71021
71021
Abstract
1. Introduction
Porous materials are a class of solid compounds with an ordered and/or disor-
dered pore structure, high pore volume, and large surface area. These combined
with some of their unique chemistries make them a unique class of chemical and
engineering materials. Over the past three decades, porous materials have become
one of the research hot spots in the fields of chemistry, physics, and materials
science and engineering. The diversity in the pore orientation and dimensionality,
combined with the multiplicity in pore shapes and sizes, makes the porous materials
highly interested and widely studied. The IUPAC defines the porous materials based
on the pore dimensions and classifies them into the microporous materials with
pore dimension less than 2 nm, mesoporous materials with pore dimension ranging
from 2 to 50 nm, and macroporous materials with pores larger than 50 nm [1].
Porous materials have shown great application values in some traditional indus-
tries, such as the oil and gas processing, industrial catalysis, adsorption/separation,
and fine chemical industries [2–5]. In more recent decade, they are also being
recognized and explored in the research fields of water treatment, sustained release
of drugs, and fuel cells, to name a few [6, 7].
Among all porous materials, zeolites are perhaps the most famous microporous
materials. In the frameworks of the zeolites, different numbers of TO4 tetrahedral
primary structure units connect together to form shared apexes, which enable the
creation of the interconnected secondary structure units of various shapes and the
formation of the microporous zeolite structure. The “T” in the TO4 tetrahedrons is
usually silicon, aluminum, and phosphorus. Chemically, zeolites have adjustable
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Synthesis Methods and Crystallization
As stated in the introduction, MOFs are a unique class of hybrid porous crystal-
line materials and have been widely studied over the past two decades for their
inherent structure design flexibility and potential applications [11].
The structures of MOFs are constructed by self-assembly between the “nodes”
of metal-containing secondary building units (SBUs) and the “bridges” of organic
linkers, creating one-, two-, or three-dimensional well-organized network struc-
tures with very high pore volumes and surface areas. The framework topologies
and pore structures and sizes of MOFs can be designed via selecting various metal
centres and organic linkers. Their chemical properties can be modified by chemical
functionalization of linkers and post modifications [12–14].
MOFs have extended the chemistry of the porous materials from inorganic
to inorganic-organic hybrid. This compositional diversity, combined with the
structural diversity, gives them unique properties and functionalities. MOFs are
thus a class of highly attractive porous materials for a broad range of applications,
including in gas adsorption/separation [15–18], luminescence and sensing [19–22],
catalysis [23–25], and others [26–29].
reaction vessel for the formation and self-assembly of MOF crystals. The common
solvents used include N,N-dimethylformamide (DMF), N,N-diethylformamide
(DEF), methanol, ethanol, and acetonitrile. The synthesis temperature is generally
below 220°C, and the crystallization time varies from several hours to several tens
of days.
After more than two decades of research and development, great advances have
been made in the synthesis of MOFs. New synthesis methods such as the electro-
chemical, microwave-assisted, mechanochemical synthesis, microfluidic synthesis
method, etc. have all been reported [30]. Figure 1 summarizes the development
timeline for the most common synthesis approaches of MOFs [30].
These diverse methods have enabled the synthesis of hundreds of new MOF
structures since its first discovery. On top of this, as clearly stated in the principle
of “structure dictates function” [31], having the ability to control and tailor the
morphology and size and their chemical functionalization of MOF crystals is vital
in delivering targeted properties and performances of the resulted MOF materials.
This demands the development of more sophisticated synthesis strategies based on
the understanding of mechanisms of crystallization occurred during synthesis. The
following provides an overview on the currently developed modulated synthesis
methods for morphology and size control of MOF crystals and doping to create
hybrid MOF crystals.
Figure 1.
Timeline of the most common synthesis approaches for MOFs [30].
3
Synthesis Methods and Crystallization
crystals can be modified from circular plates to tetragons and octahedrons [32].
As the crystal morphology changes, the light absorption band of the NH2-MIL-
125(Ti) can be tuned from 480 to 533 nm, making it advantageous in photocatalytic
applications.
