Gantry Bottom Fan

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Blade A Position Detection Board

4.1 Blade A Position Detection Board

Figure23: Blade A Position Detection Board location

4.1.1 Required Tools

• FSE (field service engineer) Standard Tools

4.1.2 Estimated Time

2

Procedure Estimated Time People Needed

Page24 Removing the Blade A Posi- 1 1

tion Detection Board

Page26 Installing the Blade A Position 1.5 1

Detection Board

4.1.3 Removing the Blade A Position Detection Board

1) Power down the system.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Blade A Position Detection Board

!!
WARNING Make sure that all power to the Gantry is Off and the
Gantry tilt is zero.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6 o'clock position and lock the Rotor.
4) Remove all the screws which secure the A-plane cover of the collimator system.
5) Remove the A-Plane Cover (see Figure 24).
6) Before disconnecting the cables, label each cable and its appropriate connector.
Disconnect all the cables to the Blade A Position Detection Board.

Figure24: A-plane Cover

7) Remove the two screws that secure the Blade A Position Detection Board (see
Figure 25).
8) Carefully remove the Blade A Position Detection Board bracket.
9) Remove the four screws which fix the Blade A Position Detection Board.

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Blade A Position Detection Board

Figure25: Blade A Position Detection Board

!!
WARNING Make sure that the optical couplers has no collision
with the flag.

4.1.4 Installing the Blade A Position Detection Board

!!
WARNING Make sure the Flag is in the middle of the optical cou-
plers. If not, the new Blade A Position Detection Board may
be damaged.
1) Install the new Blade A Position Detection Board by following the removal proce-
dure in reverse.
2) Tighten the 4 screws on the cover. Torque=5Nm.
3) Perform Completing Replacement Procedures of FRU.
4) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual.

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Blade B Position Detection Board

4.2 Blade B Position Detection Board

Figure26: Blade B Position Detection Board

4.2.1 Required Tools

• FSE Standard Tools

4.2.2 Estimated Time

Procedure Estimated Time People Needed

Page28 Removing the Blade B 1 1

Position Detection Board

Page30 Installing the Blade B 1.5 1

Position Detection Board

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 NeuViz 16 Classic Gantry Repair and Replacement Manual
Blade B Position Detection Board

4.2.3 Removing the Blade B Position Detection Board

1) Power down the system.

!!
WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6 o'clock position and lock the Rotor.
4) Remove all the screws which secure the A-plane cover of the collimator system.
5) Remove the A-Plane Cover (see Figure 27).
6) Before disconnecting the cables, label each cable and its appropriate connector.
Disconnect all the cables to the Blade A Position Detection Board.

Figure27: A-plane Cover

7) Remove the two screws that secure the Blade B Position Detection Board (see
Figure 25).
8) Carefully remove the Blade B Position Detection Board bracket.
9) Remove the four screws which fix the Blade B Position Detection Board.

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Blade B Position Detection Board

Figure28: Blade B Position Detection Board

!!
WARNING Make sure that the flag does not collide with the optical
couplers.

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Blade B Position Detection Board

4.2.4 Installing the Blade B Position Detection Board

!!
WARNING Make sure the Flag is in the middle of optical couplers.
If not, the new Blade B Position Detection Board may be
damaged.
1) Install the new Blade B Position Detection Board by following the removal proce-
dure in reverse.
2) Tighten the 4 screws on the cover. Torque=5Nm.
3) Perform Completing Replacement Procedures of FRU.
4) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual.

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Monitor Detector Assy

4.3 Monitor Detector Assy

Figure29: Monitor Detector Assy

4.3.1 Required Tools

• FSE Standard Tools

4.3.2 Estimated Time

Procedure Estimated Time People Needed

Page31 Removing the Monitor 0.5 1

Detector Assy

Page33 Installing the Monitor 1 1

Detector Assy

4.3.3 Removing the Monitor Detector Assy

1) Power Down the system.

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Monitor Detector Assy

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6
O'clock and lock the Rotor.
4) Remove all the screws which secure the
A-plane Cover of the Collimator Sys-
tem.
5) Remove the A-Plane Cover (see
Figure 30).
6) Label each cable and its appropriate
connector Disconnect the Monitor
Detector Assy cables before discon-
necting the cables.Pay attention to the
location of the cables.
Figure31: Monitor Detector Assy

Figure30: A-plane Cover

7) Disconnect the Monitor Detector Assy cable from the REF BOX.
8) Open the slice to the maximum.
9) Remove the 2 screws fixing the Monitor Detector Assy carefully.
10) Remove the Monitor Detector Assy.

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Monitor Detector Assy

4.3.4 Installing the Monitor Detector Assy

1) Install the new Installing the Monitor Detector Assy by following the removal proce-
dure in reverse.
2) Secure the bolts which fix the Collimator Cover, torque=5N.m.
3) Perform Completing Replacement Procedures of FRU.
4) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual.

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Reference Converter Board

4.4 Reference Converter Board

.

Figure32: Reference Converter Board

4.4.1 Required Tools

• FSE Standard Tools

4.4.2 Estimated Time

Procedure Estimated Time People Needed

Page35 Removing the Reference 0.5 1

Converter Board

Page36 Installing the Reference Con- 1 1

verter Board

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Reference Converter Board

4.4.3 Removing the Reference Converter Board

1) Power Down the system.

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6 O'clock and lock the Rotor.
4) Remove all the screws which secure the A-plane Cover of the Collimator Sys-
tem.
5) Remove the Collimator Cover (see Figure 33).
6) Label each cable and its appropriate connector before disconnecting the cables

Figure33: A-plane Cover

7) Remove the 4 screws (see Figure 34) which secure the Monitor Detector ASSY.

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Reference Converter Board

Figure34: Screws

4.4.4 Installing the Reference Converter Board

1) Install the new Reference Converter Board by performing the above procedures in
reverse.
2) Secure the bolts which fix the Collimator Cover, torque=5Nm.
3) Perform Completing Replacement Procedures of FRU.
4) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual.

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Stepping Motor ASSY M202

4.5 Stepping Motor ASSY M202

Figure35: Stepping Motor ASSY M202

4.5.1 Required Tools

• FSE Standard Tools

4.5.2 Estimated Time

Procedure Estimated Time People Needed

Page37 Removing the Stepping 1 1

Motor M202

Page39 Installing the Stepping 1.5 1

Motor M202

4.5.3 Removing the Stepping Motor M202

1) Power Down the system.

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Stepping Motor ASSY M202

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6 O'clock and lock the Rotor.
4) Remove all the screws which secure the A-plane Cover of the Collimator Sys-
tem.
5) Remove the Collimator Cover (see Figure 36).

Figure36: A-plane cover

6) Label each cable and its appropriate connector before disconnecting the cables,
and disconnect the Stepping Motor M202 cables.
7) Note the tie-wraps position;
8) Release the Lock Bolt that connects the Stepping Motor and Feed screw.
9) Remove the four screws that secure the Stepping Motor M202.

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Stepping Motor ASSY M202

Figure37: Stepping Motor M202

4.5.4 Installing the Stepping Motor M202

1) Install the new Stepping Motor M202 to its original position.

2) Tighten the Lock Bolt of the shaft-joint that connects the Stepping Motor M202.
3) Secure all cables with tie-wraps in its original position.
4) Secure the bolts which fix the Collimator Cover, torque=5Nm.
5) Perform the Completing Replacement Procedures of FRU.

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Stepping Motor ASSY M201

4.6 Stepping Motor ASSY M201

Figure38: Stepping Motor ASSY M201

4.6.1 Required Tools

• FSE Standard Tools

4.6.2 Estimated Time

Procedure Estimated Time People Needed

Page40 Removing the Stepping 1 1

Motor ASSY M201

Page42 Installing the Stepping 1.5 1

Motor ASSY M201

4.6.3 Removing the Stepping Motor ASSY M201

1) Power Down the system.

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Stepping Motor ASSY M201

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6 O'clock lock the Rotor.
4) Remove all the screws which secure the A-plane Cover of the Collimator System,
and remove the cover(see Figure 39).
5) Remove the Collimator Cover (see Figure 36).
6) Before disconnecting the cables, label each cable and its appropriate connector,
and disconnect the Stepping Motor ASSY M201cables.
7) Pay attention to the location of the tie-wraps.

Figure39: A-plane Cover

8) Release the Lock Bolt of the shaft-joint (see Figure 40)that connects the Step-
ping Motor ASSY M201and Feed screw.

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Stepping Motor ASSY M201

Figure40: Stepping Motor ASSY M201

9) Remove the four screws that secure the Stepping Motor ASSY M201 (see
Figure 41).

4.6.4 Installing the Stepping Motor ASSY M201

1. Install the new Stepping Motor ASSY to its original position.

2. Tighten the Lock Bolt of the shaft-joint that connects the Stepping Motor ASSY
M201.
3. Secure all cables with tie-wraps in its original position.
4. Secure the bolts which fix the Collimator Cover, torque=5Nm.
5. Perform the Completing Replacement Procedures of FRU.

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A-Plane left ball screw ASSY, right ball screw

4.7 A-Plane left ball screw ASSY, right ball screw Assy

This section introduces how to remove and install the left ball screw ASSY. for right
ball screw Assy replacement procedures, refer to the left one.

right ball screw Assy

left ball screw Assy

Figure41: A-Plane Left Ball Screw Assy and Right Ball Screw Assy

4.7.1 Required Tools

• FSE Standard Tools

4.7.2 Estimated Time

Procedure Estimated Time People Needed

Page44 Removing left ball screw Assy 1 1

Page47 Installing left ball screw Assy 1.5 1

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A-Plane left ball screw ASSY, right ball screw

4.7.3 Removing left ball screw Assy

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero. Tube is at 6 o'clock and lock rotor.
1) Power Down the system.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6 O'clock lock the Rotor.
4) Remove all the screws which secure the A-plane Cover of the Collimator System,
and remove the cover (see Figure 39).
5) Remove the Collimator Cover (see Figure 36).
6) Power on the gantry, make the slice move to the open position.
7) Power off the system.
8) Before disconnecting the cables, label each cable and its appropriate connector,
and disconnect the Stepping Motor ASSY M201cables.

Figure42: A-Plane system cover

9) Pay attention to the location of the tie-wraps.

10) Release the lock bolts which connect stepping motor and ball screw shaft-joint.
11) Remove the four screws which fix the stepping motor M201.
12) Take off the stepping motor and shaft-joint.

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A-Plane left ball screw ASSY, right ball screw

Figure44: Take the shaft-joint screw off

Figure43: Remove the shaft-joint screw

13) Remove the two screws that the ball screw block fix the rear Blade assy.
14) Push the blade assy to back slowly, make the dummy wafer away from the opto-
coupler.
15) Remove the 3 screws which fix the flange plate.

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A-Plane left ball screw ASSY, right ball screw

Figure45:
Figure46:

16) Take out the flange plate. If it can’t be remove, use a flat blade screwdriver to
help.
17) Take the 4 shims away through the screws.

Figure48:

Figure47:

18) Remove the other 2 screws that the ball screws fix the back blade, take off the
block.

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A-Plane left ball screw ASSY, right ball screw

Figure49:

Figure50:

19) Close the blade by hand.

20) Take off the ball screw (push it use 6mm torque wrench from the rear of the top),
make the movements slowly to avoid damaging the bearing. Take the ball screw
off carefully, prevent the bearing damage happening.)

Figure52:

Figure51:

4.7.4 Installing left ball screw Assy

1) Put the bearing into the A-Plane, the front and rear bearings should aim at their
holes.

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A-Plane left ball screw ASSY, right ball screw

!!
CAUTION The bearing arrow shall direct toward the roller center.

Roller Center

Figure53:

2) Make all the bearing in the proper position, push them with 6mm torque wrench.

!!
CAUTION The front and rear bearing should aim at it’s self hole, push the
front bearing with 6mm torque wrench along the surface. Do it slowly
and carefully, keep the balance in the process.
3) Install the block, tighten the two rear screws.
4) Install the two screws of the block, don’t tighten.
5) Put in the shims, the order is )()(.
6) Install the ball screw according with the removing procedures.
7) Fix the A-Plane cover screws. Torque=5N.m.
8) Perform the Completing Replacement Procedures of FRU.
9) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual.

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A-Plane Blade Assy

4.8 A-Plane Blade Assy

M201

Figure54: A-Plane Blade Assy

4.8.1 Required Tools

• FSE Standard Tools

4.8.2 Estimated Time

Procedure Estimated Time People Needed

Page50 Removing the A-Plane Blade 1 1

Assy

Page51 Installing the A-Plane Blade 1.5 1

Assy

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A-Plane Blade Assy

4.8.3 Removing the A-Plane Blade Assy

1) Power off the system.

2) Open the Front Cover.

3) Manually rotate the X-ray Tube to 6
O'clock lock the Rotor.
4) Remove all the screws which
secure the A-plane Cover of the
Collimator System, and remove
the cover.
5) Remove the Collimator Cover (see
Figure 55).
6) Power on the gantry, make the slice
move to the open position.
7) Power off the system.
Figure55: A-Plane Cover

8) Remove the two screws which fix the A-Plane Blade.

9) Remove the four front screws which fix the A-Plane blade.
10) Pull out the right and left rollers.

Left Roller 8
9

9
M201

Right Roller

Figure56:

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A-Plane Blade Assy

11) Take off the rear Blade.

12) Remove snap ring which fix the line
bearing with circlip plier (see
Figure 57).
13) Remove four line bearing which fix
the gate ASSY (see Figure 58).
14) Refer to Figure 59 for the A-Plane
blade ASSY.

Figure57:

Figure58: Figure59:

4.8.4 Installing the A-Plane Blade Assy

1) Put into the A-Plane Blade assy.

2) Put the rollers after alignment.

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A-Plane Blade Assy

!!
CAUTION Don’t put forth one’s strength, or the ball will fall off.
3) Install the four front screws which fix the A-Plane Blade separately.
4) Align the roller position. Refer to the below figure.
5) Tighten the 2 screws which fix the A-Plane Blade.
6) Tighten the 4 front screws which fix the A-Plane Blade.
7) Fix the A-Plane cover screws. Torque=5N.m.
8) Perform the Completing Replacement Procedures of FRU.
9) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual.

Figure60:

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Compensator

4.9 Compensator

Note A-plane compensator assy comprises of the compensator and the

bracket which are defined as one spare part.There is no need to sepa-
rate them.

Figure61:

4.9.1 Required Tools

• FSE Standard Tools

4.9.2 Estimated Time

Procedure Estimated Time People Needed

Page54 Remove the A-Plane 1 1

compensator

Page55 Install the A-Plane 1.5 1

compensator

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Compensator

4.9.3 Remove the A-Plane compensator

1) Power Down the system.

!!
WARNING Make sure that all
power to the Gantry is
Off and that the Gantry
tilt is zero.
2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 6
O'clock lock the Rotor.
4) Remove all the screws which
secure the A-plane Cover of the Figure62: A-Plane Cover
Collimator System, and remove
the cover.
5) Remove the Collimator Cover (see
Figure 62).
6) Power on the gantry, make the slice
move to the open position.
7) Power off the system.
8) Remove the 2 screws which fix the A-Plane compensator.

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Compensator

Figure63:

4.9.4 Install the A-Plane compensator

1) Apply the Loctite #243 to the screws which fix the A-Plane compensator.
Torque=3Nm (2.2lbf-ft.).

!!
CAUTION A-plane compensator assy includes the A-plane compensator and
the bracket, which shall be replaced together during maintenance.
2) Install the A-plane compensator assy by following the removal procedure, but in
reverse.
3) Tighten the A-Plane cover screw, Torque=5 Nm.
4) Perform the Completing Replacement Procedures of FRU.
5) From the Daily | Maintenance Information, reset A-plane compen-
sator accumulated X-ray exposure time to 0. Click Save, and exit
the host application.

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Compensator

Figure 64: A-plane Compensator Accumulated X-ray Exposure Time Reset-

ting

6) Power off the system.

7) Install the gantry covers.
8) Power on the system. Log on to the application software, and verify that
the A-plane compensator accumulated X-ray exposure time has been
reset.
9) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual.

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Tube Alignment Device

4.10 Tube Alignment Device

This section introduces how to remove and install Tube Alignment Device in XZ direc-
tion.

Figure65: Tube Alignment Device in XZ direction

Figure66: Tube Alignment Device in XZ direction (on the gantry)

!!
CAUTION Before installing, make sure appropriate lithium base grease 2# is
applied to all the screws and mating surfaces. If there is no grease or
the grease is not enough, apply grease before installation.

4.10.1 Required Tools

• FSE Standard Tools

• Licota professional accurate and rapid Jujube wheel wrench, ALH-00082F+1/4"
series six angle metric socket

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Tube Alignment Device

4.10.2 Estimated Time

Procedure Estimated Time People Needed

Page58 Removing the Tube Alignment 1 1

Device

Page58 Installing the Tube Alignment 1.5 1

Device

4.10.3 Removing the Tube Alignment Device

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero. The tube is at 6 o'clock position, and
lock the rotor.
1) Open the Front Cover.
2) Open the A-Plane system cover.
3) Unscrew the mounting screws of the tube alignment device in x direction and z
direction.
4) Take off the alignment device carefully, and put them in a safe place.

