Fiber Optics Sensors
Fiber Optics Sensors
Content
Introduction
Fiber Optic Sensor Commercialization Evolution
Advantages of Fiber Optic Sensors
Market & Applications
General Structure of an Optical Fiber Sensor
Fiber Optic Sensors Catagory
Manufacturing of Optical Fibers
Working Principle of Fiber Optic Sensor
Classifications
Measurements of Optical Sensors
Homework
Introduction
A fiber-optic sensor is a sensor that uses optical fiber either as the sensing element ("intrinsic
sensors"), or as a means of relaying signals from a remote sensor to the electronics that
process the signals ("extrinsic sensors").
Fiber-optic sensors are also immune to electromagnetic interference, and do not conduct
electricity so they can be used in places where there is high voltage electricity or flammable
material such as jet fuel.
Fibers have so many uses in the field of Temperature Chemical species
remote sensing because they require no Pressure Force
electrical power at the remote location and they
have tiny size. Flow Radiation
Fiber optic sensors are supreme for insensitive Liquid level pH
conditions, including noise, high vibration, Displacement Humidity
extreme heat, wet and unstable environments.
These sensors can easily fit in small areas and Vibration Strain
can be positioned correctly wherever flexible Rotation Velocity
fibers are needed. Magnetic fields Electric fields
Acceleration Acoustic fields
Fiber Optic Sensor Commercialization Evolution
Advantages of Fiber Optic Sensors
Nonelectrical
Explosion proof
Often non contact, Remotable
Small size and light weight
Allow access into normally inaccessible areas
Potentially easy to install
Immune to radio frequency interference (RFI) and electromagnetic interference (EMI)
Solid state reliability
High accuracy
Secure data transmission
Can facilitate distributed sensing
.Can function in harsh environments
Market & Applications
Applications of gyroscopes include inertial
navigation systems, such as in the Hubble
Telescope, or inside the steel hull of a submerged
submarine. Due to their
precision, gyroscopes are also used in
gyrotheodolites to maintain direction in tunnel
mining.
Civil structure applications of optical fiber sensors
Applications of optical fiber sensors
Chemical field
The main physical phenomena exploited for optical chemical sensing are absorption and
fluorescence, chemical luminescence, Raman scattering.
Medical field
Non-toxic and biochemically inert, immune from electromagnetic interference, non-invasively
in contact with outer organs such as the skin or surgically
Transportation field
Monitoring systems play a crucial role to guarantee the perfect operation of transportation
systems such as ships, railways, airplane, automobile and more.
Manufacturing of Optical Fibers
Introduction
Optical fiber is a single, hair fine filament drawn from molten silca glass. Today, it has replaced
metal wires in high speed communication.
In a fiber optic communications system, cables made of optical fibers connect datalinks that
contain lasers and light detectors. To transmit information, a datalink converts an analog
electronic signal into digital pulses of laser light. These travel through the optical fiber to another
datalink, where a light detector reconverts them into an electronic signal. It makes people to
wonder how something only 1/8 of a mm - 0.005 inches - in diameter can be made with such
precison.
Optical fiber is mostly made from silicon dioxide(SiO2) but some little amount of other
materials such as fluorozirconate, fluoroaluminate, and chalcogenide glasses as well as crystalline
materials like sapphire, are used for longer-wavelength infrared or other specialized applications.
Chemical compounds such as germanium tetrachloride (GeCl4) and phosphorus oxychloride
(POCl3) can be used to produce core fibers and outer shells, or claddings, with function-specific
optical properties.
Pure oxygen (O ), Helium (He), Chlorine (Cl ), Sulphurhexafluoride (SF ) and Nitrogen. It is
important that the above materials are free from foreign articles, and contain very low
concentrations (<5 ppm) of water molecules.
Manufacturing of Optical Fibers
Why only Silica?
Silica, which can be drawn into fibers at reasonably high temperatures, has a fairly broad glass
transformation range.
One other advantage is that fusion splicing and cleaving of silica fibers is relatively effective.
Silica fiber also has high mechanical strength against both pulling and even bending, provided
that the fiber is not too thick and that the surfaces have been well prepared during processing.
Even simple cleaving (breaking) of the ends of the fiber can provide nicely flat surfaces with
acceptable optical quality.
Silica is also relatively chemically inert. In particular, it is not hygroscopic (does not absorb
water) also it can be doped with various materials.
Silica fiber also exhibits a high threshold for optical damage.
But, pure silca is not best suitable for optical fiber, because it exhibits a low solubility for rare
earth ions. This can lead to quenching effects due to clustering of dopant ions. These properties
makes silca most widely use material for optical fibers.
Manufacturing of Optical Fibers
There are two main steps in the process of converting raw materials into optical fiber ready to be
shipped.
• Manufacturing of the pure glass preform
• Drawing of the preform
The first step in manufacturing glass optical fibers is to make a solid glass rod, known as a
Preform.
Ultra-pure chemicals -- primarily silicon tetrachloride (SiCl4) and germanium tetrachloride (GeCl4)
-- are converted into glass during preform manufacturing. These chemicals are used in varying
proportions to fabricate the core regions for the different types of preforms. The basic chemical
reaction of manufacturing optical glass is:
•SiCl4 (gas) + O2 > SiO2 (solid) + 2Cl2 (in the presence of heat)
•GeCl4 (gas) + O2 > GeO2 (solid) + 2Cl2 (in the presence of heat)
The core composition of all standard communication fibers consists primarily of silica, with
varying amounts of germania added to increase the fiber's refractive index to the desired level.
Single-mode fibers typically have only small amounts of germania and have a uniform
composition within the core. Multimode fibers typically have a much higher refractive index, and
therefore much higher germania content. Also, the core composition and the refractive index of
graded-index multimode fibers changes across the core of the fiber to give the refractive index a
parabolic shape. Today Three methods are used to manufacture perform.
Manufacturing of Optical Fibers
Chemical Vapor Deposition(CVD)
The coating is vital for optical fiber to provide mechanical protection against surface cracks
and to provide integrity. Protection coating consist of two parts: a soft inner + hard outer
coating. “The overall thickness of the coating varies between 62.5 and 187.5 μm, depending on
fiber applications”.
After the fiber is taken from the preform, a coating is applied fast after the formation of the
thin fiber. The light is guided down the core of the fiber by an optical cladding with a lower
refractive index that traps light in the core through total internal reflection.
The cladding is coated by a buffer that protects it from moisture and physical damage. The
buffer coating is what gets stripped off the fiber for termination or splicing. These coatings are
UV-cured urethane acrylate composite or polyimide materials applied to the outside of the
fiber during the drawing process. The coatings protect the very delicate strands of glass fiber—
about the size of a human hair—and allow it to survive the rigors of manufacturing, proof
testing, cabling and installation.
Today’s glass optical fiber draw processes employ a dual-layer coating approach. An inner
primary coating is designed to act as a shock absorber to minimize attenuation caused by
microbending. An outer secondary coating protects the primary coating against mechanical
damage and acts as a barrier to lateral forces, and may be colored to differentiate strands in
bundled cable constructions.
Manufacturing of Optical Fibers
Coating the Fiber for Protection
These fiber optic coating layers are applied during the fiber draw, at speeds approaching 100
kilometers per hour (60 mph). Fiber optic coatings are applied using one of two methods: wet-
on-dry and wet-on-wet. In wet-on-dry, the fiber passes through a primary coating application,
which is then UV cured—then through the secondary coating application, which is
subsequently cured. In wet-on-wet, the fiber passes through both the primary and secondary
coating applications, then goes to UV curing.
Fiber optic coatings are applied in concentric layers to prevent damage to the fiber during the
drawing application and to maximize fiber strength and microbend resistance. Unevenly coated
fiber will experience non-uniform forces when the coating expands or contracts, and is
susceptible to greater signal attenuation. Under proper drawing and coating processes, the
coatings are concentric around the fiber, continuous over the length of the application and
have constant thickness.
Fiber optic coatings protect the glass fibers from scratches that could lead to strength
degradation. The combination of moisture and scratches accelerates the aging and
deterioration of fiber strength. When fiber is subjected to low stresses over a long period, fiber
fatigue can occur. Over time or in extreme conditions, these factors combine to cause
microscopic flaws in the glass fiber to propagate, which can ultimately result in fiber failure.