It has been found that the reactant concentration has a significant effect on the
deprotonation rate of the organic linkers during the synthesis of NH2-MIL-125(Ti)
crystals. The deprotonation rate plays a critical role in the nucleation and growth
of the NH2-MIL-125(Ti) crystals. Modulating crystal morphology and size of
MOFs by changing the rate of deprotonation is called the deprotonation regulation
synthesis [33].
Figure 2.
SEM images of NH2-MIL-125(Ti) crystals synthesized with different total solvent volumes of (a) 40 mL,
(b) 30 mL, (c) 20 mL, (d) 15 mL, (e) 14 mL, and ( f) 13.5 mL [32].
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Synthesis Methods and Crystallization of MOFs
DOI: http://dx.doi.org/10.5772/intechopen.90435
between metal clusters and organic linkers through selective coordination with
the metal clusters. This influences the expansion of lattice structure and alters the
growth of the [{Cu2(ndc)2(dabco)}n] crystals. Figure 3 shows the nanocrystals of
[{Cu2(ndc)2(dabco)}n] formed under the capping effect of acetic acid [34].
Subsequently, Kitagawa’s group has also synthesized the HKUST-1 crystals using
three kinds of monocarboxylic acid additives, the acetic acid, dodecanoic acid,
and lauric acid under ultrasonic condition. Figure 4 shows the effect of additive
quantity on the morphology of the resulted HKUST-1 crystals. As seen, with the
increased additive quantity, not only the size of the HKUST-1 crystals increases
from tens of nanometres to several micrometres, the shape of the crystals also
changes from cube to octahedron, truncated cube, and tetradecahedron, progres-
sively [35, 36].
It has since been established that the coordination modulation which resulted
from using the carboxylic acids has certain universality. It is shown to effec-
tively control the crystal morphology and size of a number of MOFs, including
{Cu2(ndc)2(dabco)}n, HKUST-1, Zr-based MOFs, etc. The amount of the additive
used ranges from 2 to 100 equimolar of the reactants. The carboxylic acid additives
do not affect the crystal structure of the resulted MOFs.
Figure 3.
Coordination modulation method for fabricating [{Cu2(ndc)2(dabco)}n] nanocrystals [34].
5
Synthesis Methods and Crystallization
Figure 4.
(a) TEM images of the HKUST-1 crystals obtained with various concentrations of dodecanoic acid and
H3BTC; here C is the concentration of the H3BTC and r is the molar ratio of dodecanoic acid to H3BTC [35].
(b) SEM images of the HKUST-1 crystals obtained with different amounts of the lauric acid in mmol: (a) 0,
(b) 2.34, (c) 4.75, (d) 7.13, (e) 9.5, and ( f) 11.88 [36].
Figure 5.
ZIF-67 crystals synthesized with different amounts of the CTAB additive (1: 0, 2: 0.0025 wt%, 3: 0.01 wt%, and
4: 0.025 wt%). SEM and TEM images of (a) as-synthesized samples and (b–d) carbonized samples [40].
original shape of the ZIF-67 crystals and display an outstanding catalytic perfor-
mance towards the CO2 methanation at low temperatures.
It has also been reported that the addition of CTAB can modulate the crystal
morphology and size of some other MOFs. Figure 6 shows a number of such
examples including IRMOFs [41, 42], HKUST-1 [43], and ZIF-8 [44].
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Synthesis Methods and Crystallization of MOFs
DOI: http://dx.doi.org/10.5772/intechopen.90435
Figure 6.
The influence of CTAB additive on the crystal morphology and size of several MOFs. (I) SEM images of
IRMOF-3 synthesized with different amounts of CTAB in mg: (a, a1, a2) 0, (b, b1, b2) 5, (c, c1, c2) 8, (d, d1, d2)
12, and (e, e1, e2) 15 [42]. (II) SEM images of HKUST-1 synthesized with different amounts of CTAB in M:
(a) 0, (b) 0.005, (c) 0.01, (d) 0.05, (e) 0.1, and (f) 0.5 [43]. (III) (a) XRD patterns of ZIF-8; (b) ZIF-8
synthesized without CTAB; ZIF-8 synthesized with different amounts of CTAB in wt%: (c) 0.0025, (d) 0.010, and
(e) 0.025; (f) mean particle size of ZIF-8 crystals versus the concentrations of CTAB added [44].
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Synthesis Methods and Crystallization
Figure 7.