4.10.4 Installing the Tube Alignment Device

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero. The tube is at 6 o'clock position, and
lock the rotor.
1) Make sure the locating surface is abut against the collimator box when installing
the Z direction device.
2) Fasten the screws (see Figure 67 ).

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Tube Alignment Device

Figure67:

3) Release the 4 screws which fix the tube, rotate the dial plate of the alignment
device clockwise.

Figure68: Fix screw position of tube left side

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Tube Alignment Device

Figure69: Fix screw position of tube left side

4) Make sure there is a gap between the installation surface and tube installation sur-
face.
5) Screw up the screws, straightened through the device location surface.
6) Rotate the dial plate clockwise 2 circles, anti-clockwise 2 circles to perform the
rough adjustment, align the tube for further adjustment.

leaving a gap

Figure70:

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Tube Alignment Device

7) Fix the four screws.

8) Install the system A-Plane cover.
9) Install gantry front cover.
10) Perform the Completing Replacement Procedures of FRU.

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DMS Cover

4.11 DMS Cover

DMS system inner replacement instruction is below:

Note Rotate the DMS system to the 6 o’clock position, lock the rotation
board; face the gantry, the left bottom board is LMB, the right bottom
board is RMB.

Note DMS cover installation deviation will make DASI board damage. Refer
to Page50 Removing the A-Plane Blade Assy and Page51 Installing the A-
Plane Blade Assy .

Note It was suggested to power ON the system and wait 4 hours, before per-
forming FTP calibration, especially when replacing or removing the
middle FTPs.

FAN

LMB RCOMM ASSY FTP ASSY RMB

Figure71: DMS system structure

4.11.1 DMS replacement preparation

1) Power OFF the system.

2) Open the Front Cover.
3) Manually rotate the X-ray Tube to 12 O'clock lock the Rotor.

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DMS Cover

!!
CAUTION Wear the anti-static lab coat and ESD and anti static kit before
operation. Take off the hand ring after performing the service work.

4.11.1.1 Removing the DMS Cover

Note Removing the DMS cover is necessary if you need to replace or main-
tain an FRU inside the DMS Assembly.

1) Remove the 6 screws on the DMS cover (5mm Allen key).

Note When removing the DMS cover, make the cover drop out the DMS slot,
then raise the cover, and take it out directly. Make sure not placing the
cover on the enclosure and push it ahead to install.
2) Remove the DMS cover carefully and put it in a safe place.

Figure72: DMS Cover

4.11.2 DMS FRU Replacement Procedure Completion

WARNING Verify that there is no power to the Gantry before

replacing the DMS cover.
1) Screw up the 6 screws.

Note When installing the DMS Cover, make the cover front end downward to
let it plug into the enclosure. Place the cover downward carefully to
make sure the M5 position locker match with the cover hole. (see
Figure 92). Be sure not to place the cover on the enclosure and push it
ahead to install.

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DMS Cover

Figure73:

2) Release the lock.

3) Rotate the rotation board by hand to make sure the system running well, ensure all
parts and cables are fixed, can’t be collision with others.
4) Close the gantry front cover.
5) Open the wall box.
6) Switch on the isolation transformer.
7) Open the gantry power.
8) Open the UPS.
9) Power on the computer.
10) Refer to the service tools manual Step Adjust to perform the FTP adjustment
(replacement procedure of FTP assy)

Note In the process of replacement, if FTP module is removed and installed,

perform the Step Adjust for the FTP adjustment.
11) Run Calibration and Performance Test for the specific FRU replacement
according the Calibration Manual and Performance Test Manual.

Note In the process of replacement, if FTP module is removed and installed,

perform the calibration and performance test.
12) Perform a few scans to verify proper operation of the system.

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FTP ASSY

4.12 FTP ASSY

1 38

Figure74: FTP ASSY (38 PCS)

4.12.1 Required Tools

• FSE Standard Tools

4.12.2 Estimated Time

Procedure Estimated Time People Needed

Page65 Remove FTP Assy 1 1

Page68 Install FTP Assy 3 1

4.12.3 Remove FTP Assy

1) Perform the procedures in section DMS replacement preparation.

2) Disconnect the flat cables(see Figure 75).
3) Carefully pull out cables, and pay attention to pull out the cables in the pin direction
to avoid damaging the pin(see Figure 76).

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FTP ASSY

Figure75: Flexibility cable front end

Figure76: Flexibility cable rear end

(connect to the bottom board)

4) FTP assembly needs three securing screws, and one side needs one screw1,the
other side needs two screw2 (see Figure 77).

Note To remove the 20 FTP modules in the middle, you need to remove the
RCOMM first.

Figure77: FTP assy fix screws

5) To remove FTP assembly, you need to remove screw A (see Figure 78) and
release the two screws B (see Figure 79);

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FTP ASSY

Figure78: Fix screw on the front end

Figure79: Fix screw on the rear end

6) Clamp the top of the FTP assembly with fingers and lift it up gently. Do not touch
the two screws B which are close to the motherboard.

Note Pull the module vertical upward, or it is easy to knock the optical grat-
ing off.

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FTP ASSY

Figure80: Take up the FTP ASSY

4.12.4 Install FTP Assy

1) Install the new FTP assembly in the spare position after removing the FTP assem-
bly.

Note FTP ASSY should install it properly, don’t make it out of the position.
2) Installing tools(see Figure 81):
3) Tighten screws with a 2.5mm Allen wrench; torque = 0.7Nm.
4) Connect the flexibility PCB.

Beta 1296/90

HX 2.5

Figure81: Install Tools

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FTP ASSY

Note If RCOMM was remove before, install the RCOMM.

Note When install the flexibility cable, use the auxiliary cable, make sure the
install position is right. Then connect the interlace cable.

Note Make sure the tightness is proper when installing the PCB, too tight
means the position is wrong.

Note Pull the module vertical upward, or it is easy to knock the optical grat-
ing off.
5) Perform the procedure in DMS FRU Replacement Procedure Completion.
6) Refer to service tools manual Step Adjust to perform the FTP adjustment.

Note It is suggested to start performing calibration after the system is pow-

ered on for four hours.
7) Perform Calibration and Performance test according to the calibration manual and
performance test manual.
8) Fault report shall be attached when the bad module is returned to the factory.

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RCOMM ASSY

4.13 RCOMM ASSY

4.13.1 Required Tools

• FSE Standard Tools

4.13.2 Estimated Time

Procedure Estimated Time People Needed

Page70 Removing the RCOMM 1 1

ASSY

Page71 Installing the RCOMM 1 1

ASSY

4.13.3 Removing the RCOMM ASSY

1) Power Down the system.

2) Perform the procedures in section DMS replacement preparation.
3) Disconnect the cables connected to the RCOMM assembly.
4) Use a standard Allen wrench and unscrew the four M4 captive screws (2.5 mm
Allen wrench) of the RCOMM (see Figure 82).
5) Pull out RCOMM Assy horizontally.

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RCOMM ASSY

!!
CAUTION Use a standard Allen wrench (not a wrench with a spherical head)
to avoid damaging the screw heads. The screws do not detach from
the RCOMM.

Figure82: RCOMM ASSY

4.13.4 Installing the RCOMM ASSY

1) Insert the new RCOMM ASSY; make sure it is inserted in the correct manner in
both connectors
2) As Figure 83 shows, S2 switch is default value, OFF status.
3) S2 switch definition is listed in Table 3.

Figure83: Switch

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RCOMM ASSY

Table 3:

NO. Definition

1 ON:COMM_OK disable OFF:COMM_OK enable

2 ON: RCOMM inc data test mode OFF: normal mode

3 ON: Bias is ON test mode OFF: normal mode

4 reserved

5 reserved

6 ON: Error Inject enable OFF: Error Inject disable

7 ON: DDC264 Test mode OFF: normal mode

8 ON: DASC inc data test mode OFF: normal mode

4) Tighten the four 2.5mm Allen screws; torque = 2 Nm.

5) Reconnect the cables to connectors.
6) Follow the procedure in DMS FRU Replacement Procedure Completion.
7) Update the firmware according to the software installation instructions of the cur-
rent system version. For the firmware update procedure, refer to System Flash
Programming Manual.
8) Apply and input SUID.

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DMS LMB and RMB

4.14 DMS LMB and RMB

RMB LMB

Figure84: DMS Motherboard

4.14.1 Required Tools

• FSE Standard Tools

4.14.2 Estimated Time

Procedure Estimated Time People Needed

Page73 Removing the RMB 2 1

Page76 Installing the RMB 2 1

Page77 Removing the LMB 2 1

Page77 Installing the LMB 2 1

4.14.3 RMB

4.14.3.1 Removing the RMB

1) Perform the procedures in section DMS replacement preparation.

2) Remove the RCOMM ASSY (see Removing the RCOMM ASSY).
3) Cut the tie-wraps that secure the cables on the motherboard.
4) Disconnect the connectors (see Figure 85).

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DMS LMB and RMB

Figure85: RMB

5) Disconnect the 19 flat cables Front Connector (see Figure 75).

6) Remove the Cable connector to Temperature Control Board.
7) Remove the fan cable connector from the motherboard. Figure 86 shows the fan
cable on the right motherboard. The fan cable on the left mother board is iden-
tical.
8) Remove screws that hold the bracket which protect the fiber and remove the
bracket(see Figure 88).

Figure86: FAN Cable

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DMS LMB and RMB

Figure87: Bracket Protecting Fiber

9) Remove the flexible

cable (see
Figure 76)
10) Remove 17 screws
that secure RMB(see
Figure 88). 17 totally
11) Remove the Mother-
board.

Figure88: RMB Screws

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DMS LMB and RMB

4.14.3.2 Installing the RMB

Note The replacement RMB is supplied with 17 screws and washers. Discard
the old screws and washers. Before you insert a screw and washer
into the motherboard, dip the screw in LOCTITE.

1) Hold the RMB and insert the 17 screws. Do not tighten them yet.

Note Place the screws in the right place, do not insert screws into other
holes.

Note In the next step you will use the RCOMM ASSY to accurately position
the Motherboard.
2) Install 19 flexible cables to the motherboard.

Note When install the flexibility cable, use the auxiliary cable, make sure the
install position is right. Then connect the interlace cable.

Note Make sure the tightness is proper when installing the PCB, too tight
means the position is wrong.
3) Put the RCOMM board in its place and tighten some of the RMB screws after you
position it.
4) Remove the RCOMM ASSY.
5) Tighten all the RMB screws.
6) Secure the cables with tie wraps and reconnect the connectors.

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DMS LMB and RMB

7) Replace the RCOMM ASSY; make sure it is inserted in both connectors in the
correct manner (see Installing the RCOMM ASSY).
8) Tighten the four RCOMM ASSY screws. Torque= 2N.m (see Figure 89).

Figure89: RCOMM ASSY screws

9) Connect the 19 flexible cables to their connectors.

Note Use of the auxiliary label line before install the flexible cable, make sure
the installation position is right, and then plug the flat cables.

Note Pay attention to the tightness, if it is too hard shows the installation
position is wrong.
10) Follow the DMS FRU Replacement Procedure Completion.
11) Perform FTP adjustment. Refer to Service Tools manual.
12) Perform the auto calibration and auto performance test according to the calibra-
tion manual and performance test manual.

4.14.4 LMB

4.14.4.1 Removing the LMB

Perform the same procedures as in Section Removing the RMB.

4.14.4.2 Installing the LMB

Perform the same procedures as in Section Installing the RMB.

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DMS Fan ASSY

4.15 DMS Fan ASSY

Figure90: DMS Fan ASSY

4.15.1 Required Tools

• FSE Standard Tools

4.15.2 Estimated Time

Procedure Estimated Time People Needed

Page79 Removing the DMS Fan 0.5 1

ASSY

Page79 Installing the DMS Fan 0.5 1

ASSY

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DMS Fan ASSY

4.15.3 Removing the DMS Fan ASSY

1. Perform the procedure in section

DMS replacement preparation.
2. Rotate DMS to 12 o'clock and lock
the rotor.
3. Open the DMS cover.
4. Cut the tie wraps securing the fan
cables.
5. Disconnect the fan connectors
cable (see Figure 91).

Figure91: DMS Fan Cables

6. Unscrew the four securing screws,
and remove the DMS Fan
ASSY(see Figure 92).
7. Follow the same procedure for the
other side DMS fan assembly.

Figure92: DMS Fan Assy

4.15.4 Installing the DMS Fan ASSY

1) Assemble the new Fan ASSY, and tighten the four screws.
2) Connect the fan cable, and secure the fan cable with tie-wraps to the initial posi-
tion.
3) Use a slip of paper to check wind direction. The left and right fans shall suck air
toward the inside of the DMS. Make sure the fans are properly installed.
4) Perform DMS FRU Replacement Procedure Completion.

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Temperature Control Board Assy

4.16 Temperature Control Board Assy

Figure93:

4.16.1 Required Tools

• FSE Standard Tools

4.16.2 Estimated Time

Procedure Estimated Time People Needed

Page80 Removing Temperature 1 1

Control Board Assy

Page81 Installing Temperature 1.5 1

Control Board Assy

4.16.3 Removing Temperature Control Board Assy

1) Perform DMS replacement preparation.

2) Remove DMS system cover.
3) Position DMS system to 12 o'clock and lock rotor.
4) Disconnect the cables of temperature control board, notice the cable labels and
locations.
5) Remove the left two FTP models, refer to FTP ASSY, remember their location,
when install, they should be installed in original location (see Figure 94).
6) Remove the two fixed screws (see Figure 95) and (see Figure 96).
7) Put the screws in safe place and remove the whole assy (see Figure 97).

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Temperature Control Board Assy

Figure95:

Figure94:

Figure96: Two Screws Figure97: Temperature Control Board

Assy

4.16.4 Installing Temperature Control Board Assy

1) Install the new temperature control board assy, following the Removal procedure in
reverse.
2) Tighten the two screws.
3) Connect all the cables correctly.
4) Reinstall the two FTP modules, notice their location.
5) Make sure no tools and other things left in DMS system, and install system covers.
6) Follow the DMS FRU Replacement Procedure Completion.

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Film Heating Assy

4.17 Film Heating Assy

Figure98:

4.17.1 Required Tools

• FSE Standard Tools

4.17.2 Estimated Time

Procedure Estimated Time People Needed

Page82 Removing Film Heating Assy 1 1

Page83 Installing Film Heating Assy 1.5 1

4.17.3 Removing Film Heating Assy

1) Perform DMS replacement preparation.

2) Remove DMS system cover.
3) Position DMS system to 12 o'clock and lock rotor.
4) Remove all flat cables and all FTP modules (see Page65 Remove FTP Assy ).
5) Disconnect the cables of film heating assy.
6) Tear film heating assy gently from cable end point.
7) Clean the left glue with a cloth dipped in alcohol, and keep it clean and tidy.

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Film Heating Assy

4.17.4 Installing Film Heating Assy

1) Put one new film heating assy, make sure the cable point of assy should be near to
temperature control board.
2) Tear the rear glue (see Figure 99).

Note There are two film heating assy, paste a right new one at original loca-
tion.

Figure99: Tear Glue

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Film Heating Assy

Figure100: Paste

3) When pasting film, you must not cover the FTP module gaps (see Figure 100).
4) Tearing glue and paste film are performed together, make film smooth with hand
gently, forbidden to produce bubbles and fold.
5) When finishing pasting film, leave its cables freely (see Figure 101).
6) For reinforcing, paste 3*3.5mm Teflon tape on the two sides of film(see
Figure 102).
7) The effect status can refer to (see Figure 103) and (see Figure 104).

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Film Heating Assy

Figure101: Cable Freely Figure102: Tape

Figure103: Paste Tape Figure104: Paste Tape

8) Finish all operations, install the other parts to their original location.
9) Perform Installing the DMS cover (see Page63 DMS FRU Replacement Procedure
Completion ).

Note It is suggested to start performing calibration after the system powered

on four hours.
10) Perform the FTP adjustment refer to the service software tool manual.
11) Run the auto calibration and auto performance test which is relevant to the FTP
adjustment according to calibration manual and performance test manual.

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Rotor Control Board

4.18 Rotor Control Board

Figure105: Rotor Control Board

4.18.1 Required Tools

• FSE Standard Tools

4.18.2 Estimated Time

Procedure Estimated Time People Needed

Page87 Removing the Rotor Control 1 1

Board

Page89 Installing the Rotor Control Board 1.5 1

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Rotor Control Board

4.18.3 Removing the Rotor Control Board

!!
WARNING Make sure that the Gantry tilt is zero and all power to
the Gantry is Off.
1. Power Down the system.
2. Manually rotate the DMS to 6 o'clock position, and lock the Rotor.
3. Label each cable and its appropriate connector before disconnect the cables.
4. Disconnect the Rotor Control Board cables.
5. Remove the four screws that secure the Rotor Control Board bracket and
remove the Rotor Control Board (see Figure 106).

Figure106: R-Host Bracket

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Rotor Control Board

6. Remove the nine

screws that secure
the Rotor Control
Board to its bracket
and remove the
board (see
Figure 107).