Manufacturing of Optical Fibers
Strength of Fiber
The operation of an optical fiber is based on the principle of total internal reflection. Light
reflects (bounces back) or refracts (alters its direction while penetrating a different medium),
depending on the angle at which it strikes a surface. This principle is at the heart of how
optical fiber works. Controlling the angle at which the light waves are transmitted makes it
possible to control how efficiently they reach their destination. Lightwaves are guided through
the core of the optical fiber in much the same way that radio frequency (RF) signals are
guided through coaxial cable. The lightwaves are guided to the other end of the fiber by being
reflected within the core.
Manufacturing of Optical Fibers
A hair-thin cylindrical filament made of glass
that is able to guide light through itself by
confining it within regions having different
optical indices of refraction.
A typical fiber structure is depicted in Fig..
The central portion—where most of the light
travels—is called the core.
Surrounding the core there is a region having
a lower index of refraction, called the cladding.
From a simple point of view, light trapped inside
the core travels along the fiber by bouncing off
the interfaces with the cladding, due to the effect
of the total internal reflection occurring at these
boundaries. In reality though, the optical energy
propagates along the fiber in the form of
waveguide modes that satisfy Maxwell’s equations
as well as the boundary conditions and the
external perturbations present at the fiber.
Manufacturing of Optical Fibers
Single-mode and multimode
There are two general categories of optical fiber: single-mode and multimode.
Multimode fiber was the first type of fiber to be commercialized. It has a much larger core
than single-mode fiber, allowing hundreds of modes of light to propagate through the fiber
simultaneously. Additionally, the larger core diameter of multimode fiber facilitates the use of
lower-cost optical transmitters (such as light emitting diodes [LEDs] or vertical cavity surface
emitting lasers [VCSELs]) and connectors.
Single-mode fiber, on the other hand, has a much smaller core that allows only one mode of
light at a time to propagate through the core. While it might appear that multimode fibers have
higher capacity, in fact the opposite is true. Single mode fibers are designed to maintain spatial
and spectral integrity of each optical signal over longer distances, allowing more information to
be transmitted.
Its tremendous information-carrying capacity and low intrinsic loss have made single-mode
fiber the ideal transmission medium for a multitude of applications. Single-mode fiber is
typically used for longer-distance and higher-bandwidth applications. Multimode fiber is used
primarily in systems with short transmission distances (under 2 km), such as premises
communications, private data networks, and parallel optic applications.
Manufacturing of Optical Fibers
Single-mode Multimode
Single mode means the fiber enables one type Multimode means the fiber can propagate
of light mode to be propagated at a time multiple modes
Single mode fiber core diameter is much Multimode fiber core diameter is 50 µm and
smaller than multimode fiber. Its typical core 62.5 µm typically, which enables it to have
diameter is 9 µm. higher "light gathering" ability and simplify
connections
The cladding diameter of single mode and multimode fiber is 125 µm.
The fiber core of single mode cable is very The attenuation of multimode fiber is higher
narrow, so the light that passes through these than SM fiber because of its larger core
fiber optical cables is not reflected too many diameter.
times, which keeps the attenuation to a
minimum.
While the single mode fiber often uses a laser Due to the large core size of multimode
or laser diodes to produce light injected into fiber, some low-cost light sources like LEDs
the cable. And the commonly used single (light-emitting diodes) and VCSELs (vertical
mode fiber wavelength is 1310 nm and 1550 cavity surface-emitting lasers) that works at
nm. the 850nm and 1300nm wavelength are used
in multimode fiber cables.