Schematic illustration of the UiO-66 structure [45].
Figure 8.
(a) XRD patterns and (b–d) SEM images of the UiO-66 crystals synthesized with different amounts of benzoic
acid additive [46].
We have been working on precisely controlled synthesis of the UiO-66 and other
MOFs with the aim to optimize their properties and extend their application poten-
tials. We were the first to report a hydrofluoric acid (HF) modulated synthesis of the
UiO-66 crystals from reactants ZrCl4 and H2BDC [47]. In the study, the amount of
HF was varied from 1 eq. to 3 eq., where “eq.” refers to the molar ratio of HF to ZrCl4
in a synthesis batch. A control sample was also synthesized without the addition of
HF but under otherwise identical conditions. Figure 9 shows the SEM images of the
UiO-66 crystals synthesized. As seen, the addition of the HF facilitates growth of the
UiO-66 crystals with the mean size of the crystals increasing from ~150 nm to 7 μm
with increased HF addition. By controlling the concentration of the reactants, the
morphology of crystals changed from truncated cube to cuboctahedron.
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Synthesis Methods and Crystallization of MOFs
DOI: http://dx.doi.org/10.5772/intechopen.90435
To understand the impact of the HF additive, elemental mapping and 19F NMR
analysis of the resulted UiO-66 crystals were conducted.
Figure 10 shows the EDS mapping of the synthesized UiO-66 crystals. As seen,
without the addition of HF, a small amount of Cl was detected in the crystals even
after heat treatment up to 300°C. This somewhat unexpected observation of the Cl
is believed to be resulted from structure defects in the synthesized UiO-66 crystals.
It is known that the UiO-66 crystal structure contains defects in the form of missing
linkers, which would result in an unsaturated framework. To compensate for this
charge imbalance of the framework, negatively charged Cl ions (from the ZrCl4
reactant) are “needed” to coordinate with the defective sites.
For the crystals synthesized with the addition of HF, EDS analysis of the crystals
revealed noticeable F in the crystals, with no Cl observed. This indicates that, in
the presence of stronger electronegative F, the F ions now coordinate to the linker
defective sites instead of chlorine ions in the SBUs of the UiO-66 crystals.
This mechanism was further supported by the 19F NMR spectra shown in
Figure 11. As seen, the spectrum of 3F-UiO-66 heat-treated at 150°C (curve a)
contains a strong signal of two partially overlapped peaks cantered at −155 ppm
and −156 ppm. These peaks are assigned to the F bonded directly to Zr in the SBUs
and the F physisorbed, respectively. When the 3F-UiO-66 is heat-treated at 300°C,
as seen in curve (b), the peak at −155 ppm becomes stronger and narrower, whereas
the peak at −156 ppm disappears. It indicates that F remains bonded to the Zr in the
3F-UiO-66 framework even after being heat-treated up to 300°C.
The thermostability of the UiO-66 crystals was enhanced after the introduction
of fluorine in the framework structure. Figure 12 shows the TGA curves of the
UiO-66 crystals synthesized with different amounts of HF additive. The significant
weight loss event observed at ~500°C represents the complete decomposition of the
Figure 9.
SEM images of the UiO-66 crystals synthesized with different amounts of HF additive and changing
concentrations of the reactants. At CZr = BDC = 13.6 mM, (a) HF = 1 eq., (b) HF = 2 eq., and (c) HF = 3 eq. At
CZr = BDC = 18.2 mM, (d) HF = 1 eq., (e) HF = 2 eq., and ( f) HF = 3 eq. At CZr = BDC = 27.2 mM, (g) HF = 1 eq.,
(h) HF = 2 eq., and (i) HF = 3 eq. [47].
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Synthesis Methods and Crystallization
Figure 10.
EDS maps of the UiO-66 crystals synthesized (a) without HF additive, (b) with 3 eq. HF additive, and
(c) with 3 eq. HF additive and then heat-treated at 150°C [47].
Figure 11.
19
F NMR spectra of the 3F-UiO-66 crystals heat-treated at (a) 150°C and (b) 300°C. The asterisks indicate the
spinning sidebands [47].
UiO-66 framework. It can be seen that the F introduction has stabilized the frame-
work, as indicated by the progressively increased decomposition temperature. This
is attributed to the higher coordination strength of Zr▬F in the fluorine-involved
crystals than the Zr▬Cl or Zr▬O in the fluorine-free crystals, resulting in the
stabilization of framework structure of the fluorine-involved UiO-66.
Furthermore, as the UiO-66 crystals were modulated from small cube-like
morphology to micron-sized cuboctahedron morphology with the addition of the
HF during synthesis, their porosity increases [47]. Figure 13 displays the Ar sorp-
tion–desorption isotherms and pore size distributions of the parent and fluorine-
involved crystals. As seen, the 3 fluorine-involved crystals (samples c, f, and i in
Figure 9) exhibit significantly higher Ar adsorption values than the parent crystals
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Synthesis Methods and Crystallization of MOFs
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Figure 12.
TGA curves of the UiO-66 crystals synthesized with different amounts of HF additive (C = 18.2 mM) [47].
Figure 13.
(a) Ar sorption-desorption isotherms and (b) pore size distributions of the synthesized UiO-66 with various
crystal sizes and morphologies [47].
synthesized without HF, and the pore size distributions show the enhanced porosity
of the fluorine-involved crystals.
In more recent years, nanosized MOFs (also known as nMOFs or NMOFs) have
attracted great attentions. nMOFs have short diffusion lengths and high specific
surface areas, both are of critical importance in catalysis and sorption, especially
in liquid-phase applications [34, 48]. In addition, nMOFs are highly desirable for
porous membranes [49, 50], thin film devices [51], and medical applications [52].
We have reported a novel method for the modulated synthesis of nUiO-66 crys-
tals, in which a new type of additive, solid Cu2O, was used to mediate the synthesis
[53]. Figure 14 shows the TEM images of the UiO-66 crystals synthesized with dif-
ferent amounts of Cu2O additive. As illustrated, by increasing the amount of Cu2O
additive, the mean sizes of the UiO-66 crystals reduce progressively from ~265 to
40 nm. The crystals maintain an octahedral morphology until when the crystal size
is too small to display distinguishable facets and thus appear as spherical particles.
The synthesized nano UiO-66 crystals were found to be chemically pure without
the contamination of Cu. They have high BET surface area of more than 1100 m2
g−1 and contain rich porosity. Figure 15 shows the Ar sorption isotherms and pore
size distributions of the UiO-66 crystals. Although the amount of micropores
11
Synthesis Methods and Crystallization
Figure 14.
TEM images of the UiO-66 crystals synthesized with different amounts of Cu2O additive. Here the molar ratio
R = n[Cu]/n[ZrCl4]: (1a) R = 0, (1b) R = 0.2, (1c) R = 0.5, (1d) R = 1.0, (1e) R = 1.2, and (1f) R = 1.5. The
scale bar is 100 nm [53].
Figure 15.
(a) Ar sorption isotherms and (b) pore size distributions (measured between 0 and 50 nm) of the UiO-66
crystals synthesized with different amounts of Cu2O additive. Here the molar ratio R = n[Cu]/n[ZrCl4]:
(1a) R = 0, (1b) R = 0.2, (1c) R = 0.5, (1d) R = 1.0, (1e) R = 1.2, and (1f) R = 1.5 [53].
between 6 Å and 10 Å decreased gradually with the decreasing crystal size, notice-
able quantity of mesopores of 10–30 nm became prevailed, demonstrating the dual
micro- and mesoporosity of the nano UiO-66 crystals.
During the Cu2O-modulated synthesis, the added solid Cu2O was observed to
dissolve gradually in the mother liquor, resulting in the formation of a pale orange-
colored solution. Figure 16 shows the far infrared (FIR) spectra of solid Cu2O and
a number of mixed solutions relevant to the synthesis. As illustrated in the inset
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Synthesis Methods and Crystallization of MOFs
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Figure 16.
