EMMVEE
EMMVEE
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Established in 1992, Emmvee solar water heating systems have grown to be the
largest manufacturer of solar water heating systems in India and probably in
Asia. It holds the largest market share in distributing its products under the
brand name ‘Solarizer’ and is especially known for providing the best solar
panels in Bangalore. We are an ISO 9001:2015 and ISO 14001:2015 certified
company. Solar energy can be converted into usable energy, and there are many
ways of doing it to get heat, electricity, hot water, and even cooling buildings
and industrial complexes.
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T
his is the cell assembly process which is done by soldering. It is crucial to
maintain an accurate soldering time and soldering temperature that shall
determine the durability of the cells.
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2.Lamination process
In the hot press stage of the process, all the 5 components of the PV panel are
placed on top of each other like a sandwich. They are then heated to 150
degrees for 8 mins then will be pressed to one piece. Then, the same machine
cools down the hot components so that it can be sent to the framing area.
Emmvee is the first brand in Asia, to get Multi-stack Laminator. This process is
crucial in the performance of the PV modules, enabling us to provide 25 years
of performance warranty.
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3.Framing
After the lamination process, the excess parts of the compressed panels are cut
out and taped on all four sides. The framing machine then fixes the frame for
the modules on all four adjacent sides.
4.Flashing
The junction box is attached to the panel and then sent to the flashing section.
The flasher measures the output produced by each panel; this is an in-line
testing process that is done for 100% for-every single module. The qualified
panels are then packed as per their grade and sent to the storage facility.
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QUALITY TESTS:
1.High voltage testing
The amount of leakage current in each of the module is measured in this high
voltage testing process by applying 4,800 volts of
current on the modules. The leakage current produced by the module should be
less than 50 amps as per ISE regulations.
2.Insulation resistance tes
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The electrical safety between the PV module and the external environment is
examined in this process. Up to 1500 volts of current is applied on the modules
for this process and as per the regulations, the resistance of the module should
be above 40 megawatts.
3.Electroluminescence testing
The health of the module is identified through this test, which identifies micro-
cracks that may be present in the modules and are not visible to the naked eye.
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Checks the mechanical stability of the module that ensures that the modules are
capable of withstanding harsh weather conditions. 5,400 pascals of the load is
applied to the modules for one hour and then the power output degradation is
tested. The module is considered reliable when its power degradation is less
than 5%.
The performance of the modules in wet conditions is identified here. For this,
the modules will be immersed in water and up to 1500 volts of current will be
passed through the water to determine the power leakage in similar conditions.
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A robot string layup adopts leading machine vision technology and intelligent
algorithms to rapidly and accurately identify the solar panel’s size and other
information.
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It is ideally suited for On-Grid solar power plants manufactured with best in
class machinery and materials. The module can reach an efficiency level of
19.74% and its performance ranges upto 395 Wp.
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● AC Solar Module
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It can produce electricity from direct sunlight exposure, and reflective light
which passes through the panels. It can reach an efficiency of up to 20.29% and
performance range of upto 410 Wp.
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