PSC9942 European Refrigeration Controls Catalogue

Catalog Section 5
Product Bulletin A99
Issue 0002

Series A99
Temperature Sensors

Introduction
The A99 Temperature sensor line offers an
economical solution for a wide variety of
temperature sensing needs, in the cooling,
heating, ventilation and air conditioning
application field.

The A99 temperature sensor line includes

various models, such as:

- bulb sensors
- bulb well sensors
- room sensors
- outdoor sensors
- duct sensors
- rod sensors
- strap-on sensors

The A99 series is based on a PTC- thermistor-

sensing element. Each sensor is calibrated
which results in a high accuracy over a wide
temperature range. A99 Temperature Sensors

Features and Benefits

❏ Wide range of enclosures for Various models are available to match a wide
sensing elements variety of temperature sensing needs

❏ PG 13,5 cable inlet for all models Protection against humidity and firm fixation
with polycarbonate housing of cable

❏ Very accurate sensing element Provides suitable performance for a wide

variety control set ups

❏ 3 types of sensor cable PVC, PVC with shield or silicon cable allows
mounting at various applications

❏ High resistance variation per °C Cable extension gives a negligible deviation

❏ Several sensor accessories are Allows easy tailoring to a variety of mounting

available configurations

❏ Stainless steel sensor bulb No corrosion in aggressive environments

© 1999 Johnson Controls Inc. Catalogue Section 5

Order No. PD-A99-E
 A99
2 Issue 0002

Description Wiring instructions

A99 series includes a high sensitive calibrated For wiring follow the instructions below:
PTC thermistor element.
• Keep high and low voltage wiring separated.
For applications in critical industrial
Note: environments, use a shielded sensor cable.
Connect one side of the shield to earth
Normal PTC thermistors (Non calibrated) have a (ground).
high resistance variation per °C that allows
extending cable length with negligible effects and • When the sensor cable is lengthened the
without the need for compensation circuits. Also, additional wiring resistance may affect the
the controller-input circuit doesn’t need to be that
output reading. Use the following procedure
sensitive. But normal PTC sensors are not very
accurate. to calculate the effects:

PT-100 or PT-1000 sensors (Platinum based) are a) Read the resistance value at the requested
more accurate, but have a low resistance temperature setting
variation per °C.
b) The cable resistance can be calculated using
the formula:
The A99 series combines the advantages of
PT-100 sensors and normal PTC sensors. Each
Ω)
R = L x 0,035 (Ω
PTC thermistor element is calibrated according
to a standard graph. This increases accuracy
and makes exchanging of the sensor without A
recalibration very easy.
Where L = Cable length in meters
A99 series are for use with Johnson Controls 2
System 27 NOVA, MR/MS series, R78, A255 A = Cross section in mm :
electronic control modules, DX-9100, XP-9102,
XPA-4x1 and XPA-8x1. c) This cable resistance should be added to the
resistance value mentioned in the table on
page 3.

Mounting instructions d) Refer to the table on page 3 and note the

temperature at the calculated resistance.
The sensors can be mounted in virtually any
position. Example:

For mounting follow the instructions below: The sensor is connected to a 100 m cable
2
with a cross section of 1mm . The setpoint
• Locate the sensors, where they will be temperature is 20°C.
exposed to representative conditions.
a) The sensor resistance at 20°C is 997Ω
• Use a thermal conductive paste where
appropriate to improve reaction times. b) The cable resistance is

• The sensor should not be exposed to direct (100 x 0,035)/1=3,5Ω

radiation (lamps, radiators, etc.), draughts or
direct sunlight, since it would lead to c) The total resistance is 1000,5Ω.
incorrect measurement.
d) 1000,5Ω equals a temperature of 20,5°C

WARNING

When wiring or servicing make sure that

the power supply is switched off.

Catalogue Section 5 © 1999 Johnson Controls Inc.

Order No. PD-A99-E
A99
Issue 0002 3

Trouble shooting
Check sensor for proper resistance. If the actual performance of the sensor deviates
substantially from that, what is represented in
If system performance indicates a problem, a
the table, the sensor must be replaced.
check for proper sensor resistance will quickly
determine if the sensor or the controller is at
fault.
To check the sensor resistance: Sensor Accuracy
1 Disconnect the sensor from the controller Sensor accuracy is within 0.5 °C between -15
2 Take a temperature reading at the sensor and 75 °C. tolerance increases at temperatures
location. Be sure to let the thermometer stabilise outside this range, as shown below.
before taking a reading
3 Use an ohmmeter to take a reading of the
resistance across the two sensor leads. (Note:
the max. current flow through the sensor should
be <10mA)
4 Consult Temperature Resistance Table.
(Include cable resistance when sensor cable is
lengthened).

Temperature versus resistance

Temperature (°C) Resistance (Ω) Temperature (°C) Resistance (Ω)
-40 613 40 1153

-35 640 45 1194

-30 668 50 1236

-25 697 55 1279

-20 727 60 1323

-15 758 65 1368

-10 789 70 1413

-5 822 75 1459

0 855 80 1506

5 889 85 1554

10 924 90 1602

15 960 95 1652

20 997 100 1702

25 1035 105 1753

30 1074 110 1805

35 1113 115 1857
120 1909

© 1999 Johnson Controls Inc. Catalogue Section 5

Order No. PD-A99-E
 A99
4 Issue 0002

Type number selection table

A99x-91xx series with PTC sensing element
Order Type Material Figure
number

A99BA-200C Bulb 2m PVC shielded cable 1

A99BB-25C Bulb 0,25m PVC cable 1
A99BB-200C Bulb 2m PVC cable 1
A99BB-300C Bulb 3m PVC cable 1
A99BB-500C Bulb 5m PVC cable 1
A99BB-600C Bulb 6m PVC cable 1
A99BC-300C Bulb 3m silicon cable 1
A99DY-200C Duct/Rod fast response Copper rod, Polycarbonate enclosure 6
A99EY-1C Outdoor Polycarbonate 3
A99LY-160C Rod, 160mm Copper rod, Polycarbonate enclosure 7
A99LY-200C Rod, 200mm Copper rod, Polycarbonate enclosure 7
A99LY-300C Rod, 300mm Copper rod, Polycarbonate enclosure 7
A99LY-500C Rod, 500mm Copper rod, Polycarbonate enclosure 7
A99RY-1C Room ABS 2
A99SY-1C Strap-On Brass, Polycarbonate enclosure 4
A99WD-52C Bulbwell, 52 mm Brass bulbwell, Polycarbonate enclosure 5
A99WD-143C Bulbwell, 143 mm Brass bulbwell, Polycarbonate enclosure 5
A99WE-143C Bulbwell, 143 mm Stainless steel bulbwell, Polycarbonate 5
enclosure

Optional accessories
Order number Description Figure Can be used in combination with:

HSG012N600 Outdoor housing 14 A99Bx-xx (see fig 1)

SHL10A-603R Outdoor shield 8 A99Bx-xx (see fig 1)
GRD004N611 A99RY-1C enclosure 2 A99Bx-xx (see fig 1)
TS-9100-8950 Duct flange 9 A99DY-200C, A99LY-x00C (see fig 6,7)
TS-9100-8901 Well, Copper L=120mm 12 A99LY-x00C (see fig 7)
TS-9100-8911 Well, St. Steel L=120mm 11 A99LY-x00C (see fig 7)
TS-9100-8902 Well, Copper L=200mm 13 A99LY-x00C (see fig 7)
TS-9100-8912 Well, St. Steel L=200mm 11 A99LY-x00C (see fig 7)
TS-9100-8905 Well, Copper L=50mm 12 A99Bx-xx (see fig 1)
TS-9100-8915 Well, St. Steel L=50mm 10 A99Bx-xx (see fig 1)
A99-CLP-1 Surface mount 15 A99Bx-xx (see fig 1)

Catalogue Section 5 © 1999 Johnson Controls Inc.

Order No. PD-A99-E
A99
Issue 0002 5

Dimensions (mm)

50

Ø6
Fig. 1 Bulb

31 Ø 4 mm (4x)
81

60
30
81 30
60

Fig. 2 Room Sensor (Colour RAL9010)

94 94
65 ,5 65 ,5
52 52
5
5

38
47
47
38

PG13,5 47 PG13 ,5
42

42
42

10
12

Ø20 - Ø90

Fig 3 Fig 4
Outdoor Sensor Strap-on Sensor

© 1999 Johnson Controls Inc. Catalogue Section 5

Order No. PD-A99-E
 A99
6 Issue 0002

Dimensions continued (mm)

94 94 94
65 ,5 65, 5 6 5,5
52 52 52
5

5
5
47
38

47
38
38
47
PG13,5 PG 13,5 PG1 3,5
42

42
42
Gasket for dir ect Dichtung
duct mounting
A
18

160/200/300/500 mm
86/177

200 mm
52/143

Ø9 Ø9

Ø 13

Fig. 5 Bulbwell Fig. 6 Duct/fast response Fig 7 Rod Sensor

A = 1/2 - 14 NP sensor

Dimensions Accessories
Ø 4.5 (4x)
101
85.5

38 101.5
45 229

Fig. 8 Outdoor shield

Catalogue Section 5 © 1999 Johnson Controls Inc.

Order No. PD-A99-E
A99
Issue 0002 7

Dimensions Accessories (cont.)

94
65 ,5
52 Ø 4 (2x)
25.4
5

47
38

PG13,5

6 25.4
42

Fig 14 Fig 15
Outdoor Housing Surface Mount Clip

© 1999 Johnson Controls Inc. Catalogue Section 5

Order No. PD-A99-E
 A99
8 Issue 0002

Specifications
Product A99 series
Temperature range Bulb + PVC cable (A99BA-xx; A99BB-xx) -40 to +100°C
Bulb + silicon cable (A99BC-xx) -50 to +120°C
Rod (A99LY-xx) -50 to +100°C (*1)
Bulbwell (A99Wx-xx) -50 to +100°C (*1)
Duct/Rod fast response (A99DY-xx) -20 to + 60°C
Room (A99RY-xx) -20 to + 60°C
Outdoor (A99EY-xx) -40 to +60°C
Strap-on (A99SY-xx) -40 to +60°C
Accuracy See graph sensor accuracy pg.3
2
Lead wires Bulb type A99BB-xx PVC: 2 x 0,33 mm
2
Bulb type A99BA-xx PVC with shield; 2 x 0,33 mm
2
Bulb type A99BC-xx Silicon: 2 x 0,33 mm
IP rating Bulb (A99Bx-xx) IP 68
(*2)
Rod (A99LY-xx) IP 54
(*2)
Bulbwell (A99Wx-xx) IP 54
Duct/Rod fast response (A99DY-xx) IP 30
Room (A99RY-xx) IP 30
Outdoor (A99EY-xx) IP 54
Strap-on (A99SY-xx) IP 54

(*1) Indicated temperature range refers to sensing part only. Plastic housing withstands temperatures from -40 to +60°C
(*2) Sensing part has IP rating IP68

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond
these specifications, consult the local Johnson Controls office or representative. Johnson Controls shall not be liable for damages
resulting from misapplication or misuse of its products.

Johnson Controls International, Inc.

Headquarters: Milwaukee, WI, USA
European Headquarters: Westendhof 8, 45143 Essen, Germany
European Factories: Lomagna (Italy), Leeuwarden (The Netherlands) and Essen (Germany)
Branch Offices: Principal European Cities.
This document is subject to change Printed in Europe

Catalogue Section 5 © 1999 Johnson Controls Inc.

Order No. PD-A99-E