Far-IR spectra of the solid Cu2O and a number of mixtures relevant to the UiO-66 synthesis, where the molar
ratio of Cu/ZrCl4 is 1.2. (a) ZrCl4/DMF solution, (b) Cu2O/DMF suspension, and (c) ZrCl4 + Cu2O/DMF
solution. The inset is for solid Cu2O [53].
of the figure, solid Cu2O shows the Cu▬O absorption band at 138 cm−1. Upon
the addition of solid Cu2O in DMF, the Cu▬O bond shifts to 143 cm−1 as seen in
spectrum b. When the ZrCl4 was added to the suspension of the Cu2O and DMF, the
FIR spectrum (c) shows dramatically decreased Cu▬O adsorption band accompa-
nied by the arrival of an intense adsorption band at 113 cm−1. This new band can
be ascribed to a shifted stretching vibration of Cu▬Cl bonds, which are usually at
109 cm−1 for the anionic [CuCl2]− complex [54]. The FIR analysis seems to suggest
that the dissolution of Cu2O in the precursor solution of the UiO-66 is driven by the
formation of the [Cu▬Cl] complexes.
It has also been found [53] that the amount of ZrCl4 in the Cu2O-modulated
synthesis plays a crucial role in the growth of the UiO-66 crystals. The higher
the concentration of the ZrCl4, the weaker the Cu2O’s impact on the crystal
growth and thus benefits the formation of large size UiO-66 crystals. In con-
trast, decreasing the concentration of the ZrCl4 favors the production of small
UiO-66 crystals, which also accompanied with the loss of crystallinity. It is thus
believed that the [Cu▬Cl] complex is capable of coordinating with the Zr4+,
leading to a decreased coordination of the Zr6 clusters with BDC linkers, pre-
venting crystal growth.
Additionally, under the modulation of Cu2O additive, the synthesized UiO-66
crystals not only have reduced sizes, but also enriched structure defects [53]. Both
the XRD and TGA analyses of the nano UiO-66 crystals indicate the existence of
linker defects and metal cluster defects. Table 1 presents quantified amounts of the
linker missing defects in the synthesized nano UiO-66 crystals. It is seen that the
number of linker defects increases with the decreasing crystal size, revealing a more
open framework of the nano UiO-66.
In recent years, there have been many reports on the structural defects of the
UiO-66 crystals [55–60]. These structural defects are found to relate strongly
to the structure stability, adsorption, and catalysts performance of the UiO-66
material.
13
Synthesis Methods and Crystallization
Table 1.
Amounts of linker missing defects in the UiO-66 crystals synthesized with the addition of Cu2O [53].
Here R represents the molar ratio of Cu/ZrCl4, and x is the number of linker
missing defects. The formula represents the defective molecular formula of the UiO-
66 crystals, and Zr6O6(BDC)6 is the formula of a defect-free dehydroxylated UiO-66.
Introducing foreign metal centres into the framework structure to obtain hybrid
(i.e. mixed metal) MOFs is a strategy for developing novel MOFs. We have explored
the possibility of facile synthesis of Ti4+-doped hybrid UiO-66-nTi MOFs via an in
situ crystallization process [61]. In this work, a series of Ti4+-doped UiO-66-nTi (n
represents the mass fraction of Ti4+) crystals were synthesized following the synthe-
sis procedure of the UiO-66, but with the addition of varying amounts of Ti4+ in the
Figure 17.
SEM images of the UiO-66-nTi MOFs and EDS elemental mappings of UiO-66-4Ti [61].
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Synthesis Methods and Crystallization of MOFs
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form of titanium isopropoxide in the precursor solution. The ICP analysis showed
that the concentration of Ti4+ increases gradually from around 0.7 to 4.0 wt% in the
resulted crystals with increased addition of Ti4+ in the synthesis.
Figure 17 shows the SEM images and EDS elemental mapping of the synthesized
UiO-66-nTi crystals. It is evident that there is a significant difference on the crystal
morphology and size of the UiO-66 crystals as the result of Ti4+ doping. The parent
UiO-66 contains octahedral crystals of a mean size ~265 nm. With increased Ti4+
doping concentration, the UiO-66-nTi crystals change from octahedrons to sphere-
like crystals with rougher facets, and their mean crystal sizes decrease sharply from
265 to ~65 nm. This seems to suggest that the doping of Ti4+ restraints the growth
of the UiO-66-nTi crystals. It is noteworthy that when the Ti4+ concentration was
further increased, the UiO-66-nTi crystals maintain the sphere-like morphology,
but the mean size increases from 65 to 183 nm, unexpectedly.
