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APQP Process

The document outlines the phases of Advanced Product Quality Planning (APQP), which includes five key phases: Planning, Process Design & Development, Product Design & Development, Process & Product Validation, and Feedback & Improvement. Each phase consists of specific goals, plans, and evaluations necessary for ensuring product quality and reliability. The document emphasizes the importance of gateway approvals and continuous improvement throughout the APQP process.

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magarprajwal23
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83 views

APQP Process

The document outlines the phases of Advanced Product Quality Planning (APQP), which includes five key phases: Planning, Process Design & Development, Product Design & Development, Process & Product Validation, and Feedback & Improvement. Each phase consists of specific goals, plans, and evaluations necessary for ensuring product quality and reliability. The document emphasizes the importance of gateway approvals and continuous improvement throughout the APQP process.

Uploaded by

magarprajwal23
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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APQP Phases

Phase 1: - Planning Phase 4: - Process & Product Validation

Design goals Significant Production Run


Reliability and quality goals MSA Results
Preliminary bill of material (BOM) Process Capability Studies
Preliminary process flow Production Part Approval Process (PPAP)
Preliminary list of special characteristics Production Validation Testing
Product assurance plan Packaging Evaluation
Gateway approval Production Control Plan
Quality Planning Sign-Off and Gateway approval
Phase 2: - Process Design & Development
Phase 5: -Feedback & Improvement
Design FMEA (DFMEA)
Design for Manufacturing and Assembly (DFM/A) Reduced Variation
Design Verification Improved Customer Satisfaction
Design Review Improved Delivery Performance
Prototype Control Plan Effective Use of Lessons Learned
Engineering Drawings CAD the Master
Engineering Specifications
Material Specifications
Change Control for Drawings
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages / Testing Equipment Requirements
Team Feasibility Commitment and Gateway approval

Phase 3: - Product Design & Development

Packaging Standards and Specifications


Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process FMEA (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis (MSA) Plan
Preliminary Process Capability Plan
Gateway Approval

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