Manufacturing of Optical Fibers
Single-mode Multimode
While single mode fiber bandwidth is Multimode fiber bandwidth is limited by its
unlimited theoretically because it allows only light mode and the maximum bandwidth at
one light mode to pass through at a time. present is 28000MHz*km of OM5 fiber
According to the TIA-598C standard Multimode fiber is coated with orange or
definition, for non-military applications, aqua jacket
single mode cable is coated with yellow outer
sheath.
single mode fiber is suitable for long-distance Multimode optical fiber is designed for short-
applications distance runs
General structure of an optical fiber sensor
Light waves
change phase by 180°
when they reflect from
the surface of a
medium with higher
refractive index than
that of the medium in
General structure of an optical fiber sensor which they are
travelling
It consists of an optical source
(Laser, LED, Laser diode etc.), optical
fiber (single or multimode), sensing or
modulator element (which
transducers the measure and to an
optical signal), an optical detector and
actuating circuitry (processing
electronics, oscilloscope, optical
spectrum analyzer etc.).
Extrinsic Intrinsic
Applications- temperature, pressure, Applications- rotation, acceleration,
liquid level and flow. strain, acoustic pressure and vibration.
Less sensitive More sensitive
Easily multiplexed Tougher to multiplex
ingress/ egress connection problems Reduces connection problems
Easier to use More elaborate signal demodulation
Less expensive More expensive
Ingress and egress are terms used in networking to describe incoming and outgoing
traffic. High volumes of ingress traffic can slow down data transmission and affect
service quality. Excessive egress traffic can indicate data exfiltration or inefficient use
of network resources.
Working Principle of Fiber Optic Sensor
Light beam changes by the
phenomena that is being measured
Light may change in its five optical
properties i.e. intensity, phase,
polarization, wavelength and spectral
distribution.
Intrinsic sensors are different in that the light beam does not leave the optical fiber, but is
changed whilst still contained within it.
They can, if required, provide distributed sensing over very large distances.
It can be used as sensors to measure strain, temperature, pressure and other quantities by
modifying a fiber so that the quantity to be measured modulates
the intensity, phase, polarization, wavelength or transit time of light in the fiber.
In this type of sensors, sensing takes place within the fiber itself. The sensors depend on the
properties of the optical fiber itself to convert an environmental action into a modulation of the
light beam passing through it. Here, one of the physical properties of light signal may be in the
form of frequency, phase, polarization; intensity. The most useful feature of the intrinsic fiber
optic sensor is, it provides distributed sensing over long range distances.
Classifications
Extrinsic sensors
Where the light leaves the feed or transmitting fiber to be changed before it continues to the
detector by means of the return or receiving fiber .
Extrinsic fiber-optic sensors use an optical fiber cable, normally a multimode one, to
transmit modulated light from either a non-fiber optical sensor, or an electronic sensor
connected to an optical transmitter.
Major benefit of extrinsic sensors is their ability to reach places which are otherwise
inaccessible.
In extrinsic type fiber optic sensors, the fiber may be used as information carriers that show
the way to a black box. It generates a light signal depending on the information arrived at
the black box. The black box may be made of mirrors, gas or any other mechanisms that
generates an optical signal. These sensors are used to measure rotation, vibration velocity,
displacement, twisting, torque and acceleration. The major benefit of these sensors is their
ability to reach places which are otherwise unreachable.
Classification
The FOSs may classified based on the spatial distribution of the measurements, such as
Point sensors Where only a single point in space is measured, while it is possible to adopt
multiple channels for multiple points exploit multiple points. Like these sensors are Fabry-Perot
sensors and single Fibre Bragg Grating (FBG) sensors.
Integrated sensors A physical parameter over a certain spatial section is measured and
averaged and thus provides a single value. Such as the using of a deformation sensor to
measure the strain over a long base length.
Multiplexed sensors For a single fiber optic cable there is a number of fixed-discrete points
where measurement is computed along the cable. Multiplexed FBG’s is the ordinary example.
Distributed sensor For a single fiber optic cable, the measurements of the parameter of
interest of a certain spatial resolution are computed at any point along the cable. Examples
comprise systems based on Rayleigh scattering.
Optical fibers can and are being used to measure diverse parameters in different applications.
several different types of fiber sensors are commercially available to measure parameters such as
pressure, temperature, refractive index, displacement, gas concentration, and several others.
Others are at a high stage of development allowing for a reliable and accurate measurement of
stress and strain, electric current, vibration, sound, flow, etc.
Classification Based on operating principles,
fiber optic sensors are classified
Intensity based Fiber Optic Sensor into three types: