Nci
Nci
CONTENTS
TECHNICAL SPECIFICATION............................................ 4
2. CONNECTOR DIAGRAM.................................................. 6
3. TEST MODE............................................................................ 7
4. CALIBRATION MODE........................................................ 9
7. SCHEMATIC DIAGRAM..................................................22
9. DEVICE OF SPECIFICATION........................................29
11. PARTLIST............................................................................53
3
TECHNICAL SPECIFICATION
4
1. BLOCK DIAGRAM
D IS P L A Y -
MCU
D R IV E R 3 2 .7 6 8 k h z
(A D U C 8 4 5 )
(U P D 7 2 2 5 G )
POW ER
MANAGEMENT
D IS P L A Y
A M P /F IL T E R
(L C D )
(O P A 2 1 7 7 )
BATTERY
(7 .2 V ,2 0 0 0 m A )
LO AD C ELL
5
CONNECTOR DIAGRAM
2. CONNECTOR DIAGRAM
CN2 CN1
(REMOCON&POWER) (LCD DATA)
6110-PNC-0909-0
DISPLAY PCB
6171-PC5-6170-0
CHARGER PCB
CN3
(POWER&CHARGE)
CN2
(BATTERY)
CN1
CAL ADAPTOR
(BATTERY) CN4 CN6
CN1
6151-PNC-0420-A (REMOCON&POWER) (LCD DATA)
(ADAPTOR)
(CAL PCB) J1(CAL)
SW5 6100-PNC-0909-0
BATTERY
(DOWNLOAD S/W) MAIN PCB
CN3(POWER&CHARGE)
CN7(DOWNLOAD) CN5(LOADCELL)
6
3. TEST MODE
1. How to enter TEST mode
Pressing the ZERO key for 2 seconds in the normal mode, enter the test mode
with display the message TEST 1 Press the HOLD key or kg◀▶ lb key to
execute the test mode. (‘TEST 2~5’ is same sequence.)
I f press the ON/OFF key in the test mode, test mode is ended and then enter the
normal mode.
(Ref. You can’t enter the test mode while in the state of Hold or Tare.)
Available keys
KEY DESCRIPTION
ON/OFF KEY Exit Test mode and then enter the Normal mode key
HOLD KEY or
Move the next menu and then execute TEST Mode
kg ◀▶ lb KEY
7
TEST 1
FUNCTION : DISPLAY TEST
KEY LCD SCREEN DESCRIPTION
TEST 2
FUNCTION : Load Cell and A/D Conversion TEST
KEY LCD SCREEN DESCRIPTION
TEST 3
FUNCTION : The IC (CPU) Temperature TEST
KEY LCD SCREEN DESCRIPTION
TEST 4
FUNCTION : Battery TEST
KEY LCD SCREEN DESCRIPTION
8
TEST 5
FUNCTION : Key Test
KEY LCD SCREEN DESCRIPTION
4. CALIBRATION MODE
How to enter calibration mode
1. Remove the sealing bolt on the rear panel and put the switch to CAL ON.
2. Turn on the power.
3. You can see ‘CZ ST’ message.
4. Put the switch to CAL OFF and perform the sealing.
Calibration menu
CZ ST : Calibration & Set mode select
UNIT : Weight Unit Set
ZERO : Zero Calibration
MIN : Minimum Division Set
MAX : Maximum Capacity Set
BAL : Setting the Weight in Span Calibration
CAL0 ~ 3 : Span Calibration
CZ ST
Function : Calibration mode & Set mode select
KEY LCD SCREEN DESCRIPTION
ZERO :
Operate the Calibration
mode
CZ ST
TARE :
Operate the Set mode
9
UNIT
Function : Weight Unit Set (kg, lb, lb<->kg)
KEY LCD SCREEN DESCRIPTION
Unit 0 0 : kg
ZERO :
Increase the value
Unit 1 1 : lb
ZERO
Function : Zero Calibration
KEY LCD SCREEN DESCRIPTION
ZERO :
Start Zero Calibration ZERO Ready Zero Calibration
HOLD :
- qo -
Zero Calibration is done
Go to next menu
10
MIN
Function : Minimum Division Set
KEY LCD SCREEN DESCRIPTION
ON/OFF : 1.0
Go to next menu
0.01 lb
HOLD : Operate the Span
Calibration
0.01
Operate the Span Calibration.
LoAd
MAX
Function : Maximum Capacity Set
KEY LCD SCREEN DESCRIPTION
ZERO :
Increase the value(1~9) MAX
TARE :
500lb
Move the place(value*10)
500
ON/OFF :
Go to ‘MIN’ menu Operate the Span Calibration.
HOLD :
LoAd
Operate the Span
Calibration
11
BAL
Function : Setting the Weight in Span Calibration
KEY LCD SCREEN DESCRIPTION
bAL
ZERO :
Increase the value(1~9)
TARE :
Move the place(value*10) 500
500 kg
ON/OFF :
Go to ‘MIN’ menu
HOLD :
Go to below step
500 kg
HOLD:
Start the Span Calibration
LoAd Load the weight which was set in ‘BAL’,
and the press HOLD key.
ANY KEY:
Not operate
Note. The weight for span calibration should be within 10~100% of the
maximum capacity in ‘BAL’.
If you operate the Span calibration before checking the value of ‘MIN’/
‘MAX’/‘BAL’, the weight will be not exact in normal mode.
(Do check the vale of ‘MIN’/’MAX’/’BAL’ with *(STAR) key)
12
CAL 0 ~ 1
Function : Span Calibration
KEY LCD SCREEN DESCRIPTION
SPAN
Span Calibration is starting.
55555
Auto detect Span A/D value(5EA)
HOLD Long :
SAVE
Calibration data is saved
CAL data is saving
and go to initial mode.
donE
Press ‘HOLD’ key long.
good
Calibration is done.
CZ ST
13
5. SET MODE
1. How to enter & exit SET MODE
How to enter SET Mode
Turn on the power while pressing TARE key , after displaying the message
and then enter the SET Mode.
Return to the normal mode if you press the HOLD key or kg◀▶ lb key long.
Available keys
KEY DESCRIPTION
HOLD KEY or kg ◀▶ lb KEY Store the current setting value (Not exit)
HOLD KEY or kg ◀▶ lb KEY After storing all setting value and then exit SET Mode
14
F0
FUNCTION : Setting the value of Digital-Filter
KEY LCD SCREEN SETTING VALUE DESCRIPTION
00 : Not use Digital-Filter
ON/OFF KEY, (Speed of display
TARE KEY 00
conversion is fast)
HOLD KEY or F0-04 -
09
~
kg ◀▶ lb KEY 09 : Speed of display
conversion is slow
F1
FUNCTION : Setting the value of Digital-Filter
KEY LCD SCREEN SETTING VALUE DESCRIPTION
F2
FUNCTION : Setting the value of Digital-Filter
KEY LCD SCREEN SETTING VALUE DESCRIPTION
F3
FUNCTION : Setting the value of Digital-Filter
SETTING
KEY LCD SCREEN DESCRIPTION
VALUE
00 Always Off
ON/OFF KEY, 01 Always ON
TARE KEY
HOLD KEY or F3-02 02
Back Light ON whenever weight is
kg ◀▶ lb KEY loaded
Back Light ON Whenever the weight is
03
stable
15
F4
FUNCTION : Setting the value of Digital-Filter
SETTING
KEY LCD SCREEN DESCRIPTION
VALUE
F5
FUNCTION : Setting the value of Digital-Filter
SETTING
KEY LCD SCREEN DESCRIPTION
VALUE
16
Description of HOLD Function
1. When the F5 is set to 00
Case 1 ( When the hold key is pressed in unloaded state) : Auto-Average
Hold Function
If you press the Hold key in unloaded state, after displaying the
AH on and the Hold function Is started.
Just When the weight is changed(above the 1divison) , being
displayed HOLD and the changed weight is hold
If you want to release the Hold function, have to press Hold
key in unloaded state certainly
When the Hold function is released, being displayed the message
AHoff
Case 2 (When the hold key is pressed in loaded state) : Manual Hold Function
When you want to hold the current weight, just press Hold key.
After displaying the hd on and the Hold function Is started.
In Hold state
- if the weight is not changed, the current weight is not changed
- if the weight is changed(above the 10% of Max capa), the
current weight is changed and the Hold function is released
- Whenever unloaded states, the Hold function is released automatically
- Also you want to release the Hold function, have to press Hold key
in unloaded state certainly
- If Hold function is released, you can see the massage hdoff.
17
F6
FUNCTION : Setting the value of Digital-Filter
SETTING
KEY LCD SCREEN DESCRIPTION
VALUE
00 Not use
ON/OFF KEY,
TARE KEY 01 Display all off in 3 minutes
HOLD KEY or F6-00 02 Display all off in 6 minutes
kg ◀▶ lb KEY
03 Display all off in 9 minutes
Ref. 1. Operates the function of F6 which anything is set when the weight is in
zero state.
2. The Display is ON when the weight is not in zero state or when the any key
In the remote controller and front cover is pressed
18
6. PROGRAM DOWNLOAD(IC Writing)
1. Turn off the power.
2. Separate the front cover.
3. You can see SW5 on the main PCB(FIG 2.)
4. Turn on SW5.
5. It’s ready for ‘Program Down loading’.
6. Do operate download software .It’s called‘WSD’ ]’
7.
19
9.
Click ‘Reset’button. Then you can see message like this dialog box.
10.
20
11.
Download is done.
21
SCHEMATIC DIAGRAM
7. SCHEMATIC DIAGRAM
1) Main schematic
REMOCON_INPUT
VCC
ON*/OFF
<POWER PART>
U6 LM2575-5 VCC D1 R12 C22
CN3 Q2
POWER 4.7K 0.1uF
1 V_BAT 1 4
VIN FB 2N2222
4
2 L4 100uH KDS184
3 VCC L3 R13 ON*/OFF
5 2
4 LED_P 20K *ON/OFF OUT R14
LINE FILTER
GND
5 LED_R C23 C24 4.7K
6 LED_G 220uF/25V 0.1uF D2
7 GND_BAT 1N5819 C25 C26
8 0.1uF 220uF/25V
1
3
CON8 SW1 SW_ON* J1
SW_ON* R15 1K
CN4 CAL_SW 1
1 VCC 2
2 LED_R SW2 ZERO
3 LED_G R16
4 LED_P 1K CON2
5 REMOCON_INPUT VCC VCC VCC
6 SW3 TARE VCC
7 PIC16F676
8 U7
1
C27 C28 C29 SW4 HOLD 13 VCC
CON8 0.1uF 0.1uF 0.1uF PWR_ON* 12 RA0 R68
11 RA1 2
RA2 O1(RA5) 1K
SET 10 3
<A/D PART> R31 1M VCC ZERO 9 RC0 O2(RA4) C30
TARE 8 RC1 4 0.1uF
VCC U8A
<MPU PART> U9A SUM 7 RC2MCLR*(RA3)
20
34
48
RC3
8
AR1 M9,223 HOLD 6 14
CN5 L5 10uH 3 + 43 POWER 2 1 DISPLAY_ON* 5 RC4 GND
P0.0 RC5
DVDD
DVDD
DVDD
1 1 AI+ AI+ 1 44 ZERO 3
2 2 - AI- 2 P1.0/AIN1 P0.1 45 TARE 4 C31 VCC
3 C32 L6 10uH C33 C34 R18 3 P1.1/AIN2 P0.2 46 DISPLAY_ON* 5 0.1uF
4 0.1uF 0.1uF 100uF/25V 28K,1% 4 P1.2/AIN3/REFIN2+ P0.3 49 HOLD 6
5 4 OPA2277 9 P1.3/AIN4/REFIN2? P0.4 50 SUM 7
L7 47uH 10 P1.4/AIN5 P0.5 51 SET 8
R19 100 11 P1.5/AIN6 P0.6 52 CAL_SW 9 CN6
CON5 12 P1.6/AIN7/IEXC1 P0.7 8
L8 47uH R20 R21 P1.7/AIN8/IEXC2 28 LCD_SCK* LCD_SCK* 7
L9 C35 R22 100 1K,1% 470K,1% ADUC845BS62-5 P2.0/SCLOCK(SPI) 29 LCD_SI LCD_SI 6
1000pF C36 P2.1/MOSI 30 LCD_CS LCD_CS 5
47uH 0.1uF 13 P2.2/MISO 31 LCD_CD LCD_CD 4 C37
AINCOM/DAC P2.3/SS*/T2 36 LCD_RST* LCD_RST* 3 0.1uF
C38 C39 C40 C41 C42 C43 P2.4/T2EX 37 B_LIGHT* B_LIGHT* 2
U8B R23 8 P2.5/PWM0 39 1
REFIN+ P2.7/PWMCLK
8
P3.5/T1 24 3 C44
P3.6/WR* 25 4 0.1uF
C46 40 P3.7/RD*
0.1uF R25 2 C48 R26 2 EA 26 C47
VCC SCLK(I2C) 27 CON4 0.1uF
15 SDATA 38
RESET P2.6/PWM1 14
0.1uF DAC 42 R27 4.7K Q3
ALE BUZZER*
VCC C49 + C50
10uF/16V 0.1uF SW5 C51 2SA1015 BZ1
R28 10K,1% Y1 32 0.01uF
REFIN+ XTAL1 41
33 PSEN* 1
R29 XTAL2
DGND
GND
C52 C53 C54 32.768KHz 2
DG
10uF/16V 0.1uF 10K,1% 0.1uF SW DIP-2
C55 C56 BUZZER
21
35
47
30pF 30pF
SW_ON*
VCC
VCC
R30
100K
U10
2
C57
1 0.1uF
RST
VCC
C58
0.1uF
GND
TC1274 C59
0.1uF
3
22
SCHEMATIC DIAGRAM
2) Display schematic
VCC
LCD_RST*
R1 1K C3
C1
0.1uF
R2 1K 0.01uF
R3 1K
33
U2
7
U1
R4 1K 8 19 6
+V1
+V2
9 SCK* S0 20 7 P6
10 SI S1 21 9 P7
12 CS UPD7225G S2 22 10 P9
13 C/D* S3 23 12 P10
11 RESET* S4 24 13 P12
2 BUSY* S5 25 15 P13
C4 C5 C6 C7 SYNC* S6 26 16 P15
1000pF 1000pF 1000pF 1000pF 15 S7 27 18 P16 1
16 COM0 S8 28 19 P18 COM0 2
VCC 17 COM1 S9 29 5 P19 COM1 3
R5 18 COM2 S10 30 21 P5 COM2 4
180K COM3 S11 31 8 P21 COM3
C8 52 S12 32 11 P8
VCC 0.1uF 1 CL1 S13 34 14 P11
CL2 S14 35 17 P14
3 S15 36 20 P17
R6 4 VCL1 S16 P20
1K 5 VCL2
C9 VCL3 NC_LCD
S17
S18
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
S29
S30
S31
0.1uF R7
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
1K
C10
0.1uF R8
1K
C11
0.1uF R9
2
VCC
VCC
1 2 3 DUAL LED
2 4.7K
C18 C19 1 LD2 C20
CON8 0.1uF L1 0.1uF 0.1uF
3
220uH CON8
LED
U5
1
OUT
2
GND
3
VCC
REMOCON MODULE VCC
C21
0.1uF
BYPASS CONDENSER
VCC
C2
0.1uF
23
SCHEMATIC DIAGRAM
3) Charger schematic
+5V
D3 CN3
V_BAT 8
V_BAT 7
LED_COM 6
1N5819 POWER_LED 5
LED_R 4
LED_G 3
GND 2
GND 1
D2
CON8 CN4 SW1
1N5819 2
1
U2 R3 D1 CN2
+12V LM317T 3.3/2W B240 V_BAT 1
3 2 temp 2 CON5273(02)_power_sw
VIN VOUT GND 3
Q1
ADJ
FDS6679 CON3
1
R5 VCC
8K F
R1 R7
47K 2K F
R6 R8
4K F 1.8K F
C2
0.1uF
VCC U1
R2 PIC16F676 R9
1K 1.2K F
1 14 R10
VDD VSS 33K
2 13 battery_checking
C1 RA5/OSC1 AN0/RA0
0.1uF 3 12
RA4/OSC2 AN1/RA1
4 11 Power_LED
RA3/MCLR AN2/RA2
led_green 5 10 Temp_check
RC5 AN4/RC0 +12V VCC
led_red 6 9 U3
RC4 AN5/RC1 CN1 LM7805
charge_control 7 8 1 1 3
RC3/AN7 AN6/RC2 2 VIN VOUT
R4 3
GND
1K 4
+ +
CON4
C3 C4 C5
2
Q2 470/16V 470/16V 0.1uF
2N7002
24
SCHEMATIC DIAGRAM
4) Cal schematic
(
25
8. PCB BOARD DIAGRAM
1) Main PCB board(LED)
26
2) Display PCB board
27
3) Charger PCB board
28
9. DEVICE OF SPECIFICATION
1. MPU - ADUC845
29
30
31
32
2. OPAMP - OP2177/OP2277
33
34
35
3. REGULATOR - LM2575
36
37
38
39
40
41
42
4. RESET- TC1274
43
44
45
46
4. RESET - TC1274
47
48
49
10. ERROR MESSAGE
Err 01
■ Cause
The Indicator can’t be initialized due to platform shaking
■ Management
Check the A/D value (at ‘TEST 3’) .I
If the load cell is damaged, replace the load cell
Put the platform on a flat place without shaking and power on.
Err 02
■ Cause
Initial A/D value of zero is too high or low, when the power is ON
Or in the case of NC-I is lying on the flat
■ Management
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
Check that the load cell is well connected with main unit
Or calibration is done wrongly
■ Management
Unload the scale
■ Management
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
Check that the load cell is well connected with main unit
Replace the loadcell.
50
Err 11 (at Span calibration)
■ Cause
The weight for span calibration is greater than 100% of the maximum capacity.
■ Management
The weight for span calibration should be within 10~100% of the maximum
capacity in ‘BAL’.
■ Management
The weight for span calibration should be within 10~100% of the maximum
capacity in ‘BAL’.
■ Management
Unload the scale
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
■ Management
The weight for span calibration should be within 10~100% of the maximum
capacity in ‘BAL’.
BAT or LobAt
51
BAT or LobAt
■ Cause
eed to recharge of battery
(After display ‘LobAt’, the power is off automatically in 2 second)
■ Management
Connect the adaptor with outlet of charge battery of rear part
(Charging time is about 4~5 hours)
oUEr
■ Cause
Too heavy object is put on platform so that it may exceed the maximum capacity
■ Management
Never put the weight exceeding the maximum capacity.
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
52
11. PARTLIST
NC-30N
53
PART NAME : DISPLAY PCB ASS'Y
6110-PNC-0909-0 PCB-DISPLAY 6110-PNC-0909-0 1 2006.07
54
6527-ID3-4700-0 RESISTOR-CHIP 1/10W RR1220P-474D(470K) 1 R21
55
PART NAME : REMOCON MODULE PCB ASS'Y
1060-A00-0012-0 PCB CONTACT 8*8.4*8.6(C-Ⅲ) 2
56
1260-A00-0004-0 BOLT-SEALING M10*8 1
57
PART NAME : REMOCON CASE ASS'Y
1501-A00-0312-0 SCREW-MACHINE(FH) M3*12 1
58
NC-50N
59
PART NAME : DISPLAY PCB ASS'Y
6110-PNC-0909-0 PCB-DISPLAY 6110-PNC-0909-0 1 2006.07
60
6527-ID3-4700-0 RESISTOR-CHIP 1/10W RR1220P-474D(470K) 1 R21
61
PART NAME : REMOCON MODULE PCB ASS'Y
1060-A00-0012-0 PCB CONTACT 8*8.4*8.6(C-Ⅲ) 2
62
1261-A00-0001-0 BOLT-S/W M8*11(NC-1) 1
63
PART NAME : REMOCON CASE ASS'Y
1501-A00-0312-0 SCREW-MACHINE(FH) M3*12 1
64
NC-100N
65
PART NAME : DISPLAY PCB ASS'Y
6110-PNC-0909-0 PCB-DISPLAY 6110-PNC-0909-0 1 2006.07
66
6527-ID3-4700-0 RESISTOR-CHIP 1/10W RR1220P-474D(470K) 1 R21
67
PART NAME : REMOCON MODULE PCB ASS'Y
1060-A00-0012-0 PCB CONTACT 8*8.4*8.6(C-Ⅲ) 2
68
1261-A00-0001-0 BOLT-S/W M8*11(NC-1) 1
69
PART NAME : REMOCON CASE ASS'Y
1501-A00-0312-0 SCREW-MACHINE(FH) M3*12 1
70
NC-200N
71
PART NAME : DISPLAY PCB ASS'Y
6110-PNC-0909-0 PCB-DISPLAY 6110-PNC-0909-0 1 2006.07
72
6527-ID3-4700-0 RESISTOR-CHIP 1/10W RR1220P-474D(470K) 1 R21
73
PART NAME : REMOCON MODULE PCB ASS'Y
1060-A00-0012-0 PCB CONTACT 8*8.4*8.6(C-Ⅲ) 2
74
1261-A00-0001-0 BOLT-S/W M8*11(NC-1) 1
75
PART NAME : REMOCON CASE ASS'Y
1501-A00-0312-0 SCREW-MACHINE(FH) M3*12 1
76
NC-500N
77
PART NAME : DISPLAY PCB ASS'Y
6110-PNC-0909-0 PCB-DISPLAY 6110-PNC-0909-0 1 2006.07
78
6527-ID3-4700-0 RESISTOR-CHIP 1/10W RR1220P-474D(470K) 1 R21
79
CONDENSER-
6710-CAP-P101-0 100PF/50V 2
CERAMIC
6802-F00-0455-0 CERAMIC FILTER CSB 455 E 1
PCB-REMOCON
6S70-PCA-6160-0 6170-PCA-61600(C-Ⅲ) 1
INSERT
7232-D00-0300-0 LED LAMP CLL30231(BVL-300E5G) 1
80
1551-A00-1200-0 WASHER(SPR) ø12 3
81
PART NAME : REMOCON CASE ASS'Y
1501-A00-0312-0 SCREW-MACHINE(FH) M3*12 1
82
12. EXPLODE VIEW
83
84