Figure 18 shows the FT-IR spectra of the parent UiO-66 and doped UiO-66-
nTi crystals. As seen, for the parent UiO-66, the Zr▬Oμ3-O stretch in the [Zr▬O]
clusters is observed at ~682 cm−1, moving towards 664 cm−1 with the increase in the
Ti4+ doping amounts, indicating the structural change in the Ti4+-doped UiO-66-
nTi crystals. As reported in the literatures [32, 62], the MIL-125(Ti) and NH2-MIL-
125(Ti) MOFs are built from coordination between Ti8 clusters and H2BDC-type
organic linkers. Both structures display a FT-IR band at between 600 and 700 cm−1
which resulted from (O▬Ti▬O) vibrations, and for the NH2-MIL-125(Ti), the
(O▬Ti▬O) vibrations occur at ~642 cm−1. We thus believe that the red shift of the
Zr▬Oμ3-O stretch in the UiO-66-nTi crystals could be caused by the incorporation
of the Ti4+ in the [Zr▬O] clusters.
Figure 19 shows the EXAFS spectra of the parent UiO-66 and doped UiO-66-
2.7Ti crystals. It further demonstrates the alternation in coordination state around
the Zr4+ caused by the Ti4+ doping. As seen, the peak at ~1.7 Å that relates to the
Zr▬O bonds shifts to 1.6 Å after Ti4+ doping. Additionally, the peak at around 3.0 Å
Figure 18.
FT-IR spectra of the parent UiO-66, doped UiO-66-nTi (n = 0.7, 1.4, 2.1, 2.7, and 4.0), and NH2-MIL-
125(Ti) crystals [61].
15
Synthesis Methods and Crystallization
Figure 19.
EXAFS spectra of the parent UiO-66 and the UiO-66-2.7Ti crystals [61].
that represents the Zr⋯Zr bonds connecting through the Oμ3-O or Oμ3-OH decreases
noticeably after doping, likely due to the formation of Zr⋯Ti coordination.
The synthesized UiO-66-nTi crystals have been found to be highly selective and
efficient in removing anionic dye, the Congo red, from water. The doped UiO-
66-2.7Ti (i.e. with 2.72 wt% Ti4+ incorporation) exhibited the highest adsorption
capacity of 979 mg g−1, 3.6 times of the parent UiO-66 crystals.
5. Conclusions
MOFs, with their inherent high surface areas, uniform, versatile, and tuneable
pores, and tailorable physicochemical properties, have been projected to have a broad
range of potential applications in various areas. Since the discovery of the first MOF
structure in the 1990s, hundreds of new MOFs have been synthesized successfully.
In the past two decades, much attention has been paid to develop methods to
control the morphology and size of MOF crystals, in order to tailor the structure
properties and performance of MOF materials. Such research efforts have resulted
in the development of effective synthesis methods which are capable of modulation
of morphology and size of MOF crystals through different mechanisms, including
the deprotonation regulation, coordination modulation, and surfactant modulation
synthesis. This review chapter has highlighted a number of successful synthesis
routes using, for example, the carboxylic acids, HF, and solid Cu2O additives to
modulate the MOF crystal formation and growth. It has also demonstrated the abil-
ity of doping to create hybrid MOFs with improved properties and functionalities.
It remains a significant challenge on how to best fully utilize the unique set of
properties and functionalities of the chemically versatile MOFs and realize their
application potentials in various identified areas. While there have been significant
achievements on the structure optimization and performance development of
MOFs to date, it is anticipated that further progress can be made with more funda-
mental research and industrial application of MOFs.
Acknowledgements
This work was supported by the National Natural Science Foundation of China
(Grant no. 21236008).
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Synthesis Methods and Crystallization of MOFs
DOI: http://dx.doi.org/10.5772/intechopen.90435
Author details
2 State Key Laboratory of Fine Chemicals, PSU-DUT Joint Centre for Energy
Research, School of Chemical Engineering, Dalian University of Technology,
Dalian, China
© 2020 The Author(s). Licensee IntechOpen. This chapter is distributed under the terms
of the Creative Commons Attribution License (http://creativecommons.org/licenses/
by/3.0), which permits unrestricted use, distribution, and reproduction in any medium,
provided the original work is properly cited.
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Synthesis Methods and Crystallization
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