Figure107: Rotor Control Board

7. Remove the four
screws that secure
the UCOM Board to
the Rotor Control
Board (see
Figure 108).
8. Remove the UCOM
Board and set it in a
suitable place.

Figure108: UCOM Board

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Rotor Control Board

4.18.4 Installing the Rotor Control Board

1) Insert the UCOM Board into the new Rotor Control Board and secure it with four
screws (see Figure 108)

!!
CAUTION There are 100 pins on UCOM Board, so when installing the UCOM
make sure all the Pins are plugged into the correct sockets. Any mis-
take may damage the Board.
2) Set the Dip Switch No.2 and No. 8 to ON, Others to OFF.
3) Secure the new Rotor Control Board to the bracket with nine screws (see
Figure 107).
4) Install the bracket to the Gantry and secure it with screws(see Figure 106).
Torque=5 Nm.
5) Connect all cables to the new Rotor Control Board.
6) Perform the Completing Replacement Procedures of FRU.
7) Upgrade the firmware. Refer to system flash programming manual.
8) Apply for and input the SUID.

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UCOM Board (on R-Host)

4.19 UCOM Board (on R-Host)

Refer to last chapter for the replacement of the UCOM board which is on the rotor
control board.

Note Upgrade the UCOM firmware. Refer to system flash programming man-
ual.

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Switching Power Supply G205

4.20 Switching Power Supply G205

The Switching Power Supply G205 is located at the left side of the Rotor Control
Board. The following procedure explains how to remove and replace the Switching
Power Supply G205.

Figure109: G205

4.20.1 Required Tools

• FSE Standard Tools

4.20.2 Estimated Time

Procedure Estimated Time People Needed

Page92 Removing the Switching Power 0.5 1

Supply G205

Page92 Installing the Switching Power 0.5 1

Supply G205

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Switching Power Supply G205

4.20.3 Removing the Switching Power Supply G205

1. Power Down the system.

!!
WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2. Open the Gantry Front Cover.
3. Before disconnecting the cables, label
each cable and its appropriate
connector.Disconnect the Power
Supply cables.
4. Remove the four screws that secure
the base of Switching Power Supply
G205 to the Gantry (see Figure 110).
5. Remove the Switching Power Supply
G205.

Figure110: Switching Power Supply G205

4.20.4 Installing the Switching Power Supply G205

1) Install the new Power Supply by following the removal procedure in reverse.
Torque=5 Nm
2) Perform the Completing Replacement Procedures of FRU.

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DMS Power Supply (G201, G202, G204)

4.21 DMS Power Supply (G201, G202, G204)

This procedure explains how to remove and replace the DMS Power Supply (G201,
G202, G204).

Figure111: DMS Power Supply

4.21.1 Required Tools

• FSE Standard Tools

4.21.2 Estimated Time

Procedure Estimated Time People Needed

Page93 Removing the DMS Power 1 1

Supply

Page95 Installing the DMS Power 1 1

Supply

4.21.3 Removing the DMS Power Supply

1) Power Down the system.

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DMS Power Supply (G201, G202, G204)

!!
WARNING Make sure that all power to the Gantry is Off.
2) Open the Front Cover.
3) Rotate the DMS to 6 O’clock position then lock the Rotor by the Locking Pin.

4) Cut Off the cable

ties which secure
the power cables.
5) Before disconnect-
ing the cables,
label each cable
and its appropri-
ate connector.
6) Disconnect the
cables from the
Switching Power
Supply which you
want to replace
(see Figure 112).
G201 G202 G204

Figure112: DMS Switching Power Supply

7) Remove three
screws (see
Figure 113) which
fix the base of the
DMS Switching
Power Supply.
8) Remove the DMS
Power Supply
ASSY.
9) In the back of the
DMS Power Sup-
ply ASSY, remove
the screws which
secure the DMS Figure113: Screws That Secure The Power Supply Assy
Power Supply that
will be replaced.

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DMS Power Supply (G201, G202, G204)

4.21.4 Installing the DMS Power Supply

!!
WARNING Before installing the switching power sup-
ply G202, you have to remove the short
contact tags between the +V and +S, and -V
and -S.

Remove the Short Contact Tags

Figure 114: Removing the Short Contact Tags

1) Install the new DMS Switching Power Supply by following the removal procedure in
reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Switching Power Supply G206

4.22 Switching Power Supply G206

The Switching Power Supply (G206) provides the power to Collimator’s motor. This
procedure explains how to remove and replace the Switching Power Supply (G206).

4.22.1 Required Tools

• FSE Standard Tools

4.22.2 Estimated Time

Procedure Estimated Time People Needed

Page96 Removing the Switching Power 0.5 1

Supply G206

Page97 Installing the Switching Power 0.5 1

Supply G206

4.22.3 Removing the Switching Power Supply G206

1) Power Down the system.

!!
WARNING Make sure that all
power to the Gantry is Off.
2) Open the Front Cover.
3) Manually rotate the Rotor so that the
High Voltage is at 6 O'clock.
4) Before disconnecting the cables, label
each cable and its appropriate connec-
tor.
5) Disconnect the cables from the Switching
Power Supply G206(see Figure 115).
6) Remove the two screws which secure
the base bracket of Switching Power Figure115: Switching Power Supply
Supply G206 and remove it (see G206
Figure 115).

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Switching Power Supply G206

4.22.4 Installing the Switching Power Supply G206

1) Install the new Switching 24V Power Supply (G206), following the removal proce-
dure in reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Collimator Stepping Motor Servo

4.23 Collimator Stepping Motor Servo

The following procedure explains how to remove and replace the Collimator Stepping
Motor Servo G207 and G208.

Figure116: Collimator Step Motor Servo

4.23.1 Required Tools

• FSE Standard Tools

4.23.2 Estimated Time

Procedure Estimated Time People Needed

Page99 Removing the Collimator 0.5 1

Stepping Motor Servo

Page99 Installing the Collimator 0.5 1

Stepping Motor Servo

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Collimator Stepping Motor Servo

4.23.3 Removing the Collimator Stepping Motor Servo

1) Power Down the system.

2) Open the Front Cover.

WARNING Make sure that all power to the Gantry is Off.

3) Manually rotate the Rotor so that the High Voltage Box is at 6 O'clock.
4) Before disconnecting the cables, label each cable and its appropriate connec-
tor.
5) Disconnect the cables from the Collimator Stepping Motor Servo which you
want to replace.
6) Remove the two screws which secure the servo that you want to replace.
7) Remove the servo.

4.23.4 Installing the Collimator Stepping Motor Servo

1) Install the new Collima-

tor Stepping Motor
Servo, following the
removal procedure in
reverse. Torque=5
Nm
2) Set the Dip Switch
No.1-3 and No. 8 to
OFF, No.4 to No.7
ON. (see Figure 117).
Figure117: Dip Switch
3) Perform the Complet-
ing Replacement Pro-
cedures of FRU.

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Gantry Rotor Laser Marker Assembly

4.24 Gantry Rotor Laser Marker Assembly

Figure118: Laser Marker Assembly

4.24.1 Required Tools

• FSE Standard Tools

4.24.2 Estimated Time

Procedure Estimated Time People Needed

Page101 Removing the Gantry Rotor 0.5 1

Laser Marker Assembly

Page101 Installing the Gantry Rotor 3 1

Laser Marker Assembly

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Gantry Rotor Laser Marker Assembly

4.24.3 Removing the Gantry Rotor Laser Marker Assembly

1) Power Down the system.

2) Open the Front Cover.
3) Manually rotate the Rotor so that the
laser marker assembly is at 6 O’clock.

!!
WARNING Make sure that all
power to the Gantry is Off
and the Gantry tilt is zero.
4) Disconnect the Laser Marker cable.
5) Remove the lock bolt that secures the
Laser Marker (see Figure 119) and
remove the Laser Marker. Figure119: Laser Marker ASSY

4.24.4 Installing the Gantry Rotor Laser Marker Assembly

1) Install the new Laser Marker Assembly, following the removal procedure in
reverse.
2) Perform the Completing Replacement Procedures of FRU.
3) Perform the Laser Marker Calibration; refer to the System Calibration Manual.

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Temperature Sensor/Rotation Zero Position

4.25 Temperature Sensor/Rotation Zero Position Board

4.25.1 Required Tools

• FSE Standard Tools

4.25.2 Estimated Time

Procedure Estimated Time People Needed

Page102 Removing the Temperature 0.5 1
Sensor/Rotation Zero Position Board

Page103 Installing the Temperature 0.5 1

Sensor/Rotation Zero Position Board

4.25.3 Removing the Temperature Sensor/Rotation Zero Position

Board

1) Power Down the system.

2) Open the Front Cover.

!!
WARNING Make sure that all
power to the Gantry is Off
and the Gantry tilt is zero.
3) Manually rotate the Rotor so that the Zero
Position Detection Flag meets the Tem-
perature Sensor/ Rotation Zero Position
Board.
4) Disconnect the cables from the Tempera-
ture Sensor/ Rotation Zero Position
Board.
Figure120: Temperature/Zero Posi-
5) Remove the two screws which secure the tion Detection Board
Temperature Sensor/Rotation Zero Posi-
tion Board to the Gantry (see
Figure 120) and remove the Tempera-
ture Sensor/Rotation Zero Position
Board.

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Temperature Sensor/Rotation Zero Position

4.25.4 Installing the Temperature Sensor/Rotation Zero Position

Board

1) Install the new Temperature Sensor/Rotation Zero Position Board by following the
removal procedure in reverse.
2) Manually rotate the Rotor slowly to make sure that the Zero Position Detection Flag
can pass the middle of the Optical Couplers.
3) Perform the Completing Replacement Procedures of FRU.

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Gantry AC Driver

4.26 Gantry AC Driver

Figure121: Gantry AC Driver G103

4.26.1 Required Tools

• FSE Standard Tools

4.26.2 Estimated Time

Procedure Estimated Time People Needed

Page104 Removing the Gantry AC 1 1
Driver
Page105 Installing the Gantry AC 1 1
Driver

4.26.3 Removing the Gantry AC Driver

1) Tilt the Gantry to +15°.

2) Power Down the system.
3) Open the Front Cover.

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Gantry AC Driver

!!
WARNING Make sure that all power to the Gantry is Off.
4) Manually rotate the Rotor so that the X-ray Tube is at the 10 o’clock position,Lock-
ing the Rotor.

5) Insert the screw hole of the front cover with

screwdriver, press downward, and open the
front cover of the converter(see
Figure 122).
6) Label each cable and disconnect the cables
from the converter(see Figure 123).
7) Release the two screws which secure the
converter assembly and remove the con-
verter(see Figure 124).

Figure122:

Figure123: Converter Cables Figure124: Assembly Screws

4.26.4 Installing the Gantry AC Driver

1. Install the new Gantry Converter G103, following the removal procedure in
reverse.
2. Perform Completing Replacement Procedures of FRU.
3. To program the new Gantry AC Driver, refer to System Flash Programming
Manual.

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Gantry AC Driver Motor

4.27 Gantry AC Driver Motor

Figure125: AC Driver Motor

4.27.1 Required Tools

• FSE Standard Tools

• Hex Key Set (Metric)
• AC Driver Motor Replacement Tools Assy
• Depth Vernier Caliper

4.27.2 Estimated Time

Procedure Estimated Time People Needed

Page106 Removing the Gantry AC 3 1

Driver Motor

Page113 Installing the Gantry AC 4 1

Driver Motor

4.27.3 Removing the Gantry AC Driver Motor

1) Power down the system.

2) Remove the gantry mylar. Open the front cover and rear cover.

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Gantry AC Driver Motor

!!
WARNING Make sure that all power to the Gantry is off.
3) Remove the protective plate behind the wedge gear.

Protective plate

Figure126:

4) Manually rotate the Rotor, leave enough space for serving operation, and lock the
rotor.

5) Release the belt between the

tensioner device and the wedge
gear (see Page181 Gantry Rota-
tion Belt ), and remove the
screw and washer.

Figure127:

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Gantry AC Driver Motor

6) Remove the two mounting

screws of the wedge gear.
Insert one of the mounting Mounting Screws
screws into the other hole,
screw it in to push out the taper
sleeve inside the motor.
7) Take out the taper sleeve, and
remove the wedge gear.
8) Disconnect all the cables from
the AC driver, and remove the
AC driver and its bracket.

Note The terminals of

the disconnected The Other Hole
cables should not
touch each other Wedge Gear
when powering on
the system, avoid-
ing blowing out the
fuse.

Taper Sleeve

Figure 128:

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Gantry AC Driver Motor

9) Remove the seal plate of AC

driver motor (see Figure 129).
There are nine 5mm fixing
screws.

Seal Plate

Figure129: Seal Plate

10) Assemble motor replacement
tools (see Figure 130). The
assembled tool diagram can
refer to Figure 131 and
Figure 132.

Figure130: AC Driver Motor Replacement

Tools

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Gantry AC Driver Motor

1. Motor Lockset, used for motor

removing and installing,
especially position motor place
2. Hand Chain Hoist
3. Fixing Pipe
4. Steel Pipe A
5. Connection Screw
6. Pulley
7. Steel Pipe B
8. Square Joint
9. Support Bracket
10. Foot-wheel Bracket
11. Adjustable T-Handle
12. Adjustable Extension Bars
13. Hex Socket
14. Hex Wrench
15. Tensioner Wrench
16. Direction Screw, position
motor place
17. Circle Ropes, not shown in
figure, about 1.5m long, it can
be replaced motor lockset when
removing motor, conveniently.
* No.11-14, used for removing
the four motor screws as
combination extension wrench
set.

Figure131: Exploded View

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Gantry AC Driver Motor

replacement tools

motor

Figure132: Assembled Replacement Tools

11) Assembled the motor replacement tools, insert Fixing Pipe 3 into the hole on the
Gantry left column, fastening the Connection Screw 5, expanding Fixing Pipe 3
(see Figure 133).
12) Press the brake plate of Foot-wheel Bracket 10, lock foot-wheel;
13) Secure motor with Motor Lockset 1, hanging on the Hand Chain Hoist 2; When
removing motor, the Motor Lockset 1 can be replaced with Circle Ropes17, con-
veniently.(see Figure 134);

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Gantry AC Driver Motor

Figure133: Fixed on Gantry Left Col-

umn

Figure134: Connect Motor Lockset

14) Assemble the combination extension tools (see Figure 135), including: Adjustable
T-Handle 11, Adjustable Extension Bars 12, Hex Socket 13, Hex Wrench 14,
loosen the four fixed screws on the motor.

Adjustable Adjustable
T-Handle 11 Extension Bars 12 Hex Socket 13

Hex Wrench 14

Figure135: Combination Extension Tools

15) Pull out the motor, place it on the floor or new package box. During this proce-
dure, you should release the brake plate of Foot-wheel Bracket 10;
16) Insert the two Direction Screws 16 into the motor screw holes from Gantry rear
side. If only one motor screw hole can be find, you can insert one Direction Screw
16 to position motor place.
17) Remove all the motor replacement tools installed on the old motor.

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Gantry AC Driver Motor

4.27.4 Installing the Gantry AC Driver Motor

1) When installing the wedge gear

to a new gantry AC driver
Motor, make sure the distance
between the end surface of the
taper sleeve and that of the
shaft is about 2.2±0.2 mm.

2.2 ± 0.2mm

Figure136:

!!
CAUTION Make sure the distance between the end surface of the
taper sleeve and that of the shaft meets the above
requirement, or the wedge gear or the gantry rotation
belt will be damaged.
2) Insert the two locking screws to the holes.

a) Tighten the two screws alternately with a torque of 15N.m. If they do not move,
it means the torque of the screws is larger than or equal to 15N.m; if they
move, it means the torque of the screws is smaller than 15N.m.
b) Tighten the two screws alternately with a torque of 20N.m. If they do not move,
it means the torque of the screws is larger than or equal to 20N.m; if they
move, it means the torque of the screws is smaller than 20N.m.

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Gantry AC Driver Motor

!!
CAUTION Each locking screw must be tightened twice alternately, or it will
result in loose belt.
3) For motor position correctly, the Motor Lockset 1 can be used to raise motor when
installing. One side clip of Motor Lockset 1 should be locked on the first cooling
piece above the motor terminal box. The other side clip should be locked on the
opposite cooling piece (see Figure 137).

Figure137:

4) Press the brake plate of Foot-wheel Bracket 10, move the new motor horizontally
to its original place. Adjust motor height, the motor rear side should be closed to
its fixing board to ensure the Direction Screw 16 can go through the motor screw
holes.
5) Tighten the four screws of motor and remove Direction Screw 16.
6) Release the Connection Screw 5 on the Fixing Pipe 3, remove all the motor
replacement tools to put them in package box.
7) Install the seal plate, Gantry AC driver, Gantry belt, wedge gear, taper sleeve,
washer and screw, and connect all the cables. Perform Gantry belt calibration.
Refer to system calibration manual.
8) Install the protective plate behind the wedge gear.
9) Perform Page11 Completing Replacement Procedures of FRU .

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Transformer T101

4.28 Transformer T101

Figure138: Transformer

4.28.1 Required Tools

• FSE Standard Tools

4.28.2 Estimated Time

Procedure Estimated Time People Needed

Page115 Removing the Transformer 1 1

Page117 Installing the Transformer 1 1

4.28.3 Removing the Transformer

1) Manually tilt the Gantry to +15.

2) Power Down the system.

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Transformer T101

!!
WARNING Make sure that all power to the Gantry is Off.
3) Open the Front
Cover.
4) Manually Rotate the
X-ray Tube to 6
o’clock position.
5) Label each cable and
its appropriate con-
nector and discon-
nect the cables that
are connected to
the Transformer
(see Figure 139).

Figure139: Transformer Cables Connecting

4. Remove the three bottom screws (see Figure 140).
5. Release the three top screws (see Figure 141).
Note The transformer is heavy. Be careful when removing it.

Figure140: Figure141: Transformer Top Screws

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Transformer T101

6. Lift and remove the

Rotation Motor
Power Supply
Transformer (see
Figure 142), and put
it in a safe place.
Note The trans-
former is
heavy. Be
careful when
removing it.

Figure142: Transformer

4.28.4 Installing the Transformer

1) Install the new Transformer T101, following the removal procedure in reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Gantry Bottom Fan

4.29 Gantry Bottom Fan

Figure143: Gantry Bottom Fans

4.29.1 Required Tools

• FSE Standard Tools

4.29.2 Estimated Time

Procedure Estimated Time People Needed

Page118 Removing the Gantry Bottom Fan 0.5 1

Page119 Installing the Gantry Bottom Fan 0.5 1

4.29.3 Removing the Gantry Bottom Fan

1) Power Down the system.

2) Open the Front Cover.

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Gantry Bottom Fan

3) Manually rotate the DMS to 3

O'clock, and then lock the
Rotor by the Locking Pin.
4) Disconnect the cables that are
connected to the Gantry Bot-
tom Fan.
5) Remove the 4 screws which
secure the Fans to its bracket
(see Figure 144), and take
out the Fan.
6) Remove all the screws which
secure the Fan to its bracket
and remove the Fan.

Figure144: Gantry Bottom Cover

4.29.4 Installing the Gantry Bottom Fan

1) Install the new Gantry Bottom Fan, following the removal procedure in reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Gantry Heavy Parts Repair & Replacement

Section 5 Gantry Heavy Parts Repair & Replace-

ment

!!
WARNING It is required that you read and understand these
instructions before starting. Failure to do so may result in
serious injury or death to the FSE, or serious damage to the
CT Scanner.

!!
WARNING When performing the replacement procedures, wait
until both the X-ray Tube and Heat exchanger are cool. Fail-
ure to do so may result in serious burn injury.

!!
WARNING When replacing the HV Box or AC/inverter Box, wait at
least ten minutes for the HV Box and AC inverter box dis-
charge, failure to do may result in serious injury or death.

5.1 Preparing to Replace Gantry Heavy FRUs

1) Power Down the Sys-

tem.
2) Remove the Right Col-
umn Cover or Left
Column Cover.
3) Open the Front Cover.
4) Remove the Gantry
Front Fixed
Cover(see
Figure 145).

Figure145: Front Fixed Cover

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5.1.1 Required Tools

Gantry Heavy Parts Replacement Tool Kit (see Gantry Heavy Parts Replacement Tool
Kit)

• FSE standard tools

• Imperial Allen Wrench Kit
• DMS Allen Wrench (for removing the DMS)

5.1.1.1 Gantry Heavy Parts Replacement Tool Kit

The Gantry Heavy Parts Tool kit can be assembled in three configurations:
• Configuration for replacing the X-ray Tube
• Configuration for replacing the High Voltage Box and AC Inverter Box
• Configuration for replacing the DMS Assembly

Figure146: Heavy Parts Replacement Tool Kit

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5.1.1.2 Heavy Parts Replacement Tool Kit contents list

Following table lists the contents of the Heavy Replacement Tool Kit (see Figure 147).

No. Description Modality Qty. Comments

1. Cushion Plate All configurations 1 Protect the support pillar

and flooring
2. Bottom Bracket All configurations 1 Fix the support pillar
3. Triangle Support Pil- All configurations 1
lar
4. Top Bracket All configurations 1 Fix the support pillar
5. Cross Beam All configurations 1 Connect the long arm and
support pillar
6. Joint All configurations 1
7. Sliding Block All configurations 1 Adjust hanger bracket
position
8. Hanger Bracket All configurations 1 Used for Tube & HV
replacement
9. Cross Hanger Bar All configurations 1
10. Fork Arm All configurations 2
11. Hand Wheel DMS 2
12. Hoist Screw All configurations 2
13. DMS Hooking Pin All configurations 2 Used for DMS replace-
ment
14. M10*20 Screw All configurations 2
15. M12*50-Screw All configurations 1
16. M10*40-Screw DMS 2
17. Protection Mat All configurations 1 Not Shown

Figure147:

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5
4

8 7 3

13
12
11
10

2 1

14, 15, 16

Figure148: Tools Parts

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5.1.1.3 Assembling the Heavy Parts Replacement Tools Kit

The Heavy Parts Replacement can be installed at both side of the Gantry, in this sec-
tion only shows the procedures how to install the Heavy Parts Replacement at the
right side of Gantry.

1) Attach the Bottom Bracket(2) to the Gantry Right Column and let the slope side
and secure with a screw (see Figure 149) and (see Figure 150).

slope side

Figure149: Bottom Bracket

Figure150: Secure the Bracket

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2) Insert the Triangle Support Pillar(3) into the Bottom Bracket(2) (see Figure 151)
and fix it to the Top Bracket(4) (see Figure 152).

Figure151: Triangle Support Pillar

Top Bracket

Figure152: Top Bracket

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3) Insert the Cross Beam(5) into the Triangle Support Pillar(3) (see Figure 153).
4) Align the holes of the Cross Beam(5) with the holes of Triangle Support Pillar(3)
and insert the Joint (6) (see Figure 154).

Figure154: Joint

Figure153: Holes

5) Install the Sliding Block(7) to the Cross Beam(5), and install the Safety Screw at
the end of the Cross Beam(5) (see Figure 155).

Figure155: Sliding Block

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5.1.1.4 X-ray Tube Replacement Mode

Assemble the Hanger Bracket(8), Cross Hanger Bar(9) and Fork Arm(10) as figure for
X-ray Tube Replacement (see Figure 156).

Figure156: X-ray Tube Replacement Mode (example)

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5.1.1.5 HV Box and AC Inverter Box Replacement Mode

Assemble the Hanger Bracket(8), Cross Hanger Bar(9) and Fork Arm(10) as figure for
HV Box and AC/INV Replacement (see Figure 157).

Figure157: HV BOX and AC/INV Replacement Mode (example)

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5.1.1.6 DMS Replacement Mode

Assemble the Cross Beam(5) and Fork Arm(10) as figure for DMS Replacement(see
Figure 158).

Figure158: DMS Replacement Mode (example)

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X-ray Tube

5.2 X-ray Tube

5.2.1 Required Tools

• FSE Standard Tools

• Imperial Allen Wrench Kit
• Gantry Heavy Parts Tool kit
• Loctite Glue
• Torque Wrench

3/16” Imperial Allen Wrench 8mm

Ratchet wrench-combination

Hex rotating head(4cm long) ACTION 3/8”

Ratchet Wrench sata 13902

Torque Wrench sata 96311

Figure159: Tools

5.2.2 Estimated Time

Procedure Estimated Time People Needed

Page131 Removing the X-ray Tube 2 1

Page141 Installing the X-ray Tube 6 1

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X-ray Tube

5.2.3 Removing the X-ray Tube

!!
WARNING It is required that you read and understand these
instructions before starting. Failure to do so may result in
serious injury or death to the FSE, or serious damage to the
CT Scanner.

!!
WARNING Removing tube kit must install on the left side of the
gantry, if it is installed on the right side, tube removing work
will be affected by the HV position.

!!
WARNING Before removing the tube, open the tube new package
to make sure the color of tube shock indicator is unchanged.
If it is, contact with the local service engineer.
Note Before replacing Tube, check if the wind force and Noise of Tube Cool-
ing Fan is normal. If not, replace it at the same time.

1) Perform the procedures in section Preparing to Replace Gantry Heavy FRUs.

2) Manually rotate the Tube to 12 o'clock position, and lock the Rotor with the Locking
Pin.
3) Release the 6 screws securing the tube heat exchanger.

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X-ray Tube

Figure160: Tube heat exchanger fix screws

4) Label and disconnect the positions of the cables that are connected to the left side
of X-ray Tube.
• Power control box J4
• Rotation control board temperature flow switch connecting terminal.
• Fan power supply

J4

Figure161:
Figure162: Fan cable

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Figure163:

5) Note the tie-wraps positions, and cut the tie-wraps that secure the cables.

!!
CAUTION Cover the DMS with the Protective Mat to avoid damaging the DMS
accidently.
6) Remove the DMS system front cover (see Figure 164 )

Figure164:

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X-ray Tube

7) Remove the 2 screws

of XZ diction align-
ment device.
8) Make sure there is no
connection between
the cable and flexible
pipe.
9) Release the lock pin.

Figure165: 2 screws of XZ direction alignment device

10) Rotate the HV to the proper position, remove the HV head with HV wrench.
11) Remove the anode and cathode cable of the tank, protect the cable probe with
the protection socket

Figure166: anode and cathode cable

!!
WARNING

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X-ray Tube

!!
WARNING When unplug the anode and cathode cable, do it from
the HV system side, make sure not to unplug or loosen the
cable from the tube.
12) Remove the tie-wraps from the cable, and remove the anode an cathode cable.
13) Manually rotate the Tube to 6 o'clock position.
14) Lock the Rotor with the Locking Pin.

!!
WARNING Lock the rotor before removing the tube screws.
15) Take out Hanger
Bracket (8), Cross
Hanger Bar (9), and
Fork Arm (10) from the
package (see
Figure 147), then
assemble the Hanger
Bracket and Fork Arm
as (see Figure 167).
16) Put the Protection Mat
on X-Ray Tube.

Figure167: Lift Device

17) Install the Lift Device to the holes of the Tube(see Figure 167), make sure the Flat
side of the fork arm(10) towards the outside (see Figure 168), and then lock the
Fork Arm(10) by screw out the locking bolts a little (see Figure 169).

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Figure168: Fork Arm

Figure169: Locking Bolt

18) Install the Cross Hanger Bar to the Lift Device (see Figure 170), and put the Fixed
Ring at the end of this Bar, and install the Hoist Screw through the hole (see
Figure 171).

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Figure170: Installing the Lift Device

Figure171: Installing the Hoist Screw

19) Attach the Hand Wheel to the Hoist Screw, and tighten the Tube Lift Device (see
Figure 172).

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X-ray Tube

Figure172: Installation Example

20) Insert the tube replacement tool between the tube bracket and tube.

Figure173:

21) Remove the screw which fix the heat exchanger.

22) Remove the four screws on the tube.

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Figure174: Fixing screw position on the right side

Figure175: Fixing screw position on the left side

!!
CAUTION Remove the tube together with the tube bracket.
23) Loosen the hoist screw, low down the tube.
24) Move the tube out, take the tube heat exchanger take off the gantry at the same
time.

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Figure176:

25) Put the tube exchanger on the tube disassemble device.

Figure177: tube heat exchanger

26) Move the old tube out of the scanning room together with the old tube heat
exchanger.
27) Remove the 4 screws of tube fix device, take the tube from the fix device.

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X-ray Tube

28) Put the old tube and the heat exchanger into the tube package.
29) Install the new tube on the tube device, tighten the 4 screws. Torque=70 N.m.

5.2.4 Installing the X-ray Tube

1) Move the new X-ray Tube into the CT Scanner Room near the Replacement Tool.
2) Apply Loctite on the Oil Storage pipe connecting screw, and install it on the new X-
ray Tube.
3) Install the Tube Lift Device to the new X-ray Tube.
4) Put the Protection Mat(17) on the Tube, and put the Air Heat Radiator, Anode
cable, and Cathode cable on the X-ray Tube.
5) Connect the Tube Lift Device to the Heavy Parts Replacement Tool by the Hoist
Screw(12).
6) Adjust and move the new Tube to the Gantry.

Note When installing the tube, put the tube on the original installation posi-
tion, adjust direction Z so that it aligns with the surface ② of the tube,
and adjust direction X so that it aligns with the surface ① of the tube.
This will save calibration time and avoid calibration error (see
Figure 178 ).

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X-ray Tube

Figure178:

7) Make sure the Tube aligns with its original position and raise the Tube Lift Device
by the Hoist Screw(12).
8) Insert and tighten the four screws that fix the Tube.
9) Attach the Air Heat Radiator to the Gantry, and fix it with eight bolts.

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X-ray Tube

!!
WARNING Make sure the four screws are all screwed tightly. Any
mistake may result in serious injury to FSE, or damage the
Tube.
10) Remove the Tube Lift Device from the new Tube.
11) Release the Locking Pin.
12) Manually rotate the X-ray Tube to 12 o’clock position, and lock the Rotor.
13) Tighten the four screws that fix the Tube. Torque=70 Nm.
14) Tighten the eight screws that fix the Air Heat Radiator. Torque=5 Nm.
15) Connect the Anode Cable and Cathode Cable to the HV Box.
16) Install the X direction and Z direction adjustment assy on the new tube.
17) Connect all the cables to the new X-Ray Tube.
18) Use tie-wraps to secure all the cables in their original position.
19) Install the A-Plane system cover.
• If SmartID was installed before, proceed to Step 20 to Step 31.
• If SmartID was not installed before, proceed to Step 22 to Step 31.

20) Disconnect the cable from

rotor control board interface
X20.

Figure179: Interface X20 on the Rotor Control

Board

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X-ray Tube

21) Disconnect the cable from the

SmartID board interface X6
which is beside the rotor con-
trol board. Remove the 4
screws that secure the
SmartID board.

Figure180: SmartID Board

Note The removed SmartID board shall be returned with the old tube.

22) Install the two mounting

screws that secure the NFC
control board assy.

Figure181: Mounting Screws

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X-ray Tube

23) Connect the NFC signal cable

(W250) from rotor control
board interface X8 (see
Figure 182 ) to NFC control
board (see Figure 181 ).

Figure182: Interface X8 on the Rotor Control

Board

24) Set the dip switch 4 on the rotor control board to position ON to enable NFC func-
tion.

Figure183: Set the Dip Switch 4 on the Rotor Control Board to Position ON

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25) Verify if the firmware is in the latest version. If firmware upgrade is necessary,
please refer to System Flash Programming Manual.
26) Follow the Completing Replacement Procedures of FRU.
27) Apply for and enter the SUID.
28) Perform auto calibration and performance test according to the performance test
manual and calibration manual.

Note When performing the tube replacement related calibration, it is recom-

mended to click Advanced | Auto Calibration, select Tube Replace-
ment from the Calibration Process column. Click Next to start tube
calibration and follow the instructions (see Figure 184 ).

Figure 184: Tube Replacement Calibration

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29) From the System Settings | Maintenance Information interface, click refresh
button. Make sure the Generator Exposure Duration(s) is Zero or a smaller
value (exposure duration consumed by the calibration) (see Figure 185 ).

Figure185: Maintenance Information Interface

30) Power off the gantry and the host computer. Restart the gantry and host com-
puter, and make sure the Generator Exposure Duration(s) is Zero or a smaller
value close to zero.
31) Perform test scans. Perform a few surview, axial and helical scans to make sure
the Generator Exposure Duration(s) is updated and the system works properly.

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High Voltage System

5.3 High Voltage System

WARNING It is required that you read and understand these

instructions before starting. Failure to do so may result in
serious injury or death to the Service engineer or serious
damage to the CT Scanner.

WARNING When replacing the AC Inverter Box, wait at least ten

minutes for the AC Inverter box to discharge. Failure to do
may result in serious injury or death.

WARNING Pay attention to the lumbar and knee stress.

5.3.1 Required Tools

• FSE Standard Tools

• HV Wrench

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5.3.2 Inverter

Figure186: Inverter

5.3.2.1 Removing the inverter

1) Power Down the system.

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Gantry Front Cover.
3) Manually rotate the DMS to 6 o'clock position, and lock the Rotor.
4) Before disconnecting the cables, label each cable and its appropriate connector.
Disconnect the Power Supply cables.
5) Disconnect the J,J3,J4,GND cable to the inverter.
6) Disconnect the cable which connects to the fan1 and fan2.

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J4
GND

J3

J1

Figure187:
Figure188: Fan cable

7) Manually rotate the inverter to 12 O'clock position, lock the locking pin.
8) Remove the 4 M8 screw which fix the inverter with 6mm wrench (torque=20Nm
14.7lb-ft).
9) Remove the inverter and put it in a safe place.

5.3.2.2 Installing the inverter

1) Install the new inverter, do it as the procedures above reversely, pay attention to
cable connection.
2) Perform the Completing Replacement Procedures of FRU.
3) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual to calibrate the performance after the spare
parts replacement.
4) Make sure the system works normally by performing some axial and helical scans.

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5.3.3 Power Control Box

Figure189: Power Control Box

5.3.3.1 Remove the Power Control Box

1) Power Down the system.

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Gantry Front Cover.
3) Manually rotate the Power Control Box to 6 o'clock position, and lock the Rotor.
4) Label the connection position of inverter cable.
5) Disconnect the cable J2,J3,J4,J5,JB1,JB2,JB3,JB4,GND which are connected to
the inverter.

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JB2 JB3 JB1 JB4

J2 GND

J5 J3

Figure190:

J4

Figure191:

6) Manually rotate the DMS to 12 o'clock position, and lock the Rotor.
7) Remove the 4 M8 screw which fix the inverter with 6mm wrench (torque=20Nm
14.7lb-ft).
8) Remove the Power Control Box and put it in a safe place.

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5.3.3.2 Install the Power Control Box

1) Install the new Power Control Box by following the installation procedure in
reverse. Pay attention to cable connections.
2) Perform the Completing Replacement Procedures of FRU.
3) Apply for and enter the SUID code.
4) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual to calibrate the performance after the spare
parts replacement.
5) Make sure the system works normally by performing some spiral and axial scans.

5.3.4 Tank

5.3.4.1 Removing the Tank Box

1) Power Down the system.

WARNING Make sure that all power to the Gantry is Off and that
the Gantry tilt is zero.
2) Open the Gantry Front Cover.
3) Manually rotate the Tank to the proper position, and lock the Rotor.
4) Label the tank cable connection position.
5) Disconnect the anode and cathode cable from tank, protect the cable probe with
the protection socket.

!!
WARNING When unplugging the anode and cathode cable, take it
out from the HV system, make sure not to unplug or tighten
the cable from the tube side.
6) Disconnect the tank cable.

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Figure192: Anode and Cathode

7) Manually rotate the DMS to 12 o'clock position, and lock the Rotor.
8) Remove the 4 M8 screw which fix the tank box.
9) Remove the tank box and put it in a safe place.

5.3.4.2 Installing the Tank Box

1) Install the new Tank Box, do it as the procedures above reversely, pay attention to
cable connection.
2) Perform the Completing Replacement Procedures of FRU.
3) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual to calibrate the performance after the spare
parts replacement.
4) Make sure the system works normally by performing some spiral and axial scans.

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DMS ASSY

5.4 DMS ASSY

!!
WARNING It is required that you read and understand these
instructions before starting. Failure to do so may result in
serious injury or death to the FSE, or serious damage to the
CT Scanner.

5.4.1 Required Tools

• FSE Standard Tools

• DMS Allen Wrench (for removing the DMS)
• Gantry Heavy Parts Tool kit

5.4.2 Estimated Time

Procedure Estimated Time People Needed

Page155 Removing the DMS ASSY 2 1

Page165 Installing the DMS ASSY 2.5 1

5.4.3 Removing the DMS ASSY

1) Power Down the system.

2) Open the Side Column Cover.
3) Open the Gantry Front Cover.
4) Manually rotate the DMS to 12 o’clock position, and lock the Rotor.
5) Remove the six screws of DMS cover and remove the cover (see Figure 193).

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Figure193: DMS Cover Screws

6) Label and disconnect the cables of DMS system(see Figure 194).

Figure194:

7) Fixed the above cable on the safety place with new wire tied.
8) Unlock rotor, place DMS system to 6 o'clock position.
9) Lock the rotor again.
10) Assemble the Gantry Heavy Parts Tool kit on the right side of Gantry(see
Figure 158).
11) Remove the two M8 screws (see Figure 195) and (see Figure 196) on both side
with tools (see Figure 197).

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Figure195: DMS mounting screws

Figure196: Screw

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SATA 13902

AEB-H410
sata 50575
sata 13924

sata 43201 8mm

3/8”

torque wrench 96311

Figure197: Tools

!!
WARNING Make sure that the rotor is locked. Now that the DMS is
released from the Gantry, be careful when performing any of
the following steps.

12) Take out the DMS Hooking Pins(13) and DMS screws(16) from the Heavy Parts
Replacement Tools kit(see Figure 198), and insert them to holes on the either
side of DMS (see Figure 199).

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DMS Screws Hooking Pins

Figure198:

Figure199: Hooking Pins

13) Assemble the DMS Lift Device, take out the Cross Hanger Bar(9) and Fork
Arm(10) from the tools kit. Insert the two Fork Arm(10) into the either end of the
Cross Hanger Bar(9), and secure them with the screw (see Figure 200) and (see
Figure 201).

Cross Hanger Bar(9)

Fork Arm(10)

Figure200: Fork Arm and Hanger Bar

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Figure201: Assemble

14) Remove the Protection Mat(17) from the Heavy Parts Replacement Tools kit,
and put it on the DMS, and then put the DMS Lift Device which assembled at
Step 8 to DMS.
15) Take out the Hoist Screw(12), and insert it to the DMS Lift Device (see
Figure 202).

Hoist Screw

Figure202: Hoist Screw

16) Use the two DMS screws(16) (see Figure 198)to fix the DMS Lift Device, both
side (see Figure 203).

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Figure203: DMS Screws

17) Pull the Heavy Replacement Tool toward the Gantry, and adjust the Sliding
Block(7) so that the Hoist Screw(12) is aligned with the holes on the Sliding
Block(7).
18) Attach the Hand Wheel(11) to the Hoist Screw(12), and use it to raise the DMS
Lift Device (see Figure 202)and(see Figure 204).

Figure204:

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!!
WARNING When removing the DMS, pay attention to the cables at
both sides of the DMS which are connected to the Switching
Power Supply and to the Rotor Control Board(see
Figure 205)and (see Figure 206).

Figure205: DMS Left Cables

Figure206: DMS Right Cables

19) Remove the other two screws that secure the DMS with the DMS Allen Wrench.
The DMS is released from the Gantry(see Figure 207).

Figure207:

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DMS ASSY

20) Screw the Hand

Wheel to raise the
DMS a little (see
Figure 208).

Figure208: Turn the Screw to Raise the DMS

21) Pull out the Heavy Replacement Tool with DMS(see Figure 209).

Figure209: Pull out DMS system

22) Slide the Sliding Block(7) to the right(see Figure 210).

23) Remove the whole DMS system from Gantry.

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DMS ASSY

Figure210:

24) Move the DMS system above the package, put it into package box slowly(see
Figure 211), align the both pin to the fixed bracket holes of package box(see
Figure 212).

Figure211: Figure212:

25) Use two screws of fixed bracket to fix DMS system(see Figure 213), ensure the
system safe during transportation.
26) Remove DMS Replacement Tool kit from the DMS(see Figure 214).
27) Package the old DMS.
28) Remove the old DMS from the Scan Room.

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DMS ASSY

Figure213: Fixed DMS System

Figure214: DMS in the Package Box

5.4.4 Installing the DMS ASSY

1) To install the new DMS system, perform the removal procedure in reverse.

!!
WARNING When installing the DMS, pay attention to the cables at
both sides of the DMS which are connected to the Switching
Power Supply and to the Rotor Control Board(see
Figure 205)and (see Figure 206).

!!
WARNING Be careful during insert and tighten the screws that
secure the DMS to the Gantry, any mistake may result in
damaged the new DMS.

!!
WARNING Fix the 4 M10 *40 screws applied with Loctite with
torque wrench and extension bar to the rotation board. Fin-
ish the fixing screw work through the torque wrench and
extension bar. When insert the extension bar into the two
holes, make sure do it straightly and gently. Don’t shake the
extension bar in the hole to avoid damaging the electrical
components.

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DMS ASSY

2) Apply loctite 243 to the top of the screws and screw thread. Tighten 4 M10*40
bolts; torque=45Nm.

Note Before tightening the screws, apply the loctite 243 to the top of the
screws and screw thread. When tightening the screws, the clearance
will be filled with sealant. The optimum thickness of the sealant is
0.03mm~0.075mm. Thick sealant will decrease the strength. During
assembling, turn the parts back and forth to spread the sealant and
position the parts as soon as possible.
3) Remove the Heavy Parts Replacement Tool from the Gantry, and put them to its
package.

!!
CAUTION Do not lose any part of the Heavy Parts Replacement Tools, any
lost part may affect the use of the Tools later.
4) Connect all the cables to the new DMS and the RCOMM.
5) Install the DMS cover, and tighten 6 M5*12 screws. Torque=4Nm.
6) Perform the procedures in Completing Replacement Procedures of FRU.
7) Check and update the Rcomm firmware. Refer to the flash programming manual.
8) Apply for and enter the SUID code.
9) Perform the auto calibration and auto performance test according to the calibration
manual and performance test manual to calibrate the performance after the spare
parts replacement.
10) Make sure the system works normally by performing some spiral and axial scans.

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Gantry Rear FRUs

Section 6 Gantry Rear FRUs

11 3,5

8
4，9

10

Figure215: Gantry Rear

1) Page168 10-way Slip Ring Plate

2) Page181 Gantry Rotation Belt
3) Page198 Stator Data Receiver Box
4) Page203 Gantry Stator Transceiver
5) Page201 Slip Ring Antenna ASSY
6) Page206 Rotor Data Transmitter (Not shown)
7) Page208 Rotor Transceiver Board (Not shown)
8) Page210 Power Brush Block Assembly
9) Page215 4-Way Signal Brush Block ASSY
10) Page187 Rotor Encoding Scanning Head Assy
11) Page218 Three Phase Power Supply Filter
12) Page221 Breathing Navigation Board (Not shown)

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10-way Slip Ring Plate

6.1 10-way Slip Ring Plate

Figure216: Slip Ring Plate

6.1.1 Required Tools

• FSE Standard Tools

• Torque wrench
• Sponge

6.1.2 Estimated Time

Procedure Estimated Time People Needed

Page169 Removing the 10-way Slip 1.5 2

Ring Plate

Page173 Installing the 10-way Slip 3 2

Ring Plate

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10-way Slip Ring Plate

6.1.3 Removing the 10-way Slip Ring Plate

1) Power Down the system.

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the Rear

Cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.
4) Remove the Slip Ring Cover and put it in a safe place.

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use gloves when removing or installing the Slip
Ring.
5) Lock the rotor with the Locking Pin.

6) Disconnect all cables

connected to the Sta-
tor Data Receiver
Assembly and Stator
Signal Receiver
Assembly.
7) Mark the position of the
three Stator Signal
Assembly bracket
screws (see
Figure 217).
8) Remove the three
screws and the metal
bracket
Figure217:

9) Label and disconnect all the cables connected to Power Brush Board.

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10-way Slip Ring Plate

10) Remove the R-stop

Brushes (see Figure 218).

!!
WARNING The R-Stop
brushes must be
removed before
touching the
Power brush R-Stop Brush
board. If they are
not they may
damage the R-
stop brushes.
11) Remove the four screws
which secure the Power
Brush Block Assembly
and remove the Power
Brush Block Assembly
Figure218: Power Brush
(see Figure 218).

12) Disconnect the Slip Ring Signal Cables, Fiber Cable, and Power Cables from Slip
Ring (see Figure 219) and (see Figure 220).

!!
WARNING Never touch the slip ring without anti-static gloves.
The slip ring plate is heavy. Be careful when removing it.

Figure219: Power Cables

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10-way Slip Ring Plate

Figure220: Signal Cables

13) Remove the 12 screws which secure the Slip Ring Plate alternately(see
Figure 221).

Figure221:

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10-way Slip Ring Plate

!!
WARNING Pay attention when removing the screws. The Slip Ring
plate is released from Gantry.
14) Remove the Slip Ring Plate, and put it on a flat surface.

15) On the back of the

Slip Ring Plate, dis-
connect the cables
(see Figure 222).

Figure222: Slip Ring Back Cable

16) Remove the three
screws that secure
the Rotor Data
Transmitter to the
Slip Ring(see
Figure 223).
17) Remove the Rotor
Data Transmitter
(see Page206 Rotor
Data Transmitter ).

Figure223: Rotor Data Transmitter

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10-way Slip Ring Plate

18) Remove the six

screws which
secure the Rotor
Transceiver Board
to the Slip Ring (see
Figure 224).
19) Remove the rotor
transceiver board.

Figure224: Rotor Transceiver Board

6.1.4 Installing the 10-way Slip Ring Plate

1) Open the package of the new Slip Ring, and put the new Slip Ring on a flat sur-
face.
2) Replace the Rotor Transceiver Board and secure the Rotor Transceiver Board to
the Slip Ring Plate with eight screws (see Figure 224). Torque=0.7Nm.
3) Replace the Rotor Data Transmitter and secure it to the Slip Ring with three
screws(see Figure 223), Torque=0.7Nm.

4) Connect the Fiber Cable and

Power Cable between
Rotor Data Transmitter and
Rotor Transceiver Board
(see Figure 225).

!!
CAUTION Secure the
cables with tie-
wraps.

Figure225: Slip Ring Back Cables

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10-way Slip Ring Plate

!!
WARNING Never touch the Slip Ring without anti-static Gloves.
The Slip Ring Plate is heavy. Be careful when Installing the
new Slip Ring Plate.
5) Replace the new Slip Ring Plate on the Rotor, make sure the Power Cables termi-
nal (see Figure 226) aligns with the Power Cables. Secure the Slip Ring with 4
screws but do not tighten them.
6) Insert all 12 screws to the Slip Ring Plate. Tighten them by following the numbered
sequence shown in (see Figure 226).

1
6
10

11
5

9 7

8 12
3

Figure226: New Slip Ring Plate

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10-way Slip Ring Plate

7) Use a Dial Gauge to align the new Slip Ring in the center of the Gantry. Measure
the Radial offset as following:

a) Position the Dial Gauge on the Gantry Frame (see Figure 227).
b) Rotate the Rotor and adjust the Dial Gauge so that Measuring Pin aligns at the
Slip Ring Joint (see Figure 228), and the compression of the Measuring Pin
is at 1-5mm.

Figure227: Radial Direction

Figure228: Slip Ring Joint

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10-way Slip Ring Plate

c) Manually rotate the Rotor (Rotation speed <40s/r) for at least for one complete
rotation.
d) Read the value of the Dial Gauge.
e) If the offset at a point is larger than 0.5mm, adjust the Slip Ring. Find the point
which offset is larger than 0.5mm, and manually rotate the Rotor so that the
this point is at the 12 o’clock position.
f) Release all 12 screws.
g) Push the Slip Ring slightly to make the offset of this point within the tolerance
and tighten the screw at this point.

Note To reduce the time required to complete the Slip Ring adjustment
tighten only 4 screws at positions 1, 2, 3, and 4. Tighten the remaining
screws when the adjustment is compete.
h) Tighten at lease 4 screws at positions 1, 2, 3, and 4.
i) After completing the Radial offset adjustments continue with the Axial offset
adjustment in Step 8.
8) Measure the Axial offset as following:

a) Position the Dial Gauge on the Gantry Frame (see Figure 229).

Figure229: Axial Direction

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10-way Slip Ring Plate

b) Rotate the Rotor and adjust the Dial Gauge so that Measuring Pin touches the
Slip Ring (see Figure 230), and the compression of the Measuring Pin is at 1-
5mm.

Figure230: Axial offset

c) Manually rotate the Rotor (Rotation speed <40s/r) at least for one complete
rotation and read the value of the Dial Gauge. If the offset between two or
more points is larger than 0.5mm, adjust the screw at specific points.
d) Tighten all 12 screws with torque wrench, torque=6Nm according to Step 6.

!!
WARNING When the Slip Ring adjustment is complete, apply Loc-
tite to all the 12 screws.
9) To complete the Slip Ring installation and adjustment, release one screw at a time
from Slip Ring, and apply a little Loctite onto it. Use a torque wrench to fix it to
original position.
10) Repeat Step 9 above to re-tighten all of the other 11 screws that fix the Slip Ring.
11) After the Slip ring adjustment and installation completed, connect the power
cables and signal cables to the new Slip ring (see Figure 219) and (see
Figure 220).

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10-way Slip Ring Plate

!!
CAUTION Use 2mm and 2.5mm feeler gauge to install the brushes. Testing
the gap between the brush block and slip ring surface with the feeler
gauge. Distance of Power Brush should be 2.3~2.7mm, use the 2.5mm
side; distance of Signal Brush should be 1.5~2.5mm, use the 2mm
side.
12) Replace the Stator Data Receiver Assembly bracket to its original position and
secure it with 3 screws (see Figure 231). Make sure the Signal Brushes aligns
with the signal rings (see Figure 232).

Figure231:

Figure232: 4-way Signal Brushes

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10-way Slip Ring Plate

13) Insert the Adjustment Ruler

(shipped with Slip Ring)
between the Slip Ring and Sta- ALIGNMENT JIG
tor Receiver (see Figure 233).
14) Adjust the Stator Data Receiver
so that the center line aligns
with the Slip Ring(see
Figure 233)
15) Tight the screws with torque
wrench.
16) Remove the Adjustment jig.

