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EMMVEE

The internship report provides an overview of Emmvee Solar Systems Pvt. Ltd., detailing its establishment, vision, mission, and values as a leading manufacturer of photovoltaic modules and solar water heating systems. It outlines the production processes, including cell assembly, lamination, framing, and quality testing, as well as the various solar products offered, such as Mono PERC, Polycrystalline, AC, Bi-facial, and Half Cut solar modules. The report emphasizes the company's commitment to quality, innovation, and customer satisfaction in the solar energy sector.

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0% found this document useful (0 votes)
111 views15 pages

EMMVEE

The internship report provides an overview of Emmvee Solar Systems Pvt. Ltd., detailing its establishment, vision, mission, and values as a leading manufacturer of photovoltaic modules and solar water heating systems. It outlines the production processes, including cell assembly, lamination, framing, and quality testing, as well as the various solar products offered, such as Mono PERC, Polycrystalline, AC, Bi-facial, and Half Cut solar modules. The report emphasizes the company's commitment to quality, innovation, and customer satisfaction in the solar energy sector.

Uploaded by

thimmesht73
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 15

INTERNSHIP REPORT

Table of content:

1.1 Over View of EMMVEE SOLAR SYSTEMS PVT. LTD.


1.2 VISION OF EMMVEE SOLAR SYSTEMS PVT. LTD.
1.3 MISSION OF EMMVEE SOLAR SYSTEMS PVT. LTD.
1.4 VALUES OF EMMVEE SOLAR SYSTEMS PVT. LTD.
1.5 INTRODUCTION ABOUT EMMVEE SOLAR SYSTEMS PVT. LTD.
1.6 ROLE AND RESPONSIBILITIES OF PERSONAL IN THE
ORGANISATION.
1.7 PRODUCTION PROCESS IN THE ORGANISATION
1.8 PRODUCTS IN EMMVEE SOLAR SYSTEMS PVT. LTD.
● Mono PERC Module
● Polycrystalline Solar Module
● AC Solar Module
● Bi-facial Solar Module
● Half Cut Solar Module

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INTERNSHIP REPORT

1.1 Over view of EMMVEE SOLAR SYSTEMS PVT. LTD.


Founded in 2007 as an establishment to develop and manufacture high-
performance Photovoltaic (PV) modules and systems. Emmvee Photovoltaic is
headquartered in Bengaluru and has active sales offices across India and
Germany.
Within the solar energy industry, Emmvee has established its brand name owing
to its expertise in the development of large-scale projects and EPC in India and
Europe. Emmvee has successfully installed and commissioned solar PV projects
14 MW in North of Germany and 13 MW roof top and 140 + MW ground
mounted in India. On 2018, Emmvee has accomplished a milestone of 1 GW of
module supply. Also, It is an ISO 9001:2015, ISO 14001:2015 as well as
OHSAS 18001:2007, IEC61215 and IEC61730 accredited organisation and our
products maintain quality standards as they are constantly monitored throughout
the manufacturing processes. Emmvee modules are certificated by UL and BIS
and have a saltwater mist corrosion certification. It caters to leading distribution
and installation companies across the globe including Europe and India. All
photovoltaic modules and systems are successfully connected and are
programmed to generate high yield to our customers worldwide.

Established in 1992, Emmvee solar water heating systems have grown to be the
largest manufacturer of solar water heating systems in India and probably in
Asia. It holds the largest market share in distributing its products under the
brand name ‘Solarizer’ and is especially known for providing the best solar
panels in Bangalore. We are an ISO 9001:2015 and ISO 14001:2015 certified
company. Solar energy can be converted into usable energy, and there are many
ways of doing it to get heat, electricity, hot water, and even cooling buildings
and industrial complexes.

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INTERNSHIP REPORT

1.2 VISION OF EMMVEE SOLAR SYSTEMS PVT. LTD.


As one of the leading solar energy companies, our vision is to make every
individual and organisation, energy independent by providing highly qualitative,
innovative, cost-effective premium solar products and solutions that provide
clean, reliable and sustainable energy around the world.

1.3 MISSION OF EMMVEE SOLAR SYSTEMS PVT. LTD.


Consistency, secure execution and installation of our projects ensure
profitability with our EPC, rooftop and solar water heater solutions. All
premium range products from the house of Emmvee are reliable and of top-
quality. We are the solar energy company that keeps an open mind to endorse
new-age technology and make improvements in our product range in a way that
is intact with our values and care for our environment, community, customers
and our stakeholders.
To make solar energy products available to every house hold at an affordable
cost.

1.4 VALUES OF EMMVEE SOLAR SYSTEMS PVT. LTD.


Trust and Quality are Emmvee’s core values – the entire team endeavours to
deliver what is promised to reach total customer satisfaction. By continuously
upgrading our products using advanced technology and manufacturing facilities,
we strive to pass on the benefits to our customers. Being a customer-centric
brand, we believe that what comes from the people has to be given back to the
people many times over. We conduct our business fairly, with honesty and
transparency. Our intention is to achieve the highest possible standards in our
day-to-day work and in the quality of the goods and services we provide.

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INTERNSHIP REPORT

1.5 INTRODUCTION ABOUT EMMVEE SOLAR SYSTEMS


PVT. LTD.
Emmvee Solar Systems Private Limited was founded by its M D, Mr. D. V.
Manjunatha, a dynamic entrepreneur and visionary, in 1992 with a
determination to make solar power available to house holds at a low cost. The
company manufactures and markets thermal and photovoltaic products. With
conventional energy resources depleting faster than mankind had envisioned
and an increase demand for energy have led to environmental pollution, global
warming and depletion of the earth's ozone layer - a reality that will impact the
quality of life of future generations.
Today, more than 650 well trained and highly motivated employees all over the
world are busy translating this vision into reality. On a production area of
25,000 m² and using state-of-the-art machinery, we manufacture high-quality
products.
Emmvee stands on Reliability, Quality, Transparency And Customer-centrism.
The success is to endlessly put efforts into hard work and never give up! Our
brand’s legacy will be engraved in quality and trust. At the end of the day,
aspire to continuously provide my consumers with a comfortable life with my
products and services.

1.6 ROLE AND RESPONSIBILITIES OF PERSONAL IN THE


ORGANISATION.
In this organisation the work is different everyday the line head allotted the
work till now I worked in the checking of the cells on the solar panels are
arranged currently and approve to next steps and then checking the electricity is
passing through the individual cells in the module & checking the solar module
is cleaned or not cleaned and approving it to packing these are the roles I had
played in the organisation till now.

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INTERNSHIP REPORT

1.7 PRODUCTION PROCESS IN THE ORGANISATION

1.Tabber & Stringer

T
his is the cell assembly process which is done by soldering. It is crucial to
maintain an accurate soldering time and soldering temperature that shall
determine the durability of the cells.

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INTERNSHIP REPORT

2.Lamination process

In the hot press stage of the process, all the 5 components of the PV panel are
placed on top of each other like a sandwich. They are then heated to 150
degrees for 8 mins then will be pressed to one piece. Then, the same machine
cools down the hot components so that it can be sent to the framing area.
Emmvee is the first brand in Asia, to get Multi-stack Laminator. This process is
crucial in the performance of the PV modules, enabling us to provide 25 years
of performance warranty.

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INTERNSHIP REPORT

3.Framing

After the lamination process, the excess parts of the compressed panels are cut
out and taped on all four sides. The framing machine then fixes the frame for
the modules on all four adjacent sides.

4.Flashing
The junction box is attached to the panel and then sent to the flashing section.
The flasher measures the output produced by each panel; this is an in-line
testing process that is done for 100% for-every single module. The qualified
panels are then packed as per their grade and sent to the storage facility.

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INTERNSHIP REPORT

QUALITY TESTS:
1.High voltage testing

The amount of leakage current in each of the module is measured in this high
voltage testing process by applying 4,800 volts of

current on the modules. The leakage current produced by the module should be
less than 50 amps as per ISE regulations.
2.Insulation resistance tes

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INTERNSHIP REPORT

The electrical safety between the PV module and the external environment is
examined in this process. Up to 1500 volts of current is applied on the modules
for this process and as per the regulations, the resistance of the module should
be above 40 megawatts.

3.Electroluminescence testing

The health of the module is identified through this test, which identifies micro-
cracks that may be present in the modules and are not visible to the naked eye.

4.Mechanical load test

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INTERNSHIP REPORT

Checks the mechanical stability of the module that ensures that the modules are
capable of withstanding harsh weather conditions. 5,400 pascals of the load is
applied to the modules for one hour and then the power output degradation is
tested. The module is considered reliable when its power degradation is less
than 5%.

5.Wet leakage test

The performance of the modules in wet conditions is identified here. For this,
the modules will be immersed in water and up to 1500 volts of current will be
passed through the water to determine the power leakage in similar conditions.

Normal effects on solar panel:

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INTERNSHIP REPORT

OTHER MACHINES THAT ARE REDUCED THE MAN POWER :


Automatic Glass Loading Machine

An automatic glass loading machine works to supply glass rapidly by


automatically load, position and transport glass. The loading machine adopts
multiple innovative technologies to ensure the operation stability and continuity.

Robot String Layup

A robot string layup adopts leading machine vision technology and intelligent
algorithms to rapidly and accurately identify the solar panel’s size and other
information.

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INTERNSHIP REPORT

1.8 PRODUCTS IN EMMVEE SOLAR SYSTEMS PVT. LTD.

● Mono PERC Module

It is ideally suited for On-Grid solar power plants manufactured with best in
class machinery and materials. The module can reach an efficiency level of
19.74% and its performance ranges upto 395 Wp.

● Polycrystalline Solar Module

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INTERNSHIP REPORT

It is designed for large electrical power requirements. Its advanced


manufacturing technology makes it capable of achieving high module
conversion efficiency of up to 17.18% and performance range of upto 335 Wp.

● AC Solar Module

It comes with an inbuilt inverter replacing the single, centralized inverter


currently used in DC solar electric systems. The module can reach an efficiency
level of 19.74% and performance range of upto 395 Wp.
● Bi-facial Solar Module

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INTERNSHIP REPORT

It can produce electricity from direct sunlight exposure, and reflective light
which passes through the panels. It can reach an efficiency of up to 20.29% and
performance range of upto 410 Wp.

● Half Cut Solar Module

Its highly advanced technology makes it capable of reaching an efficiency level


of up to 18.78%, and performance range of upto 310 Wp.

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INTERNSHIP REPORT

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