Belt Data Sheets_RA

Antapaccay Project ThyssenKrupp Robins

Job No.: 1002 Eng. Approval June 2, 2010
RFQ Number: 1002-004 Checked By: Rev A

Vendor Data: Units Krupp Spec. VENDOR

Company Name PHOENIX Conveyor Belt Systems GmbH
Company Address Hannoversche Str. 88, 21079 Hamburg
Contact Person Danny Slonka
Telephone Number +49-40-7667 1540
Fax Number +49-40-7667 2987
e-mail Address danny.slonka@phoenix-cbs.com
Proposal Reference Number 10-23-06-1d
Date of Proposal June 23, 2010
Technical Specifications:
TECHNICAL SPECIFICATION CVB-0002
Material Copper Ore
Amb Temp Min. °C -10
Amb Temp Min. °C 23
Capacity mtph 5263
Belt width mm (in) 1372 (54) 1372 +/- 12
Troughing Angle (Top side) degrees 35
Troughing Angle (Return side) degrees 15
Speed m/s 6.2
Bulk Density (For Area / For Weight) kg/m^3 1600 / 1890
Lump Size mm 400
Drop Height m 4
Carcass Type fabric / steel steel steel
No. of Plies no. N/A N/A
Designation ST5000 St 5000
Nominal Breaking Strength N/mm 5000 min. 5000
Tape Length m 13,105 13320
Belt Rip Detection System yes/no yes yes
Induction Loop Spacing m 50 50
Splice Monitoring System yes/no no no
Transverse Reinforcement yes/no no no
Belt Weight kg/m appr. 85,3
Belt Modulus kN/mm appr. 397,0
Top Cover Grade RMA Grade 1 DIN X
Top Cover thickness mm 19 19 -1,1/+1,9
Bottom Cover Grade RMA Grade 1 DIN X
Bottom Cover thickness mm 8 8 -0,4/+0,8
Mildew Protection yes/no yes
Ultraviolet Protection yes/no yes
Ozone Protection yes/no yes
Take-up Type gravity / manual gravity
Take-up Tension kN 157
Elongation % max. 0,5
Take-up travel (calculated based on estimated elongation) m
Max Run Ten kN 1,291
Max Accel. Ten kN 1,347
Max Decel. Ten kN 1,277
Ave Run Ten kN 366
Ave Accel. Ten kN 406
Ave Decel. Ten kN 232
Minimum Pulley Diameter (High Tension) mm 1800
Minimum Pulley Diameter (Average Tension) mm 1600
Minimum Pulley Diameter (Take-up Tension) mm 1250
Minimum Belt Turn-Over Distance (Tension = 140kN) m
General:
Country of Manufacture Germany
Belt Type PHOENOCORD

1 of 3
12/7/2011
Belt Data Sheets_RA
 Belt Data Sheets_RA

Antapaccay Project ThyssenKrupp Robins

Job No.: 1002 Eng. Approval June 2, 2010
RFQ Number: 1002-004 Checked By: Rev A

Vendor Data: Units Krupp Spec. VENDOR

Company Name PHOENIX Conveyor Belt Systems GmbH
Designation Number N/A
Minimum Recommended Safety Factor
for running 5.4
for acceleration 6.7
Vulcanization by Press or Continuous Press
Splicing:
Recommended Splice Type 4-step
Splice Method Vulcanized Vulcanized
Step Length m 0.9
Number of Steps 4
Splice Length (with Bias) m 4.25
Belt Length for One Splice (with Bias) m 370
Vulcanizing Temperature °C t.b.d.
Pressure Applied bar t.b.d.
Curing Time @ Temperature minutes t.b.d.
Maximum Open Press Temperature °C t.b.d.
Nominal Strength of Splice (% of the Nominal Breaking % 100
Strength acc. DIN 22 101 P.9.1) ca.
Splice Dynamic Fatigue Strength (DIN 22110) % 50 min. 50
Dimension:
Belt Width mm 1372 1372 +/- 12
Edge Rubber Width mm min. 15
Total Belt Thickness mm 37,7 -1,5/+3,8
Top Cover Thickness mm 19 19 -1,1/+1,9
Bottom Cover Thickness mm 8 8 -0,4/+0,8
Allowable Cover Thickness Variation % 5 see abow
Inner Rubber Thickness (Skim Coat Thickness) Between Plies N/A
Number of Plies N/A
Belt Weight kg/m appr. 85,3
Cover Rubber:
Rubber Grade RMA Grade 1 DIN X
Rating N/mm N/A
Specific Gravity - Top Cover -
Specific Gravity - Bottom Cover -
Minimum Tensile Strength Top Cover N/mm2 25
Minimum Tensile Strength Bottom Cover N/mm2 25
Minimum Elongation @ Break - Top Cover % 450
Minimum Elongation @ Break - Bottom Cover % 450
o
Tensile Strength after Aging (70 C x 7 Days) Top Cover N/mm2 24

Tensile Strength after Aging (70 oC x 7 Days) Bottom Cover N/mm2 24

Elongation after Aging (70 oC x 7 Days) Top Cover % 400

o
Elongation after Aging (70 C x 7 Days) Bottom Cover % 400
Abrasion Resistance DIN 53516 - Max. Volume Loss - Top mm3 120
cover
Abrasion Resistance DIN 53516 - Max. Volume Loss - mm3 120
Bottom cover
Maximum Belt Surface Temperature - Top Cover °C -35 / +70
Maximum Belt Surface Temperature - Bottom Cover °C -35 / +70
Tear Resistance - Top Cover N/mm min. 12
Tear Resistance - Bottom Cover N/mm min. 12
Hardness - Top Cover Shore A 60 +/- 5
Hardness - Bottom Cover Shore A 60 +/- 5
Density - Top Cover g/cm³ 1,12 +/- 0,02
Density - Bottom Cover g/cm³ 1,12 +/- 0,02
2 of 3
12/7/2011
Belt Data Sheets_RA
 Belt Data Sheets_RA

Antapaccay Project ThyssenKrupp Robins

Job No.: 1002 Eng. Approval June 2, 2010
RFQ Number: 1002-004 Checked By: Rev A

Vendor Data: Units Krupp Spec. VENDOR

Company Name PHOENIX Conveyor Belt Systems GmbH
Ozone Resistance (No Crack) - Top Cover hour 48
Ozone Resistance (No Crack) - Bottom Cover hour 48
Ozone Testing Standard - Top Cover DIN 53 509
Ozone Testing Standard - Bottom Cover DIN 53 509
Ozone Testing Method - Top Cover 50pphm
Ozone Testing Method - Bottom Cover 50pphm
Static Conductivity Yes/No Yes
Electrical Resistance Yes
Full Belt Details:
Tensile Strength of Full Belt Thickness N/mm2 min. 25
Elongation at 10% Tensile Strength ±% N/A
Elongation at Break ±% N/A
Reference Elongation ±% N/A
Bow Deviation % N/A
Molded Edges mm min. 15
Heat Resistance °C max. 70
Oil Resistance degree N/A
Adhesion Properties:
Top Cover to Ply N/mm2 min. 12
Ply to Ply N/mm2 N/A
Bottom Cover to Ply N/mm2 min. 12
Shipping Details:
Number of Rolls Quantity 36
Roll Diameter m appr. 4,4
Weight Per Roll kg appr. 33.000
Shipping Dimensions m LxWxH appr. 4,4 x 1,7 x 4,4
Warranty as per our quotation
Notes:
1. Roll numbers shall be branded on the belt as it is manufactured.
2. Deviation in specified belt width shall not exceed ± 1% within a roll.
3. Top cover thickness shall not be less than 6.0 mm.
4. Ply splices shall be limited to not more than one splice in 30m.
5. No factory cover repairs shall be greater than 50% of cover thickness
6. No factory repairs shall be allowed where damage extends into the carcass.
7. All factory repairs shall be mapped, documented and supplied with the belting quality control records.
8. Manufacturer shall specify temperature rating of the belt.
9. Manufacturer shall state the belt breaking strength as a multiple (safety factor) of maximum operating tension
10. Certified splice design shall be provided by the belt manufacturer.
11. Belt manufacturer shall provide written quality control procedures for handling, storage and installation of belting and splicing materials.
12. Belt manufacturer shall provide certified splice kits with storage instructions.
13. Dated splice kit materials shall be packed in sealed, dated containers with storage instructions attached.
14. Belt manufacturer shall provide a listing of splicing contractors that are certified to perform warranty splice and repair work for the belt manufacturer.

15. Belt manufacturer shall provide information and instructions allowing reassembly in the same order the belt was manufactured and spooled at their facility.

16. Belt manufacturer shall provide the number of rolls, sequential order of belt rolls, and the numerical sequence of manufacture.
17. The belt branding shall be staggered in not more than 30 meter intervals on the top cover near the edge of the belt.
18. The belt brand shall not cause deformation of the carcass structure of the belt.
19. The manufacturer shall provide test certificates in accordance with ASTM D378.
20. Belt Safety factors are 5.3 for running and 5.0 for starting and stopping.
21. The manufacturer shall be aware that in load case scenarios there may be installed guide rollers for safety purposes and NOT for running conditions.

End of Data Sheet

3 of 3
12/7/2011
Belt Data Sheets_RA
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 Splicing Scheme 1372 St 5000 19:8 X

l v= 4250
250 250
50 lst = 900 50 lst = 900 50 lst = 900 50 lst = 900 50

Cord diameter: 10.4 mm

Cord pitch: 18.0 mm
Sketch not true to scale C-Blatt:CvH040211-1 Name: v.Heimburg
 Vulcanization Diagram 1372 St 5000 19:8 X
T [°C]

Vulcanisation Pressure: approximately 10 bar

max. Temp. = 155°C
Vulca-Temp.: 155

Temperature of Heating Platens [°C]

150°C
150 ± 5°C 150
145 min. Temp. = 145°C

Dismounting:
Temp.<=70°C

Vulca.-time 95 min.

Cooling: <=70°C
appr. "y" min

0
0 t [min]

Heating: appr. "x" min

C-Sheet:CvH 040211-2 Sign: v.Heimburg