Figure233: Stator Data Receiver Box

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10-way Slip Ring Plate

17) Replace the Power Brushes

Board bracket to its original
position and secure it with 4
screws (see Figure 234).

brush cap

Figure234: Power Brush

18) Remove five brush caps, adjust the bracket so that the Power Brush Ring is
aimed over the center of brush holes.
19) Tighten the four screws that fix the Power Brushes Board bracket. Torque=10
Nm.
20) Install the five Power Brushes.
21) Install the R-Stop Brushes.
22) Connect the Power Cables to the Power Brushes Board, and fix them to its origi-
nal position with tie-wraps.
23) Check all cable connections.
24) Install the Slip Ring Cover.
25) Install the Rear Funnel.
26) Install the Rear Cover.
27) Perform the procedures in section Completing Replacement Procedures of FRU.

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Gantry Rotation Belt

6.2 Gantry Rotation Belt

Rotation Belt

Tensioned Device

Protection Cover

Figure235: Rotation Belt

6.2.1 Required Tools

• FSE Standard Tools

• Torque Wrench
• Anti-static Gloves, Tensiometer

6.2.2 Estimated Time

Procedure Estimated Time People Needed

Page181 Removing the Gantry Rota- 1.5 1

tion Belt

Page186 Installing the Gantry Rota- 3 1

tion Belt

6.2.3 Removing the Gantry Rotation Belt

1) Power Down the system.

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Gantry Rotation Belt

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the Rear

Cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.
4) Remove the Slip Ring Cover and put it in a safe place.

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use gloves when removing or installing the Gantry
Rotation Belt.
5) Lock the rotor with the Locking Pin.

6) Label and disconnect

all the cables con-
nected to the Stator
Data Receiver
Assembly and Stator
Signal Receiver
Assembly.
7) Remove the three
screws and the metal
bracket (see
Figure 236).

Figure236:

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Gantry Rotation Belt

8) Label and disconnect

all the cables con-
nected to Power
Brush Board.
9) Remove the R-stop
Brushes (see
Figure 237).

R-Stop Brush

Figure237: Power brush

!!
WARNING The R-stop brushes must be removed before touch-
ing the Power brush board.

10) Remove the four screws which secure the Power Brush Block Assembly and
remove the Power Brush Block Assembly (see Figure 237).

11) Adjust the tensioned device position (see Figure 239), remove nut then loosen
(not release) screw 1 and screw 2. Adjust the jackscrew to push tensioned
device and its bracket to new position refer to (see Figure 239).
12) Lock the screw 1, move the screw 2 to hole B (see Figure 239). Then loosen
screw 1 and move it to hole A. Do not tighten the two screws.
13) Now the tensioned device and its bracket are at new position shown in (see
Figure 240). Release belt (if not, you can remove nylon block, lift tensioned
device with tensioned wrench), refer to (see Figure 241).

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Gantry Rotation Belt

screw2
screw1

nut
tensioner device
jackscrew and bracket

nylon block

Figure238: Adjust Device

Hole B
Hole A

Figure239:

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Gantry Rotation Belt

Figure240:

Tensioned Wrench

Figure241: Lift Wrench

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Gantry Rotation Belt

6.2.4 Installing the Gantry Rotation Belt

1) To install the new Gantry rotation belt, perform the removal procedures in reverse.
2) Adjust the tensioned device and its bracket position, and measure belt tension with
tensiometer. The requirement is 626N-700N. Refer to System Calibration Man-
ual.
3) Lock screw 1 and screw 2, rotate rotor several circles manually, measure belt ten-
sion again.
4) Repeat step 2 to step 3, ensure belt tension is conformed to requirements.

!!
CAUTION Use 2mm and 2.5mm feeler gauge to install the brushes. Testing
the gap between the brush block and slip ring surface with the feeler
gauge. Distance of Power Brush should be 2.3~2.7mm, use the 2.5mm
side; distance of Signal Brush should be 1.5~2.5mm, use the 2mm
side.
5) Install the Stator Data Receiver Assembly and Power Brushed Assembly bracket to
its original position. Refer to from Step 12 to Step 22.
6) Check all cable connections.
7) Install the Slip Ring Cover.
8) Install the Rear Funnel and the Rear Cover.
9) Perform the procedures in section Completing Replacement Procedures of FRU.

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Rotor Encoding Scanning Head Assy

6.3 Rotor Encoding Scanning Head Assy

Figure242: Rotor Encoding Scanning Head Assy

6.3.1 Required Tools

• FSE Standard Tools

• Torque Wrench ranging from 1~10Nm or equivalent
• Angle meter
• Isolation Tape
• 150mm size tie-wrap

6.3.2 Estimated Time

Procedure Estimated Time People Needed

Page188 Removing the Rotor 1 1

Encoding Scanning Head Assy

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Rotor Encoding Scanning Head Assy

Procedure Estimated Time People Needed

Page192 Installing the Rotor 1 1

Encoding Scanning Head Assy

6.3.3 Removing the Rotor Encoding Scanning Head Assy

1) Power Down the system.

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip Ring to discharge.

WARNING Take all electrical precautions after removing the rear

cover of the Gantry.
2) Open the Gantry Front Cover.
3) Remove the Gantry Rear Cover.
4) Remove the Rear Funnel.
5) Manually rotate the X-ray Tube to 12 O’clock and lock the Rotor.

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Rotor Encoding Scanning Head Assy

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use Anti-Static gloves when removing or installing
the Gantry Stator Receiver.
6) Release the two screws, disconnect the cable connector from Rotor Control Board

Figure243: Interface X18

7) The Rotor Encoding Scanning Head 1 cable is bundled together with other cables.
The pink free line shows the cable's route. Note the tie-wraps position, and cut all
tie-wraps to release the Rotor Encoding Scanning Head cable, do not damage
the fiber cable (see Figure 244).

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Rotor Encoding Scanning Head Assy

Figure244:

8) Disassemble the cable plug(see Figure 245).

9) Write down the label number and its corresponding pin connector number(see
Figure 246).
10) Remove the eight screws which secure the cable pins(see Figure 247).
11) Remove every cable(see Figure 248).

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Rotor Encoding Scanning Head Assy

Figure245:

Figure246:

Figure247:
Figure248:

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Rotor Encoding Scanning Head Assy

12) Pull out the cable from the Gantry hole (see Figure 249).

Figure249: Take out the cable from the Gantry hole

Figure250: Remove Screws

13) Remove the two screws to release the Rotor Encoding Scanning Head (see
Figure 250).
14) Remove the Rotor Encoding Scanning Head Assy.

6.3.4 Installing the Rotor Encoding Scanning Head Assy

1) Disassemble the plug of new Rotor Encoding Scanning Head Assy. Refer to Step 8
to Step 11.
2) Prepare the new cable so that it can be threaded through the small Gantry cable
hole. With isolation tape, tie the 8 pins of cable up together with a 150mm tie-
wrap. Refer to (see Figure 251) and (see Figure 252).

Note Record the label and its connected pin color.

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Rotor Encoding Scanning Head Assy

Figure251: Cable

Figure252: Connect Cables

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Rotor Encoding Scanning Head Assy

Note Gently pull and push the cable through the Gantry hole being careful
not to damage the cable.
3) Thread the cable through the Gantry hole, remove the 150mm length cable and
isolation tape (see Figure 253) to (see Figure 256).
4) Connect 8 cable pins to the plug according to its original position, the pin order
from (see Figure 239) to (see Figure ).
5) Tighten two screws to secure the cable and assemble the plug cover.
6) Connect the cable connector to Rotor Control Board.
7) Check the layout stability and connection of cables again.
8) Release the Rotor Locking Pin.
9) Manually rotate the X-ray Tube to about 12 O’clock.
10) Put the Angle meter on the Tube Top Plane (see Figure 257), now the rotor
board is not locked.
11) Manually rotate the Gantry clockwise 4.6 degrees (see Figure 258).
12) Align the left edge of Scanning Head with the left edge of the slot ring "zero"
position hole. The aligning tolerance should be kept within +/-1.5mm, if not align
the zero position, adjust its location again.

Figure253:

Figure254:

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Rotor Encoding Scanning Head Assy

Figure255:
Figure256:

Figure257: Angle Meter

Figure258: Zero Position

Figure259:

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Rotor Encoding Scanning Head Assy

!!
CAUTION Do not press the Scanning Head down too hard. The feeler gauge
will damage the slot ring when you slip it out. When checking the
space with the feeler gauge, carefully move the feeler gauge in order
not to damage the slot ring. A damaged slot ring may require replac-
ing the entire Gantry.
13) Insert a 0.3mm size feeler gauge between Rotor Encoding Scanning Head and
Encoder slot ring inner surface(see Figure 259).
14) Tighten the two screws of the Encoding Scanning Head slightly(see
Figure 259),to make that the clearance between Rotor Encoding Scanning
Head and Encoder slot ring inner surface is approximately 0.3 to 0.4mm.
15) Carefully take out the feeler gauge.
16) Tighten 2 screws.
17) Use 0.3mm and 0.4mm feeler gauge to check the clearance between the Rotor
Encoding Scanning Head and Encoder slot ring inner surface. It should meet
the following two conditions at the same time.
• 0.3mm feeler gauge can be inserted (see Figure 260)
• 0.4mm feeler gauge cannot be inserted from either sides of the Encoder
Scanning head (see Figure 261)

If the conditions were met, continue with the next step. Otherwise, reinstall the Scan-
ning Head.

Figure260: 0.3mm Feeler Gauge Figure261: 0.4mm Feeler Gauge

18) Remove the angle meter from the top of the Tube.
19) Manually rotate the Rotor Encoding Scanning Head to 1.5, 3, 4.5, 6, 7.5, 9, 10.5
and 12 o'clock locations (see Figure 262) checking the clearance between
Rotor Encoding Scanning Head and slot ring at each location.

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Rotor Encoding Scanning Head Assy

Figure262: Checking the Clearance of the Circle Labeled

20) If the conditions were met, continue with the next step. Otherwise, reinstall the
Scanning Head until all check points meet the condition. Torque=3Nm.
21) Follow the procedure in Completing Replacement Procedures of FRU.

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Stator Data Receiver Box

6.4 Stator Data Receiver Box

Antenna

Gantry Stator Data

Receiver Box

Figure263: Gantry Stator Data Receiver Box

6.4.1 Required Tools

• FSE Standard Tools

• Torque Wrench

6.4.2 Estimated Time

Procedure Estimated Time People Needed

Page198 Removing the Stator Data 1 1

Receiver Box

Page200 Installing the Stator Data 1 1

Receiver Box

6.4.3 Removing the Stator Data Receiver Box

1) Power Down the system.

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Stator Data Receiver Box

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the rear

cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.
4) Remove the Slip Ring Cover and put it in a safe place.

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use Anti-Static gloves when removing or installing
the Gantry Stator Receiver.
5) Label the two Gantry Stator Receiver cables and disconnect them(see
Figure 265).
6) Remove the three screws that secure the Stator Data Receiver Box(see
Figure 264).
7) Remove Stator Data Receiver Box.

Figure264: Stator Data Receiver Box

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Stator Data Receiver Box

Figure265: Connecting Cables

6.4.4 Installing the Stator Data Receiver Box

1) Install the new Stator Data Receiver Box to the Antenna Carrier.
2) Follow the procedure in Completing Replacement Procedures of FRU.

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Slip Ring Antenna ASSY

6.5 Slip Ring Antenna ASSY

Gantry Stator Data

Receiver Box

Antenna Carrier
with PCB

Figure266: Slip Ring Antenna ASSY

6.5.1 Required Tools

• FSE Standard Tools

• Torque Wrench

6.5.2 Estimated Time

Procedure Estimated Time People Needed

Page198 Removing the Stator Data 1 1

Receiver Box

Page200 Installing the Stator Data 1 1

Receiver Box

6.5.3 Removing the Slip Ring Antenna ASSY

The procedures of removing the slip ring antenna assembly is the same as removing
the stator data receiver box. Refer to Removing the Stator Data Receiver Box.

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Slip Ring Antenna ASSY

6.5.4 Installing the Slip Ring Antenna ASSY

1) Install the Stator Data Receiver Box to the new Slip Ring Antenna ASSY, Torque=5
Nm
2) Install the new Slip Ring Antenna ASSY to its bracket and tighten with 2 screws.

3) Insert the Adjustment

Ruler (shipped with
Slip Ring) between ALIGNMENT JIG
the Slip Ring and
Antenna Carrier
(see Figure 267).
4) Adjust the Antenna
Carrier so that the
center line can
align with the Slip
Ring(see
Figure 267).
5) Tighten the two
screws with torque
wrench.
6) Draw out the Adjust-
ment Ruler.
7) Check all cable con-
nections.
8) Install the Slip Ring
Cover.
9) Install the Rear Fun-
nel.
10) Install the Rear
Cover.
11) Perform the proce-
dures in section
Completing
Replacement Pro- Figure267: Slip Ring Antenna ASSY
cedures of FRU.

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Gantry Stator Transceiver

6.6 Gantry Stator Transceiver

Figure268: Gantry Stator Transceiver

6.6.1 Required Tools

• FSE Standard Tools

• Torque Wrench

6.6.2 Estimated Time

Procedure Estimated Time People Needed

Page203 Removing the Gantry Stator 1 1

Transceiver

Page205 Installing the Gantry Stator 1 1

Transceiver

6.6.3 Removing the Gantry Stator Transceiver

1) Power Down the system.

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Gantry Stator Transceiver

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the rear

cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.
4) Remove the Slip Ring Cover and put it in a safe place.

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use Anti-Static gloves when removing or installing
the Gantry stator transceiver.
5) Label all the Gantry Stator
Transceiver cables and
then disconnect them.
6) Remove the five screws
that secure the Gantry
Stator Transceiver(see
Figure 269).
7) Remove the Gantry Stator
Transceiver.

Figure269: Stator Transceiver

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Gantry Stator Transceiver

6.6.4 Installing the Gantry Stator Transceiver

1) Install the new Gantry Stator Transceiver Assembly, following the removal proce-
dure in reverse.
2) Check all cable connections.
3) Install the Slip Ring Cover.
4) Install the Rear Funnel.
5) Install the Rear Cover.
6) Perform the procedures in section Completing Replacement Procedures of FRU.

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Rotor Data Transmitter

6.7 Rotor Data Transmitter

Figure270: Rotor Data Transmitter

!!
CAUTION ESD service kit should be used when replace Rotor data transmit-
ter box and Rotor Transceiver Board.

6.7.1 Removing Rotor Data Transmitter Box

1) Rotate Gantry rotor manually to service the rotor data transmitter box comfortably,
lock rotor.
2) It is recommended to set the service location at left top cover (Gantry rear) (see
Figure 271).

transmitter box
recommended
location

Figure271: Recommend Service Location

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Rotor Data Transmitter

3) Disconnect the cables of rotor data transmitter box assy(see Figure 272).
4) Remove the two screws with allen 2.5mm wrench(see Figure 272).

J2

J1

Figure272:

5) Remove the rotor data transmitter box assy.

6.7.2 Installing Rotor Data Transmitter Box

1) Install the new rotor data transmitter box assy, following the removal procedure in
reverse.
2) Check all cable connections.

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Rotor Transceiver Board

6.8 Rotor Transceiver Board

Figure273: Rotor Transceiver Board

6.8.1 Removing rotor transceiver board

1) Rotate Gantry rotor manually to service the rotor transceiver board comfortably,
lock rotor.
2) It is recommended to set the service location at left bottom cover (Gantry rear) (see
Figure 274).

Rotor Transceiver Board

Figure274: Recommend Service Location

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Rotor Transceiver Board

3) Disconnect all the cable connections of rotor transceiver board(see Figure 275),
note the cable label.
4) Remove the six screws of rotor transceiver board with allen 2.5mm wrench(see
Figure 273).

Figure275: Cables

5) Remove the rotor transceiver board assy.

6.8.2 Installing rotor transceiver board

1) Install the new rotor transceiver board assy, following the removal procedure in
reverse.
2) Check all cable connections, connect them to their original location.

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Power Brush Block Assembly

6.9 Power Brush Block Assembly

Figure276: Power Brush Block PCB

6.9.1 Required Tools

• FSE Standard Tools

6.9.2 Estimated Time

Procedure Estimated Time People Needed

Page210 Removing the Power Brush 1 1

Block Assembly

Page212 Installing the Power Brush 2 1

Block Assembly

6.9.3 Removing the Power Brush Block Assembly

1) Power Down the system.

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Power Brush Block Assembly

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the rear

cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.
4) Remove the Slip Ring Cover and put it in a safe place.

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use Anti-Static gloves when removing or installing
the Power brush block assembly.

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Power Brush Block Assembly

5) Label all the cables con-

nected to Power Brush
Board then disconnect
them.
6) Remove the R-stop
Brushes (see
Figure 277). R-STOP

!!
WARNING The R-
Stop brushes
must be
removed
before touch
the Power R-STOP
brush board, if
not may dam-
age the R-stop
brushes.
7) Remove the four screws
which secure the
Power Brush Block and
Figure277: Power Brush Block
remove the Power
Brush Block (see
Figure 277).
8) Remove all the Power
Brushes from the old
Power Brush Block.

6.9.4 Installing the Power Brush Block Assembly

!!
CAUTION Use 2mm and 2.5mm feeler gauge to install the brushes. Testing
the gap between the brush block and slip ring surface with the feeler
gauge. Distance of Power Brush should be 2.3~2.7mm, use the 2.5mm
side; distance of Signal Brush should be 1.5~2.5mm, use the 2mm
side.

1) Install all the Power Brushes to the new Power Brushes (see Figure 278).
2) Install the new Power Brushes Block to the Gantry (see Figure 279) with four
screws (do not tighten).

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Power Brush Block Assembly

Figure278: New Power Brush Block

Figure279: Mount Power Brush Block

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Power Brush Block Assembly

18. Remove five brush

caps, adjust the
bracket so that the
Power Brush Ring is
aimed at the center of
brush holes(see
Figure 280).
19. Tighten the four
screws that mount the
Power Brushes Block
PCB.
20. Install the five Power
Brushes.
21. Install the R-Stop
Brushes.
22. Connect the Power
Cables to the Power
Brushes Board, and
fix them to its original
position with tiewraps.
23. Check all cable
connections.
24. Install the Slip Ring
Cover.
25. Install the Rear
Funnel.
26. Install the Rear Cover.
27. Perform the
procedures in section
Completing
Replacement
Procedures of FRU. Figure280: Power Brush Block

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4-Way Signal Brush Block ASSY

6.10 4-Way Signal Brush Block ASSY

Figure282: 4-Way Signal Brush Block

Figure281: 4-Way Signal Brush Block ASSY
ASSY

6.10.1 Required Tools

• FSE Standard Tools

• Torque Wrench

6.10.2 Estimated Time

Procedure Estimated Time People Needed

Page215 Removing the 4-Way Signal 1 1

Brush Block Assembly

Page217 Installing the 4-Way Signal Brush 1 1

Block Assembly

6.10.3 Removing the 4-Way Signal Brush Block Assembly

1) Power Down the system.

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4-Way Signal Brush Block ASSY

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the rear

cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.
4) Remove the Slip Ring Cover and put it in a safe place.

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use Anti-Static gloves when removing or installing
the 4-way Signal brush block assembly.
5) Remove the Gantry Stator Transceiver (see Removing the Gantry Stator Trans-
ceiver).

28. Remove the two screws

which secure the 4-way
signal brush block
assembly(see Figure 283).
29. Remove the 4-way signal
brush block assembly.

Figure283: 4-Way Signal Brush Block Assembly

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4-Way Signal Brush Block ASSY

6.10.4 Installing the 4-Way Signal Brush Block Assembly

!!
CAUTION Use 2mm and 2.5mm feeler gauge to install the brushes. Testing
the gap between the brush block and slip ring surface with the feeler
gauge. Distance of Signal Brush should be 1.5~2.5mm, use the 2mm
side.

1) Carefully put the new

4-Way Signal Brush
Block ASSY to its
original position,
press it and mount
the two screws, do
not tighten.
2) Adjust its position so
that the new 4-Way
Signal Brush Block
ASSY can align with
the Signal Rings(see
Figure 284).
3) Tighten the 2 screws
carefully. Figure284: Install the 4-way Signal Brush ASSY
4) Install the stator trans-
ceiver (see Installing
the Gantry Stator
Transceiver).
5) Connect the cables to
the Gantry Stator
Transceiver.

6) Check all cable connections.

7) Install the Slip Ring Cover.
8) Install the Rear Funnel.
9) Install the Rear Cover.
10) Perform the procedures in section Completing Replacement Procedures of FRU.

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Three Phase Power Supply Filter

6.11 Three Phase Power Supply Filter

Figure285:

6.11.1 Required Tools

• FSE Standard Tools

6.11.2 Estimated Time

Procedure Estimated Time People Needed

Page218 Removing the 3-Phase 0.5 1

Power Supply Filter

Page220 Installing the 3-Phase 0.5 1

Power Supply Filter

6.11.3 Removing the 3-Phase Power Supply Filter

1) Power Down the system.

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Three Phase Power Supply Filter

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the rear

cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.

!!
WARNING Never touch the Slip Ring with your bare hands.
Always use Anti-Static gloves when removing or installing
the 3-Phase Power Supply Filter.
4) Record the position of
all 3-Phase Power
Supply Filter cables
and disconnect them.
5) Remove the four
screws that secure
the 3-Phase Power
Supply Filter to the
Gantry Frame(see
Figure 286).
6) Remove the 3-Phase
Power Supply Filter.

Figure286: 3-phase Supply Filter

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Three Phase Power Supply Filter

6.11.4 Installing the 3-Phase Power Supply Filter

1) Install the new 3-Phase Power Supply Filter to the Gantry, and tighten the four
screws which secure the 3-phase power supply filter.
2) Install the Rear Funnel.
3) Install the Rear Cover.
4) Perform the procedures in section Completing Replacement Procedures of FRU.

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Breathing Navigation Board

6.12 Breathing Navigation Board

6.12.1 Removing the Breathing Navigation Board

1) Power Down the system.

WARNING Wait at least 10 minutes after powering down the sys-

tem for the Slip ring to discharge.

WARNING Take all electrical precautions after removing the rear

cover of the Gantry.
2) Remove the Gantry Rear Cover.
3) Remove the Rear Funnel.
4) Cut Off the cable tie-wraps that fix the cable of Breathing Navigation Board.
5) Remove the four screws which secure the Breathing Navigation Board, and
remove it.

Figure287: Breathing Navigation Figure288: Back of the Breathing Navigation

Board Board

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Breathing Navigation Board

6.12.2 Installing the Breathing Navigation Board

1) Install the new Breathing Navigation Board to the Rear Funnel.

2) Install the Rear Funnel.
3) Install the Rear Cover.
4) Perform the procedures in section Completing Replacement Procedures of FRU.

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Gantry Left Column FRUs

Section 7 Gantry Left Column FRUs

3
8

5
6

Figure 289: Gantry Left Column

1) Page224 Auxiliary Control Board ASSY

2) Page231 GPC ASSY
3) Page234 UCOM Board (Stator Control Board)
4) Page236 Gantry Interface Board
5) Page238 Switching Power Supply
6) Page241 Transformer T102
7) Page243 Gantry Tilt Driver ASSY (Tilt Motor)
8) Page256 Stator Control Board
9) Page259 Tilt Potentiometer/Tilt Limit Switch ASSY
10) Page226 G-Host ASSY (Not shown)

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Auxiliary Control Board ASSY

7.1 Auxiliary Control Board ASSY

7.1.1 Required Tools

• FSE Standard Tools

7.1.2 Estimated Time

Procedure Estimated Time People Needed

Page224 Removing the Auxiliary Con- 0.5 1

trol Board Assy

Page225 Installing the Auxiliary Control 0.5 1

Board ASSY

7.1.3 Removing the Auxiliary Control Board Assy

1) Power Down the system.

2) Remove the Left Column
Cover.
3) Remove the two screws
which secure the Auxiliary
Control Board ASSY (see
Figure 290).
4) Keep the Auxiliary Control
Board in hand, and discon-
nect the cables from Stator
Control Board.
5) Remove the Auxiliary Control
Board ASSY.

Figure 290: Auxiliary Control Board ASSY

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Auxiliary Control Board ASSY

7.1.4 Installing the Auxiliary Control Board ASSY

1) Install the new Auxiliary Control Board ASSY follow the removal procedures in
reverse.
2) Perform the Completing Replacement Procedures of FRU.

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G-Host ASSY

7.2 G-Host ASSY

This section explains how to remove and replace the G-host Assembly which includes
the GPC, UCOM, and Stator Control Board.

There are two types of G-host assy, one with EVOC GPC (see Figure 291 ), the other
with IEI GPC (see Figure 292 ).

Figure 291: G-Host ASSY (with EVOC GPC)

Figure 292: G-Host ASSY (with IEI GPC)

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G-Host ASSY

7.2.1 Required Tools

• FSE Standard Tools

7.2.2 Estimated Time

Procedure Estimated Time People Needed

Page228 Removing the G-Host 1 1

ASSY

Page230 Installing the G-Host Assy 1 1

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G-Host ASSY

7.2.3 Removing the G-Host ASSY

1) Shut down the host software.

Open Backup Restore Tool,
and select Hardware Counter
to back up.

Note If there is no Hardware

Counter in the Backup
Restore Tool, enter Sys-
tem Settings | Mainte-
nance Information, take
a screen shot of the
interface and save it,
and record the genera-
tor exposure duration.
2) Power down the system.
3) Remove the Left Column Cover.
4) Label the cables connected to
the G-Host ASSY.

Figure 293: Backup Restore Tool

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G-Host ASSY

5) Remove the nine screws which secure the G-Host ASSY to the bracket on the
Gantry Left Column.

Figure 294: G-host Assy (with EVOC GPC) Mounting Screws

Figure 295: G-host Assy (with IEI GPC) Mounting Screws

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G-Host ASSY

6) Remove the G-Host Assembly.

7) According to the situation on site, the metal bracket can be removed first, and then
remove the G-Host ASSY.

7.2.4 Installing the G-Host Assy

1) Install a new G-Host ASSY by following the removal procedure in reverse.

2) Perform the Stator Control Board Firmware download procedure. Refer to the
Flash Programming Manual.
• If there is no Hardware Counter in the Backup Restore Tool, proceed to Step 7.
• If there is Hardware Counter in the Backup Restore Tool, proceed to Step 3 to
Step 7.
3) Apply for lease key code and SUID validation code.
4) Start the host software, enter the System Settings, input the lease key code and
SUID validation code, and log out of the host software.
5) Open backup Restore tool, select Hardware Counter to restore and exit.
6) Restart the host software, enter the System Settings | Maintenance Information,
Click Refresh button and you could see the generator exposure duration.
7) Perform the Completing Replacement Procedures of FRU.

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GPC ASSY

7.3 GPC ASSY

There are two types of GPC assy, one is EVOC GPC assy (see Figure 296 ), the other
is IEI GPC assy (see Figure 297 ).

Figure 296: EVOC GPC ASSY

Figure 297: IEI GPC ASSY

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GPC ASSY

7.3.1 Required Tools

• FSE Standard Tools

7.3.2 Estimated Time

Procedure Estimated Time People Needed

Page232 Removing the GPC 1 1

Assembly

Page233 Installing the GPC Assembly 1 1

7.3.3 Removing the GPC Assembly

1) Remove the G-Host Assembly (see G-Host ASSY).

2) Label all the cables and connections to the cables and disconnect them.
3) Remove the four screws which secure the GPC Assembly (see Figure 298) and
(see Figure 299).

Figure 298: EVOC GPC ASSY

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GPC ASSY

Figure 299: IEI GPC ASSY

4) Remove the GPC Assembly.

7.3.4 Installing the GPC Assembly

1) Install the new GPC Assembly following the removal procedures in reverse.
2) Power on the Gantry.
3) Make sure the firmware is in the latest version. If not, upgrade the firmware as per
the Flash Programming Manual.
4) Perform the Completing Replacement Procedures of FRU.

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UCOM Board (Stator Control Board)

7.4 UCOM Board (Stator Control Board)

Figure 300: UCOM Board

7.4.1 Required Tools

• FSE Standard Tools

7.4.2 Estimated Time

Procedure Estimated Time People Needed

Page235 Removing the UCOM 1 1

Board

Page235 Installing the UCOM Board 1 1

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UCOM Board (Stator Control Board)

7.4.3 Removing the UCOM Board

1) Power Down the system.

2) Remove the Left Column
Cover.
3) Label all the cables and con-
nections to the UCOM Board.
4) Remove the four screws
which secure the UCOM
Board to the Gantry Stator
Control Board (see
Figure 301).
5) Remove the UCOM board.

!!
CAUTION There is a Pin-
Array on the UCOM
Board. Pay careful Figure 301: UCOM Board Screws
attention when pull-
ing the UCOM Board
out of the Gantry Sta-
tor Control Board.

7.4.4 Installing the UCOM Board

1) Install the new UCOM Board, following the removal procedure in reverse.
2) Perform the Firmware download procedures. Refer to System Flash Programming
Manual.
3) Perform the Completing Replacement Procedures of FRU.

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Gantry Interface Board

7.5 Gantry Interface Board

Figure 302: Gantry Interface Board

7.5.1 Required Tools

• FSE Standard Tools

7.5.2 Estimated Time

Procedure Estimated Time People Needed

Page236 Removing the Gantry 1 1

Interface Board

Page237 Installing the Gantry 1 1

Interface Board

7.5.3 Removing the Gantry Interface Board

1) Power Down the system.

2) Remove the Left Column Cover.
3) Label the cables to the Gantry Interface board, disconnect all of the Gantry Inter-
face board cables.
4) Remove the six screws which secure the Gantry Interface Board (see Figure 303).
5) Remove the Gantry Interface Board.

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Gantry Interface Board

Figure 303: Gantry Interface Board Screws

7.5.4 Installing the Gantry Interface Board

1) Install the new Gantry Interface Board, following the removal procedure in reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Switching Power Supply

7.6 Switching Power Supply

Terminal Block

Switching power
supply G101

Switching power
Supply G102
Isolation Transformer

Figure 304: Switching Power Supply G101 and G102

7.6.1 Required Tools

• FSE Standard Tools

7.6.2 Estimated Time

Procedure Estimated Time People Needed

Page239 Removing the Switching 0.5 1

Power Supply

Page240 Installing the Switching 0.5 1

Power Supply

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Switching Power Supply

7.6.3 Removing the Switching Power Supply

1) Power Down the system.

2) Remove Left Column Cover.
3) Label the cables connected to the Terminal, and disconnect the cables (see
Figure 305).
4) Remove the four screws, remove the whole sheet metal parts; release the two
screws in the above, do not need to remove (see Figure 305)and(see Figure 306).
5) Disconnect cables connected to the Switching Power Supply.
6) Remove the screws which secure the Power Supply to bracket and remove the
Switching Power Supply which needs to be replaced (see Figure 307).

Termianl block

Figure 305: The Four Screws

Figure 306: Remove the Switching Power Supply

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Switching Power Supply

G102 screws

G101 screws

Figure 307: Switching Power Supply Screws

7.6.4 Installing the Switching Power Supply

1) To install the new Switching Power Supply, perform the removal procedure in
reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Transformer T102

7.7 Transformer T102

T102

Figure 308: Transformer T102

7.7.1 Required Tools

• FSE Standard Tools

7.7.2 Estimated Time

Procedure Estimated Time People Needed

Page242 Removing the Transformer 0.5 1

Page242 Installing the Transformer 0.5 1

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Transformer T102

7.7.3 Removing the Transformer

1) Power Down the system.

2) Remove Left Column Cover.
3) Label the cables connected to the
Transformer and disconnect
them(see Figure 309).
4) Remove the four screws which
secure the Transformer (see
Figure 310).

Note The transformer screws

are in the front of the
sheet metal parts, remove Figure 309: Transformer
the screws which secure
the transformer then
remove the transformer.
5) Remove the Transformer.

Figure 310: Remove The Screws

7.7.4 Installing the Transformer

1) To install the new Transformer, perform the above procedure in reverse.

2) Perform the Completing Replacement Procedures of FRU.

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Gantry Tilt Driver ASSY (Tilt Motor)

7.8 Gantry Tilt Driver ASSY (Tilt Motor)

!!
WARNING Carefully read and understand this manual before you
remove and replace the Gantry Tilt Driver Motor, make sure
you are already understood very well, any questions contact
with high level for support.
This section provides the procedures on
how to remove and replace the Tilt Driver
Motor ASSY (tilt motor).

Figure 311: Tilt Motor

7.8.1 Required Tools

• FSE Standard sTools

• Gantry Tilt Motor Replacement Tool

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Gantry Tilt Driver ASSY (Tilt Motor)

Figure 312: Gantry Tilt Motor Replacement Tool

7.8.2 Estimated Time

Procedure Estimated Time People Needed

Page247 Removing the Tilt 2 1

Driver Motor

Page255 Installing the Tilt Driver 2 1

Motor

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Gantry Tilt Driver ASSY (Tilt Motor)

7.8.3 Gantry Tilt Instruction

The Gantry Tilt Driver Motor Replacement Tool can be used at the following three
modes according to the angle position that the Gantry stopped.

1) If the Gantry stopped at +30° to +7.8°, mount the replacement tool at the bottom
hole (see Figure 313). You can use this tool to adjust the tilt angle of the Gantry.

Figure 313: Replacement Tool-Bottom Hole

2) If the Gantry stopped at +10.1° to -16.5°, mount the replacement tool at the middle
hole (see Figure 314). You can use this tool to adjust the tilt angle of the Gantry.

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Gantry Tilt Driver ASSY (Tilt Motor)

Figure 314: Replacement Tool-Middle Hole

3) If the Gantry stopped at -9.3° to -30°, mount the replacement tool at the first hole
(see Figure 315). You can use this tool to adjust the tilt angle of the Gantry.

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Gantry Tilt Driver ASSY (Tilt Motor)

Figure 315: Replacement Tool -Top Hole

7.8.4 Removing the Tilt Driver Motor

!!
WARNING Read and understand this manual carefully before you
perform following procedures, any mistake may result seri-
ous injury or death.
1) Power Down the system.
2) Remove the Left Column Cover.

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Gantry Tilt Driver ASSY (Tilt Motor)

3) Disconnect the Tilt

Motor Power from the
Gantry Interface
Board (see
Figure 316), and cut
the tie-wraps to
release the cable.
Tilt Motor Power

Figure 316: Tilt Motor Power

4) Remove the screws
that fix the cable
bracket (see
Figure 317).

Figure 317: Cable Bracket Screws

5) Remove the screws
that secure the tilting
bracket(see
Figure 318),remove
the bracket.
6) Remove the two
screws that secure the
tilting motor (see
Figure 319) and (see
Figure 320).

Figure 318: Tilt Secure Bracket

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Gantry Tilt Driver ASSY (Tilt Motor)

Figure319:

Figure 320:

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Gantry Tilt Driver ASSY (Tilt Motor)

7) Install the Connection

Piece to the Gantry,
and tighten the two
screws with Connecting Piece
torque=50Nm (see
Figure 321).

Figure 321: Connecting Piece

8) According the angle
that the Gantry
stopped, choose the
relevant hole to install
the Adjustment Screw
(red).

a) If the Gantry
stopped at +30° Nut
to +7.8°, mount
the replacement
tool at the bot-
tom hole (see
Figure 322).
Adjustment Screw

Figure 322: Bottom Hole

b) If the Gantry stopped at +10.1° to -16.5°, mount the replacement tool at the
middle hole (see Figure 323).
c) If the Gantry stopped at -9.3° to -30°, mount the replacement tool at the first
hole(see Figure 324).

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Gantry Tilt Driver ASSY (Tilt Motor)

!!
CAUTION Lock the Adjustment Screw with the locking Nut. Failure to do may
result in serious injury.

Figure 323: Middle Hole

Figure 324: First Hole

!!
WARNING Make sure all the screws that secure the Tilt Driver
Motor Replacement Tool to the Gantry are tightened. Any
loose screw may result in serious injury or death to FSE.
9) Turn the Adjustment Screw clockwise till the Pole of Tilt Drive Motor can be
turned(see Figure 325).
10) Remove the pin that secures the Locking Pin at the top of Tilt Driver Motor and
remove the Locking Pin (see Figure 326)and (see Figure 327).
11) Turn the Pole of Tilt Drive Motor to release the pole (see Figure 328).
12) Release the eight screws that secures the Bracket which support the Gantry Back
and Left Panel (see Figure 330).
13) Disconnect the cables to the Gantry Back and Left Panel (see Figure 329).

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Gantry Tilt Driver ASSY (Tilt Motor)

Figure 325: Turn The Adjusting Screws

Figure 327:
Figure 326:

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Gantry Tilt Driver ASSY (Tilt Motor)

Figure 328: Remove the Pole of Tilt Drive

Motor

Figure 330: Securing Screws

Figure 329:

14) Remove the pin that secures the Locking Pin at the bottom of Tilt Driver Motor,
and remove the Locking Pin (see Figure 331).
15) Remove the Tilt Driver Motor from the Gantry, and put it in a safe place(see
Figure 332).

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Gantry Tilt Driver ASSY (Tilt Motor)

Figure 331:

Figure 332: Motor Locking Pin

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Gantry Tilt Driver ASSY (Tilt Motor)

7.8.5 Installing the Tilt Driver Motor

1) Take out the new Tilt Driver Motor, and connect its power cable to the Gantry Inter-
face Board (see Figure 316).
2) Install the eight screws that secure the Bracket which support the Gantry Back and
Left Panel(see Figure 330).
3) Connect the two cables to the Gantry Back and Left Panel.
4) Power On the system.
5) Press the Tilt - button on the Front Control Panel to extend the new Tilt Diver Motor
so that its length same as the old one.
6) Power Down the system.
7) Install the top of the new Tilt Driver Motor to its original position, and locked with
the Locking Pin.
8) Turn the Adjustment Screw counterclockwise to short the new Tilt Driver Motor to
make the bottom of motor can aim at the Locking hole, insert the Locking Pin.
9) Check the top pin and bottom pin again.
10) Remove the replacement tools from Gantry.
11) Install the Cable Fixed Bracket, and fix the cables with tie-wraps.
12) Perform Completing Replacement Procedures of FRU.

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Stator Control Board

7.9 Stator Control Board

7.9.1 Required Tools

• FSE Standard Tools

7.9.2 Estimated Time

Procedure Estimated Time People Needed

Page257 Removing the Stator Con- 1 1

trol Board

Page258 Installing the Stator Control 1 1

Board

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Stator Control Board

7.9.3 Removing the Stator Control Board

1) Shut down the host software.

Open Backup Restore Tool,
and select Hardware Counter
to back up.

Note If there is no Hardware

Counter in the Backup
Restore Tool, enter Sys-
tem Settings | Mainte-
nance Information, take
a screen shot of the
interface and save it,
and record the genera-
tor exposure duration.
2) Power down the system.
3) Remove the Left Column Cover.
4) Label the cables connected to
the G-Host ASSY.
5) Remove the G-Host Assembly
(see G-Host ASSY).
6) Remove the GPC Assembly
(see GPC ASSY).
7) Remove the UCOM Board (see
UCOM Board (Stator Control
Board)).

Figure 333: Backup Restore Tool

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Stator Control Board

7.9.4 Installing the Stator Control Board

1) Install the new Stator Control Board by following the removal procedure in reverse.
2) Perform the Stator Control Board Firmware download procedure. Refer to System
Flash Programming Manual.
• If there is no Hardware Counter in the Backup Restore Tool, proceed to Step 7.
• If there is Hardware Counter in the Backup Restore Tool, proceed to Step 3 to
Step 7.
3) Apply for lease key code and SUID validation code.
4) Start the host software, enter the System Settings, input the lease key code and
SUID validation code, and log out of the host software.
5) Open backup Restore tool, select Hardware Counter to restore and exit.
6) Restart the host software, enter the System Settings | Maintenance Information,
Click Refresh button and you could see the generator exposure duration.
7) Perform the Completing Replacement Procedures of FRU.

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Tilt Potentiometer/Tilt Limit Switch ASSY

7.10 Tilt Potentiometer/Tilt Limit Switch ASSY

Note Pay attention to the tilt potentiometer assembly original position when
remove it.

Figure 334: Tilt Potentiometer Assy Figure 335:

7.10.1 Required Tools

• FSE Standard Tools

7.10.2 Estimated Time

Procedure Estimated Time People Needed

Page259 Removing the Tilt Potentiom- 1 1

eter Assembly

Page261 Installing the Tilt Potentiome- 1 1

ter Assembly

7.10.3 Removing the Tilt Potentiometer Assembly

1) Power Down the system.

2) Remove the Left Column Cover.
3) Cut the tie-wraps that secure the Tilt Potentiometer Assembly Cable.
4) Disconnect the Tilt Potentiometer Assembly Cable from the Stator Control Board.

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Tilt Potentiometer/Tilt Limit Switch ASSY

5) Make a note of the

original position of the
bracket before remov-
ing the Tilt Potentiom-
eter Assembly,
6) Remove the two
screws which secure
the bracket (see
Figure 336).
7) Remove the belt
roller(see Figure 337).
Figure 336: Release The Screws
8) Remove the two
screws which secure
the Tilt Potentiometer
Assembly to the
bracket and remove
the tilt belt.

Figure 337: Remove The Belt Pulley

9) Remove the screws

which lock the axis of
the Tilt Potentiometer,
and remove the belt
pulley(see
Figure 338).

Figure 338: Release Two Securing Screws

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Tilt Potentiometer/Tilt Limit Switch ASSY

10) Remove the three

screws which secure
the Tilt Potentiometer
Assembly to the
bracket and remove
the Tilt Potentiometer
Assembly (see
Figure 339).

Figure 339: Screws

7.10.4 Installing the Tilt Potentiometer Assembly

1) Install the new Tilt Potentiometer Assembly following the removal procedures in
reverse.
2) Perform the Completing Replacement Procedures of FRU.

7.10.5 Removing the Tilt Limit Switch ASSY

1) Remove the two screws

that secure the Tilt
Limit Switch (see
Figure 340).
2) Remove the Tilt Limit
Switch.
3) Label the two Tilt Limit
Cables and disconnect
them.

Figure 340: Limit Switch Screws

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Tilt Potentiometer/Tilt Limit Switch ASSY

7.10.6 Installing the Tilt Limit Switch ASSY

1) Install the new Tilt Limit Switch, following the removal procedure in reverse.
2) Power On the Gantry.
3) Use the Auxiliary Control Panel to tilt the Gantry to the +30° or -30° position,
depending on which Tilt Limit Switch was replaced. If the Tilt Limit Switch is func-
tioning correctly continue with Step 6. To adjust the Tilt Limit Switch continue with
the next step.
4) Loosen the screws and adjust the position of the Tilt Limit Switch.
5) Tighten the screws and repeat Step 3.
6) Perform the Completing Replacement Procedures of FRU.

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Gantry Right Column FRUs

Section 8 Gantry Right Column FRUs

1
6

5 2

4 3

Figure341: Gantry Right Column

1) Page264 Power Control Board

2) Page268 Surge Suppressor
3) Page270 Gantry Tilt Gas Strut
4) Page273 Circuit Breaker and Mini-Circuit Breaker
5) Page275 Voltage Monitor Relay
6) Page277 Three Phase AC Contactor
7) Page279 Main Power Switch Panel ASSY

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Power Control Board

8.1 Power Control Board

8.1.1 Required Tools

• FSE Standard Tools

8.1.2 Estimated Time

Procedure Estimated Time People Needed

Page264 Removing the Power Con- 0.5 1

trol Board

Page267 Installing the Power Control 0.5 1

Board

8.1.3 Removing the Power Control Board

1) Power Down the system.

!!
WARNING Make sure that all power to the Gantry is Off.
2) Remove the Right Column Cover. Remove the two screws which secure the Gan-
try Power Switch Cover (see Figure 342) and (see Figure 343).

Figure342:

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Power Control Board

Figure343: Remove The Metal Bracket

3) Disconnect the cables connected to the switch, and remove the main power switch
panel.
4) Remove the screws that secure the metal bracket and remove it (see Figure 344).

Figure344:

WARNING Door Switch and Radiation Indicator Switch might be

with 220V AC, notice on Electric Shock.
5) Disconnect all the cables which connect to the Power Control Board and pay atten-
tion to the cable position (see Figure 345).
6) Remove the four screws which secure the Power Control Board (see Figure 346)
and remove the board.

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Power Control Board

Figure345: Remove Cables Connected To The Power Control Board

Figure346: Remove The Four Screws

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Power Control Board

8.1.4 Installing the Power Control Board

1) Install the new Power Control Board by following the removal procedures in
reverse.

WARNING Door Switch and Radiation Indicator Switch might be

with 220V AC, notice on Electric Shock.
2) Perform the Completing Replacement Procedures of FRU.

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Surge Suppressor

8.2 Surge Suppressor

8.2.1 Required Tools

• FSE Standard Tools

8.2.2 Estimated Time

Procedure Estimated Time People Needed

Page268 Removing the Surge 0.5 1

Suppressor

Page269 Installing the Surge 0.5 1

Suppressor

8.2.3 Removing the Surge Suppressor

1. Power Down the system.

WARNING Make sure that all power to the Gantry is Off.

2. Remove the Right Column Cover.
3. Disconnect cables from surge suppressor, note the position of the cables(see
Figure 347).
4. Insert the screwdriver into the slot which is on the bottom of the surge suppressor,
press downward and remove the surge suppressor(see Figure 348).
Note The black Surge Suppressor is Neutral, the red Surge Suppressors are
Phases.

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Surge Suppressor

Figure347: Disconnect Cables From Figure348:

Surge Suppressor

8.2.4 Installing the Surge Suppressor

1) Install the new Surge Suppressor, following the removal procedure in reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Gantry Tilt Gas Strut

8.3 Gantry Tilt Gas Strut

Gantry Tilt Gas Strut

Figure349: Gantry Tilt Gas Strut

8.3.1 Required Tools

• FSE Standard Tools

8.3.2 Estimated Time

Procedure Estimated Time People Needed

Page271 Removing the Gantry 1 1

Tilt Gas Strut

Page272 Installing the Gantry Tilt 1.5 1

Gas Strut

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Gantry Tilt Gas Strut

8.3.3 Removing the Gantry Tilt Gas Strut

1) Power Down the system.

2) Remove the Right Column Cover.
3) Power on the System, and manually tilt the Gantry counter-clockwise (negative),
until it reaches the limit switch.
4) Power Down the system again.

!!
WARNING Make sure that all power to the Gantry is Off.
5) Hold the bottom nut with the adjustable Spanner (see Figure 350).

Figure350: Gas Strut Base

6) Release the three screws with the Allen Wrench that secure the Gas Strut Base
(see Figure 351).

!!
CAUTION Release each of the three screws by turns until all Gas Struts are
released.

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Gantry Tilt Gas Strut

Figure351: Gas Strut Base Screws

7) Remove the clamp springs in the Gas Strut to remove the Gas Strut.

8.3.4 Installing the Gantry Tilt Gas Strut

1) Install the new Tilt

Gas Strut, follow
the procedures
above in reverse.
2) Make sure the
Limit Switch was
pressed, and limit switch
adjust the height
of the Gas Strut
Bottom Base to
25mm (see
Figure 352).

25mm

Figure352: Gas Strut Bottom Base

3) Power on the Gantry, manually and tilt the Gantry to the "zero" position.
4) Perform the Completing Replacement Procedures of FRU.

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Circuit Breaker and Mini-Circuit Breaker

8.4 Circuit Breaker and Mini-Circuit Breaker

Every circuit breaker functions are as follows:

• QF102 power to HV Generator

• QF104 power to Rotation Driver
• QF105 power to Stator Board
• QF106 power to Patient Table

8.4.1 Required Tools

• FSE Standard Tools

8.4.2 Estimated Time

Procedure Estimated Time People Needed

Page274 Removing the Circuit 0.5 1

Breaker or Mini-Circuit Breaker

Page274 Installing the Circuit 0.5 1

Breaker or Mini-Circuit Breaker

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Circuit Breaker and Mini-Circuit Breaker

8.4.3 Removing the Circuit Breaker or Mini-Circuit Breaker

1) Power Down the system.

!!
WARNING Make sure that all
power to the Gantry is Off.
2) Remove the Right Column Cover.
3) Label the cables which connected to
the Circuit Breaker, and disconnect
the cables(see Figure 353).
4) Insert the screwdriver into the slot Figure354: Remove The Circuit Breaker
which is on the bottom of the circuit
breaker, press downward and remove
the circuit breaker(see Figure 354).

Figure353: Disconnect Cables From Cir-

cuit Breaker

8.4.4 Installing the Circuit Breaker or Mini-Circuit Breaker

1) To install the new Circuit Breaker follow the procedures above in reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Voltage Monitor Relay

8.5 Voltage Monitor Relay

8.5.1 Required Tools

• FSE Standard Tools

8.5.2 Estimated Time

Procedure Estimated Time People Needed

Page275 Removing the Voltage Mon- 0.5 1

itor Relay

Page276 Installing the Voltage Moni- 0.5 1

tor Relay

8.5.3 Removing the Voltage Monitor Relay

1. Power Down the system.

!!
WARNING Make sure that all
power to the Gantry is Off.
3) Remove the Right Column Cover.
4) Label the Voltage Monitor Relay cables
and disconnect the cables.
5) Pull down the tap at the bottom of the Volt-
age Monitor Relay (see Figure 355) and
remove the Voltage Monitor Relay.

Figure355:

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Voltage Monitor Relay

8.5.4 Installing the Voltage Monitor Relay

1) Install the new Voltage Monitor Relay, following the removal procedure in reverse.
2) Set Function Switch 1 and 3 to ON, 2 and 4 to OFF.

Note Position ON is in the bottom left corner.

Figure356: Function Switch

3) After installing, adjust the voltage monitor relay parameters (seeTable 4).

Note To avoid damage to the voltage monitor relay adjustment screws, do

not turn the adjustment screws with great force during adjusting the
adjustment screws.

Figure357: Parameter Adjustment

Table 4:

NO. Definition Value

1 Overvoltage Threshold 10-11%

2 Undervoltage Threshold 16-15%
3 Action delay 5S

4) Perform the Completing Replacement Procedures of FRU.

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Three Phase AC Contactor

8.6 Three Phase AC Contactor

8.6.1 Required Tools

• FSE Standard Tools

8.6.2 Estimated Time

Procedure Estimated Time People Needed

Page278 Removing the Three 0.5 1

Phase AC Contactor

Page278 Installing the Three 0.5 1

Phase AC Contactor

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Three Phase AC Contactor

8.6.3 Removing the Three Phase AC Contactor

1) Power Down the system.

!!
WARNING Make sure that all
power to the Gantry is Off.
2) Remove the Right Column Cover.
3) Label the Three Phase AC Contactor
cables and disconnect them(see
Figure 358).
4) Pull down the Tap at the bottom of the Figure359: Remove the AC Contactor
three Phase AC Contractor (see
Figure 359) and remove it.

Figure358:

8.6.4 Installing the Three Phase AC Contactor

1) Install the new Three Phase AC Contactor, following the removal procedure in
reverse.
2) Perform the Completing Replacement Procedures of FRU.

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Main Power Switch Panel ASSY

8.7 Main Power Switch Panel ASSY

Refer to Power Control Board for the removing and installing procedure of this part.

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