Lathe
Lathe
Lathe
By MANINDAR
KUMAR
Lathe
• A lathe is a large machine that rotates the workpice, and
cutting is done with a non-rotating cutting tool. The shapes
cut are generally round, or helical. The tool is typically
moved parallel to the axis of rotation during cutting.
• head stock - this end of the lathe contains the driving
motor and gears. Power to rotate the part is delivered from
here. This typically has levers that let the speeds and feeds
be set.
• ways - these are hardened rails that the carriage rides on.
• tail stock - this can be used to hold the other end of the
part.
Lathe
• Bed - this is a bottom pan on the lathe that catches chips,
cutting fluids, etc.
• carriage - this part of the lathe carries the cutting tool and
moves based on the rotation of the lead screw or rod.
• Lead screw - A large screw with a few threads per inch used
for cutting threads.
• Lead rod - a rod with a shaft down the side used for driving
normal cutting feeds.
• The critical parameters on the lathe are speed of rotation
(speed in RPM) and how far the tool moves across the work
for each rotation (feed in IPR)
General classifications used when describing lathes
• Swing - the largest diameter of work that can be rotated.
• Distance Between Centers - the longest length of
workpiece
• Length of Bed - Related to the Distance Between Centers
• Power - The range of speeds and feeds, and the
horsepower available
Turning
• Turning - produces a smooth and straight outside radius on
a part.
Threading
• Threading - The cutting tool is moved quickly cutting
threads.
Facing
• Facing - The end of the part is turned to be square.
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Tapering
• Tapering - the tool is moves so as to cut a taper (cone
shape).
Parting/Slotting/Grooving
• A tool is moved in/out of the work. shallow cut will leave a
formed cut, a deep cut will cut off the unsupported part.
Drilling/Boring
• Drilling/Boring - a cutter or drill bit is pushed into the end
to create an internal feature.
Knurling
• Knurling is a manufacturing process whereby a visually-
attractive diamond-shaped (criss-cross) pattern is cut or
rolled into metal.
• This pattern allows human hands or fingers to get a better
grip on the knurled object than would be provided by the
originally-smooth metal surface.
Spinning
• Metal Spinning is a process by which circles of metal are
shaped over mandrels (also called forms) while mounted
on a spinning lathe by the application of levered force with
various tools.
Reaming
• A reamer enters the workpiece axially through
the end and enlarges an existing hole to the
diameter of the tool. Reaming removes a
minimal amount of material and is often
performed after drilling to obtain both a more
accurate diameter and a smoother internal
finish.
Tapping
• A tap enters the workpiece axially through the
end and cuts internal threads into an existing
hole. The existing hole is typically drilled by
the required tap drill size that will
accommodate the desired tap.
3 Jaw Chuck 4 Jaw Chuck
Collets Magnetic Chuck
Face Plate
Turning