MSB MANUAL
MSB MANUAL
The protections comply with the protection functionality in IEC 61850-5 and IEC 61850-7-
4, but not the communication requirements of IEC 61850. The protection names in the following
tables are derived from the specification that provides the most accurate description of the
protection. The operate time is defined in IEC 60255-151 (from the instant when the need for
the protection arises, to when the controller output has responded). For each protection, the
operate time is given for the minimum user-defined time delay.
*Note: These operate times include the minimum user-defined delay of 100 ms.
Note 1: All controller types.
Note 2: Only GENSET controller.
Note 3: Only GENSET and BUS TIE breaker controllers.
Note 4: Only GENSET, EMERGENCY genset, SHAFT generator and SHORE connection controller
Table: AC protections for the busbar
1
9. CONTROLLER EQUIPMENT
9.1 DISPLAY UNIT
The bottom strip of the front of the display unit is customised for the GENSET controller. It
includes LEDs that show the equipment and controller status, as well as push-buttons for
operator actions.
1 Engine Green: There is running feedback. Oil pressure, RPM, frequency above
configured limit.
Green (flashing): Engine is becoming ready.
OFF: The engine is not running, or there is no running feedback.
2 Generator Green: The generator voltage and frequency are OK, and the controller
can synchronise and close the breaker.
Green (flashing): The generator voltage and frequency are OK, but the
V&Hz OK timer is still running. The controller cannot close the breaker.
Yellow: The generator voltage and frequency are measurable, but not
OK. The controller cannot close the breaker.
OFF: The generator voltage is too low to measure.
3 Breaker Green: The breaker is closed.
Yellow (flashing): The controller is synchronising or de-loading the
breaker.
Red: The controller tripped the breaker, and the trip alarm is
unacknowledged and/or the alarm condition is still present.
Red (flashing): Any generator breaker trip alarm is active.
OFF: The breaker is open.
4 Busbar Green: The busbar voltage and frequency are OK, and the controller can
synchronise and close the breaker.
Green (flashing): The busbar voltage and frequency are OK, but the
V&Hz OK timer is still running. The controller cannot close the breaker.
Yellow: The busbar voltage and frequency are measurable, but not OK.
Red: The busbar voltage is too low to measure (for example, during a
blackout). The controller can close the breaker.
Red (flashing): The blackout detection timer is running and the
controller is checking the busbar.
5 Automode Green: The controller is in AUTO mode.
OFF: The controller is not in AUTO mode.
6 SEMImode Green: The controller is in SEMI mode.
OFF: The controller is not in SEMI mode
7 1st Green: The genset has the first priority in the genset start order in the
priority power management system.
Yellow: The genset is next in the genset start order in the power
management system.
OFF: Another genset has first priority, or the power management system
automatically calculates the genset priority, or the controller is under
SWBD control.
No Name Function
.
1. Genset start SEMI mode: The controller starts the genset start sequence.
AUTO mode or Switchboard control: The controller ignores the input
from this push-button
2 Genset stop SEMI mode: The controller starts the genset stop sequence.
AUTO mode or Switchboard control: The controller ignores the input
from this push-button
3 Close breaker SEMI mode: The controller starts the breaker close sequence.
AUTO mode or Switchboard control: The controller ignores the input
from this push-button.
4 Open breaker SEMI mode: The controller starts the breaker open sequence (if the PMS
allows this).
AUTO mode or Switchboard control: The controller ignores the input
from this push-button
5 AUTO mode SEMI mode: The controller changes to AUTO mode.
AUTO mode or Switchboard control: The controller ignores the input
from this push-button.
6 SEMI mode AUTO mode: The controller changes to SEMI mode.
SEMI mode or Switchboard control: The controller ignores the input
from this push-button.
7. 1st priority The controller gives the genset the first priority in the genset start order
in the power management system.
The GENSET controllers normally run in AUTO mode. Alternatively, they can run in SEMI
mode, so that an operator or external command can initiate a controller sequence.
Both AUTO and SEMI mode are under power management system (PMS) control.
These controllers can be changed between SEMI and AUTO mode using the display unit
push-buttons, a digital input, or an external signal
In AUTO mode, as needed, the power management system automatically starts (or stops)
the genset engines, and connects (or disconnects) the generators breakers.
SHORE connection and BUS TIE breaker operation is only in manual mode.
An external command is required to start breaker sequences.
These controllers can be configured to automatically close their breakers as part of a
blackout recovery sequence.
If required, any or all of the controllers can be put under switchboard control (SWBD),
so that the equipment can be operated and controlled manually.
Each controller can be put under switchboard control using a digital input, for example,
from a switch on the switchboard,from a PLC, or from CustomLogic. The controller remains
under switchboard control until the digital input is turned off.
A controller is unpowered if it loses its power supply.
10.1 POWER MANAGEMENT SYSTEM CONTROL
All of the controllers normally run under PMS control. The power management system is
enabled and monitors the available power.
Load sharing is active. AUTO mode and SEMI mode both fall under PMS control.
INPUT
Configure the input under Configure > Input/output. Select the hardware module, then select
the input to configure.
Local > Mode Digital Continuou If it is possible, the controller is put under PMS control
> PMS control input s when this input is activated. The controller will remain
under PMS control for as long as the input is activated.
If this input is configured but not activated, then the
controller is forced to Switchboard control.
If the Switchboard control digital input is also
configured, when it is activated it overrides the PMS
control digital input.
Under Switchboard control, the operator controls and operates the equipment from the
switchboard. The operator can manually regulate the frequency and voltage using digital inputs
(if configured) or Modbus.Under Switchboard control, the controller does not accept any
commands from the display unit or other external sources (for example, PLC and Modbus) to
open or close the breaker. The GENSET controller does not accept any commands to start or
stop the engine. However, the controller protections can still trip the breaker, and the GENSET
controller protections can shut down the engine.
If needed, configure the input(s) and output for each controller under Configure >
Input/output. Select the hardware module, then select the input/output to configure
Local > Mode > Digital Continuous The controller is forced to Switchboard control
Switchboard control input when this input is activated.
Power management Digital Continuous All the controllers in the section are forced to
>Force all input Switchboard control when this input is
controllers in activated.
section to SWBD This input function is not available in the BUS
control TIE breaker controller.
Local>Mode Digital Continuous Activated if the controller is under Switchboard
>Under output control.
switchboard control
The following events force all the controllers in the section to operate under Switchboard
control:
The Power management > Force all controllers in section to SWBD control command or digital
input on ANY controller in the section.
Any breaker position failure in the section.
Any critical alarms in a connected controller (that is, a controller with a closed breaker) in the
section:
Duplicate controller ID
Missing all controllers
System not OK alarm on any controller (that is, there is a problem with a hardware module
in that controller
ACM voltage measurement error alarms
PMS disabled due to an error
Under Switchboard control, if the switchboard design provides for this, the operator can
perform a manual synchronisation (for example, by using switchboard buttons for relay speed
control of the genset) and then close the breaker. This command does not go through the
controller, and the switchboard design must therefore ensure that the breaker synchronisation is
always checked before closing. If an action is performed from the switchboard that activates a
controller protection while the controller is under Switchboard control, the controller will execute
the associated alarm action. For example, if an alarm with an alarm action Trip generator
breaker and shutdown engine is activated while the controller is under Switchboard control,
then the controller trips the breaker and shuts down the engine. The non-essential load (NEL)
trips are active under Switchboard control. If a condition is present that activates a non-essential
load trip alarm, the non-essential loads are disconnected.
For the power management system to operate, at least one GENSET controller must be in AUTO
mode. However, it is not necessary for all the GENSET controllers to be in AUTO mode for the
power management system to operate.
Input:Configure the input under Configure > Input/output. Select the hardware module, then
select the input to configure.
11.GENSET PRIORITY
11.1 GENSET START AND STOP PRIORITY ORDER
Each genset has a priority that the power management system (PMS) can use to
determine which genset to start (or stop) when a genset start (or stop) is needed. The operator
can determine the genset priority. Alternatively, the PMS can determine the genset priority.
The priorities are used to create a genset priority order, as shown in the following example. The
gensets with priority 1 and 2 are running, while the gensets with priority 3 and 4 are stopped. All
the GENSET controllers are in AUTO mode.
Figure 13:Genset start & stop priority
If a genset start is needed, the first non-running genset in the priority order is started. Note that
the GENSET
controller must also be in AUTO mode, and the genset must be Ready for operation. In this
example, the genset with priority 3 is started. If the genset fails to start, or if the PMS needs
another genset to start, the next genset in the order (the genset with priority 4) is
started.Similarly, if a genset stop is needed, the last running genset in the priority order is
stopped. In this example, the genset with priority 2 is stopped.
INFO: Poorly selected genset priorities can lead to inefficient operation in a system that consists
of gensets of different sizes. This is because the PMS ensures that the gensets run according to
their priority order, even if it is not the most efficient configuration.
The PMS has one genset priority order, which includes all the GENSET controllers in the
system. The genset priority order does not change when tie breakers open to create new
sections. The order does not change when tie breakers close to join sections. Within a section,
the PMS uses the genset priority order for the GENSET controllers that are in the section.
If a tie breaker opens and splits the section, then the genset priority order for each section
consists of only the GENSET controllers in each section.Similarly, if a tie breaker closes to join
two sections, then the genset priority order for the new section consists of all the GENSET
controllers in the new section.
Configure this parameter under Configure > Parameters > System power management
> Priority > Selection. The default parameter is shown in bold.
Figure 14:Priority selection method
• The following columns are visible: The controller connected to the display.
Previously: The controller priority before starting to edit the priorities on this page.
3. Highlight the genset whose priority you wish to change, by pressing Up or Down .
4. To increase or decrease the genset priority, select Increase or Decrease , The genset moves
up or down in the controller priority order.
5. To save and broadcast the priority changes to all the GENSET controllers, select Broadcast
METHOD NOTES
Manual The genset priority is defined by pushing the push-button 1st priority on
the display unit, or using the Modbus interface.
Delayed priority This is the same as Manual priority, however, after a change in priorities,
shift the new priority order will not start (or stop) a genset until the next genset
start (or stop) is required by the power management system.
Dynamic Dynamic priority selection assigns the genset priority according to the
order in which the gensets connect to the busbar. This genset priority
selection method maximises system reliability by prioritising the gensets
that start quickly and penalising slow starts and genset failure.
Running hours The genset priority is assigned to ensure that the genset running hours
are all within the same range or offset. The controller ignores the 1st
priority push-button.
11.3.1 MANUAL GENSET PRIORITY
The controller priorities are always synchronised. If you manually change the priority in
one controller, then the priorities in all the other controllers are automatically updated.
If Manual, Delayed priority shift or Dynamic is selected as the priority selection method, then
you can select the genset priorities manually. For Manual and Delayed priority shift, the
priorities are only set by the operator, and the controllers do not automatically change the
genset priorities.
A new genset priority order should be carefully considered, since it may cause genset starts and
stops. You can select Delayed priority shift before changing the priority, to prevent genset starts
and stops while changing the priority. Alternatively, if all the GENSET controllers are in SEMI
mode while you set the genset priority, then this prevents unwanted automatic genset starts
and/or stops.
If Delayed priority shift is selected, then after a change, the new priority order only
comes into effect during the next load-dependent start/stop. If this is not selected, changes to
the priority order may immediately result in genset starts and stops, since the gensets that are
running must correspond to the new genset priority order. Delayed priority shift example
The priority order is A, B, C, D. The gensets are all the same size. Genset A is running.The
operator changes Genset A's priority to 3. The priority order is now B, C, A, D. When the power
management system requires a genset start, Genset B starts. At the same time, Genset C also
starts. When Genset B and C are connected, and the load-dependent stop timer expires, then
Genset A stops
For Dynamic priority, the power management system assigns the genset priority
according to the order in which the gensets connect to the busbar. This genset priority selection
method maximises system reliability by prioritising the gensets that start quickly and penalising
slow starts and genset failure. Manual genset priority inputs also change the dynamic genset
priority.
The system consists of four gensets and the load requires one genset.
4. The blackout recovery sequence sends commands to the first two gensets in the priority order
to start (B and C).
Genset C starts and connects to the busbar first. Genset B does not start. The blackout recovery
sequence therefore starts and connects genset D.
5. The new priority order is C, D, A, B. This is because genset C connected first, and genset B did
not start.
We can use Running hours for genset priority to ensure that all the gensets have about
the same running hours (total or offset). This method checks the running hours at regular
intervals. It places the gensets with the lowest running hours at the front of the priority order,
while the gensets with the highest running hours are at the back of the priority order. If the
genset priorities are different from the running gensets, the genset(s) with the lowest number of
running hours is started, and the genset(s) with the highest number of running hours is stopped.
If two (or more) gensets have exactly the same number of running hours, the genset priority is
decided using the controller Controller ID numbers. The controller with the lowest Controller ID
has the first priority.
The power management system automatically starts and stops gensets. Gensets are
started to ensure that the required power is always available. Gensets are stopped when
enough power is available, for more efficient operation.
The load-dependent start function sends a genset start command when an additional
genset is required to satisfy the system's power requirements. The load-dependent stop
function sends a genset stop command when the system's power requirements will be satisfied
even after that genset is stopped. The load-dependent start function is active whenever at least
one GENSET controller is in AUTO mode. However, the function will only start additional gensets
when there are additional GENSET controllers are available in AUTO mode. The load-dependent
stop function is active whenever at two GENSET controllers are in AUTO mode. However, the
power management system will not stop the last connected genset.
This configuration defines when the power management system (PMS) automatically
starts gensets. The PMS starts gensets when the section load increases, for example, if the
operator starts some equipment.These parameters only apply to GENSET controllers in AUTO
mode.Configure the parameters under Configure > Parameters > Power management rules # >
Load-dependent start/stop > Configuration
(where # is 1 to 8) to define the overall load-dependent start and stop configuration.
1. The sequence starts if the PMS available power falls below the start limit.
2. A genset must be able to start for the sequence to continue. Otherwise, the system may
become overloaded.
3. The load-dependent start timer starts.
4. If the PMS available power is below the load-dependent start limit until the timer runs out, the
power management system starts the next available genset in the priority order.
PMS Control,
GENSET IN AUTO
Available
No
power<loa
d
dependent
start limit
yes
Genset
No System may
Available to become
overloaded
start
yes
Available No
power<load
depended
start limit
yes
Timer has
No
run out
yes
Start next
genset in priority
queue
11.4.2 LOAD-DEPENDENT STOP CONFIGURATION
This configuration defines when the power management system (PMS) automatically
stops gensets. The PMS stops gensets when the section load decreases.These parameters only
apply to GENSET controllers in AUTO mode.
Hardware
Assign the hardware digita
From the pop-up window you can either: